Craftsman 917257562 Owner’s Manual

CRnF'/X

L NUMBER 917,257562

oAssembny oOperation ®Customer Responsibilities

Service and Adjustments

, Repair Parts

OWNER'S MANUAL

Converl:ibie

CAUTION: Read and follow all safety rules and instructions before opsrating this equipment.

....................... II IIIIIIIII _ " ..........................

i m

" . .... ,-_ _ ",,_'-_ ..... ,......................... -

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

!. GENERAL OPERATION

• Read, understand, and fotlowall instructionsin the manual and on the machine before stading

• Only altow responsible adults, who are familiar with the instructions,to operate the machine

• Clear the area of objects such as rocks, toys, wire, etc,

whichcouId be picked up and thrown by the blade

• Be sure thearea isclear of other people before mowing Stop machine if anyone enters the area

. Never carry passengers_

• Do not mow in reverse unless absolutely necessary Always look down and behind beforeand white backing

• Be aware of the mower discharge directionand do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place

• Slow down before turning

• , Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys

before dismounting

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging chute

° Mow only in daytight or good artificial light

• Do not operate the machine while under the influence of

alcohol or drugs

• Watch for trafficwhen operating near or crossing roadways

• Use extra care when readingor unloading the machine into a trailer ortruck.

I1. SLOPE OPERATION

Slopes are a major factor related to Ioss-ol-contro_ and tipover accidents which can result in severe injury ordeath° All slopes

requireextra caution If youcannot back upthe slope orif you fee uneasy on it, do not mow it

DO:

• Mow up and down slopes, not across

• Remove obstaclessuch as rocks, tree limbs, etc ° Watch for hotes, ruts, or bumps. Uneven terrain could

overturn the machine Tafl grass can hide obstacles

• Use slow speed Choose a towgear so thatyou wilt not have to stop or shift while on the slope

• Follow the manufacturer's recommendations for wheet weights or counterweights to improve stability.

. Use extra care with grass catchers or other attachments

These can change the stability of the machine

• Keep all movement on the stopes slow and gradual Do not make sudden changes inspeed or direction

, Avoid starting or stopping on a slope, ff tires lose traction,

disengage the blades and proceed slowly straight down the slope

DO NOT" = Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible

• Do not mow near drop-oils, ditches, or embankments The mower could suddenly turn over if a wheel isover the edge of a cliff or ditch, or if an edge caves in

° Do not mow on wet grass. Reduced traction could cause

sliding

• Do not try tostabilize the machine by putting your fool on the ground

• Do not use grass catcher onsteep slopes

lU. CHILDREN Tragic accidents can occur if the operator is not alert to the

presence ofchildren Chitdren are often attracted tothe machine and the mowing activity. Never assume that children willremain

where you last saw them ° Keep children out of themowing area and under the watchful

care of another responsible adult

. Be alert and turnmachine off if children enter the area

° Before and when backing, look behind and down for small

children

• Never carry children They may fall off and be seriously injured or interfere with safe machine operation

• Never allow children to operate Ihe machine

, Use extra care when approaching blind corners, shrubs,

trees, ot other objects that may obscure vision

IV.oSERVICE

Use extra care inhandling gasoline and other fuels Theyare flammable and vapors are explosive

- Use onlyan approved container Never remove gas cap or add fuel with lhe engine

running Allow engine to cool before refueling Do not smoke

- Never refuel the machine indoors Never store the machine or fuel container inside where

there is an open flame, such as a water heater

• Never runa machine inside a closed area.

• Keep nuts and botts, especially blade attachment bolts, tight and keep equipment in good condition

° Never tamper with safety devices Check their proper

operation regularly

° Keep machine free of grass, Ieaves, or otherdebris build-up

Clean oil or fuel spillage Allow machine to cool before storing

o Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting

• Never make adjustments or repairs with the engine running ° Grass catcher components are subject to wear, damage,and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer s recommended parts, when nec-

essary

• Mower blades are sharp and can cut Wrap the blade(s) or wear gloves, and use extra caution when servicing them

• Check brake operation frequently Adjust and service as

required

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Look for this symbol to point out impor- tant safety precautions. It means

CAUTION!!! BECOME ALERTH! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug who and place wire where it cannot contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs.

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service CentedDepartment, We have competent, well- trained technicians and the propertools to service or repair

this uniL

Please read and retain this manual° The instructions will

enable you to assemble and maintain yourtractor properly° Always observe the "SAFETY RULES"°

MODEL

'4UMBER 917,257562

SERIAL NUMBER

DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BEFOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE..

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.,

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules, = Follow aregular schedule in maintaining, caring for and using

your tractor.

• Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual

PRODUCT SPECIFICATIONS

HORSEPOWER: 18,0 GASOLINE CAPACITY 3,5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF!SG): SAE 30 (above 32°F)

OIL CAPACITY: 3_0PINTS SPARK PLUG: CHAMPION RJ-19LM

(GAP: .030") STD361458

VALVE CLEARANCE: INTAKE: .004" - .006"

GROUND SPEED (MPH): FORWARD:

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

BLADE BOLT TORQUE: 30-35 FT. LBS

WARNING: This tractor is equipped with an internal

combustion engine and should not be used onor near any unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine sexhaust system is equipped

with aspark arrester meeting applicable local or state laws

(if any),, Ifaspark arrester is used, itshould be maintained in effective working order by the operator..

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section ofthis manual).

SAE 5W-30 (below 32°F)

EXHAUST: ,.007'__..009"

1st 077 2rid 1..46 3rd 341 4th 4.34 5th 5.57

REVERSE: 1.07

REAR: 10 PSI

5 AMPS HEADLIGHTS

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

° Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts..

• Tire replacement or repaircaused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improperstorage or accident or the failure to maintain the equipment according to the instructionscontained in the owner's manual.

• Riding equipment used for commercial or rentalpurposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the batter] will not hold a charge, Sears will replace the battery at no charge. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

TABLE OF CONTENTS

SAFETY RULES ........................................................... 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-18

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7_10

OPERATION ....................................................... L. 11-14

INDEX

Accessories .......................................................5

Adjustments:

Brake........................................................21

Carburetor. ..............................................24

Mower

Front-To-Back............................20

Side-To-Side ...................................20

Throttle Control Cable ....................23

Air Filter, Engine ........................................17-18

Air Screen, Engine .....................................18

Assembly ......................................................7-10

Battery:

Chargin9 ..............................................8

Cleaning ................................................17

Installation .................................................9

Levels..................................................8,16

Preparation ...................................... 8

Starting with Weak Battery .............22

Storage .................................................25

Terminals .......................................................17

Belt:

Motion Drive

Removal/Replacement ............21

Mower Blade(s)

Removal/Replacement ...............21

Blade:

Sharpening ..........................................16

Replacement ..........................................t6

Brake Adjustment ......................................21

Carburetor Adjustment ...................... 24

Controls, Tractor .....................................11

Customer Responsibilities ...............15-18

Engine:

Air Filter.........................................17-18

Air Screen, Engine ........................18

Cooling Fins, Engine .....................18

Engine Oil ........................................17

Fuel Filter ...........................................18

Spark Plug(s) ................................18

Tractor:

Battery ...............................................17

Blade ...................................._.............16

Lubrication Chart ..........................15

Maintenance Schedule ............ 15

Tire Care ............'_....................8,I6,22

Transaxte ......................................t7

Cutting Height, Mower ...........................12

Electrical:

Interlocks and Relays .........................23

Schematic ..........................................29

Wiring Diagram ..................................30

Engine:

Air Filter...............................................18

Air Screen .........................................18

Cooling Fins, Engine ..................... 18

Oil Change ............................................17

Oil Level ..........................................13,17

Oil Type ...............................i...............17

Preparation .........................................13

Repair Parts ............................. 30-47

Starting ...............................................14

Storage .............................................25

Filter:

Air Filter .........................................17-18

Fuel..............................................17-18

Fuel:

Type ................................................13

Storage .............................................25

Fuse ............................................................23

Hood Removal/Installation ........................23

LevelingMower Deck ................................20

Lubrication:

Chart ......................................................15

Maintenance Schedule ..........................16

Mower:

Adjustment, Front-to-Back ...............20

Adjustment, Side-to-Side ....................20

Blade Sharpening .........................._.16

Blade Replacement ...........................16

Cutting Height .....................................12

installation ...........................................19

Operation ...............................................13

Removal ........:........................................19

Mowing Tips ..........................................................14

Muffler ........._...............................................18

Spark Arrester. ................................3,40

Oil:

Cold Weather Conditions ..........13,17

Engine ..........................................13,17

Storage ....:......................................i............25

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 19-24

STORAGE ................................................................... 25

TROUBLESHOOTING ........................................... 26-27

REPAIR PARTS - TRACTOR ........ _....................... 30-47

REPAIR PARTS - ENGINE ................... ,................ 48-53

PARTS ORDERING/SERVICE ............... BACK COVER

Operation .................................................11-14

Operating Mower. .......................................13

Options:

Accessories ...........................................5

Spark Arrestor. ...............................3,40

Parking Brake ...........................................12

Parts Bag .....................................................6

Paris, Replacement/Repair ...............30-47

Product Specifications ...........................:......3

Repair Parts .......................................30-47

Safety Rules .......................................................2

Seat .................................................................8

Service and Adjustments .....................19-24

Carburetor ..........................................24

Fuse ........................................................23

Hood Removal/Installation ...............23

Motion Drive Belt

Removal/Replacement ............ 21

Mower Belt(s)

Removal/Replacement ..............21

Mower Adjustment

Front-to-Back.............................20

Side-to-Side ..................................20

Mower Removal ................................19

Tire Care .........................................8;t6,22

Slope Guide Sheet .......................................55

Spark Plug(s) ...........................................18

Specifications ...................._.............................3

Starting the Engine ...........................13-14

Steering Wheel ............................................7,22

Stopping the Tractor _...............................12

Storage ..............................................................25

Throttle Control Cable Adjustment .......23

Tires ...............................................................8,16,22

Trouble Shooting Chart ....................26-27

Transaxle .........................................................17

Warranty...............................................................3

Wiring Diagram .............................................29

Wiring Schematic ...........................................30

ACCESSORIES AND ATTACHMENTS

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These accessories and attachments were available through most Sears retail outlets and service centers when the tractorwas purchased, Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG

GASCAN

ENGINEOIL

FUELSTABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offersa widevariety of attachments that fit yourtractor..Many of theseare listed belowwithbrief explanationsof how they can help you..This listwas currentat the time of publication; however, itmay change infuture years - moreattachments may be added, changes

may be made in these attachments, orsome may no longerbe available or fit yourmodel. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn.. Ta-

pered 2o54nch steel spikes mounted on 10qnch diameter discs

puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a heatthier, neater looking lawn. Two Permanex containers hold 30-gallon plastic bags.

BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly,

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots, 36-inch swath. 24

hardened steel coring tips 150 Ib, capacity weight tray.. EASY OIL DRAIN VALVE makes oil changes easier, faster..

FRONT NOSE ROLLER canters infront of mower deck to reduce

chances of "scalping" on uneven terrain.

GANG HITCH lets you tow2 or3 pull-behindattachments at once, such assweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of"scalping" on uneven terrain For mowerdecks not so

equipped, MULCH RAKE/DETHATCHER loosens soil and flips thatchand

matted leaves tolawnsurface foreasy pickup_Twenty spring tine teeth° Usefultopreparebare areasforseeding. Available forfront

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper.. Mounts behind tractor.

MULCHING KIT, once installed,letsyou mulch, discharge or bag clippings (bagger optional) without changing blades, For models

not equipped as 3-m-1 Convertible mowers.

RAMP TOPS AND FEET let you loadand unload tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 lumber_ ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tight drum holds upto3901bs, of weight. Rounded edges prevent harm to turf Adjustable scraper automatically

cleans drum SNOW BLADE for snow removal only. 14-inchhigh, 42qnch wide

blade clears 38-inc_hpathwhen angled leftorright° Raises, lowers with side lever.,Adjustable skids; replaceable, reversible scraper

bar. (Use with tire chains and wheel weights andtor rear drawbar weight.)

SNOWTHROWER has 40qnch swath° Drum4ype auger handles powdery and wet/heavy snow. Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet, Lift controlled at

tractor seat, (Use with chains and wheel weights and/or rear drawbar weight..)

SPRAYERS use 12-volt DC electdc motor that connects to the tractor battenj or other 12ovolt source. Includes booms for

automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fedilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de- icers and sand_

SWEEPERS {elyou collect grass clippings and leaves.. TILLER has 5hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require asleeve hitch.

Fitsany lawn, yard or garden tractor. Simply hook upto the tractor drawbar and go! Optional accessories convert unit for

dethatching, aerating, hitling,,oWithout tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding tract=on.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm

and dry.. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top. VACS forpowerful collection of heavy grass clippings and leaves..

Optional wand attachment to pick up debris in hard-to-reach

places VACtCHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 Ib. weight WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials

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CONTENTS OF HARDWARE PACK

iiiiiiiiiiinll iiii ..................

Parts Bag contents shown full size

O (2) Sheet

(t) Large Flat Washer

(1) Shoulder Bolt 5/16_18 (1) Hex Bolt 1/2-13 x 1

Metal

Screws

cknut 3/8-24

Parts packed separately in carton

Batten]acid

Seat ,_

_ Plate

SteeringWheel

Steedng

Boot

Battery

Owner'sManual

Parts bag contents not shown full size

(1) Lock Washer 1/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Screws #10 x 5/8 (2) Lock Washers #t0 j'-

) Washers 3/16 x3/4 x 16 Gauge

(2) Hex Bolts 1/4-20 x aN

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x 16 Gauge _/_

(2) Lock Washers 1/4

/"-"'_ (2) Washers 3/8

(2) Shoulder (_"_")) x Z18x14 Gauge

Bolts \ LJ/',/(2) Gauge _ (2) Center-

(2) Latch Hook(_.__.__L____ , ,

Assemblys _

_'_ Steering ' _ (2)WjngoNuts

(2) Battery Carriage Bolts 1/4-20 x 7-1/2 (2) Keys

Terminal

Guard

Wheels "_'_V_./lock Nuts

Steering Wheel

Insert

I :

15° Slope Sheet

, ,,,,,,,

Steering

Wheel

Adapter

: I

Battery Caps

and instructions

ASSEMBLY

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Your new tractorhas been assembled atthe factory withexceptionofthose partsleftunassembledfor shippingpurposes° To ensuresafe and properoperationof yourtractor,all partsandhardwareyouassemble mustbe tightenedsecurely_ Use

the correct toolsas necessary to insureproper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socketwrench set willmake assembfy easier.. Standard wrench sizes are listed.

(1) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench (1) 3/4" wrench (1) 3/4" socket with drive ratchet

When right and teft hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CAR- TON

(1) 9/t6" wrench (t) Phillips screwdriver Utility knife Tire pressu_'egauge

STEERING SHAFT

(ASSEMBLY POSITION)

UNPACK CARTON

° Remove all accessible loose parts and parts cartons

from carton (See page 6),.

= Cut, from top to bottom, along lines on airfour corners

of carton, and lay panels flat..

= Check for any additional loose parts or cartons and

remove.

BEFORE ROLLINGTRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

, Slide the steering bushing over the steering shaft

• Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sheet

metal screws and tighten securely°

o Position steering boot over steering shall . Place tabs of steering boot over tab slots in dash and

push down to secure,

° Slide steering wheel adapter onto upper steering shaft, o Position front wheels ofthe tractor so they are pointing

straight forward,,

° Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

o Assemble large flat washer and 3/8-24 locknut and

tighten securely.

° Snap steering wheel insert,into center of steering

wheel.

= Remove protective plastic from tractor hood and grill

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAYPUNCTURETIRES WHERETRACTOR IS TO ROLL OFF SKID

STEERING SHAFT ,:::

(SHIPPING .._/,"POSITION) "_,

FIG. I

TO ROLL TRACTOR OFF SKID (See Fig. 7)

° Raise attachment lift lever to itshighest position . Retease parking brake by depressing clutch/brake

pedal

• Place gearshift lever inneutral (N) position.

• Roll tractor backwards off skid.

• Remove banding holding discharge guard up against tractor_

SLOT

ASSEMBLY

i i . ii,l,,i i illll ] LL ] II,III I

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

...... i = i i ii i N,ui N Llll u II,H i i ,

CAUTION: Wear eye and face shield. Wash hands or clothing immediately if

accidentally in contact withbattery acid° Do not smoke. Fumes from charged

battery acid are explosive. Read the instructions included withthe

battery vent caps. Always wear gloves, clothing and goggles to protect your

hands, skin and eyes.

Your tractor has a battery charging system whichissuffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its lifeo

• See instructions packed with vent caps in parts bag.

• Fill battery with acid. Fill each cell until it reaches the

bottom of the vent wells,, Do not overfill.

• Allow battery to stand and settle for at least thirty minutes. After standing, check the battery celt acid level If below the vent wells, add more acid until the correct level is reached.

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly of tractor. IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE. FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE

° Charge battery at a rate of 6 amperes for 1 hour_ Use

a 12 volt battery charger. Observe all safety precau- tions required for battery charging.

, Check the acid tevet after the battery ischarged, If the

acid has fallen below the correct level, add distilled or

iron free water.

- Install the vent caps tocover' the ventwells,. Wash the top of the battery with water to remove any acid, then

wipe dry,

• Check battery case for leakage to make sure that no

damage has occurred in handling,

• Dispose of excess battery acid. Neutralize acid for

disposal by adding it to two gallons of water in a five gallon plastic container, Stir with a wooden or plastic

paddle while adding baking soda until the addition of more soda causes no more foaming,

•- Follow instructionson how to ir_tall battery_

CUT AWAY VIEW

_ ..... VENT WELL

FIG. 2

_... VENT CAP

BATTERY CELL ACID LEVEL

INSTALL SEAT (See Fig. 3)

Adjustseat before tighteningadjustment bolt. , Remove cardboard packingon seat pan.

° Place seat on seatpan and assemble shoulder bolt.

• Assemble adjustment bolt, lockwasher and flat washer loosely. Do not tighten_ , . ,,:,.,,

• Tighten shoulder bolt securely,.

• Lower seat into operating position and sit on seat.

• Slide seat untila comfortable position is reached which allows you to press clutch/brake pedal all the way

down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely,.

FIG. 3

CHECK TIRE PRESSURE The tireson your tractorwereove rinflatedat thefactory for

shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICAT!ONS" on page 3 ofthis manual.

CHECK DECK LEVELNESS Forbest cutting results, mower housing should be properly

leveled,, See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown ior replacing motion and

mower blade drive belts in the _ervice and Adjustments section of this manual Verify _at the belts a_e route'd_°

correctly, -.

CHECK BRAKE SYSTEM After you ieam how to operate your tractor, check to see

that the brake is properly adjusted See "TO ADJUST BRAKE" in the Service and Adjustments section of this

manual,

ASSEMBLY

• ....... i , ,i ...................... i i H,,,ll i i

INSTALL BATTERY (See Figs. 4A and 4B)

CAUTION: Do not short battery termi-

nals. Before installing battery, remove metal bracelets, wristwatch bands,

rings, etc. Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

LOCK (NEGATIVE)

WASHER BLACK CABLE

FLAT WASHER TUBE

HEX BOLT

NOTE: For ease of battery installation,the heat shield

between engine and battery compartment may be re- moved° Before removing heat shield, note positionand routing of allcablesand wires_ If you removethe shield, be

sure it is reassembled properly after installing battery_

- Lift hood to raised position°

• Be sure battery drain tube has not come looseand is securely attached to drain in battery tray.

= Lower battery intobattery tray with terminals to frontof

tractor.

o First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lockwasher and hex nut as shown Tighten securely°

= Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, fiat washer, lock washer and hex nut. Tighten securely°

• Slide the two battery bolts through the terminal guard and start the wing nuts onto the threads°

° Position terminal guard over battery as shown, lower

battery bolts into key holes and slide square shafts of battery bolts into slots of key holeso

• Tighten wing nuts by hand making sure battery bolts remain inslots of the key holes in the battery support..

° Be sure terminal access doors are closed,

Use terminal access doors for: = Inspection for secure connections (to tighten hard-

ware),

° Inspectionfor corrosion°

, Testing battery..

• Jumping (if required).

• Periodic charging.

FIG. 4A

WING NUTS "*_...... ,_ TERMINAL

KEY HOLE

GUARD

TERMINAL ACCESS

DOORS

CAPS

BATTERY TRAY

FIG. 4B

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5)

Assemble gauge wheels with tractor on a flat level surface°

= Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT in the Operation

section of this manual)°

° With mower in desired height of cut position, gauge

wheels should be assembled so they areslightly off the ground.. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer and 3/8-16 locknut and

tighten securely.

° Repeat for opposite side installing gauge wheel in

same adjustment hole.

GAUGEWHEEL MOUNTING

BRACKET

BOLT

FIG. 5

iilllllll illllll i i inlnllnir HI , i i .............

ASSEMBLY

INSTALL MULCHER PLATE

(See Figs. 6A & 6B)

• Install two latch hooks to mulcher plate usingscrew, washer, lockwasher, and weld nut as shown°

NOTE: Pro-assemble weld nutto latch hook by inserting

weld nut from the top with hook pointingdown. , Tighten hardware securely.

• Raise and hold deflectorshield in uprightposition. ° Place front of mulcher plate over front ofmower deck

openingand slide into place,as shown_

° Hook front latch intohole on front ofmower deck.

• Hook rear latch intohole on back of mower deck.

CAUTION: Do not remove discharge

_lb guard from mower. Raise and hold

guard when attaching mulcher plate and allow it to rest on plate while in operation.

........................................... ,,,,,,,,, ,

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower isnow ready for' discharging or installation of

optional grass catcher accessory,

HOOK POINTS

LOCK WASHER

DOWN

HOOK

WELD NUT

WELD NUT FROM THE

WELD_ NUT "_-_ WASHER

LATCH

HOOK

WASHER

MULCHER PLATE

LOCK

FIG. 6A

DEFLECTOR SHIELD

FIG. 6B

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACT!ON FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKI_IST:

,/ All assembly instructionshave been completed.

,/ No remainingloosepartsin carton. ,/' Battery is properly prepared and charged. (Minimum

1 hour at 6 amps)o

#" Seat is adjusted comfortably and tightened securely, v" All tires are properly infia'ted. (For shipping purposes,

the tires were overinflated at the factory).,

,/' Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).,

#" Check mower anddrive belts. Be sure they are routed

properly around pulleys and insideall belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are propedy clamped.

WHILE LEARNING HOW TOUSE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,I Engine oil is at proper level ,! Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

J Become familiar with all controls - their location and

function.. Operate them before you start the engine.,

,! Be sure brake system is in safe operating condition.

LATCH HOOKS

OPERATUON

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments° Save this manual for future reference,.

CHOKE

LIGHT SWITCH

CLUTCH/BRAKE PEDAL

THROTTLE CONTROL

HEIGHT ADJUSTMENT

KNOB

ATTACHMENT CLUTCH LEVER IGNITION SWITCH LIFT LEVER

\ _ _ ..... -_ PLUNGER

ATTACHMENT

LIFT LEVER

PARKING BRAKE LEVER

GEARSHIFT

LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

THROTTLE CONTROL: Used for starting and controlling engine speed.

CHOKE CONTROL" Used for starting a cold engine, CLUTCH/BRAKE PEDAL: Used for clutchingandbraking

the tractor and starting the engine° HEIGHT ADJUSTMENT KNOB: Used to adjust the mower

cutting height° IGNITION SWITCH: Used for starting and stopping the

engine,

LIGHT SWITCH: Turns the headlights on and off.

FIG, 7

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position°

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor°

PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into the brake position°

GEARSHIFT LEVER: Selects the speed and direction of tractor.

illill ill

OPERATION

The operation ofany tractor can result in foreign objects thrown into theeyes, which can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor orperforming any adjustments or repairs. We recommend a wide vision safety mask for over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

• Depress clutch/brake pedal intofull "BRAKE" position and holdo

° Place parkingbrake lever in"ENGAGED" positionand

release pressure from clutch/brake pedal Pedal should remain in "BRAKE" position. Make sure parking brake

will hold vehicle secure_

STOPPING (See Fig. 8)

MOWER BLADES -

° Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE-

° Depress clutch/brake pedal intofull "BRAKE" position,,

- Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow (-J=b)position°

NOTE: Failure to move throttle control to stow (._) position and allowing engine to idle before stopping may cause engine to "backfire",.

. Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use,.

° Never use choke to stop engine° NOTE: Under certain conditions when tractor is standing

idle withthe engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the

gearshift lever'_ ° Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position_

° Move gearshift lever to desired position.

• Slowly retease clutch/brake pedal to start movemenL

IMPORTANT: BRING TRACTOR TO ACOMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TODO SOWILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE,

ATTACHMENTCLUTCHLEVER "ENGAGED"POSITION

CHOKE CONTROL

THRO'fTLE CONTROL

"BRAKE" GEARSHIFT POSITION LEVER

HEIGHT

CLUTCH/BRAKE ADJUSTMENT "DISENGAGED" PEDAL"DRIVE" POSITION POSITION

FIG. 8

IGNITION KEY

POSITION

PARKING BRAKE

"ENGAGED"

POSITION

CAUTION: Always stop tractor com- pletely, asdescribed above, before leav-

ing the operator's position; to empty grass catcher, etc.

ill ill .... r ,,,,,,,,,,,llI,H I II,,llIHHI

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate°

• Full throttle offers the best bagging and mower perfor- mance.,

TO USE CHOKE CONTROL (See Fig. 8)

Use chokecontrol whenever you are starting a cold engine, Do not use to start a warm engine.

° To engage choke control, pull knob ouL Slowly push

knob in to disengage.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cuttingheight iscontrolledbyturningthe height adjust- ment knobin desired direction.

° Turn knob clockwise((-_) to raise cuttingheighL o Turn knob counterclockwise(P-'_)to lower cutting

height.

The cuttingheightrangeiS.approximately 1-1/2" to 4". The

heights are measuredfrom the ground to the blade tipwith the engine not running_These heights are approximate and may vary depending upon soil conditions, height of

grassand types ofgrassbeing mowed. o The average lawnshould be cuttoapproximately 2-1/2

inchesduring the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, rnow often and after moderate growth_

° For best cutting performance,grassover 6 inches in

height should be mowed twice. Make the first cut relatively high;the second to desired height.

OPEBAT ON

TO OPERATE MOWER (See Fig. 9)

Your tractor isequipped withanoperator presence sensing switch,. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged wil!

shut off the engine.

o Select desired height of cut°

- Lower mower with attachment lift control. o Start mower blades by engaging attachment clutch

control.

= TO STOP MOWER BLADES - disengage attachment

clutch control

CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the dis-

charge guard in place.

ATTACHMENT ATTACHMENT CLUTCH LEVER

CLUTCH LEVER "ENGAGED" POSITION

"DISENGAGED" /

POSITION "\ / LIFT LEVER

\. / "HIGHEST"

F.__ / POSITION

t' ( \_-"_,.J/_/' _/ . LOWEST

:i_ ).:

Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart

movemenL

To restart movement, slowly release parking brake and clutch/brake pedal

Make all turns slowly..

TO TRANSPORT

• Raise attachment lift to highest position with attach- ment lift control

= When pushing ortowing your tractor, be sure gearshift

lever is in neutral (N) position,.

o Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and secured to tractor_ Use an appropriate means of tying hood to tractor (rope, cord, etc.)..

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

= The engine inyour tractor has been shipped, from the

factory, already filled with summer weight oil.

. Check engine oil with tractor on level ground,. = Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

° For cold weather operation you should change oil for

easier starting (See 'O1L VISCOSITY CHART" in the Customer Responsibilities section of this manual)..

. To change engine oi1,see the Customer Responsibili-

ties section in this manual,

FIG. 9

TO OPERATE ON HILLS

I CAUTION: Do not drive up or down

Choose the slowest speed before starting up or down

hills,

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to slower position.

If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake°

hills with slopes greater than 15° and I do not drive across any slope

ADD GASOLINE

• Fill fue! tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life)..

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leadsto separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage,. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information,. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

i i i i.i.iiH ,i,, .............. i iii i HI,L

, ,,,,,,,,,,,,,,, i i,,, ,,,,,,,,,r,,,,, I,

filler neck. Do notoverfill. Wipe off any CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 8)

When starting enginefor the first timeor if engine has run

out of fuel, itwilltake extra cranking timetomove fuelfrom the tank to the engine°

• Depress clutch/brake pedal and set parking brake. . Place gearshift lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position,

• Pull choke control out to choke (l\J) position for cold engine start. For-warm engine start do not use choke

control..

• Move throttle control to midway between fast (,re) and

slow (.tl!) positions..

• Insert keyintoignitionandturn keyc!ockwiseto"START" position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to fast (,_)

position, wait a few minutes and try again_

. When engine starts, slowly push choke control in.

• Move throttle control to fast (._) position. ° Allow engine to warm up for a few minutes before

engaging drive or attachments_

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture

may needto be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing isattached to tractor.

• Mower should be properly leveled for best mowing performance_ See'q'O LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual,

• The left hand side of mower should be used for'trim- ming,

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result ina more even distribution of

clippings and more uniform cutting,

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs,

fences, driveways, etco After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig_10 ).

• If grass is extremely tall, itshould be mowed twice to reduce load and possible fire hazard from dried clip- pings., Make first cut relatively high; the second to the

desired heighL

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing_

• Atways operate engine atfull throttfe when mowing to

assure better mowing performance and proper dis- charge of material Regulate ground speed by select-

ing a tow enough gear to give the mower cutting performance as welt as the quality of cut desired_

• When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used_

FIG. 10

...............qll

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE.

• The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they wilt disperse into the grass

and not be noticed° Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn. Always mulch with your•highest engine (blade) speed

as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it iswet°Wet grass tends to form clumps andinterferes with the mulching action_

The best time to mow your lawn isthe early afternoon.

At this time the grass has dried andthe newly cut area will not be exposed to the direct sun.

° For best results, adjustthe mower cutting height sothat

the mower cuts off only the top one-third of the grass blades (See Fig. 11)_For extremely heavy mulching, reduce your widthof cut on each pass and mow slowly.

MAX 1/3

FIG. 11

. Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to completely hide the clippings. When doing a second

cut, mow across or perpendicular to the first cut path=

° Change your cutting pattern from week to week. Mow

north tosouth one week then change toeast to west the next week, This witl help prevent matting and graining

of the lawn.

llh

CUSTOMER RESPONSIBILItTItES

MAINTENANCE SCHEDULE /__,,"f ........

F'LL'N DATES /_._..,__" AS YOU COMPLETE /_"_ _j_,_._,_'_O_S"

REGULARSERVICE ./'_" _w/F,_f SERVICE. D ATES

Check Brake Operation _' : _ [ ........................ [ i --i ii

Check Tire Pressure

T Che'ckfor Loose Fasteners 6## 1_7= , _ _ ..............

=a SharpenlReplace Mower Blades ......... 6#44 '

"'Lubrication Chart .................... " " ' "6_ ........ i

Check Battery LeveltRecharge I_e

i_ Clean Battery and Terminals V # _#1

Check Transaxle cooling .__ L## ,,, : .....

Adjusi'"Blade Belt(s) Tension Ks " Adjust Motion Drive Belt(s) Tension Ks

Chec,k Engine OilLevel : _ -$11.... - ...............

E Clean Air Filter ___ :6#12

Clean Air Screen

N _

G V _'

Inspect MuffiertSpark Arrester

Replace Oil Fitter (If equipped) Clean Engine Cooling Fins t

Replace Air Filter Paper Car_ridge

Rep,ocoFuo,"F,,to,...........

- Change more often when operatingunder a heavy load or in highambient temperatures 2 - Service more often when operating indirtyor dusty condiltons 3 - I!equipped withoil filter, change oil oval3' 50 hours

4 _ Replace blades more often when mowing in sandy soft,

.............

Iv' ................

f - .....

5_IfequippedwIIhadjustablesystem

6 -Notrequiredifequippedwithmaintenance-freebatte_, 7 -Tightenfrontaxlepivotbottto35ftqbs maximum

Donotoverlighten

.....

GENERAL RECOMMENDATIONS

The warranty on this tractor does notcover itemsthat have

been subjected to operator abuse or negligence. To receive full value fromthe warranty, operator must maintain tractor as instructed in this manual

Some adjustments will need to be made periodically to properly maintain your tractor°

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season,,

Once a year you should replace thespark plug, clean or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine runbetter and last longer.

BEFORE EACH USE

• Check engine oil level,,

° Check brake operation,

• Checktire pressure.

• Check for loose fasteners.,

LUBRICATION CHART

® ®

® FRONT

BEARING ZERK

CLUTCH PIVOT(S)

(_) SAE 30 OR t0W30 MOTOR OIL ® GENERAL PURPOSE GREASE ® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WiLL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE UFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

'15

FRONT WHEEL (_)

BEARING ZERK

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules whenperforming any mainte-

nanceo

BRAKE OPERATION

If tractorrequires more than six (6) feet stopping distance at highspeed inhighest gear, thenbrakemust be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- mentssection ofthis rnanual)o

TIRES

• Maintainproper airpressure in all tires (See "PROD- UCT SPECiFICATiONS on page3 of this manual).

, Keeptires free of gasoline,oil,orinsect controlchemi-

cals which can harm rubber.

- Avoid stumps, stories, deep ruts, sharp objects and other hazards that may cause tire damage_

BLADE CARE For best results mower blades must be kept sharp. Re-

place bent or damaged blades..

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest positionto allow access to blades.,

• Remove hex bolt,lockwasher and flat washer securing bladeo

- Install new or resharpened blade with trailing edge up towards deck as shown.

° Reassemble hex bolt, lock washer and fiat washer in

exact order' as shown.

• Tighten bolt securely (30-35 Ft. Lbs. torque),

IMPORTANT: BLADE BOLTIS GRADE8HEATTREATEDo NOTE: We do notrecommend sharpening blade- but if you

do, be sure the blade is balanced.

MANDREL ASSEMBLY

FLAT WASHER

BLADE

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

= The blade can besharpened with a file or on a grinding

wheel., Do not attempt to sharpen while on the mowen

* To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

batancer, follow the instructions supplied with bal-

ancer).

• Slide blade onto an unthreaded portionof thesteel bolt or'pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.,

NOTE: Do not use a nailfor balancing blade. The lobes of the center hole may appear to be centered, but are not.

'/ i

/ //

OR PIN

FIG; 13

BATTERY (See Fig, 14)

Your tractor has a battery charging system which is suffi- cient for'normal use, However, pedodic charging of the

battery with an automotive charger will extend its life.

• Acid solution level ineach batten./cell should be even with bottoms of vent wells° Add onlydistilled or iron free water if necessary+ Do not overfill.

• Keep battery and terminals clean+

• Keep battery bolts tight,

• Keepvent caps tightand small vent holes incaps open.

• Recharge at 6 amperes for 1 hour.

LOCK WASHER

HEX BOLT

(GRADE8) °

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD°

FIG. 12

TRAILING EDGE

AWAY VENTOAP

FIG. 14

CUSTOMER RESPONSIBILITUES

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power, o Remove terminal guard,

- Disconnect BLACK battery cable first then RED battery"cable and remove battery from tractor.,

o Wash battery with solution of four tablespoons of

baking soda to one gallon of water, Be careful not to get the soda solution into the cells.

° Rinse the battery with plain water and dry, ° Clean terminals and battery cable ends with wire

brush until bright..

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "INSTALL BATTERY" in the Assembly section of this manual).

V-BELTS

Check V-belts fordeterioration and wear after 100hours of operation and replace if necessary, The belts are not

adjustable., Replace belts if they begin to slip from wear,,

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling,

ENGINE

............................ r, n ill ,in

° After oil has drained completely, replace oil drain plug

and tighten securely.

° Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill For approximate capacity see "PRODUCT SPECIFICATIONS on page 3 of this manual

o Use gauge on oilfill dipstick for checking level. Be sure

dipstick cap istightened securely for accu rate reading.

Keep oil at "FULL" line on dipstick,

OIL

DRAIN

AIR SCREEN

ENGINE OiL DIPSTICK AND

FIG. 15

LUBRICATION

Only use high quality detergent oil rated with API service classification SF or SG Select the oil's SAE viscosity

grade according to your expected operating temperature,

SAE VISCOSITY GRADES

OF -20 ° 0_ 30" 32" 40 ¢ 60" 80 ° '_00'

°c -3o' *_o" .loo 0' ;0° _o" 3'o. 4o".....

TEMPERATURE RANGE ANTICIPATED 8EFORE NEXT OtL CHANGE ,,,

NOTE; Although multi-viscosity oils (5W30, 10W30 etc.,) improve starting in cold weather, these multFviscosity oils will result in increased oil consumption when used above 320F. Check your engine oil level more frequently to avoid possible engine damage from running Iow on oilo

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level,

TO CHANGE ENGINE OIL (See Fig,15) Determine temperature range expected before oilchange.

All oil must meet API service classification SF or SG. o Be sure tractor is on level surface.

• Oil will drain more freely when warm,,

• Catch oil in a suitable container. ° Remove oil fit! dipstick_ Be careful not to allow dirt to

enter the engine when changing oi!.

• Remove drain plug,,

CLEAN AIR SCREEN (See Fig, 15)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating, Clean with a wire brush or compressed air to remove dirt and stubborn dried gum

fibers°

AIR FILTER (See Fig. 16)

Your engine witl not run properly using a dirty air filter.

Clean thefoam pre-cleaner element after every 25 hoursof operation or every season° Service paper cartridge every 100 hours or every season, whichever occurs first,

Service air cleaner more often under dusty conditions.

o Remove knob(s) and cover_ TO SERVICE PRE-CLEANER

* Slide foam pre-cleaner off cartridge.

o Wash it in liquid detergent and water,, o Squeeze it dry in a clean cloth°

o Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil

. Ifvery dirty or damaged, replace pre-cleaner. o Reinstall pre-cleaner over cartridge°

o Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

o Remove wing nuts and cartridge plate. . Carefully remove cartridge to prevent debris from

entering carburetor.

. Clean cartridge bytapping gently onflatsurface° Ifvery

dirty or damaged, reptace cartndge.

° Reinstall cartridge plate, wing nuts, precleaner, cover

and secure with knob(s).,

+ 39 hidden pages