Craftsman 917.25693 User Manual

_ODEL

oAssembly oOperation

oCustomer

Responsibi _ntBes

o$ervnce

UMBER 917,256930

OWNER'S MANUAL

Tt,!

oAdjustments oRepagr Parts

Caution:

Read and Foimow

a!! Safety Rules and Rnstructions

Before Operating

This Equipment

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: TH IS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURYOR DEATH,

|. GENERAL OPERATION . Read, understand, and follow all instructions in the manual

and on the machine before starting.

= Only allow responsible adults, who are familiar with the

instructions, to operate the machine

o Clear the area of objects such as rocks toys, wire, etc.,

which could be picked up and thrown by the blade..

,, Be sure the area is cleat ofother people before mowing. Stop

machine if anyone enters the area,. o Never carry passengers.. = Do not mow in reverse unless absolutely necessary. Atways

look down and behind before and while backing o Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place o Stow down before turning

• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting

= Turn off blades when not mowing = Stop engine before removing grass catcher or unclogging

chute. o Mow only in daylight or good artificial light.. o Do not operate the machine whi_e under the influence of

alcohol or drugs.

= Watch for traffic when operating near or crossing roadways, o Use extra care when loading or unloading the machine into

a trailer or truck..

11. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.. All slopes

require extracaution_ If you cannot back up the slope orif you feel uneasy on it, do not mow it.

DO: o

• Mow up and down slopes, not across._

° Remove obstacles such as rocks, tree limbs, etc. °

- Watch for holes, ruts, or bumps. Uneven terrain could °

overturn the machine. Tall grass can hide obstacles o Use slowspeed. Choose atow gearso that you witl not have

to stop or shift while on the slope. . FoIIow the manufacturer's recommendations for wheel

weights or counterweights to improve stability. °

o Use extra care with grass catchers or other attachments;, o

These can change the stability of the machine.

o Keep all movement on the slopes slowand gradual. Do not

make sudden changes in speed or direction,. ° Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope, DO NOT: ° Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do notmow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or' if an edge caves in o

b0 'hiS_"mowV_ii:wet grass. ReducecI traction c0uid-cause

sliding°

o Do not try to stabilize the machine by putting your foot on the

ground. ° Do not use grass catcher on steep slopes_

lU. CHILDREN Tragic accidents can occur if the epe_'ator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity_ Neverassume that children will remain where you fast saw them.

- Keep children out ofthe mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area. '

. Before and when backing, look behind and down for small

children.

° Never carry children. They may fatl off and be seriously

injured or interfere with safe machine operation..

o Never allow children to operate the machine ° Use extra care when approaching blind comers, shrubs,

trees, or' other objects that may obscure vision.

IV. SERVICE

• Use extra carein handling gasoline and other fuels They are flammable and vapors are explosive..

Use only an approved container Never remove gas cap or add fuel with the engine

running. Allow engine to coo! b_fore refue!ing Do not smoke.

Never-refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

o Never run a machine inside a closed area,

o Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

° Never tamper with safety devices. Check their proper

operation regularly..

° Keep machine free of grass, leaves, o_other debris build-up

Clean oil or fuel spillage Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown, Frequently check components and replace with manufacturer's recommended parts, whe'n nec-

essary Mower blades are sharp and can cut Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.. Check brake operation frequently. Adjust and service as

_equired..

Look for this symbol to point out impor-

tant ..safety precautions, it means CAUTION!!I BECOME ALERTH1 YOUR

SAFETY IS INVOLVED,

CAUTION: Always disconnect spark

contact spark plug in order to prevent

plug wire and,place wire where,!t canneL-:

accidental starting when setting up,

transporting, adjusting or making repairs.

mance,

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service CentedDepartment., We have competent, well-trained

technicians and the proper tools to service or repair this tractor.

Please read and retain this manual., The instructions will enable you to assemble and maintain your tractor prop-

erly Always observe the "SAFETY RULES",

MODEL NUMBER 917.,256930

SERIAL NUMBER

DATE OF PURCHASE THE MODELAND SERIAL NUMBERSWILL BE FOUND

ON A PLATE UNDER THE SEAT° YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE,

HORSEPOWER: 125

GASOLINE CAPACITY: 1.,4GALLONS

UNLEADED REGULAR

OIL (3..0 PINTS) SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

SPARK PLUG (GAP 030 INn): CHAMPION RJ_19LM

(STD361458)

VALVE CLEARANCE: INTAKE: _,005_,007 IN,,

EXHAUST: ,,009- .,0! 1 IN,

GROUND SPEED: FORWARD

1st 95 MPH

2rd 1,94 MPH 3th 2,,9t MPH 4th 37I MPH

5th 4,76 MPH

REVERSE: 1.46 MPH

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT.,LBS,

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this trac- tor, Contact your nearest Sears store for details°

CUSTO ER RESPONSKB L T ES

o Read and observe the safety rules,, o Follow a regular schedule in maintaining, caring for and

using your tractor°

" Fol{owthe instructions under Customer Responsibilh

ties" and "Storage" sections of this manual,,

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable loca! or state laws

(if any),, Ifa spark arrester is used, it should be maintained in effective working order by the operator,,

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on

federal lands., A spark arrester for the muffler is available through your nearest Sears authorized service center (See the REPAIR PARTS section of this manual),

L MUTED TWO YEAR WARRANTY ON ELECTRIC START RRD NG EQUUPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the

instrdctions in the owneCs manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship..

This Warranty does not cover: , Expendable items which become worn during normal use,such asblades, spark plugs, air cleaners and belts.

o Tire replacement or repaircaused bypunctures from outside objects,such as nails, thorns, stumps, or glass..

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according tothe instructionscontained in the owner's manual.

• Riding equipment usedfor commercial or rentalpurposes

90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workman-

ship and our testing determinesthe battery will nothold a charge, Searswill replace the battery at no charge

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER!DEPARTMENT INTHE UNITED STATES,,

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

TA LE OF CONTENTS

SAFETY RULES ...... ............................................. .......... 2:.:....

PRODUOT SPECIFICATIONS ...................................... 3

CUSTOM ER RESPONSIBILITIES ..................... 3, 15-18

WARRANTY ................................................................. _3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7'-10

INDIEX

Accessodes .................................................................5

Adjustments:

Brake ............................................................21

Carburetor ...............................:.................23

Mower:

Front-T0:Back ...................................20

Side*To-Side .......................................20

Throttle Control Cable ...............................23

Air Filter', Engine .............................................17

Air Screen, Engine .......................................18

Assembly .........................................................7-10

Battery:

Charging ......................................................8

Cleaning ..................................................... 1 7

Installation .................................................. 9

Levels ...................................................8,16

Preparation ................................................ 8

Starling with Weak Battery ...........22

Storage ....................................................24

Terminals .............................................17

Belt:

Motion Drive

Removal/Replacement ....................21

Blade:

Sharpening ..............................................16

Beplacement ................................... 16

Brake Adjustment .............................................21

Carburetor Adjustment ..................................23

Controfs, Tractor .............................................11

Customer Responsibilities ..................15-18

Engine:

Air Filter ...............................................17

Air Filter Foam Pre-Oleaner .....17

Air Screen, Engine .................... 18

Battery'.,.,.,:.:,.:..:::.,..:;.:_::,.,:;_ 16-17

Cooling Fins, Engine ......................18

Engine Oil ..........................................17

Fuel Filter ...............................................18

Spark Plugs ......................................18

Tractor:

Blades ................................................ 16

Lubrication Chart ..........................15

Maintenance Schedule ................15

Tire Care ................................8,t6,22

Cutting Height, Mower. .....................12-13

Electrical:

Interlocks and Relays ...........................23

Schematic ....................................................28

Wiring Diagram .......................................30

Engine:

Air Filter ............................................................17

Air Filter Foam Pre-Cleaner ...........17

Air Screen .................................................18

Cooling Fins, Engine .............................18

Oil Change ......................................................17

Oi! Level .....................................................13,17

Oil Type .......................................................17

Preparation ................................................13

Repair Parts ..........................................48-52

Starting ..............................................................14

Storage ........................................................24

Filters:

Air Filter ......................................................17

Air Filter Foam Pre-Oleaner ...........17

Fuel ......................................................................18

Fuel:

Type ...................................................................13

Storage .........................................................24

Fuse ...........................................................................22

Hood Removal/Installation .........................22

Leveling Mower Deck ................................20

Lubrication Chad ................................ 15

Maintenance Schedule ...................................15

Mower:

Adjustment, Front-to-Back .............20

:-:....... Adjustment;Side-to-Side- ...........20 ..............._.........:...........................................................

Blade Sharpening ...................................16

Blade Replacement ..............................16 T

Cutting Height .................................12-13 Throttle Control Cable Adjustment .......23

Installation ...............................................19 Tires ...................................................................8,16,22

Operation ....................................................13 Trouble Shooting Chart ........................25-26

Remora ............................... 19

Mowing Tips .........................................................14

Muffler ...........................................................!8 _V

Spark Arrester .......................... 3, 40

Oil: Wiring Schematic ............................................28

Cold Weather Conditions .........13,17

Engine ............................................................17

Storage ..................................................................24

OPERATION .......................................................... 11-14

MAINTENANCE SCHEDULE ...... ,...., ............. .;...,.".15

SERVICE AND ADJUSTMENTS ............................ 19-23

STORAGE ................................................................... 24

TROUBLESHOOTING ........................................... 25-26

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-52

PARTS ORDERING/SERVICE ................... BACK PAGE

Operation ..........................................................11-14

Operating Mower ................................................13

Options:

Accessories _.:.............................................5

Spark Arrester .....................................3, 40

Parking Brake .............................................11-12

Parts Bag ..............................................................6

Parts, Replacement/Repair ..............30-47

Product Specifications .......................................3

Repair Pads .......................................................30-47

0 Widng Diagram ................................................30

Safety Rules ...............................................................2

Seat ................................................................................8

Service and Adjustments ..................19-23

Brake .............................................................21

Carburetor ....................................................23

Fuse .......................................................22

Hood Removal/installation ............22

Motion Ddve Belt

Removal/Replacement ................2t

Mower Installation ..............................19

Mower Adjustment:

Front- to-Back ....................................20

Side-to-Side ..........................................20

Mower Removal .....................................t g

Tire Care .......................................8,16,22

Slope Guide Sheet ....................................55

Spark Plugs ............................................................18

Specifications .........................................................3

Start!rig the Engine ...............................13q4

Steering Wheel ..............................................7,21

Stopping the Tractor. ......................................12

Storage ..................................................................24

Transaxle Repair Parts .........................46-47

Warranty .............................................................3

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--.......................................AOOESSORIE AI D-AT"i'AOHI iITS..................................."........

These accessories and attachments were available when thetractor was purchased. They are afso available at most,Sears retaii outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE [ViAINTENANCE

SPARK pLUG AIR FILTER BLADES

MUFFLER

PERFORtVIANCE

Sears offers awide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help

you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model, Contact your nearest Sears store for the accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

GAS CAN ENGINEOIL STABILIZER BELTS

PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex

containers hold 30-gal!on plastic bags. LAWN SWEEPERS let you collect grass clippings and leaves.. CARTS make hauling easy. Variety of sizes available..

ROLLER for smoother tawn surface. 36-inch wide, 18-inch

diameterwater-tightdrumholdsupto390 Ibs. ofweighL Rounded

edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular

de-icers and sand..

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips t50 lb. capacity weight tray° AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2oS-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration. MULCH RAKE/DETHATCH ER loosens soil and flips thatch and

matted leavesto lawn surface for easy pickup. Twenty spdngtine teeth.. Useful toprepare bare areas for seeding. Available forrear

mounting only. SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for automatic spraying when pulling, and hand held wand for spot

spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides, and liquid fertilizers

CONTENTS OF HARDWARE PACK

Parts Bag contents shown furl size

(1) Large Flat Washer

(1) Locknut 3/8-24

(1) ShouJder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x 1

Parts packed separately in carton

Seat

Battery acid

/ i_L _ Plate

Steering

Wheel

Battery

Steering

Sleeve

(1) Lock Washer 1/2

(1) Washer 17_32x 1-3/i6 x 12 Gauge

....... , ,;;;; ............... ,,, ,,,

(1) Washer _+._ (1) Lock

13/32 x 1-1/4 x 16 Gauge _ Washer 3/8

1/4-20 x 3/4 (2) Hex Nuts

(2) Washers 9/32 x 5/8 x 16 Ga+

.................. ............ : : : .... ...... ,,,

(1) Wing Nut 3/8

_1/4-20

_ (2) Lock

Washers 1/4

Owner's blanual Parts Bag

Parts bag contents not shown full size

Steering

Wheel

Steering Wheel

Adapter .....

Steering Clip

15° Slope Sheet

+++_............ "_

Battery Caps

and Instructions

Insert

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes° To ensure safe and proper operation of your tractor, alt parts and hardware you assemblemust be tightened securely, Use

the correct tools as necessaq7 to insure proper tightness_

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wilt make assembly easier Standard wrench sizes are listed,,

(1) 9/16" wrench (2) 7/16" wrenches (1) 3/4" wrench (1) 1/2" wrench

Pliers

Tire pressure gauge

Screwdriver Utility knife

When right and left hand are mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).,

TO REMOVE TRACTOR CARTON

UNPACK CARTON

o Remove all accessible loose parts and parts cartons

from carton (See page 6)_

o Cut along lines on the carton, from top to bottom, all

four corners of carton and lay panels flat..

o Check for any additional loose parts or cartons and

remove..

BEFORE ROLUNG TRACTOR OFF SKiD

STEERING

STEERING SHAFT STEERING CLiP

LOWER STEERING

BUSHING

FIG. '1

_ STEERING WHEELtNSERT

OCKNUT

WASHER

ATTACH STEERnNG WHEEL

POSITION STEERING SHAFT (See Fig. t) - o Lift hood

o Pull steering shaft up to engage gears..

• Push steering clip through hole on steering shaft at 45° (hole is located under dash and above lower steering bushing),.

o Push steering clip onto steering shaft until steering clip

snaps into place,,

INSTALL STEERING WHEEL (See Fig,,2) - o Slide the steering sleeve over the steering shaft (Bot-

tom of sleeve goes over ring on dash)

o Slide steering wheel adapter onto upper steering shaft, o Position front wheels of the tractor so they are pointing

straight forward,

o Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter°

• Assemble large fiat washer and 3/8-24 focknut and tighten securely°

o Snap insert into center of steering wheel,

o Remove protective plastic from tractor hood and grill.

FIG, 2

TO ROLL TRACTOR OFF SKID

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID,. o Raise mower lift lever to its highest positiono

o Place gearshift lever in "NEUTRAL" position o Release parking brake by depressing clutch/brake

pedal,,

o Roll tractor backwards off skid, o Remove banding holding discharge guard up against

tractor

ASS LY

HOW TO SET UP YOUR TRACTOR _NSTALL SEAT (See Fig. 4) • ....

PREPARE BATTERY (See Fig. 3)

CAUTION: Wear eye and face shield. Wash hands or clothing immediately if

accidentally in contact with battery acid.

Do not smoke. Fumes from charged battery acid are explosive.

Read the instructions included with the battery vent caps. Always wear gloves,

clothing and goggles to protect your hands, skin and eyes.

Your tractor has a battery charging system which is suffi- cient for normal use,. However; periodic charging of the

battery with an automotive charger will extend its life. = See instructions packed with vent caps in parts bag°

= Fill battery with aci& Fill each celt until it reaches the

bottom of the vent wells. Do not overfill. Allow battery to stand and settle for at least thirty

minutes. After standing, check the level of acid. If below the vent wells, add more acid until the correct level is reache&

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly oftractor. IMPORTANT: TO MAXiMiZE THE LIFE OF YOUR

BATTERY, lT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE, FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE

o Charge battery at a rate of 6 amperes for- 1 hour° Use

a 12 volt battery charger.. Observe all safety precau- tions required for battery charging_

° Check the acid level after the battery is charged. Ifthe

acid has fallen below the correct level, add distilled or' iron free water,,

• install the vent caps to cover the vent wells.. Wash the top of the battery with water to remove any acid, then

wipe dry_

- Check battery case for' leakage to make sure that no

damage has occurred in handling°

. Dispose of excess battery acid_ Neutralize acid for

disposal by adding it to four inches of water in a five gallon plastic container, Stir with a wooden or plastic paddle while adding bakingsoda unti!the addition of

more soda causes no more foaming.

o Follow instructions on how to install battery_

CUT AWAY VIEW

FiG. 3 8

VENT CAP

VENT WELL

BATTERY

CELL ACID

LEVEL

Adjust seat before tightening adjustment bolt,. o Remove cardboard packing on seat pan° o Place seat on pan and assemble shoulder bolt,.

= Assemble adjustment bolt, !ockwasher and flat washer

!oosely. Do not tighten. = Tighten shoulder bolt securely., o Lower seat into operating position and sit on seat,, o Slide seat until acomfortable position is reached which

allows you to press clutch/brake pedal all the way down

(See Fig. 8). . Get off seat without moving its adjusted position,

Raise seat and tighten adjustment bolt securely,.

SEAT

SEAT PAN

SHOULDER BOLT

FLAT WASHER

ADJUSTMENT BOLT

LOCK WASHER

FIG. 4

CHECK TIRE PRESSURE

The tires on your tractor were ovednflated at the factory for shipping purpose& Correct tire pressure is important for

best cutting performance. = Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower' housing should be prope dy

leveled_ See "TO LEVEL MOWER HOUSING" in the ....

Service and Adjustments section of this manual.

CHECK FOR PROPER POStT_ON OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual, Verify that the belts are routed correctly..

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.,

INSTALL BATTERY (See Figs. 5 & 6)

CAUTION: Do not short battery termi-

nals. Before installing battery, remove metal bracelets, wristwatch bands,

rings, etc. Positive terminal must be connected

first to prevent sparking from acciden- tal grounding_

Lift seat to raised position.

• Open battery box door.. o Be sure drain tube is attached to bottom of battery box

and tube passes through to hole in chassis for proper drainage..

o Lower battery into battery box with battery terminals

toward front of tractor_

First connect RED battery cable and RED fused igni_ tion wire to positive (+) battery terminal with hex bolt, flat wastler, Iockwasher and hex nut as shown.. Tighten

securely°

o Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut,. Tighten securely..

. Close battery box door° Open battery box door for:

o Inspection for secure connections (to tighten hard-

ware)°

o Inspection for corrosion° o Testing battery_

o Jumping (if required).. o Periodic charging..

BATTERY

BOX DOOR

POSITIVE (RED) CABLE

POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL

_EGATIVE

(BLACK) CABLE

FIG. 5

BOX DOOR

VENT CAPS

FIG. 6

ASSEM LY

iNSTALL MULCHER PLATE (See Figs. 7 & 8

guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in

CAUTION: Do not remove discharge

........ o,peratijon; ................

O Raise and hold deflector shield in the upright position_

Position alignment cup over' rear baffle.

_) Pivot mulcher plate forward and hook on mounting bolto

Be sure hang tab hooks top of deck opening.. Assemble fiat washer, lock washer' and wing nut to

mounting bolt and tighten securely..

3"0 CONVERT 3"0 BAGGING OF{

DISCHARGRNG

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.

NOTE: If discharging or bagging results are unsatisfactory

with mulcher blades on mower, remove the mulcher blades

and install high performance discharging blades, which are

available at Retail and Catalog stores°

I_EFLECTOR MOUNTING

SHIEL BOLT

MULCHER

PLATE

FASTING

REAR ALIGNMENT BAFFLE CUP

FIG. 7

TAB SLOT

............. , : :..:..:.....:..:

DEFLECTOR SHIELD """

WASHER

LOCK

HANG

MULCHER

PLATE

WASHER

WING NUT

FIG. 8

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFA CTION FROM

THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been completed_ v" No remaining loose parts in carton.

v" Batteryis properly prepared and charged. (Minimum

1 hour at 6 amps)_

v" Seat is adjusted comfortably and tightened securely. v" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the fa.ctory)

v" Be sure mower deck is prdperly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

v" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper' leveR.. 7 Fuel tank is filled with fresh, clean, regular unleaded

gasoline_

¢" Become familiar with all controls - their location and

function. Operate them before you start the engine_

,/ Be sure brake system is in safe operating condition.

14:NOWYOUR LAWN TRACTOR

READ THIS OWNER'S MANUAL & SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

THROTTLE/

CHOKE

CONTROL

FUEL CAP

CLUTCH/

BRAKE PEDAL "'"_

MOWER CLUTCH

LEVER

PARKING

BRAKE

LEVER

MOWER IGNITION LIFT SWITCH

LEVER

Sears tractors conform to the safety standards of the American National Standards _nstitute.,

IGNITION SWITCH: Used for starting and stopping the engine.

THROTTLE!CHOKE CONTROL: Used for starting and controlling engine speed,

CLUTCHtBRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine_

GEARSHIFT LEVER

FIG. g

GEARSHIFT LEVER: Selects the speed and direction of tractor,

PARKING BRAKE LEVER: Locks clutch!brake pedal into the brake position,

MOWER CLUTCH LEVER: Used to engage the mower blades,,

MOWER LIFT LEVER: Used to raise and lower the mower deck,

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage, Always wear safety glasses or eye shields before starting your tractor

and while moving. We recommend wide vision safety mask for over the spectacles or standard

safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 10)

o Depress clutch/brake pedal into full "BRAKE" position

and hold

• Place parking brake tever in "ENGAGED" position and release pressure from clutch/brake pedal Pedal should

remain in "BRAKE" pos tion. Make sure park'ng brake

wilt hold tractor secure_

PARKING BRAKE"ENGAGED"

CLUTCHIBRAKE

PEDAL "BRAKE" POSITION

FIG. 10

MOWER CLUTCH LEVER "ENGAGED"

"DISENGAGED"

CLUTCH/ THROTTLE/ BRAKE CHOKE PEDAL CONTROL

GEARSHIFT

LEVER

PARKING

BRAKE

IGNITION SWITCH

FIG. 11

TO USE THROTTLE CONTROL (See FSg. 11)

Always operate engine at full throttle,. = Operating engine at less than full throttle reduces the

battery charging rate.

= Full throttle offers the best bagging and mower perfor-

mance,

STOPPRNG (See Figs, 10 & 11)

MOWER BLADES- = Move mower cfutch tever to "DISENGAGED" position.

GROUND DRIVE - ° Depress ctutchtbrake pedal intofull "BRAKE" position,

• Move gearshift lever to "NEUTRAL" position, ENGINE -

° Move throttle control to "SLOW" position,. NOTE: Failure to move throttle control to "SLOW" position

and allowing engine to idle before stopping may cause engine to "backfire",.

o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

o Never use choke to stop engine, NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may cause "browning" of grass, To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav- ing the operator's position, to empty

................ grass catcher, etc.

TO MOVE FORWARD AND BACKWARD

(See Figs. 10 & 11)

The direction and speed of movement is controlled by the gearshift lever.

o Start tractor with clutch/brake pedal depressed and

gearshift lever in "NEUTRAL" position.

o Move gearshift lever to desired position. o Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE

TO ADJUST MOWER CUTTRNG HEIGHT

(See Fig. 12)

The position of the mower lift lever determines the cutting

height. The position of the mowerlift lever can be adjusted

to desired position

o Grasp lift lever as shown, lift away from fender and

move forward or' back to desired position.

The cutting height range is approximately 1-1/8" to 3-5/8'L The heights are measured from the ground to the blade tip

with the engine not running These heights are approxi- mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed

o Theaveragelawnshouldbe cut to approximately

2-1/2inchesduringthecoolseasonandto over3

inchesduringhotmonths..Forhealthierandbetter lookinglawns,mowoftenandaftermoderategrowth..

o Forbestcuttingperformance,grassover6inchesin

heightshouldbe mowedtwice. Makethefirstcut relativelyhigh;thesecondtodesiredheight..

MOWER LIFT LEVER

FIG. 12

TO OPERATE MOWER (See Figs. 10 & 12)

You rtractor iseq uipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the mower clutch engaged wilt shut

off the engine ° Select desired height of cut.. o Engage mower by slowly moving mowerclutch lever to

"ENGAGED" position..

• TO STOP MOWER - Move mower clutch lever to "DISENGAGED" position..

...........,....................... .. .............. ............... ,,, ,., ,_,,,

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis- charge guard in place.

TO OPERATE ON HDLLS

, Choose the slowest speed before starting up or down

hilts. o Avoid stopping Orchanging speed on hills.. o If slowing is necessary, move throttle control lever to

slower position. o If stopping is absolutely necessary, push ctutchtbrake

pedal quickly to brake position and engage parking brake.

o Move gearshift lever to i st gear and be sure you have

allowed room for tractor to roll slightly as you restart movement.

o To restart movement, slowly release parking brake and

clutchlbrake pedal.

o Make all turns slowly_

TO TRANSPORT

o Raise mower lift lever to highest position = When pushing or towing your tractor, be sure gearshift

lever is in "NEUTRAL" position

o Do not push tractor at more than five (5) MPH

NOTE: To protect hood from damage when transporting

your tractor on a truck or trailer, be sure hood is closed and

secured to tractor Use an appropriate means of tying hood to tractor (rope, cord, etco)

BEFORE STARTING "['HE ENGHNE

CHECK ENGINE O5L LEVEL (See Fig. 18)

o The engine in your tractor has been shipped from the

factory already filled with summer weight oil

o Check engine oil with tractor on level ground o Remove oil fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until "FULL" mark

on dipstick is reached Do net overfill

o For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual)

o To change engine oil, see the Customer Responsibili-

ties section in this manual

ADD GASOUNE

o Fit! fuel tank. Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life)

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING..

WARNING: Experience indicates that afcotqol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage° To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur..

filler neck. Do not overfill. Wipe off any

i CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGBNE (See Fig. 9)

When starting engine for' the first time or if engine has run out of fuel, itwilt take extra cranking time to move fue! from

the tank to the engine. ° Depress the clutch/brake pedal and set the parking

brake.

o Place gearshift lever in "NEUTRAL" position. o Move mower clutch to*"DISENGAGED" position,.

. Move throttle control lever to"CHOKE" position for cold

engine start.. For warm engine start, move throttle control to "FAST" position..

o Turn ignition key clockwise to "START" position and

release key as soon as engine starts. Do not run

starter continuously for more than fifteen seconds per

minute. If engine does not start after several attempts, move throttle control to "FAST" position, wait a few

minutes and try again,

o When engine starts, move throttle control to desired

position.

° Allow engine to warm up for a few minutes before

engaging drive or attachment clutch..

NOTE: if at a high altitude (above 3000 feet) or' in cold temperatures (below 32 ° F), the carburetor fuel mixture may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust* ments section of this manual.

MOWtNG TRPS

Mower should be properly leveled for best mowing performance., See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual The left hand side of mower should be used for trim-

ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor_ This wilt result in a more even distribution of

clippings and more uniform cutting, When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc.. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig° 13)_

If grass is extremely tall, it should be mowed twice to reduce toad and possible fire hazard from dried clip-

dPings_Make first cut relatively high; the second to the

esired height; ...........................................................

Do not mow grass when it is wet, Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.. Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material.. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.,

FIG, 13

MULCHING MOWHNG TBPS

itVlPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH.. CLEAN AFTER EACH USE° o The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the blades..

o Avoid cutting your lawn when it is wet.. Wet gr ass tends

to form clumps and interferes with the mulching action. The best time to mow your lawn is the early aftemoon_

At this time the grass has dried and the newly cut area will not be exposed to the direct sun..

o For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass blades (See Fig. 14). For extremely heavy mulching,

reduce yourwidth of cut on each pass and mow slowly.

o Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings.. When doing a second cut, mow across or perpendicular to the first cut path_

Change your cutting pattern from week to week. Mow north to south one week then change to east towest the next week. This witl help prevent matting and graining of the lawno

MAX 113

FIG. 14

.... @l E-SP@N 7UES..........................:::.......................

AS YOU COMPLETE /_.55_,_9_ _[_0%_//

REGU_RSERVICE ...... 6!ES._

Check Brake Operation 64#

CheckTire Pressure _#' T Checkfor Loose Fasteners R Sharpen/Replace Mower Blades

C LubricationChart

T Check Battery Level(Recharge

0 Clean Battery and Terminals

R CheckTransaxle Cooling

Adjust Blade Belt(s)Tension

Adjust Motion DriveBelt(s) Tension _s

.......... ' .....' i 1 ¸

Check Engine Oil Level _4_ _'

Change Engine Oi! .............. _ .............._2.3

.C.leanAir Filter ....................... _'2

Clean Air Screen _2

Inspect Muffler!Spark Arrester

Replace Oil Filler (If equipped)

C!ean Engine Cooli[i[i[i[[.Fi'i['i "[i."'.[.,

Replace Spark Plug Replace Air Filter PaperCartridge Replace Fuel Filter

I - Change more often when operating under a heavy load or in high ambient lemperalures

2 - Service more often when operating in didy or dusty conditions

GENERAL RECO_J_k'_ENDAT_ONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.. Some adjustments will need to be made periodically to

properly maintain your tractor..

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season_

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear.. A new spark pfug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

o Check engine oil level. o Check brake operation,

o Check tire pressure., o Check for loose fasteners,

e/4

_/ ...........!_'

....... .....................

3 - It equipped with oil filter, change oil every 50 hours

4 * Replace btades mere often when mowing in sandy soil

5 - I1equipped with adjustable system

LUBRICATION Ct'_ART

®A×LEP,VOTHOOOHINGES®

Q FRONT

BEARING ZERK

PIVOT

O ATTACHMENT

CLUTCH PIVOT

O CLUTCH PIVOT _ i

0 LIFT LEVER /I 11

PIVOT [_

O SAE 30 OR t0W30 MOTOR OIL API _SG Q GENERAL PURPOSE GREASE _'_ REFER TO CUSTOMER RESPONSIBILITIES'ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY

)NT SPINDLE O

BEARING ZERI(

THROTTLE O

ATTACHMENT (_

CLUTCH LEVER

GEARSHIFT O PIVOTS

WHEEL Q

ENGINEQ

PLATE

CUSTO ER

ESPONS LINES

TRACTOR

Always observe safety rules when performing any mainte-

nance

BRAKE OPERATION

if tractor' requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted_ (See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TnRES

o Maintain proper air pressure in afi tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber..

o Avoid stumps, stones, deel_ ruts, sharp objects and

other' hazards that may cause tire damage°

BLADE CARE

For best results mower blades must be kept sharp_ Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 15)

° Raise mower' to highest position to aliow access to

blades.

Remove hex bolt, lock washer and flat washer securing blade.

Install new or resharpened blade with trailing edge up

towards deck as shown_

Reassemble hex bolt, lock washer and flat washer in exact order' as shown..

° Tighten bolt securely (30-35 Ft.,Lbs. torque). IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade -but ifyou do, be sure the blade is balanced°

BLADE

MANDREL

ASSEMBLY

TO SHARPEN BLADE (See Fig. 16)

Care should be taken to keep the blade balance& An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine. o The blade can be sharpened with a rite or on a grinding

wheel° Do not attempt to sharpen while on the mower.,

o To check blade balance, you wilt need a5/8" diameter

steel boit, i_in,'oi-a c0ne balancer. (When using a cone balancer, follow the instructions supplied with baF ancer)o

o Slide bladeon to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position.. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade.. The lobes of

the center hole may appear to be centered, but are not.,

CENTER HOLE / /'

5/8"BOLT OR PIN

/ /'

BLADE

FiG. 16

BATTERY (See Fig. 17)

Your unit has a battery charging system which is sufficient for'normal use° However, periodic charging of the battery

with an automotive charger will extend its life.. = Acid solution level in each battery celt should be even

with bottoms of vent wells. Add only distilled oriron free water if necessary. Do not overfill

o Keep battery and terminals clean..

• Keep battery bolts tight. o Keep vent caps tight and small vent holes in caps open.

= Recharge at 6 amperes for' 1 hour.

TRAILING EDGE

HEX BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED

BY SIX LINES ON THE BOLT HEAD,

FIG. 15

CUT AWAY VIEW

• VENT CAP VENT

_ ............................._ WELL

BATTERY CELL ACID

LEVEL

FIG. 17

.......... ......:

• , ..... ,,, ,,,,,, ,,, ....... 1,,,,,,_ ,,:.................... _" '"'_........ : ...........

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power,

o Open battery box door,, o Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.,

o Wash battery with solution of four tablespoons of

baking soda to one gallon of water. Be careful not to get

the soda solution into the cells,.

o Rinse the battery with plain water and dry o Clean terminals and battery cable ends with wire brush

until brighL

o Coat terminals with grease or petroleum jelly, o Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).,

V- BELTS

Check V-Belts for deterioration and wear after 100 flours of operation,, Replace if necessary. The belts are not adjust-

able,, Replace belts if they begin to slip from wear,•

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

TO CHANGE ENGINE OIL (See Fig,,18) -

Determine temperature range expected before oil change. AI oil must meet API service classification SG

Be sure tractor is on level surface,o

o Oil will drain more freelywhen warm. o Catch oil in a suitable container.

o Remove oil fill dipstick., Be careful not to allow dirt to

enter the engine when changing oil, o Remove drain plugo o After oil has drained completely, replace oil drain plug

and tighten securely,. o Refill engine with oil through oil fill dipstick tube. Pout"

slowly, Do not overfill For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual, Use gauge on oil fill dipstick for checking tevelo Be sure

dipstick cap istightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

OIL FILL

ENGINE

LUBRICATION

Only use higl_quality detergent ol rated with API service classification SG. Select the oil's SAE viscosity grade

according to your expected operating temperature..

SAE VISCOSITY GRADES

_F "20_ 0" 30" 32 _ 40" 60_ BO" 100 °

°c -3oo -='0' .1_" 0" fo, _o' _o° no"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG° '18

NOTE: Although multiviscosity oils (5W30, 10W30 etc) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid possible engine damage from running tow on oilo

Change the oil after the first two hours of operation and every 25 hours of operation thereafter or at least once a

year if the tractor is not used for 25 hours in one year, Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level

OIL DRAIN

PLUG

FIG, 19

AiR FILTER (See Fig. 20)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner element after every 25 hours of

operation or every season Service paper cartridge every 100 hours of operation or every season, whichever occurs

first, Service air cleaner more often under dusty conditions,

o Remove knob(s) and cover,, TO SERVICE PRE-CLEANER - o Slide foam pre-cleaner off cartridge,.

o Wash it in liquid detergent and water. ° Squeeze it dry in a clean cloth.

o Saturate it in engine ol Wrap it in clean, absorbent

cloth and squeeze to remove excess oil,

o Reinstall pre-cleaner over cartridge,

• Reinstall cover and secure with knob(s).

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