Craftsman 917.25693 User Manual

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Page 1

_ODEL

oAssembly oOperation

oCustomer

Responsibi _ntBes

o$ervnce

UMBER 917,256930

OWNER'S MANUAL

Tt,!

oAdjustments oRepagr Parts

Caution:

Read and Foimow

a!! Safety Rules and Rnstructions

Before Operating

This Equipment

Page 2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: TH IS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURYOR DEATH,

|. GENERAL OPERATION . Read, understand, and follow all instructions in the manual

and on the machine before starting.

= Only allow responsible adults, who are familiar with the

instructions, to operate the machine

o Clear the area of objects such as rocks toys, wire, etc.,

which could be picked up and thrown by the blade..

,, Be sure the area is cleat ofother people before mowing. Stop

machine if anyone enters the area,. o Never carry passengers.. = Do not mow in reverse unless absolutely necessary. Atways

look down and behind before and while backing o Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place o Stow down before turning

• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting

= Turn off blades when not mowing = Stop engine before removing grass catcher or unclogging

chute. o Mow only in daylight or good artificial light.. o Do not operate the machine whi_e under the influence of

alcohol or drugs.

= Watch for traffic when operating near or crossing roadways, o Use extra care when loading or unloading the machine into

a trailer or truck..

11. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.. All slopes

require extracaution_ If you cannot back up the slope orif you feel uneasy on it, do not mow it.

DO: o

• Mow up and down slopes, not across._

° Remove obstacles such as rocks, tree limbs, etc. °

- Watch for holes, ruts, or bumps. Uneven terrain could °

overturn the machine. Tall grass can hide obstacles o Use slowspeed. Choose atow gearso that you witl not have

to stop or shift while on the slope. . FoIIow the manufacturer's recommendations for wheel

weights or counterweights to improve stability. °

o Use extra care with grass catchers or other attachments;, o

These can change the stability of the machine.

o Keep all movement on the slopes slowand gradual. Do not

make sudden changes in speed or direction,. ° Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope, DO NOT: ° Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do notmow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or' if an edge caves in o

b0 'hiS_"mowV_ii:wet grass. ReducecI traction c0uid-cause

sliding°

o Do not try to stabilize the machine by putting your foot on the

ground. ° Do not use grass catcher on steep slopes_

lU. CHILDREN Tragic accidents can occur if the epe_'ator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity_ Neverassume that children will remain where you fast saw them.

- Keep children out ofthe mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area. '

. Before and when backing, look behind and down for small

children.

° Never carry children. They may fatl off and be seriously

injured or interfere with safe machine operation..

o Never allow children to operate the machine ° Use extra care when approaching blind comers, shrubs,

trees, or' other objects that may obscure vision.

IV. SERVICE

• Use extra carein handling gasoline and other fuels They are flammable and vapors are explosive..

Use only an approved container Never remove gas cap or add fuel with the engine

running. Allow engine to coo! b_fore refue!ing Do not smoke.

Never-refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

o Never run a machine inside a closed area,

o Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

° Never tamper with safety devices. Check their proper

operation regularly..

° Keep machine free of grass, leaves, o_other debris build-up

Clean oil or fuel spillage Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown, Frequently check components and replace with manufacturer's recommended parts, whe'n nec-

essary Mower blades are sharp and can cut Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.. Check brake operation frequently. Adjust and service as

_equired..

Look for this symbol to point out impor-

tant ..safety precautions, it means CAUTION!!I BECOME ALERTH1 YOUR

SAFETY IS INVOLVED,

CAUTION: Always disconnect spark

contact spark plug in order to prevent

plug wire and,place wire where,!t canneL-:

accidental starting when setting up,

transporting, adjusting or making repairs.

Page 3

mance,

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service CentedDepartment., We have competent, well-trained

technicians and the proper tools to service or repair this tractor.

Please read and retain this manual., The instructions will enable you to assemble and maintain your tractor prop-

erly Always observe the "SAFETY RULES",

MODEL NUMBER 917.,256930

SERIAL NUMBER

DATE OF PURCHASE THE MODELAND SERIAL NUMBERSWILL BE FOUND

ON A PLATE UNDER THE SEAT° YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE,

HORSEPOWER: 125

GASOLINE CAPACITY: 1.,4GALLONS

UNLEADED REGULAR

OIL (3..0 PINTS) SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

SPARK PLUG (GAP 030 INn): CHAMPION RJ_19LM

(STD361458)

VALVE CLEARANCE: INTAKE: _,005_,007 IN,,

EXHAUST: ,,009- .,0! 1 IN,

GROUND SPEED: FORWARD

1st 95 MPH

2rd 1,94 MPH 3th 2,,9t MPH 4th 37I MPH

5th 4,76 MPH

REVERSE: 1.46 MPH

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT.,LBS,

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this trac- tor, Contact your nearest Sears store for details°

CUSTO ER RESPONSKB L T ES

o Read and observe the safety rules,, o Follow a regular schedule in maintaining, caring for and

using your tractor°

" Fol{owthe instructions under Customer Responsibilh

ties" and "Storage" sections of this manual,,

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable loca! or state laws

(if any),, Ifa spark arrester is used, it should be maintained in effective working order by the operator,,

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on

federal lands., A spark arrester for the muffler is available through your nearest Sears authorized service center (See the REPAIR PARTS section of this manual),

L MUTED TWO YEAR WARRANTY ON ELECTRIC START RRD NG EQUUPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the

instrdctions in the owneCs manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship..

This Warranty does not cover: , Expendable items which become worn during normal use,such asblades, spark plugs, air cleaners and belts.

o Tire replacement or repaircaused bypunctures from outside objects,such as nails, thorns, stumps, or glass..

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according tothe instructionscontained in the owner's manual.

• Riding equipment usedfor commercial or rentalpurposes

90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workman-

ship and our testing determinesthe battery will nothold a charge, Searswill replace the battery at no charge

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER!DEPARTMENT INTHE UNITED STATES,,

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

Page 4

TA LE OF CONTENTS

SAFETY RULES ...... ............................................. .......... 2:.:....

PRODUOT SPECIFICATIONS ...................................... 3

CUSTOM ER RESPONSIBILITIES ..................... 3, 15-18

WARRANTY ................................................................. _3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7'-10

INDIEX

Accessodes .................................................................5

Adjustments:

Brake ............................................................21

Carburetor ...............................:.................23

Mower:

Front-T0:Back ...................................20

Side*To-Side .......................................20

Throttle Control Cable ...............................23

Air Filter', Engine .............................................17

Air Screen, Engine .......................................18

Assembly .........................................................7-10

Battery:

Charging ......................................................8

Cleaning ..................................................... 1 7

Installation .................................................. 9

Levels ...................................................8,16

Preparation ................................................ 8

Starling with Weak Battery ...........22

Storage ....................................................24

Terminals .............................................17

Belt:

Motion Drive

Removal/Replacement ....................21

Blade:

Sharpening ..............................................16

Beplacement ................................... 16

Brake Adjustment .............................................21

Carburetor Adjustment ..................................23

Controfs, Tractor .............................................11

Customer Responsibilities ..................15-18

Engine:

Air Filter ...............................................17

Air Filter Foam Pre-Oleaner .....17

Air Screen, Engine .................... 18

Battery'.,.,.,:.:,.:..:::.,..:;.:_::,.,:;_ 16-17

Cooling Fins, Engine ......................18

Engine Oil ..........................................17

Fuel Filter ...............................................18

Spark Plugs ......................................18

Tractor:

Blades ................................................ 16

Lubrication Chart ..........................15

Maintenance Schedule ................15

Tire Care ................................8,t6,22

Cutting Height, Mower. .....................12-13

Electrical:

Interlocks and Relays ...........................23

Schematic ....................................................28

Wiring Diagram .......................................30

Engine:

Air Filter ............................................................17

Air Filter Foam Pre-Cleaner ...........17

Air Screen .................................................18

Cooling Fins, Engine .............................18

Oil Change ......................................................17

Oi! Level .....................................................13,17

Oil Type .......................................................17

Preparation ................................................13

Repair Parts ..........................................48-52

Starting ..............................................................14

Storage ........................................................24

Filters:

Air Filter ......................................................17

Air Filter Foam Pre-Oleaner ...........17

Fuel ......................................................................18

Fuel:

Type ...................................................................13

Storage .........................................................24

Fuse ...........................................................................22

Hood Removal/Installation .........................22

Leveling Mower Deck ................................20

Lubrication Chad ................................ 15

Maintenance Schedule ...................................15

Mower:

Adjustment, Front-to-Back .............20

:-:....... Adjustment;Side-to-Side- ...........20 ..............._.........:...........................................................

Blade Sharpening ...................................16

Blade Replacement ..............................16 T

Cutting Height .................................12-13 Throttle Control Cable Adjustment .......23

Installation ...............................................19 Tires ...................................................................8,16,22

Operation ....................................................13 Trouble Shooting Chart ........................25-26

Remora ............................... 19

Mowing Tips .........................................................14

Muffler ...........................................................!8 _V

Spark Arrester .......................... 3, 40

Oil: Wiring Schematic ............................................28

Cold Weather Conditions .........13,17

Engine ............................................................17

Storage ..................................................................24

OPERATION .......................................................... 11-14

MAINTENANCE SCHEDULE ...... ,...., ............. .;...,.".15

SERVICE AND ADJUSTMENTS ............................ 19-23

STORAGE ................................................................... 24

TROUBLESHOOTING ........................................... 25-26

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-52

PARTS ORDERING/SERVICE ................... BACK PAGE

Operation ..........................................................11-14

Operating Mower ................................................13

Options:

Accessories _.:.............................................5

Spark Arrester .....................................3, 40

Parking Brake .............................................11-12

Parts Bag ..............................................................6

Parts, Replacement/Repair ..............30-47

Product Specifications .......................................3

Repair Pads .......................................................30-47

0 Widng Diagram ................................................30

Safety Rules ...............................................................2

Seat ................................................................................8

Service and Adjustments ..................19-23

Brake .............................................................21

Carburetor ....................................................23

Fuse .......................................................22

Hood Removal/installation ............22

Motion Ddve Belt

Removal/Replacement ................2t

Mower Installation ..............................19

Mower Adjustment:

Front- to-Back ....................................20

Side-to-Side ..........................................20

Mower Removal .....................................t g

Tire Care .......................................8,16,22

Slope Guide Sheet ....................................55

Spark Plugs ............................................................18

Specifications .........................................................3

Start!rig the Engine ...............................13q4

Steering Wheel ..............................................7,21

Stopping the Tractor. ......................................12

Storage ..................................................................24

Transaxle Repair Parts .........................46-47

Warranty .............................................................3

Page 5

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--.......................................AOOESSORIE AI D-AT"i'AOHI iITS..................................."........

These accessories and attachments were available when thetractor was purchased. They are afso available at most,Sears retaii outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE [ViAINTENANCE

SPARK pLUG AIR FILTER BLADES

MUFFLER

PERFORtVIANCE

Sears offers awide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help

you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model, Contact your nearest Sears store for the accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

GAS CAN ENGINEOIL STABILIZER BELTS

PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex

containers hold 30-gal!on plastic bags. LAWN SWEEPERS let you collect grass clippings and leaves.. CARTS make hauling easy. Variety of sizes available..

ROLLER for smoother tawn surface. 36-inch wide, 18-inch

diameterwater-tightdrumholdsupto390 Ibs. ofweighL Rounded

edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular

de-icers and sand..

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips t50 lb. capacity weight tray° AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2oS-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration. MULCH RAKE/DETHATCH ER loosens soil and flips thatch and

matted leavesto lawn surface for easy pickup. Twenty spdngtine teeth.. Useful toprepare bare areas for seeding. Available forrear

mounting only. SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for automatic spraying when pulling, and hand held wand for spot

spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides, and liquid fertilizers

Page 6

CONTENTS OF HARDWARE PACK

Parts Bag contents shown furl size

(1) Large Flat Washer

(1) Locknut 3/8-24

(1) ShouJder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x 1

Parts packed separately in carton

Seat

Battery acid

/ i_L _ Plate

Steering

Wheel

Battery

Steering

Sleeve

(1) Lock Washer 1/2

(1) Washer 17_32x 1-3/i6 x 12 Gauge

....... , ,;;;; ............... ,,, ,,,

(1) Washer _+._ (1) Lock

13/32 x 1-1/4 x 16 Gauge _ Washer 3/8

1/4-20 x 3/4 (2) Hex Nuts

(2) Washers 9/32 x 5/8 x 16 Ga+

.................. ............ : : : .... ...... ,,,

(1) Wing Nut 3/8

_1/4-20

_ (2) Lock

Washers 1/4

Owner's blanual Parts Bag

Parts bag contents not shown full size

Steering

Wheel

Steering Wheel

Adapter .....

Steering Clip

15° Slope Sheet

+++_............ "_

Battery Caps

and Instructions

Insert

(2) Keys

Page 7

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes° To ensure safe and proper operation of your tractor, alt parts and hardware you assemblemust be tightened securely, Use

the correct tools as necessaq7 to insure proper tightness_

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wilt make assembly easier Standard wrench sizes are listed,,

(1) 9/16" wrench (2) 7/16" wrenches (1) 3/4" wrench (1) 1/2" wrench

Pliers

Tire pressure gauge

Screwdriver Utility knife

When right and left hand are mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).,

TO REMOVE TRACTOR CARTON

UNPACK CARTON

o Remove all accessible loose parts and parts cartons

from carton (See page 6)_

o Cut along lines on the carton, from top to bottom, all

four corners of carton and lay panels flat..

o Check for any additional loose parts or cartons and

remove..

BEFORE ROLUNG TRACTOR OFF SKiD

STEERING

STEERING SHAFT STEERING CLiP

LOWER STEERING

BUSHING

FIG. '1

_ STEERING WHEELtNSERT

OCKNUT

WASHER

ATTACH STEERnNG WHEEL

POSITION STEERING SHAFT (See Fig. t) - o Lift hood

o Pull steering shaft up to engage gears..

• Push steering clip through hole on steering shaft at 45° (hole is located under dash and above lower steering bushing),.

o Push steering clip onto steering shaft until steering clip

snaps into place,,

INSTALL STEERING WHEEL (See Fig,,2) - o Slide the steering sleeve over the steering shaft (Bot-

tom of sleeve goes over ring on dash)

o Slide steering wheel adapter onto upper steering shaft, o Position front wheels of the tractor so they are pointing

straight forward,

o Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter°

• Assemble large fiat washer and 3/8-24 focknut and tighten securely°

o Snap insert into center of steering wheel,

o Remove protective plastic from tractor hood and grill.

FIG, 2

TO ROLL TRACTOR OFF SKID

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID,. o Raise mower lift lever to its highest positiono

o Place gearshift lever in "NEUTRAL" position o Release parking brake by depressing clutch/brake

pedal,,

o Roll tractor backwards off skid, o Remove banding holding discharge guard up against

tractor

Page 8

ASS LY

HOW TO SET UP YOUR TRACTOR _NSTALL SEAT (See Fig. 4) • ....

PREPARE BATTERY (See Fig. 3)

CAUTION: Wear eye and face shield. Wash hands or clothing immediately if

accidentally in contact with battery acid.

Do not smoke. Fumes from charged battery acid are explosive.

Read the instructions included with the battery vent caps. Always wear gloves,

clothing and goggles to protect your hands, skin and eyes.

Your tractor has a battery charging system which is suffi- cient for normal use,. However; periodic charging of the

battery with an automotive charger will extend its life. = See instructions packed with vent caps in parts bag°

= Fill battery with aci& Fill each celt until it reaches the

bottom of the vent wells. Do not overfill. Allow battery to stand and settle for at least thirty

minutes. After standing, check the level of acid. If below the vent wells, add more acid until the correct level is reache&

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly oftractor. IMPORTANT: TO MAXiMiZE THE LIFE OF YOUR

BATTERY, lT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE, FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE

o Charge battery at a rate of 6 amperes for- 1 hour° Use

a 12 volt battery charger.. Observe all safety precau- tions required for battery charging_

° Check the acid level after the battery is charged. Ifthe

acid has fallen below the correct level, add distilled or' iron free water,,

• install the vent caps to cover the vent wells.. Wash the top of the battery with water to remove any acid, then

wipe dry_

- Check battery case for' leakage to make sure that no

damage has occurred in handling°

. Dispose of excess battery acid_ Neutralize acid for

disposal by adding it to four inches of water in a five gallon plastic container, Stir with a wooden or plastic paddle while adding bakingsoda unti!the addition of

more soda causes no more foaming.

o Follow instructions on how to install battery_

CUT AWAY VIEW

FiG. 3 8

VENT CAP

VENT WELL

BATTERY

CELL ACID

LEVEL

Adjust seat before tightening adjustment bolt,. o Remove cardboard packing on seat pan° o Place seat on pan and assemble shoulder bolt,.

= Assemble adjustment bolt, !ockwasher and flat washer

!oosely. Do not tighten. = Tighten shoulder bolt securely., o Lower seat into operating position and sit on seat,, o Slide seat until acomfortable position is reached which

allows you to press clutch/brake pedal all the way down

(See Fig. 8). . Get off seat without moving its adjusted position,

Raise seat and tighten adjustment bolt securely,.

SEAT

SEAT PAN

SHOULDER BOLT

FLAT WASHER

ADJUSTMENT BOLT

LOCK WASHER

FIG. 4

CHECK TIRE PRESSURE

The tires on your tractor were ovednflated at the factory for shipping purpose& Correct tire pressure is important for

best cutting performance. = Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower' housing should be prope dy

leveled_ See "TO LEVEL MOWER HOUSING" in the ....

Service and Adjustments section of this manual.

CHECK FOR PROPER POStT_ON OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual, Verify that the belts are routed correctly..

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.,

Page 9

INSTALL BATTERY (See Figs. 5 & 6)

CAUTION: Do not short battery termi-

nals. Before installing battery, remove metal bracelets, wristwatch bands,

rings, etc. Positive terminal must be connected

first to prevent sparking from acciden- tal grounding_

Lift seat to raised position.

• Open battery box door.. o Be sure drain tube is attached to bottom of battery box

and tube passes through to hole in chassis for proper drainage..

o Lower battery into battery box with battery terminals

toward front of tractor_

First connect RED battery cable and RED fused igni_ tion wire to positive (+) battery terminal with hex bolt, flat wastler, Iockwasher and hex nut as shown.. Tighten

securely°

o Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut,. Tighten securely..

. Close battery box door° Open battery box door for:

o Inspection for secure connections (to tighten hard-

ware)°

o Inspection for corrosion° o Testing battery_

o Jumping (if required).. o Periodic charging..

BATTERY

BOX DOOR

POSITIVE (RED) CABLE

POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL

_EGATIVE

(BLACK) CABLE

FIG. 5

BOX DOOR

VENT CAPS

FIG. 6

Page 10

ASSEM LY

iNSTALL MULCHER PLATE (See Figs. 7 & 8

guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in

CAUTION: Do not remove discharge

........ o,peratijon; ................

O Raise and hold deflector shield in the upright position_

Position alignment cup over' rear baffle.

_) Pivot mulcher plate forward and hook on mounting bolto

Be sure hang tab hooks top of deck opening.. Assemble fiat washer, lock washer' and wing nut to

mounting bolt and tighten securely..

3"0 CONVERT 3"0 BAGGING OF{

DISCHARGRNG

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.

NOTE: If discharging or bagging results are unsatisfactory

with mulcher blades on mower, remove the mulcher blades

and install high performance discharging blades, which are

available at Retail and Catalog stores°

I_EFLECTOR MOUNTING

SHIEL BOLT

MULCHER

PLATE

FASTING

REAR ALIGNMENT BAFFLE CUP

FIG. 7

TAB SLOT

............. , : :..:..:.....:..:

DEFLECTOR SHIELD """

WASHER

LOCK

HANG

MULCHER

PLATE

WASHER

WING NUT

FIG. 8

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFA CTION FROM

THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been completed_ v" No remaining loose parts in carton.

v" Batteryis properly prepared and charged. (Minimum

1 hour at 6 amps)_

v" Seat is adjusted comfortably and tightened securely. v" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the fa.ctory)

v" Be sure mower deck is prdperly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

v" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper' leveR.. 7 Fuel tank is filled with fresh, clean, regular unleaded

gasoline_

¢" Become familiar with all controls - their location and

function. Operate them before you start the engine_

,/ Be sure brake system is in safe operating condition.

Page 11

14:NOWYOUR LAWN TRACTOR

READ THIS OWNER'S MANUAL & SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

THROTTLE/

CHOKE

CONTROL

FUEL CAP

CLUTCH/

BRAKE PEDAL "'"_

MOWER CLUTCH

LEVER

PARKING

BRAKE

LEVER

MOWER IGNITION LIFT SWITCH

LEVER

Sears tractors conform to the safety standards of the American National Standards _nstitute.,

IGNITION SWITCH: Used for starting and stopping the engine.

THROTTLE!CHOKE CONTROL: Used for starting and controlling engine speed,

CLUTCHtBRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine_

GEARSHIFT LEVER

FIG. g

GEARSHIFT LEVER: Selects the speed and direction of tractor,

PARKING BRAKE LEVER: Locks clutch!brake pedal into the brake position,

MOWER CLUTCH LEVER: Used to engage the mower blades,,

MOWER LIFT LEVER: Used to raise and lower the mower deck,

Page 12

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage, Always wear safety glasses or eye shields before starting your tractor

and while moving. We recommend wide vision safety mask for over the spectacles or standard

safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 10)

o Depress clutch/brake pedal into full "BRAKE" position

and hold

• Place parking brake tever in "ENGAGED" position and release pressure from clutch/brake pedal Pedal should

remain in "BRAKE" pos tion. Make sure park'ng brake

wilt hold tractor secure_

PARKING BRAKE"ENGAGED"

CLUTCHIBRAKE

PEDAL "BRAKE" POSITION

FIG. 10

MOWER CLUTCH LEVER "ENGAGED"

"DISENGAGED"

CLUTCH/ THROTTLE/ BRAKE CHOKE PEDAL CONTROL

GEARSHIFT

LEVER

PARKING

BRAKE

IGNITION SWITCH

FIG. 11

TO USE THROTTLE CONTROL (See FSg. 11)

Always operate engine at full throttle,. = Operating engine at less than full throttle reduces the

battery charging rate.

= Full throttle offers the best bagging and mower perfor-

mance,

STOPPRNG (See Figs, 10 & 11)

MOWER BLADES- = Move mower cfutch tever to "DISENGAGED" position.

GROUND DRIVE - ° Depress ctutchtbrake pedal intofull "BRAKE" position,

• Move gearshift lever to "NEUTRAL" position, ENGINE -

° Move throttle control to "SLOW" position,. NOTE: Failure to move throttle control to "SLOW" position

and allowing engine to idle before stopping may cause engine to "backfire",.

o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

o Never use choke to stop engine, NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may cause "browning" of grass, To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav- ing the operator's position, to empty

................ grass catcher, etc.

TO MOVE FORWARD AND BACKWARD

(See Figs. 10 & 11)

The direction and speed of movement is controlled by the gearshift lever.

o Start tractor with clutch/brake pedal depressed and

gearshift lever in "NEUTRAL" position.

o Move gearshift lever to desired position. o Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE

TO ADJUST MOWER CUTTRNG HEIGHT

(See Fig. 12)

The position of the mower lift lever determines the cutting

height. The position of the mowerlift lever can be adjusted

to desired position

o Grasp lift lever as shown, lift away from fender and

move forward or' back to desired position.

The cutting height range is approximately 1-1/8" to 3-5/8'L The heights are measured from the ground to the blade tip

with the engine not running These heights are approxi- mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed

Page 13

o Theaveragelawnshouldbe cut to approximately

2-1/2inchesduringthecoolseasonandto over3

inchesduringhotmonths..Forhealthierandbetter lookinglawns,mowoftenandaftermoderategrowth..

o Forbestcuttingperformance,grassover6inchesin

heightshouldbe mowedtwice. Makethefirstcut relativelyhigh;thesecondtodesiredheight..

MOWER LIFT LEVER

FIG. 12

TO OPERATE MOWER (See Figs. 10 & 12)

You rtractor iseq uipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the mower clutch engaged wilt shut

off the engine ° Select desired height of cut.. o Engage mower by slowly moving mowerclutch lever to

"ENGAGED" position..

• TO STOP MOWER - Move mower clutch lever to "DISENGAGED" position..

...........,....................... .. .............. ............... ,,, ,., ,_,,,

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis- charge guard in place.

TO OPERATE ON HDLLS

, Choose the slowest speed before starting up or down

hilts. o Avoid stopping Orchanging speed on hills.. o If slowing is necessary, move throttle control lever to

slower position. o If stopping is absolutely necessary, push ctutchtbrake

pedal quickly to brake position and engage parking brake.

o Move gearshift lever to i st gear and be sure you have

allowed room for tractor to roll slightly as you restart movement.

o To restart movement, slowly release parking brake and

clutchlbrake pedal.

o Make all turns slowly_

TO TRANSPORT

o Raise mower lift lever to highest position = When pushing or towing your tractor, be sure gearshift

lever is in "NEUTRAL" position

o Do not push tractor at more than five (5) MPH

NOTE: To protect hood from damage when transporting

your tractor on a truck or trailer, be sure hood is closed and

secured to tractor Use an appropriate means of tying hood to tractor (rope, cord, etco)

BEFORE STARTING "['HE ENGHNE

CHECK ENGINE O5L LEVEL (See Fig. 18)

o The engine in your tractor has been shipped from the

factory already filled with summer weight oil

o Check engine oil with tractor on level ground o Remove oil fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until "FULL" mark

on dipstick is reached Do net overfill

o For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual)

o To change engine oil, see the Customer Responsibili-

ties section in this manual

ADD GASOUNE

o Fit! fuel tank. Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life)

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING..

WARNING: Experience indicates that afcotqol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage° To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur..

filler neck. Do not overfill. Wipe off any

i CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

Page 14

TO START ENGBNE (See Fig. 9)

When starting engine for' the first time or if engine has run out of fuel, itwilt take extra cranking time to move fue! from

the tank to the engine. ° Depress the clutch/brake pedal and set the parking

brake.

o Place gearshift lever in "NEUTRAL" position. o Move mower clutch to*"DISENGAGED" position,.

. Move throttle control lever to"CHOKE" position for cold

engine start.. For warm engine start, move throttle control to "FAST" position..

o Turn ignition key clockwise to "START" position and

release key as soon as engine starts. Do not run

starter continuously for more than fifteen seconds per

minute. If engine does not start after several attempts, move throttle control to "FAST" position, wait a few

minutes and try again,

o When engine starts, move throttle control to desired

position.

° Allow engine to warm up for a few minutes before

engaging drive or attachment clutch..

NOTE: if at a high altitude (above 3000 feet) or' in cold temperatures (below 32 ° F), the carburetor fuel mixture may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust* ments section of this manual.

MOWtNG TRPS

Mower should be properly leveled for best mowing performance., See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual The left hand side of mower should be used for trim-

ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor_ This wilt result in a more even distribution of

clippings and more uniform cutting, When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc.. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig° 13)_

If grass is extremely tall, it should be mowed twice to reduce toad and possible fire hazard from dried clip-

dPings_Make first cut relatively high; the second to the

esired height; ...........................................................

Do not mow grass when it is wet, Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.. Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material.. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.,

FIG, 13

MULCHING MOWHNG TBPS

itVlPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH.. CLEAN AFTER EACH USE° o The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the blades..

o Avoid cutting your lawn when it is wet.. Wet gr ass tends

to form clumps and interferes with the mulching action. The best time to mow your lawn is the early aftemoon_

At this time the grass has dried and the newly cut area will not be exposed to the direct sun..

o For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass blades (See Fig. 14). For extremely heavy mulching,

reduce yourwidth of cut on each pass and mow slowly.

o Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings.. When doing a second cut, mow across or perpendicular to the first cut path_

Change your cutting pattern from week to week. Mow north to south one week then change to east towest the next week. This witl help prevent matting and graining of the lawno

MAX 113

FIG. 14

Page 15

.... @l E-SP@N 7UES..........................:::.......................

AS YOU COMPLETE /_.55_,_9_ _[_0%_//

REGU_RSERVICE ...... 6!ES._

Check Brake Operation 64#

CheckTire Pressure _#' T Checkfor Loose Fasteners R Sharpen/Replace Mower Blades

C LubricationChart

T Check Battery Level(Recharge

0 Clean Battery and Terminals

R CheckTransaxle Cooling

Adjust Blade Belt(s)Tension

Adjust Motion DriveBelt(s) Tension _s

.......... ' .....' i 1 ¸

Check Engine Oil Level _4_ _'

Change Engine Oi! .............. _ .............._2.3

.C.leanAir Filter ....................... _'2

Clean Air Screen _2

Inspect Muffler!Spark Arrester

Replace Oil Filler (If equipped)

C!ean Engine Cooli[i[i[i[[.Fi'i['i "[i."'.[.,

Replace Spark Plug Replace Air Filter PaperCartridge Replace Fuel Filter

I - Change more often when operating under a heavy load or in high ambient lemperalures

2 - Service more often when operating in didy or dusty conditions

GENERAL RECO_J_k'_ENDAT_ONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.. Some adjustments will need to be made periodically to

properly maintain your tractor..

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season_

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear.. A new spark pfug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

o Check engine oil level. o Check brake operation,

o Check tire pressure., o Check for loose fasteners,

e/4

_/ ...........!_'

....... .....................

3 - It equipped with oil filter, change oil every 50 hours

4 * Replace btades mere often when mowing in sandy soil

5 - I1equipped with adjustable system

LUBRICATION Ct'_ART

®A×LEP,VOTHOOOHINGES®

Q FRONT

BEARING ZERK

PIVOT

O ATTACHMENT

CLUTCH PIVOT

O CLUTCH PIVOT _ i

0 LIFT LEVER /I 11

PIVOT [_

O SAE 30 OR t0W30 MOTOR OIL API _SG Q GENERAL PURPOSE GREASE _'_ REFER TO CUSTOMER RESPONSIBILITIES'ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY

)NT SPINDLE O

BEARING ZERI(

THROTTLE O

ATTACHMENT (_

CLUTCH LEVER

GEARSHIFT O PIVOTS

WHEEL Q

ENGINEQ

PLATE

Page 16

CUSTO ER

ESPONS LINES

TRACTOR

Always observe safety rules when performing any mainte-

nance

BRAKE OPERATION

if tractor' requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted_ (See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TnRES

o Maintain proper air pressure in afi tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber..

o Avoid stumps, stones, deel_ ruts, sharp objects and

other' hazards that may cause tire damage°

BLADE CARE

For best results mower blades must be kept sharp_ Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 15)

° Raise mower' to highest position to aliow access to

blades.

Remove hex bolt, lock washer and flat washer securing blade.

Install new or resharpened blade with trailing edge up

towards deck as shown_

Reassemble hex bolt, lock washer and flat washer in exact order' as shown..

° Tighten bolt securely (30-35 Ft.,Lbs. torque). IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade -but ifyou do, be sure the blade is balanced°

BLADE

MANDREL

ASSEMBLY

TO SHARPEN BLADE (See Fig. 16)

Care should be taken to keep the blade balance& An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine. o The blade can be sharpened with a rite or on a grinding

wheel° Do not attempt to sharpen while on the mower.,

o To check blade balance, you wilt need a5/8" diameter

steel boit, i_in,'oi-a c0ne balancer. (When using a cone balancer, follow the instructions supplied with baF ancer)o

o Slide bladeon to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position.. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade.. The lobes of

the center hole may appear to be centered, but are not.,

CENTER HOLE / /'

5/8"BOLT OR PIN

/ /'

BLADE

FiG. 16

BATTERY (See Fig. 17)

Your unit has a battery charging system which is sufficient for'normal use° However, periodic charging of the battery

with an automotive charger will extend its life.. = Acid solution level in each battery celt should be even

with bottoms of vent wells. Add only distilled oriron free water if necessary. Do not overfill

o Keep battery and terminals clean..

• Keep battery bolts tight. o Keep vent caps tight and small vent holes in caps open.

= Recharge at 6 amperes for' 1 hour.

TRAILING EDGE

HEX BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED

BY SIX LINES ON THE BOLT HEAD,

FIG. 15

CUT AWAY VIEW

• VENT CAP VENT

_ ............................._ WELL

BATTERY CELL ACID

LEVEL

FIG. 17

Page 17

.......... ......:

• , ..... ,,, ,,,,,, ,,, ....... 1,,,,,,_ ,,:.................... _" '"'_........ : ...........

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power,

o Open battery box door,, o Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.,

o Wash battery with solution of four tablespoons of

baking soda to one gallon of water. Be careful not to get

the soda solution into the cells,.

o Rinse the battery with plain water and dry o Clean terminals and battery cable ends with wire brush

until brighL

o Coat terminals with grease or petroleum jelly, o Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).,

V- BELTS

Check V-Belts for deterioration and wear after 100 flours of operation,, Replace if necessary. The belts are not adjust-

able,, Replace belts if they begin to slip from wear,•

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

TO CHANGE ENGINE OIL (See Fig,,18) -

Determine temperature range expected before oil change. AI oil must meet API service classification SG

Be sure tractor is on level surface,o

o Oil will drain more freelywhen warm. o Catch oil in a suitable container.

o Remove oil fill dipstick., Be careful not to allow dirt to

enter the engine when changing oil, o Remove drain plugo o After oil has drained completely, replace oil drain plug

and tighten securely,. o Refill engine with oil through oil fill dipstick tube. Pout"

slowly, Do not overfill For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual, Use gauge on oil fill dipstick for checking tevelo Be sure

dipstick cap istightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

OIL FILL

ENGINE

LUBRICATION

Only use higl_quality detergent ol rated with API service classification SG. Select the oil's SAE viscosity grade

according to your expected operating temperature..

SAE VISCOSITY GRADES

_F "20_ 0" 30" 32 _ 40" 60_ BO" 100 °

°c -3oo -='0' .1_" 0" fo, _o' _o° no"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG° '18

NOTE: Although multiviscosity oils (5W30, 10W30 etc) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid possible engine damage from running tow on oilo

Change the oil after the first two hours of operation and every 25 hours of operation thereafter or at least once a

year if the tractor is not used for 25 hours in one year, Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level

OIL DRAIN

PLUG

FIG, 19

AiR FILTER (See Fig. 20)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner element after every 25 hours of

operation or every season Service paper cartridge every 100 hours of operation or every season, whichever occurs

first, Service air cleaner more often under dusty conditions,

o Remove knob(s) and cover,, TO SERVICE PRE-CLEANER - o Slide foam pre-cleaner off cartridge,.

o Wash it in liquid detergent and water. ° Squeeze it dry in a clean cloth.

o Saturate it in engine ol Wrap it in clean, absorbent

cloth and squeeze to remove excess oil,

o Reinstall pre-cleaner over cartridge,

• Reinstall cover and secure with knob(s).

Page 18

OUSTO ER ESPO ES

TO SERVICE CARTRIDGE -

• Remove cartridge nuL o Remove cartridge and clean by tapping gently on ffat

surface..

o Ifvery dirty, replace orwash in a nonsudsing detergent

and warm water solution. Rinse thoroughly with water from inside out until water runs clear'. Let cartridge dry

thoroughly before using,.

o Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE.. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

COVER }(NOB "--'--

COVER CARTRIDGE

NUT

PAPER CARTRIDGE

FIG, 20

AiR SCREEN (See Fig. 21)

The engine air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a

wire brush or compressed air to remove dirt and stubborn

dried gum fibers..

ENGUNE COOLHNG F_NS (See Fig. 21}

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating_

° Remove oil fill dipstick and cover opening to prevent

entry of dirt.

° Remove screws from blower housing and lift housing

off engine.

° Remove the screws securing the starter housing and

lift housing off engine

, Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins.

• To reassemble, reverse above procedure.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage..

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or' after every 100 hours of operation, whichever

comes first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

iN-MNE FUEL FILTER (See Fig. 22)

The fuel filter should be replaced once each season. Iffuel filter' becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

o With engine cool, remove filter and plug fuel line

sections.

° Place new fuel filter in position in fuel line,.

- Be sure there are no fuel line leaks and clamps are properly positioned_

o Immediately wipe up any spilled gasoline,

CLAMP

SCREWS BLOWER HOUSING

STARTER HOUSING

SPARK

OIL FILL

DIPSTICK

ENGINE COOLING FINS

PLUG

FIG. 21

FUEL

FiG, 22

CLEANING

o Clean engine, battery, seat, finish, etc. of all foreign

matter.

o Keep finished surfaces and wheels free of all gasoline,

oil, etc_

o Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your

unit unless the electrical system, muffler, air filter and carburetor are covered to keep water out.. Water in engine

can result in a shortened engine life,,

Page 19

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

. Depress clutch/brake pedal fully and set parking brake. o Place gearshift lever in "NEUTRAL" position.

• Place attachment clutch in "DISENGAGED position. Turn ignition key "OFF" and remove key.

° Make sure the blades and all moving parts have completely stopped. ° Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

.r ,, ..............

TRACTOR

TO REMOVE MOWER (See Figs. 23 & 24)

Mowerwill be easier'to remove from the right side of tractor,

o Park tractor on a level surface and engage parking

brake..

° Be sure that mower clutch lever is in "DISENGAGED"

position.

o Move attachment lift lever down to lowest cutting

position,

• Roll belt off engine pulley., o Disconnect clutch rod from clutch arm by removing

retainer spring,

o Disconnect rear suspension arms from chassis by

removing retainer springs,.

o Disconnect front links from mower deck by removing

retainer spring&

o Disconnect rear lift links from mower deck by removing

retainer springs,

CAUTION: When rear lift links are re- moved, the lift arms will be pulled up to

the frame by the counterbalance spring.

Keep hands free when removing rear lift links from lift arms.

MOWER LIFT LEVER

FIG, 23

CLUTCH RETAINER

CLUTCH SPRING

REAR SUSPENSION ARM (BOTH SIDES)

REAR LIFT LINK ENGINE (BOTH SIDES) PULLEY

° Raise mower lift lever to highest position, ° Slide mower deck out on right side of tractor.,

TO INSTALL MOWER (See Figs. 23 & 24)

• Move attachment lift lever up to its highest position.

• Slide mowerdeck under tractor with discharge guard to right side of tractor,.

,, Move attachmentlift Ieverforwardto its lowest position.. o Install mower deck in reverse order of removal instruc-

tions..

RETAINER SPRINGS (BOTH SIDES)

RETAINER SPRINGS

FIG. 24

Page 20

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSBNG

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manua0.

Iftires are over o runderinfiated, you will not properly adjust

your mower'.

SiDE-TO-SIDE ADJUSTMENT (See Figs,.25 and 26) -

....You will need two (2) standard 2 x 4 short pieces of wood

to make the following adjustment, Similar blocks measur- ing t-I/2" thick may als0 be used,,

; Raise mower with attachment lift control to allow two

(2) 1-1/2" thick blocks to be placed under rear edge of mower deck,

o Place one block directly behind right mandrel, Place

the remaining block under the stamped ridge on left side of rear edge of mower deck

NOTE: Be sure blocks clear all hardware that may be exposed on underside of deck,

• Lower' mower deck to its lowest height of cut position, o Loosen nut "C" so that the adjustment plate can move

up and down freely_

o Be sure the mower deck rests level on both 1-I/2" thick

blocks, Retighten nut "C",

o Raise mower with attachment lift control and remove

blocks from under' mower,

PLACE TWO (2) 1-112" THICK BLOCKS UNDER REAR EDGE OF

DECK AS SHOWN (Usa wood 2 x 4's or equivalent)

FRONT-TO-BACK ADJUSTMENT (See Figs. 27 & 28) - IMPORTANT: DECK MUST BE LEVEL S1DE*TO-SfDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE

To obtain the best cutting results, the mower' housing should be adjusted so the front is approximately 1/4 to 3/4"

lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis- tance "F" directly in front of and behind the mandrel at bottom edge of mower housing as shown.

o Before making any necessary adjustments, check that

both front links are equal in length

o Iflinks are not equal in length, adjust one lir_kto same

length as other link_

o To lower front of mower housing, loosen nut "G" on

both front links an equal number of turns.

o When distance "F" is 1/4" to 3/4" lower at front than

rear, tighten nut"H" against trunnion on both front links.

o To raise front of mower housing, loosen nut "H" from

trunnion on both front links. Tighten nut "G" on both front links an equal number of turns..

o When distance "F" is 1/4" to 3/4" lower at front than

rear, tighten nut"H" against trunnion on both front links°

NOTE: Each full turn of nut "G" will change dim.. "F" by approximately 3/8 inch.

o Recheck side-to-side adjustment,.

REAR SUSPENSION

ARM

RG. 26

REAR LIFT LINK

ADJUSTMENT PLATE

REAR __ONT

,F,T- f,=,

_ROUND LINE _ r

t!/1/11/1//I//'tl/1///_/_/////f1_2_ °

FIG. 27

BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH

NUT "H"

LINKS

FIG. 28

Page 21

......:-:-:-: R.V AID D:jU:ITIE-NTI ...........................:-.:::----::

TO ADJUST BRAKE (See Fig. 29)

Your tractor is equipped with an adjustable brake system which is mounted on tile right side of the transaxle.

tf tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted. o Depress clutch/Drake pedal and engage parking brake.. o Measure distance between brake operatinga.rm and _

nut "A" on brake rod: '

° if distance is other than !-5f8", disengage parking

brake, loosen jam nut and turn nut "A" until distance becomes 1-5/8"o Retighten jam nut against nut "A"..

o Engage parking brake and recheck distance.,

= Road test tractor for proper stopping distance as stated

above.. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary.. Contact your nearest

authorized service center..

WITH PARKING BRAKE "ENGAGED"

_)NUT "A"

o Disconnect motion drive belt at chassis belt keeper. o Disconnect motion drive belt at engine pulley. Thread

belt below mower drive sheave and through engine belt keeper and engine pulley,

o Remove belt. . Install new belt by reversing above procedure,,

. Make sure that belt is inside all belt keepers, IMPORTANT: REPLACE ONLY WITH BELT LISTEDIN

THIS MANUAL,

MOTION DRIVE BELT

ENGINE PULLEY

MOWER DRIVE

MOWER DRIVE BELT

ENGINE BELT

KEEPER

SHEAVE

FIG, 29

TO REPLACE MOTION DRBVE BELT (See Fig. 30)

The tractor drive belt may be replaced without tools.. Park the tractor on tevel area. Engage parking brake.. For

assistance, there is a belt installation guide decal on bottom side of left footrest.

- Engage parking brake o Lower mower lift lever to "lowest" position..

o Turn front wheels fully to left or right.. o Disconnect mower drive belt at engine puIley,

o Disconnect motion drive belt at clutching idler.

• Disconnect motion drive belt at transaxle. Push above transaxle putley

CLUTCH

PEDAL

SHAFT

CHASSIS BELT

MOWER LIFT SHAFT

CLUTCHING IDLER

KEEPER

TRANSAXLE

PULLEY

FIG. 30

TO ADJUST STEERBNG WHEEL ALIGN[_ENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-INtCA_'_BER

The front wheel toe-in and camber are not adjustable on your tractor, If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized service center,

Page 22

TO REMOVE WHEEL FOR REPAnRS

(See Fig. 3!)

o Block up axle securely. o Remove axle cover, retaining ring and washersto allow

wheel removal (rear wheel contains a square key - Do

not lose),

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key,

o Replace washers and snap retaining ring securely in

axle groove..

o Replace axle cover.

POSITIVE TERMINAL

NEGATIVE TERMINAL

WASHERS

RETAINING RING

AXLE COVER

_ SQUARE KEY

(REAR WHEEL ONLY)

FIG. 31

TO START ENGINE WtfTH A WEAK BATTERY

See Fig, 32)

CAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame

and smoking materials away from bat- teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be recharged.. If "jumper cables" are used for' emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITHA 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOL'T NEGATIVE

GROUNDEDSYSTEM. DO NOTUSEYOURTRACTOR BATTERY TO START OTHER VEHICLES..

TO ATTACH JUMPER CABLES - o Connect each end of the RED cable to the POSITIVE

(+) termina! of each battery, taking care not to short against chassis,

o Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery°

o Connect the other end of the BLACK cable to a good

CHASSIS GROUND, away from fuel tank and battery_

TO REMOVE CABLES, REVERSE ORDER -

o BLACK cable first from chassis and then from the fully

charged battery..

° RED cable last from both batteries,

CABLES

CHARGED

BATTERY

POSITIVE TERMINAL NEGATIVE TERMINAL

FIGo 32

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse,. The fuse holder is located next to the battery' box, accessible

from left rear wf_eel area.

UNTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running or prevent it from starting.

o Check wiring. See the electrical wiring diagram in the

Repai_ Parts section of this manual_

TO REMOVE HOOD (See Fig. 33)

o With hood closed, remove hood spring from pivot

brackeL

o Remove left side and right side pivot. = Lift hood off tractor..

o To reassemble hood, reverse above procedure.

RIGHT SIDE PIVOT SCREW

FIG. 33

HOOD

SPRING

PIVOT BRACKET

Page 23

NTS.............................................:-..............

ENGBNE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 34)

The throttle control has been preset at the factory and adjustment should notbe necessary. Checkadjustment as described below before loosening cable, If adjustment is necessary, proceed as follows:

o With engine not running, move throttle control lever

from "SLOW" to "CHOKE" position° Slowly move lever from "CHOKE" to "FAST" position..

o Checkthathotes"A" in governorcontrotfeverandhote

in governor ptate tine-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.

GOVERNOR CONTROL LEVER

GOVERNOR CONTROL PLATE

HOLES "A" SCREW CABLE

CLAMP THROTIFLE

PRELIMINARY SETTING -

• Aircleaner assembly must be assembled to the carbu- retor when making carburetor adjustments..

• Be sure the throttle control cable is adjusted properly (see above)°

° With engine off turn idle mixture valve in (clockwise)

closing it finger tight and then turn out (counterclock- wise) 1 full turn..

FINAL SETTING -

• Start engine and allow to warm for five minutes, Make

final adjustments with engine running and shift/motion control lever in "NEUTRAL" position.

o Move throttle control lever to "SLOW" position, With

finger, rotate and hold throttle lever against idle speed

screw,, Turn idle speed screw to attain 1750 RPM,

• While still holding tflrottle lever against idle speed screw, turn idle mixture valve in (clockwise) until en-

gine begins to die and then turn out (counterclockwise) until engine runs rough,. Turn valve to a point midway

between those two positions,, Release throttle lever.

ACCELERATION TEST -

o Move throttle control lever from "SLOW" to "FAST"

position° If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine acceler- ates smoothly.

High speed stop is factory adjusted,. Do not adjust - damage may result,,

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED,, OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS, IF YOU THINK THE ENGfNE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS,

THROTTLE LEVER,

SPEED SCREW

{=IG. 34

TO ADJUST CARBURETOR (See Fig. 35)

The carburetor has been preset at the factory and adjust- ment should not be necessary. However, minor adjust-

ment may be required to compensate for differences infuel, temperature, altitude or Ioad_ Ifthe carburetor does need adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de-

creases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the idle mixture valve out (counter-

clockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE SEAT tN CARBURETOR MAY RESULT IF SCREW 1S TURNED 1N TOO TIGHT

IDLE MIXTURE VALVE

FIG, 35

Page 24

STORAGE

immediately prepare your tractor-for +storage at the end of

the season or if the tractor will not be used for 30 days or

more..

gasoline in the tank inside a building where fumes may reach an open flame

I CAUTION: Never store the tractor with

or spark. Allow the engine to cool

before storing in any enclosure.

............. +,, ........ ........

TRACTOR

Remove mower from tractor for winter' storage+ When

mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc.. Store in a clean, dry area.

• Clean entire tractor (See"CLEAN1NG" in the Customer Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual).

o Lubricate as shown in the Customer Responsibilities

section of this manual.

o Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts fordarnage, breakage and wear. Replace if necessary..

° Touch up all rusted or chipped paint surfaces; sand

lightly before painting+

BATTERY

= Fully charge the battery for storage. = After a period of time in storage, battery may require

recharging

- To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and batten,/cleaned thoroughly (see"TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

o After cleaning, leave cables disconnected and place

cables where they cannot come incontact with battery teirninals_

- Be sure battery drain tube is securely attached,.

- if battery is removed from tractor for' storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEPv_

IMPORTANT: lT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE tN STORAGE.

Drain the fuel tank..

Start the engine and let it run until the fuel lines and

carburetor are empty+

Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

Use fresh fuel next season..

NOTE: Fuel stabilizer' is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage container'. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer' to reach the carburetor. Do

not drain the gas tank and carburetor' if using fuel stabilizer,

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil (See "ENGINE" in the Customer Responsibilities section of this manual)..

CYLINDERS

o Remove spark plug(s).. ° Pour one ounce of oil through spark plug hole(s) into

cylinder(s)+

o Turn ignition keyto"START" position for afew seconds

to distribute oil..

o Replace with new spark plug(s),.

OTHER

o Do not store gasoline from one season to another: ° Replace your gasoline can if your can starts to rusL

Rust and/or dirt in your gasoline will cause problems+

o if possible, store your tractor indoors and cover it to

give protection from dust and dirt.

o Cover your tractor with a suitable protective coyer'that

does not retain moisture.. Do net use plastic. Plastic cannot breathe which albows condensation to form and

will cause your tractor to rust..

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.

Page 25

PROBLEM

CAUSE

CORRECTION

Wit! not start

Hard to start

Engine wilt not turn over

1 Out of fuel. 2 Engine not "CHOKED" properly

3. Engine flooded

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter 7 Water tn fuel

8. Loose or damaged wiring.

9. Carburetor out of adjustment

10 Engine valves out of adjustment

1 Dirty air filer

2 Bad spark plug 3 Weak or dead battery

4 Didy fuel filter 5 Stale or dirty fuel

6. Loose or damaged widng.

7. Carburetor out of adjustment

8. Engine valves out of adjustment

1 Clutchforake pedal not depressed

2. Attachment clutch is engaged

3. Weak or dead battery

4. Blown fuse

5. Corroded battery terminals

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter 9 Faulty operator presence switch(es).,

1 Fill fuel tank.

2 See "TO START ENGINE" in Operation section

3 Wait several minutes before attempting to start 4 Replace spark plug

5 Clean/replace air filter. 6 Replace fuel filter

7 Drain fuel tank and carburetor, refil tank with fresh

gasoline and repface fuel filer 8 Check all wiring 9 Contact an authorized service center/department..

10 Contact an authorized service center/department

1 Clean/replace air filter 2, Replace spark plug 3 Recharge or replace battery

4.. Replace fuel filter

5.. Drain fuel tank and refill with fresh gasoline

6. Check atf wiring

7. Contact an authorized service center/depadment 8, Contact an authorized service center/department

t Depress clutchlbrake pedal., 2 Disengage attachment clutch

3. Recharge or replace battery 4,, Replace fuse

5. Clean battery terminals

6. Check al wiring., 7, Check/replace ignition switch

8. Check/replace solenoid or starter 9, Contact an authorized service center/department

Engine clicks but will not start

Loss of power

Excessive vibration

t Weak or dead battery 2 Corroded battery terminals. 3 Loose or damaged wiring 4 Faulty solenoid or starter.

I Cutting too much grassltoo fast

2. Thmtte In "CHOKE" position 3 Build-up of grass, leaves and trash under mower 4 Dirty air filter 5 Low oil level/dirty oil 6 Faulty spark plug 7 Dirty fuel filer,,

8 Stale or dirty fuel

9 Water in fuel

10 Spark plug wire loose.. 11 Dirty engine air screerdfins

12 Dirty/clogged muffler I3 Loose or damaged wiring 14 Carburetor out of adjustment

!5 Engine valves out of adjustment

1 Worn, bent or loose blade

2. Bent blade mandrel..

3 Loose!damaged pad(s)

1 Recharge or replace battery

2 Clean battery terminals 3 Check all wiring.

4, Checldreplace solenoid or starter

1 Set in "Higher Cut" positiontreduce speed 2, Adjust throttle control

3 Clean underside of mower housing 4 Clean/replace air filter 5 Ci_eck oil level!change oil 6 Clean and regap or change spark plug.

7 Replace fuel filter

8. Drain fuel tank and refill with fresh gasoline 9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

10. Connect and lighten spark plug wire tl, Clean engine air screen/fins

!2. Clean!replace muffler I3, Cileck all wiring 14 Contact an authorized service center/department

t5 Contact an authorized service center/department

1 Replace blade,, Tighten blade bolt

2 Replace blade mandrel, 3, Tighten loose pad(s) Replace damaged pads

Page 26

WFIOUIILESHOOWING POINWS

PROBLEM

Engine continues to run when operator leaves seat

with attachment clutch engaged

Poorcut;uneven

Mower blades will not rotate

Poor grass discharge

CAUSE

.................. :,,,,,,,,_,,,,.:,_,,........ _:_

t. Faulty operator-safety presence control system

1.. Worn, bent or loose bfade_ 2 Mower deck not level.

3. Buildup of grass, leaves, and trash under mower, 4,. Bent blade mandrel.

5 Clogged mower deck vent holes from butdup of

grass, leaves, and trash around mandrels.

Obstruction in clutch mechanism

Worn!damaged mower drive belt

3,,

Frozen idler puley,. Frozen blade mandrel

t, Engine speed too slow

2. Travel speedtoo fast 3 Wet grass. 4 Mower deck not level,

5. Low/uneven tire air pressure. 6 Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower

8.. Mower drive bell worn

9. Blades improperly installed

10 improper blades used

11. Clogged mower deck vent ho_es from buildup of grass, leaves, and trash around mandrels.

CORRECTION

1.. Check widng, switches and connections If not corrected, contact an authodzed service center/

department

t, Replace blade.. Tighten blade bolt .

2 Level mower deck.. 3 Clean underside of mower housing

4*r Replace blade mandrel,.

5. CEeanaro_Jnd mandrels 1oopen vent holes

1. Remove obsiruction

2. Replace mower ddve belt.

3. Replace idler puley

4. Replace blade mandrel

t,. Place throlle control in "FAST" position. 2, Shift to slower speed, 3 Allow grass to dry before mowing.

4. Level mower deck.

5,. Check tires for proper air pressure..

6. Replace/sharpen btade Tighten blade bolt,

7. Clean underside of mower housing

8. Replace mower drive belt,

9. Reinstall blades sharp edge down,.

I0. Replace with blades Isled tr_this manual tt. Clean around mandrels to open vent holes

Headight{s) not working (if so equipped)

Battery wilt not charge

Engine "backfires" 1. Engine throttle control not set at "SLOW"

when turning engtne position for 30 seconds before stopping engine,

"OFF"

1,, Switch is "OFF", 2 Bulb(s) burned out, 3 Faulty light switch, 4 Loose or damaged wiring

5 Blown fuse

1 Bad battery cell(s)

2. Poor cable conneclons.

3. Faulty regulator (if so equipped) 4 Faulty alternator

t. Turn switch "ON"

2. Rel_lace bulb(s).

3. Chec]dreplace ight switch,.

4 Check wiring and connections.

5 Replace fuse

:: .., ........... .... ,,,, ...... , ....

1,. Replace battery 2, Ctlecldclean all connections.

3 Replace regulator. 4 Replace alternator

t Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine

............ ;....... ............... ;,,, .....................

Page 27

27'

Page 28

12.5 HP 38" TRACTOR ° .-MODEL NUMBER 917=256930

SCHEMATIC

__ ...... WH!TE

°ill °

BATTERY

FUSE 3OAMP.

RED

I ...... "

I _ I

' Jl[ ;

f,_2, Jl STARTER

SOLENOID

IGNITION SWITCH

BLACK

/37

CLUTCH / BRAKE

(PEDAL UP)

t t

I t

I 1

WHITE

I t {

| ............ I I

BLACK

ATT'M ENT CLUTCH

(CLUTCH OFF)

BLACK

©,

BLACK t" I aLACK ._

SEAT SWITCH

(NOT OCCUPIED)

GROUNDING

CONNECTOR

)

(_ IGNITION _ SPARK _UNIT PLUG

CHARGING SYSTEM OUTPUT 28 VOLTS AC MtN. @ 3BO0 RPM 3 AMP DC @ 36(}0 RPM (CHARGING SYSTEM DISCONNECTED)

DIODE t .......... __

I ALTERNATOR

IGNITION SWITCH

POSITION CIRCUIT

OFF M + G

ON B+L

START B + S

NON-REMOVABLE CONNECTIONS

REMOVABLE CONNECTIONS

F7-7

WIRING INSU[JkTED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING

Page 29

REPABR

DECALS

PARTS

12.5 HP 38" TRACTOR =- MODEL NUMBER 917.25693G

11 4 6 3 10

12 16

KEY PART

NO. NO.

1 138272 2 127908

3 130OO1 4 138134

5 126241X 6 136332 7 133179 8 128314 9 132285

DESCRIPTION

Decal, Instruction, Engine Decal, Engine

Decal, Stripe, Hood, LH. Decal, Stripe, Hood, R.H.

Decal, Grill Decal, Side Panel

Decal, Mower QC System Decal, Fender Decal, Grill, USA

WNEELS & TgRES

14 7

KEY PART

NO. NO. DESCRIPTION

10 137537 11 133644

!2 t23408X 13 135561 14 130929 15 133178 16 132928 17 132268

-- 137659

-- 137660

KEY PART

NO. NO. DESCRPTION

59192 Cap, Valve

65139 Stem, Valve

278H Fitting, Grease (Front Only)

9 8

7 9

137422 Tire, Front

132703 Tire, Rear .... _

59904 Tube, Front Tire 8134H Tube, Rear Tire

t37237X311 Rim, Front 1234t2X311 Rim, Rear

104757X Cap, Axle (Front and Rear)

9040H Bearing, Flange (Front Only)

t21748X Washer 25/32 x 1-5/8 x 16 Gauge

Decal, Caution Decal, Customer Maintenance

Decal, V-Belt Drive Pad, Center

Decal, Mower Drive Schematic Decal, Mower, 3 in 1

Decal, Deck Height Indicator Decal, Steering Wheel Insert Owner's Manual, English Owner's Manual, Spanish

(Not Supplied, Service Item Only) (Not Supplied, Service Item Only)

NOTE: All component dimensions given in U.S. inches

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

1 inch = 2&4 mm

Page 30

.........:R.EPAmR,PAR:'T$..................................................................................................................................................;_:_.............................................................................................................................................................................

12.5 HP 38"TRACTOR -= MODEL NUMBER 917.256930

ELECTRICAL

2__ 30

I f \

/ !

f t

l I

! I I I l t

\ 1

\1 _

! 1

Page 31

....................................RF-PARR:PARTS...........................................................................................................................................................................................................................................................................................................................................,:i

_-_;'_.....................................12.5 HP 38" TRACTOR -- MODEL NUMIBER 917..2589-,3-0.................. !

KEY PART NO, NO. DESCRIPTION

1 73510400 Nut, Hex, Keps 1/4-20 UNC 2 108423X Assembly, Cable 3 121265X Battery 5 108236X Bracket, Switch 6 104445X Switch, Interlock 7 109553X Switch, Interlock

8 STD601005 Screw, Hex Head, Tapping 9 I09310X Key, Molded

10 123620X Cover, Ignition Key I1 124211X Nut, Ignition

12 STD365402 Switch, Ignition 14 7192J Tie, Cable 15 121305X Switch, Plunger 16 STD54!431 Nut, Hex, Keps 5/16-18

t7 108824X Fuse 18 128353 Assembly, Cable

19 132223 Harness, Ignition 20 73350400 Nut, Hex, Jam !/4-20 21 STD551125 Washer, Lock 1/4 22 74780408 Bolt, Hex Head 1/4-20 x 12 Grade 5 23 STD551225 Washer, Loci<, ExternalTooth 1/4 24 t31563 Cover, Terminal 25 138406 Solenoid

26 74760412 Bolt, Hex Head 1/4-20 UNC x 3/4 27 STD551025 Washer 9/32 x 5/8 x 16 Gauge 28 STD551125 Washer, Lock, Heavy Helical Spring 1/4

29 t2t264X Cap, Batter! 30 STD541025 Nut, Hex, Fin 1/4-20 35 11050600 Washer, Lock, External Tooth 3/8 36 11I50400 Washer, Lock, Internal Tooth 1/4

#10-24 x 1/2

NOTE: All component dimensions given in UoS,,incl3es

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

1 inch = 25.,4 mm

Page 32

REPABR

HOOD

PARTS

12.5 HP 38" TRACTOR -= MODEL NUMBER 917.256930

KEY

NO.

1 2 3 4

5 6

7 8

PART

NO. 124657X

STD541425

STD551025

STD522506

126675X 122549X 122548X

17411310

STD522507

DESCRIPTUON

Spring, Extension

Nut, Hex; Keps 1/4-20 UNC

Washer 9/32 x 5/8 x 16 Gauge

Bolt, Hex, Fin., 1/4-20 UNC x 5/8 Grade 5 Bolt, Shoulder

Bracket, Hood, RH Bracket, Hood, LH Screw, Hex, Fin.

#13-16 Hi-Lo x 5/8

Bolt, Hex Head, Fin° 1/4-20 x 3/4 Grade 5

KEY PART NO. NO. DESCRIPTnON

10 123693X 11 132918X459

12 123706X

13 129970 t6 124346X 17 STD551025

18 STD551031 19 11030400

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Brace, Hood Hood

Lens, Headlight Bar, Clear' Grill

Nut, Washer Head, Self-Thread 1/4 Washer 9/32 x 3/4 x 16 Gauge Washer 5/16 Washer, Lock, lnternal/Externa_ Tooth 1/4

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 33

12.5 HP 38" TRACTOR ,.,,-NOD'EL NUMBER 917.256930

FENDER / CHASSIS

KEY NO.

2 3

4 5 6 7 8

10 I1

I2 13

PART NO.

129965 19132012 17490612

124t81X I27t15X459 109596X 134214 17490512

139002 124602X

124346X 137097

109238X

KEY PART

DESCRIPTION Box, Battery 14

Washer 13/32 x 1-1/4 x 12 Gauge 15 Screw, Hex Washer Head, Thd., 16

Rol!.. 3/8-16 x 3/4 I7

Spring, Compression, Seat 18

Plate, Fender 19 Clamp, Hose 20 Pad, Footrest 2i Screw, Hex Washer Head, Thd., 22

Roll.. 5/16-18 x 3/4 23 Console, Shift Control 25 Bar, Shift Lock

Nut, Self-Threading 3/16 Chassis Assembly Tube, Battery Drain

NO. NO. DESCRIPTION

NOTE: AII component dimensions given in U.S. inches

STD54t425 STD541431

STD5231 O7 127880

126470X 132650X459 19091413 132562

17490508 STD533107

17490516

1 inch = 25°4 mm

Nut, Hex, Keps 1/4-20 Nut, Crownlock 5/16-18 Bolt, Hex Head 5/16-'18 UNC x 3/4

Drawbar Clip, insulated

Fender/Footrest Washer 9/32 x 7/8 x !3 Gauge

Plate, Depth Stop

Screw, Thd°, Roll. 5f16-18 x 1/2

Bolt, Carriage 5/16-18 x 3/4

Screw, Hex Washer Head, Thd,

Rollo 5/16-18 x 1

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 34

REPAHRPARTS

12.5 HP 38" TRACTOR = =MODEL NUMBER 917.256930

SEAT

KEY PART

NO. NO.

! 72050411

2 127436: ....

3 STD511005 4 STD541431

5 105529X

6 4171R

7 73951000

8 STD523707

9 126656X

10 126471X 11 19133210 12 STD541437

DESCRIPTION

Bolt, Carriage 1/4-20 x 1-3/8

Seat ..........................

Screw, Slotted Pan Head #10-32 x 1/2

Nut, Crownlock 5/16-18 Bolt, Shoulder 5/16-18 UNC

Clip, insulated Nut, Hex, Keps #10-32 UNF

Bolt, Hex, Fin. 3/8-16 UNC x 3/4 Bracket, Pivot, Seat

Clip, Insulated Washer 13/32 x 2 x 10 Gauge

Nut, Crownlock 3/8-16 UNC

]

KEY PART NO. NO. DESCRPTDON

13 74780814 Bolt, Hex, Fin° 1/2-13 UNC x 1 14-STD551150 Washer, Lock 1/2

15 19171912 Washer' 17/32 x 1-3/16 x 't2 Gauge 16 127018X Bolt, Shoulder' t7 121251X Strip, Foam

18 123976)( Locknut, Hex, Large, Flange 19 121248X Bushing, Snap 20 12!250X Spring, Compression 21 134300 Spacer', Split, Large _28 Id_ x _96 22 121246X Bracket, Switch, Mounting 23 131451 Pan, Seat

NOTE: All component dimensions given in U.S° inches

1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 35

................... ....................................................................................................................................................................................................................................................................................................................•....................................................

12.5 HP 38" TRACTOR -- MODEL NUMBER 917.256930

DASH

KEY PART NO. NO.

1 132734 2 138393

3 123487X 4 8544R

5 8548R 6 STD541425 7 2751R

8 STD551025

DESCRIPTION Cap, Fuel Tank

Assembly, Dash & Fuel Tank Clamp, Hose Line, Fuel Line, Fuel

Nut, Hex, Keps 1/4-20 Clip, Fuel Line Washer 9/32 x 3/4 x 16 Gauge

KEY PART NO, NO.

17 STD532505 18 131886

19 134744

20 1706O408 22 134O14

NOTE: All component dimensions given in US,, inches

1 inch = 25,4 mm

DESCRIPTION Bolt, Carriage 1/4-20 x 1/2 Grade 5

Support Assembly, Dash Brace, Gross Screw, Self-Tapping 1/4-20 x 1/2

Plug, Dome

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 36

REPAQRPARTS

12.5 HP 38" TRACTOR ° - MODEL NUMBER 917.256930

KEY PART

NO. NO.

1 133742 2 STD541537 3 19133808 4 133741

5 121897X 6 STD6t1005

7 102803X

DESCRIPTION Insert, Steering Wheel

Locknut 3/8-24 UNF

Washer 13/32 x 2-3/8 x 8 Gauge

Steering Wheel Sleeve, Steedng Screw, Hex, Self-Tapping

#10-16 x 1/2 Bushing, Steering

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

KEY PART

NO. NO. DESCRIPTION

8 123651X

9 124210X 10 123438X 11 12000045

12 STD551062 13 104820X

NOTE: All component dimensions given in U.S_ inches

1 inch = 2&4 turn

Shaft, Steering clip, Steering

Bushing, Lower, Steering Ring, Retaining

Washer 21/32 x 1 x 16 Gauge Adaptor, Steering Wheel

Page 37

....................REPAIR PA1RTS.........................................................................................................................................................................................................................................................................................................................................

12.5 HP 38" TRACTOR = =MODEL NUMBER 917.256930

SECTOR GEAR 1 AXLE SUPPORT

- °,.,w-"

'11 6

4.,'%

[

10 -----._..._

, 8

KEY PART NO. NO. DESCRIPTION

I 2

5 6

7 8

9 t0 1t

132566

74780828

121926X 121927X 730308O0

126472X 73680800 STD561210 STD551037

Link, Drag 12 126847X Bolt, Hex Head, Fin. i/2-I3 x 1-3/4 13 STD523107

Gear, Sector I4 !9111416 Bushing i5 STD533707

Nut, Heavy, Hex, Top Lock 17 137096

1/2-13 UNC 20 STD541437

Clip, Wire 2I STD541431

Nut, Crownfock 1/2-13 Pin, Cotter 1t8 x 3/4

Washer 13132 x 13/16 x 16 Gauge

KEY PART NO. NO. DESCRBPTION

Bushing Bolt, Hex Head 5/16-t8 UNC x 3/4

Washer 11/32 x 7/8 x 16 Gauge Bolt, Carriage 3/8-16 UNC x 3/4 Support, Front Axle Nut, Crownlock 3/8-16 UNC Nut, Crownlock 5/16-!8

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 38

REPAmRPARTS

12.5 HP 38" TRACTOR ° =MODEL NUMBER 9!7.256930

FRONT AXLE

KEY PART

NO. NO....

1 !2t232X 2 12000029 3 121748X 4 3366R 5 133988

6 6266H 7 137062 8 121749X 9 STD56t210

10 STD551037

KEY PART

DESCRRPTION ............ NO_. NO.

Cap, Spindle 11 Ring, Klip 12

Washer 25/32 x t -5/8 x 16 Gauge 13

Bearing 14 Axle, Front 15

Bearing, Thrust 16 Spindle Assembly, R.H. 17 Washer 25/32 x 1-1/4 x 16 Gauge 18 Pin, Cotter 1/8 x 3/4 Washer 13/32 x 13/16 x 16 Gauge

126847X 130465

137061 74011056 73901000

110438X

6855M

19272016

NOTE: All component dimensions given in U.S. inches

DESCRIPTION

Bushing Rod, Tie

Spindle Assembly, L.H. Bolt, Hex Head 518_1t x 3-1/2

Locknut, Flange 5/8-11 Bearing, Spacer

Fitting, Grease Washer 27/32 x 1-1/4 x 16 Gauge

1 inch = 25..4 mm

HARDWARE SHOWN LARGER FOR EASIER iDENTIFICATION

Page 39

.................................REPAaRPARTS ................................................................................................................................................................................................................................................................................................................................................................................................

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

BRAKE / REAR MOWER LIFT ASSEMBLY

KEY

PART KEY PART

NO.

NO. DESCRiPTiON NO. NO. DESCRIPTION

2 3 4 5 6 7

8 9

10 I1 12

13 14

124236X 123436X

123437X

8883R

132205

STD560907 STD551037

t 7490508 STD561210

STD551037 123543X 136263 123394X

121978X 123641X

Cap, Plunger 16

Rod, Parking Brake I7 Bracket, Parking Brake 18

Cover, Pedal I9

Bracket Assy,, Clutch Pedal, L.H.. 20 Pin, Cotter 3/32 x 3/4 21

Washer 13/32 x 5/8 x 16 Gauge 25

Screw, Hex Head, Thd, Roll: 27

5/t6-18 x 1/2 28

Pin, Cotter 1/8 x 3/4 29

Washer t 3/32 x 13/I 6 x 16 Gauge 30

Rod, Brake 31

Assembly, Clutch/Brake Pedal 32

Rod, Clutch Bracket, Lift, Shaft

Assembly, Brake Pivot Arm

NOTE: All component dimensions given in U.S. inches

19251816 12000034

106888X STD541237

7368O6OO

131460

4497H

136780 136779

STD533107 STD541431

133095 133721

1 inch = 25,4 mm

Washer 25/32 x 1-1/8 x 16 Gauge

Ring, Klip

Spring, Brake Rod

Nut, Hex, ,Jam 3/8-16 UNC Nut, Crownlock 3/8-16 UNC

Rod, Rear Brake Spring, Retainer Link, Threaded

Assembly, Rear Mower Lift

Bolt, Carriage 5/!6-18 UNC x 3/4 Nut, Hex, Keps 5/16-18 UNC

Spring, Counterbalance Link, Lift Lever

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 40

REPAIR PARTS

12.5 HP 38" TRACTOR -.. MODEL NUMBER 917.258930

ENGINE / THROTTLE

KEY PART NO. NO.

1 17060408

2 132758

3 137418 4 71070512

5 STD551131 6 125593X

8 121094X

KEY PART

DESCRIPTION

Screw, Hex Head, Thread Cutting 9

1/4-20 x 1/2 10

Control, Throttle

Engine, Briggs & Stratton, 125 HP, tl Model #286707, Type #0441-01 12 Screw, Hex Cap Head 15

5/16-18 x 3/4 t7 Washer, Lock, Heavy Helical Spring

5/16 18 Gasket, Exhaust

Bolt, Shoulder

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

NO. NO.

NOTE:All component dimensions given in U,S. inches

STD551031 STD551125

74760412

137437 137180 1749O624

126636X

1 inch = 25°4 mm

DESCRIPTION

Washer' 5/16 x 3/4 x 16 Gauge Washer, Lock, Heaw HeliCal Spring

1/4 Bolt, Hex, Fin, 1/4-20 UNC x 3/4

Muffler' Kit, Spark Arrester (Optional) Screw, Hex Washer Head, Thd°,

RoE 3/8-16 x 1-1/2 Keeper', Ground Drive Belt

Page 41

GROUND DRIVE

KEY NO.

1 2 3 4

10 11 12

PART

NO. STD541431

STD523107 132946 I35036

STD551143 71130748 124525X 123405X STD533715 123396X 123395X

4859J STD551037

, J14

DESCRIPTION Nut, Crownlock 5/t6-18 14

Bolt, Hex Head 5/16-18 UNC x 3/4 15 Keeper, Mower Drive Belt, Engine 16

Pulley, Engine 17 Washer, Loci{ 7/16 18 Bolt, Hex, Fin, 7/I6_20 UNF x 3 19 Traction, V-Belt Drive 20 Keeper, T!A, Ground Drive Belt 21

Bolt, Carriage 3/8-16 x 1-1/2 22 Keeper, Ground Drive Belt, Idler 23

Clutch Arm, Ground Drive Idler, Flat Washer I3/32 x 13/16 x t6 Gauge

KEY PART NO. NO.

73930600 STD541437 t26471X 122052X 131459 STD541431 123891X

STD551025 123404X 126472X

NOTE: All component dimensions given in U.S, inches

I inch = 25.4 mm

DESCRIPTION

Nut, Centerlock 3/8-16 UNC Nut, Crownlock 3/8-16 UNC

Clip, Insulated Spacer, Retainer Spring, Extension

Nut, Hex, Keps 5/16-18 UNC Keeper, T/A, Ground Drive Belt

Washer 11/32 x 5/8 x 16 Gauge

Keeper, Chassis, Ground Drive Belt Clip, Insulated

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICAT!ON

Page 42

REPAIR PARTS

12.5 HP 38" TRACTOR - .-MODEL NUMBER 917.256930

TRANSAXLEE

15 16

3 4

KEY PART

NO. NO.

1 123385X

2 12000028 3 137365

2228M

STD54t431

5 6

STD533107

123378X

17490512 110422X

121749X

123583X

STD523727

STD551050

t24600X

t23632X

7104O412

10 31

KEY PART

DESCRIPTaON NO. NO. DESCRIPTBON Pulley 19 STD551125

Ring, Retainer 20 19091210 Transaxle, Dana, 5 Speed, 21 123484X

Model Number 4360-50 22 105701X

Key, Woodruff #9 23 130564 Nut, Crownlock 5/16-18 24 130714

Bolt, Carriage 5116-18 UNC x 3/4 25 STD561210-- Strap, Torque 26 STD541531 Screw, Hex Head, Thd., Roll 27 STD541431

5116-18 x 3/4 28 128085 Spring, Brake 29 128084

Washer' 25/32 x 1-1/4 x !6 Gauge 31 123409X

Key, Square 33 STD541437 Bolt, Hex Head 3/8-16 x 2-3/4 34 11050500

Washer' !7/32 x I x i6 Gauge 35 STD581075

Support, Shift Handle, Loll. Link, Shift Bolt, Hex Head, Fin.

1/4-28 x 3/4 Grade 8

NOTE: All component dimensions given in U.So inches

1 inch = 25,.4 rnm

Washer, Lock 1/4 Washer 9/32 x 3/4 x 10 Gauge

Arm, Shift Washer, Shift Plate

Knob Rod, Shift Pin; Cotter 1/8 x 1

Nut, Hex, Nylon 5/16-24 Nut, Hex, Keps 5/16-18

Spring, Extension

Support, Shift Handle, R.H. Spacer

Nut, Crownlock 3/8-16 Washer, Lock, External Tooth 5/16

E-Ring

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 43

PARTS:.......................................................................................................................................................................................................................................................................................=====================================

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930 I

MOWER LIFT LEVER

123

- 2 10

13 " 5

/ ,

"" I

KEY NO.

2 3

5 6

7 8

t0 12

13 14 15 18 19

PART NO,

126470X 122018X

74780408

STD541437 132552 106451X 13511O 74930624 76020412

122027X 136658 133939 19131616 135107

73680400

31 ---'_ 22

DESCRiPTiON

Clip, Fuet Line

Bracket, Mower Clutch Bolt, Hex Head, Fin,

1/4-20 UNC x I/2 Grade 5 Nut, Crownlock 3/8-16 UNC Assembly, Clutch Lever

Bolt, Shoulder Assembly, Mower Clutch Arm Bolt, Hex Head 3/8-16 x 1-1/2

Pin, Cotter 1/8 x 3/4 Handle, Lift Lever

Assembly, Lift Handle

Spring, Compression, CIutch

Washer 13/32 x I x 16 Gauge Trunnion

Nut, Crownlock 1/4-20

KEY PART NO. NO. DESCRIPTOON

2O STD523727 22 132561

23 76020312 24 7672J

25 121933X 27 121466X 30 135039

31 73930600 32 133435 33 62333 34 STD541431 35 133603

36 STD533107

NOTE: Ali component dimensions given in US.. inches

1 inch = 25.4 mm

25 20

Bolt, Hex, Fin. 3/8-16 UNC x 2-3/4 Bracket, Lift Lever

Pin, Cotter 3/32 x 3/4

Washer 25164 x 1-1/4 x 12 Gauge Tube, Spacer

Knob Rod, Tension, Clutch

Nut, Centerlock 3/8-16 Spring, Extension, Return

Washer 13/32 x 2-3/8 x 8 Gauge

Nut, Crownlock 5/16-18 Cap, Vinyl, Red

Bolt, Carriage 5/16-18 x 3/4

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 44

_EPAIF_ P_TS

12.5 HP 38" TRACTOR

MOWER DECK

" " MODEL NUMBER 917.25893(}

68 65 616

Page 45

12.5 HP 38" "TRACTOR ,-- MODEL NUI IBEIR 917.256930

MOWER DECK

KEY PART KEY PART NO. NO. DESCRIPTION NO, NO. DESCRIPTION

1 138356

2 STD541431 3 STD533107

4 7631J 5 1t0485X 6 128774 7 129895 8 133172

9 134148

10 129962 I1 STD551137 12 850857 13 128961 14 106736X I5 106735X

16 105896X 17 110452X 18 123713X 19 19111016 2O t05304X 21 128772

22 19111216 23 78158 24 STD624008

25 74600636 26 19131612 27 132556 28 733508O0

29 130171

30 STD541450 31 132553

32 STD541237 33 132559 34 133604

35 132554 36 STD551037 37 STD560907 38 133840 39 129963 40 129206 41 73050900

Mower Housing Assembly 42 Nut, Crownlock 5/16-t8 43

Bolt, Carriage 5/16-18 x 3f4 44

Runner, L°H.. 45

Bearing 46

Housing, Mandrel 47 Bearing 48 Shaft & Bearing Assembly, Mandrel 49

Blade, Mulching 50

Washer, Hardened 51

Washer, Lock 3/8 52 Bolt, Hex 3/8-24 x '1-1/4 Grade 8

Stripper, Mower, Vented 53 Shield, Deflector 54

Rod, Hinge Bracket Assembly, Deflector 55

Pushnut 56 Spring, Deflector 57

Washer 11/32 x 5!8 x 16 Gauge 58 Cap, Sleeve 59

Runner, RH.

Washer 11/32 x 3/4x 16 Gauge 60

Bolt, Hex Head 5116-18 x 1-1/4 61 Retainer, Spring 62 Bolt, Carriage 3/8-16 x 2-1/4 63

Washer 13/32 x 1 x 12 Gauge 64 Link Assembly, Front 65 Nut, Hex, Jam !/2-13 UNC 66

Trunnion Locknut, with Washer Insert 67 Rod, Clutch, Primary 68

Nut, Hex, Jam .3/8-16 69 Arm, Suspension, Rear --

Trunnion 3/8-16

Rod, Clutch, Secondary

Washer 13/32 x 13/16 x 16 Gauge

Pin, Cotter 3/32 x 3/4 - - idler Arm

Washer o150 Thick

Pulley, Mandrel Nut, Ftangelock 9/16

NOTE: All component dimensions given in U,S inches

131494 122052X 19131612 STD541437

131290 133502

133503

133551

131289 130840 '17490512

131288 STD533720

4921H 136782

72140606 19131212 73800500

19t1't112 72140506 3146R 4497H 73750600

19132016

10040600

135651

132803

74930620

138422

130794

1 inch = 25,4 mm

Pulley, Flat Idler Spacer, Retainer Washer 13/32 x ! x 12 Gauge Nut, Crownlock 3/8-16

Belt Spacer, Idler Arm

Stiffener, Idler Arm Rod, Pivot

Rod, Brake, L.H. Brake Assembly

Screw, Hex Washer Head, Thdo, Roll.. 5t16-18 x 3/4

Rod, Brake, R.H Bolt, Carriage

3/8-16 x 1-3/4 Grade 5 Spring, Retainer

Plate, Adjustment Bolt, Carriage 3/8-16 x 3/4

Washer i3/32 x 3/4 x 12 Gauge

Locknut, Hex, with Washer Insert 5/16q 8 UNC

Washer 1'1/32 x 11/16 x 16 Gauge

Bolt, Carriage 5/16-18 X 3/4 Retainer Spring Retainer Spring

Locknut 3/8-i6 Washer 13/32 x 1-1/4 x 16 Gauge Washer, Lock, Heavy Helical Spring

3/8

Nut, Wing Cover Assembly, Mulching

Bolt, Hex Head 3/8_16 x 1q/4 Mower Deck, Complete (Standard

Deck, Order Seperately Mulching Blade and Mulching Components,

Key Numbers 9, and 64-69) Mandrel Assembly (Includes Key

Numbers 5-8, t0-12, 39 and 41)

HARDWARE SHOWN LARGER FOR EASIER IDENTIFICATION

Page 46

REPABRPARTS

12_5 HP 38" TRACTOR = ° MODEL NUMBER 917.256930

DANA TRANSAXLE = MODEL NU_'_BER 4360=50

43 =

Page 47

12.5 HP 38" TRACTOR ° - MODEL NUMBER 917o256930

DANA TRANSAXLE = ' ODEL NUMBER 4360-50

KEY PART KEY PART NO. NOo DESCRIPTION NO. NO. DESCRIPTION

! 138248 2 2274J

3 134400 4 105904X

5 105905X 6 138235

7 134399 8 106596X

9 138241

10 2267J 11 134793 12 138240 13 120415X 14 2257J

!5 138234 16 1t0078X 17 105909X t8 105910X t9 105911X

20 138242 21 138246 22 138236 23 134791

24 138243 25 2244J 26 105916X 27 120470X

28 110070X 29 108977X

30 134797 31 120405X 32 108980X 33 120406X 34 134796 35 105925X

36 2232J 37 108978X 38 110079X

39 124639X

Housing, Upper 40 Screw, Self-Tapping, Large 41

1/4-20 x .734 42 Ball, Detent 43 Spring, Detent 44

Screw, Set 45 Kit, Shifter Assembly 46 Boot, Shifter 47 Screw, Self-Tapping, Large 48

5/16-18 x 1..44 49 Square Ring 50

Ring, Retaining 51 Assembly, Kit, Shim .625 Shaft 52 Bearing, Flange 53 Washer, Plain ,.632 x 1.38 x °046 54

Key, Woodruff, #9 55 Assembly, Kit, Input Shaft 56

Pinion, Bevel, 14 Teeth 57 Ring, Retaining 58

Chain, 24 Pitches 59

Bearing, Flange 60

Gear, Spur, !4 Teeth 61

Collar, Clutch 62

Assembly, Kit, Clutch Keys 63

Screw, Self-Tapping, with Sealer 64 Shaft, intermediate 65

Key, Woodruff, #61 66 Ring, Retaining 67 Sprocket, 18 Teeth

Spacer 68 Gear, Spur, 37 Teeth 69 Spacer 1_133x 1.50 x °375 70 Gear, Spur, 30 Teeth 71

Gear, Spur, 25 Teeth 72 Gear, Spur, 22 Teeth 73 Gear, Spur, 19 Teeth

Washer, Plain ..640 x ! _.37x ..061 Washer, Plain 632 x 1.00 x .026

Spacer ..630 x 1.00 x .169 Assembly, Gear, Combination of

12 Teeth and 35 Teeth Shaft, Idler

NOTE: All component dimensions given in US. inches

120472X

105928X 110084X 134394

t20473X 105933X I05936X t20407X 106589X !20408X

105937X

2226J

134401

2264J

123907X 11008tX 105941X 110071X t20952X

110082X 123908X 138247 120961X 7294J 108989X

I20953X t20954X

134799

138244

108996X

120956X 738105OO

120951X

120416X

* Use in combinations to maintain proper clearances

** Order Key No. 15

1 inch = 25.4 mm

Spacer .635 x °875 x .755 Sprocket, 9 Teeth Gear, Bevel, 42 Teeth

* Assembly, Kit, Shim .750 Shaft

Shaft, Drive Gear, Spur, 12 Teeth Spacer ..781 x 1.00 x ..375

Gear, Spur, 20 Teeth Gear, Spur, 25 Teeth Gear, Spur, 28 Teeth Gear, Spur, 31 Teeth Washer, Plain .632 x 1o00 x ..060 Washer, Neoprene Washer, Plain ..758 x 1_25 x 1031 Axle, L.H.

Gear, Miter, 15 Teeth

Ring, Retaining Gear, Spur, 32 Teeth Shaft, Cross Gear, Miter, 15 Teeth Axle, RH.

Housing, Lower

Puck, Friction

Disc, Brake

Spacer Jaw, Brake

Pin, Dowel

Screw, Self-Tapping, Large

5/16-18 x 2.25

Lever, Actuating

Washer, Plain o32I x 1.00 x °055

Bracket, AntFRotation Locknut 5/16-24

Puck, Friction

Grease

Page 48

REPAURPARTS

12.5 HP 38" TRACTOR ..- MODEL NUMBER 917.256930

BRnGGS & STRATTON ENGUNE - MODEL NUMBER 286707, TYPE NUMBER 04.41-01

383

307

)

219

*SPECIAL TOOLS REQUIRED TO INSTALL.

358 GASKETsET!

Page 49

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

BRIGGS & STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

i 121 CARBURETOR OVERHAUL KIT I

130

611 127

164 _ 123

142

137

224

535

171

537

l 601 _

13B

Page 50

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

BRIGGS & STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

iljjljj ......

801

NOTE:

To Identlfy Brlggs and Stratton manufactured

starter motors, measure the housing length.

KEY NUMBER 309

Motorand

MANUFACTURER

Briggs& Housing

Stratton Length

12V 3-21/32' 394805 94003

*Includes Brush Set **includes #398003 Clutch Assembly

Drive Assy.

#280104 Gear

#490467 Retainer and Pin

#94288 Roll Pin

310

!ThruBolt

!Assembly

311

Brush

Assembly

395538

(Key Number 513)

(Key Number 783) (Key Number 876)

(Key Number 898)

.............. _,lLJl'lll UI/ll I : .... I'

510

Drive

Assembly

490421**

544 801 802

Armature Drive End Cap End Cap Assy.

Assembly Assembly Commutator

890837 394856 395537*

668

803

Housing

Assembly

3981591

1044

Page 51

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917,256930

BRIGGS & STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 490450 Cylinder Assembly 45 262248

2 399265 Bearing, Cylinder (Requires Special 46 212897

Tools For Installation) 51 272465 3 391086 5 494240

7 271866

8 391406 9 27803

10 94621

tl 280100

12 271916

271997

271996 13 94622 15 94239 16 495162

94196

18 494238 20 291675 22 94624 23 492326

222698

394661 394662 394663 394664

391780 392331 391781 391782 391783

260924

299691 391286

490348 490469

222299

92909

262246

262247

65906

26828

224502

221596

292260

93630

Seal, Oil Head, Cylinder 52

Gasket, Cylinder Head Breather Assembly 53 Gasket, Valve Cover 75 Screw, Seres 78 Tube, Breather 95 Gasket, Crankcase Cover 1/64" 98

Gasket, Crankcase Cover ..005" 104 Gasket, Crankcase Cover .009" 105 Screw, Cylinder Head 3" 106

Plug, Oil Drain 108 Crankshaft 118

Key, Timing Gear !21 Base, Engine Seal, Oil 123

Screw, Sems, Base Mounting 125 Flywheel and Ring Gear Assembly, 127 Magneto 130 Key, Flywheel 131 Piston Assembly, Standard 133

Piston Assembly .010" Oversize 137 Piston Assembly .O20" Oversize 138

Piston Assembly .030" Oversize 141 Ring Set, Piston, Standard t42 Ring Set, Piston, Chrome, Standard Ring Set, Piston .010" Oversize

Ring Set, Piston ,020" Oversize Ring Set, Piston .030" Oversize 147

Lock, Piston Pin 164 Pin Assembly, Piston, Standard 171

Pin Assembly, Piston .005" Over 187 Rod Assembly, Connecting 188

Rod Assembly, Connecting 201 .020" Undersize Crankpin Bore 209 Lock, Connecting Rod Screw 216 Screw, Connecting Rod 2't 9 Valve, Exhaust Valve, Intake Spring, Intake Valve Spring, Exhaust Valve Guard, Flywheel Retainer, Intake Valve Rotocoi!, Exhaust Valve Retainer, Exhaust Valve Rotocoif

** Included in Carburetor Overhaul Kit (495799)

*** Included in both Carburetor Overhaul Kit (495799)

NOTE: All component dimensions given in U,,S_inches

272554 94637

224061 93805 94098 495800 231789 231855 231854

224540 494383 495799

94616 495706

224539 494379

494381 281165 281164 494380 494537 494499

231794 213819 281051 393815

93535 262767

260871 262766

490815

* Included in Gasket Set (494241)

and Carburetor Gasket Set (494385)

Tappet*Valve

Gear, Cam

*** Gasket, Carburetor

(Carburetor to Etbow)

* Gasket, Carburetor

(Elbow to Cylinder) Stud, Carburetor Mounting

Washer, Spring

Screw, Sems

** Screw, Throttle

Screw, Idle Speed ** Pin, Float Hinge ** Valve Assembly, Inlet Needle

Inlet Valve Seat

Valve, Choke

** Valve, Needle

Carburetor Overhaul Kit

(includes items marked ** and ***)

Screw, Elbow Mounting

Carburetor Assembly ** Plug, Welch (Sold in Kit Only)

Valve, Throttle

Shaft and Lever, Throttle

Float, Carburetor

*** Gasket, Float Bowl

*** Washer, Float Bowl Screw

** Shaft and Lever, Choke ** Nozzle/Jet, Carburetor

High Altitude Kit:

231796 Pilot Jet, High Altitude 281164 Seal, Bowl Screw

** Pilot, ,Jet

Carburetor, Elbow

Nut, Air Cleaner Mounting

Line, Fuel, 11" (Cut To Suit)

Screw, Sems 3/4"

Link, Governor

Spring, Governor

Link, Choke

Oil Slinger, Governor,Gear and

Bracket Assembly

1 inch = 2&4 mm

Page 52

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.256930

BRIGGS & STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

KEY PART KEY PART NO, NO. DESCRIPTION NO. NO, DESCRIPTION

222 494887 224 94729

225 231058 227 493935 230 94742 232 262785 240 394358 265 221535 284 94326

304 224504 305 94619

306 224545 307 94623

308 491490 309 ---

333 492341 334 93381 337 802592

346 93705 356 494328 358 494241

363 19203

383 89838 422 224390 423 93984 445 493909 455 222561 467 493903 468 222562 474 393474 482 93621 523 495230

524 68838 525 280741 535 272403 537 281106 552 231597 562 92613 592 231082 601 93053 611 494451 614 93306 615 93307

Plate, Governor Control 618 262803 (Choke-A-Matic) 634 281t68 Screw, Sem, Air Cleaner 634A 491323 Crank, Governor, 1/4" Diameter 634B 281167 Lever Assembly, Governor 635 66538

Washer, Governer-Crank, 1/4" IoD_ 646 224546 Spring, Goyernor Link 657 93496

Filter", Fuel 663 94620

Clamp, Casing 668 280848 Screw, Air Cleaner 726 392134

Housing, Blower, Red

Screw, Seres, Blower Housing 727 490324

Mounting Shield, Cylinder 728 94627 Screw, Seres, Cylinder Shield Mtgo 729 28t!59 Coyer, Cylinder'Head 741 262135 Motor, Starting, 12 Volt 757 212359 (See Chart on lflustrated Pages 758 399891

for Replacement Parts) 759 298909 Armature, Magneto 761 93875 Screw, Seres, Armature Mounting 842 270920 Plug, Spark, (1-7/8" or'47 mm) 847 490474 (Resistor Type) 85t 221798 Screw, Hex Head 869 261463 Wire, Ground 870 210940 Gasket Set 871 261961

(Includes ai_items marked *) 872 28t104 Puller, Fiywheel 875 494237 Wrench, Spark Plug 877 393456 Clamp, Oil FillerTube Screw, Serns 955 94642

Cartridge, Air"Cleaner 965 94108 Cup, Screen Mounting 975 494378

Knob, Air Cleaner 977 494385 Screen, Flush Rotating

Stator, Alternator, Dual Circuit 987 281166

Screw, Sems 1005 280687

Cap and Dipstick, Oil Filler 1006 224413 Seal, Filler Tube 1044 94673

Tube, Oil Filler

Element, Air Cleaner

* O-Ring, Air Cleaner'

Bushing, Governor Crank, 1/4" LD. Bolt, Governor Lever

Nut, Hex #10-24

Clamp, Fuel Pipe Fuel Inlet Tube

Cotter', Hair Pin

Retainer, E_Ring

RPM Settings: Low Speed: 1550-1950

* Included in Gasket Set (494241)

** Included in Carburetor Overhaul Kit (495799)

*** Included in both Carburetor' Overhaul Kit (495799)

and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U,So inches

1 inch = 25,,4 mm

Spring, Choke Return

** Seal, Choke Shaft

* Seal, Governor

Washer, Throttle Shaft

Elbow, Spark Plug

Brace, Air Cleaner Screw, Seres Screw, Hex Head Spacer

Gear, Ring

(Includes Mounting Parts)

Cover', Starter

(includes Mounting Screws) Screw, Sems Clip, Lead Wire

Gear, Timing

Link, Counterweight Counterweight Assembly Pin, Counterweight Screw, Counterweight

Seal, Oil Filler Cap Fill Group, Oil

Termina!, Ignition Cable Seat, Intake Valve, Standard

Seat, Exhaust Valve, Standard Guide, Exhaust Valve

Cover, Air Cleaner Body, Air Cleaner Diode and Connector Assembly,

Dual Circuit

** Screw, Fuel Bowl

Locknut, Air Cleaner Mounting Bowl Assembly, Carburetor

Carburetor Gasket Kit (Includes items marked ***)

** Seal, Threttte Shaft

Fan, Flywheel Retainer, Fan

Screw, Shoulder, Hex Head

High Speed: 3200-3400

Page 53

' SERVICE NOTES

Page 54

Page 55

O'1 O1

SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

SIGHTING GUIDE

SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.

15° MAX.

I!J /=_ Operate your Tractor up and down the face of slopes (not !

! ,AA_ greater than 15 ), never across the face. Make turns gradu-

Iil _ ally to prevent tipping or loss of control. Exercise extreme

t!i cau_,o._henchan_,.__,reot!onono,o_e_

Page 56

OWNER'S

MANUAL

MODEL NO.

917.256930

12.5 HP ELECTRIC START 3 in One Convertible 38" MOWER

5 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number, Each engine has

its own model number. The model number for your tractor will be found on the

model plate located under the seat. The model number for your engine will be found on the

blower housing of the engine. All parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center?Department and most

Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION;

• PRODUCT- LAWN TRACTOR MODEL NUMBER - 917.256930

HOW TO ORDER

REPAIR PARTS

137659 Rev. 1 1o28,93 Printed in U.S.A,

........................................... ..... i....... illl i i ...........

= ENGINE MODEL NO. - 286707_ TYPE NO. 0441-01 ° PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with

Sears trained technicians.,, professional technicians specifica!ly trained to insure that we meet our pledge to you, we service what we sell.

Craftsman 917.25693 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual