®
EL
÷Assembly
Operation
Customer Responsibilities
÷Service and Adjustments
®Repair Parts
917.257560 OWNER'SMANUAL
Converti bile
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
Safe Operation Practices for Ride-On Mowers
iMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.
GENERAL OPERATIONL
, Read, understand, and follow all instructions in the manual
and on the machine before starting.
* Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
o Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
o Be surethe area isclear of other people before mowing. Stop
machine if anyone enters the area.
, Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
* Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
- Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
o Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
, Mow only in daylight or good artificial light.
,, Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
. Use extra care when loading or unloading the machine into
a trailer or truck.
mi. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution, if you cannot back up the slope or ifyou feel
uneasy on it, do not mow it.
DO:
o
Mow up and down slopes, not across.
o Remove obstacles such as rocks, tree limbs, etc.
o Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Taft grass can hide obstacles.
- Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
o Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
® Keep all movement on the slopes slowand gradual. Do not
make sudden changes in speed or direction.
o Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
• Donotturnonslopesunlessnecessary, andthen, turnslowly
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over ifa wheel is over the edge
of a cliff or ditch, or if an edge caves in_
Do not mow on wet grass. Reduced traction could cause
sliding.
o Do not try to stabilize the machine by putting your foot on the
ground.
, Do not use grass catcher on steep slopes.
iii. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine
and the mowing activity. Never assume that children will remain
where you last saw them.
o
Keep children out of the mowing area and under the watchful
care of another responsible adult.
e
Be alert and turn machine off if children enter the area.
o
Before and when backing, look behind and down for small
children.
®
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
®
Never allow children to operate the machine.
o
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
iV.
SERVICE
e
Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
,, Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
® Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
o Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
,, Never make adjustments or repairs with the engine running.
,, Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary.
® Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
o Check brake operation frequently. Adjust and service as
required.
Look for this symbol to point out impor-
tant safety precautions, it means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY !S iNVOLVED.
CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making
repairs,
2
CONGRATULATIONS on your purchase of a Sears
Tractor. it has been designed, engineered and manufac _
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, p!ease contact your nearest Sears Authorized
Service Center/Department. We have competent, weIF
trained technicians and the proper tools to service or repair
this unit.
Piease read and retain this manual. The instructions will
enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER 917.257560
SERIAL
NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
HORSEPOWER: 18.0
GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (APFSG): SAE 30 (above 32°F)
SAE 5W_30 (below 32°F)
OIL CAPACITY: W/O FILTER: 3.0 PINTS
SPARK PLUG: CHAMPION RJq9LM
(GAP: .030") STD361458
VALVE CLEARANCE: INTAKE: .004" - .006"
EXHAUST: .007" - .009"
GROUND SPEED (MPH): FORWARD:
1st 0.77
2nd 1.46
3rd 3.4!
4th 4.34
5th 5°57
REVERSE: I °07
TIRE PRESSURE: FRONT: 14PSI
REAR: 10 PSI
_HARGING SYSTEM: 5 AMPS BATTERY
3 AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30-35 FT. LBS.
MAINTENANCE AGREEMENT
A a.... '4o_,,_,_o,_,',_ ,,Agreement is _v_il_hl_ nn this prod°
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSJBJLJTNES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using
your unit.
o Fol!ow the instructions under "Customer Responsibilities"
and "Storage" sections of this owner's manual.
WARNING: This unit is equipped with an internal combus o
tion engine and should not be used on or near any unim o
proved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any), If a spark attester is used, it should be maintained in
effective working order by the operator.
Jn the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar iaws Federal laws apply on
federal lands. A spark arrester fo _:_ muffler is available
through your nearest Sears Autho zed Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the
instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts..
o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual
Riding equipment used for commercial or rental purposes
LiMiTED 90 DAY WARRANTY ON BATTERY
For ninety (g0) days from date of purchase, if any battery included with this riding equipment proves defective in material or
,._zorkmanshipand our testing determines the batte,,wwilt not hold a charge, Sears will replace the battery at no charge.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER!DEPARTMENT _NTHE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
3
TABLE OF
CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECiFiCATiONS ....................................... 3
CUSTOMER RESPONSIBmLITIES ..................... 3, 15=18
WARRANTY ................................................................... 3
TRACTOR ACCESSORIES ........................................... 5
ASSEMBLY .............................................................. 7-10
OPERATION ........................................................... 11-14
iNDEX
A
Accessories ........................................... 5
Adjustments:
Brake ............................................ 21
Carburetor .................................... 24
Mower
FrontoTo=Back ......................... 20
Side-To-Side ........................... 20
Throttle Control Cable .................. 23
Air Filter, Engine ............................. 17-18
Air Screen, Engine ............................... 18
Assembly .......................................... 7-10
B
Battery:
Charging ......................................... 8
Cleaning ....................................... 17
Levels ........................................8,16
Preparation ..................................... 8
Starting with Weak Battery ........... 22
Storage .........................................25
Terminals......................................17
Belt:
Motion Drive
Removal/Replacement ............ 21
Mower Blade(s)
Removal/Replacement ............ 21
Blade:
Sharpening ...................................16
Replacement ................................ 16
Brake Adjustment ................................ 21
C
Carburetor Adjustment ........................ 24
Controls, Tractor .................................. 11
Customer Responsibilities .............. 15ol 8
Engine:
Air Filter ............................... 17-18
Air Screen, Engine ................... 18
Cooling Fins, Engine ................ 18
EngineOil.................................17
FuelFilter.................................18
Spark Plug(s)............................18
Tractor:
Battery......................................17
Blade ........................................16
Lubrication Chad ...................... 15
Maintenance Schedule ............. 15
Tire Care ..........................8,16,22
Transaxle ..................................17
Cutting Height, Mower ......................... 12
Electrical
Interlocks and Relays ................... 23
Schematic ..................................... 29
Wiring Diagram ............................. 30
Engine:
Air Filter ........................................18
AirScreen.....................................18
CoolingFins,Engine ....................18
OilChange ...................................17
OilLevel..................................13,17
OilType ........................................17
Preparation ................................... 13
Repair Parts ............................ 30-47
Starting ......................................... 14
Storage ......................................... 25
F Ill.Ill,
Air Filter ................................... 17-18
Fuel ......................................... 17-18
Fuel:
Type ............................................. 13
Storage ......................................... 25
Fuse ..................................................... 23
Hood Removal/Installation ................... 23
LevelingMower Deck ..........................20
Lubdcation:
Chart.............................................15
Maintenance Schedule ........................ 15
Mower:
Adjustment, Front-to-Back ............ 20
Adjustment, Side-to-Side .............. 20
Blade Sharpening ......................... 16
Blade Replacement ...................... 16
Cutting Height ............................... 12
Installation .................................... 19
Operation ......................................13
Removal .......................................19
Mowing Tips ........................................ 14
Muffler .................................................t8
OiL
Cold Weather Conditions ,;...... 13,17
Engine ..................................... !3,17
Storage.........................................25
MAINTENANCE SCHEDULE ...................................... 15
SERVmCE AND ADJUSTMENTS ............................ 19-24
STORAGE .................................................................... 25
TROUBLESHOOTmNG ............................................ 26-2?
REPAIR PARTS oTRACTOR ................................. 30-4?
REPAIR PARTS - ENGINE ..................................... 48=53
PARTS ORDERING/SERVICE ................ BACK COVER
E
Operation ........................................ 11-14
Operating Mower ................................. 13
Options:
Accessories....................................5
Spark Attester ........................... 3,40
P
Parking Brake ...................................... 12
Pads Bag ............................................... 6
Pads, Replacement/Repair ............ 30-47
Product Specifications ........................... 3
R
Repair Pads ................................... 30-47
F
Safety Ruies .......................................... 2
Seat ....................................................... 8
Service and Adjustments ................ 19-24
Carburetor .................................... 24
Fuse ............................................. 23
Hood Removal!Installation ........... 23
Motion Drive Belt
H
L
Slope Guide Sheet .............................. 55
M
Spark Plug(s) ....................................... 18
Specifications ........................................ 3
Starting the Engine ......................... 13-14
Steering Wheet ................................. 7,22
Stopping the Tractor ............................ 12
Storage ................................................25
Removal/Replacement ............ 21
Mower Belt(s)
RemovaVReplacement ............ 21
Mower Adjustment
Front-to-Back ........................... 20
Side-to-Side ............................. 20
Mower Removal ........................... 19
Tire Care ............................... 8,16,22
S
T
Throttle Control Cable Adjustment ...... 23
Tires ............................................. 8,16,22
Trouble Shooting Chart .................. 26-27
Transaxle .............................................17
........................... _%U
0
Warranty ................................................3
Wiring Diagram .....................................29
WiringSchematic.................................30
W
4
ESSO
These accessories and attachments were available through most Sears retaii outlets and sewice canters when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractoL
AN
TS
ENGINE MAINTENANCE
SPARK PLUG GAS CAN BLADES l BELTS
ENGINE OiL FUEL STABILIZER
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of puMication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are avaitabMe for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 2.5cinch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration°
BAGGER tets you collect grass clippings and leaves for a
H_a_,,e_, neater _,Jo^,aM , w_,
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and do_ly.
CORING AERATOR takes small plugs out of soil to atlow mois-
ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 lb. capacity weight tray.
EASY OtL [::}RAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of "sca_ping" on uneven terrain.
GANG HITCH lets you tow 2or 3 puibbehind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on beth sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKFJDETHATCHER loosens soil and flips thatch and
matted leaves to tawn sudace for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding Available for front
or rear mounting. NIGH PERFORMANCE REEL_ACTION
SPR_NG T_NE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper° Mounts behind tractor.
MULCHING CLOSEoOUT PLATE K1T, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades, For models not equipped as 3oim1 Convertible
mowers See "MOWER" in the Repair Parts section of this
manua_
RAMP TOPS AND FEET _etyou load and unload tractor from a
pickup truck° Use with 2 x 8 or2 x 10 iumben
ROLLER for smoother _awn sudace. 36cinch wide, 18cinch
diameterwater-tigbt drum holds up to 390 Ibs of weight. Rounded
edges prevent harm to tud. Adjustable scraper automatically
cleans drum_
SNOW BLADE for snow removal only. 14qnch high, 42qnch wide
blade clears 38°inch path when angled left or righL Raises, lowers
with side _ever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNO'._a!THROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement, Discharge chute adjusts from tractor seat. 6qnch
diameter spout discharges snow !0 to 50 feel Lift controlled at
tractor seat, (Use with chains and whee_ weights and/or rear
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12ovolt source. Inctudes booms for
automatic spraying and hand hetd wand for spot spraying. Wand
has adjustable spray pattem. For applying herbicides, insectio
cides, fungicides and liquid fertilizerso
SPREADERJSEEDERS make seedinq fe ti]izing, and weed killo
ing easy. Broadcast spreaders are a seful for granular de-
icers and sand.
SWEEPERS let you collect grass clippings and leaves.
T_LLER has 5 hp engine and 36°inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own builtqn
tiftand depth controt system and does NOT require a sleeve hitch.
Fits any _awn yard or garden tractor. Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching aerating, hiltin%°.without tools.
TIRE CHAINS are heavy duty; c_osely spaced extra-large cross
links give smooth ride outstanding traction_
TRACTOR CAB has heavy duty vinyl fabric over tubutar steel
frame, ABS plastic top: ctear plastic windshieId offers 360 degree
visibility. Hinged metat doors with catch. Keeps operator warm
and dry. Remove viny sides and windshields for use as sun
protector in summer_ Optiona_ accessories include: tinted!
tempered solid safety g_asswindshield with hand operated wiper;
12.vo_t amber caution light for mounting on cab top
VACS for powerful collection of heavy grass clippings and leaves.
Optiona_ wand attachment to pick up debris in hard-to-reach
places VAC/CHPPER inciudes a chJpperoshredder.
WEIGHT BRACKET for' drawbar for snow removal applications°
Uses (1) 55 _b.weight.
WHEEL. WEIGHTS for rear wheels prov de needed traction for
snow removal or dozingheavy materia!s.
CONTENTS OF HA PAC
Parts Bag contents shown fuji size
(2) Sheet
©
(1) Locknut 3/8-24
(1) Large Flat Washer
(t) Shoulder Bolt 5/16-18 (1) Hex Bolt !/2-!3 x t
Metal
Screws
#10ot6 x 1/2
Parts packed separately in carton
Seat
Batteryacid
MuJcher
Plate
Steering Wheel
Battepj
Steering
Boot
Parts Bag
Owner's MarLa.
(1) Lock Washer !/2
(1) Washer 17/32 x 1-3/16 x 12 Gauge
©
(2) Screws #10 x 5/8
Washers 3/16 x 3/4 x 16 Gauge
(2) Hex Bolts 1/4o20 x 3/4
ers 9/32 x 5/8 x 16 Gauge
(2) Lock Washers #10 _]
(2) We_d Nuts #10 h_ /
(2) Hex Nuts 1/4_20
!LJ
Parts bag contents not shown full size
_]_ (2) Shoulder
_ teering
(2) Battery Carriage Bolts t/4-20 x 7_1/2 (2) Keys
Botts
Assemb_ys
Bushing
Termina_
Guard
(2) Gauge
wheels
Steering Wheel
Steering
Wheel
Adapter
and hstructions
©
(2) Locknuts
3/8o16
1/4-20
(2) Wing Nuts
Insert
Battery Caps
6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
INSERT
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) 5/16" wrench
(2) 7/!6" wrenches
(1) 1/2" wrench
(t) 3/4" wrench
(1) 3/4" socket with drive ratchet
When right and _eft hand is mentioned in this manua!, it
means when you are in the operating position (seated
behind the steering wheel).
(1) 9/16" wrench
(1) Phillips screwdriver
Utility knife
Tire pressure gauge
STEERING
WHEEL o_
ADAPTER_
SHEET
STEERING SCREW
BUSHBNG
METAL
TO REMOVE TRACTOR FROM CAR-
TON
UNPACK CARTON
o Remove all accessible !oose parts and parts cartons
• Cut, from top to bottom, along [ines on all four corners
of carton, and lay panels flat.
• Check for any additional loose parts or cartons and
remove.
BEFORE ROLUNG TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
o Slide the steering bushing over the steering shaft.
* Raise steering shaft forward until screw holes in dash
line up with steering bushing, tnstal! two (2) sheet
metal screws and tighten securely,
o Position steering boot over steering shaft°
o Place tabs of steering boot over tab slots in dash and
push down to secure.
Slide steering wheel adapter onto upper steering shaft.
o Position front wheels of the tractor so they are pointing
straight forward.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter,
Assemble large flat washer and 3/8-24 [ocknut and
tighten securely
o Snap steering wheel insert into center of steering
wheel
o Remove protective piastic from tractor hood and griii.
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID,
TO ROLL TRACTOR OFF SKiD (See Fig. 7)
• Raise attachment lift lever to it, highest position.
® Reiease parking brake by depressing clutch/brake
pedal.
• Place gearshift lever in neutral (N) position.
o Roll tractor backwards off skid.
o Remove banding holding discharge guard up against
tractor.
ASSE
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if
accidentally in contact with battery acid.
Do not smoke. Fumes from charged
battery acid are explosive.
Read the instructions included with the
battery vent caps. Always wear gloves,
cbthing and goggles to protect your
hands, skin and eyes,
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
° See instructions packed with vent caps in parts bag.
o Fiil battery with acid. Fill each cell until it reaches the
bottom of the vent wells. Do not overfill.
Allow battery to stand and settle for at least thirty
minutes. After standing, check the battery cell acid
!eve!. f below the vent we!!s, add more acid ,Jnti!the
correct level is reached.
While battery is standing (after adding acid) and later, while
battery is being charged, continue with assembly of tractor.
iMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT iN A SHORTENED BATTERY
LIFE.
* Charge battery at a rate of 6 amperes for 1 hour. Use
a t2 volt battery charger. Observe all safety precau-
tions required for battery charging.
o Check the acid level after the battery is charged, tf the
acid has fallen below the correct level, add distilled or
iron free water.
• hstalI the vent caps to cover the vent wells. Wash the
top of the battery with water to remove any acid, then
wipe dry.
o Check battery case for leakage to make sure that no
damage has occurred in handling.
o Dispose of excess battery acid. Neutralize acid for
disposal by adding it to two gallons of water in a five
gallon plastic container. Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming.
o Follow instructions on how to install battery.
CUT AWAY V_EW
FiG° 2
VENT CAP
VENT WELL
BATTERY CELL
ACID LEVEL
INSTALL SEAT (See Fig, 3)
Adjust seat before tightening adjustment bolt.
o Remove cardboard packing on seat pan.
o Place seat on seat pan and assemble shoulder bolt.
o Assemble adjustment bolt, Iockwasherandfiatwasher
loosely. Do not tighten.
o Tighten shoulder bolt securely.
Lower seat into operating position and sit on seat.
o Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
o Get off seat without moving its adjusted position.
Raise seat and tighten adjustment bolt securely.
SEAT
SHOULDER X {{\ \ ! \\\
,,OLT \\ \\\
LARGE FLAT
WASHER
ADJUSTMENT
BOLT LOCK WASHER
FiG. 3
CHECK TiRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
o Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveted. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSnTION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manuai. Verify that the belts are routed
correcfly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual°
8
ASS LY
mNSTALL BATTERY (See Figs. 4A and 4B)
CAUTION: Do not short battery termi-
nals. Before installing battery, remove
metaJ bracemets, wristwatch bands,
rings, etco
Positive terminam must be connected
first to prevent sparking from acciden-
tamgrounding.
NOTE: For ease of battery installation, the heat shield
between engine and battery compartment may be re-
moved. Before removing heat shield, note position and
routing of aHcables and wires, ff you remove the shield, be
sure it is reassembled properly after installing battery°
o Lift hood to raised position.
o Be sure battery drain tube has not come loose and is
securely attached to drain inbattery tray.
Lower battery into battery tray with terminals to front of
tractor.
o First connect RED battery cable to positive (+) battery
terminal with hex boil fiat washer, Iockwasher and hex
nut as shown. Tighten securely.
Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt, fiat washer, lock
washer and hex nut. Tighten securely.
o Slide the two battery bolts through the terminal guard
and start the wing nuts onto the threads.
Position terminal guard over battery as shown, lower
battery bolts into key holes and slide square shafts of
battery bolts into slots of key holes.
Tighten wing nuts by hand making sure battery bolts
remain in slots of the key holes in the battery suppo£.
Be sure terminal access doors are dosed.
Use terminal access doors for:
hspection for secure connections (to tighten hard-
ware).
® Inspection for corrosion.
Testing battery.
Jumping (if required).
Periodic charging.
(POSmVE)
CABLE
REX BOLT
FLAT WASHER )RAIN TUBE
FiG. 4A
WnNG NUTS TERMINAL
o', GUARD
TERMINAL
ACCESS
DOORS
BOLT
CAPS
BATTERY
TRAY
ASSEMBLE GAUGE WHEELS TO MOWER
DECK {See Fig. 5)
Assemble gauge wheels with tractor on a flat level surface.
o Adiust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HE;GHT" in the Operation
section of this manuat)o
o With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt and 3/8ol 6 Iocknut and tighten securely.
Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE WHEEL
MOUNTING
BRACKET
9
LO(
GAUGE WHEEL
;ROULDER BOLT
FIG. 5
ASSE LY
INSTALL MULCHER PLATE
(See Figs. 6A & 6B)
o lnstalt two latch hooks to muicher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
Tighten hardware securely.
• Raise and hold deflector shield in upright position.
o Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mumcher plate
and atlow it to rest on plate while in
operation.
TO CONVERT TO BAGGING OR
DISCHARGnNG
,.,,,,,_,,y remove ,,,u_u__ p_t_ and store in a safe piace.
Your mower is now ready for discharging or installation of
optional grass catcher accessory.
HOOK POINTS
LOCK
WASHER
DOWN
HOOK
WELD
NUT
WELD NUT
FROM THE TOP
HOOK
MULCHER
PLATE
FmGo6A
LATCH
HOOKS
FiG. 6B
7CHECKMST
r_=_,qDE YOU OPERATE AND ENJOY YOUR NEW
TRA C"FOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BESTPERFORMANCEAND SA TISFACTION FROM
"THISQUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
,z No remaining loose parts in carton.
,/ Batteryis properly prepared and charged. (Minimum
! hour at 6 amps).
7 Seat is adjusted comfortably and tightened securely.
7 All tires are properly inflated. (For shipping purposes,
the tires were ovednfiated at the factory).
./ Be sure mower deck is properly leveled side-to-side/
front4o-rear for best cutting results. (Tires must be
properly inflated for leveling).
7 Check mower and drive belts. Be sure they are routed
propedy around pulleys and inside a!l belt keepers.
•/ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRAA TTENTtON TO THE FOLLOWING IMPORTANT
ITEMS:
7" Engine oil is at proper level.
7 Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,K Become famiiiar with all contro{s o their location and
function. Operate them before you start the engine.
,z Be sure brake system is in safe operating condition.
10
O ERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save
this manual for future reference.
CHOKE
\
\
UGHT SWITCH ATTACHMENT
CLUTCHIBBAKE
PEDAL
THBOTTLE
CONTROL
HEIGHT
ADJUSTMENT
KNOB
LiFT LEVEE
\
FIG. 7
Our tractors conform to the safety standards of the American National Standards Instituteo
THRO_LE CONTROL: Used for starting and controlling
engine speed.
CHOKE CONTROL: Used for starting a cold engine.
CLUTCH/BRAKE PEDAL: Used for clutching and braking
the tractor and starting the engine.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower
cutting height
IGN_TION SW_TCN: Used for starting and stopping the
engine.
LIGHT SWITCH: Turns the headlights on and off.
AT[ACHMENT CLUTCH LEVER: Used to engage the
mower biades, or other attachments mounted to your
tractor.
LI_ LEVER PLUNGER: Used to release attachment lift
tever when changing its position°
A_AOHME#,_T UFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor.
PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into
the brake position.
GEARSH_ LEVER: Selects the speed and direction of
tractor.
PERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can resumt in severe eye damage. Always wear safety 9Jasses or eye shields while
operating your tractor or performing any adjustments or repairs. We recommend a
wide vision safety mask for over the spectacles or standard safety glasses°
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
o Depress clutch/brake pedal into full "BRAKE" position
and hold.
Place parking brake lever in "ENGAGED" position and
releasepressurefromclutch/brakepedaL Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold vehicle secure.
STOPPING (See Fig. 8)
MOWER BLADES o
Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRWE o
Move gearshift lever to neutral (N) position.
ENGINE °
Move throttle control to slow (_) position.
NOTE: Failure to move throttle control to slow (,_)
position and allowing engine to idle before stopping may
cause engine to "backfire".
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
o Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
gearshift lever°
o Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
o Move gearshift lever to desired position.
Stowly release clutch!brake peda! to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
CHOKE
CONTROL
THROTTLE
CONTROL
HEIGHT
CLUTCH/BRAKE ADJUSTMENT "D_SENGAGED"
PEDAL" DB_VE" POS_T_ON
POSfT_ON
F_G. 8
_GN_TION KEY
PosmoN
PARKING BRAKE
PosmoN
CAUTION: Always stop tractor com-
pletely, as described above, before leave
ing the operator's position; to empty
grass catcher, etc,
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at fuji throttleo
o Operating engine at _essthan full throttle reduces the
battery charging rate°
o Fuji throttie offers the best bagging and mower pertoro
mance.
TO USE CHOKE CONTROL (See Fig, 8)
Use choke contro_ whenever you are starting acold engine.
Do not use to start a warm engine°
o To engage choke control, pult knob out. Slowly push
knob in to disengage,.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height is controlled by turning the height adjust-
ment knob in desired direction,
o Turn knob clockwise (f_) to raise cutting height.
o Turn knob counterclockwise (F_) to lower cutting
height.
The cutting height range is approximateJy 1o!/2" to 4" The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
o The average lawn should be cut to approximately 2--1/2
inches during the cool season and to over3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
o For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
12
PERATION
TO OPERATE MOWER (See Fig. 9)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut.
o Lower mower with attachment lift control
o Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUT!ON: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis°
charge guard in pJaceo
ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION
ATTACHMENT CLUTCH LEVER
"ENGAGED" POS_TION
/ L|FT LEVER"HIGHEST"
/ POS!T_ON
\
FIG. £
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with s_opes greater than 15° and
do not drive across any slopeo
Choose the s!owest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
o If stopping is absolutely necessa_/, push clutch/brake
peda_ quickly to brake position and engage parking
brake.
Move gearshift iever to 1st gear. Be sure you have
allowed room for tractor to roll sHghtty as you restart
movement.
o To resta_ movement, slowly release parking brake and
clutch/brake pedal.
o Make all turns slowly.
TO TRANSPORT
o Raise attachment lift to highest position with attach-
ment lift control
o When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
o Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or atrailer, be su re hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OiL LEVEL (See Fig. 15)
o The engine inyour tractor has been sh pped from the
factory, atready filled with summer weight oil.
o Check engine oit with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oit level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
o For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
To change engine oil, see the C stomer Responsibili-
ties section in this manual.
ADD GASOUNE
o Fill fuel tank_ Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasolinewitt increase carbon
and lead oxide deposits and reduce valve tife)o
_MPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32 (0 C) USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethano_ or methano!) can
attract moisture which _eadsto separation and formation of
acids during storage. Acidic gas can damage the fue!
system of an engine while Jn storage° To avoid engine
proMems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and iet it run untii the fuei iines and carburetor are
empty_ Use fresh fue_ next season.. See Storage Instruco
tions for additional information° Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur°
filler neck. Do not ovedHL Wipe off any
f CAUTION: Fi_t to bottom of gas tank
13
spilled oi_ or fuel Do not store_ sp_m[or
use gasoline near an open flame°
OPERATION
TO START ENGINE (See Fig. 8)
When starting engine for the first time or if engine has run
out of fueJ, it will take extra cranking time to move fuel from
the tank to the engine.
o Depress c_utchibrake pedal and set parking brake.
PJace gearshift lever in neutral (N) position,
Move attachment dutch to "DISENGAGED" position.
o Pull choke control out to choke 3osition for cold
engine start, For warm engine not use choke
control.
o Move throttle controJ to midway between fast (@) and
slow (_) positions.
Insert keyinto ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after
several attempts, move throttle contro! to fast (@)
position, wait a few minutes and try again.
When engine starts, slowly push choke control ino
o Move throttle control to fast (@Qposition°
o Allow engine to warm up for a few minutes before
engaging drive or attachments.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
MOWmNG TiPS
Tire chains cannot be used when the mower housing
is attached to tractor.
o Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
o The left hand side of mower should be used for trim°
ming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
o When mowing large areas, start by turning to the right
so that cJippings wilt discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 10 ).
o If grass is extremely tall, it should be mowed twice to
reduce toad and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height°
o Do not mow grass when it is wet. Wet grass will plug
mower and _eave undesirabb clumps. AHow grass to
dry before mowing.
o Always operate engine at full throttle when mowing to
assure be_er mowing performance and proper dis °
charge of material. Regulate ground speed by select o
ing a _ow enough gear to give the mower cutting
performance as well as the quality of cut desired.
o When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
FJGo10
MULCHING MOWING TIPS
iMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH, CLEAN AFTER EACH USE,
,,,= ou'=_,,_,mulching b_ue w,_ _uu_ uJ_ grass uu_-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. AJso, the mulched grass will
biodegrade quickly to provide nutrients for the Jawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
o Avoid cutting your lawn when it iswet Wet grass tends
to form dumps and interferes with the mulching action.
The best time to mow your fawn is the early afternoon.
At this time the grass has dried and the newly cut area
wilJ not be exposed to the direct sun.
o For best results, adjust the mower cutting height so that
the mower cuts off only the top oneothird of the grass
blades (See Fig tl}o For extremely heavy mulching,
reduce your width of cut on each pass and mow stowly.
MAX 1/3
F_Go11
o Certain types of grass and grass conditions may re-
quire that an area be mu_ched a second time to com-
pletely hide the clippingso When doing a second cut,
mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow
north to south one week then change to east towest the
next week° This witl he_pprevent matting and graining
14
of the lawno
CUSTO ER
ES SI ES
AsYouCOMPLETE
o0ookorokoo0orot,on
R ShameniReplace Mower Blades _44
C Lubrication Chart .......
T Check Battery Level!Recharge _.
0 Clean Battery and Terminals
R Check Transaxb Cooting
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine OiJLevel
Change Engine Oil
C!ean Air Filter
N_ Cban Air Screen
7
----d(,----
G Inspect MuffieriSpark Attester
Replace Oil Filter (if equipped)
Clean Engine Cooling Fins
Replace Spark Plug
__, ...._Rep,aceAir FHterPaper Cartridge
* Change more often when operating under a hear
2 _Service more often when operating in dirty or dusty conditions.
load or in high ambient temperatures,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subiected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manuak
Some adjustments will need to be made periodically to
propedy maintain your tractor.
All adjustments in the Service and Adjustments section of
this manuaJ should be checked at bast once each season.
Once a year you should replace the spark plug, ctean
or replace air fi!ter, and check blades and beJts for
wear. A new spark plug and dean air filter assure
proper aihfuel mixture and hetp your engine run better
and Jast longer.
3 - _fequipped with oil filter, change oil every" 50 hours,
4 _,Replace blades more often when mowing in sandy soif.
5 __f equipped with adjustable sy ;_:e;'rL
LUBRICATION C ART
P_NDLE ZERK (_
(_ FRONT WHEEL
BEARING ZERK BEARING ZERK
®
CLUTCH
P_VOT(S)
BEFORE EACH USE
o Check engine oil levek
Check brake operation.
o Check tire pressure
o Check for loose fasteners.
_) SAE 30 OR 10W30 MOTOR OIL AP_ oSG
GENERAL PURPOSE GREASE
_ REFER TO CUSTOMER RESPONS_BUUTUES "ENGINE" SECTION
_aPORTANT: DO NOT OIL OR GREASE THE PWOT POINTS
WHHCH HAVE SPECIAL NYLONBEAR_NGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT W_LL SHORTEN
THE LIFE OF THE SELF'oLUBRICAT_NG BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-o
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
OUSTO RESPON ES
TRACTOR
Always observe safety rules when performing any mainte-
nance=
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TmRES
o Maintain proper air pressure in all tires (See "PROD-
UCT SPECJHCATIONS" on page 3 of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber°
o Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig, 12)
- Raise mower to highest position to aiiow access to
blades.
Remove hex bolt, Iockwasher and flat washer securing
blade.
o Install new or resharpened blade with trailing edge up
towards deck as shown.
o Reassemble hex bolt, lock washer and ftat washer in
exact order as shown.
® Tighten bolt securely (30°35 Ft. Lbs. torque).
iMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade- but if you
do, be sure the btade is balanced.
MANDREL
ASSEMBLY
FLAT WASHER
BLADE
TO SHARPEN BLADE (See Fig, 13)
Care should be taken to keep the blade balanced. An
unbalanced blade wilt cause excessive vibration and even-
tual damage to mower and engine°
o The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen white on the mower.
To check blade balance you will need a 5/8" diameter
steel bolt, pin, ora cone balancer. (When using a cone
balancer, follow the instructions supplied with baF
Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin paralle! with the ground.
If btade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the bIade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
/ •
5/8" BOLT
OR PiN
FtGo 13
BATTERY (See Fig, 14)
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
o Acid solution leve_in each battery cell should be even
with bottoms ofvent welts. Add only distilled or iron free
water if necessary. Do not overfill.
, Keep battery and terminals dean.
• Keep battery bolts tight.
Keep vent caps tight and small vent holes in caps open.
o Recharge at 6 amperes for 1 hour.
LOCK WASHER
°oxC:----- /
(GRADE8)_
_r_ 8 HEAT TREATED BOLT CAN BE _DENTiFiED
BY SiX UNES ON THE BOLT HEAD.
FtGo 12
TRAnLING EDGE
16
CUT AWAY ViEW
F_Go14
VENT CAP
VENT
BATTERY
CELL ACiD
WELL
LEVEL
E ILITIES
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
o Remove terminal guard.
o Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor.
o Wash battery with solution of four tablespoons of
baking soda to one gallon of water. Be careful not to
get the soda solution into the cells.
o Rinse the battery with plain water and dry.
Ctean terminals and battery cable ends with wire brush
unti! bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery, (See "INSTALL BATTERY" in the
Assembly section of this manuat)o
VoBELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable, Replace belts if they begin to slip from wear,
TRANSAXLE COOUNG
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling,
ENGINE
After oil has drained completely_ replace oil drain plug
and tighten securely.
o Refill engine with oit through oil fill dipstick tube. Pour
slowly. Do not overlie For approximate capacity see
"PRODUCT SPEC!FICATIONS" on page 3 of this
manual.
o Use gauge on oil fill dipstick for checking level. Besure
dipstick cap istightened securely for accurate reading.
Keep oil at "FULU _line on dipstick.
OIL
DRA_N
AIR SCREEN
ENGINE O_L
DIPSTICK AND
F_t2_ _ ,t_
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG. Select the oi!'s SAE viscosity grade
according to your expected operating temperature,
SAE VISCOSITY GRADES
_20 ° 0_* 30 ° 32 ° 40 _ 60 _ 80 ° 100 °
°c -soo _oo o° _oo doo 4?°
TEMPERATU£E RANGEANTICIPATEDBEFORENEXTOtLCHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multioviscosity oils
will result in increased oit consumption when used above
32°F. Check your engine oil ievei more frequently to avoid
possible engine damage from running low on oi!.
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year,
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fiJ!
cap/dipstick securely each time you check the oil leve!.
TO CHANGE ENGINE OIL (See Fig.15)
Determine temperature range expected before oil change.
All oil must meet API service classification SG.
o Be sure tractor is on level sudaCeo
Oit wiaIdrain more freely when warm.
Catch oil in a suitabte container.
o Remove oil fill dipstick. Be careful not to allow dirt to
enter the engine when changing oik
o Remove dran ptug.
CLEAN AIR SCREEN (See Fig, 15)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
AIR FILTER (See Fig, 16)
Your engine witl not run prope Iy nga dirty air filter.
Clean the foam preocteaner element after every 25 hours of
operation or even! season Service paper cartridge every
100 hours or ever>, season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
o %ide foam preocteaner off cartridge.
o Wash it in liquid detergent and water.
o Squeeze it dp/in a dean cloth°
o Saturate t in engne oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oiL
o If very dirty or damage€ replace preocleaner.
o Reinstall precieaner over cartridge.
Reinstat cover and secure with knob(s).
TO SERVICE CARTRIDGE
o Remove wng nuts and cartridge plate.
o Carefui y remove cartridge to prevent debris from eno
tering carbureton
o Clean cartridge bytapping gently on fiat surface. _fvery
dirty or damaged, replace cartridge°
o Reinsta!! cartridge p]ate_ wing nuts, precleaner, cover
and secure with knob(s).
i7