Craftsman 917.25736 User Manual

OWNER'S

MANUAL

MODEL NO.

917.257360

Caution: Read and follow

all Safety Rules and Instructions

Before Operating

This Equipment

12.0 HP HC ELECTRIC START

38" MOWER

AUTOMATIC (HYDROSTATIC)

LAWN TRACTOR

° Assembly ° Operation

oMaintenance oService and Adjustment

oRepair Parts

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

SAFETY RULES

PLUG TO PREVENTACCIDENTAL STARTING WHENSETTING-UP, TRANSPORTING, ADJUSTING OR MAKING

CAUTION: ALWAYS DISCONNECTSPARKPLUG WIREAND PLACEWIREWHEREITCANNOTCONTACT SPARK & REPAtRS,

UMPORTANT

SAFETY STAN DARDS REQUIRE OPERATOR PRESENCE CONTRO LS TO MINIMIZE THE RISK OF INJ URY. YOUR UNIT IS EQUIPPED WITH SUCH CONTROLS, DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES,

TRAINING:

Know the controls and how to stop quickly. Read this owner's manual and instructions furnished with attachments

Do not allow children to operate the machine Do not allow adults to operate it without proper instruction

Do not carry passengers Do not mow when children and others are around

Do not attempt to operate your vehicle or mower when not in the driver's seat

Always get on or off you rvehicle from the operator's left hand side

The vehicle and attachments should be stopped and in-

spected for damage after striking a foreign object, and the damage should be repaired before restarting and operating

the equ!pment

PREPARATION:

Always wear substantial footwear. Do not wear loose fitting clothing that could get caught in moving parts

Clear the work area of objects (wire, rocks, etc )which might be picked up and thrown. Disengage all attachment clutches before attempting to start

the engine

Handle gasoline with care - it is highly flammable

Use approved gasoline containers Never remove the fuel cap of the fuel tank or add gasoline to a running or hot engine or an engine that has not been

allowed to cool for several minutes after running Never fill tank indoors Always clean up spilled gasoline

Open doors if the engine is run in the garage - exhaust fumes are dangerous. Do not run the engine indoors

Do not operate the mower without the entire grass catcher,

on mowers so equipped, or the deflector shield in place,

OPERATION:

Keep your eyes and mind on your vehicle, mower, and the

area being cut Do not let other interests distract you

Disengage power to attachments and stop the engine before leaving the operator's position Disengage power to mower, stop the engine, and disconnect

spark plug wire s) from spark plug(s before cleaning, making an adjustment, or repa r, Be careful to avoid touching hot

muffler or engine components Disengage power to attachments when transporting or not in

use Take all possible precautions when leaving the vehicle unat-

tended Disengage the power take-off, lower the attach-

ments, shift into neutral, set the parking brake, stop the engine, and remove the key, Do not stop or start suddenly when going uphill or downhill Mow up and down the face of slopes (not greater than 15°),

never across the face. Reduce speed on slopes and make turns gradually to prevent

tipping or loss of control Exercise extreme caution when

changing direction on slopes While going up or down slopes, place gearshift control lever in 1st gear position to negotiate the slope without stopping.

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS - ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

Never mow in wet or slippery grass, when traction is unsure, or at a speed which could cause a skid

Stay alert for holes in the terrain and other hidden hazards Keep away from drop-offs

Do not drive too close to creeks, ditches, and public high°

ways

Exercise special care when mowing around fixed objects in order to prevent the blades from striking them. Never delib- erately run vehicle or mower into or over any foreign objects

Never shift gears until vehicle comes to a stop Never place hands or feet under the mower, in discharge

chute or near any moving parts while vehicle or mower Is running Always keep c ear of discharge chute

Use care when pulling loads or using heavy equipment

Use only approved drawbar hitch points Limit loads to those you can safely control Do not turn sharply Use care when backing Use counterweight or wheel weights when suggested in

owner's manual

Watch out for traffic when crossing or near roadways When using any attachments, never direct discharge of

material toward bystanders nor allow anyone near the ve- hicle while in operation

Except for adjustments do not operate engine if air cleaner or cover directly over carburetor air intake s removed

Removal of such part could create a fire hazard Do not change the engine governor settings or overspeed

the engine; severe damage or injury may result When using the vehicle with mower, proceed as follows:

Mow only in daylight or in good artificial light Shut the engine off when unclogging chute.

Check the blade mounting bolts for proper tightness at frequent intervals

Disengage power to mower before backing up Do not mow in reverse unless absolutely necessary and then only after

careful observation of the entire area behind the mower

MAINTENANCE AND STORAGE

Keep the vehicle and attachments in good operating condi-

tion, and keep safety devices in place and working

Keep all nuts, bolts, and screws tight to be sure the equip- ment is in safe working condition

Never store the equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark

Allow the engine to cool before storing m any enclosure To reducefire hazard keep the engine free of grass, leaves,

or excessive grease Do not clean product wh e eng ne is running. Do not operate without a muffler, or tamper with exhaust

system Damaged mufflers or spark arresters could create a fire hazard Inspect periodically and replace if necessary

Under normal usage the grass catcher bag material is subject to deterioration and wear. it should be checked

frequently for bag replacement Replacement bags should

be checked to ensure compliance with the original manufacturer's recommendations or specification&

CONGRATULATIONS on your purchase of a Sears Tractor, it has been designed, engineered and manu- factured to give you the best possible dependability and

performance,

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service

Department. We have competent, well-trained techni-

cians and the proper tools to service or repair this unit,

Please read and retain this manual The instructions will

enable you to assemble and maintain your unit properly, Always observe the "SAFETY RULES",

PRODUCT SPECIFICATIONS

HORSEPOWER: 12,0

GASOLINE CAPACITY: 5 QUARTS

UNLEADED REGULAR

OIL (1 QUART CAPACITY): SAE 30 (or 10W-30)

WINTER: SAE 5W-30

SPARK PLUG (GAP 030 IN): CHAMPION RJ19LM

MODEL NUMBER 917,257360

SERIAL NUMBER

DATEOFPURCHASE

THE MODELANDSERIALNUMBERSWILLBEFOUND

ON A PLATE UNDER THE SEAT,

YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct, Contact your nearest Sears store for details_

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules Follow a regular schedule in maintaining, caring for and

using your unit, Follow the instructions under "Maintenance" and

"Storage" sections of this owner's manual,

VALVE CLEARANCE: INTAKE _005- 007 IN

EXHAUST _009- 011 IN.

GROUND SPEED: FORWARD: 0-5 2 MPH

REVERSE: 0-2,2 MPH

TIRE PRESSURE: FRONT: 14 PSi

REAR: 10 PSI

CHARGING SYSTEM: 5 AMPS @ 3600 RPM

BLADE BOLT TORQUE: 30-35 FT, LBS,

WARNING: This unit is equipped with an internal combus- tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if

any), If a spark arrester is used, it should be maintained in effective working order by the operator

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on

federal lands, A spark arrester for the muffler is available through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual)

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair flee of charge any defect in material or

workmanship.

This Warranty does not cover:

Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass). Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts

Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual

Ridingequipment usedfor commercial or rentalpurposes,

FULL 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship

and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge, WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE

UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO,. D/731CR-W SEARS TOWER, CHICAGO, IL 60684

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ................................. 3

WARRANTY ................................................................... 3

TABLE OF CONTENTS ................................................. 4

INDEX ............................................................................. 4

TRACTOR ACCESSORIES ........................................... S

ASSEMBLY ................................................................ 7-9

INDEX

Accessories ............................................. 5

Adjustments:

Brake .......................................... 21

Carburetor. .................................. 25

Mower Blade Drive Belt .................20

Mower

Front-To-Back ........................ 19

Side-To-Side ............................. 19

Throttle Control Cable .................. 25

Air Filter, Engine .................................. 17

Air Screen, Engine ............................... 17

Assembly ............................................. 7-9

Battery:

Charging ........................................ 8

Cleaning ....................................... 15

Installation .................................. 9

Levels ........................................ 8,15

Preparation .................................... 6

Starting with Weak Battery' .......... 23

Storage ........................................ 26

Terminals ........................................ 15

Belt:

Motion Ddve

Remova!/Replacement ........... 21

Mower Blade Drive

Remova!/Replacement ........... 20

Adjustment ............................... 20

Blade:

Sharpening .................................... 15

Replacement ............................... 15

Brake Adjustment ................................ 21

Carburetor Adjustment ......................... 25

Controls, Tractor .................................. 10

Cutting Height, Mower .............................11

Electrical:

Interlocks and Relays ................... 23

Schematic .................................. 29

Wiring Diagram ............................... 30

Engine:

Air Filter ....................................... 17

Air Screen .................................... 17

Cooling Fins ................................. 17

Oil Change ................................. 16

Oil Level .................................. 12,16

Oil Type ........................................ 16

Preparation .................................... 12

Repair Parts ............................ 46-50

Starting .......................................... 13

Storage ......................................... 26

Filter:

Air Cleaner ................................ 17

Fuel ............................................. !8

Fuel:

Type ......................................................12

Storage ............................................ 26

Fuse ...................................................... 23

Headlights ......................................... 23

Hood Removal/I nstallation .....................24

Leveling Mower Deck ....................... 19

Lubrication:

Chart ..................................................14

Maintenance .................................. 14-18

Air Filter ....................................... 17

Foam Pre-cleaner .................... 17

Air Screen, Engine ........................ 17

Battery ........................................... 15

Blade ............................................ 15

Brake Adjustment ....................... 21

Cooling Fins, Engine .................... 17

Engine Oil ...................................... 16

Fuel Filter ...................................... 18

Lubrication Chart .......................... 14

Schedule ........................................ 14

Spark Plugs ................................... 18

Tire Care ............................... 8,15,22

Transaxle ........................................ 16

Mower:

Adjustment, Front-to-Back .............19

Adjustment, Side-to-Side ............ 19

Blade Sharpening ....................... 15

Blade Replacement ....................... 15

Cutting Height ..................................11

Installation .................................... 19

Operation ....................................... 12

Removal ....................................... 18

Mowing Tips ......................................... 13

Muffler ................................................ 17

Spark Attester .......................... 3,34

Oih

Cold Weather Conditions ....... 12,16

Engine ............................................. 16

Storage ......................................... 26

Operation ......................................... 10-13

Operating Your Mower ....................... 12

OPERATION ........................................................... 10-13

MAINTENANCE ...................................................... 14-18

SERVICE AND ADJUSTMENTS ............................ 18-25

STORAGE .................................................................... 26

TROUBLESHOOTING ............................................ 29-30

REPAIR PARTS - TRACTOR ................................. 30-45

REPAIR PARTS - ENGINE ..................................... 46-50

PARTS ORDERING/SERVICE ................... BACK PAGE

Options:

Accessories ..................................... 5

Spark Attester ........................... 3,34

Parking Brake ................................. 10-1 t

Parts Bag ............................................. 6

Parts, Replacement!Repair .............30-50

Product Specifications ..............................3

Repair Paris ................................. 30-50

Safety Rules ......................................... 2

Seat .......................................................... 8

Service and Adjustments .............. 18-25

Carburetor ................................. 25

Fuse ........................................... 23

Hood Removal/Installation .......... 24

Motion Drive Belt

Removal/Replacement .............21

Mower Blade Drive Belt

Removal/Replacement .............20

Adjustment ..................................20

Mower Adjustment

Front- to-Back ........................ tg

Side-to-Side ............................. 19

Mower Removal .......................... t 8

Mower Installation ......................... 19

Motion Control Lever .................... 22

Tire Care ............................... 8,15,22

Slope Guide Sheet ............................. 51

Spark Plugs .......................................... 18

Specifications ....................................... 3

Starling the Engine ............................. 13

Steering Wheel ................................. 7,22

Stopping the Tractor. .......................... 11

Storage ................................................ 26

Throttle Control Cable

Adjustment .................................... 25

Tires ....................................................8,15,22

Trouble Shooting Chart .................. 27.28

Transaxle:

Maintenance ............................... 16

Repair Parts ........................... 42-45

Warranty .................................................... 3

Wiring Diagram .................................. 30

Wiring Schematic ........................... 29

ACCEGGORmES AND ATTACHMENTS

These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets, catalog and service centers Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINEOIL STABILIZER

PERFORMANCE

Sears offers a wide variety of attachments that fit your vehicle Many of these are listed below with brief explanations of how they can help you This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may

be made in these attach ments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your unit.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching

PERMANEX BAGGER lets you collect grass clippings and

leaves for a healthier, neater looking lawn Two Permanex containers hold 30-gallon plastic bags

LAWN SWEEPERS let you collect grass clippings and leaves LAWN VACS for powerful collections of heavy grass clippings

and leaves Wand attachment to pick up debris in hard-to-reach places

CARTS make hauling easy Variety of sizes available

ROLLER for smoother lawn surface. 36qnch wide, 18 inch diameterwater-tightdrumholdsupto3901bs ofweight Rounded edges prevent harm to turf Adjustable scraper automatically

cleans drum SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de- icers and sand

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots 36-inch swath 24

hardened steel coring tips 150 Ib capacity weight tray AERATOR promotes deep root growth for a healthy lawn Ta-

pered 2 5" steel spikes mounted an 10-in diameter discs punc- ture holes in soil at close intervals to let moisture soak in Steel

weight tray for increased penetration

DETHATCHER loosens soil and flips thatch and matted leaves to

lawn surface for easy pick up Twenty spring tine teeth Useful to prepare bare areas for seeding. Available for front or rear mounting

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source Includes booms for

automatic spraying when pulling, and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides, insecticides, fungicides, and liquid fertilizers

SNOW BLADE for snow removal only. 14-inch high, 42-inch wide blade clears 38 inch path when angled left or right Raises, lowers

with side lever Adjustable skids; replaceable, reversible scraper bar (Use with tire chains, wheel weights, or raar drawbar weight )

SNOWTHROWER has 40-inch swath Drum-type auger handles powdery and wet/heavy snow Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow 10 to 50 feet Lift controlled at

tractor seat (Use with chains, wheel weights, or rear drawbar weight )

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials In pairs (30 Ibs each )

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility Hinged metal doors with catch. Keeps operator warm and dry Remove vinyl and windshields for use as sun protector

in summer Optional accessories for tractor cab: tinted/tempered solid safety

glass windshield with hand operated wiper; 12-volt amber caution

light for mounting on cab top. TRACTOR COVER protects tractor from weather Made of

Evolution 3 fabric (water-repellent, extremely breathable, light weight, soft, non-abrasive, pliable in all temperatures, durable,

stain/tear/puncture resistant, will net shrink or stretch)

MAINTENANCE

BLADES BELTS

CONTENTS OF HARDWARE PACK

, ,u

Parts Bag contents shown full size

"_ (2) Sheet

(1) Locknut 1/2 - 20

(1) 2-3/8" Dia, Washer

(1) Shoulder Bolt 5/16-18

(1) Hex Bolt 1/2-13 x 1

Metal

Screws

#10-16 x 1/2

Parts packed separately in carton

Seat

Steering

Wheel

Battery acid

Battery

li®_:q

i I

Steering

Boot

Owner's Manual

i t

', "_' LI

Parts Bag

(1) Lockwasher 1/2

(1) Washer 17/32 x 1-3/16 x 12 Ga,

(2) Hex Bolts 1/4 - 20 x 3/4

(2) Hex Nuts 1/4- 20

(2) Washers 9/32 x 5/8 x 16 Ga. !2) Lockwashers 1/4

(2) Wing Nuts 1/4 - 20

Steering Insert Bushing (2) Keys

(2) Battery Carriage Bolts 1/4-20 x 7-1/2

Steering Wheel

Adapter

<_ _ Steering

Terminal Guard

Wheel

--q

15° Slope Sheet and Instructions

Battery Caps

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier Standard wrench sizes are listed,

(1) 5/15" wrench (2) 7/16" wrenches

(1) 1/2" wrench (t) 9/16" wrench

(1) 3/4" wrench

Tire pressure gauge Screwdriver

Utility knife

When right and left hand is mentioned in this manual, it means when you are in the operating position (seated be- hind the steering wheel).

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

Remove a!l loose parts from carton (See page 6) Cut, from top to bottom, all four corners of carton and

lay panels flat.

ATTACH STEERING WHEEL (See Fig. 1)

Slide the steering bushing over the steering shaft, Raise steering shaft forward until screw holes in dash

line up with steering bushing Install two (2) sheet metal screws and tighten securely,

Position steering boot over steering shaft Place tabs of steering boot over slots in dash and push

down to secure Slide steering wheel adapter onto upper steering shaft

Position front wheels of the tractor so they are pointing

straight forward

Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter,

Assemble large flat washer and 1/2-20 hex nut and tighten securely.

Snap insert into center of steering wheel Remove protective plastic from tractor hood.

2-1/4"

BUSHING

STEERING SHAFT

(ASSEMBLY POSITION)

INSERT

_-_STEERING

WHEEL ADAPTER

STEERING BOOT

STEERING SHAFT

tSoHIPPING

SITION)

FIG. 1

BEFORE ROLLING UNIT OFF SKID

IMPORTANT: CHECK FOR AND REMOVE ANY

STAPLES IN SKID THAT MAY PUNC- TURE TIRES WHERE UNIT IS TO ROLL

OFF SKID,

Raise attachment lift lever to its highest position (See Fig 6),

Release parking brake by depressing clutch/brake pedal (See Fig. 6).

Pull freewheel knob up to disengage transmission (See Fig, 6)

Roll unit backwards off skid.

,,_ ,t

ASSEMBLY

,J ,,,,u

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

CAUTION: Wear eye and face shield. Wash hands or clothing immediately if

accidentally In contactwith battery acid.

Do not smoke. Fumes from charged battery acid are explosive.

Read the instructions Included with the batteryvent caps. Always wear gloves,

clothing and goggles to protect your hands, skin and eyes.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

Remove cardboard packing on seat pan Place seat on pan and assemble shoulder bolt

Assemble adjustment bolt, Iock'washer and flat washer

loosely De not tighten

Tighten shoulder bolt securely

Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal allthe way down

(See Fig. 6)

Get off seat without moving its adjusted position Raise seat and tighten adjustment bolt securely.

Your unit has a battery charging system which is sufficient

fo_ normal use. However, periodic charging ofthe battery with an automotive charger will extend its life,

See instructions packed with vent caps in parts bag,

Fitl battery with acid, Fill each cell until it reaches the bottom of the vent wells. Do not overfill

Allow battery to stand and settle for at least thirty

minute& After standing, check the level of acid If below the vent wells, add more acid until the correct

level is reached.

While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of unit

To maximize the life of your battery, it is necessary that the battery be charged before use. Use a 12volt battery

charger, Charge battery at a rate of 6 amperes for 1

hour Observe all safety precautions required for bat- tery charging Failure to charge battery can result in a shortened battery life,

Check the acid level after the battery is charged, If the acid has fallen below the correct _evel,add distilled or

iron free water Install the vent caps to cover the vent wells Wash the

top of the battery with water to remove any acid, then wipe dry

Check battery case for leakage to make sure that no damage has occurred in handling.

Dispose of excess battery acid Neutralize acid for dis- posal by adding it to four inches of water in a five gallon plastic container, Stir with a wooden or plastic paddle

while adding baking soda urttil the addition of more soda causes no more foaming.

Follow instructions on how to install battery.

CUT AWAY VIEW ,VENT CAP

VENT WELL

SEAT

SEATPAN

SHOULDER

BOLT

" FLAT WASHER

ADJUSTMENT _LOCKWASHER

BOLT

FIG. 3

CHECK TIRE PRESSURE

The tires on your unit were overinflated at the factory for shipping purposes, Correct tire pressure is important for

best cutting performance,

Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing should be properly

leveled See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed correctly

FIG, 2

BATTERY CELL ACID LEVEL

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

ASSEMBLY

INSTALL BATTERY (See Figs. 4 & 5)

CAUTION: Do not short battery termi-

nals. Before installing battery, remove metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

Lift seat to raised position. Lower battery into fender well with battery terminals

toward front of unit, Make sure battery rests in battery tray,

Be sure battery drain tube has not come loose and is securely attached to drain in battery tray,

First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, Iockwasher and hex

nut as shown. Tighten securely, Connect BLACK grounding cable to negative (-) bat-

teryterminal with remaining hex bolt, flat washer, lock- washer and hex nut, Tighten securely

Slide the two battery bolts through the terminal guard

and start the wing nuts onto the threads,

Position terminal guard over the battery as shown, lower bolts into key holes and slide square shafts of

bolts into slots of key holes

Tighten wing nuts by hand making sure battery bolts

remain in slots of the key holes in the battery support, Be sure terminal access doors are closed.

Use terminal access doors for:

Inspection for secure connections (to tighten hard-

ware)

Inspection for corrosion Testing battery Jumping (if required)

Periodic charging

POSITIVE (+) NEGATIVE (-) TERMINAL TERMINAL

POSITIVE (RED) NEGATIVE CABLE (BLACK)

HEXNUT LOCKWASHERS HEXNUT

FLATWASHERS CABLE

FIG. 4

WING TERMINAL GUARD ACCESS NUT DOOR

BATTERY BOLT

KEY BATTERY BATTERY HOLE DRAIN TUBE TRAY

FIG. 5

,/CHECKLIST

BEFORE YOU OPERATEAND ENJOYYOUR NEW TRAC-

TOR, WE AT SEARS WISH TO ASSURE THAT YOU RE- CEIVE THE BEST PERFORMANCE AND SATISFAC- TION FROM THIS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed, V' No remaining loose parts in carton

,/ Batteryis properly prepared and charged (Minimum

! hour at 6 amps), ,/ Seat is adjusted comfortably and tightened securely_ ,/ Alltires are properly inflated, (For shipping purposes.

the tires were over-inflated at the factory)

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results, (Tires must be properly inflated for leveling)

¢' Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers,

,/ Check wiring, See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

¢" Engine oilis at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

€" Become familiar with all controls - their location and

function, Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

, ,ill

OPERATUO

i, i,,,i i ,i

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor tofamiliarize yourself with the locations of various controls and adjustments, Save

this manual for future reference.

CONTROL

THROTtLE/CHOKE

CONTROL

CLUTCH_RAKE

PARKING BRAKE LEVER

ATTACHMENT' CLUTCH LEVER

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

ATTACHMENT HEIGHT ADJUSTMENT POSITIONS

MOTION CONTROL

SWITCH

Soars tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the

mower blades or other attachments mounted to your trac- tor,

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine,

IGNITION SWITCH - Used for starting and stopping the en- g_ne_

LIGHT SWITCH - Turns the headlights on and off. FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off.

FIG. 6

MOTION CONTROL LEVER - Selects the speed and

direction of the tractor, PARKING BRAKE LEVER- Locks clutch/brake pedal into

the brake position. THROTTLE/CHOKE CONTROL - Used for starting and

controlling engine speed. LIFT LEVER PLUNGER oUsed to release attachment lift

lever when changing its position. ATTACHMENT LIFT LEVER - Used to raise, lower, and

adjust the mower deck or other attachments mounted to

your tractor.

OPEBATmON

The operation of any tractor can result inforeign objects thrown into the eyes, which can result

in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend Wide Vision Safety Mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog Stores

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Your unit is equipped with an operator presence sensing switch When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine

Depress clutch/brake pedal into full "BRAKE" position and hold

Place parking brake lever in "ENGAGED"position and release pressure from clutch/brake pedal Pedalshould

remain in "BRAKE" position Make sure parking brake

will hold vehicle secure

STOPPING (See Fig. 7)

MOWER BLADES -

Move attachment clutch lever to "DISENGAGED"

position

GROUND DRIVE -

Depress clutch/brake pedal intofull "BRAKE" position Move motion control lever to "NEUTRAL" position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO "NEUTRAL" POSITION WHEN THE CLUTCH/BRAKE PEDAL IS

DEPRESSED

ENGINE -

Move throttle control to "SLOW" position

Turn ignition key to "OFF" position and remove key. Always remove key when leaving vehicle to prevent

unauthorized use. Never use choke to stop engine

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle

Operating engine at less than full throttle reduces the

battery charging rate and the engine cooling air flow

Full throttle offers the best bagging and mower per-

formance

TO MOVE FORWARD AND BACKWARD (See Fig. 6)

The direction and speed of movement is controlled by the

motion control lever,

Start unit with the motion control lever in "NEUTRAL" position

Release parking brake and clutch/brake pedal. Slowly move motion control lever to desired position

ATTACHMENT "DISENGAGED" CLUTCH LEVER POSITION

"ENGAGED" MOTION

POSITION _ CONTROLLEVER

THROTTL_ CHOKE CONTROL,

"BRAKE"

POSITION

CLUTCH/BRAKE

PEDAL"DRIVE"

POSITION

TO ADJUST MOWER CUTTING HEIGHT (See

"DISENGAGED"

POSITION

FIG. 7

IGNITION

KEY

PARKING BRAKE

"ENGAGED"

POSITION

Fig. 6)

The position of the attachment lift lever determines the

cutting height

Grasp lift lever Press plunger with thumb and move lever to desired

position

The cutting height range is approximately 1-I/4" to 3-3/4". The heights are measured from the ground to the blade t p

with the engine not running These heights are approxi- mate and may vary depending upon soil conditions, height of grass and types of grass being mowed

The average lawn should be cut approximately 2-1/2 inches during the cool season and over 3 inches during hot months For healthier and better looking lawns, mow often and after moderate growth

For best cutting performance, grass over 6 inches in height should be mowed twice Make the first cut

relatively high; the second to desired height.

OPERATION

ntt ,,u, ,,,i

TO OPERATE MOWER (See Fig. 8) IMPORTANT: THE MOTIONCONTROLLEVER DOES

Your unit is equipped with an operator presence sensing NOT RETURN TO "NEUTRAL" POSI- switch Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will PEDAL IS DEPRESSED

shut off the engine

Select desired height of cut

Engage mower by slowly moving attachment clutch lever to "ENGAGED" position

TO STOP MOWER - Move attachment clutch lever to "DISENGAGED" position

without either the entire grass catcher,

I& CAUTION: Do not operate the mower

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

on mowers so equipped, or the dis- charge guard in place.

"ENGAGED" POSITION

LIFT LEVER HIGH POSITION

POSITION

To restar t movement, slowly release par king brake and clutch/brake pedal

Slowly move motion control lever to slowest setting Make all turns slowly

TO TRANSPORT

Raise attachment lift control to highest position+

When pushing orl,towing your unit, be sure motion

control lever is in NEUTRAL' position. Pull freewhee! control knob up to disengage transmis-

sion (See Fig 6) Do not push or tow unit at more than five (5) MPH

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

The engine in your unit has been shipped, from the factory, already filled with summer weight oil

Check engine oil with unit on level ground+ Remove oil fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached Do not overfill

For cold weather operation you should change oil for easier starting (see "OIL VISCOSITY CHART" in the

Maintenance section of this manual)

To change engine oil, see the Maintenance section in

this manual

ADD GASOLINE (See Fig. 16)

Fill fuel tank. Use fresh, clean, regular unleaded gaso-

line (Useof }eadedgaselinewi)Jincreasecarbonand lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERA-

FIG. 8

TO OPERATE ON HILLS

WARNING; Experience indicates that alcohol blended

hills with slopes greater than 15° and

& CAUTION: Do not drive up or down

Choose the slowest speed before starting up or down hills

Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to

slower position If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake

Move motion control lever to "NEUTRAL" position

do not drive across any slope.

fuels (called gasohol or using ethanol or methanol can attract moisture which leads to separat on and formation of acids during storage Acidic gas can damage the fuel

system of an engine while in storage To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use flesh fue! next season See Storage Instruc- tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur+

TION WHEN THE CLUTCH/BRAKE

TURES BELOW 32"F (0°C), USE FRESH,

CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING,

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 7) When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

Depress the clutch/brake pedal and set the parking brake

Place motion control lever in "NEUTRAL" position. Move attachment clutch to "DISENGAGED" position.

Move throttle control lever to "CHOKE" position for cold engine start. For warm engine start, move throttle

control to "FAST" position. Turn ignition key clockwise to "START" position and

release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per

minute. If engine does not start after several attempts, move throttle control to "FAST" position, wait a few

minutes and try again When engine starts, slowly move throttle control lever

to desired running speed. Al!ow engine to warm up for a few minutes before

engaging motion control or attachment clutch

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 ° F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual

MOWING TIPS

Tire chains cannot be used when the mower housing is attached to unit.

Mower should be properly leveled for best mowing performance See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual

Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch outside the runner (See Fig 8).

The !eft hand side of mower should be used for trim- ming

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine This will result in a more even distribution of

clippings and more uniform cutting When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig 9)

FIG, 9

If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high the second to the

des red he ght Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to dry before mowing

Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-

charge of material Regulate ground speed by select- ing a low enough speed to give the mower cutting performance as well as the quality of cut desired

When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used

MAINTENANCE

u ,,,, _ ,u

.........

MAINTENANCE SCHEDULE o S,6_ o_ _o_ _o #_ # _o

REGULAR SERVICE ES

Check Brake Operation

Check Tire Pressure

R Check for Loose Fasteners

A Sharpen/Replace Mower Blades

C Lubricate Pivot Points T Check Battery Level/Recharge

Battery

Clean and Terminals Check Pump Assembly Fluid Level

Check Transmission Cooling Check Engine Oil Level

Change Engine Oil

E Clean Air Filter

N Clean Air Screen

G inspect Muffler/Spar k Ai.'.iester N Clean Engine Cooling Fins

E Replace Spark Plug

Replace Air Filter Paper Cartridge

/,I

0AT

Replace Fue( Filter

1 - Change more often when operating under a heavy load or tn htgh ambient temperatures

2 - Service more often when operating in dlrly or dusty conditions 3 * Replace blades more often when mowing in sandy soil

GENERAL RECOMMENDATIONS

The warranty on this vehicle does not cove_ items thathave been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

unit as instructed in this manual, Some ad ustments will need to be made periodically to

proper y ma ntain your un t. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

Check engine oil level. Check brake operation

Check tile pressure Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRICATION CHART")

LUBRICATION CHART

** FRONT WHEEL BEARING

_'_ ENGINE _ _

* PUMP --_

* SAE lOW30 MOTOR OIL API - SR/CC ** GENERAL PURPOSE GREASE

IMPORTANT - Do not oil or grease the pivot points which have

special nylon beatings Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly

*'* FRONT WHEEL BEARING

ATTACHMENT

_ CLUTCHPIVOT

REFER TO ENGINE MAINTENANCE SECTION

MAINTENANCE

TRACTOR

Always observe safety rules when performing any mainte-

nance

TIRES

Maintain proper aJr pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual)

Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber, Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp The

blades can be sharpened with a file or on a grinding wheel, We suggest they be sharpened or replaced after every 25

hours of mowing Check blades more often if mowing in sandy conditions

Do not attempt to sharpen blades while they are on the

mower,

Replace bent or damaged blades

BLADE REMOVAL (See Fig. 10)

Raise mower to highest position to allow access to

blades

Remove hex bolt, Iockwasher and flat washer securing

blade Install new or resharpened blade with trailing edge up

towards deck as shown Reassemble hex bolt, Iockwasher and flat washer in

exact order as shown Tighten bolt securely (30-35 Ft Lbs torque)

IMPORTANT: BLADE BOLT IS GRADE 5 HEATTREATED,

TO SHARPEN BLADE (See Fig. 11) Care should be taken to keep the blade balance& An

unbalanced blade will cause excessive vibration and even- tual damage to mower and engine

The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower,

To check blade balance, drive a nail into abeam orwall.

Leave about one inch of the straight nail exposed, Place center hole of blade over the head of the nail. If

blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced,

CENTER _ I I Ij! tJf/, f ..Bt.ADE

HOLE

FIG. 11

BATTERY (See Fig, 12)

Your unit has a battery charging system which is sufficient for normal use, However, periodic charging of the battery with an automotive charger will extend its life,

Acid solution level in each battery cell should be even with bottoms of vent wells, Add only distilled or iron- free water if necessary, Do not overfill.

CUT AWAY VIEW _ VENTCAP

_ ._VENT

WELL

[_ -=__ -=-=-=_ LEVEL

FLAT WASHER

(GRADE5)*

(JACKSHAFT) ASSEMBLY

FLANGES

TRAILING

*A GRADE 5 HEAT TREATED BOLT

CAN BE IDENTIFIED BYTHREE LINES ON THE BOLT HEAD AS SHOWN AT

LEFT.

FIG. 10

FIG. 12

Keep battery and terminals clean.

Keep battery bolts tighL Keep vent caps tight and small vent holes in caps open,

Recharge at 6 amperes for 1 hour,

TO CLEAN BATTERY AND TERMINALS - Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

Remove terminal guard, Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor, Wash battery with solution of four tablespoons of bak-

ing soda to one gallon of water, Be careful not to get the soda solution into the cells,

Rinse the battery with plain water and dry,

Clean terminals and battery cable ends with wire brush until bright,

Coat terminals with grease or petroleum jelly,

Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).

MAINTENANCE

i ,,,, ,,,,,, i

TRANSAXLE PUMP FLUID LEVEL (See Figs. ENGINE 13 & 14)

Check fluid level after every 25 hours of use Rear drawbar must be removed to check fluid revel

Remove the four (4) fasteners to remove the drewbar Clean reservoir thoroughly before removing cap Check for proper fluid level in reservoir (should be

above the "OIL LEVEL COLD" line). If oil is needed, remove cap on reservoir (with e

clockwise rotation), and fill to "OIL LEVEL COLD" line with SAE 10W30 oil

Replace cap securely (do not overtighten) Reassemble drawbar and tighten fasteners securely

TRANSMISSION COOLING (See Fig. 14) The fan and cooling fins of transmission should be kept

clean to assure proper cooling Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot.

Inspect cooling fan to be sure fan blades are intact and clean

Inspect cooling fins for dirt, grass clippings and other materials,

Thoroughly clean the cooling fins with a cloth, brush, or compressed air

FASTENERS

LUBRICATION

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year,

Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use Add SAE

30W motor oil or equivalent Tighten oil fill cap/dipstick securely each time you check the oil level SAE 5W-30

motor oil may be used to make starting easier in areas where temperature is consistently 32 ° F or lower,

TO CHANGE ENGINE OIL (See Fig, 15) -

Determine temperature range expected before oil change.

All oil must meet API service classification SD, SE or' SF,

Be sure vehicle is on level surface.

Oil will drain more freely when warm, Catch oil in a suitable container,

Remove oil fill dipstick, Be careful not to allow dirt to

enter the engine when changing oil, Remove drain plug, After oil has drained completely, replace oil drain plug

and tighten securely, Refill engine with oil through oi! fill dipstick tube, Pour

slowly, Do not overfill, For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual Use gauge on oil fill dipstick for checking level, Be sure

dipstick cap is tightened securely for accurate reading, Keep oil at "FULL" line on dipstick

( _ "OIL LEVEL HOT" LINE

COOLING _ ,-----

FIG. 13

FIG, 14

RECOMMENDED SAE VISCOSITY GRADES

-20° 0° 32° 60° 80° 100°

,RESERVOIR

"OIL LEVEL COLD" LINE

FIGo15

+ 36 hidden pages

Craftsman 917.25736 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual