Craftsman 917257561 Owner’s Manual

CRRFTSMON°

MODEL NUMBER 917.257561 OWNER'SMANUAL

• Assembly

• Operation oCustomer Responsibilities

° Service and Adjustments

oRepair Parts

Convertible

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

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Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine

• Clear the area of ob ects such as rocks, toys, wire, etc, wh ch cou d be picked up and thrown by the blade..

° Be sure the area is clear of otherpeople before mowing. Stop

machine if anyone enters the area,

° Never carry passengers ,, Do not mow in reverse unless absolutely necessary.. Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning

• Never leave a running machine unattended. Atways turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging

chute.

• Mow only indaylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways

= Use extra care when loading or unloading the machine into

a trailer or truck.

II, SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death, AH slopes

require extra caution If you cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as recks, tree limbs, etc

• Watch for holes, ruts, or bumps Uneven terrain could overturn the machine Taft grass can hide obstacles..

• Use slow speed. Choose a tow gear so that you will not have to stop or shift while on the slope.r

• FO[IOW the manufacturer's recommendations for wheel weights or counterweights to improve stability

° Use extra care with grass catchers or other attachments

These can change the stability of the machine.

• Keep atl movement on the slopes slow and gradual Do not make sudden changes in speed or direction

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope,

DO NOT:

• Donot turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible°

• Do not mow near drop-offs, ditches, or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass Reduced traction could cause s!iding.

• Do not try to stabilize the machine by putting your foot on the ground.

° Do not use grass catcher on steep slopes

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine

and the mowing activity, Neverassume that children wiif remain

where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area,. ° Before and when backing, look behind and down for small

children..

• Never carry children They may fall off and be seriously

injured or interfere withsafe machine operation.

• Never allow children to operate the machine,

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are

flammable and vapors are expioslveo

Use only an approved container Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling Do not smoke

Never refuel the machine indoorso Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition

• Never tamper with safety devices. Check their proper

operation regularly

• Keep machine free of grass, leaves, or other debris build-up

Clean oil or fuei spillage. Allow machine to cool before storing

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting

• Never make adjustments or repairs with the engine running

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or al/ow

objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently Adjust and service as

required.

Look for this symbol to point out impor- tant safety precautions, it means

CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs.

CONGRATULATIONS on your purchase of a Sears Tractor.. It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department.. We have competent, well-

trained technicians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enabfe you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES".

MODEL NUMBER

917,257561

SERIAL NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WtLL BE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE_

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MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct., Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety ruIes

• Follow a regular schedule inmaintaining, caring for and using

your unit,

• Follow the instructions under "Customer Responsibilities"

and "Storage' sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 180 GASOLINE CAPACITY 3 5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: &0 PINTS SPARK PLUG: CHAMPION RJ-19LM

(GAP: ,030") STD361458 VALVE CLEARANCE: INTAKE: .004" - °006"

EXHAUST: °007" - .009"

GROUND SPEED (MPH): FORWARD:

1st &77

2rid 1.46

3rd 341 4th &34

5th 5.57

REVERSE: 1.07

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 F'T. LBS

WARNING: This unit is equipped with an internal combus-

tion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with

a spark arrestor meeting applicable local or state laws (if

any). tf a spark arrester is used, it should be maintained in

effective working order by the operator.

In the state of California the above is required by taw

(Section 4442 of the California Public Resources Code). Other states may have similar law&. Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

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LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

° Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and beltso

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual

• Riding equipment used for commercial or rental purposes,.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge..

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQLItPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

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SEARS, ROEBUCK AND CO., [3/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-18

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

OPERATION .......................................................... 11-14

INDEX

Accessories ........................................... 5

Adjustments:

Brake .................................. 21

Carburetor ................................ 24

Mower

Front-To-Back .................... 20

Side-To-Side ...................... 20

Throttle Control Cable .................. 23

Air Filter, Engine .......................... 17-18

Air Screen, Engine ................................. 18

Assembly ............................... 7- t0

Battery:

Charging ............................. 8

Cleaning ..................................... 17

Installation ............................. 9

Levels ......................................... 8,16

Preparation ................................... 8

Starting with Weak Battery ........... 22

Storage .............................. 28

Terminals 17

Belt:

Motion Drive

Removal/Replacement ....... 21

Mower Blade(s)

RemovaVReplacement ....... 21

Blade:

Sharpening ........................ 16

Replacement ................................. 16

Brake Adjustment ................. 21

Carburetor Adjustment ................... 24

Controls, Tractor ................................. 11

Customer Responsibilities .............. 15-18

Engine:

Air Filter ............................ 17-18

Air Screen, Engine ...................... 18

Cooling Fins, Engine ............... 18

Engine Oil ............................... 17

Fuel Filter ................................ 18

Spark Plug(s) ............................. 18

Tractor:

Battery ..................................... 17

Blade ..............................................16

Lubrication Chart ..................... 15

Maintenance Schedule ............ 15

Tire Care ............................ 8,16,22

Transaxle ................................... 17

Cutting Height, Mower ........................... 12

Electrical:

Interlocks and Relays .............. 23

Schematic ............................ 29

Wiring Diagram ............... 30

Engine:

Air Filter .................................. 18

Air Screen ................................ 18

Cooling Fins, Engine ............... 18

Oil Change ............................... 17

Oil Level ............................ 13,17

Oil Type ............................. 17

Preparation ............................... 13

Repair Parts ....................... 30-47

Starting ................................... 14

Storage ............................... 25

Filter:

Air Filter ................... 17-18

Fuel .......................... !7-18

Fuel:

Type ............................. 13

Storage ........................... 25

Fuse ..................................... 23

Hood Removal/Installation ......... 23

Leveling Mower Deck .................... 20

Lubrication:

Chart ............................. 15

Maintenance Schedule .................... 15

Mower:

Adjustment, Front4o-Back .......... 20

Adjustment, Side4o-Side ........... 20

Blade Sharpening .......................... 16

Blade Replacement .................. 16

Cutting Height ........................... 12

Installation ....................................... 19

Operation ...................................... 13

Removal .................................... 19

Mowing Tips ..................................... 14

Muffler ............................................... I8

Spark Arrester ........................... 3,40

Oil:

Cold Weather Conditions ....... 13,17

Engine .................................... 13,17

Storage ..................................... 25

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 19-24

STORAG E ................................................................... 25

TROUBLESHOOTING ........................................... 26-27

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE ............... BACK COVER

Operation ...................................... 11-14

Operating Mower .....................................13

Options:

Accessories ................................... 5

Spark Arrester ............................ 3,40

Parking Brake ...................................... 12

Parts Bag ..................................................... 6

Parts, Replacement!Repair ........... 30-47

Product Specifications .......................... 3

Repair Parts ..................................... 30-47

Safety Rules ......................................... 2

Seat ........................................................ 8

Service and Adjustments ....................1g-24

Carburetor ..................................... 24

Fuse ................................................ 23

Hood Removal/Installation ........... 23

Motion Drive Belt

Slope Guide Sheet ................................. 55

Spark Plug(s) .......................................... 18

Specifications ............................................ 3

Starting the Engine ........................... 13-14

Steering Wheel .....................................7,22

Stopping the Tractor ............................... 12

Storage ...................................................... 25

Removal/Replacement ................21

Mower Belt(s)

Remova!/Replacement .............21

Mower Adjustment

Front4o-Back .............................. 20

Side-to-Side ............................. 20

Mower Removal .............................. 19

Tire Care ............................... 8,16,22

Throttle Control Cable Adjustment ........23

Tires .................................................. 8,16,22

Trouble Shooting Chart .................. 26-27

Transaxle ......................................................17

Warranty ....................................................... 3

Wiling Diagram ..................................... 29

Wiring Schematic ............................... 30

ACCESSORIES AND ATTACH ENTS

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These accessories and attachments were available throughmost Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor..

ENGINE

SPARK PLUG GAS CAN ENGINE OIL

FUEL STABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments thatfit your tractor Many of these are Iisted below with brief explanations of how they can help

you This list was current at the time of publication; however, it may change in future years ° more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn Ta- pered 2.,5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a healthier, heater looking lawn.. Two Permanex containers hold

30-ga{Ion plastic bags

BUMPER protects front end of tractor from damage.

CARTS make hauling easy Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips 150 lb capacity weight tray EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters infront of mower deck to reduce chances of "sca{ping" on uneven terrain.

GANG HITCH _etsyou tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments).. GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so

equipped. MULCH RAKIFJDETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepa re bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36_inch wide path and tosses thatch into large hopper. Mounts behind tractor

MULCHING KIT, once installed, lets you mu_ch, discharge orbag clippings (bagger optional) without changing bEades. For models not equipped as 3-in-1 Convertible mowers°

RAMP TOPS AND FEET let you lead and unload tractor from a pickup truck. Use with 2 x 8 or2 x 10 lumber.

ROLLER for smoother lawn surface_ 36-inch wide, 18-inch diameter water-tight drum holds up to 390 Ibs of weight. Rounded

edges prevent harm to turf° Adjustable scraper automatically cleans drum..

SNOWBLADEforsnowremovalonly. 14-inchhigh 42-inchwide blade clears 38-inch path when angled left or righL Raises Iowers

with side lever AdjustabLe skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar

weighL)

SNOWTHROWER has 40-inch swath Drum-type auger handles powdery and wet/heavy snow Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seal 6-inch diameter spout discharges snow 10 to 50 feet. Uff controlled at

tractor seat. (Use with chains and wheel weights and/or rear drawbar weight .)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source.. Includes booms for

automat{c spraying and hand held wand for spot spraying. Wand has adjustable spray pattern For applying herbicides, insecti-

cides, fungicides and liquid fertilizers.. SPREADERISEEDERS make seeding, fertilizing, and weed kill-

ing easy, Broadcast spreaders are also useful for granular de- icers and sand.

SWEEPERS fet you co({ect grass c{ippings and leaves TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch°

Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tooIs,

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree visibility Hinged metal doors with catch. Keeps operator warm

and dry Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-vott amber caution light for mounting on cab top. VACS for powerfut collection of heavy grass clippings and leaves.

Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications Uses (1) 55 Ib weight

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

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CONTENTS OF HARDWARE PACK

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Parts Bag contents shown full size

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Parts packed separately in carton

Seat

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O (2) Sheet

(1) Shoulder Bolt 5/16-18

(1) Washer 17/32 x 1-3/16,,x,,12Gauge

(1)HexBolt t/2-13xl

(1) Lock Washer 1/2

.... o

Metal

Screws

#10-16 x 1/2

Battery acid

Mulcher

Plate

Steedng Wheel

Battery

I Steering

;

Parts Bag

Parts bag contents not shown full size

/f'--_'_\ (2) Washers 3/8

(2) Shoulder (i_f_")) x 7/8x t4 Gauge

Bolts \\ [</_j/!2) Gauge _ (2) Center-

(2) Latch Hookup' 4_r-------_7

_ _ _ (2) Wing Nuts [_ _Ce)Steering I T-- 1/4 20

_ Bushing !_ "

\--_ Wheels _ lock Nuts

Assemblys _r'_ ' _-_

Boot

Owner's Manuat

,i,,,i n

(2) Screws #10 x 5/8 (2) Lock Washers #10/-')

I21We dNuts

_.,./'(2) Washers 3/16 x 3/4 x 16 Gauge

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(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x 16Gauge

_; _ (2) Lock Washers 1/4

c- .l

(2) Battery Carriage Bolts 1/4-20 x 7-1/2 (2) Keys

Steering Wheel

Insert

Terminal o

Guard

Steering

Wheel

Adapter

15° Slope Sheet

1 •

Battery Caps

and Instructions

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ASSEMBLY

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Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes° To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wilt make assembly easier,. Standard wrench sizes are listed.,

(1) 5/16" wrench (2) 7/16" wrenches

(1) 1/2" wrench ('1) 3/4" wrench

(1) 3/4" socket with drive ratchet

When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel),

TO REMOVE TRACTOR FROM CAR- TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6)r

• Cut, from top to bottom, along lines on alI four corners of carton, and Iay panels flat,

. Check for any additionat loose parts or cartons and

remove.

(1) 9/'I6" wrench (1) Phillips screwdriver Utility knife

Tire pressure gauge

STEERING SHAFT

(ASSEMBLY

POSITION) _ ,,

STEERING SHAFT

(SHIPPING POSITION)

TAB SLOT

FIG. 1

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Slide the steering bushing over the steering shaft°

• Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sheet metal screws and tighten securely_

• Position steering boot over steering shaft.

• Place tabs of steering boot over tab slots in dash and push down to secure.

, Slide steering wheel adapteronto uppersteering shaft,

• Position front wheels of the tractor so they are pointing straight forward.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.

• Assemble large flat washer and 3/8-24 Iocknut and tighten securelyo

• Snap steering wheel insert into center of steering wheel.

• Remove protective plastic from tractor hood and grill.

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES IN SKIDTHAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID

TO ROLL TRACTOR OFF SKID (See Fig. 7)

• Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal

• Place gearshift lever in neutral (N) position.

• Roll tractor backwards off skid,1

• Remove banding holding discharge guard up against

tractor.

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ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

• See instructions packed with vent caps in parts bag_ o Fill batten./with acid. Fill each cell until it reaches the

bottom of the vent wells. Do not overfill

• Allow battery to stand and settle for at least thirty minutes. After standing, check the battery cell acid

level. If below the vent wells, add more acid until the

correct level is reached.

While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of tractor,

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE

• Charge battery at a rate of 6 amperes for I hour. Use

a 12 volt battery charger, Observe all safety precau- tions required for battery charging,

. Check the acid level after the battery is charged, If the

acid has fallen below the correct level, add distilled or iron free water.

° fnstall the vent caps to cover the vent well&, Wash the

top of the battery with water to remove any acid, then wipe dry

o Check battery case for leakage to make sure that no

damage has occurred in handling_

• Dispose of excess battery acid., Neutralize acid for

disposal by adding it to two gallons of water in a five

gallon plastic container,, Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming.

Follow instructions on how to install battery. -.............................

CUT AWAY VIEW

[ _ VENT CAP

_ ATTERY CELL

FIG. 2

VENT WELL

ACID LEVEL

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan, ° Place seat on seat pan and assemble shoulder bolt.

° Assemble adjustment bolt, lockwasherandflatwasher

loosely, Do not tighten.

• Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat,

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way

down°

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

BOLTSHOULDER

LARGE FLAT WASHER

ADJUSTMENT

BOLT

LOCK WASHER

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance,

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled, See '%0 LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly,

CHECK BRAKE SYSTEM

After you learn how to"operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

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ASSEMBLY

H= Hm.m.. H. Hm.,.,, Hm=,m= =.,

INSTALL

..,=.1

NOTE: For ease of battery installation, the heat shield between engine and battery compartment may be re- moved° Before removing heat shield, note position and

routing ofatl cables and wires, Ifyou remove the shield, be sure it is reassembled properly after installing battery

• Lift hood to raised position.

• Be sure battery drain tube has not come loose and is

securely attached to drain inbattery tray,

, Lower battery intobattery tray with terminals to front of

tractor.

• First connect RED battery cable to positive (+) battery terminal with hex bolt, fiat washer, lock washer and hex

nut as shown° Tighten securely.

• Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut. Tighten securely

o Slide the two battery bolts through the terminal guard

and start the wing nuts onto the threads.

o Position terminal guard over battery as shown, lower

battery bolts into key holes and slide square shafts of battery bolts into slots of key holes.

• Tighten wing nuts by hand making sure battery bolts

remain in slots of the key holes in the battery support..

• Be sure terminal access doors are closed.

Use terminal access doors for:

° Inspection for secure connections (to tighten hard-

ware),

• Inspection for corrosion.

• Testing batteE/.

• Jumping (if required).

• Periodic charging..

BATrERY (See Figs. 4A and 4B)

. HH.=.,,,... H H,,,, H.

CAUTION: Do not short battery termi- nals. Before installing battery, remove

metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

(POSITIVE)

HEX NUT '_ "';;" "* "/° .'°': !RED CABLE

LOCK ,,...---.-_'_'_:" L,_ _ _ ,/) _ (NEGATIVE)

WASHERou_:_ _.:_:. _ BLACKCABLE

FLAT WASHER "'""*.;__ DRAIN TUBE

FIG. 4A

TERMINAL

ACCESS DOORS

BOLT

APS

_BATTERY

TRAY

KEY HOLE

FIG. 4B

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5)

Assemble gauge wheels with tractor on afiat tevel surface. ° Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation section of this manuat).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the

ground.. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer and 3/8-16 locknut and

tighten securely.

, Repeat for opposite side installing gauge wheel in

same adjustment hole.

GAUGEWHEEL MOUNTING

BRACKET

BOLT

FIG. 5

BLY

INSTALL MULCHER PLATE (See Figs. 6A & 6B)

o Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown,

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down,,

• Tighten hardware securely°

• Raise and hold deflector shietd in upright position,

• Place front of mulcher plate over front of mower deck opening and slide into place, as shown_

• Hook front latch into hole on front of mower deck,

, Hook rear latch into hole on back of mower deck,

CAUTION: Do not remove discharge guard from mower. Raise and hold

guard when attaching mulcher plate and allow it to rest on plate while in

operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place, Your mower is now ready for discharging or installation of optional grass catcher accessory,.

HOOK POINTS

LOCK WASHER

DOWN

HOOK

WELD

NUT

WELD NUT FROM THE TOP \

WELD.

NUT _ WASHER

LATCH

HOOK

WASHER

MULCHER

PLATE

LOCK

_. SCREW

FIG. 6A

DEFLECTOR

SHIELD

HOOKS

FIG, 6B

4"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFA CTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

4" A!I assembly instructions have been completed°

4 No remaining loose parts in carton, J Batteryis properly prepared and charged. (Minimum

1 hour at 6 amps),

,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

proper ly inflated for leveling),

J" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers,,

J" Check wiring, See that all connections are still secure

and wires are properly clamped°

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS:

4' Engine oit is at proper level,

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline°

,/ Become familiar with all controls - their location and

function_ Operate them before you start the engine_

,/ Be sure brake system is in safe operating condition.

i i n l ii iiiii ii ,inl i i in,,,,,n,,i, i i,nl,,,

OPERATION

m i

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments° Save this manual for future reference,

CHOKE

LIGHT SWITCH

CLUTCHIBRAKE PEDAL

THROTTLE

CONTROL

ATTACHMENTCLUTCHLEVER IGNITION SWITCH LIFT LEVER

_------ PLUNGER

,_ _r

ATTACHMENT LIFT LEVER

PARKING BRAKE LEVER

HEIGHT ADJUSTMENT

KNOB

GEARSHIFT LEVER

Our tractors conform to the safety standards of the American National Standards fnstitute_

THROTTLE CONTROL: Used for starting and controlling

engine spee& CHOKE CONTROL: Used for starting a cold engine

CLUTCH/BRAKE PEDAL: Used for clutching and braking the tractor and starting the engine, -- HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.

IGNITION SWITCH: Used for starting and stopping the

engine.

LIGHT SWITCH: Turns the headlights on and off,

FIG, 7

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position,.--

ATTACHMENT LIFT LEVER: Used to raise and tower the

mower deck or other attachments mounted to your tractor., PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into

the brake position,

GEARSHIFT LEVER: Selects the speed and direction of tractor.

OPERATION

,,,Jl nl,,nulun i un, II n UU,ulnlun,n, i i

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a

wide vision safety mask for over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

• Depress clutch/brake pedal into full "BRAKE" position

and hold

• Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal Pedalshould

remain in "BRAKE" position Make sure parking brake

will hold vehicle secure,

STOPPING (See Fig. 8)

MOWER BLADES -

• Move attachment dutch lever to "DISENGAGED" po- sition,

GROUND DRIVE-

• Depress clutch/brake pedal into full "BRAKE" position..

• Move gearshift lever to neutral (N) position

ENGINE -

• Move throttle control to slow (,_) position

NOTE: Failure to move throttle control to slow (,_) position and allowing engine to idle before stopping may

cause engine to "backfire"..

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine,

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the gearshift lever_

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

° Move gearshift lever to desired position°

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE

ATTACHMENT CLUTCH LEVER

"ENGAGED"POSITION

CHOKE CONTROL

THROTTLE POSITION

CONTRt

"BRAKE" GEARSHIFT POSITION LEVER

HEIGHT

CLUTCH/BRAKE ADJUSTMENT "DISENGAGED"

PEDAL"DRIVE" POSITION POSITION

FIG, 8

IGNITION KEY

PARKING BRAKE "ENGAGED"

POSITION

CAUTION: Always stop tractor com- pletely, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle. * Operating engine at tess than full throttle reduces the

battery charging rate

• Full throttle offers the best bagging and mower perfor- mance..

TO USE CHOKE CONTROL (See Fig, 8)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine. , To engage choke control, pull knob out. Slowly push

knob in to disengage

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height adjust- ment knob in desired direction.

• Turn knob clockwise (f'-_) to raise cutting height..

• Turn knob counterclockwise (_',)to lower cutting height.

The cutting height range is approximately 1-1/2"to 4". The

heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2

inches during the coot season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

, HH=,H,,, ==,==1,=,1 = ,== =" ='H,NH,,................................. ,,,,H,"=-"r, , ==,_,,=,

OPERATION

===H,=, =H,= , ,,==,=_,lr

TO OPERATE MOWER (See Fig, 9) • Move gearshift lever to 1st gear. Be sure you have

Your tractor is equipped with an operator presence sensing movement. switch° Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will ° shut off the engine,

. Select desired height of cut * Lower mower with attachment lift control

. Start mower blades by engaging attachment clutch

control.

. TO STOP MOWER BLADES - disengage attachment

clutch control.

=HH =HH= H=H H HH=

without either the entire grass catcher,

!_ CAUTION: Do not operate the mower

, ., H= =H H =

ATTACHMENT CLUTCHLEVER

on mowers so equipped, or the dis,- charge guard in place.

ATTACHMENT CLUTCH LEVER

"ENGAGED"POSITION

LIFT LEVER

"HIGHEST"

LOWEST POSITION

allowed room for tractor to roll slightly as you restart

To restart movement, slowly release parking brake and clutch/brake pedal

Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attach- ment lift control

• When pushing ortowing your tractor, be sure gearshift Iever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH,

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc)

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

• The engine inyour tractor has been shipped, from the

factory, already filled with summer weight oil.

o Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill,

- For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili- ties section in this manual.

FIG. 9

TO OPERATE ON HILLS

I i iiiiiiiiii iii i ii iiii ii iiiii iiii

CAUTION: Do not drive up or down hills with slopes greater than 15° and

. do not drive across any slope.

iii iiiii iiii ii II ,_ .............

• Choose the s!owest speed before starting up or down

hi}Is.

, Avoid stopping or changing speed on hills_

• If slowing is necessary, move throttle control lever to slower position.

. If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake,

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline_ (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life)o

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32OF(0=C),USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING,

WARNING: Experience indicates that alcohol b_ended fuels (called gasohot or using ethanol or methanol) can attract moisture which leads to separation and formation of

acids during storage,, Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season° See Storage Instruc-

tions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur,

filler neck. Do not overfill. Wipe off any

CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

................................... i,,i,ii

OPERATION

TO START ENGINE (See Fig. 8)

When starting engine for the first time or if engine has run out of fuel, itwill take extra cranking time to move fuel from

the tank to the engine. , Depress clutch/brake pedal and set parking brake.

o Place gearshift lever in neutral (N) position. ° Move attachment clutch to "DISENGAGED" position,

° Pull choke control out to choke (IX}) position for cold

engine start For warm engine start do not use choke control

• Move throttle control to midway between fast (,t_) and slow (._.) positions°

• tnsertkeyintoignitionandturnkeyc!ockwiseto"START" position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If engine does not start after

several attempts, move throttle control to fast (,_,) position, wait a few minutes and try again.

° When engine starts, slowly push choke control in.

• Move throttle control to fast (,_) position.. ° Allow engine to warm up for a few minutes before

engaging drive or attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowing

performance. See"TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

° The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the

machine This will result in a more even distribution of clippings and more uniform cutting

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc After one or two rounds, mow

in the opposite direction making left hand turns until finisi_ed (See Fig, 10 ),

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip....

ping& Make first cut relatively high; the second to the desired heighL

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clump&. Allow grass to dry before mowing. °

° Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting = performance as well as the quality of cut desired.

. When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used..

FIG. 10

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE. ° The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as they fail onto the lawn they will disperse into the grass and not be noticed Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades.

° Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon° At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

,, For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 1t).. For extremely heavy mulching,

reduce you r width ofcut on each pa.ss and mow slowly_

MAX1/3

FIG. 11

Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to

completely hide the clippings. When doing a second

cut, mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the

next week. This wil! help prevent matting and graining

of the lawno

CUSTO RESPONSIBILmTIES

,= , =, ===

MAINTENANCE SCHEDU"LE ......... _! __ j_o_ ..,_/"_ .....

FILL IN DATES __ _//_u _L_ 7

ASYOUCOMPLETE _,. ¢ _._,Z._o_,_"

,, ,,

Check Brake.O.p.e[.a!ion if I_ Check TirePressure if 6#'..

Check for Loose Fasteners

R Sharpen/ReplaceMower Blades 1_4

LubricationChart if

.....

i ............

'T ,C,heckBa!!eryLevee/Recharge, ...........

0 Clean Batteryand Terminals I_

R Check TransaxieCooling

Adjust BladeBelt(s) Tension Adjust MotionDrive Belt(s) Tension

Check Engine Oil Level I_ !_

Change Engine Oil ............... _ ....... 1_1,2.3

Clean Air Filter

N Clean AirScreen _2

G InspectMuffler/SparkArrester if/

I Replace Oil Filter (ifequipped) .... I

V'2

6/'5¸

....... Vq

,,, _--

EN Clean Engine CoolingFins i

ReplaceSparkPiug ReplaceAir Filte;"Paper Cartridge

Replace Fuel Filter

t - Change more often when operating under a heavy load or in h}gh ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodicafly to properly maintain your tractor.,

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season,,

* Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

. and last longer_ -.......

BEFORE EACH USE

• Check engine oil level

• Check brake operation.

• Check tire pressure.

• Check for loose fasteners,

v' v'

.....

(_) SPINDLE

BEARING ZERK

CLUTCH PIVOT(S)

(_SAE 30 OR 10W30 MOTOR OIL API - SG ® GENERAL PURPOSE

® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTIOR

IMPORTANT; DO NOT OIL OR GREASE THE PIVOT POINT_ WHICH HAVE SPECIAL NYLON BEARINGS VISCOUSLUBRI

CANTS WILL ATTRACT DUST AND DLRT THAT WILL SHORTE[',

THE UFE OF THE SELF-LUBRICATING BEARINGS, IF YOL

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, Paw DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

v' U

3 - If equipped with oil filter, change oi! every 50 hours

4. Replace blades more often when mowing in sandy soil 5 - If equipped with adjustable system

LUBRICATION CHART

- FRONT WHEEL ®

BEARING ZERK

ENGINE (_

GREASE

i iiiiilU, llU , ii, i

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte-

nance

BRAKE OPERATION

if tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted_

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual)_

TIRES

o Maintain proper air pressure in al[ tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual),

• Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

* Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp_ Re- place bent or damaged blades,,

BLADE REMOVAL (See Fig. 12)

. Raise mower to highest position to allow access to

blades

° Remove hex bolt, [ock washer and fiat washer securing

blade,

. Install new or resharpened blade with trailing edge up

towards deck as shown. Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (30-35 Ft, Lbs,. torque).

IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED, NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced,

--_ MANDREL

__ ASSEMBLY

FIATWASHER _ t_

• BLADE

LOCKW B.ER .'-%..... / TRAtL,NGEDGE

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced, An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.,

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone batancer, follow the instructions supplied with baI- ancer).

• Slide blade on to an unthreaded portion ofthe steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position, tf either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade, The lobes of the center hole may appear to be centered, but are not.

// ,

/' /

.OL

5/8" BOLT ,-_'_ "_.._/,_"_ OR PiN

FIG. 13

BATTERY (See Fig. 14)

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its fife,

• Acid solution level in each battery cell should be even with bottoms of vent wells, Add only distilled oriron free water if necessary,r Do not overfill,

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep vent caps tight and small vent holes in caps open.

• Recharge at 6 amperes for I hour.

CUT AWAY VIEW VENT CAP

_ _ _--_ VENT

WELL

"A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 12

BATTERY

CELL ACID

LEVEL

FIG. 14

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

- Remove terminal guard_

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor,

• Wash battery with solution of four tablespoons of baking soda to one gallon of water, Be careful not to get the soda solution into the ceils.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright°

. Coat terminals with grease or petroleum jelly

• Reinsta!l battery (See "INSTALL BATTERY" in the Assembly section of this manual)°

V-BELTS Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not adjustable,. RepIace belts if they begin to slip from wear

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling

ENGINE

• After oil has drained completely, replace oil drain plug and tighten securely.

. Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill, For approximate capacity see

PRODUCT SPECIFICATIONS on page 3 of this

manual.

• Use gauge on oil flitdipstick for checking level, Be sure dipstickcap is tightened securely foraccurate reading.

Keep oil at "FULL" line on dipstick°

O,L

DRAIN _ _J'A_

FIG. 15

LUBRICATION

Only use high quality detergent oil rated with API service classification SG. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

J ] I

°F -_0_ 0° 30° 32° 40_ 60= 80° 100"

°C -30" -20 _ -t0 _ O' 10' 8° 30=........ 40 °

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 eta) improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above 32°F. Check your engine oit leve! more frequently to avoid possible engine damage from running low on oil.

Change the oit after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine

.... and after each eight (8) hours of operation, Tighten oiHill

cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Fig.15)

Determine temperature range expected before oil change. All oil must meet APt service classification SG.

• Be sure tractor is on level surface.

• Oil wilt drain more freely when warmr

• Catch oil in a suitable container.

• Remove oil fill dipstick° Be careful not to allow dirt to enter the engine when changing oil.,

• Remove drain plug.

CLEAN AIR SCREEN (See Fig, '15)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating,, Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner element after every 25 hours of operation or every season. Service paper cartridge every 100 hours or every season, whichever occurs first,,

Service air cleaner more often under dusty conditions_

. Remove knob(s) and cover. TO SERVICE PRE-CLEANER

• Slide foam pre*cleaner off cartridge.

• Wash it in liquid detergent and water,

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil, Wrap it in clean, absorbent

cloth and squeeze to remove excess oil

• If very dirty or damaged, repJace p!e-cleaner. •

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with knob(s), TO SERVICE CARTRIDGE

° Remove wing nuts and cartridge plate° . Carefully remove cartridge to prevent debris frorr

entering carburetor

. Ctean cartridge bytapping gently on flat surface,, tfver')

dirty or damaged, replace cartridge.

. Reinstall cartridge plate, wing nuts, precleaner, covel

and secure with knob(s),

+ 39 hidden pages