Craftsman 917257641 Owner’s Manual

917.257641

• Assembly

• Operation

° Customer Responsibilities ° Service and Adjustments

. Repair Parts

OWNER'S MANUAL

Convertible

CAUTION: Rc_.d and follow all safety rules and instructions before operating this equipment,

Illllll' IlllllllllllIllll Illlll IH IllllIllll II IIIH IlllllllllIllllllllIlllll IlllII Illl

Safe Operation Practices for Ride-On Mowers

SAFETY RULES

IMPORTANT: THIS CUTTING MACHINE tSCAPABLE OFAMPUTATING HANDS AND FEETAND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT INSERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow atl instructionsin the"manual and on the machine before starting

- Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade

• Be sure the area is clear of other people before mowing Stop machine ifanyone enters the area,

• Never carry passengers

= Do not mow inreverse unless absolutely necessary Always

look down and behind before arid while backing.

° Beaware of the mower discharge direction and do not point

itat anyone Do not operate the mower without either the

entire grass catcher or the guard in place

• Slow down before turning

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off blades when not mowing

o Stop engine before removing grass catcher or unclogging

chute

• Mow only in daylight or good artificial light

° Do not operate the machine while under the influence of

alcohol or drugs.

° Watch for traffic when operating near or crossing roadways

• Use extra care when loading or unloading the machine into a trailer or truck.

11, SLOPE OPERATION Slopes are a major factor related to Ioss-of-control and tipover

accidents, which can result in severe injury or death, All slopes require extracaution, ifyoucannot backuptheslope orifyou feel

uneasy on it, do not mow iL DO:

• Mow upand down slopes, not across,

° Remove obstacles such as rocks, tree limbs, etc,

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Ta!/grass can hide obstac/es

• Use slow speed Choose a low gear so thatyou will not have to stop or shift while on the slope,

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability

• Use extra care with grass catchers or other attachments These can change the stability of the machine

= Keep all movement on the slopes slow and gradual Do not

make sudden changes inspeed or direction.

° Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope

DO NOT: o Do not turn on slopes unlessnecessary, and then, turn slowly

and gradually downhill if possible.

. Donotmow neardrop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in

• Do not mow on wet grass. Reduced traction could cause sliding

• Do not try to stabilize the machine by putting your foot on the ground

• Do not use grass catcher on steep slopes

Ill. CHILDREN Tragic accidents can occur'if the operator is not alert to the

presence ofchildren. Children areoften attracted tothe machine and the mowing activity. Neverassume that children willremain

where you last saw them_ = Keepchildren outof the mowingarea and under the watchful

care of another responsible adult.

° Be alert and turn machine offifchildren enter the area..

• Before and when backing, look behind and down for sma]l children

° Never carry children. They may fair off and be seriously

injured or interfere with safe machine operation..

• Never allow children to operate the machine. . Use extra care when approaching blind comers, shrubs,

trees, or other objects that may obscure vision

IV. SERVICE

° Use extra care inhan_,t Jygasoline and other fuels. Theyare

flammable and vapors are explosive..

Use only an approved container' Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling Do not smoke.

Never refuel the machine indoors Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

= Never run a machine inside a closed area. ° Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition

° Never tamper with safety devices. Check their proper

operation regularly

,, KeenmachiqefreAefgrass I,_w: orotherdebdsbuild-up_

Clean Oll ,Jr _Llel _pi;_,dg=, ,=JJu_vrrlaonln_ to coo[ before storing

• Stop and inspect the equ=pment if you strike an object Repair, ifnecessary, before restarting.

• Never make adjustments or repairs with the engine running

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow

objects to be thrown, Frequently check components and

replace with manufacturer's recommended parts,when nec-

essary

• Mower blades are sharp and can cut, Wrap the blade(s) or wear groves, and use extra caution when servicing them.

° Check brake operation frequently. Adjust and service as

required

Look for this symbol to point out impor- tant safety precautions. It means CAUTION!!! BECOME ALERT!!I YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot

contact spark plug in order to prevent accidental starting when setting up,

transporting, adjusting or making

repairs.

CONGRATULATIONS on your purchase of a Sears Tractor,. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CentedDepartment. We have competent, well-

trained technicians and the proper tools to service or repair this unit°

Please read and retain this manual The instructions will

enable you to assemble and maintain your unit property.. Always observe the "SAFETY RULES"°

MODEL

_IUMBER 917257641 SERIAL

NUMBER DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT°

YOU SHOULD RECORD BOTH SERtAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE

'FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: t5.0 GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SG): SAE 30 (above 32°F) o

OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RJ-19LM

(GAP: .0XX") STD361458

VALVE CLEARANCE: INTAKE: 005" - 007"

GROUND SPEED (MPH): FORWARD:

TIREPRESSURE: FRONT: 14 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

i BLADE BOLT TORQUE: 30-35 FT. LBS,.

SAE 5W-30 (below 32 F)

EXHAUST: ,.009" - .01t"

1st 102

2rid 1,35

3rd 2.10 4th 3..14 5th 4,00

6th 5.12

REVERSE: 1,SB

REAR: t2 PSI

5 AMPS HEADLIGHTS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details°

WARNING: This unit is equipped withan internal combus- tionengine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if

CUSTOMER RESPONSIBILITIES

- Read and observe the safety rules.

• Follow a regular schedute in maintaining, caring for and using your unit.

• Follow the instructions under"Customer Responsibili- ties" and "Storage" sections of this owner's manual,

any)° If aspark arrester is used, it should be maintained in

effective working order by the operator°

tn the state of California the above is required by taw (Section 4442 of the California Public Resources Code),

Other states may have similar laWSoFederal laws apply on federal tandso A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section ofthismanual)_

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship This Warranty does not cover:.

- Expendable items which become wornduring normal use, such as blades, spark plugs, air cleaners and belts.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thoms, stumps, or glass,

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual..

° Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery wiltnot hold a charge, Sears will replace the battery at no charge.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES. This Warranty gives you specificlegal r_ghts,and you may also have other rights which may vary from state to state,

SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, iLLINOIS 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ...................................... ;.........4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-t0

INDEX

Accessories ...........................................................5

Adjustments=

Brake ......................................................22

Carburetor .................................................25

Mower:

Front-To-Back ......................... 2!

Side-To-Side ............................21

Throttle Control Cable ..........................24

Air Filter, Engine ................................................t8

Air Screen, Engine ....................................................18

Assembly .......................................................7-10

Battery:

Charging ...................................................8

Cleaning ........................................................17

Installation..........................................................9

Levels ......................................................8,17

Preparation .........................................................8

Starting with Weak Battery ................23

Storage .................................................................26

Terminals ....................................................17

Belts:

Motion Drive

Removal/Replacement ................22

Mower Blade Drive

Removal/Replacement ...............22

Blade:

Sharpening ...........................................16

Replacement .................................................16

Brake Adjustment ...............................................22

CarburetorAdjustment ....................................25

Controls, Tractor. .................................11

Customer Responsibilities ............. 15-19

Engine:

Air Filter .....................................................18

Air Screen, Engine ................................18

Battery ...........................................17

Cooling Fins, Engine .................t8

Engine Oil ..............................................t7

Fuel Filter .......................... :.....19

Spark Plugs .........................................19

Tractor:.

Blades ......................................16

LubricationChad .............................15

Maintenance Schedule ...............15

Tire Care ..................................8,16,23

Cutting Height, Mower ........................................12

Electrical:

Interlocks and Relays ..........................24

Schematic ................................................29

Wiring Diagram .................................30

Engine:

AirFilter.......................................................18

Air Screen ........................................................18

Cooling Fins, Engine .................................18

OiiChange .............................................17

Oil Level ........................................13,17

OilType ...................................................17

Preparation ............................................13

Repair Parts .........................................48-52

Starting .......................................................14

Storage .....................................................26

Filters:

Air,..........................................................18

Fuef .....................................................19

Fuel:

Type ............................................................13

Storage .......................................................26

Fuse ..........................................................................24

Gauge Wheels ................................................................9

Hood Removal/installation ........................24

Leveling Mower Deck ........................................21

Lubrication Chart ......................................15

Maintenance Schedule ...........................15

Mower:

Adjustment, Front-to-Back .......... 21

Adjustment, Side-to-Side ..................21

Blade Sharpening ............................16

Blade Replacement ............................16

CuttingHeight..............................................12

Installation ...............................................20

Operation ........................................13

Removal ....................................................20

Mowing Tips .................................................14

Muffler'. ........................................................19

Spark Arrester o.o_...........................3,40

MulcherPlate..................................................I0

OPERATION .......................................................... 11-14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ........................................... 27-28

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS- ENGINE .................................... 48-52

PARTS ORDERING/SERVICE .................. BACK PAGE

Oil:

Cold Weather Conditions ............13,17

Engine .............................................17

Storage ................................................. 26

Operation...........................................................1i-i4

Operating Mower. .......................................................13

Options:

Accessories ...........................................5

Spark Arrester .................................... 3,40

Parking Brake ..................................................11-t2

Paris Bag .....................................................................6

Pads, Replacement/Repair ...................30-47

Product Specifications.................................................3

Repair Parts ........................................30-47

Safety Rules ...............................................2

Seat ........................................................................8

Service and Adjustments ................20-25

Brake ..................................................22

Carburetor. ..................................25

Fuse .....................................................24

Hood Removal/Installation .......... 24

Motion Drive Belt

RemovaVReplacement ...............22

Mower Blade Ddve Belt

Removal/Replacement ..............22

MowerAdjustment:

Front-to-Back ........................................ 21

Side-to-Side .........................................21

Mower Installation ................................. 20

Mower Removal ............................ 20

Tire Care ...............................8,16,23

Slope Guide Sheet ...................................... 55

Spark Plugs ......................................... 19

Specifications ..........................................................3

Starting the Engine ....................................... 13-14

Steering Wheel ...........................................7,23

Stopping the Tractor. ................................12

Storage ........................................................................26

Throttle Controt Cable Adjustment ......24

Tires ...........................................................8,16,23

Trouble Shooting Chart .....................27-28

Transaxle Repair Pads .......................46-47

Warranty ..................................................3

Wiring Diagram ..........................................30

Wiring Schematic ..............................................29

AND ATTACHMENTS

These accessories and attachments were availablethrough most Sears retailoutletsand service centers when the tractorwas purchased,.

Most Sears stores can order these items for you when you provide the model number of your tractor,.

ENGINE

SPARK PLUG GAS CAN FUELSTABILIZER

MAINTENANCE

BLADES

BELTS

[

PERFORMANCE

Sears offersa wide variety of attachments that fit your tractor, Many ofthese are listedbelow with briefexplanations of howthey can help you. This list was current atthe time of pubiicati0n; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn,, Ta- pered 2ob-inchsteel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn, Two Permanex containers hold

30-gallon plastic bags., BUMPER protects front end of tractorfrom damage,

CARTS make hauling easy. Variety of sizes available, pius accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath° 24

hardened steel coring tips. 150 fb, capacityweight tray, EASY OIL DRAIN VALVE makes oil changes easier, faster_ FRONT NOSE ROLLER cantersin front ofmower decktoreduce

chances of "scalping" on uneven terrain_

GANG HITCH letsyoutow2 or3 pull-behindattachmentsatonce,

such as sweepers, dethatchers, aerators (not for use withrollers,

carts or other heavy attachments)° GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terraino For mower decks not so

equipped° MULCH RAKE/DETHATCHER loosenssoil andffips thatch and

matted leaves to lawn surface for easy pickup. Twenty spdng tine

teeth., Useful toprepars bare areasforseeding. Available forfront or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper° Mounts behind tractor°

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible

mowers. See 'MOWER in the Repair Parts section of this

manual.

RAMI5TOPS AND FEET let you load and unload tractorfrom a

pickup truck. Use with 2 x 8 or 2 x 10 lumber..

ROLLER for smoother lawn surface. 36-inch wide, IS-inch

diameterwater-tight drum holds upto 390 Ibs.ofweight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SNOW BLADE forsnow removalonly, 14-inch high, 42-inch wide blade clears38-inchpath when angled leftor right,,Raises, lowers

withside lever. Adjustable skids; replaceable, reversible scraper bar. (Use withtirechains and wheel weights and/or rear drawbar

weight,,)

SNOWTHROWER has40-inch swath,, DnJm-typeauger handles powdery and wet!heavy snow,, Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch

diameter spout discharges snow 10 to 50 feet. Liftcontrolled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbarweight.) SPRAYERS use 12-volt DC electric motor that connects tothe

tractor battery or other 12-volt source. Includes booms for

automatic sprayingand hand held wandforspot spraying. Wand has adjustable spray pattern. For applying herbicides, insectF

cides, fungicides and liquid fertilizers°

SPREADER/SEEDERS make seeding fertilizing, and weed kilF ing easy. Broadcast spreaders are also useful for granular de-

icers and sand,. SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath toprepare seed beds, cultivate and compost garden residue. Tiller has itsown built-in

liftand depth control system and does NOT require a sleeve hitch., Fits any lawn, yard or garden tractor,. Simply hookuptothe tractor

drawbar and go_ Optional accessormes convert unit for dethatching, aerating, hillingo..without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction1,

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastictop; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include, tinted/

temperedsolid safety glasswindshieldwith handoperated wiper;

12-volt amber caution light for mounting oncab top,

VACS for po';verfulcollectionof heavygrass clippingsand leaves,,

Optional wand attachment to pick up debds in hard-to-reach places,, VAClCHIPPER includes a chipper-shredder_

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials°

i ii i iiiiiiii

................................... ii

CONTENTS OF

iiiiiiiiii

iiiiiiiii

iiiiiii ii iiiiiiiii i,i_......... ,,,,,,,,,,,,,,,,,,,,

.......................... i

Parts Bag contents shown full size

] iiiiiiiiiiiii

#10-16 x 1/2

(1) Large Flat Washer

llllllll

(2) Sheet

Metal

Screws

HARDWARE PACK

............. LLI I ::::

Parts packed separately in carton

ii ii

Seat

Mulcher

Plate

Steering

Wheel

Battery acid

Battery

.===r ! W| milHUIF

(1) Shoulder Bolt 5/t6-18 (1) Hex Bolt !/2-13 x 1

(1) LockWasher 1/2

(1) Washer 17/32 x I-3/16 x 12 Gauge

(2) Screws #10 x 5/8

(2) Washers 3/16 x 3/4 x 16 Gauge

II1'1

(2) Lock Washers #10

ill,,=

Steering

Boot ',

Owner's Manual Parts Bag

..... u Lii illll I,Nii

................... i, ii i :: .11111

Parts bag contents not shown full size

.................. iu ii iiiiiii

iii

(2) Shoulder (2) Locknuts

Botts 3/8-i6

o @

Steering _ Wheels Wheel

Insert Steering Wheel

Adapter

(_ teering

Assemblys

,, | .....

(2) Gauge

Bushing

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Washers 9132 x 5/8 x i6 Gauge

(2) Lock Washers 1/4

"_ ........ ,4_-_..._

15° Slope Sheet

................... iiiiii

(2) Keys

, i

11 '

Battery Caps

and Instructions

MBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of you rtractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness..

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes are listed.

(1) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench

(1) 9/16" wrench

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACKCARTON

. Remove all accessible loose parts and parts cartons

from carton (See page 6)_

° Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

. Check for any additional loose parts or cartons and

remove°

(t) 3/4" Socket w/drive rachet

Phillips Screwdriver

Tire pressure gauge Utility knife

SCREW

STEERING SHAFT

POSITION)

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

° Slide the steering bushing over the steering shaft° ° Raise steering shaft forward until screw holes in dash

line up with steering bushing_ Install two (2) sheet

metal screws and tighten securely.

° Position steering boot over steering shaft. ° Place tabs of steering boot over tab slots in dash and

push down to secure°

° Stide steering wheet adapter onto upper steering shafto

° Position front wheels of the tractor so they are pointing

straight forward.

° Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

° Assemble large flat washer and 318-24 !ocknut and

tighten securely°

° Snap steedng wheel insert into center of steering

wheel.

° Remove protective plastic from tractor hood and grill.

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS

TO ROL:LOFF SKID,

STEERING

SHAFT

_HIPPING

POSITION)

FIG. 1

TO ROLL TRACTOR OFF SKID (See Fig. 8)

Raise attachment lift lever to its highest position°

• Release parking brake by depressing clutch/brake

pedal

• Place gearshift lever inneutral (N) position, ° Rol! unit backwards off skid°

• Remove banding holding discharge guard up against tracton

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

CAUTION: Wear eye and face shield. Wash hands or clothing immediately If

accidentally in contact with batteryacid.

Do not smoke. Fumes from charged

battery acid are explosive. Read the instructions included with the

batteryvent caps. Always wear gloves, clothing and goggles to protect your hands, skin and eyes.

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery

with an automotive charger will extend its life,. . See instructions packed with vent caps in parts bag° . Fitl battery with acid. Fill each cell until it reaches the

bottom of the vent wells° Do not overfill

Allow battery to stand and settle for at least thirty

minutes° After standing, check the battery cell acid level, if below the vent wells, add more acid until the correct level is reached°

While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of unit°

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY

LIFE_

o Charge battery at a rate of 6 amperes for I hour. Use

a 12 volt battery charger. Observe all safety precau- tions requiredfor battery charging,,

° Check the acid level after the battery is charged. If the

acid has fallen below the correct level, add distilled or

iron free water.

. Install the vent caps to cover the vent wells. Wash the

top of the battery with water to remove any acid, then wipe dry°

• Check battery case for leakage to make sure that no damage has occurred in handling.

° Dispose of excess battery acid. Neutralize acid for

disposal by adding it to two gallons of water in a five gallon plastic container, Stir with a wooden or plastic

paddle while adding baking soda until the addition of more soda causes no more foaming.

= Follow instructions on how to installbattery°

BATTERY

CELL ACID LEVEL

BLY

...................... I,HIIIIIIIIll J

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

o Remove cardboard packing on seat pant

= Place seat on seat pan and assemble shoulder bolt.

= Assemble adjustment bolt, lock washer and flat washer

loosely Do not tighten.

• Tighten shoulder bolt securely.

- Lower seat into operating position and sit on seat.

• Slide seat until acomfortable position is reached which

allows you to press clutch/brake pedal all the way down°

• Get off seat without moving its adjusted position. o Raise seat and tighten adjustment bolt securely.

\ II!

C- 5

BOLT

FIG. 3

CHECK TIRE PRESSURE

The tires on your unit were ovennflated at the factory for

shipping purposes,. Correct tire pressure is important for best cutting performance,.

° Reduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting,results, mowerhousing should beproperly leveled. See 'TO LEVEL MOWER HOUSING in the

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual Verify that the belts are routed correctly

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See ''TO ADJUST

BRAKE" in the Service and Adjustments section of this manualFIG. 2

ASSEMBLY

INSTALL BATTERY (See Figs. 4 and 5)

CAUTION: Do not short battery termi- nals. Before installing battery, remove

metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

- Liftseat to raised position.

• Open battery box door

• Be sure battery drain tube is attached to battery box = Lower battery into battery box with battery terminals

toward front of unit,

° First connect RED battery cable to positive (+)terminal

with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely°

o Connect BLACK grounding cableto negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

, Close battery box door° Open battery box door for: = Inspection for secure connections (to tighten hard-

ware). ° Inspection for corrosion. o Testing battery.

• Jumping (if required)° ° Periodic charging.

BATTERY BOX DOOR

BATtrER_

BOX DOOR

VENT CAPS

FIG. 5

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 6)

Assemble gauge wheels with tractor on a flat level surface, = Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT' in the Operation

section of this manual)°

° With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with

shoulder bolt and 3/8_16Iocknut and tighten securely°

° Repeat for opposite side installing gauge wheel in

same adjustment holeo

POSITIVE NEGATIVE (RED) CABLE (BLACK) CABLE

LOCK WASHER

HEX BOLT

POSITIVE (+) TERMINAL NEGATIVE (.) TERMINAL

FIG. 4

GAUGE WHEEL MOUNTING BRACKET

318-16 LOCKNUT

_._SHOULDER BOLT

GAUGE WHEEL"

FIG. 6

INSTALL MULCHER PLATE (See Figs. 7A & 7B)

= Install two latch hooks to mulcher plate using screw,

washer, lockwasher, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

• Tighten hardware securely,. ° Raise and hold deflector shield in upright position_

- Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck

• Hook rear latch into hole on back of mower deck

Hll i, i iiiill : : ................................

CAUTION: Do not remove discharge I guard from mower_ Raise and hold I

guard when attaching mulcher plate I and allow it to rest on plate whde in !

operation.

BLY

DEFLECTOR

FIG. 7B

LATCH HOOKS

WELD NUT FROM THE TOP HOOK POINTS DOWN

LOCK

WELD WASHER

LATCH

HOOK

WELD

LOCK

WASHER WASHER

WASHER

MULCHER \_. PLATE SCREW

FIG. 7A

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower isnow ready for discharging or installationof

optional grass catcher accessory,

NUT

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT

PLEA SE REVIEW THE FOLL0 WING CHECKLIST:

,/ All assembly instructions have been completed° ,/ No remaining loose parts in carton. #" Battery is properly prepared and charged_ (Minimum

1 hour at 6 amps)o ,[ Seat isadjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were ovednflated at tile factory).

•[ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling)

_" Check mower' and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers. ,z Checkwiringo See that all connections are still secure

and wires are properly clamped.

WHILE LEARNtNG HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENT!ON TO THE FOLLOWING IMPORTANT

ITEMS:

v" Engine oil isat proper level.

J Fuel tank isfilled with fresh, clean, regular unleaded

gasoline.

v" Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

.... i lul iii Ullll,i iiiii L i i ii iiiiiii......................

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswithyour tractortofamiliarize yourself with the locationsofvarious controlsandadjustments° Save this manual for future reference°

THROTTL_CHOKE CONTROL

l\l

CLUTCH/BRAKE i_ r'_ PEDAL ,,

HEIGHT

ADJUSTMENT

KNOB

IGNITION SWITCH

UFTLEVER PLUNGER

ATTACHMENT L|FTLEVER

ATTACHMENT

LEVER

PARKING BRAKE

GEARSHIFT LEVER

Our tractors conform to the safety standards of the American National Standards institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor. LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCH/BRAKE PEDAL: Used fordeclutching and brak- ing.thetractor and starting the engine°

PARKING BRAKE: Locks clutch/brake pedal into the

brake position

FIG. 8

GEARSHIFT LEVER: Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER: Usedto raiseandlower the mower deckorotherattachments mountedto yourtractor,

LIFT LEVER PLUNGER: Used to release attachment tift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine,

HEIGHT ADJUSTMENT KNOB: Used to adjustthe mower cutting heighL

The operation of any tractor can result in foreign objects thrown into the eyes, which I

can result in severe eye damage. Always wear safety glasses or eye shields while I

operating your tractor or performing anyadjustments or repairs. We recommend awide I vision safety mask for over the spectacles or standard safety glasses. I

..... i I"1111 I iiiiiii ................................... i I

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

• Depressclutch/brakepedal intofull "BRAKE" position and hold.

• Place parking brake lever in"ENGAGED"position and release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position.. Make sure parking brake will hold vehicle secure.

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutch lever to"DISENGAGED" po- sitiono

GROUND DRIVE - ° Depress clutch/brakepedal intofuII"BRAKE" position.

, Move gearshift lever to neutral (N) position.

ENGINE -

, Move throttle control to slow 0 position. NOTE: Failure to move throttle control to slow 0 position

and allowing engine to idle before stopping may cause engine to "backfire".

o Turn ignition key to "OFF' position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing

idle withthe engine running,hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com- pletely, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

IIIIIIII IIII II IIIIIIII1' I iiiii ........................... :

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle_ ° Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle offersthe best bagging and mowerperfor- mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The directionand speed of movement iscontrolledbythe

gearshift lever°

° Start tractor with clutch/brake pedal depressed and

gearshift lever'in neutral (N) position_

o Move gearshift and range shift levers to desired posi-

tion.

° Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS, FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

ATTACHMENT CLUTCH LEVER

THROTTLFJ CHOKE CONTROL

"BRAKE"

POSITION

CLUTCH/BRAKE PEDAL

"DRIVE" POSITION

"ENGAGED" POSITION

"DISENGAGED"

POSITION

PARKING BRAKE

'ENGAGED" POSITION

GEARSHIFT LEVER

"DISENGAGED"

POSITION

HEIGHT ADJUSTMENT KNOB

FIG, 9

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height iscontrolled by turning the height adjust- ment knob in desired direction.

° Turn knob clockwise ((_) to raise cutting height.

- Turn knob counterclockwise (P--_) to lower cutting height.

The cutting height range is approximately 1-1/2" to 4"o The heights are measured from the ground to the blade tip with the engine not running° These heights are approximate

and may vary depending upon soil conditions, height of grass and types of grass being mowed.,

• The ave.ra.gelawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier' and better looking

lawns, mow often and after moderate growth.

° For best cuttingperformance, grass over6 inches in

height should be mowed twice° Make the first cut relatively high; the second to desired height°

OPERATION

Hll ii1// ill ......................... ilml_lll ii u ill illl_l

TO OPERATE MOWER (See Fig. 10) - Move gearshift lever to 1st gear. Be sure you have

Your unit is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with movement., the engine running and the attachment clutchengaged will •

shut off the engine.

• Select desired height of cut.. = = Lower mower with attachment lift control.

. Start mower blades by engaging attachment clutch

control.

° TO STOP MOWER BLADES - disengage attachment

clutch control,.

without either the entire grass catcher,

CAUTION: Do not operate the mower

on mowers so equipped, or the dis- charge guard tn place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED"

POSITION

ATTACHMENT

UFT LEVER HIGH PosmoN

allowed room for tractorto roll slightly as you restart

To restart movement, slowly release parking brake and

clutch/brake pedal.

Make all turns slowly.,

TO TRANSPORT

• Raise attachment liftto highest position with attach-

ment lift control

• When pushing or towingyourtractor, be sure gearshift lever is in neutral (N) position,

° Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on atruck or a trailer, be sure hood isclosed and securedtotractoro Use an appropriate meansoftying hood

to tractor (rope, cord, etc.,).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

• The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil

• Check engine oil with tractor on level ground° . Remove oil fillcap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level, if necessary, add oil until

"FULL" mark on d{pstick is reached. Do not overfill.,

° For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART' in the Customer Responsibilities section of this manual).

. To change engine oil, see the Customer Responsibili-

ties section in this manual.

FIG. t0

TO OPERATE ON HILLS

...........................

CAUTION: Do not drive up or down

° Choose the slowest speed before starting up or down

hJlls_

-_ Avoid stopping or changing speed on hi!lso

- If slowing is necessary, move throttle control lever to

slower position.

• tfstopping isabsolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

Drake.

hills with slopes greater than 15° and do not drive across any slope.

ADD GASOLINE

• Fil! fuel tank° Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life),

IMPORTANT: WHEN OPERATING INTEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage, Acidic gas can damage the fuel system of an engine while in storage° To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage instruc- tions for additional information, Never use engine or

carburetor cleaner products inthe fuel tank or permanent damage may occur.

Am,JIL filler neck. Do notoverfill. Wipeoffany

I _ CAUTION; Fill to bottom of gas tank I

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

i • iHi.......

OPERATION

ul_ujt

TO START ENGINE (See Fig, 9)

When starting engine for the first time or ifengine has run out offuel, it will take extra cranking time to move fuel from the tank to the engine.

, Depress clutch/brake pedal and set parking brake.

• Place gearshift lever in neutral (N) position° o Move attachment clutch to "DISENGAGED" position.

° Move throttle control lever to choke (N) position for

cold engine start. For warm engine start, move throttle control to fast (,1_)position.

o Insertkey into ignition andtum key clockwise to"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen

seconds per minute, tf engine does not start after

several attempts, move throttle control to fast (,_)

position, wait a few minutes and try again.

= When engine starts, move throttle control to desired

position°

= Allow engine to warm up for a few minutes before

engaging drive or attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need tobe adjusted for best engine performance.. See

"TO ADJUST CARBURETOR" in the Service and Adjust- rnents section of this manual.

MOWING TIPS

° Tire chains cannot be used when the mower housing

is attached to unit.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual

° The teft hand side of mower should be used for trim-

ming.

° Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of

clippings and more uniform cutting.

o When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc. After one ortwo rounds, mow in the opposite direction making left hand turns until

finished (See Fig. 11 ).

° if grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- c_ings. Make first cut relatively high; the second to the

esired heighL

° Do not mow grass when itis wet. Wet grass wilt plug

mower and leave undesirable clumps° AUow grass to dry before rnowing_

= Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used_

f -,

FIG. 11

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

° The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as they fall onto the lawn they will disperse intothe grass and not be noticed° Also, the mulched grass will

biodegrade quickly to provide nutrientsfor the lawn. Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the blades..

• Avoid cutting your lawn when itis wet. Wet grass tends toform clumps and interferes with the mulching action..

The best time to mow your lawn isthe early afternoon.

At this time the grass has dried and the newly cut area wilt not be exposed to the direct sun_

° Forbest results, adjust the mower cutting height sothat

the mower cuts off only the top one-third of the grass blades (See Fig. 12)..For extremely heavy mulching,

reduce your width of cut and mow slowly.

° Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path°

= Change your cutting pattern from weekto week. Mow

north to south one week then change to east towest the

next week.. This will help prevent matting and graining

of the lawn.

MAX 1/3

FIG. 12

.::,,:::: ......... ull i mllllllll .............. _ :.................... ......

RESPONSi

LITIES

AS YOUCOMPLETE _0_ _._,_, ._,_, ._ _,_x; £,_._._0"_.

Check BrakeOperation CheckTire Pressure

T Checkfor Loose Fasteners

R Sharpen/RePlaceMowerBlades I

LubricationChart..................

T Check BatteryLevel/Recharge

0 Clean BatteryandTerminals

a , CheckTrans.axleCooling ........

Adjust BladeBelt(s)Tenston Adjust MotionDriveBelt(s)Tension

Check EngineOilLevei V'

ChangeEngineOil .........

NE GleanAir Fil.te.r ............

CleanAir Screen ...... ......

G InspectMuffierlSparkArrester

I ReplaceOil Filter(if equipped)

N Clean EngineCoolingFins ..... _........

Replace Spark plug .......

ReplaceAirFilter PaperCartridge ReplaceFuelFilter

1 _Change mere often when operating under a heavy load or in high ambient temperatures

2 _Service more often when operating In dirty or dusty conditions,

GENERAL RECOMMENDATIONS

The warranty on this tractor does notcover items that have been subjected to operator abuse or negligence, To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual° Some adjustments will need to be made periodically to

properly maintain your tractor..

Al! adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

, Once a yearyou should replace the spark plug, clean

or replace air filter, and check blades and belts for wear° A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.,

BEFORE EACH USE

° Check engine oil level = Check brake operation,.

= Checktire pressure.

- Check for loose fasteners.

3 - If equipped with ell filter, change e{I every 50 hours 4 - Replace blades more e{ten when mowing in sandy sol[

5 - tf equipped with adjustable system

LUBRICATION CHART

(_)SPINDLE ZERK_

(_ FRONT WHEEL_ _:} :::::::::::::::::::::::::

BEARING ZERK _

(_ ATTACHMENT"

CLUTCH PIVOT(S)

(_ SAE 30 OR 10W30 MOTOR OIL API _ SG (_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

-- SPINDLE ZERK 0

FBONTW.EEL@

BEARING ZERK

_ ENGINE @

TRACTOR

Always observe safety rules when performingany mainte- nance°

BRAKE OPERATION

tf tractor requires more than six (6) feet stopping distance at high speed inhighest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual),.

TIRES . Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual),,

° Keep tiresfree of gasoline, oil, or insect controlchemi-

ca(s whichcan harm rubber.

° Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage,,

BLADE CARE

For best results mower blades must be kept sharp_ Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

° Raise mower to highest position to allow access to

blades_

° Remove hex bolt, tockwasher and flat washer securing

blade°

• Install new or resharpened blade with trailing edge up towards deck as shown°

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown,,

= Tighten bolt securely (30-35 F:t.Lbs. torque).

IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED_

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced.

BLADE

FLAT WASHER

LOCK WASHER_ HEX BOLT

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HF.,AD_

MANDREL

;EMBLY

TRAILING EDGE

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine ° The blade can be sharpened with a file or on a grinding

wheel, Do not attempt to sharpen while on the mower.

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or acone balancero (When using acone balancer, follow the instructions supplied with bal- ancer).

° Slide blade on toan unthreaded portion ofthe steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position, if either end of the blade moves downward, sharpen the heavy end until the blade is balanced,

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are noL

CENTER HOLE / /

OR PIN /

FIG, 14

CUSTOMER RESPONSIBILiTI

iiii i i,i1,11,1.......... _ _....... ii II i, iiiiii .............. _,,,,_,,,,_................

BATTERY (See Fig. 15)

Your tractor has a battery chargingsystem which issuffF cient fer normal use° However, periediccharging of the

battery with an automotive charger will extend its life. = Acid solution level in each battery cell should beeven

with bottoms of vent wells. Add only distilledoriron free water if necessary_ Do not overfill

. Keep battery and terminals cleano ° Keep battery bolts tight°

° Keep vent caps tight and small vent holes incaps open, ° Recharge at 6amperes for I hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the batter,] and terminals can cause

the battery te "leak" power.

. Open battery box door° . Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor,,

° Wash battery with solution of four tablespoons of

baking sodato one gallon ofwater. Becareful notto get the soda solution into the cells°

o Rinse the battery with plain water and dry. ° Clean terminals and battery cable endswith wire brush

until bright.

° Coat terminals with grease or petroleum jelly, " As_biysecti(_n'ofthsmanua,).,Reinstal'batterv (Seel"INSTALL BATTERY" in the

CUTAWAY VIEW

VENT WELL

VENT CAP

BATTERY CELL ACID LEVEL

FIG. 15

V-BELTS

Check V_beltsfor deteriorationand wear after100 hours of operation and replace if necessary_ The belts are not adjustable. Replace belts if they begin to slip from wear,,

TRANSAXLE COOLING

Keep transaxle fre_from build-up of dirt and chaff which can restrict cooling,,-,

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG. Select the oil's SAE viscosity grade

according to your expected operating temperature.

•','_l,_

iOF -20° 0' 30 = 32° 40 ° 60 = 80= 100° i°C - " -20 ° -10 ° 0° 10' 20" 30" 40 °

i TEMPERATURE RANGEANTICIPATEDBEFORE NEXT OILCHANGE

NOTE: Although multiwiscosity oils (5W30, IOW30 etc°

improve starting in cold weather, these multi-viscosity oils wilt result in increased oil consumption when used above

32°F_ Check your engine ell level more frequently to avoid

possible engine damage from running low on oil Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the

tractor isnot used for 25 hours in one year,, Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation° Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 16)

Determine temperature range expected before oil change.

All oil must meet API service classification SG,,

• Be sure tractor is en level surface.

• Oil will drain more freely when warm. ° Catch oil in a suitable container°

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

o Remove drain plug. ° After oil has drained completely, replace oil drain plug

and tighten securety_

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill, For approximate capacity see

PRODUCT SPECIFICATIONS on page 3 of this

manual,,

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

FILL

CAPIDIPSTICK

OIL DRAIN PLUG

FIG. 16

+ 39 hidden pages