Craftsman 917.257360 User Manual
OWNER'S
MANUAL
'"-fr, i
MODEL NO.
917.257360
Caution:
Read and follow
all Safety Rules
and Instructions
Before Operating
This Equipment
Vv
CRRFTSMnr
12.0 HP IC
ELECTRIC START
38" MOWER
AUTOMATIC (HYDROSTATIC)
LAWN TRACTOR
Assembly
Operation
Maintenance
Service and Adjustment
Repair Parts
Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.
SAFETY RULES
CAUTION-ALWAYS DISCONNECTSPARK PLUG WIRE AND PLACE WIREWHEREITCANNOTCONTACTSPARK
PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING
A
REPAIRS.
A
IMPORTANT
SAFETY STANDARDS REQUIRE OPERATOR PRESENCECONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR UNIT IS EQUIPPED WITH SUCH
CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES.
TRAINING:
Know the controls and how to stop quickly. Read this owner's
manual and instructions furnished with attachments.
Do not allow children to operate the machine Do not allow
adults to operate it without proper instruction,.
Do not carry passengers. Do not mow when children and
others are around
Do not attempt to operate your vehicle or mower when not in
the driver's seat.
Always get on or off your vehicle from the operator's left hand
side.
The vehicle and attachments should be stopped and in
spected for damage after striking a foreign object, and the
damage should be repaired before restarting and operating
the equipment.
PREPARATION:
• Always wear substantial footwear. Do not wear loose fitting
clothing that could get caught in moving parts
• Clear the work area of objects (wire, rocks, etc ) which might
be picked up and thrown.
■ Disengage all attachment clutches before attempting to start
the engine.
• Handle gasoline with care - it is highly flammable
- Use approved gasoline containers
- Never remove thefuel cap of thefue! tank or add gasoline
to a running or hot engine or an engine that has not been
allowed to cool for several minutes after running Never
fill tank indoors Always clean up spilled gasoline
- Open doors if the engine is run in the garage - exhaust
fumes are dangerous. Do not run the engine indoors
• Do not operate the mower without the entire grass catcher,
on mowers so equipped, or the deflector shield in place.
OPERATION:
• Keep your eyes and mind on your vehicle, mower, and the
area being cut. Do not let other interests distract you,
• Disengage power to attachments and stop the engine before
leaving the operator's position.
• Disengage power to mower, stop the engine, and disconnect
spark plug wire(s) from spark plug{s) before cleaning, making
an adjustment, or repair. Be careful to avoid touching hot
I'iiuffler or engine components.
• Disengage power to attachments when transporting or not in
use
• Take all possible precautions when leaving the vehicle unat
tended. Disengage the power take-off, lower the attach
ments, shift into neutral, set the parking brake, stop the
engine, and remove the key,
• Do not stop or start suddenly when going uphill or downhill
Mow up and down the face of slopes (not greater than 15“),
never across the face.
• Reduce speed on slopes and make turns gradually to prevent
tipping or loss of control, Exercise extreme caution when
changing direction on slopes,
• While going up or down slopes, place gearshift control lever
in 1st gear position to negotiate the slope without stopping.
• Never mow in wet or slippery grass, when traction is unsure,
or at a speed which could cause a skid.
• Stay alert for holes in the terrain and other hidden hazards
Keep away from drop-offs,
• Do not drive too close to creeks, ditches, and public high
ways
• Exercise special care when mowing around fixed objects in
order to prevent the blades from striking them. Never delib
erately run vehicle or mower into or over any foreign objects.
• Never shift gears until vehicle comes to a stop,
• Never place hands or feet under the mower, in discharge
chute, or near any moving parts while vehicle or mower is
running Always keep clear of discharge chute
• Use care when pulling loads or using heavy equipment
- Use only approved drawbar hitch points
- Limit loads to those you can safely control.
- Do not turn sharply. Use care when backing.
- Use counterweight or wheel weights when suggested in
owner's manual
• Watch out for traffic when crossing or near roadways
• When using any attachments, never direct discharge of
material toward bystanders nor allow anyone near the ve
hicle while in operation
• Except for adjustments, do not operate engine if air cleaner
or cover directly over carburetor air intake is removed
Removal of such part could create a fire hazard.
• Do not change the engine governor settings or overspeed
the engine; severe damage or Injury may result
• When using the vehicle with mower, proceed as follows;
- Mow only in daylight or in good artificial light
- Shut the engine off when unclogging chute.
- Check the blade mounting bolts for proper tightness at
frequent intervals
• Disengage power to mower before backing up, Do not mow
in reverse unless absolutely necessary and then only after
careful observation of the entire area behind the mower.
MAINTENANCE AND STORAGE
• Keep the vehicle and attachments in good operating condi
tion, and keep safety devices in place and working.
• Keep all nuts, bolts, and screws tight to be sure the equip
ment is in safe working condition.
• Never store the equipment with gasoline In the tank inside a
building where fumes may reach an open flame or spark
Allow the engine to cool before storing in any enclosure.
• To reduce fire hazard, keep the engine free of grass, leaves,
or excessive grease, Do not clean product while engine is
running.
• Do not operate without a muffler, or tamper with exhaust
system Damaged mufflers or spark arresters could create a
fire hazard. Inspect periodically and replace if necessary.
• Under normal usage the grass catcher bag material is
subject to deterioration and wear. It should be checired
frequently for bag replacement,. Replacement bags should
be checked to ensure compliance with the original
manufacturer's recommendations or specifications.
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.
A
IT MEANS-ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CONGRATULATIONS on your purchase of a Sears
Tractor, it has been designed, engineered and manu
factured to give you the best possible dependability and
performance.
Should you experience any probiem you cannot easily
remedy, please contact your nearest Sears Service
Department. We have competent, well-trained techni
cians and the proper tools to service or repair this unit,
Please read and retain this manual. The instructions will
enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES".
PRODUCT SPECIFICATIONS
HORSEPOWER:
GASOLINE CAPACITY: 5 QUARTS
OIL (1 QUART CAPACITY):
SPARK PLUG (GAP.030 IN ):
12.0
UNLEADED REGULAR
SAE 30 (or 10W-30)
WINTER: SAE 5W-30
CHAMPION RJ19LM
MODEL
NUMBER
917.257360
SERIAL
NUMBER
DATE OF PURCHASE,
THE MODELANDSERIALNUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT,
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod
uct, Contact your nearest Sears store for details,
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules,
“ Follow a regular schedule in maintaining, caring for and
using your unit.
• Follow the instructions under "Maintenance" and
"Storage" sections of this owner's manual.
VALVE CLEARANCE:
GROUND SPEED:
TIRE PRESSURE:
CHARGING SYSTEM:
BLADE BOLT TORQUE:
INTAKE ,005 - ,007 IN.
EXHAUST .009 - 011 IN.
FORWARD: 0-5,2 MPH
REVERSE: 0-2.2 MPH
FRONT: 14 PSI
REAR: 10 PSI
5 AMPS @ 3600 RPM
30-35 FT. LBS.
WARNING: This unit is equipped with an internal combus
tion engine and should not be used on or near any unim
proved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained in
effective working order by the operator
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center
(See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the
operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or
workmanship.
This Warranty does not cover:
• Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass),
■ Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts.
• Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the
equipment according to the instructions contained in the owner's manual,
• Riding equipment used for commercial or rental purposes,
FULL 90 DAY WARRANTY ON BATTERY
For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship
and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge,
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE
UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES,
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., D/731CR-W SEARS TOWER, CHICAGO, IL 60684
TABLE OF CONTENTS
SAFETY RULES............................................................2
PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES...
....................
..........
-..................3
................
3
WARRANTY...................................................................3
TABLE OF CONTENTS.................................................4
INDEX.............................................................................4
TRACTOR ACCESSORIES
ASSEMBLY
............................................................ 7-9
..........................................
INDEX
Accessories,.
Adjustmerits;
Brake
Carburetor
Mower Blade Drive Beit..........
Mower
Throttle Control Cable
Air Fiiter; Engine —
Air Screen, Engine
Assembly.
Battery:
Charging
Cleaning........................................ .15
Installation
Levels........................................... 8,15
Preparation...................................... 8
Starting with Weak Battery
Storage
Terminals
Belt:
Motion Drive
Mower Blade Drive
Blade:
Sharpening
Replacement
Brake Adjustment
Carburetor Adjustment
Controls, Tractor...............
Cutting Height, Mower
Electrical:
Interlocks and Relays ....................
Schematic
Wiring Diagram
Engine:
Air Filter
Air Screen
Cooling Fins
Oil Change...................................... -16
Oil Level...........
Oil Type
Preparation,.,,.
Repair Paris............................... 46-50
Starling............................................ 13
Storage.......................................... 26
.......
...................... ...........
..................................-..............
.....................................
Front-To-Back
SideTo-Side
..............................................
............
................
.........
......................
.....................
.....
............................ 17
...............................
.........
....
...25
20
19
19
...,17
7-9
B
.......................................... .8
.......................................
.............
.............................................
..............
Removal/Replacement
Removal/Replacement
Adjustment..................................20
.........................
..............
..............
.......................................
....................................
..............
.....................
-15
21
21
C
...
........................
.......................
...........
................
E
.........
..........................
................................
............
...............................
.........................................
..............
.............................................
.......................17
............................
..................................
29
17
12,16
25
11
21
9
23
26
20
15
15
25
10
23
30
17
16
12
-5
Fiiter:
Air Cleaner.............................
Fuel ........
Fuel:
Type ........................................... .,..12
Storage..........................................
Fuse
.......
............................................. -23
Headlights ............................................
Hood Removal/I nstal lation.. ...............
Leveling Mower Deck
Lubrication:
Chari
...............................................
Maintenance...................................... 14-18
Air Filter.......................................
Foam Pre-cleaner,,.,
Air Screen, Engine...........................17
Battery
.....
Blade
........
Brake Adjustment. ......................
Cooling Fins, Engine
Engine Oil.....................................
Fuel Filter
Lubrication Chart
Schedule
Spark Plugs ..................................
Tire Care
Transaxle...,.
Mower:
Adjustment, Front-to-Back
Adjustment, Slde-to-SIde
Blade Sharpening
Blade Replacement
Cutting Height
Installation
Operation.
Removal........................................... 18
Mowing Tips..........................................
Muffler.......................................................17
Spark Arrester...
Oil:
Cold Weather Conditions
Engine .......
Storage
Operation........................................... 10-13
Operating Your Mower
OPERATION.........................................-..................10*13
MAINTENANCE
SERVICE AND ADJUSTMENTS..........................
STORAGE .........................................-
TROUBLESHOOTING
REPAIR PARTS - TRACTOR
S
REPAIR PARTS - ENGINE....................................46-50
PARTS ORDERING/SERVICE
...........
......................................
H
L
.......................
M
...................
.........................................15
....
.................................
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..................................
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................................
..........................
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......
...
......
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O
....................................
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,...,
,,,..18
,,„.,.,,8,15,22
..................16
............
.............
..................
...................... 15
..................
..........
17
18
26
23
.24
....19
14
17
17
-.15
21
....
.16
14
14
18
,19
,..19
...15
11
19
13
3,34
12,16
16
26
12
17
12
.........
............................................14-18
..............................
...........................................
..............................
...................
Options:
Accessories
Spark Arrester.
Parking Brake
Parts Bag
Parts. Replacemenl/Repair
Product Specifications
Repair Parts
.......
.........
...................................................
........................................
BACK PAGE
...........................
................
...........................
S
Safety Rules
Seat
.......
Service and Adjustments
Slope Guide Sheet
Spark Plugs
Specifications.............................................3
Starting the Engine
Steering Wheel
Stopping the Tractor
Storage
.............................................
...............................................
............
Carburetor
Fuse
Hood Removal/lnstallalion
Motion Drive Beit
Mower Blade Drive Belt
Mower Adjustment
Mower Removal
Mower Installation
Motion Control Lever
Tire Care
.......................................
................................................ 23
Removal/Replacement
Removal/Replacement
Adjustment
Front- tO"8ack............................19
Side-1o-Side......
.....................................................26
...
.........................
.......................
....
..........................
.........................
.....................
................................
..................................
................-.............................
...
..............................
...
................................
...
.............................
T
Throttle Control Cable
Adjustment
Tires.................................................. 8,15.22
Trouble Shooting Chart......................27-28
T ransaxle:
Maintenance.................................... 16
Repair Parts
.................
...............................
.....................
W
Warranty
Wiring Diagram.........................................30
Wiring Schematic
.....................
.............
....................—........
....................... 29
18-25
29-30
30-45
10-11
30-50
30-50
.8
......
18-25
.............
.............
............
...8,15,22
42-45
26
......
.3,34
6
3
2
25
24
21
...
20
19
18
19
,22
51
13
7,22
25
5
20
18
11
3
ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets,
catalog and service centers Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
Sears offers a wide variety of attachments that fit your vehicle Many of these are listed below with brief explanations of how they can help
you This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may
be made in these attachments, or some may no longer be available or fit your model, Contact your nearest Sears store for the accessories
and attachments that are available for your unit.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching
PERMANEX BAGGER lets you collect grass clippings and
leaves for a healthier, neater looking lawn Two Permanex
containers hold 30-gallon plastic bags
LAWN SWEEPERS let you collect grass clippings and leaves
LAWN VACS for powerful collections of heavy grass clippings
and leaves. Wand attachment to pick up debris in hard-to-reach
places
CARTS make hauling easy Variety of sizes available.
ROLLER for smoother lawn surface. 36-Inch wide, 18 inch
diameterwater-tightdrumholdsupto390lbs ofweight Rounded
edges prevent harm to turf Adjustable scraper automatically
cleans drum.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill
ing easy. Broadcast spreaders are also useful for granular de
icers and sand .
CORING AERATOR fakes small plugs out of soil to allow mois
ture and nutrients to reach grass roots, 36-inch swath 24
hardened steel coring tips 150 lb. capacity weight tray
AERATOR promotes deep root growth for a healthy lawn Ta
pered 2 5" steel spikes mounted on 10-in diameter discs punc
ture holes in soil at close intervals to let moisture soak in. Steel
weight tray for increased penetration
DETH ATCHER loosens soil and flips thatch and matted leaves to
lawn surface for easy pick up. Twenty spring tine teeth. Usefui
to prepare bare areas for seeding. Available for front or rear
mounting
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-vott source Includes booms for
autorriatic spraying when pulling, and hand held wand for spot
spraying Wand has adjustable spray pattern For applying
herbicides, insecticides, fungicides, and liquid fertilizers
SNOW BLADE forsnow removal only. 14-inch high, 42-inch wide
blade clears 38 inch path when angled left or right Raises, lowers
with side lever Adjustable skids; replaceable, reversible scraper
bar (Use with tire chains, wheel weights, or rear drawbar weight)
SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat (Use with chains, wheel weights, or rear drawbar
weight)
TIRE CHAINS are heavy duty; closely spaced extra-targe cross
links give smooth ride, outstanding traction
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials, in pairs (30 lbs. each)
TRACTOR CAB has heavy duty vinyi fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl and windshields for use as sun protector
in summer
Optional accessories for tractor cab; tinted/tempered solid safety
glass windshield with hand operated wiper; l2-vol1 amber caution
light for mounting on cab top.
TRACTOR COVER protects tractor from weather. Made of
Evolution 3 fabric (water-repellent, extremely breathable, light
weight, soft, non-abrasive, pliable in ail temperatures, durable,
stain/tear/puncture resistant, will not shrink or stretch)
MAINTENANCE
CONTENTS OF HARDWARE PACK
Parts packed separately in carton
steering
Wheel
Battery
Owner’s Manual
aazEB:
Steering
Boot
*41
Parts Bag
ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set wili make assembly easier. Standard
wrench sizes are listed,
5/16" wrench (1) 3/4" wrench
(1)
(2)
7/16" wrenches
1/2" wrench
(1)
9/16" wrench Utility knife
{1)
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated be
hind the steering wheei).
TO REMOVE UNIT FROM CARTON
UNPACK CARTON
• Remove all loose parts from carton (See page 6),
* Cut, from top to bottom, all four corners of carton and
lay panels flat,
ATTACH STEERING WHEEL (See Fig. 1)
Slide the steering bushing over the steering shaft.
Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet
metal screws and tighten securely.
Position steering boot over steering shaft.
Place tabs of steering boot over slots in dash and push
down to secure.
Slide steering wheel adapter onto upper steering shaft,
Position front wheels of the tractor so they are pointing
straight forward.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
Assemble large flat washer and 1/2-20 hex nut and
tighten securely.
Snap insert into center of steering wheel.
Remove protective plastic from tractor hood.
Tire pressure gauge
Screwdriver
BEFORE ROLLING UNIT OFF SKID
IMPORTANT; CHECK FOR AND REMOVE ANY
STAPLES IN SKID THAT MAY PUNC
TURE TIRES WHERE UNIT IS TO ROLL
OFF SKID.
• Raise attachment lift lever to its highest position (See
Fig 6),
• Release parking brake by depressing clutch/brake
pedal (See Fig. 6).
• Pull freewheel knob up to disengage transmission
(See Fig, 6)
• Roll unit backwards off skid.
•
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
CAUTION: Wear eye and face shield.
Wash hands or clothing Immediately if
accidentally In contact with battery acid.
Do not smoke. Fumes from charged
A
Your unit has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger wiil extend its life,
• See instructions packed with vent caps in parts bag.
• Fill battery with acid. Fii! each ceil until it reaches the
bottom of the vent welis. Do not overfill.
• Allow battery to stand and settle for at ieast^ thirty
minutes. After standing, check the level of acid. If
below the vent wells, add more acid until the correct
level is reached.
While battery is standing (after adding acid) and later, while
battery is being charged, corrtinue with assembly of unit,
• To maximize the life of your battery, it is necessary that
the battery be charged before use. Use a 12 volt battery
charger. Charge battery at a rate of 6 amperes for 1
hour. Observe all safety precautions required for bat
tery charging. Failure to charge battery can result in a
shortened battery life.
• Check the acid level after the battery is charged, if the
acid has fallen below the correct level, add distilled or
iron free water.
• Install the vent caps to cover the vent wells Wash the
top of the battery with water to remove any acid, then
wipe dry
• Check battery case for leakage to make sure that no
damage has occurred in handling.
• Disposeofexcess battery acid. Neutralize acidfordisposal by adding it to four inches of water in afive gallon
plastic container. Stir with a wooden or plastic paddle
while adding baking soda until the addition of more
soda causes no more foaming.
• Follow instructions on how to install battery.
battery acid are explosive.
Read the instructions included with the
battery vent caps. Always wear gloves,
ciothing and goggles to protect your
hands, skin and eyes.
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt.
■ Remove cardboard packing on seat pan.
• Place seat on pan and assemble shoulder bolt
• Assemble adjustment bolt, lockwasher and fiat washer
loosely. Do not tighten.
• Tighten shoulder bolt securely.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down
(See Fig. 6)
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment bolt securely.
FIG.3
CHECK TIRE PRESSURE
The tires on your unit were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual
8
INSTALL BATTERY (See Figs. 4 & 5)
CAUTION: Do not short battery termi
nals. Before installing battery, remove
metal bracelets, wristwatch bands,
rings, etc.
ASSEMBLY
A
Lift seat to raised position.
Lower battery into fender wel! with battery terminals
toward front of unit. Make sure battery rests in battery
tray.
Be sure battery drain tube has not come loose and is
securely attached to drain in battery tray.
First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lockwasher and hex
nut as shown. Tighten securely.
Connect BLACK grounding cable to negative (-) bat
tery terminal with remaining hex bolt, fiat washer, lockwasher and hex nut, Tighten securely.
Slide the two battery bolts through the terminal guard
and start the wing nuts onto the threads.
Position terminal guard over the battery as shown,
lower bolts into key holes and slide square shafts of
bolts into slots of key holes.
Tighten wing nuts by hand making sure battery bolts
remain in slots of the key holes in the battery support.
Be sure terminal access doors are closed.
Use terminal access doors for:
Inspection for secure connections (to tighten hard
ware)
Inspection for corrosion
Testing battery
Jumping (if required)
Periodic charging
Positive terminal must be connected
first to prevent sparking from acciden
tal grounding.
POSITIVE (+)
TERMINAL
NEGATIVE {-)
TERMINAL
FIG. 4
^CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC
TOR, WE AT SEARS WISH TO ASSURE THAT YOU RE
CEIVE THE BEST PERFORMANCE AND SATISFAC
TION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/
All assembly instructions have been completed.
/
No remaining loose parts in carton.
/
Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
/ Seat is adjusted comfortably and tightened securely,
/ All tires are properly inflated. (For shipping purposes,
the tires were over-inflated at the factory).
/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results, (Tires must be
properly inflated for leveling)
/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
/ Check wiring. See that all connections are still secure
and wires are property clamped.
WHILELEARNING HOW TO USE YOUR TRACTOR, PA Y
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
/
Engine oil is at proper level.
/
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
/
Become familiar with all controls - their location and
function. Operate them before you start the engine.
/
Be sure brake system is in safe operating condition.
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiar ize yourself with the locations of various controls and adjustments. Save
this manual for future reference.
UGHT SWITCH
ATTACHMENT CLUTCH LEVER
THROTTLE/CHOKE
CONTROL
CLUTCH^RAKE
PEDAL
freewheel-
CONTROL
UFT LEVER PLUNGER
ATTACHMENT LIFT LEVER
ATTACHMENT HEIGHT
ADJUSTMENT POSITIONS
MOTION CONTROL
LEVER
PARKING
BRAKE LEVER
Sears tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the
mower blades or other attadiments mounted to your trac
tor,
CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine.
IGNITION SWITCH - Used for starting and stopping the en
gine.
LIGHT SWITCH - Turns the headlights on and off.
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH
FIG. 6
MOTION CONTROL LEVER - Selects the speed and
direction of the tractor.
PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position.
THROTTLE/CHOKE CONTROL - Used for starting and
controlling engine speed.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
ATTACHMENT LIFT LEVER - Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractor.
10
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend Wide Vision Safety Mask for over
the spectacles or standard safety glasses, available at Sears Retail or Catalog Stores.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 7)
Your unit is equipped with an operator presence sensing
switch When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine,
• Depress clutch/brake pedal into full “BRAKE" position
and hold.
• Place parking brake lever in "ENGAGED" position and
release pressurefrom clutch/brake pedal Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold vehicle secure
STOPPING (See Fig. 7)
MOWER BLADES -
• Move attachment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
• Depress clutch/brake pedal into full "BRAKE" position
• Move motion control lever to "NEUTRAL" position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURNTO "NEUTRAL" POSITION
WHEN THE CLUTCH/BRAKE PEDAL IS
DEPRESSED.
ENGINE-
■ Move throttle control to "SLOW" position
• Turn ignition key to "OFF" position and remove key,
Always remove key when leaving vehicle to prevent
unauthorized use.
• Never use choke to stop engine,
TO USE THROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate and the engine cooling air flow
• Full throttle offers the best bagging and mower per
formance.
TO MOVE FORWARD AND BACKWARD (See
Fig. 6) '
The direction and speed of movement is controlled by the
motion control lever.
• Start unit with the motion control lever in "NEUTRAL"
position.
• Release parking brake and clutch/brake pedal.
• Slowly move motion control lever to desired position
•
FIG. 7
TO ADJUST MOWER CUTTiNG HEIGHT (See
Fig. 6) '
The position of the attachment lift lever determines the
cutting height
• Grasp lift lever.
• Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately 1-1/4" to 3-3/4".
The heights are measured from the ground to the blade tip
with the engine not running. These heights are approx^
mate and may vary depending upon soil conditions, height
of grass and types of grass being mowed.
• The average lawn should be cut approximately 2-1/2
inches during the cool season and over 3 inches during
hot months. For healthier and better looking lawns,
mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
11
OPERATION
TO OPERATE MOWER (See Fig. 8)
Your unit is equipped with an operator presence sensing
switch Any attempt by the oper ator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut
• Engage mower by slowly moving attachment clutch
lever to "ENGAGED" position,
• TO STOP MOWER - Move attachment clutch lever to
"DISENGAGED" position.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis
charge guard in place.
attachment clutch lever
"DISENGAGED" POSITION
"ENGAGED" POSITION
FIG. 8
____________
_____________
^„I^,^^HmeNT
LIFT LEVER
HIGH POSITION
LOW
POSITION
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hiils with slopes greater than 15° and
A
Choose the slowest speed before starling up or down
hills
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake,
Move motion control lever to "NEUTRAL" position
do not drive across any slope.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO "NEUTRAL" POSH
TÎON WHEN THE CLUTCH/BRAKE
PEDAL iS DEPRESSED,
• To restart movement, slowly release parking brake and
ciutch/brake pedal.
• Slowly move motion control lever to slowest setting.
• Make ail turns slowly.
TO TRANSPORT
• Raise attachment lift control to highest position,
• When pushing or towing your unit, be sure motion
control lever is in "NEUTRAL" position.
• Pul! freewheel control knob up to disengage transmis
sion {See Fig, 6).
• Do not push or tow unit at more than five {5} MPH.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
. jhe engine in your unit has been shipped, from the
factory, already filled with summer weight oil.
• Check engine oil with unit on level ground.
• Remove oil fill dipstick and wipe clean, replace and
screw cap tight, wail for a few seconds, remove and
read oil level. If necessary, add oil until "FULL" mark
on dipstick is reached. Do not overfill,
• For cold weather operation you should change oil for
easier starting (see "OIL VISCOSITY CHART" in the
Maintenance section of this manual).
• To change engine oil, see the Maintenance section in
this manual,
ADD GASOLINE (See Fig. 16)
• Fill fuel tank. Use fresh, clean, regular unleaded gaso
line. (Use of leaded gasoline will increase carbon and
lead oxide deposits and reduce valve life),
IMPORTANT: WHEN OPERATING IN TEMPERA
TURES BELOW32“F (0°C), USE FRESH,
CLEAN WINTER GRADE GASOLI NE TO
HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage To avoid engine
problems, the fuel system should be emptied before stor
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Iristructions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open fiame.
12
OPERATION
TO START ENGINE (See Fig. 7)
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
• Depress the clutch/brake pedal and set the parking
brake-
• Place motion control iever in “NEUTRAL" position.
• Move attachment clutch to “DISENGAGED" position.
• Movethrotttecontrolleverto "CHOKE" position forcoid
engine start, For warm engine start, move throttle
control to “FAST" position.
• Turn ignition key clockwise to "START" position and
release key as soon as engine starts. Do not run
starter continuously for more than fifteen seconds per
minute. If engine does not start after several attempts,
move throttle control to “FAST" position, wait a few
minutes and try again
• When engine starts, slowly move throttle control lever
to desired running speed,
• Allow engine to warm up for a few minutes before
engaging motion control or attachment clutch
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32® F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
“TO ADJUST CARBURETOR“ in the Service and Adjust
ments section of this manual,
MOWING TIPS
• Tire chains cannot be used when the mower housing
is attached to unit.
• Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual
• Use the runner on the right hand side of mower as a
guide. The blade cuts approximately an inch outside
the runner (See Fig. 8).
• The left hand side of mower should be used for trim
ming.
•
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine . This will result in a more even distribution of
clippings and more uniform cutting
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 9).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip
pings. Make first cut relatively high; the second to the
desired height
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable dumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis
charge of material. Regulate ground speed by select
ing a low enough speed to give the mower cutting
performance as well as the quality of cut desired
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
13
MAINTENANCE
Check Brake Operation
Check Tire Pressure
Check for Loose Fasteners
R
Sharpen/Replace Mower Blades
A
Lubricate Pivot Points
C
1
Check Battery Level/Recharge
Clean Battery and Terminals
n
R
Check Pump Assembly Fluid Level
Check Transmission Cooling
Check Engine Oil Level
Change Engine Oil
Clean Air Filter
N
Clean Air Screen
G
inspect Muffler/Spark Arrester
1
Clean Engine Cooling Fins
N
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or In high ambient temperatures
2 ■ Service more often whan operating in dirty or dusty conditions
3 - RepSace blades more often when mowing in sandy soil.
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L
GENERAL RECOIVilVlENDATIONS
The warranty on this vehicle does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
unit as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your unit.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season
• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air^ filter assure
proper air-fue! mixture and help your engine run better
and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICATION CHART").
LUBRICATION CHART
IMPORTANT - Do not oil or grease the pivot points which have
special nylon bearings, Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating bearings. If you feel
they must be lubricated, use only a dry, powdered graphite type
lubricant sparingly.
14
MAINTENANCE
TRACTOR
Always observe safety rules when performing any mainte
nance.
TIRES
• Maintain proper air pressure in all tires (See "PROD
UCT SPECIFICATIONS" on page 3 of this manual)..
» Keep tires free of gasoline, oil, or insect control chemi
cals which can harm rubber,
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. The
blades can be sharpened with a file or on a grinding wheel.
We suggest they be sharpened or replaced after every 25
hours of mowing Check blades more often if mowing in
sandy conditions ,
■ Do not attempt to sharpen blades while they are on the
mower.
• Replace bent or damaged blades
BLADE REMOVAL (See Fig. 10)
• Raise mower to highest position to allow access to
blades.
• Remove hex bolt, lockwasher and flat washer securing
blade
• Install new or resharpened blade with trailing edge up
towards deck as shown
• Reassemble hex bolt, iockwasher and flat washer in
exact order as shown.
• Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 5 HEATTREATED,
TO SHARPEN BLADE (See Fig. 11)
Care should be taken to keep the biade balanced. An
unbalanced blade will cause excessive vibration and even
tual damage to mower and engine.
• The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen white on the mower.
• To check blade balance, drive a nail into a beam or wall.
Leave about one inch of the straight nail exposed.
Place center hole of blade over the head of the nail, if
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
FIG. 11
BATTERY (See Fig. 12)
Your unit has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life,
• Acid solution level in each battery cell should be even
with bottoms of vent wells. Add only distilled or ironfree water if necessary. Do not overfill.
• Keep battery bolts tight.
• Keep vent caps tight and small vent holes in caps open.
• Recharge at 6 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED bat
tery cable and remove battery from tractor.
• Wash battery with solution of four tablespoons of bak
ing soda to one gallon of water. Be careful not to get
the soda solution into the cells.
• Rinse the battery with plain water and dry,
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual).
15
MAINTENANCE
TRANSAXLE PUMP FLUID LEVEL (See Figs.
13 & 14)
Check fluid level after every 25 hours of use. Rear drawbar
must be removed to check fluid level.
• Remove the four (4) fasteners to remove the drawbar.
■ Clean reservoir thoroughly before removing cap.
• Check for proper fluid level in reservoir (should be
above the "OIL LEVEL COLD" line),
• If oil is needed, remove cap on reservoir (with a
clockwise rotation), and fill to "OIL LEVEL COLD" line
with SAE 10W30 oil.
• Replace cap securely (do not overtighten)
• Reassemble drawbar and tighten fasteners securely,
TRANSMISSION COOLING (See Fig, 14)
The fan and cooling fins of transmission should be kept
dean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot,
• Inspect cooling fan to be sure fan blades are intact and
clean.
• Inspect cooling fins for dirt, grass clippings and other
materials.
• Thoroughly clean the cooling fins with a cloth, brush, or
compressed air,
ENGINE
LUBRICATION
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each five (5) hours of continuous use. Add SAE
SOW motor oil or equivalent. Tighten oil fill cap/dipstick
securely each time you check the oil Jevel, SAE 5W-30
motor oil may be used to make starting easier in areas
where temperature is consistently 32° F or lower.
TO CHANGE ENGINE OIL (See Fig, 15) -
Determine temperature range expected before oil change.
Ali oil must meet API service classification SD, SE or SF.
• Be sure vehicle is on level surface.
• Oil will drain more freely when warm,
• Catch oil in a suitable container,
• Remove oil fill dipstick. Be careful not to allow dirt to
enter the engine when changing oil.
• Remove drain plug.
• After oil has drained completely, replace oil drain plug
and tighten securely,
• Refill engine with oii through oil fill dipstick tube. Pour
slowly. Do not oveiiilt. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual,
• Use gauge on oil fill dipstick for checking level. Be sure
dipstick cap is tightened securely for accurate reading,
Keep oil at "FULL" line on dipstick,
RECOMMENDED SAE VISCOSITY GRADES
-20° 0°
32°
~ '
........................
60° 80° 100°
s
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