Craftsman 917257730 Owner’s Manual

MODEL NUMBER 917.257730 OWNER'SMANUAL

oAssembly

Operation

Customer Responsibilities Service and Adjustments Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

Safe Operation Practices for Ride-On Mowers

SAFETY RULES &

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT INSERIOUS INJURY OR DEATH

I. GENERAL OPERATION ,, Read, understand_ and follow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

', Be sure the area isclear ofother people before mowing. Stop

machine if anyone enters the area.

,, Never carry passengers. " Do not mow in reverse unless absolutely necessary. Always

took down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

" Stow down before turning. , Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

,, Turn off blades when not mowing. = Stop engine before removing grass catcher or unclogging

chute.

" Mow only in daylight or good artificial light. = Do net operate the machine while under the influence of

alcoho_ or drugs.

• Watch for traffic when operating near or crossing roadways.

" Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes

require extra caution. Ifyou cannot back up the slope or if you fee]

uneasy on it, do not mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree timbs, etc.

,, Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

o Use slow speed. Choose alow gear so that you will not have

to stop or shift while on the slope.

,, Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

" Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

,, Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed or direction.

° Avoid starting or stopping on a slope, tf tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT:

. Donotturnonsiopesuntessnecessary,andthen,turns_owiy

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

o Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep s_opes.

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to th_ presence of children. Children are often attracted to the machine

and the mowing activity. Neverassume that children wilt remair

where you last saw them. " Keep children out of the mowing area and under the watchfu

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for smal children.

,, Never carry children. They may fall off and be seriously

iniured or interfere with safe machine operation.

• Never allow children to operate the machine.

o Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

" Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to coo! before refueling. Do not

smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area. " Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

', Never tamper with safety devices. Check their proper

operation regularly.

. Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before storing.

, Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

,, Never make adjustments or repairs with the engine running.

• Grass catcher components are subiect to wear, damage, and deterioration, which could expose moving parts or allow obiects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

° Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out impor-

tant safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

,,,,,I",',HH I=

CAUTION: Always disconnect spark plug wire and place wire where it cannot

contact spark plug in order to prevent accidental starting when setting up,

transporting, adjusting or making repairs.

CONGRATULATIONS on your purchase of a Sears Tractor. ft has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service Center/Department Department. We have com-

petent, welt-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES",

MODEL NUMBER 917.257730

SERIAL NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOUSHOULDRECORDBQTHSERtALNUMBERAND

DATE OF PURCHASEAND KEEPIN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct, Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITES

• Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and

using your tractor.

o Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owneCs manual.

PRODUCT SPECIRCAqT ONS

HORSEPOWER: 18.0 GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR OtL TYPE (APFSFiSG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F) i

OIL CAPACITY: Wi FILTER: 4.0 P,NTS --!-_ '

W/O FILTER: 3.5 P_NTS

SPARK PLUG: CHAMPION RV17YC i (GAP: .025") i

VALVE CLEARANCE: INTAKE: .003"-.006"

EXHAUST: .003" - .0t6" i

GROUND SPEED (MPH): FORWARD: 0 - 5.6

REVERSE: 0-2.5

TIRE PRESSURE: FRONT: !4 PSt

REAR: 10 PSI /

CHARGING SYSTEM: 15 AMPS @ 3600 RPM BLADE BOLT TORQUE: 30-35 FT_LBS. t

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush.-covered or grassocov -

ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable _ocalor state laws

(if any), ff a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by taw

(Section 4442 of the California Public Resources Code). Other states may have similar laws. FederaJ _awsapply on federal lands. A spark arrester for the muffter is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section ofthis manual)o

L|M TED TWO YEAR WARRANTY ON ELECTR|C START RIDING E@.J P IENT f

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the ;_ instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or I

workmanship. This Warranty does not cover: _'

Expendable items which become worn during norma_ use, such as blades, spark plugs, ai_cleaners and belts.

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or gtas&

Repairs necessary because of operator abuse, negligence, improper storage or accident or the faiture to maintain the _ equipment according to the instructions contained in the owner's manual. I

Riding equipment used for commercial or rental purposes. 1

LIM TED 90 DAY WARRANTY ON BATTERY i

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery wilt not hold a charge, Sears will replace the battery at no charcje WARRANTY SERVICE tS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE ii

CENTER/DEPARTMENT INTHE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. !

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179 1

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16=!9

WARRANTY ................................................................... 3

TRACTOR ACCESSORIES ...................................... 5,15

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 11-15

MAINTENANCE SCHEDULE ......................................

SERVICE AND ADJUSTMENTS ............................ 20<

STORAGE ....................................................................

TROUBLESHOOTING ............................................ 284

REPAIR PARTS - TRACTOR ................................. 3%_

REPAIR PARTS - ENGINE ..................................... 484

PARTS ORDERING/SERVICE ................ BACK COVE

INDEX

Accessories ...................................... 5,15

Adjustments:

Brake ............................................ 22

Carburetor .................................... 22

Clutch Pulley ................................ 22

Gauge Wheels .............................. 13

Mower

Front-To-Back ......................... 21

Side-To-Side ........................... 20

Throttle Control Cable .................. 26

Air Filter, Engine .................................. 18

Air Screen, Engine ............................... 18

Assembly .......................................... 7-10

Battery:

Charging ......................................... 8

Cteaning ....................................... 19

installation .................................... 10

Levels ........................................ 8,17

Preparation ..................................... 8

Starting with Weak Battery ........... 24

Storage ......................................... 27

Terminals ...................................... 18

Belt:

Motion Drive

RemovaVReptacement ............ 2t

Mower Drive

Removal/Replacement ............ 21

Mower Blade Drive

Remora!/Replacement ............ 22

Blade:

Sharpening ................................... 17

Replacement ................................ 17

Brake Adjustment ................................ 22

Carburetor Adjustment ........................ 26

Clutch Pulley ........................................ 22

Controls, Tractor .................................. 11

Customer Responsibilities .............. 16-19

Engine:

Air Filter .................................... t 8

Air Screen ................................. 18

Cooling Fins ............................. 18

Engine Oil ............................ t4,18

Fuel Fitter ................................. 19

Spark Plug(s) ............................ 19

Tractor:

Battery ...................................... 17

Blade ........................................ ! 7

Lubrication Chart ...................... 18

Maintenance Schedule ............. t 6

Tire Care .......................... 8,17,24

Transaxie .................................. 18

Cutting Height, Mower ......................... 12

Electrical:

Interlocks and Relays ................... 24

Schematic ..................................... 30

Wiring Diagram ............................. 32

Engine:

Air Filter ........................................ 18

Air Screen ..................................... 18

Cooling Fins ................................. 18

Oi! Change ................................... 16

Oil Level ....................................... 16

Oil Type ................................... 12,16

Preparation ................................... t4

Repair Parts ............................ 48-51

Starting .................................... 14-15

Storage ......................................... 27

Filter:

Air Filter ........................................ 19

Fuel .............................................. ! 9

Oil ................................................. 19

Fuet:

Storage ......................................... 27

Type ............................................. 14

Fuse ..................................................... 24

Headlights ............................................ 24

Hood RemovaVInstallation ................... 25

Leveling Mower Deck .......................... 20

Lubrication;

Chart ............................................. 14

Engine .......................................... !7

Maintenance Schedule ........................ 16

Mower:

Adjustment, Front-to-Back ............ 21

Adjustment, Side-to-Side .............. 20

Blade Replacement ...................... 17

Blade Sharpening ......................... 17

Cutting Height ............................... t2

installation .................................... 20

Operation ...................................... 13

Removal ....................................... 20

Mowing Tips ......................................... 15

Muffler .................................................. 19

Spark Arrester ........................... 3,40

Oi!:

Cold Weather Conditions ........ t 4,18

Engine .......................................... 16

Storage ......................................... 27

Operation ........................................ 11_1

Operating Mower ................................. I

Options:

Accessories ............................... 5,1

Spark Arrester ........................... 3,4

Parking Brake ...................................... 1

Parts Bag ...............................................

Parts, ReplacemenVRepair ............ 3t-4

Product Specifications ........................... ;

Repair Parts ................................... 31-4:

Safety Rules ..........................................

Seat ......................................................

Service and Adjustments ................ 20-2_

Carburetor ................................... 2_

Clutch Pulley ................................. 2_

Fuse ............................................. 2z

Hood RemovaVInstallation ........... 2_

Motion Drive Belt

RemovaVReplacement ............ 2I

Mower Drive Belt

Removal/Replacement ............ 2t

Mower Blade Drive Belt

Removal/Replacement ............ 22

Mower Adjustment

Front-to-Back ........................... 21

Side-to-Side ............................. 20

Mower Removal/Installation ......... 20

Tire Care .............................. 8,15,24

Slope Guide Sheet ............................... 59

Spark Plug(s) ....................................... t9

Specifications ........................................ 3

Starting the Engine ......................... 14-15

Steering Wheel ................................. 7,23

Stopping the Tractor ............................ 12

Storage ................................................ 27

Throttle Control Cable Adiustment ....... 26

Tires ............................................. 8,17,24

Troubleshooting Chart .................... 28-29

Transaxle ............................................. 18

Warranty ................................................ 3

Wiring Diagram .................................... 30

Wiring Schematic ................................. 32

ACCESSORIES AN

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased, Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGRNE

SPARK PLUG GAS CAN ENGINE OiL FUEL STABiLiZER

S \

MAINTENANCE

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed beiow with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching. AERATOR promotes deep root growth for a healthy lawn, Tapered

2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soii at close intervals to tet moisture soak in. Steelweighttray

for increased penetration, BUMPER protects front end of tractor from damage,

CARTS make hauling easy, Variety of sizes available, plus accesso* des such as side panel kits, tool caddy, cart cover, protective mat and

dolly, CORING AERATOR takes small plugs out of soil to allow moisture

and nutrientsto reach grass roots. 36-inch swath. 24 hardened steel coring tips, t50 Ib, capacity weight tray.

DiSC HARROW has 2 gangs of 4 steel blades that angle from 10 to 20 degrees, 40 inches wide. Can hook 2 units in tandem. (Requires

sleeve hitch.) DOZER BLADE removes snow; grades dirt, sand and gravel, 48

inches wide, 17 inches high, clears 44-inch path when angled. Master lift control lever for operator ease. Spring trip for snow removai on uneven pavement; built-in float for blade to foIlow ground contour. Reversible, reptaceabIe scraper bar. (Use with tire chains and wheel

weights and/or rear drawbar weight.) EASY OiL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

MULCH RAKEiDETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring fine

teeth. Useful toprepare bare areasforseeding, Available forfront or rear mounting. H_GH PERFORMANCE REEL-ACTiON SPRING

T1NE DETHATCH ER covers 36-inch wide path and tosses thatch into

large hopper. Mounts behind tractor. PLOW turns soil 6 inches deep, cuts lO-inch furrow. Crank adjust-

ment controls depth, 3-position yoke sets width. Heavy steel landside

for straight furrowing. (Requires sleeve hitch,)

RAtVIP TOPS AND FEET let you ioad and unioad tractor from a

pickup truck. Use with 2 x 8 or2 x !0 tumber.

REAR GRADE R BLADE is 42 inches wide and operated from driver's

seat. Reversible steel blade can be angled at 30 degrees for grading. Reverses for pushing snow backwards. (Requires sfeeve hitch.)

ROLLER for smoother Iawn surface. 36-inch wide, 18qnch diameter

water-tight drum holds up to 390 Ibs. of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cIeans drum.

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for

seeding, helps weed control. Steel frame holds 5 adjustable sweeps, Adjusts vertically, horizontally. (Requires sleeve hitch.) Optional accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops.

SLEEVE H_TCH for use wilh master lift system, Single pin couples/ uncouples.

SNOWTHROWER has 42-inch swath. Drum-type auger handles

powdery and wet/heavy snow_ Mounts easily with simple pin arrange- ment, Discharge chute adjusts Irom tractor seat. 6-inch diameter

sioout discharges snow 10 to 50 feet, Lift controlled at tractor seat.

(Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic

spraying and hand held wand forspot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and

liquid fertilizers. SPREADERISEEDERS make seeding, fertilizing, and weed killing

easy. Broadcast spreaders are also useful for granular de-icers and sand.

SWEEPERS let you collect grass clippings and leaves. TILLER has 8 hp engine to prepare seed beds, cultivate, and compost

garden residue, Chain-drive transmission, Six 114nch diameter one piece heat-treated steel tines. TiIIs 30-inch path. (Requires sleeve

hitch.) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare

seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve

hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories for 5 hp tiller convert unit for dethatching, aerating, hiIling...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross tinks give smooth dde, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubutar steel frame, ABS plastic top; ctear plastic windshield offers 360 degree visibility,

Hinged metal doors with catch, Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in

summer, Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves. Optiona_ wand attachment to pick up debris in hard-to-reach places.

VAC/CH_PPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications. Can

be mounted on front of tractor for plowing applications. Uses (1) 55 lb. weight.

WH EEL WEIGHTS for rear wheets provide needed traction for snow removal or dozing heavy materials,

CONTENTS OF HARDWARE PACK

Parts Bag contents shown futl size

(!) Shoulder Bolt 5/16-18

(1) Knob

(1) Washer 17/32 x 1-3/16 x 12 Gauge

Parts packed separateJy Jn carton

Seat

Steering Wheel

I F

E _

Battery acid

Battery

(3) Retainer Springs

(4) Retainer Springs

(2) Hex Bolts I/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x 16 Ga.

(2) Lock Washers 1/4

Parts Bag Owner's Manual

_2w__u,_e,_ ._,_'_

_// (_'_l Steering

(2) Washers {C_

3/8 x 3/4 x 14 Gauge (2) Crown

(2) Shoulder Bolts Lock Nuts

_2) Front Link Assemblies

(2) Battery Carriage Bolts 1/4-20 x 7-1/2 (2) Keys

ii,."-'%._I i,/"-_,ii _ !

' - . Termina! Guard

Steering Wheet Insert

Steeve

\ ......... f

[ }i

(2) Wing Nuts 1/4-20

15° Slope Sheet

Battery Caps

and Instructions

ASS LY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor al! parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness,

TOOLS REQUmRED FOR ASSEMBLY

A socket wrench set wilI make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches (1) Tire pressure gauge (1) 9/16" wrench (1) Utility knife (1) 1/2" wrench (1) 3/4" socket w/drive ratchet

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

, Remove all accessible loose parts and parts cartons

from carton (See page 6).

• Cut, from top to bottom, along lines on al! four corners of carton, and lay panels flat,

Remove mower and packing materials. Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKiD

ATTACH STEERING WHEEL (See Fig. 1)

o Remove hex bolt, lock washer and large flat washer

from steering shaft.

, Position front wheels of the tractor so they are pointing

straight forward. , Slide steering sleeve over steering shaft. , Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed.

Tighten securely.

Snap steering wheel insert into center of steering

wheel.

Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

iN SKID THAT MAY PU NCTURETIRESWHERE TRACTOR IS TO ROLL OFF SKID.

STEERING WHEEL

ADAPTER

STEERING

SLEEVE

STEERING WHEEL

_ INSERT

¢, _ HEX BOLT

-T FLAT

FIG, t

LOC,

WASHER

TO ROLL TRACTOR OFF SKID (See Fig. 7)

• Raise attachment lift lever to its highest position. , Release parking brake by depressing clutch/brake

pedal. o Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in

Operation section of this manual),

- Rolt tractor backwards off skid.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2}

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if

accidentally incontact with battery acid, Do not smoke. Fumes from charged

battery acid are explosive. Read the instructions included with the

battery vent caps. Always wear gloves, clothing and goggles to protect your

hands, skin and eyes.

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

o See instructions packed with vent caps in parts bag. * Fill battery with acid. Fill each cell until it reaches the

bottom of the vent wells. Do not oveffitl.

. Allow battery to stand and settle for at least thirty

minutes. After standing, check the battery cell acid level, tf below the vent wells, add more acid until the

correct level is reached.

While battery isstanding (after adding acid) and later, while

battery Jsbeing charged, continue with assembly of tractor. IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, 1TIS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE.

o Charge battery at a rate of 6 amperes for 1 hour. Use

a 12 vott battery charger. Observe all safety precau- tions required for battery charging.

• Check the acid level after the battery is charged. If the acid has fallen below the correct level, add distilled or- iron free water.

install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then wipe dry.

= Check battery case for leakage to make sure that no

damage has occurred in handling.

o Dispose of excess battery acid. Neutralize acid for

disposal by adding it to two gallons of water in a five gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of more soda causes no more foaming.

o Follow instructions on how to install baltery.

iNSTALL SEAT (See Fig, 3)

Adjust seat before tightening adjustment knob.

Remove cardboard packing on seat pan.

o Place seat on seat pan and assemble shoulder bolt,

Assemble adjustment knob and flat washer loosely. Do not tighten.

o Tighten shoulder bolt securely. o Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way

down.

o Get off seat without moving its adjusted position. o Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER BOLT

FLAT

ADJUSTMENT KNOB

FIG. 3

WASHER

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance.

Reduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

FiG. 2

ASSEMBLY

_NSTALL MOWER AND ORmVE BELT (See Figs. 4 and 7)

Be sure tractor is on level surface. Engage parking brake. * Cut and remove tie down securing anti-sway bar.

Swing anti-sway bar to left side of mower deck.

, Relieve idler tension from belt. Push idterforward and

place a b!ock (standard wood 2 x 4 or equivalent) behind idler pulley.

= Slide mower under tractor with discharge guard to right

side of tractor.

Swing L.H. gauge wheel bar forward by removing rear retainer spring and pin.

, install one front link in top hole of the L.H. front mower

bracket and L.H. front suspension bracket. Retain with

two single loop retainer springs as shown. Slide right side of mower deck forward, toward R.H.

front tire.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. iNSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE.

, Install second front link in the top hole of the R.H. front

mower bracket and R.H. front suspension bracket.

Retain with two singEeloop retainer springs as shown. = Carefully remove btock from behind idler pulley. , Turn height adjustment knob counterclockwise until it

stops.

, Lower mower linkage with attachment lift lever.

CHASSIS RETAINER SPRING

DOUBLE LOOP deck pins)

RETAINER SPRING

BRACKET (inward pointing

DOUBLE LOOP

o Place the suspension arms on inward pointing deck

pins. if necessary, rock and raise front of mower to align deck pins with the hopes in suspension arms. Retain with double loop retainer springs.

, Connect anti-sway bar to chassis bracket under left

footrest and retain with double !cop retainer spring. Turn height adjustment knob clockwise to remove

slack from mower suspension. o Raise deck to highest position. o Swing L.H. gauge wheel bar back towards rear of

mower and secure with pin and retainer spring re-

moved earlier. o Assemble gauge wheels as shown using long shoulder

bolts, 3/8 washers and 3/8-I 6 center Iocknuts. Tighten

securely. ,, Adjustgaugewheetsbeforeoperating mowerasshown

in the Operation section of this manual.

CHECK DECK LEVELNESS

Forbest cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and

Adjustments section of this manual. Verify that the belts are routed correctly.

FRONT

SUSPENSION SUSPENSION FRONT BRACKETS ARMS LINKS

L.H. GAUGE WHEEL BAR

SHOULDER

BOLT

GAUGE WHEEL

3/8 WASHER

ANTI-SWAY BAR

IDLER "/

38-16 PULLEY /

CENTER /

LOCKNUT BLOCK

(Wood 2 x 4 or equiv.)

FIG. 4

///

DmSCHARGE'__ GUARD t; /

' I

ASSEMBLY

INSTALL BATTERY (See Figs. 5 and 6)

CAUTION: Do not short battery termi- nals. Before installing battery, remove

_ etal bracelets, wristwatch bands,

rings, etco Positive terminsI must be connected

first to prevent sparking from acciden-

tal grounding.

BATTERY

TERMINAL

DOORS

PENTCAPS

• Lift hood to raised position.

- Be sure battery drain tube has not come loose and is securely attached to drain in battery tray.

• Lower battery into battery tray with terminals to frontof tractor.

, First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washe r,lock washer and hex

nut as shown. Tighten securely.

o Connect BLACK grounding cable to negative (-) battery

terminat with remaining hex bolt, flat washer, lock

washer and he× nut. Tighten securely.

• Stide the two battery bolts through the terminal guard

and start the wing nuts onto the threads.

, Position terminal guard over battery as shown, lower

battery bolts into key holes and slide square shafts of battery bolts into slots of key holes.

Tighten wing nuts by hand making sure battery bolts

remain in sJots of the key holes in the battery supporL Be sure terminal access doors are closed.

Use terminal access doors for: , inspection for secure connections (to tighten hard-

ware).

, inspection for corrosion.

o Testing battery.

JumpJng (if required).

, Periodic charging.

F3G. 5

KEY HOLE

BATTERY TRAY

FiG. 6

7CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BESTPERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST,"

,/ All assembly instructions have been completed.

,/ No remaining loose parts in carton. ¢' Batteryis properly prepared and charged. (Minimum

1 hour at 6 amps). ,/ Seat is adjusted comfortably and tightened securely. ¢" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling). v" Check mower and drive belts. Be sure they are routed

property around pulleys and inside all belt keepers.

v" Check wiring. See that all connections are still secure

and wires are properly clamped.

v' Before driving tractor, be sure freewheel controi is in

drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLL OWING IMPORTANT ITEMS:

,/ Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

•/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition. 7 It is important to purge the transmission before operat-

ing your tractor for the first time. Fotlow proper starting

and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in Opera-

tion section of this manual).

OPERATION

...... =

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the i!lustrations with your tractor to familiarize yourself with the location of various controts and adjustments. Save this manual for future reference.

CHOKE CONTROL

LIGHT SWITCH

CLUTCNtBRAKE

PEDAL

HEIGHT ADJUSTMENT KNOB

AMMETER

THROTTLE CONTROL

ATTACHMENT CLUTCH SWITCH

iGNiTION SWITCH

PARKING BRAKE LEVER

APPROX.

SPEEDS:

FREE WHEEL CONTROL

Our tractors conform to the safety standards of the American National Standards institute,

ATTACHMENTCLUTCH SW_TCH- Used toengage mower blades or other attachments mounted to your tractor.

UFT LEVER- Used to raise and lower mower deck or other

attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and starting the engine.

MOT1ON CONTROL _ Selects the speed and direction ol

tractor.

CHOKE CONTROL - Used when starting a cold engine. LIGHT SW_TCH - Turns the headlights on and off,

MOTION CONTROL

LEVER

FIG, 7

THROTTLE CONTROL - Used to control engine speed. FREEWHEEL CONTROL - Disengages transmission for

pushing or stowly towing the tractor with the engine off. tGNITmON SWITCH - Used to start and stop the engine. AMMETER - indicates battery charging (+) or discharging

(-).

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.

NE_GHTADJUSTMENT KNOB- Used to adjust the mower height,

OPERATION

the spectacles or standard safety g_asses.

HOW "TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to teave the seat without first setting the parking brake will shut off the engine.

o Depress clutch/brake pedal into fult "BRAKE" position

and hold.

• Place parking brake lever in"ENGAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

"DISENGAGED" ATTACHMENT

THROTTLE POSITION CLUTCH CONTROL LEVER SWITCH

"ENGAGED"

CHOKE POSITION CONTROL

CLUTCH]BRAKE PEDAL "BRAKE"

POSITION

MOTmON

CONTROL

LEVER

HEIGHT

"DR_VE" ADJUSTMENT PARKING POSiTiON KNOB BRAKE

"DISENGAGED .... ENGAGED"

POSITION POSITION

FiG. 8

STOPPING (See Fig, 8)

MOWER BLADES -

, Move attachment clutch switch to "DISENGAGED"

position.

GROUND DRIVE - o Depress clutch/brake pedal into full "BRAKE" position.

• Move motion control lever to neutra_ (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL tS DEPRESSED

ENGINE -

Move throttle control to slow (,,_,) position.

NOTE: Failure to move throttle control to slow (4_) position and allowing engine to idte before stopping may

cause engine to "backfire".

Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

o Never use choke to stop engine.

NOTE: Under certain conditions when unit is standing idte

with the engine running, hot engine exhaust gases may cause "browning" of grass_ To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav-

CAUTION: Atways stop tractor com-

ing the operator's position; to empty

grass catcher, etc.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cofd engine. Do not use to start a warm engine.

o To engage choke control, putl knob out, Stowly push

knob in to disengage.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

Operating engine at less than fuIl throttle reduces the

battery charging rate.

,_ Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD (See Fig. 8)

The direction and speed of movement is controlled by the motion control lever.

,, Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and clutch/brake pedal. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height is controlled by turning the height adjust-

ment knob in desired direction.

o Turn knob clockwise (/-_) to raise cutting height. o Turn knob counterclockwise (F_) to lower cutting

height.

The cutting height range is approximately 1-1/4" to 4-1/4% The heights are measured from the ground to the blade tip

with the engine not running. These heights are approxi- mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed. o The average lawn should be cut to approximately 2-1/2

inches during the coo! season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

- For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 9)

o Adjust mower to desired cutting height.

• Lower mower with lift control. Remove rear retainer

spring and clevis pin which secure each gauge wheel.

o Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels should be slightly

off the ground.

- Replace retainer springs into clevis pins.

RETAINER

SPRING _

CLEVIS

GAUGE WHEEL BAR

GAUGE WHEEL

TO OPERATE MOWER (See Figs. 7 and 8)

Your tractor is equipped with an operator presence sens- ing switch. Any attempt by the operator to leave the seat

with the engine running and the attachment clutch engaged will shut off the engine.

, Select desired height of cut. = Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

without either the entire grass catcher,

l& AUTION: Do not operate the mower

on mowers so equipped, or the dis- charge guard in place.

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and

do not drive across any slope.

o Choose the slowest speed before starting up or down

hifis.

o Avoid stopping or changing speed on hills. o tf slowing is necessary, move throttle control lever to

slower position,

o If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

, Move motion control lever to neutral (N) position. iMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED. o To restart movement, slowly release parking brake and

clutch/brake pedal. Slowly move motion control lever to slowest setting.

o Make all turns slowly.

TO TRANSPORT (See Figs, 7 and 1t)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar of tractor.

- Raise attachment !ifl to highest position with attach- ment lift control,

Remove retainer spring from freewheel control rod,

° Push control rod in to disengage transmission and

reinsert retainer spring into control rod hole now on back side of the bracket.

• Do not push or tow tractor at more than two (2) MPH.

• To reengagetransmission, reverse above procedure.

NOTE: To protect hood from damage when transporting you rtractor on a truck or atraiter, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.),

RGo 10

\ RUNNER

DISCHARGE

GUARD

t3 F_G. 11

OPERATION

BEFORE $TARTmNG THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. !2)

, The engine in your tractor has been shipped, from the

factory, already rifted with summer weight oil.

o Check engine oil with tractor on level ground.

- Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and push it all the way down into the tube, wait

for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is

reached. Do not overfill For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

To change engine oil, see the Customer Responsibili- ties section in this manua!.

F{GoI2

ADD GASOLINE

* FIll fuel tank. Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve _ife). IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP iNSURE GOOD COLD WEATHER- STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohoi or using ethanol or methanol) can

attract moisture ,which leads to separation and formation of acids during storage. Acidic gas can damage the fue! system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run untit the fuel lines and carburetor are empty. Use fresh fuel next season, See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENG|NE (See Fig. 8)

When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

- Depress clutch!brake pedal and set parking brake. , Place motion control lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position. , Pull choke control out to choke (IX1)position for cold

engine start. For warm engine start do not use choke control

Move throttle control to midway between fast (,t_) and slow (,_) positions.

- insert key into ignition andturn key clockwise to"START" position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute, if engine does not start after several attempts, move throttle control to fast (,t_) position, wait a few minutes and try again.

,, When engine starts, slowly push choke control in.

Move throttle control to fast (,_) position. Allow engine to warm up for a few minutes before

engaging drive or attachments.

IMPORTANT: COLD STARTING FOR HYDRO (BELOW 40°F) - AFTER STARTING ENGINE AND BEFORE

DRIVING, LET TRANSMISSION WARM UP FOR (It)N

MINUTE BY PLACING MOTION CONTROL LEVER NEUTRAL AND RELEASING CLUTCH/BRAKE PEDAL,

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual.

filler neck. Do not overfill Wipe off any

CAUTION: FiJlto bottom of gas tank

spil_led oil or fuel, Co not store, spi_ or use gasoline near an open flameo

OPERATION

PURGE TRANSMISSION

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel- oped during shipping of your tractor.

IMPORTANT: SHOULD YOURTRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

o Place tractor safely on level surface with engine off and

parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in

this section of manual).

o Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to slow (_) position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

o Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels, The air is being removed from hydraulic drive system.

Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.

Engage transmission by placing freewheel control in driving position (See '_ro TRANSPORT" inthis section

of manual).

o Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

, Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the motion control lever tothe neutral (N) position, Repeat

this procedure with the motion control lever three (3) times.

o Your tractor is now purged and now ready for normal

operation.

MOWING T PS

Tire chains cannot be used when the mower housing is attached to tractor.

Mower should be properly leveled for best mowing peflormance. See"TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

o Use the runner on the right hand side of mower as a

guide. The blade cuts approximately an inch outside

the runner (See Fig. 10).

o The left hand side of mower shouid be used for trim-

ming.

o Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of

clippings and more uniform cutting.

o When mowing large areas, start by turning to the right

so that clippings wilt discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished (See Fig. !3).

o If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired height.

o Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing. Always operate engine at ful! throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

FIG. 13

RESPONSIBILITIES

4q--

N i

1 _Change more oftenwhen operatingunder a hear _loado_ inhighambienttemperatures,

2 - Servicemore oftenwl_enope_'atingindirtyordustyconditions.

3 - Ifequipped with oi_filteflchange oilevery 50 hours,

GENERAL RECO_,_MENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments witt need to be made periodically to properly maintain your tractor.

Ait adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure proper air-fuel mixture and hetp your engine run better and last longer.

BEFORE EACH USE

o Check engine oil leve!.

Check brake operation. Check tire pressure.

o Check for loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRt- CANTS WILL ATTRACT BUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL. THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

4. Replace blades more often when mowing in sandy soil 5 -IIequipped with ediustable system

6 Not required if equipped wltlt maintenance-free battery,

LUBRICATION CHART

t_TIE ROD BALL JOINTS

(_ FRONT WHEEL--_,,__._.:_:5!'_ FRONT WHEEL(_)

L._J_ _-LEJ_-

SECTOR GEAR ENGINE (_ TEETH

SPRAY SILICONE LUBRICANT (_OVE BOOTS TO LUBRICATE) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILtTIE!S "ENGINE" SECTION

CUSTOMER RESPONSJ ES

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

, Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

o Keep tires free of gasoline, oi!, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re- place bent or damaged blades.

BLADE REMOVAL (See Fig. 14)

= Raise mower to highest position to allow access to

btades. Removehex bolt, lock washer and flat washer securing

blade.

= Install new or resharpened blade with trailing edge up

towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in exact order as shown.

Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced.

MANDREL.

BLADE ASSEMBLY

TRAILING

EDGE UP

TO SHARPEN BLADE {See Fig° 15)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even--

tun! damage to mower and engine.

• The blade can be sharpened with a fife or on a grinding wheel. Do not attempt to sharpen while on the mower.

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or acone balancer. (When using a cone balancer, follow the instructions supplied with bal-

ancer). Slide blade on to an unthreaded portion ofthe steel bolt

or pin and hold the bo!t or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position, if either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nait for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE ]

518"BOLT BLADE

OR PIN fj

FIG. 15

BATTERY (See Fig. !(})

Your tractor has a battery charging system which is suffi-. cient for normaf use. However, periodic charging of the

battery with an automotive charger will extend its life.

• Acid solution tevet in each battery cell should be even with bottoms of vent wells. Add only distilled odron free

water if necessary. Do not overfil!. Keep battery and terminals clean.

Keep battery bolts tight. Keep vent caps tight and small vent holes in caps open. Recharge at 6 amperes for I hour.

CUT AWAY VIEW

HEXBOLT_

*A GRADE 8 HEAT TREATED BOLT CAN BE iDENTIFiED BYSIXUNE$ONTHEBOLTHEAD.

FIGo 14

WELL BATTERY

CELL AC|D

LEVEL

FIG. 16

CUSTOMER PONSIBILITIES

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "feak" power.

• Remove terminat guard,

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

, Wash battery with solution of four tablespoons of

baking soda to one gaIIon of water. BecarefuI not to get the soda solution into the cells.

Rinse the battery with plain water and dry.

• Clean terminals and battery cabJeends with wire brush until bright.

Coat terminals with grease or petroleum jeIIy.

, Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept ciean to assure proper cooling.

Do not attempt to dean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, no not use high pressure water

or steam to clean transaxte.

- Inspect cooling fan to be sure fan blades are intact and clean.

- Inspect cooling fins for dirt, grass clippings and other materiaIs. To prevent damage to seals, do not use compressed air or high pressure sprayer.

NOTE: Although multi-viscosity oils (5W30, 10W30, etc.) improves starting in cold weather, these multi-viscosity ei!s

will result in increased oil consumption when used above 32°C. Check your engine oil Jevel more frequently to avoid

possible engine damage from running low on oil. Change the oil after the first two hours of operation and

every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use.

TO CHANGE ENGINE OIL (See Figs. 17 and 18) Determine temperature range expected before oil change.

All oil must meet API service classification SF or SG.

• Be sure tractor is on level surface. , Oil witt drain more freely when warm.

Catch oit in a suitable container.

, Remove oil fill cap/dipstick. Be careful not to aJlow dirt

to enter the eHgine when changing oil. o Remove drain plug. , After oit has drained completely, replace oit drain plug

and tighten securely. , Refiil engine with oil through oil fiif dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

- Use gauge on oitfill cap/dipstick for checking tevel. Be

sure dipstick is in all the way for accurate reading.

Keep oit at "FULL" Iine on dipstick.

TRANSAXLE PUMP FLUID

Tile transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your

nearest authorized service center/department. V-BELTS

Check V-belts for deterioration and wear after t00 hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

TEMPERATURE RANGE ANTIC!PATED BEFORE NEX, _ OiL CNANGE

FIG. t7

OIL DRAIN PLUG

ENGINE OIL FILLER CAP/DIPSTICK

FIG. 18

CLEAN AIR SCREEN (See Fig. I9)

Air screen must be kept free of dirt and c_qaffto prevent engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum fibers.

+ 42 hidden pages