Craftsman 917.256930 User Manual

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Page 1

MODEL MUilBER 917.256930 OWNER’S manual

- «J

y (Oomawertibie

® Assembly

® Operation ® Customer

Responsibilities

® Ser¥lce

® Adjustments ® Repair Parts

Caution:

Read and Follow all Safety Rules and Instructions

Before Operating This Equipment

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/0\ SAFETY RULES /\

) Safe Operation Practices for Ride-On Mowers

iMPORTANT: TH IS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TOOBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURYOR DEATh"

I. GENERAL OPERATION

Read, understand, and follow all instructions in the manual

and on the machine before starting. Only allow responsible adults, who are familiar with the

instructions, to operate the machine Clear the area of objects such as rocks, toys, wire, etc ,

which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area. Never carry passengers.

Do not mow In reverse unless absolutely necessary, Always look down and behind before and while backing

Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place

Slow down before turning. Never leave a running machine unattended. Always turn off

blades, set parking brake, slop engine, and remove keys before dismounting,.

Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging

chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of

alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into

a trailer or truck,

II. SLOPE OPERATION

Slopes are a majoi factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extracaution. If you cannot back up the slope or If you feel

uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles Use slow speed. Choose a low gearso that you will not have

to stop or shift while on the slope. Follow the manufacturer’s recommendations for wheel

weights or counterweights to improve stability . Use extra care with grass catchers or other attachments.

These can change the stability of the machine, * Keep all movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly sfra/gW down the slope,

DO NOT:

Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

Do nofmow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do 'Mrfhbw'bn wet grass. Reduced traction could cause

sliding.

Do not try to stabilize the machine by putting your foot on the

ground.

Do not me grass catcher on steep slopes.

Ш. CHILDREN

Tragic acciderits can occur if the operator is not aiert to the presence of childreri, Children are often attracted to the machine and the mowing activity. Never assume that children will remain

where you last saw them ' Keep children out of the mowing area and under the watchful

care of another responsible adult,

О Be alert and turn machine off If children enter the area, '

« Before and when backing, look behind and down for small

children,

» Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

» Never allow children to operate the machine » Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision,

IV. SERVICE

» Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive.

- Use only an approved container

- Never remove gas cap or add fuel with the engine running, Allow engine to coo! bqfore refueling. Do not smoke.

- Never refuel the machine indoors, ’

- Never store the machine or fuel container inside where

there is an open flame, such as a water heater,

" Never run a machine inside a closed area. « Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition,

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, of other debris build-up. Clean oil or fuel spillage Allow machine to cool before storing,

• Stop and inspect the equipment if you strike an object Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running,

• Grass catcher componentsare subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when nec essary

" Mower blades are sharp and can cut, Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

Look for this symbol to point out impor

tant safety precautions. It means

CAUTIONIH become ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark

plug wire and place wire where It cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. .

Page 3

CONGRATULATiONS on your purchase of^aSears trac

tor. It has been designed, engineered and mlhufactu^

^lo givd'ybo the“beia'possIBie' dep and peffdr-’

mance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service

Center/Department. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor prop

erly Always obseive the "SAFETY RULES",

рверует

HORSEPOWER: , GASOLINE CAPACiTY;

OIL (3.0 PINTS)

SPARK PLUG (GAP 030 iN.):CHAMPION RJ-19LM

....

sPEeiFieATiQîsis

12.5

1.4 GALLONS UNLEADED REGULAR

SAE 30 (above 32°F) SAE 5W-30 (below 32°F)

{STD361458)

MODEL NUMBER

SERIAL NUMBER

DATEOFPURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,

917.256930

MAINTEislANCE AGREEMENT

A Sears maintenance agreement is available on this trac

tor, Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

» Read and observe the safety rules.

® Followa regularscheduie in maintaining, caringforand

using your tractor.

“ Follow the instructions under "Customer Responsibili

ties" and "Storage" sections of this manual.

VALVE CLEARANCE:

GROUND SPEED:

TIRE PRESSURE:

CHARGING SYSTEM;

BLADE BOLT TORQUE:

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped

with a spark arrester meeting applicable local or state laws

{if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law {Section 4442 of the California Public Resources Code).

Other states may have simjlar laws. Federal laws apply on federal lands, A spark arrester for the muffler is available through your nearest Sears authorized service center (See the REPAIR PARTS section of this manual).

INTAKE; „005 - ,007 IN. EXHAUST: .009-.011 IN,

FORWARD

1st ,95 MPH 2rd 1.94 MPH 3th 2.91 MPH 4th 3,71 MPH 5th 4.76 MPH

REVERSE: 1,46 MPH FRONT: 14 PS!

REAR: 12 PSI 3AMPS BATTERY

5 AMPS HEADLIGHTS 30-35 FT. LBS

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, If this riding equipment is maintained, lubricated and tuned up according to the instnjctions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover: » Expendable items which become worn during norma! use, such as blades, spark plugs, air cleaners and belts.

® Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner’s manual,

» Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workman ship and our testing determines the battery wili not hold a charge. Sears will replace the battery at no charge,

WARRANTY SERVICE iS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. ,

This Warranty gives yotj specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

Page 4

TAiLE OF CONTEMTS

SAFETY RULES.........

PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES,

WARRANTY..........................................

TABLE OF CONTENTS

INDEX... TRACTOR ACCESSORIES

AbSEWItSLY

..........................................

..................................

...........................

..............

....................

................

INDEX

.......

.......:..

....

--------

..........

........

-------

....

.........

.......

......

.,..,,....23

...

........

„,,.8,16

....

.......

.„„...24

„„.„,..17

.......21

........

...

........

.......

........

... ...15-18

........18

;,.16-t7

.....

........

.......

........

. 8,16,22 „..12-13

.....

......

......18

7-10

.......

....

.,.„..22

„.,.11

.......

......

.....

........

....

ArTtPCtCinriRR Adjustments:

Brake Carburetor

Mower:

Front-To-Back

Side-To-Slde.......

Throttle Control Cable Air Filter, Engirre

Air Screen, Engine

Assembly ..........................

Battery:

Charging ...............................

Cleaning Installation...

Levels .........

Preparation...........................

Starting with Weak Battery.

Storage

Terminals

Belt:

Motion Drive

Removal/Replacement

Blade:

Sharpening —

Replacement.-.

Brake Adjustment

Carburetor Adjustment Controls, Tractor Customer Responsibilities

Engine:

Air Filter — Air Filter Foam Pre-Cleaner

Air Screen, Engine .........

Battery',....,'....;....:...:'..,....

Cooling Fins, Engine ......

Engine Oil......................

Fuel Filter......

Spark Plugs

Tractor:

Blades...........................

Lubrication Chart

Maintenance Schedule

Tire Care

Cutting Height, Mower................

..............

..............................

.............

......

...............

...............................

..............................

................

.............

.....

..............

.................

..................

..........

.............

................

..................

.................

........

...........

---------

........

...........

.......,......

....

..................

..............

.............

---

21 23

„17

..8

16 16

17 17

„18

17 „.18 ,.„18

.15

..........

...........3

.3,15-18

..........

...........

......

......4

..........

.......7-10

Eiectrical:

Interlocks and Relays Schematic Wiring Diagram

OPERATION.................................................................... 11-14

MAINTENANCE SCHEDULE.................................15

SERVICE AND ADJUSTMENTS.......................................19-23

STORAGE

TROUBLESHOOTING.......................................................25-26

REPAIR PARTS - TRACTOR........................................ 30-47

REPAIR PARTS - ENGINE

PARTS ORDERING/SERVICE............................BACK PAGE

........................

...

.................

..........................................................................

.............................................

Operation Operating Mower..

....

........................................23

Options:

-28 30

...................................-...

........—

Accessories ...— .5 Spark Arrester

..........................

48-52

....................

Engine:

Air Filter...........

.................

Air Filter Foam Pre-Cleaner . Air Screen Cooling Fins, Engine

.......

.......... .......

....

Oil Change...................................................................................................— 17

Oil Level..........................

17 17 18 18

..........................

13,17

Parking Brake ....

Parts Bag Parts, Repiacement/Repair..

Product Specifications...............

..................

.........

..................................................................................................................................-6

11-12

.....

Oil Type............................... 17

Preparation

Repair Parts................... 48-52

Starting

Storage

Fillete:

Air Filter..........................

Air Filter Foam Pre-Cleaner--17

Fuel

....................................

Fuel:

Type......

Storage

Fuse.................

Hood Removal/lnstallation.............22

......

................

................................-14

..............................

.......

........24

....

,....22

...................

............

..........................

............

Repair Parts.

Safety Rules...

Seat ........

............

................

....

Service and Adjustments

Brake...............

Carburetor..

Fuse....

..........................

-....

..........

Hood Removal/instaiiation Motion Drive Beit

Removal/Replacement

Mower Installation

...............

Mower Adjustment:

Front- to-Back .............

Side-to-Side...

...

„„30-47

........

................

.......19-23

..............

............

...............22

.............

Mower Removal............... .....19

Leveling Mower Deck Lubrication Chart

................

.......

.............20

........ 15

Tire Care Slope Guide Sheet

Sparkplugs............................ "IS

.....................

........

...........

8,16,22

Specifications ........................

Maintenance Schedule

.......

Mower:

Adjustment, Front-to-Back

...

Adjustment-,' Side-to-Side - „

Blade Sharpening

Blade Replacement,. Cutting Height

Installation Operation

Removal Mowing Tips

Muffler..,.....

Spark Arrester,.,.

...

........

.........

...........

..............

....

..........................

...

.......................................

...

.,15

...20

.16

......16

„12-13

.......19

,,...13

___

......

..„18

.,„3,40

Starting the Engine............

Steering WheeL.....

.................

Stopping the Tractor Storage

.......

..............

Throttle Control Cable Adjustment.23 Tires

....................................

Trouble Shooting Chart Transaxle Repair Parts..

Warranty

..........

..........................

.13-14

......

....................................................12

-............ ........

...„8,16,22

...

.....

....

...........

Wiring Diagram . ..

Oil:

Cold Weather Conditions...

Engine_______

Storage.....................

13,17

........17

........24

Wiring Schematic

11-14

3,40

30-47

......

„.2

...22

.....21

.20

-..3

7,21

25-26 46-47

.. .30

,28

Page 5

____________

These accessories and attachments were available when the tractor was purchased. They are aiso available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor.

-^WP-ATTCCHMEWTS .....

ENGINE

MAINTENANCE

PERFORMANCE _

Sears offers a wide variety of attachments that fit your tractor, Many of these are listed below with brief explanations of how they can help you, This iist was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching,

PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold SO-gallon plastic bags.

LAWN SWEEPERS let you collect grass clippings and leaves. CARTS make hauling easy. Variety of sizes available. ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tight drum holds up to 390 lbs. of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular de-icers and sand.

CORING AERATOR takes small plugs out of soil to allow mois ture and nutrients to reach grass roots., 36-inch swath. 24 hardened steel coring tips 150 lb. capacity weight tray.

AERATOR promotes deep root growth for a healthy lawn , Ta pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration,

MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Usefultopreparebareareasforseeding, Availableforrear

mounting only,

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source, includes booms for

automatic spraying when pulling, and hand held wand for spot

spraying. Wand has adjustable spray pattern, For applying

herbicides, insecticides, fungicides, and liquid fertilizers.

Page 6

CONTENTS OF HARDWARE PACK

Parts packed separateiy in carton

Seat

. Mulcher

Steering

Wheel

Steering

Sleeve

Owner's Manual

Battery acid

' Plate

Parts Bag

Parts bag contents not shown full size

steering Wheel

Adapter

Steering Clip

<■ ! C

Steering Wheel Insert

(2) Keys

Battery Caps

and Instructions

Page 7

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor, ail parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier Standard wrench sizes are listed.

(1) 9/16" wrench (2) 7/16“ wrenches (1) 3/4" wrench (1) 1/2" wrench

When right and left hand are mentioned in this manual, it means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

» Remove all accessible loose parts and parts cartons

from carton (See page 6),

■» Cut along lines on the carton, from top to bottom, all four corners of carton and lay panels flat.

0 Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

POSITION STEERING SHAFT (See Fig. 1) » Lift hood,

■* Puli steering shaft up to engage gears. ® Push steering clip through hole on steering shaft at 45°

(hole is located under dash and above lower steering bushing).

» Push steering clip onto steering shaft until steering dip

snaps into place,

INSTALL STEERING WHEEL (See Fig. 2) -

0 Slide the steering sleeve over the steering shaft (Bot

tom of sleeve goes over ring on dash)

» Slide steering wheel adapteronto uppersteering shaft. » Position front wheels of the tractor so they are pointing

straight forward.

» Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

® Assemble large flat washer and 3/8-24 locknut and

tighten securely. » Snap insert into center of steering wheel, » Remove protective plastic from tractor hood and grill.

Pliers Tire pressure gauge Screwdriver

Utility knife

STEERING WHEEL INSERT

LOCKNUT

WASHER

STEERING WHEEL

STEERING WHEEL ADAPTER

STEERING SLEEVE

STEERING SHAFT

FIG. 2

TO ROLL TRACTOR OFF SKID

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLLOFF SKID.

*■ Raise mower lift lever to its highest position. «> Place gearshift lever in "NEUTRAL" position, » Release parking brake by depressing dutch/brake

pedal.

«> Roll tractor backwards off skid,

• Remove banding holding discharge guard up against tractor.

Page 8

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 3)

CAUTION: Wear eye and face shield.

Wash hands or clothirrg immediately if

accidentally In contact with battery acid. Do not smoke. Fumes from charged

battery acid are explosive.

Read the instructions included with the battery vent caps. Always wear gloves,

clothing and goggles to protect your

hands, skin and eyes.

Your tractor has a battery charging system which is suffi cient for normal use. However; periodic charging of the

battery with an automotive charger will extend its life, «> See instructions packed with vent caps in parts bag.

0 Fill battery with acid. Fill each cell until it reaches the

bottom of the vent wells. Do not overfill.

° Allow battery to stand and settle for at least thirty

minutes. After standing, check the level of acid, If below the vent wells, add more acid until the correct level is reached. '

While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of tractor.

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE.

» Charge battery at a rate of 6 amperes for 1 hour. Use

a 12 volt battery charger. Observe all safety precau tions required for battery charging.

» Check the acid level after the battery is charged. If the

acid has fallen below the correct level, add distilled or iron free water.

“ Install the vent caps to cover the vent wells. Wash the

top of the battery with water to remove any acid, then

wipe dry.

■» Check battery case for leakage to make sure that no damage has occurred in handling.

«> Dispose of excess battery acid. Neutralize acid for

disposal by adding it to four inches of water in a five

gallon plastic container. Stir with a wooden or plastic paddle while adding baking,soda until, the,addition of more soda causes no more foaming.

® Follow instructions on how to install battery.

INSTALL SEAT (See Fig. 4) ■ ■ ■

Adjust seat before tightening adjustment bolt. ® Remove cardboard packing on seat pan.

0 Place seat on pan and assemble shoulder bolt.

<■ Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighten. ® Tighten shoulder bolt securely. ® Lower seat into operating position and sit on seat. ® SI ide seat until a comfortable position is r eached which

allows you to press clutch/brake pedal all the way down

{See Fig. 8). ® Get off seat without moving its adjusted position.

Raise seat and tighten adjustment bolt securely.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes,. Correct tire pressure is important for best cutting performance.

® Reduce tire pressure to PSl shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is property adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

Page 9

INSTALL BATTERY {See Figs. 5 & 6)

CAUTION: Do not short battery termi nals. Before installing battery, remove metal bracelets, wristwatch bands,

£k

■» Lift seat to raised position. » Open battery box door.

- Be sure drain tube is attached to bottom of battery box and tube passes through to hole in chassis for proper drainage,

“ Lower battery into battery box with battery terminals

toward front of tractor.

0 First connect RED battery cable and RED fused igni

tion wire to positive {+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten

securely.

o Connect BLACK grounding cable to negative {-) bat

tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut. Tighten securely. <■ Close battery box door. Open battery box door for: » Inspection for secure connections {to tighten hard

ware). » Inspection for corrosion. » Testing battery, ° Jumping (if required). ° Periodic charging.

rings, etc. Positive terminal must be connected

first to prevent sparking from acciden tal grounding.

Page 10

ASSEMBLY

INSTALL MULCHER PLATE (See Figs. 7 & 8)

CAUTION: Do not remove discharge

@ Raise and hold deflector shield in the upright position.

@ Position alignment cup over rear baffle. ® Pi vot mulcher plate forward and hook on mounting bolt.

Be sure hang tab hooks top of deck opening.

mounting bolt and tighten securely.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory. NOTE: If discharging or bagging results are unsatisfactory

with mulcher blades on mower, remove the mulcher blades and install high performance discharging blades, which are available at Retail and Catalog stores.

guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THA T YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ All assembly instructions have been completed. / No remaining loose parts in carton.

/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

/ Seat is adjusted comfortably and tightened securely.

Ail tires are properly inflated. (For shipping purposes,

' ■ ! overinflated at the factory). ,

the tires were ( Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed properly around pulleys arrd inside all belt keepers.

Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR. PA Y EXTRA ATTENTION TO THEFOLLOWING IMPORTANT

ITEMS:

/ Engine oil is at proper level.. / Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

/ Be sure brake system is in safe operating condition.

Page 11

wiRWieM

KNOW YOUR LAWN TRACTOR

READ THIS OWNER'S MANUAL & SAFETY RULES BEFORE OPERATiNG YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

Sears tractors conform to the safety standards of the American National Standards institute.

IGNITION SWITCH: Used for starting and stopping the

engine. THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed, CLUTCH/BR AKE PEDAL: Used for declutching and brak

ing the tractor and starting the engine.

GEARSHIFT LEVER: Selects the speed and direction of tractor.

PARKING BRAKE LEVER: Locks clutch/brake pedal into the brake position.

MOWER CLUTCH LEVER: Used to engage the mower blades.

MOWER LIFT LEVER: Used to raise and lower the mower deck.

Page 12

OPERATIOiM

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while moving. We recommend wide vision safety mask for over the spectacles or standard

safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 10)

» Depress clutch/brake pedal into full "BRAKE" position

and hold,

» Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

FIG. 10

STOPPING (See Figs. 10 & 11)

MOWER BLADES » Move mowerclutch leverto "DISENGAGED" position.

GROUND DRIVE“ Depress clutch/brake pedai into full "BRAKE" position.

0 Move gearshift lever to "NEUTRAL" position,

ENGINE-

0 Move throttle control to "SLOW" position.

NOTE: Failure to move throttle control to "SLOW" position

and allowing engine to idle before stopping may cause engine to "backfire".

" Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

0 Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engine runni ng, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com

pletely, as described above, before leav ing the operator's position, to empty grass catcher, etc.

FIG. 11

TO USE THROTTLE CONTROL (See Fig. 11)

Always operate engine at full throttle. » Operating engine at less than full throttle reduces the

battery charging rate.

» Full throttle offers the best bagging and mower perfor

mance,

TO MOVE FORWARD AMD BACKWARD (See Figs. 10 & 11)

The direction and speed of movement is controlled by the

gearshift lever. » Start tractor with clutch/brake pedal depressed and

gearshift lever in "NEUTRAL" position. ^ Move gearshift lever to desired position. » Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 12)

The position of the mower lift lever determines the cutting height. The position of the mower! ift lever can be adjusted to desired position,

« Grasp lift ¡ever as shown, lift away from fender and

move forward or back to desired position.

The cutting height range is approximately 1-1/8" to 3-5/8". The heights are measured from the ground to the blade tip

with the engine not running, These heights are approxi mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

Page 13

QPIRWI©»

The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3

inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO OPERATE MOWER {See Figs. 10^12)

Yourtractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the mower clutch engaged will shut

off the engine, ” Select desired height of cut. “ Engage mowerby slowly moving mowerclutch leverto

"ENGAGED" position,

= TO STOP MOWER - Move mower clutch lever to

"DISENGAGED" position.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis charge guard in place.

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

___

Choose the slowest speed before starting up or down

hills. ■

Avoid stopping or changing speed on hills.

if slowing is necessary, move throttle control leverto slower position.

If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

hills with slopes greater than 15° and

do not drive across any slope.

0 Move gearshift lever to 1 st gear and be sure you have

allowed room for tractor to roil slightly as you restart movement.

® To restart movement, slowly release parking brake and

clutch/brake pedal,

= Make all turns slowly,.

TO TRANSPORT

» Raise mower lift lever to highest position.

■> When pushing or towing yourtractor, be sure gearshift lever is in “NEUTRAL" position.

® Do not push tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or trailer, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

0 The engine in your tractor has been shipped from the

factory already filled with summer weight oil. » Check engine oil with tractor on level ground, ° Remove oil fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until "FULL" mark

on dipstick is reached. Do not overfill, » For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual),.

“ To change engine oil, see the Customer Responsibili

ties section in this manual.

ADD GASOLINE

” Fill fuel tank. Use fresh, clean, regular unleaded

gasoline, (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life),,

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32‘’F(0"C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience Indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season,. See Storage Instruc tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spiH of use gasoline near an open flame.

Page 14

OPERATION

TO START ENGINE (See Fig, 9)

When starting engine fof the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

«■ Depress the clutch/brake pedal and set the parking

brake, «> Place gearshift lever in "NEUTRAL” position. » Move mower clutch to'"DISENGAGED" position,. » Move throttle control leverto"CHOKE”positlonforcold

engine start. For warm engine start, move throttle

control to "FAST" position.

“ Turn ignition key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to "FAST" position, wait a few minutes and try again.

«• When engine starts, move throttle control to desired

position,

® Allow engine to warm up for a few minutes before

engaging drive or attachment dutch.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32° F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust ments section of this manual,

MOWING TIPS

«> Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

» The left hand side of mower should be used for trim

ming.

» Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

tractor. This will result in a more even distribution of clippings and more uniform cutting.

» When mowing large areas, start by turning to the right

so that dippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 13).

<» If grass is extremely tali, it should be mowed twice to

reduce load and possible fire hazard from dried dip pings. Make first cut relatively high; the second to the

..desired height ..............................

» Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

» Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis

charge of material. Regulate gr ound speed by select

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

“ When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

....................

■ ' ■ -"

FIG. 13

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

«> The special mulching blade will recut the grass clip

pings many times and reduce them in size so that as

they fall onto the iawn they will disperse into the grass

and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the blades.

« Avoid cutting your lawn when it is wet. Wet gr ass tends

to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun,

® For best results, ad] ust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 14). For extremely heavy mulching, reduce your width of cut on each pass and mow slowiy,

° Certain types of grass and grass conditions may re

quire that an area be mulched a second time to com pletely hide the clippings,. When doing a second cut, mow across or perpendicular to the first cut path.

o Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

Page 15

-eüsfilifi«

MÄlNTEtNlANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE

regulär SERVICE

Check Brake Operation Check Tire Pressure Check for Loose Fasteners Sharpen/Replace Mower Blades

Lubrication Chart Check Battery Level/Recharge Clean Battery and Terminals Check Transaxie Cooling Adjust Blade Beit{s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more ollen when operaling ynder a heavy load or in high ambienj ternperalures

2 - Service more ollen when operating in dirty or dusty condilions

ll/ li/

!✓

I I

✓ ✓

✓ 4 ✓ ✓

✓

^.2.3

c/ 2

✓ 1/

✓

|/s

✓

|/.2

1/ 1/ 1/2

3 - If equipped with oil filter, change oil every 50 hours

4 - Replace blades more often when mowing in sandy soil

5 - II equipped with adjustable system

DATES

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.. To

receive ful I value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

® Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear, A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

'> Check engine oil level, ^ Check brake operation, ® Check tire pressure, «> Check for loose fasteners

LUBRfCATiOH CHART

—

(D front spindle -

—

(2) front WHEEL —

^ BEARING ZERK

(l)CLUTCH/BRAKE'

PIVOT

0ATTACHWIENT

CLUTCH PIVOT

(D CLUTCH PIVOT

0 lift lever

PIVOT

® SAE 30 OR 10W30 MOTOR OIL API - SG

@ GENERAL PURPOSE GREASE

® REFER TO CUSTOMER RESPONSIBILITIES' ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY

FRONT SPINDLE {

—^

FRONT wheeled BEARING ZERK

ATTACHMENT ®

' CLUTCH LEVER

GEARSHIFT 0 PIVOTS

THROTTLE®

PLATE

ENGINE®

Page 16

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Sen/ice and Adjust ments section of this manual),

TIRES

» Maintain proper air pressure in al! tires (See "PROD

UCT SPECIFiCATiONS" on page 3 of this manuai).

= Keep tires free of gasoline, oil, or insect control chemi

cals which can harm rubber.

0 Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 15)

0 Raise mower to highest position to allow access to

blades.

<• Remove hex bolt, lockwasher and flat washer securing

blade.

» Install new or resharpened blade with trailing edge up

towards deck as shown.

" Reassemble hex bolt, lock washer and flat washer in

exact order as shown. » Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED, NOTE: We do not recommend sharpening blade - but if you

do, be sure the blade is balanced.

TO SHARPEN BLADE (See Fig. 16)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

® The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

» To check blade balance, you will need a 5/8" diameter

steel bolt, pin,’or a coiie balancer. (When using a cone balancer, follow the instructions supplied with bal ancer).

® Slide biade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground,

if blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

BATTERY (See Fig. 17)

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

® Acid solution level in each battery ceil should be even

with bottoms of vent wells. Add only distilled or i ron free water if necessary. Do not overfill.

® Keep battery and terminals clean.

0 Keep battery bolts tight.

® Keep vent caps tight and small vent holes in caps open. ® Recharge at 6 amperes for 1 hour.

Page 17

-eyST0IÌER-RÌSP©NBIBIHTI-ES-

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power, <» Open battery box door. <• Disconnect BLACK battery cable first then RED bat

tery cable and remove battery from tractor.

» Wash battery with solution of four tablespoons of

baking soda to one gallon of water.. Be careful not to get

the soda solution into the ceils,. » Rinse the battery with plain water and dry. " Clean terminals and battery cable ends with wire brush

until bright

® Coat terminals with grease or petroleum jelly. » Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).

V- BELTS

Check V-Beits for dete rioration and wear after 100 Hours of operation. Replace if necessary. The belts are not adjust able. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

TO CHANGE ENGINE OIL (See Fig, 18) -

Determine temperature range expected before oil change.

All oil must meet API service classification SG. ® Be sure tractor is on level surface. » Oil will drain more freely when warm. » Catch oil in a suitable container. ® Remove oil fill dipstick. Be careful not to allow dirt to

enter the engine when changing oil,

® Remove drain plug.

0 After oil has drained completely, replace oil drain plug

and tighten securely,

» Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS" on page 3 of this

manual.

= Use gauge on oil fill dipstickforchecking level. Be sure

dipstick cap is tightened securely for accurate reading.

Keep oil at "FULL" line on dipstick.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG. Select the oits SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

1 . .

<■

°C -30= -

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multiviscosity oils (5W30, 10W30 etc ) improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

SET. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after the first two hours of operation and every 25 hours of operation thereafter or at least once a year if the tractor is not used for 25 hours in one year,

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dlpstick securely each time you check the oil level.

3V' T.,_

■20= 0=

20’ -10’ 0" 10” 20' 30" 40”

30' 32' 40"

FIG, 18

60= B0=

100”

AIR FILTER (See Fig. 20)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleanerelemeni after every 25 hours of

operation or every season. Service paper cartridge every

100 hours of operation or every season, whichever occurs

first.

Service air cleaner more often under dusty conditions,, » Remove knob(s) and cover.

TO SERVICE PRE-CLEANER -

» Slide foam pre-cleaner off cartridge.

■> Wash it in liquid detergent and water, ° Squeeze it dry in a dean cloth.

» Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil,

® Reinstall pre-cleaner over cartridge,

•> Reinstall cover and secure with knob{s),.

Page 18

CUSTOMER RESPOMSIBlLiTIES

TO SERVICE CARTRIDGE -

® Remove carttidge nut. » Remove cartridge and clean by tapping gently on flat

surface.

» If very dirty, replace orwash in a nonsudsing detergent

and warm water solution.. Rinse thoroughly with water from inside out until water runs clear. Let cartridge dry thoroughly before using.

• Reinstall cartridge, nut, precieaner, cover and secure with knob(s),

IMPORTANT; PETROLEUM SOLVENTS, SUCH AS KEROSENE. ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE,

AIR SCREEN (See Fig. 21)

The engine air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn

dried gum fibers.

ENGINE COOLING FiNS (See Fig. 21)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.

» Remove oil fill dipstick and cover opening to prevent

entry of dirt.

« Remove screws from blower housing and lift housing

off engine.

0 Remove the screws securing the starter housing and

lift housing off engine.

• Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins.

■> To reassemble, reverse above procedure.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever comes first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 22)

The fuel filter shou Id be t epiaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required,

o With engine cool, remove filter and plug fuel line

sections. » Place new fuel filter in position in fuel line. » Be sure there are no fuel line leaks and clamps are

properly positioned.

» Immediately wipe up any spilled gasoline.

CLEANING

o Clean engine, battery, seat, finish, etc. of ail foreign

maiter.

» Keep finished surfaces and wheels free of all gasoline,

oil, etc.

® Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your

unit unless the electrical system, muffler, ait filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

Page 19

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: ° Depress cluich/brake pedal fully and set parking brake.

® Place gearshift lever in "NEUTRAL" position.

® Place attachment ciutch in "DISENGAGED" position. ® Turn ignition key “OFF" and remove key. » Make sure the blades and all moving parts have completely stopped. “ Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOVifER (See Figs. 23 8i 24)

Mower will be easierto remove from the right side of tractor.

■» Park tractor on a level surface and engage parking brake.

“ Be sure that mower clutch lever is in "DISENGAGED"

position,

0 Move attachment lift lever down to lowest cutting

position,

» Roll belt off engine pulley,, o Disconnect clutch rod from clutch arm by removing

retainer spring.

® Disconnect rear suspension arms from chassis by

removing retainer springs.

• Disconnect front links from mower deck by removing retainer springs,

■> Disconnect rear lift I inks from mower deck by removing retainer springs.

CAUTION: When rear lift links are re moved, the lift arms will be pulled up to

the frame by the counterbalance spring.

Keep hands free when removing rear

lift links from lift arms.

“ Raise mower lift iever to highest position, » Slide mower deck out on right side of tractor,

TO tisSSTALL MOWER (See Figs. 23 & 24)

° Move attachment lift lever up to its highest position,

0 Slide mower deck under tractor with discharge guard to

right side of tractor. o Move attachment lift ieverforward to its lowest position. “ Install mower deck in reverse order of removal instruc

tions.

Page 20

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

“PRODUCT SPECIFICATIONS” on page 3 of this manual).

If tires are overorundeiinflated, you will not properly adjust your mower, SIDE-TO-SIDE ADJUSTMENT (See Figs. 25 and 26) -

You will need two (2) standard 2x4 short pieces of wood to make the following adjustment. Similar blocks measur

ing 1-1/2" thick may also be used. » Raise mower with attachment lift control to allow two

(2) 1-1/2" thick blocks to be placed under rear edge of mower deck,

» Place one block directly behind right mandrel. Place

the remaining block under the stamped ridge on left side of rear edge of mower deck

NOTE: Be sure blocks clear ali hardware that may be exposed on underside of deck.

» Lower mower deck to its lowest height of cut position.

■> Loosen nut “C” so that the adjustment plate can move up and down freely.

» Be sur e the mower deck rests level on both 1 -1/2“ thick

blocks. Retighten nut “C".

« Raise mower with attachment lift control and remove

blocks from under mower.

PLACE TWO (2) 1-1/2“ THICK BLOCKS UNDER REAR EDGE OF

DECK AS SHOWN (Use wood 2 x 4's or equivalent)

FRONT-TO-BACK ADJUSTMENT (See Figs. 27 & 28) -,, IMPORTANT: DECK MUST BE LEVEL SlDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURETO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SiDE-TO-SiDE,

To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1 /4 to 3/4"

lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis

tance "F" directly in front of and behind the mandrel at

bottom edge of mower housing as shown. » Befor e making any necessary adjustments, check that

both front links are equal in length.

“ If links are not equal in length, adjust one link to same

length as other link.

“ To iower front of mower housing, loosen nut "G" on

both front links an equal number of turns.

“ When distance "F" is 1/4" to 3/4" lower at front than

rear, tighten nut" H ” against trunnion on both front iinks,.

® To raise front of mower housing, ioosen nut "H" from

trunnion on both front iinks. Tighten nut "G" on both front links an equal number of turns,

» When distance "F" is 1/4" to 3/4" iower at front than

rear, tighten nut"H" against trunnion on both front iinks,

NOTE: Each full turn of nut "G" will change dim. "F” by approximately 3/8 inch.

<» Recheck side-to-side adjustment.

O 0

O Ojy

UNDER STAMPED

DIRECTLY x;-., BEHIND MANDREL

MOWER MUST BE IN LOWEST HEIGHT OF CUT POSITION

-------------

FIG. 25

Page 21

-SER¥i€l-ANB^»B-W

TO ADJUST BRAKE (See Fig. 29)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxie.

If tractor requires more than six (6) feet stopping distance at high speed In highest gear, then brake must be adjusted.

0 Depress clutch/brake pedal and engage parking brake.

<• Measure distance between brake operating arm and

nut "A" on brake rod; ' - - ■ - . :

» If distance is other than 1-5/8", disengage parking

brake, loosen jam nut and turn nut "A" until distance

becomes 1-5/8". Retighten jam nut against nut "A". » Engage parking brake and recheck distance, » Roadtesttractorforproperstoppingdistanceasstaied

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest

authorized service center.

» Disconnect motion drive belt at chassis belt keeper. » Disconnect motion drive belt at engine pulley. Thread

belt below mower drive sheave and through engine belt keeper and engine pulley,

■> Remove belt. “ Install new belt by reversing above procedure. » Make sure that belt is inside all belt keepers.

IMPORTANT: REPLACE ONLY WITH BELT LISTED IN THIS MANUAL.

TO REPLACE MOTION DRIVE BELT (See Fig. 30)

The tractor drive belt may be replaced without tools. Park the tractor on level area. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

= Engage parking brake, » Lower mower lift lever to "lowest" position. ® Turn front wheels fully to left or right. » Disconnect mower drive belt at engine pulley.

■> Disconnect motion drive belt at clutching idler, ® Disconnect motion drive belt at transaxle. Push above

transaxle pulley.

TO ADJUST STEERING WHEEL ALIGNMENT

if steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight fonward, re move steer ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-iN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center.

Page 22

SERVICE AND ADJUSTMENTS

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 31)

® Biock up axle securely.. » Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do not lose).

0 Repair tire and reassemble.

“ On rear wheels only; align grooves in rear wheel hub

and axle. Insert square key.

" Replace washers and snap retaining ring securely in

axle groove.

» Replace axle cover.

POSITIVE TERMINAL

CHASSIS-

POSITIVE TERMINAL

FIG. 32

NEGATIVE TERMINAL

CABLES

'—-—.^CHARGED

' BATTERY

NEGATIVE TERMINAL

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 32)

CAUTION: Lead-acid batteries gener ate explosive gases. Keep sparks, flame and smoking materials away from bat teries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure;

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED'SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

® Connect one end of the BLACK cable to the NEGA

TIVE {-) terminal of fully charged battery.

“ Connect the other end of the BLACK cable to a good

CHASSISGROUND, away from fuel tank and battery,

TO REMOVE CABLES, REVERSE ORDER -

» BLACK cable first from chassis and then from the fully

charged battery.

° RED cable last from both batteries.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located next to the battery box, accessible

from left rear wheel area.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running or prevent it from starting.

® Check wiring. See the electrical wiring diagram in the

Repair Parts section of this manual.

TO REMOVE HOOD (See Fig. 33)

° With hood closed, remove hood spring from pivot

bracket. “ Remove left side and right side pivot. ® Lift hood off tractor. ® To reassemble hood, reverse above procedure..

Page 23

--SERWCE ÂNB^ADJÜSTMENm

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 34)

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

° With engine not running, move throttle control lever

from “SLOW" to "CHOKE" position. Slowly move lever from "CHOKE” to "FAST" position.

■> Check that holes "A" in governor control lever and hole in governor plate line-up. if holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten ciamp screw securely.

PRELIMINARY SETTING - , , ^

“ Aircleaner assembly must be assembled to the carbu

retor when making carburetor adjustments.

» Be sure the throttle control cable is adjusted properly

(see above).

® With engine off turn idle mixture valve in (clockwise)

closing it finger tight and then turn out (counterclock wise) 1 full turn.

FINAL SETTING-

= Start engine and allow to warm forfive minutes. Make

final adjustments with engine running and shift/motion control lever in "NEUTRAL" position,

^ Move throttle control lever to "SLOW" position. With

finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM,

“ While still holding throttle lever against idle speed

screw, turn idle mixture valve in (clockwise) until en gine begins to die and then turn out (counterclockv\/ise) until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever.

ACCELERATION TEST -

■> Move throttle control lever from "SLOW" to “FAST" position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine acceler ates smoothly.

High speed stop is factory adjusted. Do not adjust damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINESPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEARESTAUTHORIZEDSERVICECENTER, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARYADJUSTMENTS,

TO ADJUST CARBURETOR {See Fig. 35)

The carburetor has been preset at the factory and adjust

ment should not be necessary. However, minor adjust ment may be required to compensate fordifferences in fuel, temperature, altitude or load, if the carburetor does need adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de creases the supply of fuel to the engine giving a leanerf uel/ air mixture. Turning the idle mixture valve out (counterclockv/ise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT,

Page 24

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open fiame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter' storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

» Clean entire tractor (See “CLEANING” in the Customer

Responsibilities section of this manual),

0 Inspect and replace belts, if necessary (See belt re

placement instructions in the Service and Adjustments section of this manual).

» Lubricate as shown in the Customer Responsibilities

section of this manual

0 Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary,

» Touch up all rusted or chipped paint surfaces; sand

lightiy before painting.

BATTERY

“ Fully charge the battery for storage. “ After a period of time in storage, battery may require

recharging.

® To help prevent corrosion and power leakage during

iong periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Cus tomer Responsibilities section of this manual).

“ After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery terminals.

® Be sure battery drain tube is securely attached.

If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

° Drain the fuel tank. ° Start the engine and let it run until the fuel lines and

carburetor are empty.

« Never use engine or carburetorcleaner products In the

fuel tank or permanent damage may occur.

«• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuei gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuei stabilizer,

ENGINE OIL

Drain oil (with engine war m) and replace with clean engine oil. (See “ENGINE” in the Customer Responsibilities section of this manual).,

CYLINDERS

- Remove spark plug(s).

0 Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

<* Turn ignition key to "START’ position for a few seconds

to distribute oil,

» Replace with new spark plug(s).

OTHER

■> Do not store gasoline from one season to another. ® Replace your gasoline can If your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

® If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

° Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. ,

IMPORTANT; NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM,

Page 25

■ fío y B LISH O0TIWQ-POI NTS-

PROBLEM

Will not start 1 Out of fuel. 1 Fill fuel tank

CAUSE , 1 CORRECTIOM

Engine not ''CHOKED“ properly, | 2,

3, Engine flooded

Bad spark plug.

4, 5, Dirty air filter. 5 Clean/replace air filter.

Dirty fuel filter 6„ Replace fuei filter

7 Water in fuei 7

Loose or damaged wiring.

8„

Carburetor out of adjustment. 9

See 'TO START ENGINE" in Operation section

Wait severa! minutes before attempting to start

Replace spark plug

Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8 Check all wiring

Contact an authorized service center/department.

10 Engine vaives out of adjustment 10 Contact an authorized service center/department.

Hard to start 1, Dirty air fiSter 1 Clean/replace air filter

Engine will not turn over 1 Ciutch/brake pedal not depressed 1 Depress ciutch/brake pedal.

Bad spark plug

3, Weak or dead battery 4 Dirty fuel filter

Stale or dirty fuel 5„ Drain fuel lank and refill with fresh gasoline

Loose or damaged wiring . 6. Check ati wiring.

Carburetor out of adjustment

7, 8- Engine vaives out of adjustment 8, Contact an authorized service center/department

Attachment clutch is engaged 2, Disengage attachment clutch.

3, Weak or dead battery

Blown fuse

4, 5, Corroded battery terminals 6, Loose or damaged wiring. B„ Check all wiring.. 7„ Faulty ignition switch. 7, Check/replace ignition swilch.

Faulty solenoid or starter 8,

9. Faulty operator presence switch(es).

2. Replace spark plug 3,

Recharge or replace battery

Replace fuel filter.

7, Contact an authorized service center/department

3, Recharge or replace battery 4- Replace fuse 5, Clean battery terminals

Check/replace solenoid or starter.

Contact an authorized service center/department.

Engine clicks but will not 1 Weak or dead battery 1, start

Loss of power 1 Cutting too much grass/loo fast

2. Corroded battery terminals.

Loose or damaged wiring

3 4 Faulty solenoid or starter.

2. Throttle in “CHOKE” position Build-up of grass, leaves and trash under mower 3 Clean underside of mower housing

Dirty air fitter

4 5 Low oil ievel/dirty oil 6 Faulty spark plug 6 Clean and regap or change spark plug. 7 Dirty fuel filter,,

Stale or dirty fuel B, Drain fuel tank and refill with fresh gasoline

Water in fuei. 9

10 Spark plug wire loose,.

11 Dirty engine air screen/fins

2 Clean battery terminals

3 4

10.

11.

12 Dirty/clogged muffler 12, Ciean/replace muffler

Loose or damaged wiring 13, Check all wiring

13 14 Carburetor out of adjustment 14 Contact an authorized service center/department

Engine valves out of adjustment 15

Excessive vibration

1, Worn, bent or loose blade 1

2, Bent blade mandrel. 2 Replace blade mandrel

3, Loose/damaged part(s) 3,

Recharge or replace battery.

Check all wiring,. Checlc/replace solenoid or starter.

Set in "Higher Cut" posiiion/reduce speed

Adjust throttle control.

4 Ciean/repface air fitter ’

Check oil levei/change oil

Replace fuel filter

Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter, ’ Connect and lighten spark plug wire Clean engine air screen/fins

Contact an authorized service center/department

Replace blade. Tighten blade bolt

Tighten loose partjs) Replace damaged parts.

Page 26

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to run when operator leaves seat with attachment clutch engaged

Poor cut - uneven

Mower blades will not rotate

Poor grass discharge

CAUSE 1

1, Faulty operator-safety presence control system, j

1-Worn, bent or loose blade. 2 Mower deck not level. 3, Buildup of grass, leaves, and trash under mower,

4. Bent blade mandrel,

5 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism

2, Worn/damaged mower drive belt

3, Frozen idler puitey.

4, Frozen blade mandrel

1, Engine speed too slow

2. Travel speed too fast

3 Wet grass.

4 Mower deck not level,

5, Low/uneven tire air pressure,

6 Worn, bent 01 loose blade.

7, Buildup of grass, leaves and trash under mower

8, Mower drive bell worn 9, Blades improperly installed

10, Improper blades used

11, Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

CORRECTIOM

1. Check wiring, switches and connections if not corrected, contact an authorized service center/ department

1. Replace blade. Tighten blade boll , -

2 Level mower deck,.

3 Clean underside of mower housing

4. Replace blade mandrel.

5. Clean aroUnd mandrels to open vent holes

1. Remove obstruction

2. Replace mower drive belt,

3. Replace idler pulley

4. Replace blade mandrel

1. Place throttle control in “FAST" position,

2, Shift to slower speed, 3 Allow grass to dry before mowing,

4. Level mower deck,

5„ Check tires for proper air pressure.

6. Replace/shatpsn blade. Tighten blade boll,

7. Clean underside of mower housing

8. Replace mower drive belt,

9. Reinstall blades sharp edge down.

10, Replace with blades listed in this manual

11, Clean around mandrels to open vent holes

Headlight{s) not working (if so equipped)

Battery wilf not charge

Engine "backfires" when turning engine “OFF”

1. Switch is “OFF".

2 Bulb(s) burned out 3 Faulty light switch. 4 Loose or damaged wiring 5 Blown fuse

1 Bad battery cell(s),

2. Poor cable connections 3, Faulty regulator (if so equipped), 4 Faulty alternator

1, Engine throttle control not set at “SLOW"

position for 30 seconds before stopping engine.

1, Turn switch “ON"

2. Replace bulb{s),

3. Checli/repiace light swltch.

4. Check wiring and connections. 5 Replace fuse

1. Replace battery . 2, Check/clean ail conneclions. 3 Replace regulator, 4 Replace aiternalor

1 Move throttfe control to “SLOW" position and allow

to idle for 30 seconds before stopping engine

1....................

Page 27

Page 28

SCHEMATIC

12.5 HP 38" TRACTOR ■» - MODEL NUMBER 917.256930

IGNITION SWITCH

POSITION

OFF

START

CIRCUIT

M -f G

B + L

B + S

NON-REMOVABLE CONNECTIONS

REMOVABLE CONNECTIONS

WIRING 1NSUU\TED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING

Page 29

BEFAiR PARTS ,

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

DECALS

KEY PART NO. NO. DESCRIPTION

1 138272 Decal, Instruction, Engine

2 127908 Decal, Engine

3 130001 Decal, Stripe, Hood, L H.

138134 Decal, Stripe, Hood, R.H.

5 126241X Decal, Grill

6 136332 Decal, Side Panel

133179 8 128314 Decal, Fender 9 132285 Decal, Grill, USA

Decal, Movifer QC System

WHEELS & TIRES

KEY PART

NO. NO. DESCRIPTION

10 137537 Decal, Caution

133644

12 123408X Decal, V-Belt Drive 13 135561 Pad, Center 14 130929 15 133178 Decal, Mower, 3 in 1 16 132928 17 132268 Decal, Steering Wheel Insert

137659

- -

137660

KEY PART NO. NO. DESCRIPTION

1 59192 2 65139 3 278H 4 137422

132703

5 59904

8134H

6 137237X311

123412X311 7 104757X 8 9040H 9 121748X

Decal, Customer Maintenance

Decal, Mower Drive Schematic Decal, Deck Height Indicator Owner's Manual, English

Owner's Manual, Spanish

Cap, Valve Stem, Valve Fitting, Grease {Front Only) Tire, Front Tire, Rear Tube, Front Tire

(Not Supplied, Service Item Only)

Tube, Rear Tire

(Not Supplied, Service Item Only) Rim, Front Rim, Rear Cap, Axle (Front and Rear) Bearing, Flange (Front Only) Washer 25/32 x 1 -5/8 x 16 Gauge

.....

^ "

NOTE: All component dimensiorts given in U.S. inches

1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 30

^ai-PAIR...^.PARTS-.

12.5 HP 38"

ELECTRICAL

Page 31

aiPAii..................mmm-

ELECTRICAL

12.5 HP 38” TRACTOR

KEY PART NO. NO.

73510400

1 2 108423X 3 121265X

108236X

5 6 104445X 7

109553X

8 STD601005

9 10931 OX 10 123620X 11 124211X

STD365402

12 14 7192J 15 121305X

STD541431

16 17 108824X 18 128353

132223

73350400

20 21 STD551125 22 74780408

STD551225

23 24 131563 25 138406

74760412

26 27 STD551025

STD551125

28 29 121264X

STD541025

30 35 11050600

11150400

lODEL NUMBER 917.256930

DESCRIPTION Nut, Hex, Keps 1/4-20 UNC

Assembly, Cable Battery Bracket, Switch Switch, Interlock Switch, interlock Screw, Hex Head, Tapping #10-24x1/2 Key, Molded Cover, Ignition Key

Nut, Ignition Switch, Ignition Tie, Cable

Switch, Plunger

Nut, Hex. Keps 5/16-18

Fuse

Assembly, Cable

Harness, Ignition

Nut, Hex, Jam 1/4-20

Washer, Lock 1/4

Bolt, Hex Head 1/4-20 x 12 Grade 5

Washer, Lock, Externa! Tooth 1/4

Cover, Terminal

Solenoid

Bolt, Hex Head 1/4-20 UNC x 3/4

Washer 9/32 x 5/8 x 16 Gauge

Washer, Lock, Heavy Helical Spring

Cap, Battery

Nut, Hex, Fin 1/4-20

Washer, Lock, External Tooth 3/8

Washer, Lock, Interna! Tooth 1/4

1/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 32

REPAIR PARTS

12.5 HP 38“ TRACTOR - - MODEL NUMBER 917.256930

HOOD

KEY PART NO. NO.

1 124657X 2 STD541425 3 STD551025 4 STD522506

5 126675X 6 122549X 7 122548X 8 17411310

9 STD522507

DESCRIPTION Spring, Extension

Nut, Hex, Keps 1/4-20 UNC Washer 9/32 x 5/8 x 16 Gauge Boit, Hex, Fin. 1/4-20 UNC X 5/8 Grade 5 Bolt, Shoulder Bracket, Hood, RH Bracket, Hood, LH Screw, Hex, Fin. #13-16 Hi-Lox 5/8 Bolt, Hex Head. Fin. 1/4-20 X 3/4 Grade 5

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

KEY PART NO. NO.

123693X

132918X459

123706X

129970

124346X

STD551025 STD551031

18 19

11030400

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION Brace, Hood

Hood Lens, Headlight Bar, Clear Grill Nut, Washer Head, Seif-Thread 1/4 Washer 9/32 x 3/4 x 16 Gauge Washer 5/16 Washer, Lock, Internal/External Tooth 1/4

Page 33

12.5 HP 38" TRACTOR - - MODEL NUMBER 917,256930

KEY PART NO. NO.

1 129965 2 19132012 3 17490612

4 124181X 5 127115X459 6 109596X 7 134214 8 17490512

9 139002

10 124602X 11 124346X 12 137097 13 109238X

DESCRIPTION Box, Battery

Washer 13/32 x 1-1/4 x 12 Gauge Screw, Hex Washer Head, Thd,,

Rofi„ 3/8-16x3/4

Spring, Compression, Seat

Piate, Fender Clamp, Hose Pad, Footrest Screw, Hex Washer Head, Thd., Roll., 5/16-18x3/4 Console, Shift Control Bar, Shift Lock Nut, Self-Threading 3/16 Chassis Assembly Tube, Battery Drain

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

KEY PART

NO. NO.

14 STD541425 15 STD541431 16 STD523107 17 127880 18 126470X 19 132650X459 20 19091413 21 132562 22 17490508 23 STD533107 25 17490516

NOTE: All component dimensions given in U .S. inches

1 inch = 25.4 mm

DESCRIPTION Nut, Hex, Keps

Nut, Crownlock Bolt, Hex Head Drawbar Clip, Insulated Fender/Footrest Washer 9/32 x 7/8 x 13 Gauge Plate, Depth Stop Screw. Thd., Roll. 5/16-18 x 1/2 Bolt, Carnage 5/16-18 x 3/4 Screw, Hex Washer Head, Thd., Roll, 5/16-18x1

1/4-20 5/16-18 5/16-18 UNCX3/4

Page 34

REPAIR PARTS

12,5 HP 38" TRACTOR - - MODEL NUMBER 917.250930

SEAT

1 72050411 2 127436: 3 STD511005

4 STD541431

5 105529X

6 4171R

7 73951000

8 STD523707

9 126656X

10 126471X 11 19133210 12 STD541437

Bolt, Carriage 1/4-20 x 1-3/8

Seat".....................................

Screw, Slotted Pan Head #10-32x1/2

Nut, Crowniock 5/16-18 Bolt, Shoulder 5/16-18 UNC Clip, Insulated Nut, Hex, Keps #10-32 UNF Bolt, Hex, Fin. 3/8-16 UNC x 3/4 Bracket, Pivot, Seat Clip, Insulated Washer 13/32 x 2 x 10 Gauge Nut, Crowniock 3/8-16 UNC

13 74780814

14 .............STD551150

15 19171912 16 127018X 17 121251X 18 123976X 19 121248X

20 121250X

21 134300 22 121246X 23 131451

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Bolt, Hex, Fin. 1/2-13 UNC x1 Washer, Lock 1/2 Washer 17/32 x 1-3/16 x 12 Gauge

Bolt, Shoulder Strip, Foam Locknut, Hex, Large, Flange Bushing, Snap Spring. Compression Spacer. Split, Large .28 Id. x .96

Bracket, Switch, Mounting Pan. Seat

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 35

REPAID PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

DASH

KEY PART NO. NO.

132734 138393 123487X 8544R 8548R

STD541425 7 2751R 8 STD551025

DESCRIPTION Cap, Fuel Tank

Assembly. Dash & Fuel Tank Clamp, Hose Line, Fuel

I inp Fi {pi

Nut, Hex, Keps 1/4-20 Clip, Fuel Line

Washer 9/32 x 3/4 x 16 Gauge

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

KEY PART NO. NO.

17 STD532505 18 131886 19 134744 20 17060408 22 134014

NOTE: All component dimensions given in U,.S. inches

1 inch = 25,4 mm

DESCRIPTION Bolt, Carriage 1/4-20 x 1/2 Grade 5

Support Assembly, Dash Brace, Cross Screw, Self-Tapping 1/4-20 x 1/2

Plug, Dome

Page 36

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

STEERlisiG WHEEL

KEY PART NO. NO.

133742

STD541537

19133808 133741

121897X

STD611005

7 102803X

DESCRIPTION Insert, Steering Wheel

Locknut 3/8-24 UNF

Washer 13/32 x 2-3/8 x 8 Gauge

Steering Wheel Sleeve, Steering Screw, Hex, Self-Tapping #10-16x1/2 Bushing, Steering

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

KEY PART NO. NO.

123651X

12421OX

123438X

12000045

STD551062

104820X

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Shaft, Steering Clip, Steering

Bushing, Lower, Steering

Ring, Retaining Washer 21/32 x 1 x 16 Gauge Adaptor, Steering Wheel

Page 37

REPAIR'-'PARfS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

SECTOR GEAR / AXLE SUPPORT

KEY PART NO. NO.

1 132566 2 74780828 5 121926X 6 121927X 7 73030800

8 126472X

9 73680800 10 STD561210 11 STD551037

DESCRIPTION Link, Drag

Bolt, Hex Head, Fin, 1/2-13x1-3/4 Gear, Sector

Bushing Nut, Heavy, Hex, Top Lock 1/2-13 UNC Clip. Wire Nut, Crownlock 1/2-13 Pin, Cotter 1/8 X 3/4 Washer 13/32 x 13/16 x 16 Gauge

KEY PART NO. NO.

12 126847X 13 STD523107 14 19111416

15 STD533707

17 137096 20 STD541437 21 STD541431

NOTE: Ail component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION Bushing

Bolt, Hex Head 5/16-18 UNC x 3/4 Washer 11/32 x 7/8 x 16 Gauge

Bolt, Carriage 3/8-16 UNC x 3/4

Support, Front Axie

Nut, Crownlock 3/8-16 UNC Nut, Crownlock 5/16-18

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 38

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER @17.256930

FRONT AXLE

KEY PART

NO. NO..................

121232X

2 12000029

121748X

4 3366R Bearing

5 133988

6266H Bearing, Thrust

6 7 137062 8 121749X Washer 25/32 x 1-1/4 x 16 Gauge 9 STD561210

10 STD551037 Washer 13/32 x 13/16 x 16 Gauge

DESCRSPTION ............................

Cap, Spindle Ring, Klip Washer 25/32 x 1 -5/8 x 16 Gauge

Axle, Front Spindle Assembly, R.H,

Pin, Cotter 1/8 X 3/4

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

KEY PART

NO. NO.

11 126847X 12 130465 13 137061 14 74011056 15 73901000 16 110438X 17 6855M 18 19272016

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

pESCRiPTION Bushing

Rod, Tie Spindle Assembly, L.H. Bolt, Hex Head 5/8-11 x 3-1/2 Locknut, Flange 5/8-11 Bearing, Spacer

Fitting, Grease

Washer 27/32 x 1-1/4 x 16 Gauge

.............................

Page 39

■REPAIR

.....

PARTS'

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.266930

BRAKE / REAR MOWER LIFT ASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 124236X Cap, Plunger 2

123436X

123437X Bracket, Parking Brake

8883R 5 132205 Bracket Assy., Clutch Pedal, L.H., 6

STD560907 Pin, Cotter 3/32 X 3/4 7

STD551037 Washer 13/32 x 5/8 x 16 Gauge 8

17490508

STD561210 Pin, Cotter 1/8x3/4

STD551037 Washer 13/32 x 13/16 x 16 Gauge

123543X Rod, Brake

136263 Assembly, Clutch/Brake Pedal

123394X

121978X Bracket, Lift, Shaft

123641X Assembly, Brake Pivot Arm

Rod, Parking Brake Cover, Pedal

Screw, Hex Head, Thd., Roll. 5/16-18 X 1/2

Rod, Clutch

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

KEY PART

NO.

16 19251816 Washer 25/32 x 1 -1/8 x 16 Gauge 17 12000034 Ring, Klip 18 106888X

STD541237

73680600

21 131460 Rod, Rear Brake

25 4497H Spring, Retainer 27

136780 Link, Threaded

28 136779 Assembly, Rear Mower Lift

STD533107

29 30 STD541431 Nut, Hex, Keps 5/16-18 UNC

31 133095 Spring, Counterbalance

32 133721

NOTE: All comoonent dimensions aiven in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Spring, Brake Rod Nut, Hex, Jam 3/8-16 UNC Nut, Crownlock 3/8-16 UNC

Bolt, Carriage 5/16-18 UNC x 3/4

Link, Lift Lever

Page 40

REPAIR PARTS

12.5 HP 38" TRACTOR

ENGINE/THROTTLE

MODEL NUMBER 917.256930

1 17060408 Screw, Hex Head, Thread Cutting

1/4-20x1/2

2 132758 Control, Throttle

3 137418 Engine, Briggs & Stratton, 12,5 HP,

Model #286707, Type #0441-01

4 71070512 Screw, Hex Cap Head

5/16-18x3/4

5 STD551131 Washer, Lock, Heavy Helical Spring

5/16 6 125593X Gasket, Exhaust 8 121094X Bolt, Shoulder

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

............

STD551031

STD551125

74760412

137437

137180

17490624

126636X

NOTE: AH component dimensions given in U.S. inches

1 inch = 25.4 mm

Washer 5/16x3/4x16 Gauge Washer, Lock, Heavy Helical Spring

1/4 Bolt, Hex, Fin. 1/4-20 UNC x 3/4 Muffler

Kit, Spark Arrester (Optional) Screw, Hex Washer Head, Thd., Roll. 3/8-16x1-1/2 Keeper , Ground Drive Belt

Page 41

fílPAIft-PARTS ^

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

GROUND DRIVE

KEY PART NO. NO. DESCRIPTION

STD541431 Nut, Crownlock 5/16-18

STD523107 Bolt, Hex Head 5/16-18 UNC x 3/4

132946 Keeper, Mower Drive Belt, Engine 4 135036 5

STD551143 Washer, Lock 7/16 6

71130748 Bolt, Hex, Fin, 7/16~20 UNF x 3 7

124525X Traction, V-Belt Drive 8

123405X Keeper, T/A, Ground Drive Belt 9

STD533715

123396X

123395X

4859J

STD551037

Pulley, Engine

Bolt, Carriage 3/8-16 x 1-1/2 Keeper, Ground Drive Belt, Idler Clutch Arm, Ground Drive lci[0r Plst

Washer 13/32 x 13/16 x 16 Gauge

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

KEY PART

NO, NO.

14 73930600 15 STD541437 16

126471X

122052X 18 131459 19 STD541431 20 123891X

STD551025 22 123404X 23 126472X

NOTE; All compon

DESCRIPTION

Nut, Centeriock 3/8-16 UNC

Nut, Crownlock 3/8-16 UNC Clip, Insulated Spacer, Retainer Spring, Extension

Nut, Hex, Keps 5/16-18 UNC

Keeper, T/A, Ground Drive Belt Washer 11 /32 x 5/8 x 16 Gauge

Keeper, Chassis, Ground Drive Beit

Clip, Insulated

3nt dimensions qiven in U.S, inches

1 inch = 25.

Page 42

R E P A I D P A R T S

TRANSAXLE

12.5 HP 38” TRACTOR - - MODEL NUMBER 917.256930

KEY PART NO. NO.

1 123385X 2 12000028 3 137365

4 2228M 5 STD541431

6 STD533107 7 123378X

8 17490512

9 110422X

10 121749X 11 123583X 12 STD523727 15 STD551050 16 124600X 17 123632X

18 71040412

DESCRIPTSON

Pulley Ring, Retainer

Transaxle, Dana, 5 Speed,

Model Number 4360-50 Key, Woodruff #9 Nut, Crownlock 5/16-18 Bolt, Carriage 5/16-18 UNC x 3/4 Strap, Torque

Screw, Hex Head, Thd., Roil. 5/16-18x3/4 Spring, Brake Washer 25/32 x 1-1/4 x 16 Gauge

Key, Square Bolt. Hex Head 3/8-16 x 2-3/4

Washer 17/32 x 1 x 16 Gauge

Support, Shift Handle, LH. Link, Shift Bolt, Hex Head, Fin.

1/4-28 X 3/4 Grade 8

HARDWARE SHOWN LARGER FOR EASIER IDENTiFICATlON

KEY PART NO. NO.

19 STD551125 20 19091210 21 123484X 22 105701X 23 130564 24 130714

25 STD56121026 STD541531 27 STD541431 28 128085 29 128084 31 123409X 33 STD541437

34 11050500 35 STD581075

NOTE: All component dimensions given in U.S, inches

1 inch = 25.4 mm

DESCRäPTiON

Washer, Lock 1/4 Washer 9/32 x 3/4 x 10 Gauge

Arm, Shift Washer, Shift Plate

Knob Rod. Shift Pin, Cotter 1/8 x 1 Nut, Hex, Nylon 5/16-24 Nut, Hex, Keps 5/16-18 Spring, Extension Support, Shift Handle, R.H. Spacer

Nut, Crownlock 3/8-16

Washer, Lock, External Tooth 5/16

E-Ring

Page 43

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

MOWER LIFT LEVER

KEY PART NO. NO.

1 126470X

122018X

2 3 74780408

STD541437 5 132552 6 106451X

135110

74930624

10 76020412

122027X

12 13 136658

133939

14 15 19131616

135107

73680400

DESCRIPTION Clip, Fuel Line

Bracket, Mower Clutch Bolt, Hex Head, Fin.

1/4-20 UNC X 1/2 Grade 5 Nut, Crownlock 3/8-16 UNC Assembly, Clutch Lever

Bolt, Shoulder Assembly, Mower Clutch Arm

Bolt, Hex Head 3/8-16x1-1/2

Pin, Cotter 1/8x3/4

Handle, Lift Lever

Assembly, Lift Handle

Spring, Compression, Clutch

Washer 13/32 x 1 x 16 Gauge

Trunnion

Nut, Crownlock 1/4-20

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

KEY PART

NO. DESCRIPTION

NO.

STD523727

132561

76020312

23 24 7672J

121933X Tube, Spacer

121466X

135039 Rod, Tension, Clutch

73930600 Nut, Centerlock 3/8-16

31 32 133435

62333

STD541431

34 35 133603

STD533107

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

Bolt, Hex, Fin,, 3/8-16 UNC x 2-3/4 Bracket, Lift Lever Pin, Cotter 3/32 X 3/4 Washer 25/64 x 1-1/4 x 12 Gauge

Knob

Spring, Extension, Return Washer 13/32 x 2-3/8 x 8 Gauge

Nut, Crownlock 5/16-18 Cap, Vinyl, Red Boit, Carriage 5/16-18 x 3/4

Page 44

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

MOWER DECK

Page 45

REPAIR^

MOWER DECK

......

PARTO

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

KEY PART KEY PART NO. NO.

1 138356

STD541431

2 3 STD533107 4 7631J 5 110485X

6 128774 7 129895 Bearing 48

133172

9 134148

129962 Washer, Hardened 51

STD551137

11 12 850857

128961

13 14 106736X 15 106735X Rod, Hinge

105896X

16 17 110452X Pushnut 18 123713X

19111016

19 20 105304X 21 128772 Runner, R.H.

19111216

22 23 78158 24 STD624008

74600636

25 26 19131612

27 132556

73350800

130171 T runnion

30 STD541450

31 132553

STD541237

33 132559

133604 35 132554 36 STD551037 37 STD560907 38 133840

39 129963 40 129206 Pulley, Mandrel 41 73050900

DESCRIPTION NO.

Mower Housing Assembly Nut, Crownlock 5/16-18 43 122052X Spacer, Retainer Bolt, Carriage 5/16-18 x 3/4 Runner, L.H. 45 Bearing 46 Housing, Mandrel

Shaft & Bearing Assembly, Mandrel Blade, Mulching

Washer, Lock 3/8 52

Bolt, Hex 3/8-24 x 1-1/4 Grade 8 Roll. 5/16-18x3/4 Stripper, Mower, Vented Shield, Deflector

Bracket Assembly, Deflector Spring, Deflector

Washer 11/32 x 5/8 x 16 Gauge Cap, Sleeve 59

Washer 11/32 x 3/4 x 16 Gauge Bolt, Hex Head 5/16-18 x 1-1/4 61

Retainer, Spring 62 3146R Retainer Spring Bolt, Carriage 3/8-16x2-1/4

Washer 13/32 x 1 x 12 Gauge

Link Assembly, Front Nut, Hex, Jam 1/2-13 UNC

Locknut, with Washer Insert Rod, Clutch, Primary Nut, Hex, Jam 3/8-16 69 Arm, Suspension, Rear Trunnion 3/8-16 Rod, Clutch, Secondary Washer 13/32 x 13/16 x 16 Gauge Pin, Cotter 3/32 x 3/4 130794 Mandrel Assembly (Includes Key

idler Arm

Washer .150 Thick

Nut, Flangelock 9/16 1 inch = 25.4 mm

NO. DESCRIPTION

131494 Pulley, Flat idler

19131612 Washer 13/32 x 1 x 12 Gauge

STD541437 Nut, Crownlock 3/8-16 131290 Belt

47 133502

133503 Stiffener, Idler Arm 133551

131289 Rod, Brake, L.H.

130840 Brake Assembly 17490512

131288 Rod, Brake, R.H.

STD533720

4921H Spring, Retainer

136782 Plate, Adjustment

72140606 Bolt, Carriage 3/8-16 x 3/4

19131212 Washer 13/32 x 3/4 x 12 Gauge

73800500 Locknut, Hex, with Washer Insert

60 19111112

72140506

63 4497H

73750600 Locknut 3/8-16

19132016

10040600

67 135651

132803

74930620

138422

NOTE: All component dimensions given In U.S. inches

Spacer. Idler Arm

Rod, Pivot

Screw, Hex Washer Head, Thd.,

Bolt, Carriage 3/8-16x1-3/4 Grade 5

5/16-18 UNC

Washer 11 /32 x 11/16 x 16 Gauge

Bolt, Carriage 5/16-18 X 3/4 Retainer Spring Washer 13/32 x 1 -1 /4 x 16 Gauge

Washer, Lock, Heavy Helical Spring 3/8 Nut, Wing Cover Assembly, Mulching

Bolt, Hex Head 3/8-16x1-1/4 Mower Deck, Complete (Standard Deck, Order Seperately Mulching Blade and Mulching Components, Key Numbers 9, and 64-69)

Numbers 5-8,10-12, 39 and 41)

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 46

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

DANA TRANSAXLE - MODEL NUMBER 4360-50

Page 47

PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

DANA TRANSAXLE - MODEL NUMBER 4360-50

KEY PART NO. NO,

1 138248

2 2274J 3 134400

4 105904X 5 105905X 6 138235 7 134399 8 106596X

9 138241 10 2267J 11 134793 12 138240 13 120415X 14 2257J 15 138234 16 110078X 17 105909X 18 10591OX 19 10591IX 20 138242 21 138246 22 138236 23 134791

138243

2244J

25 26 105916X 27 120470X 28 110070X 29 108977X 30 134797 31 120405X 32 108980X 33 120406X 34 134796 35 105925X 36 2232J

37 108978X 38 110079X

124639X

DESCRIPTION Housing, Upper

Screw, Self-Tapping, Large

1/4-20 X.734

Ball, Detent Spring, Detent Screw, Set

Kit, Shifter Assembly Boot, Shifter Screw, Self-Tapping, Large 5/16-18x1,44

Square Ring

Ring, Retaining

' Assembly, Kit, Shim . 625 Shaft

Bearing, Flange

Washer, Plain ,632 x 1,38 x .046

Key, Woodruff, #9

Assembly, Kit, Input Shaft

Pinion, Bevel, 14 Teeth

Ring, Retaining

Chain, 24 Pitches

Bearing, Flange

Gear, Spur, 14 Teeth

Collar, Clutch

Assembly, Kit, Clutch Keys

Screw, Seif-Tapping, with Sealer

Shaft, Intermediate

Key, Woodruff, #61

Ring, Retaining Sprocket, 18 Teeth Spacer

Gear, Spur, 37 Teeth

Spacer 1.133 X 1.50 x .375

Gear, Spur, 30 Teeth

Gear, Spur, 25 Teeth

Gear, Spur, 22 Teeth

Gear, Spur, 19 Teeth

Washer, Plain .640 x 1.37 x .061

Washer, Plain .632 x 1.00 x .026

Spacer .630 x 1.00 x .169

Assembly, Gear, Combination of

12 Teeth and 35 Teeth

Shaft, Idler

KEY PART NO. NO.

40 120472X Spacer .635 x .875 x .755 41 105928X Sprocket, 9 Teeth

110084X

42 43 134394

120473X Shaft, Drive 105933X Gear, Spur, 12 Teeth

45 46 105936X 47 120407X Gear, Spur, 20 Teeth

48 106589X Gear, Spur, 25 Teeth

120408X Gear, Spur, 28 Teeth

49 50 105937X Gear, Spur, 31 Teeth

2226J

51 52 134401 Washer, Neoprene

2264J Washer, Plain ,758 x 1.25 x .031

123907X Axle, L.H.

54 55 110081X Gear, Miter, 15 Teeth 56 105941X Ring, Retaining

110071X Gear, Spur, 32 Teeth

57 58 120952X Shaft, Cross 59 110082X 60 123908X Axle, R.H. 61 138247 Housing, Lower

62 120961X Puck, Friction 63 7294J Disc. Brake 64 108989X Spacer 65 120953X

120954X

66 67 134799 Screw, Self-Tapping, Large

138244

108996X Washer, Plain .321 x 1.00 x .055

70 120956X

73810500

72 120951X Puck, Friction

120416X Grease '

Use in combinations to maintain proper clearances

•kit

Order Key No, 15

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

DESCRIPTION

Gear, Bevel, 42 Teeth

* Assembiy, Kit, Shim ,750 Shaft

Spacer .781 x I.OOx.375

Washer, Plain .632 x 1.00 x .060

Gear, Miter, 15 Teeth

Jaw, Brake

Pin, Dowei 5/16-18x2.25

Lever, Actuating Bracket, Anti-Rotation

Locknut 5/16-24

Page 48

REPAIR PARTS

12J HP 38" TRACTOR - - MODEL NUMBER @17.256930

BRIGGS & STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

181 f

\2Z

<3>J

iri

Page 49

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

BRIGGS & STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

121 CARBURETOR OVERHAUL KIT

167

(fff

--------------

....... —

€01 ^

Page 50

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

BRIGGS & STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

Housing Length —^

803

NOTE;

To Identify Briggs and Stratton manufactured

starter motors, measure the housing length.

KEY NUMBER

MANUFACTURER

Briggs &

Stratton

12V

*lnciucles Brush Set **lncludes #398003 Clutch Assembly

Housing

Length

3-21/32’ 394805 94003

#280104 Gear #490467 Retainer and Pin #94288 Roll Pin

309 310 311

Motor and

Drive Assy.

Thru Bolt

Assembly

510 544 801

Brush

Assembly

395538 490421**

(Key Number 513) (Key Number 783) (Key Number 876) (Key Number 896)

Drive

Assembly

Armature

Assembly

390837

Drive End Cap

/tesemfaly

394856

802 803

End Cap /Vssy.

Commutator

395537*

Housing

/Assembly

398159

Page 51

REPAIR PARTS ,

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

BRIGGS & STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

KEY PART NO. NO.

1 490450

399265

391086 5 494240 7

271866

8 391406 9 27803

10 94621

11 280100

12 271916

271997

271996

13 94622 15 94239 16 495162

94196

494238

20 291675

94624

22 23 492326

24 222698 25 394661

394662

394663

394664

391780

392331

391781

391782

391783 27 260924 28 299691

391286 29 490348

490469 31

222299 32 92909 33

262246 34 262247 35 65906 36 26828 37

224502 40

221596 41 292260 42 93630

DESCRIPTION Cylinder Assembly

Bearing, Cylinder (Requires Special

Tools For Installation)

‘Seal, Oil

Head, Cylinder

* Gasket, Cylinder Head

Breather Assembly Gasket, Valve Cover Screw, Sems Tube, Breather

* Gasket, Crankcase Cover 1/64" * Gasket, Crankcase Cover „005" * Gasket, Crankcase Cover .009"

Screw, Cylinder Head 3"

Plug, Oil Drain

Crankshaft

Key, Timing Gear

Base, Engine

* Seal, Oil

Screw, Sems, Base Mounting

Flywheel and Ring Gear Assembly,

Magneto

Key, Flywheel

Piston Assembly, Standard

Piston Assembly .010" Oversize

Piston Assembly .020" Oversize

Piston Assembly .030" Oversize

Ring Set, Piston, Standard

Ring Set, Piston, Chrome, Standard

Ring Set, Piston .010" Oversize

Ring Set, Piston .020" Oversize Ring Set, Piston .030" Oversize Lock, Piston Pin Pin Assembly, Piston, Standard Pin Assembly, Piston .005" Over Rod Assembly, Connecting Rod Assembly, Connecting .020" Undersize Crankpin Bore Lock, Connecting Rod Screw Screw, Connecting Rod Valve, Exhaust Valve, Intake Spring, Intake Valve Spring, Exhaust Valve Guard, Flywheel Retainer, Intake Valve Rotocoii, Exhaust Valve Retainer, Exhaust Valve Rotocoii

KEY PART NO. NO. DESCRIPTION

45 262248 Tappet-Valve 46 212897 Gear, Cam 51 272465 *“ Gasket. Carburetor

(Carburetor to Elbow)

52 272554 ‘ Gasket, Carburetor

(Elbow to Cylinder) 53 94637 Stud, Carburetor Mounting 75 224061 Washer, Spring 78 93805 Screw, Sems

95 94098 ** Screw, Throttle

98 495800 Screw, Idle Speed

104 231789 “ Pin, Float Hinge 105 231855 “ Valve Assembly, inlet Needle 106 231854 Inlet Valve Seat 108 224540 Valve, Choke 118 494383 “ Valve, Needle 121 495799 Carburetor Overhaul Kit

(Includes items marked ** and ***)

123 94616 Screw, Elbow Mounting 125 495706 Carburetor Assembly 127 - - - “ Plug, Welch (Sold in Kit Only) 130 224539 Valve, Throttle 131 494379 Shaft and Lever, Throttle 133 494381 Float, Carburetor 137 281165 *“ Gasket, Float Bowl 138 281164 *** Washer, Float Bowl Screw

141 494380 ** Shaft and Lever, Choke

142 494537 ** Nozzle/Jet, Carburetor

494499 High Attitude Kit:

231796 Pi lot Jet, High Altitude

281164 Seal, Bowl Screw 147 231794 “Pilot, Jet 164 213819 Carburetor, Elbow 171 281051 Nut, Air Cleaner Mounting 187 393815 Line, Fuel, 11" (Cut To Suit) 188 93535 Screw, Sems 3/4"

201 262767 Link, Governor 209 260871 Spring, Governor 216 262766 Link, Choke 219 490815 Oil Siinger, Governor Gear and

Bracket Assembly

* Included in Gasket Set (494241)

“ Included in Carburetor Overhaul Kit (495799)

*** Included in both Carburetor Overhaul Kit (495799)

and Carburetor Gasket Set (494385) '

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 52

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

BRIGGS & STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

KEY PART NO- NO. DESCRIPTION

222 494887 Plate, Governor Control

(Choke-A-Matic)

224 94729 Screw, Sem, Air Cleaner

225 231058 Crank, Governor, 1/4“ Diameter 227 49393S Lever Assembly, Governor 230 94742 Washer, Governor Crank, 1/4“ ID. 232 262785 Spring, Governor Link 240 394358 Filter, Fuel' 265 221535 Clamp, Casing 284 94326 Screw, Air Cleaner

304 224504 Housing, Blower, Red 305 94619 Screw, Sems, Blower Housing

Mounting

306 224545 Shield, Cylinder 307 94623 Screw, Sems. Cylinder Shield Mtg. 308 491490 Coyer, Cylinder Head 309 — Motor, Starting, 12 Volt

(See Chart on illustrated Pages

for Replacement Parts) 333 492341 Armature, Magneto 334 93381 Screw, Sems, Armature Mounting 337 802592 Plug, Spark, (1-7/8" or 47 mm)

(Resistor Type) 346 93705 Screw, Hex Head 356 494328 Wire, Ground 358 494241 Gasket Set

(Includes all items marked *) 363 19203 Puller, Flywheel 383 89838 Wrench, Spark Plug 422 224390 Clamp, Oil FillerTube 423 93984 Screw, Sems 445 493909 Cartridge, Air Cleaner 455 222561 Cup, Screen Mounting 467 493903 Knob, Air Cleaner 468 222562 Screen, Flush Rotating 474 393474 Stator, Alternator, Dual Circuit

482 93621 Screw, Sems

523 495230 Cap and Dipstick, Oil Filler 524 68838 Seaf, FillerTube 525 280741 Tube, Oil Filler 535 272403 Element, Air Cleaner 537 281106 * O-Ring, Air Cleaner 552 231597 Bushing, Governor Crank, 1/4" Ш, 562 92613 Bolt, Governor Lever 592 231082 Nut, Hex #10-24 601 93053 Clamp, Fuel Pipe 611 494451 Fuel! nlet Tube 614 93306 Cotter, Hair Pin 615 93307 Retainer, E-Rlng

KEY PART

NO.

NO. 618

262803

634

281168 ** Sea!, Choke Shaft

6344

^ 491323 * Seal, Governor ' 634B! 281167 Washer, Throttie Shaft 635

66538 Elbow, Spark Plug 646 224546 Brace, Air Cleaner 657 93496 663 94620 Screw, Hex Head

280848

668 726 392134

727 490324

728

94627 Screw, Sems 729 281159 741

262135 757 212359 758

399891 Counterweight Assembly 759 298909 761

93875 Screw, Counterweight 842 270920 847

490474 Fill Group, Oil 851 221798 Terminal, Ignition Cable 869 261463 Seat, Intake Valve, Standard 870 210940 Seat, Exhaust Valve, Standard 871 261961 Guide, Exhaust Valve 872

281104

875

494237

877

393456

955 94642

94108

965

494378 Bowl Assembly, Carburetor

975

494385 Carburetor Gasket Kit

977 987 281166 ** Seal, Throttle Shaft

1005 1006 224413 Retainer. Fan

1044 94673

RPM Settings:

NOTE: All component dimensions given in U.S. inches

280687

• Included in Gasket Set (494241)

** Included in Carburetor Overhaul Kit (495799)

*** Included in both Carburetor Overhaul Kit (495799)

and Carburetor Gasket Set (494385)

1 inch = 25.4 mm

DESCRIPTION

Spring, Choke Return

Screw, Sems Spacer

Gear, Ring (Includes Mounting Parts) Cover, Starter (Includes Mounting Screws)

Clip. Lead Wire Gear, Timing Link, Counterweight

Pin, Counterweight Seal, Oil Filler Cap

Cover, Air Cleaner Body, Air Cleaner Diode and Connector Assembly, Dual Circuit

** Screw, Fuel Bowl

Locknut. Air Cleaner Mounting

(includes items marked ***) Fan, Flywheel Screw, Shoulder, Hex Head Low Speed; 1550-1950

High Speed: 3200-3400

Page 53

SERVICE NOTES

Page 54

SERVICE NOTES

Page 55

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

■vvvvvivvivvvvA-vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv'v&v............

Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

-j

Page 56

Bmm

CRRFTSMRN®

OWNER’S

MANUAL

MODEL NO.

917.256930

HOW TO ORDER

REPAIR PARTS

12.5 HP

ELECTRIC START 3 in One Convertible 38" MOWER 5 SPEED TRANSAXLE LAWN TRACTOR

Each tractor has its own model number. Each engine has

its own model number. The model number for your tractor will be found on the

model plate located under the seat. The model number for your engine will be found on the

blower housing of the engine. All parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

• PRODUCT - LAWN TRACTOR

• MODEL NUMBER-917.256930

• ENGINE MODEL NO. - 286707, TYPE NO. 0441-01

• PART NUMBER

• PART DESCRIPTION

137659 Rev. 1

Sears, Roebuck and Co., Hoffm

1.28.93

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians... professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.

Printed in U.S.A.

Craftsman 917.256930 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

MODEL MUilBER 917.256930 OWNER’S manual

MAINTEislANCE AGREEMENT

CUSTOMER RESPONSIBILITIES

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

LIMITED 90 DAY WARRANTY ON BATTERY

TAiLE OF CONTEMTS

MAINTENANCE

PERFORMANCE _

Parts packed separateiy in carton

Parts bag contents not shown full size

TOOLS REQUIRED FOR ASSEMBLY

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

BEFORE ROLLING TRACTOR OFF SKID

TO ROLL TRACTOR OFF SKID

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 3)

INSTALL SEAT (See Fig. 4) ■ ■ ■

CHECK TIRE PRESSURE

CHECK DECK LEVELNESS

CHECK BRAKE SYSTEM

INSTALL BATTERY {See Figs. 5 & 6)

INSTALL MULCHER PLATE (See Figs. 7 & 8)

wiRWieM

KNOW YOUR LAWN TRACTOR

OPERATIOiM

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 10)

STOPPING (See Figs. 10 & 11)

TO USE THROTTLE CONTROL (See Fig. 11)

TO MOVE FORWARD AMD BACKWARD (See Figs. 10 & 11)

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 12)

TO OPERATE MOWER {See Figs. 10^12)

TO TRANSPORT

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

ADD GASOLINE

OPERATION

TO START ENGINE (See Fig, 9)

MOWING TIPS

MULCHING MOWING TIPS

GENERAL RECOMMENDATIONS

BEFORE EACH USE

LUBRfCATiOH CHART

CUSTOMER RESPONSIBILITIES

BRAKE OPERATION

TIRES

BLADE CARE

BLADE REMOVAL (See Fig. 15)

TO SHARPEN BLADE (See Fig. 16)

BATTERY (See Fig. 17)

V- BELTS

TRANSAXLE COOLING

ENGINE

LUBRICATION

AIR FILTER (See Fig. 20)

CUSTOMER RESPOMSIBlLiTIES

AIR SCREEN (See Fig. 21)

ENGINE COOLING FiNS (See Fig. 21)

MUFFLER

SPARK PLUGS

IN-LINE FUEL FILTER (See Fig. 22)

CLEANING

TRACTOR

TO REMOVE MOVifER (See Figs. 23 8i 24)

TO tisSSTALL MOWER (See Figs. 23 & 24)

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

TO ADJUST BRAKE (See Fig. 29)

TO REPLACE MOTION DRIVE BELT (See Fig. 30)

TO ADJUST STEERING WHEEL ALIGNMENT

FRONT WHEEL TOE-iN/CAMBER

SERVICE AND ADJUSTMENTS

TO REPLACE FUSE

INTERLOCKS AND RELAYS

TO REMOVE HOOD (See Fig. 33)