Craftsman 917.257552 User Manual

_ _i ¸ I_, _- i_O

MODEL U 917.257552 OWNER'SMANUAL

oAssembny

, Operation

Customer IResponsibnBities

oService and Adjustments

oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS COT:TiNG MACHINE ISCAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS: '.. ':
FAILURE TO OBSERVE THE FOLLOWING SAFETY {NSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

SAFETY RULES &

Io GENERAL OPERATION

• Read, understand, and follow Nil instructions in the manual
and on the machine before starting.

= Only allow responsible adults, who are familiar with the

instructions, to op.erate the machine_

, Clear=the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade.

= Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area

, Never carry passengers..

° Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing•

,, Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place

° SIow down before turning
,, Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys
before dismounting.

,, Turn off blades when not mowing..
= Stop engine before removing grass catcher or unclogging

chute.

,, Mow only in daylight or good artificial light•

,, Do not operate the machine while under the influence of

alcohol or drugs
° Watch for traffic when operating near or crossing roadways..
,, Use extra care when loading or unloading the machine into

a trailer or truck.
II, SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipever
accidents, which can result in severe injury or death, All slopes

require extra caution If you cannot back up the slope orifyou feel
uneasy on it, do not mow it,

DO:

,, Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.
° Watch for holes, ruts, o_ bumps_ Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

,, Use slow speed° Choose a low gear so that you will not have

to stop or shift while on the slope.

o Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

° Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

o Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction._

o Avoid starting or stopping on a slope tf tires lose traction,

disengage the blades and proceed slowly straight down the
slope

DO NOT:

o Donot turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible..

o Do not mow near drop-offs, ditches, or embankment& The

mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves ino

o Do not mow on wet grass Reduced traction could cause

sliding,_

= Do not try tostabilize the machine by putting your foot onthe

ground°

o Do not use grass catcher on steep slopes.

II!. CHILDREN
Tragic accidents can occur if the operator is not alert to the

presence of children Children are often attracted to the machine
and the mowing activity, Never assume that children will remain

where you fast saw them
o Keep children out ofthe mowing area and under the watchful

care of another responsible adult

o Be alert and turn machine off if children enter the area.

• Before and when backing, took behind and down for small
children.

- Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation

• Never allow children to operate the machine.

= Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision

IV. SERVICE
o Use extra care inhandling gasoline andother fuels They are

flammable and vapors are explosive,

Use only an approved container
Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling.. Do not
smoke.

Never refuel the machine indoors.
Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

o Never run a machine inside a closed area.
° Keep nuts and bolts especially blade attachment bolts, tight

and keep equipment in good condit on

o Never tamper with safety devices.. Check their proper

operation regularly

= Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before
storing..

* Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting

- Never make adjustments or repairs with the engine running.
° Grass catchercomponents are subject towear, damage, and

deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-
essary..

= Mower blades are sharp and can cut Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

o Check brake operation frequently Adjust and service as

required.

tant safety precautions. It .means

Look for this symbol to point out impor-

CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.

i ,,i, i_l, 'l,I,L

CAUTION: Always disconnect spark

plug wire and place wire where itcannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs.

2

1

/

CONGRATULATIONS on your purchase of a Sears

Tractor, it has been designed, engineered and manufac-

tured to give you the best possible dependability and
performance,

,:Should you experience any, problem you cannot easily

remedy, please contact your nearest Sears Authorized
Service CentedDepartmenL We have competent, well-

trained technicians and the proper tools to service or repair

this tractor,

Please read and retain this manual., The instructions will

enable you to assemble and maintain your unit properly,

Always observe the "SAFETY RULES"

MODEL
NUMBER 917.,257552

SERIAL
NUMBER

DATEOF PURCHASE
THE MODEL AN D SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT,
YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: 14.0
GASOLINE CAPACITY 5 QUARTS

AND TYPE: ,..._ _UNLEADED REGULAR .....

OIL TYPE (API-SF/SG): SAE 10W-30 (above 32°F)

SAE 5W-30 (befow 32°F)

OIL CAPACiTY: W/FILTER: 4..0 PINTS

W/O FILTER: 35 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: 040")
VALVE CLEARANCE: INTAKE: .0015" - 0030"

EXHAUST: 0020" - .0035"

GROUND SPEED (MPH): FORWARD:

I st 102

2nd 135
3rd 2.10

4th 3.14
5th 4.0O

6th 512

REVERSE: 1.58

TIRE PRESSURE: FRONT: 14 PSi

REAR: 12 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT LBS

MAgNTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct.. Contact your nearest Sears store for details.,

CUSTOM ER RESPONSIBnLITIES

o Read and observe the safety rule&
o Follow a regutar schedute in maintaining, caring for and

using your tractor_,

Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual,,

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any),, If aspark arrester is used, it should be maintained

in effective working order by the operator.,

In the state of California the above is required by law
(Section 4442 of the California Public Resources Code),

Other states may have similar law& Federal laws apply on
federal lands., A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual),

UMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the
instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found tO be defective in material or

workmanship.

This Warranty does not cover:
o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts,

, Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual,,

• Riding equipment used for commercial or rental purposes,

UMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in maledal or
workmanship and our testing determines the battery will not hold a charge, Sears witf replace the battery at no charge.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER!DEPARTMENT IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO,., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

3

TABL OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS .......................... .. ......;.,3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-18

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

OPERATION .......................................................... 11-14

BNDEX

A

Accessories .........................................................5

Adjustments:

Brake ........................................................21

Carburetor .....................................................23

Mower

Front-To-Back ..................................20

Side-To-Side ............................................20

Throttle Control Cable ......................23

Air Filter, Engine ...................................................17

Air Screen, Engine .................................................18

Assembly ....................................................................7-10

B

Battery:

Chmging .................................................8

Cleaning ..............................................16

Installation ..........................................................9

Levels ..................................................................8,16

Preparation ...................................... 8

Starting with Weak Battery .................22

Storage ...................................................................24

Terminals ....................................................16

Belt:

Motion Drive

Removal/Replacement ................21

Mower Belt(s)

Removal/Replacement .............. 21

Blade:

Sharpening ............................................16

Replacement ..................................................16

Brake Adjustment ..............................................21

C

Carburetor Adjustment ...................................23

Controls, Tractor ........................................11

Customer Responsibilities ....................15-18

Engine:

Air Filter ........................................ t7

Air Screen ................................... 18

Cooling Fins ...........................................18

Engine Oil .....................................13,17

Fuel Filter ...............................................18

Spark Plug(s) ...................................18

Tractor':

Battery .........................................................16

Blade ........................................................16

Lubrication Chart .................................15

Maintenance Schedule ..................15

Tire Care ..............................8,16,22

Transaxle ..............................................17

Cutting Height, Mower ..................................12

Electrical:

Interlocks and Retays ...........................22

Schematic ...................................................... 27

Wiring Diagram .........................................28

Engine:

Air Filter .......................................................17

Air Screen ............................................................18

Cooling Fins ...........................................................18

Oil Change .......................................................17

Oil Level ...........................................................13

Oil Type ....................................................13,17

Preparation .....................................................13

Repair Parts ...............................................46-51

Starting ..............................................................14

Storage ..............................................................24

Filter:

Air Filter ..............................................................17

Fuel ..........................................................18

Fuel:

Type ..................................................................13

Storage .......................................................24

Fuse ..........................................................................22

Hood Removal/Installation ......................22

Leveling Mower Deck .....................................20

Lubrication:

Chart .....................................................15

Engine ............................................,........17

Maintenance Schedule ................................15

Mower:

Adjustment, Front-to-Back ...................20

Adjustment, Side-to-Side ............. 20

Blade Replacement ................................16

Blade Sharpening ................................16

Cutting Height ................................................12

Installation ............................................19

Operation ................................................13

Removal ......................................................19

Mowing Tips .....................................................14

Muffler ...............................................................18

Spark Arrester ...................................3,38

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........... ............. ,.. 19-23

STORAGE ................................................................... 24

TROUBLESHOOTING ........................................... 25-26

REPAIR PARTS - TRACTOR ................................ 28-45

REPAIR PARTS - ENGINE .................................... 46-51

PARTS ORDERING/SERVICE ............... BACK COVER

E

Oil:

Cold Weather Conditions .............13,17

Engine ..........................................................17

Sterage ..........................................................................24

Operation .................................................11-14

Operating Mower ..........................................................I3

Options:

Accessodes .............................................5

Spark Arrester ...................................................3,38

O

P

Parking Brake ...........................................11-12

Parts Bag .....................................................................6

Parts, Replacement/Repair .................28-45

F

Product Specifications ........................................3

R

Repair Parts ...................................................28-45

S

Safety Rules .......................................................2

Seat ......................................................................................8

H

L

M

Service and Adjustments ...................19-23

Carburetor ......................................................23

Fuse .............................................................22

Hood Removal/Installation ...............22

Motion Drive Belt

Remova!/Replacement ..................21

Mower Belt(s)

Remova!/Replacement ................21

Mower Adjustment

Front-to-Back ................................20

Side-to-Side ....................................20

Mower Removal/instaUation ...........19

Tire Care ......................................8,16,22

Slope Guide Sheet ......................................55

Spark Plug(s) ..............................................18

Specifications ......................................................3

Starting the Engine ........................... 13-14

Steering Wheel ......................................................7,21

Stopping the Tractor ......................................12

Storage ...............................................................24

T

Throttle Control Cable Adjustment ........23

Tires ..........................................................8,16,22

Troubleshooting Chart .............................25-26

Transaxle .......................................................17

W

Warranty ...........................................................................3

Wiring Diagram .....................................................28

4

Wiring Schematic .......................................................27

ACCESSORIES AN ATTACHMENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order .these !terns fo[ you when. youprovide the mode.l r_umber of your tractor, ..

ENGINE

SPARK PLUG

GAS CAN ENGINE OIL FUEL STABILIZER

MAINTENANCE

BLADES

,..,,%

BELTS

PERFORMANCE

Sears offers awide variety of attachments that fit your tractor_ Many of these are listed below with brief explanations of how they can help
you, This list was current at the time of publication; however, it may change in future years _more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model,. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 25-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration..

BAGGER lets you collect grass clippings and leaves for a
healthier, neater looking lawn.. Two Permanex containers hold

30-gallon plastic bags_.

BUMPER protects front end of tractor from damage,
CARTS make hauling easy,. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots 36-inch swath. 24

hardened steel coring tips, 150 Ib. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or3 pull-behind attachments atonce,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments),.

GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so

equipped.

MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to fawn surface for easy pickup,. Twenty spring tine

teeth, Useful to prepare bare areas forseeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATOHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor,
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without
changing blades.. For models not equipped as 34n-1 Convertible
mowers.. See "MOWER" in the Repair Parts section of this

manual.
RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 lumber.
ROLLER for smoother lawn surface. 364nch wide, 184nch

diameterwater-tight drum holds up to 390 lbs. of weight. Rounded
edges prevent harm to tdrf.. Adjustable scraper automatically

cleans drum,

SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide
blade clears 42-inch path when angled left or right Raises, lowers

with side lever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight. )

SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow, Mounts easily with simple pin

arrangement.. Discharge chute adjusts from tractor seat.. 6-inch
diameter spout discharges snow 10 to 50 feet, Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight,.)

SPRAYERS use 12-vott DC electric motor that connects to the
tractor battery or other 12-volt source Includes booms for

automatic spraying and hand held wand for spot spraying_ Wand

has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy,. Broadcast spreaders are also useful for granular de-

icers and sand,
SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue Tiller has its own built-in
lilt and depth control system and does NOT require a sleeve hitch.

Fits any lawn, yard or garden tractor. Simply hook up to the tractor

drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling., without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer, Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leave&
Optional wand attachment to pick up debris in hard-to-reach
places.. VAC/CHIPPER includes a chipper-shredder,

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 lb. weight°

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials

5

CONTENTS OF HARDWARE PACK

..... : ..................................:,,,,,i,i '': '

Parts Bag contents shown full size

................... i .... i ,i

O (2) Sheet

#t0-t6 x 1/2

(1) Locknut 3/8-24

(1) Large Flat Washer

Metal

Scr'ews

Parts packed separately in carton

Seat

Battery acid

Mulcher

Steering

Wheel

Steering

Boot

Plate

(1) Hex Bolt (1) Shoulder Bolt
1/2-13 x 1 5/16-18

(1) Lock

Washer 1/2 (1) Washer 17/32 x 1_3/16 x 12 Ga

__ (2) Screws

#t 0 x 5/8 (2) Lock

3/16x 3/4 x 16

(2) Washers _ (2) Weld
Gauge Nuts #10

2) Hex Bolts

1/4_20 x 3/4

Washers #10

(2) Hex
Nuts

1/4-20

OwnerOs Manual

Parts Ba

Parts bag contents not shown full size

(2) Shoulder'

_ Q (2)Center-

Bolts (2) Washers 3/8

x 7/8 x 14 Gauge

_ok

Assemblies

Steering
Wheel

Insert

<_ (2) Keys

[__ Steering Wheel

, , Adapter

lock Nuts

Bushing

Steering

1

f _ f

'! 1'

Wheels

(2) Gauge

(2) Washers (2) Lock
9/32 x 5/8 x 16 Washers

Gauge 1/4

t' ............

Battery Caps

t5 Slope sheet and instructions

6

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,,

To ensure:safe and proper operation of your tractor all parts and hardware you =.assemblemus t be t ghtened:secur,#ly, .Use,..

the correct tools as necessary to insure proper tightnes&

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard
wrench sizes are listed,

(1) 5/16" wrench
(2) 7/t6" wrenches
(1) 1/2" wrench
(1) 9/16" wrench

3/4" Socket w/drive ratchet
Tire pressure gauge

Phillips Screwdriver
Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel)°

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove all accessible loose parts and parts cartons

from carton (See page 6)

. Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat,,

- Check for any additional loose parts or cartons and

remove.,

BEFORE ROLLING TRACTOR OFF SIK_D

..... / WHEEL

(' _:i:"_v'_;_. METAL

_"--._ _ SCREW

STEERING ' BUSHING

ADAPTER

STEERING I TAB

SHAFT HOLE
(ASSEMBLY

POSITION

STEERING WHEEL INSERT

HEX LOCKNUT

FLAT WASHER

STEERING

_ STEERING

ATTACH STEERING WHEEL (See Fig. 1)

° Slide the steering bushing over the steering shaft.

• Raise steering shaft forward until screw holes in dash
line up with steering bushing., Install two (2) sheet
metai screws and tighten securely,.

o Position steering boot over steering shaft,.

. Place tabs of steering boot over tab slots in dash and

push down to secure.

° Slide steering wheel adapteronto uppersteering shaft.
o Position front wheets of the tractor so they are pointing

straight forward

. Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter,,

- Assemble large flat washer and 3/8-24 Iocknut and
tighten securely,,

• Snap steering wheel insert into center of steering

wheel.

° Remove protective plastic from tractor hood and grill,,

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURETIRES WHERE TRACTOR
IS TO ROLL OFF SKID,.

TO ROLL TRACTOR OFF SKID (See Fig, 8)

° Raise attachment tift lever to its highest position°
° Release parking brake by depressing clutch/brake

pedal,

o Place gearshift lever in neutral (N) position,
o Rol! tractor backwards off skid.

° Remove banding holding discharge guard up against

tractor,

TAB SLOT

STEERING SHAFT
(SHIPPING POSITION)

FIG. I

HOW TO SET UP YOUR TRACTOR

PREPARE BA'N'ERY (See Figs. 2A and 2B)

CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if

accidentally in .contact with battery acid.

Do not smoke. Fumes from charged
battery acid are explosive.

Read the instructions included with the
battery vent caps. Always wear gloves,

clothing and goggles to protect your
hands, skin and eyes.

Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life,
° See instructions packed with vent caps in parts bag.

o Remove cardboard packing from seat pan, r_ise seat

7

pan and open battery box door..

ASSEM

LY

. Remove battery from tractor to fill with acid and charge.
° Fill battery with acid° Fill each ceil until it reaches the

bottom of the vent wells,, Do not overfill

° Allow battery to stand and settle for at least thirbj

minute& After standing, check the battery cell acid
level If below the vent wells, add more acid until the

correct level is reached.

While battery is standing (after'adding acid) and later, while

battery is being charged, continue with assembly of tractor',

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY

LIFE,

* Charge battery at a rate of 6 amperes for 1 hour. Use

a 12 volt battery charger_ Observe all safety precau-
tions required for battery charging,

o Check the acid level after the battery is charged. If the

acid has fallen below the correct level, add distilled or
iron free water°

o Install the vent caps to cover the vent wells° Wash the

top of the battery with water' to remove any acid, then
wipe dry.

° Check battery case for leakage to make sure that no

damage has occurred in handling°

. Dispose of excess battery acid. Neutralize acid for

disposal by adding it to two gallons of water in a five
gallon plastic container.. Stir with a wooden or plastic

paddle while adding baking soda until the addition of
more soda causes no more foaming.

o Follow instructions on how to install battery,,

iNSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.
° Remove cardboard packing on seat pan.

. Place seat on seat pan and assemble shoulder bolt.
° Assemble adjustment bolt, lockwasher and flat washer

loosely. Do not tighten,.

. Tighten shoulder bolt securely
= Lower seat into operating position and sit on seat.

° Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way
down.

° Get off seat without moving its adjusted position,,
o Raise seat and tighten adjustment bolt securely,,

SEAT

SEAT PAN

SHOULDER

BOLT

FLAT WASHER

ADJUSTMENT
BOLT

.OCK WASHER

SEAT PAN

BATTERY
BOX DOOR

CUT AWAY VIEW

FIG 2A

FIG. 2B

VENT CAP

WELL

BATTERY

ACID

LEVEL

FIG. 3

CHECK TiRE PRESSURE

The tires on your' tractor were overinflated at the factory for
shipping purposes,. Correct tire pressure is important for

best cutting performance_
= Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual,

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual°

CHECK FOR PROPER POSiTiON OF ALL

BELTS

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed
correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see
that the brake is'properly adjusted, See "TO ADJUST

BRAKE" in the Service and Adjustments section of this
manual.

8

INSTALL BATTERY (See Figs. 4 and 5)

..................- - ...... , .... , =,__ _:., ,,,:"" '4,:

CAUTION: Do not short battery termi-
nals. Before installing battery, remove
metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-
tal grounding.

o Lift seat to raised position..
= Open battery box doer..

• Be sure battery drain tube is attached to battery box.

• Lower battery into battery box with battery terminals
toward front of tractor.

° First connect RED battery cable to positive (+)terminal

with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely.

° Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely..
o Close battery box door.
Open battery box door for:

° inspection for secure connections (to tighten hard-

ware).

° Inspection for corrosion.
, Testing battery,

o Jumping (if required).,

• Periodic charging.,

BATTERY
BOX DOOR

BATTERY
BOX DOOR

; VENT CAPS

i

FIG. 5

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 6)

Assemble gauge wheels with tractor on a flat level surface°
o Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual),

With mower in desired height of cut .position, gauge
wheels should be assembled so they are slightly offthe

groun& Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer and 3/8-16 focknut and

tighten securely..

= Repeat for opposite side installing gauge wheel in

same adjustment hole..

(POSITIVE)

RED

HEX HEX

POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL

(NEGATIVE)
BLACK CABLE

LOCK

WASHER FLAT

FIG. 4

GAUGE WHEEL
MOUNTING \,

BRACKET \ _'/___

BOLT

FIG. 6

9

LY

iNSTALL NIULCHER PLATE (See Figs.7 A & ......

7B)

• Install two latch hooks to mulcher plate using screw,
washer', tookwasher, and weld nut as shown°

NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.

• Tighten hardware securely.
o Raise and hold deflector shield in upright position.
o Place front of mutcher plate over front of mower' deck

opening and slide into place, as shown_

° Hook front latch into hole on front of mower deck°

Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge
guard when attaching muicher plate

guard from mower. Raise and hold
and allow it to rest on plate while in

operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or' installation of

c _tional grass catcher' accessory,

HOOK POINTS

WELD NUT
FROM

LOCK

WELD. WASHER

NUT -'_

HOOK

WASHER

MULCHER

PLATE

FIG. 7A

DOWN

LOCK
WASHER

HOOK

WELD
NUT

...... DEFLECTOR ......

.... SHIELD

LATCH
HOOKS

FIG. 7B

CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCEAND SATISFACTION FROM
THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

#" All assembly instructions have been completed..
#" No remaining loose parts in carton.

J Battery" is properly prepared and charged° (Minimum

1 hour at 6 amps),.

v" Seat is adjusted comfortably and tightened securely.
#" All tires are properly inflated. (For' shipping purposes,

the tires were ovednflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be
properly inflated for leveting)o

,/ Check mower and drive beffs. Be sure they are routed

properly around pulleys and inside all belt keepers.

J" Check wiring. See that all connections are still secure

and wires are properfy clamped.

WHILELEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA A TTENTtON TO THE FOLLOWING IMPORTANT
ITEMS.:

v" Engine oil is at proper level

#" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

J Be sure brake system is in safe operating condition_

10

OPERATmON

......... ._ • ........... , , ,, • ........... ,,,, ......................... ....

KNOWYOURTRACTOR

READ THIS OWNER'S NANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments, Save

this manual for future reference,,

ATTACHMENT

CLUTCH LEVER

THROTTLE/CHOKE

CONTROL

CLUTCHIBRAKE

PEDAL

IGNITION SWITCH

ATTACHMENT
LIFT LEVER

HEIGHT

ADJUSTMENT

KNOB

Our tractors conform to the safety standards of _he American National Standards Institute.

ATTACHMENT CLUTCH LEVER* Used to engage mower
blades or other attachments mounted to your tractor_

ATTACHMENT LIFT LEVER - Used to raise and lower
mower deck or other attachments mounted to your tractor

CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine,,

HEIGHT ADJUSTMENT KNOB- Used to adjust the mower
height,

LIGHT SWITCH - Turns the headlights on and off,,

PARKING BRAKE
LEVER

GEARSHIFT
LEVER

FIG. 8

GEARSHIFT LEVER - Selects the speed and direction of
the tractor.

IGNITION SWITCH - Used to start and stop the engine,

PARKING BRAKE LEVER - Locks clutch/brake pedat into

the brake pos{tion,
THROTTLE/CHOKE CONTROL - Used for starting and

controling engine speed°
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position°

'11

OPERATION

....ii!,,!, :i x:,;;;¸

:.......................,-,............... i:iiii i_ii::ii¸ i¸ ii:iii...........

The operation of any tractor can result in foreign qbjects thrown into the eyes, wh!ch can

result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision safety
mask over the spectacles or standard safety glasses.

...................... ::_: :i::i :::: ..................................................

HOW TO USE YOUR TRACTOR

TO SET PARKgNG BRAKE (See Fig. 9)

Your tractor isequipped with an operator presence sensing
switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking
brake will shut off the engine.

o Depress clutch/brake pedal intofull "BRAKE" position

and hold_
Place parking brake lever' in "ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position., Make sure parking brake

will hold tractor secure.,

STOPPING (SEE RG. 9)

MOWER BLADES -
o Move attachment clutch lever to "DISENGAGED" po-

sition.,

GROUND DRIVE-

° Depress clutch/brake pedal into full "BRAKE" position..
° Move gearshift lever to neutral (N) position°

ENGINE *

o Move throttle control to slow (,_) position.,

NOTE; Failure to move throttle control to slow (,_)
position and allowing engine to idle before stopping may

cause engine to "backfire",
, Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent
unauthorized use..

° Never use choke to stop engine.

NOTE; Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas,

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle°

• Operating engine at Iess than full throttle reduces the
battery charging rate.

= Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement is controlled by the

gearshift lever.
o Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (NI)position,

° Move gearshift lever' to desired position°
, Slowly release clutch/brake pedal to start movement.,

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE..

ATTACHMENT CLUTCH
LEVER "ENGAGED"

CLUTCH/BRAKE PEDAL
"DRIVE" POSITION

POSITION

HEIGHT
ADJUSTMENT' KNOB

FIG. 9

"DISENGAGED"

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height iscontrolled by turuing the height adjust-

rnent knob in desired direction

o Turn knob clockwise (1_) to raise cutting heighL

° Turn knob counterclocleMse (1_-'_)to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4'L The

heights are measured from the ground to the blade tip with

the engine not r'unning. These heights are approximate

and may vary depending upon soil conditions, height of
grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
dunng hot months. For healthier and better looking
lawns, mow often and after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut
relatively high; the second to desired height.

12

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will
shut off the engine.

o Select desired height of cut
° Lower mower with attachment lift control

° Start mower blades by engaging attachment clutch

control.

o TO STOP MOWER BLADES - disengage attachment

clutch control°

" r,,, ' ..... I' 'l'"',',l,UI,, ..........

without either the entire grass catcher,

A CAUTION: Do not operate the mower

on mowers so equipped, or the dis-
charge guard in place.

TO TRANSPORT

= Raise attachment lift to highest position with attach-

ment lift control.

o When pushing ortowing your tractor, be sure gearshift

lever is in neutral (N) position.

. Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or atrailer, be sure hood is closed and

secured to tractor, Use an appropriate means oftying hood

to tractor (rope, cord, etc.)..

BEFORE STARTLING THE ENGBNE

CHECK ENGINE OIL LEVEL (See Fig. 17)

o The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

= Check engine oil with tractor on level ground.
= Unthread and remove oil fill cap/dipstick; wipe oil off°

Reinsert the dipstick into the tube and rest oil fill cap on
the tube, Do not thread the cap onto the tube. Remove
and read oil level,. If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill°

= For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili-
ties section in this manual

FIG. 10

TO OPERATE ON HILLS

CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any Slope.

° Choose the slowest speed before starting up or down

hills.
° Avoid stopping or changing speed on hills
° If slowing is necessary, move throttle control lever to

slower position°
° If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking
brake.

• Move gearshift lever to 1st gear. Be sure you have
aItowed room for tractor to roll slightly as you restart

movement,

o To restart movement, slowly release parking brake and

clutch/brake pedal.

° Make all turns slowly

ADD GASOLINE

= Fill fuel tank,, Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life),

IMPORTANT; WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of
acids during storage° Acidic gas can damage the fuel
system of an engine while in storage° To avoid engine

problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season, See Storage Instruc-
tions for additional information, Never use engine or

carburetor cleaner products in the fuel tank or permanent
damage may occur,

13

OPERAT|O

TO START ENGINE (See Fig. 9)

When st'a_tIff_j6r,gine for' the first time or ifengine has run

out of fuel, it will take extra cranking time to move fuel from
the tank to the engine

• Depress clutch/brake pedal and set parking brake.
o Place gearshift lever in neutrai (N) position°

° Move attachment clutch to "DISENGAGED" position.
° Move throttle control lever to choke (N) position for

cold engine start. For warm engine start, move throttle
control to fast (,_) position_

° Insert key into ignition and turn keyclockwiseto"START"

position and release key as soon as engine starts. Do
not run starter continuously for- more than fifteen
seconds per minute. If engine does not start after

several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again..

- When engine starts, move throttle control to desired
position..

= Allow engine to warm up for a few minutes before

engaging drive or' attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance_ See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual..

MOWUNGTIPS

° Tire chains cannot be used when the mower housing is

attached to tractor.

o Mower should be properly leveled for best mowing

performance° See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual

o The left hand side of mower should be used for trim-

ming.

= Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine_ This will result in a more even distribution of

clippings and more uniform cutting_

° When mowing large areas, start by turning tb the right

so that clippings will discharge away from shrubs,
fences, driveways, etc, After one ortwo rounds, mow

in the opposite direction making left hand turns until
finished (See Fig. 11).

o If grass is extremely tail, it should be mowed twice to

reduce toad and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired heighL

° Do not mow grass when it is wet.. Wet grass will plug

mower and leave undesirable clumps. Allow grass to
dry before mowing.

o Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-
charge of material Regulate ground speed by select-
ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

° When operating attachments, select a ground speed

that will suit the terrain and give best performance of
the attachment being used..

t

C ..... ,J

FIG. 11

MULCHING MOWING TiPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clip-
pings many times and reduce then] in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the

blades_

o Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon=

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun°

= For best results, adjust the mowercutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 12)_ For' extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

° Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut,

mew across or perpend!cular to the first cut path°

o Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the

next week. This will help prevent matting and graining

of the lawn.

MAX 1/3

FIG. 12

14

CUSTO

L ............... ,, ,,: .... i.......... i,,

AS YOU COMPLETE

ESPONS!B UTIES

............,., _,,_ ..... :: ::. : .: ..... , ,,,,,................

..............check B_ke"Operatio'n ............. "'_ _ ,

.............. ,,,I, i .......!

Check Tire Pressure _ _ I

T Check' for Loose Fasteners ...... _#' ....... .......... :'. _'7 '. _ ...............

R Sharpen!Replace Mower Btades ............... _4

'Lubrication Chart ............. _............ _ ..... 6## .....................

C ........... I .............. . .....................

T Check Battery Level/Recharge ,, _ ....

0 Clean Battery and Terminals 6_
a Check Transaxle Cooling 6/

Be.(s)Ten i0' ..................... , ... ...............,.........

Adjust Motion Drive Belt(s) Tension _#'5

Check Engine Oil Level _ 6#4' .......

change Eng'i'n'e0,, ...."..... ........... .._ t_._ii .... 6/ ::

Ctean Air Filter 6/2

E ................. ....... ................... ,.....................

N _c'eanAirScreen _#2 ............ ...............

G Inspect Muffler/Spark'Arresier _ . ___

[ Replace'"0i! Fiite;"ilf equipp'ed) ....i" ....................... ...... _,2 ....'

N "siean Engine coo]ing Fins 6##=

E

Replace Spark Plug " .................... 6## ' _#' ..........

RePIace Air Fiiier Paper Cartridge _/2

....Replace Fuel Filter 6#4

1 - Change more often when operating under a heavy toad er in high ambient temperatures

2 - Service more often when operating in dirty er dusty conditions

3 - If equipped with oil fiiler, change oil every 50 hours
4 - Replace blades more oflen when mowing in sandy soil

................. ...... • . : ......... .;; ..... !:::::! -_ ,,

5 - If equipped 'Mth adjustable system

6- Not required if equipped wilh mainlenanoe-lree battery

7 - Tighten tronl axle pivm bolt 1o35 tt4bs maximum,

De net overlighlen

GENERAL RECOMMENDATUONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain

tractor as instructed in this manual

Some adjustments will need to be made periodically to
properly maintain your tractor.

Al! adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for

wear_ A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

• Check engine oil level
o Check brake operation,

° Check tire pressure

• Check for toose fasteners,

LUBRICATION CHART

(_)SPINDLE ZERK_ SPINDLE ZERK

® ®

BEARING ZERK BEARING ZERK

G

CLUTCH
PIVOT(S)

GEARSHIFT(_)
PIVOTS

(_SAE 30 OR 10W30 MOTOR OIL
(_GENERAL PURPOSE GREASE
® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT; DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECfAL NYLON BEARINGS.. VISCOUS LUBRi-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

15 DERED GRAPHtTE TYPE LUBRICANT SPARINGLY.

®

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See %'O ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

• Maintain proper air pressure in ati tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber

• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage

BLADE CARE

For best results mower blades must be kept sharp_ Re-
place bent or damaged blades.

PO

o

To check blade balance, you will need a 5/8" diameter

steel bolt, pin, ora cone batancer. (When using a cone
balancer, follow the instructions supplied with bat-

anGer,)

o Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for' balancing blade. The lobes of

the center hole may appear to be centered, but are not.

IL ES

FIG. 14

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to
blades_

• Remove hex bolt, lock washer and fiat washer securing
blade

° Install new or resharpened blade with trailing edge up

towards deck as shown.

o Reassemble hex bolt, lock washer and flat washer in

exact order as shown_

o Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED

NOTE: We do not recomrnend sharpening blade -but ifyou
do, be sure the blade is balanced°

BLADE

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

MANDREL
ASSEMBLY

BATTERY (See Fig. 15)

Your tractor has a battery charging system which is suffi-
cient for normal use_ However, periodic charging of the
battery with an automotive charger will extend its life

= Acid solution level in each battery celt should be even

with bottoms ofvent wells_ Add only distilled oriron free
water' if necessary. Do not overfill.

° Keep battery and terminals clean.
o Keep battery bolts tight.

= Keep vent caps tight and srnaUvent hotes in caps open.
° Recharge at 6 amperes for t hour,

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power_

= Remove terminal guard_
o Disconnect BLACK battery cable first then RED bah

tery cable and remove battery from tractor°

o Wash battery with solution of four tablespoons of

baking soda to one gallon of water_ Be careful not to get

the soda solution into the cells.
° Rinse the battery with plain water and dry
o Clean terminals and battery cable ends with wire brush

until brighL

. Coat terminals with grease or petroleum jelly,

° Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual)°

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced_ An
unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.
° The blade can be sharpened with a rite or on a grinding

wheel Do not attempt to sharpen whiie on the mower.

CUT AWAY VIEW / VENTCAP

[ ! VENT WELL

BATTERY
CELL ACID

LEVEL

16 FIG. 15

CVSTO

RESPONSJ tL ES

V-BELTS

........Check V-betts for deterioration and wear, after 100 hours of

operation and replace if necessary, The belts are not
adjustable, Replace belts if they begin to slip from wean

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which
can restrict cooling,

ENGUNE

LUBRICATION

Only use high quality detergent oil rated with API service
classification SF or SG. Select the oil's SAE viscosity grade

according to your expected operating temperature°

SAE VISCOSITY GRADES

1

1,

°F -20 ° O" 30" 32" 40 _ 605 B0° , 100°
°C .30" -20 _ -10" 0 _ 1'0_ 20b 30 _ 40"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 16

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these mufti-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oito

Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the

tractor is not used for 50 hours in one year,

Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level°

TO CHANGE ENGINE OIL (See Figso16 & 17)

Determine temperature range expected before oil change.

All oil must meet API service classification SF or SG_

• Be sure tractor is on level surface,.

- Oil wilt drain more freely when warm,
. Catch oil in a suitable container.

o Remove oil fill cap/dipstick, Be careful not to allow dirt

to enter the engine when changing oil,

o Remove drain plug,,
° After oil has drained completely, replace oil drain plug

and tighten securely

° Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill,, For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

Use gauge on oil fill cap/dipstick for checking level.,
Insert dipstick into the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking

reading. Keep oil at "FULL" line on dipstick. Tighten

cap onto the tube securely when finished.

AIR FILTER (See Fig. 17)

Your engine will not run properly using, a dirty air filter;
Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season, Service paper cartridge every 100
hours of operation or eve ryseason, whichever occurs firsL

Service air cleaner more often under dusty conditions.
. Remove knob and cover.

o

Remove wing nut and air cleaner from base°

SERVICE PRE-CLEANER

TO

Slide foam pre-cleaner off cartridge

o

Wash it inliquid detergent and water,,

o

Squeeze it dry in a clean cloth,

o

Saturate it in engine oil,, Wrap it in clean, absorbent
cloth and squeeze to remove excess oil

TO

SERVICE CARTRIDGE

°

Gently tap the flat side of the paper cartridge to dis-
lodge dirt_ Do not wash the paper cartridge or use
pressurized air, as this will damage the cartridge,,

Replace a dirty, bent, or damaged cartridge.

Reinstall the pre-cfeaner (cleaned and oiled) over the
paper cartridge,

Reassemble air cleaner, wing nut, cover and tighten
knob securely_

COVER KNOB

AIR CLEANER

COVER

FOAM
PRE-CLEANER

PAPER CARTRIDGE

AIR

OIL DRAIN
PLUG

FIG. 17

WING NUT

RUBBER
GROMMET

AIR CI.EANER

BASE

OIL FILL
CAP/DIPSTICK

'I7