Craftsman 917257644 Owner’s Manual

CRaFrs

MODEL NUMBER 917.257644

• Assembly
=Operation

• Customer Responsibilities
=Service and Adjustments

• Repair Parts

OWNER'S MANUAL

_ne TM

Convetr'tlble

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

I IIIIIIII IIII IP

IIIIIIIIIIIIIII IIIIIIIIIII

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATtNG HANDS AND FEETAND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

SAFETY RULES

I. GENERAL OPERATION

• Read, understand, and foi!ow all instructions in the manual

and on the machine before starting.

• Only allow responslbie adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade,

• Be sure the area isclear ofother peopte before mowing. Stop
machine if anyone enters the area,

• Never carry passengers.

• De not mow in reverse unless absolutely necessary. AIways

look down and behind before and while backing.

= Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave arunning machine unattended. Always turn off

b_ades, set parking brake, stop engine, and _emove keys
before dismounting.

° Turn off btades when not mowing.

• Stop engine before removing grass catcher or unclogging
chute..,

• Mow only in daytight or good artificial light.

, Do not operate the machine while under the influence of

alcohol or drugs.

, Watch for traffic when operating near or crossing roadways.

• Use extra care when {ceding or unloading the machine into

a trailer or truck.

it. SLOPE OPERATION
Slopes are a major factor retated to loss-of-control and tipover

accidents, which can resutt in severe injury or death. All slopes
require extra caution. !f you cannot back up the slope or if you feel
uneasy on it, do not mow it.

DO:

• Mow up and down stopes, not across.

• Remove'. _bstac_es such as rocks, tree timbs, etc.

, Watch for hotes, ruts, or bumps. Uneven terrain could

overturn the machine. Tatl grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the stope.

• Foilow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed Jr direction.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the btades an_ proceed siowty straigt_t down the
slope.

DO NOT:
° Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheat is over the edge
of a ctiff or ditch, or if an edge caves in.

• Do net mow on wet grass. Reduced traction could cause

sliding.

° De not try to stabilize the machine by putting your foot on the

ground.

, Do not use grass catcher on steep slopes.

I!1. CHILDREN

Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted tothe machine
and the mowing activity. Neverassume that children willremain

where you last saw them.
* Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off ifchildren enter the area.

° Before and when backing, look behind and down for small

children.

• Never carry children. They may fall eft and be ssdously
injured or interfere with safe machine operation.

• Never allow children to operate the machine.

° Use extra care when approaching blind comers, shrubs,

trees, or other objects that may obscure vision.

iV. SERVICE

• Use extra care in handling gasotine and other fuels. They are
flammable and vapors are explosive.

Use only an approved container.
Never remove gas cap or_ add fuel with the engine

running. Atlow engme to cool before refueling. Do not
smoke,

Never refuel the machine indoors.
Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

° Keep nuts and bolts, especially btade attachment botts, tight

and keep equipment {n good condition.

• Never tamper with safety devices. Check their proper
operation regularly.

• Keep machine free of grass, Ieaves, or other debds build-up.
C{ean oil or fuel spillage. Allow machine to coot before

stonng.

• Stop and inspect the equipment ;f you stdke an object.

Repair, if necessary, before restarting.

• Never make adiustments or repairs with the engine runnin_

• Grass catcher components are subject to wear, damage, and
deterioration, which coutd expose moving parts or allow
objects to be thrown. Frequently check components and
reptace with manufacturer's recommended parts, when nec-

essary.

o Mower blades are sharp and can cut. Wrap the blade(s) Jr

wear gtoves, and use extra caution when servicing them.

- Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out impor-

tant safety precautions, It means

&

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark
plug wire and place wire where it cannot

contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making

repairs.

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iiii i H ,,,,,,,, ,,,,,,,,,,,,,,,,,,, i i i

i i

2

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, well-

trained technicians and the proper tools to service or repair
this unit.

Please read and retain this manual. The instructions will
enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES".

PRODUCT SPECIFICATIONS

HORSEPOWER: 15.0
GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR

,,, ,,,, ,,, ,

OIL TYPE (API*SF!SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

0iL, CAPACITY: 3.0 PINTS

i SPARK PLUG: CHAMPION RJ-19LM
i (GAP: .0,30") STD361458

VALVE CLEARANCE: INTAKE: .005 ° - _007"

EXHAUST: .009" - .01 t"

MODEL
NUMBER 917.257644

SERIAL
NUMBER

OATEOFPURCHASE

THEMOOELANOSER ALNUMBERSW LLBEFouND

ON A PLATE UNDER THE SEAT.

YousHouLDRECORDBOTHSERIALNUMBERANO
0ATEOFPURCHASEANDKEEPZNASAFEP CE

IFORFUTUREREFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

- Follow a regular schedule in maintaining, caring for and
using your unit.

• Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

GROUND SPEED (MPH): FORWARD:

1st 1.02

2rid t .35

3rd 2.t0

4th 3.14

5th 4.00

6th 5.12

REVERSE: 1.58

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLTTORGUE: 30-35 FT. LBS.

WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass*cov-
ered land untess the engine's exhaust system is equipped

with a spark arrestor meeting applicable local or state laws
(if any). tf a spark arrester is used, it shoutd be maintained

in effective working order by the operator.
In the state of California the above is required by Iaw

(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/

Department (See REPA!R PARTS section ofthis manual),

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LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the
instructions in the owner's manua|, Sears will repair or replace, free of charge, any parts found to be defective in matedal or

wo rkmanship.
This Warranty does not cover.

• Expendable items which become worn during normal use, such as blades, spark ptugs, air cleaners and belts.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the faiiure to maintain the
equipment according to the instructions contained in the owner's manual.

° Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in material or

workmanship and our testing determines the battery will not hoid a charge, Sears will replace the battery at no charge.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES.

This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state.

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SEARS, ROEBUCK AND CO., Df817 WA, HOFFMAN ESTATES, ILLtNOfS 80179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................. 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

INDEX

A

Accessories ............................................ 5

Adjustments:

Brake ........................................... 22

Carburetor ................................... 25

Mower:.

Front-To-Back ........................ 21

Side-To-Side .......................... 21

Throttle Control Cable ................. 24

Air Filter, Engine ................................. 18

Air Screen, Engine ............................. 18

Assembly ......................................... 7-10

B

Battery:

Charging ....................................... 8

Cleaning ...................................... 17

Connecting .................................... 8

Starting with Weak 8artery ......... 23

Storage ....................................... 26

Terminals .................................... 17

Botts:

Motion Ddve

Removal/Replacement ........... 22

Mower Blada Dnve

RemovagRepfacement ........... 22

B{ade:

Sharpening .................................. 16

Replacement ............................... 16

Brake Adjustment ............................... 22

C

Carburetor Adjustment ....................... 25

Controls, Tractor ................................ 11

Customer Responsibilities ............. l 5-19

Engine:

Air F}lter ................................... 18

Air Screen, Engine .................. t8

Battery ..................................... l7

Cco{ing Fins, Engine ............... 18

Engine Oit ............................... 17

Fuel Filter ................................ 19

Spark Plugs ............................. 19

Tractor:.

Blades ..................................... 16

Lubrication Chart ..................... 15

Maintenance Schedu|e ........... 15

Tire Care ......................... 9,16,23

Cutting Height, Mower ....................... t2

Electrical:

Interlocks and Relays ................. 24

Schematic ................................... 29

Wiring Diagram ........................... 30

Engine:

Air Filter ....................................... 18

Air Screen ................................... 18

Cooling Fins, Engine ................... 18

Oi_Change .................................. !7

Oil Level ................................. 13,17

Oil Type ....................................... 17

Preparation ................................. t3

Repair Parts ........................... 48-53

Starting ........................................ 14

Storage ....................................... 26

Filters:

Air................................................18

Fuel ............................................. tg

Fuei:

Type ............................................13

Storage ....................................... 26

Fuse ...................................................24

Gauge Wheels ..................................... g

Hood Removal/installation ................. 24

Leveling Mower Deck ......................... 21

Lubdcation Chart ................................15

Maintenance Schedute ...................... 15

Mower:.

Adjustment, Front-to-Back .......... 2!

Adjustment, Side4o-Side ............ 21

Blade Sharpening ....................... 16

Blade Replacement ..................... 16

Cutting Height ............................. 12

instaliation ................................... 20

Operation .................................... 13

Removal ...................................... 20

Mowing Tips .......................................14

Muffler................................................I9

Spark Arrestor .......................... 3,40

Mulcher Plate.....................................I0

OPERATION ................................................... ....... 11-14

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ........................................... 27-28

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

E

Oit:

Cold Weather Conditions ....... 13, t7

Engine ......................................... 17

Storage ....................................... 26

Operation ...................................... 11-14

Operating Mower ................................ 13

Options:

Accessodes ...................................5

Spark Arrester .......................... 3,49

O

P

Parking Brake ................................ 11-12

Parts Bag ............................................. 6

Parts, Replacement/Repair ........... 30-47

Product Specifications ...... ._................... 3

R

F

RepairParts i_..][.................i..........30-47

S

Safety Rules ......................................... 2

Beat ......................................................8

Serviceand Adlustments ..............20-25

Brake...........................................22

G

H

L

M

Carburetor...................................25

Fuse ............................................2€

Hood Removal/Installation .......... 24

Motion Dnve Belt

Removal/Replacement ........... 22

Mower Blade O,dva Be_!

Removal/Replacement ........... 22

Mower Adiustment:

Front-!o-Back ......................... 21

Side-to-Side ........................... 2I

Mower Installation ....................... 20

Mower Removal .......................... 20

T_re Care ............................. g,I 6,23

Slope Guide Sheet ............................. 55

Spark Plugs ........................................ lg

Specifications .......................................3

Starting the Engine ....................... 13-14

Steedng Wheel ................................ 7,23

Stopping the Tractor ........................... t2

Storage ...............................................25

T

Throttle Contrei Cable Adjuetment ..... 24

Tires ........................................... 9,16,23

Trouble Shooting Chart .................. 27-28

Transaxle Repair Parts ................. 46.47

W

Warranty ............................................... ;3

Wiring Diagram ..................................30

Wiring Schematic ............................... 29

4

ACCESSORIES AND ATTACHMENTS

,,,H ................ , i= = _ ,,n .............. ,,n u,,,,n =, ._u _ul

These accessories and attachments were available through most Sears retail cutters and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE MAINTENANCE

SPARK PLUG BLADESGAS CAN ENGINEOIL

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are Jlsted beiew with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be avai]abte or fit your model. Contact your nearest Sears store for the
accessories and attachments that ate available for your tractor.

Most of these attachments de not require additional hitches or conversion kits (those that do are indicated) and _,re dcsignc_ for easy

attaching and detaching.

FUELSTAB UZER

BELTS

AERATOR promotes deep root growth for a healthy fawn. To*
pered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close _ntervals to let moisture soak iq.

Steet weight tray for increased penetration.
BAGGER lets you collect grass ctippings and leaves for a

healthier, nearer looking lawn. Two Permanex containers hold
30-gallon plastic bags.

BUMPER protects front end of tractor from damage.
CARTS make hauting easy. Variety of sizes available, ptus

accessories such as side panel kits, toot caddy, cart cover,
protective mat and doily.

CORING AERATOR takes smatl plugs out of soil to allow mois-
ture and nutrients to reach grass roots. 36-inch swath, 24
hardened steel codng tips. 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes ell changes easier, faster.
FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of =scalping" on uneven terrain.

GANG HITCH lets you tow 2or 3 pull-behind attachments at once,
such as sweepers, dethatchers; aerators (not for use with rollers,

carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain. For mower decks not so

equipped.

MULCH RAKF_JDETHATCHER Ioosens soil and ftips thatch and
matted leaves to lawn surface for easy pickup. Twenty spdng tine

teeth. Useful to prepare bare areas for seeding. Available forfront

or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36qnch wide path and

tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without

changing blades. For models not equipped as 3-in-t Convertible

mowers. See "MOWER" in the Repair Parts section of this
manual.

RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x I0 lumber.

ROLLER for smoother lawn surface. 36-1nch wide, 18qnch
diameterwater-tight drum holds up to 390 tbs. ofweight. Rounded

edges prevent harm to turf. Adjustable scraper automatically
cleans drum.

SNOW BLADE forsnow removal onty, 14-inch high, 42-inch wide
btade clears 38-inch path when angted left or right. Raises, lowers

with side Iever. Adjustable skids; repteceable, reversible scraper

bar. (Use with tire chains and wheet w_,ights and/or rear drawbar

weight.)

SNOWTHROWER has 40-inch swath. Drum-type auger bandies

powdery and wet/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seal 6-inch
diameter spout discharges snow 10 to 50 feet. Lilt controlled at
tractor seat, (Use with chains and wheel weights and/or rear
drawbar weight.)

SPRAYERS use 12-volt OC electric motor that connects to the
tractor battery or other 12.vott source_ Includes booms for

automatic spraying and hand held wand for spot spraying. Wand
has adjustal3te spray pattern. For apptying herbicides, ineecti*
cides, fungicides and Iiquid fertilizers.

SPREADEFUSEEDERS make seeding, fertilizing, and weed FdlF
ing easy. Broadcast spreaders are also useful for granular de-

icers and sand.

SWEEPERS Iet you collect grass ctippings and leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has its own buittqn
Iiftand depth control system and does NOT require a sleeve hitch.
F_tsany lawn, yard or garden tractor. Simply hook upto the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hiIling...without too{s.

TIRE CHAINS are heavy duty; cicseiy spaced extra-large cross
links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubutar steel
frame, ABS piastic top; ctear plastic windshield offers 360 degree

visibility. Hinged metal doom with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields Ior use as sun
protector in summer. Optional accessories include: tinted/
tempered sotid safety glass windshieldwith hand operated wiper;,

12-volt amber caution light for mounting on cab top.

VACS for powerful collection ofheavy grass ciippingsand leaves.
Optional wand attachment to pick up debris in hard-to-reach

places. VAC/CHIPPER inctudes a chipper-shredder.
WF.JGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

,,= ,, , ,,,,n,,, u ...............

Parts Bag contents shown full size

, ,, = , = ,,,,,,,u ,

Parts packed separately in carton

............... , = _ = ,nn=

(2) Sheet

Screws

Metal

#10-16 x 1/2

(1) Locknut 3/8-24

(1) Large Fiat Washer

,11 u ,, =r ,, Hi1 ,,,,,,,, u,

(1) Shoulder 8o/t 5116-18 (1) Hex Bolt 1/2-13 x 1

_1 (1) Lock Washer 1/2

Seat

Steering

Boot

Steering

Wheel

Mulcher

Plate

©WHOPSManual Parts Bag

Parts bag contents not shown full size

...... ,,,,,,,,, H,, uu

i/f-_'_ t'_"_ (2) Washers 3/8

1) Washer I7/32 x 1-3/16 x 12 Gauge

,,,1n, ,,,,,1 ,,,,uu@

__WS #10 X 518 (2) Lock Washers #10

nni , n ,,, in

(2) Hex 80 ts 1/4-20 × 3/4

(2) Hex Nuts l/4-20

12)Washers 9/32 x 5/8 x ! 6 Gauge

................ (2! Loc!{ Washers I/4 .

(2} Shoufder \ i_._//(2) Gauge _._ (2) Center-

Botts

"---_ Wheels _ lock Nuts

Steering Wheet

Adapter (2) Keys

Steering

(2) L_tch Hook

Assemblys

Wheel

insert

Steering
Bushing

!5 °

• i ,11111 ii ii i,illUi i ii i , iiirlii i i HllUU III II1'1'11111'1 III II I I I

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembted for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wittmake assembly easier. Standard
wrench sizes are listed.

(1) 5/16" wrench
(2) 7/16" wrenches

(1) 1/2" wrench
(1) 9/16" wrench

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated
behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

• Cut, from top to bottom, atong lines on atl four comers

° Check for any additional loose parts or cartons and

11111 ,Rrlllllll illUl,ii iiii iiii i ,,, ,,,,,,,,,,,,, u i,i ',Hill ii iiii I lUl I iiiiiiiiiiiii

(!) 3/4" Socket w/dnve rachet
Phillips Screwdriver
Tire pressure gauge

Utility knife

BUSHING

from carton (See page 6),

of carton, and lay panels fiat.

PosmoN)

remove.

SCREW'

BEFORE ROLLING TRACTOR OFFSKID

ATTACH STEERING WHEEL (See Fig, 1)

- Slide the steering bushing over the steenng shaft.

. Raise steering shaft forward until screw holes in dash

line up with steering bushing. Install two (2) sheet
metal screws and tighten securely.

• Posit{on steering boot over steering shaft.

• Ptace tabs of steering boot over tab slots in dash and
push down to secure,

• Slide steering wheel adapter onto upper steedng shaft.
, Position front wheels of the tractor so they are pointing

straight forward.

, Position steering wheel so cross bars are horizontal

(left to right) and siide onto adapter.

• Assemble large flat washer and 3/8-24 iocknut and
tighten securely.

• Snap steering wheel insert into center of steering
wheel.

• Remove prote_ive ptast_c from tractor hood and grill.

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
tS TO ROLL OFF SKID.

SLOT

F]G. t

TO ROLL TRACTOR OFF SKID (See Fig. 8)

Raise attachment lift tever to its highest position.

• Release parking brake by depressing clutch/brake
pedal.

• Place gearshift lever in neutral (N) position.

• Rotl tractor backwards off skid,

• Remove banding holding discharge guard up against
tractor.

ASSEMBLY

HH,= ='============ == n

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-
tal grounding.

• Lift seat pan to raised position.

• Open battery box door.

o Be sure battery drain tube is attached to battery box.
° Remove terminal protective caps and discard.

- If this battery is put into service after month and year
indicated on labet (label tocated between terminals)

charge battery for minimum of one hour at 6-10 amps.

- First connect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) termi-
nalwith remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely.

° Ctose battery box door.

Open battery box door for:

• lnspectien for secure connections (to tighten hard-

ware).

- Inspection for corrosion.

• Testing battery.
o Jumping ({f required).
, Periodic charging.

DISCARD

• TERMINAL

PROTECTIVE
CAPS

(RED) CABLE
POSITIVE

,,n, i in=

LOCK

t

HEX WASHER

NUT

FLAT
WASHER

=

SEAT
PAN

BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt.
° Remove cardboard packing on seat pan.

= PIace seat on seat pan and assemble shoulder boff,.
= Assemble adiustment bolt, lock washer and flat washer

Ioosety. Do not tighten.

. Tighten shoulder bolt securely.

- Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which
allows you to press dutch/brake pedal all the way

down.

° Get off seat without moving its adjusted position.
° Raise seat and tighten adjustment bolt securely.

VENT

\

SHOULDER
BOLT

RG. 2

NEGATIVE
(BLACI_ CABLE

BOLT

ADJUSTMENT LARGE FLAT WASHER
BOLT

SEAT PAN SEAT_

_ LOCK WASHER

F{G. 4

iiii ii ,llllllll .........,.,,,,,,,,,,,,,,,,,,,,,,,, illli i " i i , ....

ASSEMBLY

ill ,1111_1i iiii¸ i i i

CHECK TIRE PRESSURE

The tires on your tractor were ovefinflated at the factory for

shipping purposes. Correct tire pressure is important for
best cutting performance.

• Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade ddve belts in the Service and Adjustments

section of this manual Verify that the belts are routed
correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see
that the brake is property adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

iii i iiii i i iiiiiiiii iii iiiiii

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

Assemble gauge wheets with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT"in the Opera,on

section of this manual).

• With mower in desired height of cut position, gauge
wheels should be assembled so they are slightlyoffthe

ground, install gauge wheel in appropriate hole with

shoulder bolt, 3/8" washer and 3/8-16 locknut and
tighten securely.

• Repeat for opposite side insta!ling gauge wheel in
same adjustment hole.

GAUGE WHEEL t

MOUNTING

BRACKET '_.,

FIG. 5

SHOULDER BOLT

INSTALL MULCHER PLATE
(See Figs. 6 & 7)

* Install two tatch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.
o Tighten hardware securely.

. Raise and hold deflector shield in upright position.

= Place front of mulcher plate over front of mower deck

opening and s_ide into place, as shown.

° Hook front latch into ho_eon front of mower deck.
* Hook rear latch into hole on back of mower deck.

= = 11,11 = i = ill=

guard from mower. Raise and hold

t_ CAUTION: Do not remove discharge

guard when attaching mulcher plate

and allow it to rest on plate while in
operation.

,,,,,=,=,,, ,,,

DEFLECTOR

LATCH

HOOKS

FTG.7

WELD NUT FROM THE TOP HOOK POINTS DOWN

LOCK

WELD WASHER

NUT

SCREW

LATCH

LOCK

WASHER

MULCHER _._
PLATE SCREW

WASHER

WASHER

FIG. 6

TO CONVERT TO BAGGING OR
DISCHARGING

Simply remove mutcher ptate and store in a safe place.
Your mower is now ready for clischarging or installation of

optional grass catcher accessory.

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFA CTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

•/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.

J Battery is properly prepared and charged. (Minimum

! hour at 6 amps).

,," Seat is adiusted comfortably and tightened securely.
,/ AIItires are properly inflated. (For shipping purposes,

the tires were ovednflated at the factory).

.J i3e sure mower deck is proper!y reveled side-to-side/

front-to-rear for best curing results. (Tires must be

properly inflated for leveling).

/ Check mower and drive belts. E]e sure they are routed

properly around pulleys and inside all be_t keepers.

/ Check wiring. See that all connections are still secure

and wires are property cJamped.

WHILE LEARNfNG HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING tMPORTA,Nq"

ITEMS:

,/ Engine oil is at proper tevet.
/ Fuel tank is filled with fresh, clean, regutar unleaded

gasoline.

/ Become familiar with atl controls - their tocation and

function. Operate them before you start the engine.

/ Be sure brake system is in safe operating condition.

10

ii iiiiiii i ,11 iii ii r i iiiir ...... i i i ii

OPERATION

ml iii i L i nll,i ii . ii im..iMi •

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations withyour tractorto familiarize yourseff with the locations of vadous controls and adjustments, Save
this manual for future reference.

THROTTLE/CHOKE
CONTROL

CLUTCH/BRAKE
PEDAL

HEIGHT
ADJUSTMENT

KNOB

IGNITION

SW1TCH

LIFT LEVERPLUNGER

ATTACHMENT
LIFT LEVER

ATTACHMENT

.UTCHLEVER

PARY*JNG BRAKE

GEARSHIFT
L_"VER

Our tractors conform to the safety standards of the American NationaJ Standards Institute,

ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.

LIGHT SWTTCH: rums the headlights on and off.

THROTFLFJCHOKE CONTROL: Used for starting and
controlling engine speed.

CLUTCH/BRAKE PEDAL: Used fordectutchingandbrak-

ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

FIG. 8

GEARSHIFT LEVER: Selects the speed and direction of

tractor.
ATTACHMENT LiFT LEVER: Used to raise and lower_e

mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the

engine.

HEIGHTADJUSTMENT KNOB: Usedto adjustthe mower
cutting height.

11

,u ,11 i, ,,,,,,11 i, _ _ i i i ,lUl,,ll, Tit i iiiii iiiii , , , i,iii

OPERATION

,llll i,,m ,................... ,, , i,iiiiiiiiiii i HIIIII iii IIHII i i,iii ii i iii i i =l i i i iii iii ii

i mill ,1,1, ,u .,,,,,,,,,,,,,.,,,,,,,,,,,,,11111i iiiii , , ,u Ul ,11 i , ii iii ] , iiiii

The operation of any tractor can result in foreign objects thrown into the eyes, which can !

result in severe eye damage. Always wear safety glasses or eye shields while operating your |

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask i
for over the spectacles or standard safety glasses. I

!

I

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

• Depress c{utchibrake pedal into full =BRAKE" position

and hold.

• Place parking brake lever in"ENGAGED" position and
release pressure from ctutchJbrake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake

witl hold vehicle secure.

STOPPING (See Fig. 9)

MOWER BLADES -
° Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" posKion.

° Move gearshift lever to neutral (N) position.
ENGINE -

• Move throttle control to slow (-,lib) position.

NOTE: Failure to move throttle control to slow (,,i@)
position and allowing engine to idle before stopping may

cause engine to "backfire".

• Turn ignition key to "OFF' position and remove key,

Always remove key when leaving tractor to prevent

unauthorized use.

- Never use choke to stop engine,

NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.

iii i, H i , m,IHIIIII Ilml,,,,ll, III

pletely, as described above, before leav-

l& CAUTION: Always stop tractor com-

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Futl throttle offers the best bagging and mower perfor-
mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement is controlled by the
gearshift lever,

ing the operator's position; to empty

grass catcher, etc.

i ii umH ii ......... .,,,, ..........

• Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.

• Move gearshift and range shift levers to desired posi-
tion.

- Slowly release clutch!brake pedal to start movement

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANG{NG GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.

ATTACHMENT CLUTCH LEVER

THROTTLE]
CHOKE

CONTROL

"BRAKE" PosrTION
POSITION

/'_-_. LEVER

CLUTCH/BRAKE PEDAL

"DRIVE" POSITION

"ENGAGED" POSITION

PARKING BRAKE

GEARSHIFT

"DISENGAGED"

POSITION

\

HEIGHT ADJUSTMENT KNOB

FIG. 9

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height iscontrolled by turning the height adjust-
ment knob in desired direction.

• Turn knob clockwise (f'-'_l) to raise cutting height.

° Turn knob counterclockwise ()f"_) to lower cutting

height.

The cutting height range is approximately 1-t/2" to 4". The
heights are measured from the ground to the blade tip with

the engine net running. These heights are approximate
and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cutto approximately 2-I/2

inches during the cool season and to over 3 inches
during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 8 inches in

height should be mowed twice. Make the first cut
relatively high; the second to desired height.

12

i iu,,,,,,,rll i II i , lUlll,llll, jib,ill • •. ............... , ,nnln ,inn ,,,

OPERATION

. nil i i ., ............. ,,,,,, u inn i,,,i ,i,u,,,in i irllll 111111 nl I I =

TO OPERATE MOWER (See Fig. 10) • Move gearshift lever to 1st gear. Be sure you have

Your tractor is equipped with an operator presence sens- movement.
ing switch. Any attempt by the operator to leave the seat

with the engine running and the attachment clutch engaged • To restart movement, slowly release parking brake and
witi shut off the engine, clutch/brake pedal.

• Select desired height of cut. • Make all turns slowly.

° Lower mower with attachment lift control.
, Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES -disengage attachment
clutch control.

Ill nl

CAUTION: Do not operate the mower
without either the entire grass catcher,

&

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

on mowers so equipped, or the dis-
charge guard in place.

i ii u

.IH ii

*ENGAGED"

POSITION

i.iiinn nl

ATTACHMENT

LEVER

HIGH POSt33ON

allowed room for tractor to roll slightly as you restart

TO TRANSPORT

• Raise attachment lift to highest position with attach-

ment lift control.

• When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck ora trailer, be sure hood isclosed and

secured to tractor. Use an appropriate means of tyinghood

to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

o The engine in your tractor has been shipped, from the

factory, already filled with summer weight oi!.

• Check engine oil with tractor on level ground.

• Remove oil fill capfdipstick and wipe clean, reinsert the
dipsticJ<and screw cap tight, wait for a few seconds,

remove and read oil level If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili-
ties section in this manual,

DISCHARGE
GUARD

RG. 10

TO OPERATE ON HILLS

"_::-_ i,iii i ,,,,i,iiin ,i,nn i i ii i iii

I _ CAUTION: Do not drive up or down
! _ hills with slopes greater than 15° and

I U do not clrive across any slope.

• Choose the slowest speed before starting up or down
hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control Iever to
s_ower position.

• If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking

brake.

_J iiiiii ii, ,i i , inl I i

ADD GASOLINE

• Fill fuel tank. Use fresh, ctean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING rN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING,

WARNING: Experience indicates that alcohol b{ended
fuels (catled gasohot or using ethanol or methanol) can

attract moisture which Ieads to separation and formation of
acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel }ines and carburetor are
empty. Use fresh fuel next season. See Storage instruc-

tions for additional information. Never use engine or
carburetor cJeaner products in the fuet tank or permanent

damage may occur.

I _BIL filler neck. Do not overfiii. Wipeoffany
I O spilled oil or fuel Do not store, spill or

i^ o.oJo,o .o.=. I

gasoline near an open flame.

13

TO START ENGINE (See Fig. 9)

When starting engine for the first time or if engine has run

out of fuel, it wi}l take extra cranking time to move fuel from

the tank to the engine,

• Depress clutch/brake pedal and set parking brake.

• Place gearshift lever in neutral (N) position.
° Move attachment clutch to "DISENGAGED" position,

• Move throttle control lever to choke (rxI) position for
cold engine start. For warm engine start, move throttle
control to fast (,,t_) position.

• Insert key into ignition andturn keyclockwiseto"STAR'F'
position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute. If engine does not start after
several attempts, move throttle control to fast (,f_)
position, waft a few minutes and try again.

. When engine starts, move throttle control to desired

position.

• Allow engine to warm up for a few minutes before
engaging drive or attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32_F), the carburetor fuel mixture
may need to be adjusted forbest engine performance. See

"70 ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing
is attached to tractor.

• Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.

= The left hand side of mower should be used for trim-

ming.

• Drive so that ctippir_gs are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of

clippings and more uniform cutting.

, When mowing large areas, start by turning to the right

so that clippings wilt discharge away from shrubs,
fences, driveways, etc. After one ortwo rounds, mow
in the opposite direction making left hand turns until

finished (See Fig. 11 ).

• If grass is extremely tall, it should be mowed twice to

reduce Ioad and possibte fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.

• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.

° Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-
charge of material Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

• When operating attachments, select a ground speed
that wilt suit the terrain and give best performance of

the attachment being used.

FIG. 11

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

- The special mulching blade will recut the grass dip-

pings many times and reduce them in size so that as
they fail onto the lawn they wiiI disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the

blades,

• Avoid cutting your Iawn when itis wet. Wet grass tends

to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area
wilt not be exposed to the direct sun.

o For best results, adjust the mower cutting height so that

the mower cuts off only the top one4hird of the grass
blades (See Fig. 12). For extremely heavy mulching,

reduce your width of cui and mow slowly.

• Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week, Mow

north to south one week then change to east to west the
next week. This will help prevent matting and graining

of the lawn.

14

F1G. 12

,,,ll ilu ,,ill i,lu i i¸ i i unnll j i n illU,lnll iiiii iii ii i iirlrll i,i ¸ i illll i =,rll

CUSTOMER RESPONSIBILITIES

............. Ill nil°' II ii i, ...........,,,, ,,,,,,, I I II Inll llJ, ,,,,,,,,, ,,,,,,,,,,,,i '11 I1'1 , I IIIIIIII ----

MAINTENANCE SCHEDULE /__o_f _"

FILL IN DATES

AS YOU COMPLETE __Y

_Eau_RSERWCB /__;'_';_._'SERV_CE DATES

J v' ' ) ICheck Brake Operation

Check Tire Pressure If

T CheckfO,LooseFa,tene_ Ii 'V', V' .........................

R '"S'hamerVF_eplaceMower atades I/,

cA u .oo,,ono.o. ,, .......,: ..................V ....

T Check Battery LaveVReoharge I_

0 CIean Batteq_' and Terminals .......... _- , ...... if

R JCheck TranSaxie Cooling l/

Adio°tBla,eBe,t,,)Teo,ion...... ''[ ' " i i....'ii' "

Adjust Motion Drive Belt(s) Tension = _s
Check" Engine Oil Level If _,, ]

N Clean Air Screen ....... I_2 I .....

G Inspect Muffler/Spark Arrestor if 1

I Repiace Oit Filter (If equipped) I :

N CIeanEng'neO°°HngF'ns ' I ....

Reptace Spark Plug
Repiace Air Filter Paper Cartridge

Replace Fuel Fitter

I . Char_je more often when Operating under a heavy load or in aigh ameient ternperatunss,
2 - Service more often w_en ooerat_ng tn dirty or dusty cor'ldit_ons.
3 - If equipoed w*th oil filter, cttetlge oil eve.,y 50 _ours.
4 - Aepiace bia_es mere often when mowing in se_cly soil.

I........... vsi

! .........ii[_

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To

receive full vatue from the warranty, operatormustmaintain

tractor as instructed inthis manual.
Some adjustments witl need to be made periodically to

properly maintain your tractor.
All adjustments inthe Service and Adjustments section of

this manual should be checked at least once each season.

, Once a year you should repiace the spark plug, ctean

or replace air filter, and check blades and belts for
wear. A new spark ptug and clean air filter assure
proper air-fuel mixture and heip your engine run better
and last fonger.

(_)SP!NOLE ZERK--_ t..._q 1"--SPINDLE ZERK (_

®F_ONTW.E_L_."'_ ............_"_--_"_RO_WHEEL®

BEARINGZER_ _

(_ ":::::::::=:::' __ ENGINE (_)

)ATTACHMENT"k,. F-'-t _ _ /

CLUTCH ._' [ ........_ ___._"_

J

v'[v'

5 - _fequi#pee _ ediuet_Ote sy_ern.
6 - Not required if equi#ped w_tt_mainterlancs-free battery.

7 - 3]ghten front a._depivot boft to 35 _4bs. rnax_munl.

Do not ove_i_ten.

LUBRICATION CHART

2..........

BEFORE EACH USE

• Check engine oi! leveI.

- Check brake operation.

- Check tire pressure.

• Check for Ieose fasteners.

! I \ I i_["_GEARSHIFT

PINTS

(_) SAE 30 OR 10W30 MOTOR OIL
(_) GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON _EARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

15 OERED GRAPHITE TYPE LUBRICANT SPARINGLY.

SECTION

iJ,,IVnUl, IIII ,11111111,., I, ,,,,,,,, ,, ,,,',,,u, irllnn viii ii1,1111,111111i.v,,., , i , , lUl

CUSTOMER RESPONSIBILITIES

u_u m , i ,,lun .......... I i i nnlnl I Ill , PlIIII, ,llln I nlu ,, n ,

TRACTOR

Always observe safety rules when performing any mainte-
nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed inhighest gear, then brake must beadjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).

° Keep tires free of gasoline, oi!, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re-
place bent or damaged blades,

,_LADE REMOVAL (See Fig, 13)

- Raise mower to highest position to a{Iow access to

blades.

I

Remove hex bolt, lock washer and fiat washer secudng

biade.

o

Instatl new or resharpened blade with trailing edge up
towards deck as shown.

s

Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bo{t securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE £OLT IS GRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade- but if you

do, be sure the blade is balanced.

BLADE _'_ MANDREL

\\ __ ASSEMBLY

•AO..D,,.EA..RE..EO°eL.CANeE

eY.,X.NESO.

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balar_ced. An
unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a gdnding
wheel. Oo not attempt to sharpen while on the mower.

* To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone batanoer. (When using acone
bafancer, follow the instructions supplied with bal-

arIce 0.

- SJideblade onto an unthreaded portion of the steel bolt
or pin and hold the bolt or pin para{leJ with the ground.

;f blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,

sharpen the heavy end until the b_ade is balanced.

NOTE: Do not use a nait for balancing blade. The lobes of
the center hote may appear to be centered, but are not.

16

CENTER HOLE / /

FIG. 14

,,,, i ,mlii, i i n n, i u ...................... u .

CUSTOMER RESPONSIBILITIES

i i i i u nn i nl i .i, n i Ul i .u, in ii ........,,,,,_,,,,,,,,,,,,,,,,,, iiiiii i n i

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, pedodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals dean,

• Keep battery botts tight,

• Keep small vent holes open (See "CONNECT BAT-
TERY" in the Assembty section of this manual).

• Recharge at 6-10 amperes for I hour,

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.

• Open battery box door.

• Disconnect BLACK batter,/cabie first then RED bat-

tery cable and remove battery from tractor.

• Wash batten! with solution of four tablespoons of

baking soda to one gallon of water. Be careful notto get
the soda solution into the ceils.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum ietty.

• Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manuat).

V-BELTS
Check V-belts for deterio ration and wear after 100 hours of

operation and replace if necessary. The botts are not
adjustable, Replace belts if they begin to slip from wear.

NOTE: Although multFviscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.
Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fitl

cap/dipstick securely each time you check the oil IeveL
TO CHANGE ENGtNE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change.

All oil must meet API service classification SFor SG.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.

• Remove drain piug.

• After oit has drained completely, replace oil drain plug
and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill, For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this

manual,

• Usa gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL" fine on dipstick.

TRANSAXLE COOLING

Keep transaxie free from build-up of dirt and chaff which

can restrict cooling.

ENGINE

LUBRICATION

Only use high quatity detergent oil rated with APt service

classification SF or SG, Seiect the oil's SAE viscosity grade
according to your expected operating temperature,

SAE VISCOSITY GRADES

_20" 0* 30" 32 _ 40* 80=

-30" -20° ,tO'*' 0_ _0" 20'* 30_

TEMPERATURE RANGE AN33O=PATED BEFORE NEXT OiL CHANGE

FIG. 15

FIG. 16

17