Craftsman 917256922 Owner’s Manual

(RI:IFTXMI:1N

MODEL NUMBER 917.256922 OWNER'S MANUAL

oAssembly oOperation

oCustomer

Responsibilities

oService oAdjustments

oRepair Parts

Caution:

Read and Follow all Safety Rules

and Instructions

Before Operating

This Equipment

Safe Operation Practices for Ride-On Mowers

SAFETY RULES

IMPORI"ANT: THIS CUTTING MACHINE ISCAPABLE OFAMPUTAT1NG HANDS AND FEET AND TH ROWING OBJECTS, FAILURE TOOBSERVETHE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow alt instructions inthe manual and on the machine before stagging.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers..

• Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slow down before turning

• Never leave a running machine unattended Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial fight..

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

II, SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death_ All slopes require extra caution. Ifyou cannot back up the slope orif you feel

uneasy on it, do not mow it

DO:

• Mow up and down slopes, not across

• Remove obstacles such as rocks, tree limbs, etc..

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine Taft grass can hide obstacles..

• Use stow speed Choose a low gear so that you will not have to stop or shift while on the slope

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a.slope** If tires lose traction, disengage the blades and proceed slowly straight down the

slope

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly tum over if a wheel is over the edge of a ctiff or ditch, or if an edge caves in.

• Do not mow on wet grass Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted tothe machine

and the mowing activity Neverassume that children witl remain

where you last saw them.

• Keep children out of the mowing area and underthe watchful care of anolher responsible adult.

• Be alert and turn machine off ifchildren enter the area.

° Before and when backing, look behind and down for small

children.

• Never carry children. They mayfall off and be seriously injured or interfere with safe machine operation

° Never allow children to operate the machine.

• Use extra care when approaching blind comers, shrubs,

trees, or other objects that may obscure vision

IV. SERVICE ° Use extra care in handling gasoline and other fuels. Theyare

flammable and vapors are explosive

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to coot before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

- Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

. Never tamper with safety devices.. Check their proper

operation regularly.

• Keep machine free of grass, leaves, orotherdebds build-up.

C_ean oil or fuet spillage. Allow machine to cool before stodng.

- Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restagging.

° Never make adjustments or repairs with the engine running

• Grass catcher components are subject towear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them..

• Check brake operation frequently Adjust and service as required.

LOOkfor thistly"rebel to point out impor-

tant safety precautions, It means CAUTION_H BECOME ALERTH! YOUR

SAFETY tS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up,

transporting, adjusting or making repairs.

i,i H, HII

CONGRATULATIONS on your purchase of a Sears trac- tor,. It has been designed, engineered and manufactured

to give you the best possible dependability and perfor- mance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/DepartmenL We have competent, well4rained technicians and the proper tools to service or repair this

tractor. Please read and retain this manual.. The instructions will

enable you to assemble and maintain your tractor prop- erly_ Always observe the "SAFETY RULES".

MODEL NUMBER 917256922

SERIAL

NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE

PRODUCT SPECIFICATIONS

HORSEPOWER: 12

GASOLINE CAPACITY: 14 GALLONS

UNLEADED REGULAR

OIL (3.0 PINTS) SAE 30 (above 32°F)

5W-30 (below 32°F)

SPARK PLUG (GAP 030IN.): CHAMPION RJ-19LM

STD361458

VALVE CLEARANCE: INTAKE. 005 - .007 IN

EXHAUST ,009 - .011IN.

GROUND SPEED: FORWARD

1st .95 MPH 2rd 194 MPH 3th 2491 MPH

4th 3.71 MPH 5th 476 MPH

REVERSE: 1.46 MPH

TIRE PRESSURE: FRONT: 14PSI

REAR: 12 PSI

CHARGING SYSTEM: 5 AMPS HEADLIGHTS

3 AMPS BATTERY

BLADEBOLT TORQUE: 30-35 FT,.LBS

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this trac- tor. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITHES

= Read and observe the safety rules. . Fotlow a regular schedule in maintaining, caring for and

using your tractor.

• Fotlowthe instructions under"Customer Responsibili- ties" and "Storage" sections of this manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any). If aspark arrester is used, it should be maintained in effective working order by the operator,

In the state of California the above is required by law (Sect on 4442 of the California Public Resources Cede).

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears autho rized service center (See

REPAIR PARTS section of this manual)°

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owneCsmanual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship. This Warranty does notcover:

* Expendable itemswhich become wornduring normaluse,such asblades, spark plugs,air cleaners andbelts. . Tire replacement or repair causedby puncturesfrom outside objects,such as nails,thorns, stumps, or glass.

, Repairs necessary because of operatorabuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructionscontained in the owner's manual .........

, Riding equipment used forcommercia,[orrental purposes.[ ""

LIMITED 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included withthisridingequipment proves defective in material or workmanship and our testingdetermines the battery wil!not hold a charge, Searswill replace the battery at nocharge.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT INTHE UNITED STATES,,

This Warranty gives you specific legal rights, and you may atso have other rights which may vary from state to state

SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

, , i lU i,,Ul

TABLE OF CONTENTS

......... i...... i,,i,, ........................................... iii ,Ull

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 14-'17

WARRANTY ................................................................ .3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................. 7-9

aNDEX

OPERATION ........................................................... 10-'13

MAINTENANCE SCHEDULE ...................................... 14

SERVICE AND ADJUSTMENTS ............................ 18-22

STORAGE ................................................................... 23

TROUBLESHOOTING ........................................... 24,-25

REPAIR PARTS - TRACTOR ................................ 27-43

REPAIR PARTS - ENGINE .................................... 46-50

PARTS ORDERING/SERVICE .................. BACK PAGE

Accessories .............................................. 5

Adjustments:

Brake ............................................... 20

Carburetor ....................................... 22

Mower

Front-To-Back ............................... 1 9

Side-To-Side ............................ 19

Throttle Control Cable ........................22

Air Filter, Engine ................................... 17

Air Screen, Engine .............................. 17

Assembly ............................................... 7-9

Battery:

Charging ......................................... 8

Cleaning ...... .....................................16

Installation...................................... 9

LeveIs ............................... ............ 8,15

Preparation ............................................8

Starting with Weak Battery ............21

Storage ...............................................23

Terminals ..........................................16

Belt:

Motion Drive

Removal/Replacement ........... 20

Blade:

Sharpening ................................. 15

Replacement ................................... 15

Brake Adjustment .............................. 20

CarburetorAdjustment ........................ 22

Controls, Tractor .................................. 10

Custome r Responsibitities ............3,14-17

Engine:

Air Filter .................................. 17

Air Filter Foam Pre-Cfeaner .....17

Air Screen, Engine ................. 17

Battery ........................................ 15

Cooling Fins, Engine .............. 17

Engine Oil ......................... 16

Fuel Filter ............................... 17

Spark Plugs ........................... 17

Tractor:

Blade .......................................... 15

Lubrication Chart .................... 14

Maintenance Schedule ............ 14

Tire Care ....................... 8,15,2t

Cutting Height, Mower ....................... 12

Electrical:

Interlocks and Relays ................ 21

Schematic ...........................................26

Wiring Diagram ......................... 28

Engine:

Air Filter .............................................17

Air Filter Foam Pre-Cleaner .............17

Air Screen ...................................... 17

Cooling Fins, Engine .......................17

Oil Change .......................................16

Oil Level .................................... 12,16

Oil Type ........................................... 16

Preparation ................................ 12

Repair Parts ............................ 46-50

Starting ........................................... t 3

Storage ............................................ 23

Filter:

Air Filter ........................................... t7

Air Filter Foam Pre-Oleaner ............17

Fuel ............................................ 17

Fuel:

Type ............................................... 13

Storage .................................. ............ 23

Fuse ............................................................... 21

Hood Removal/Installation ........ 21

Leveling Mower Deck ..............................19

Lubrication:

Chart ....................................................t4

Maintenance Schedule ..................... I 4

Mower:

Adjustment, Front4o-Back ........... 19

Adjustment, Side-to-Side ............ 19

Blade Sharpening ..................... 15

Blade Replacement ..........................15

Cutting Height ................................ 12

Installation ..............................:_....... 18

Operation ............................................12

Removal ......................................... 18

Mowing Tips ............................................ 13

Muffler ........................................... 17

Spark Arrester ........................... 3,38

Oil:

Cold Weather Conditions .........12,16

Engine .....................................................16

Storage ....................................................23

Operation ........................................ 10-13

Operating Mower ........................................... 12

Options:

Accessodes .................................... ............... 5

Spark Arrester ............................... 3,38

Parking Brake ........................................10-11

Parts Bag .............................................................6

Pads, Replacement/Repair ...............27-43

Product Specifications ..................................3

Repair Parts ..............................................27-43

Safety Rules .....................................................2

Seat ................................................................ 8

Service and Adjustments ............... 18-22

Carburetor ........................................22

Fuse ................................... ............... 21

Hood RemovaVlnstallation ..............21

Motion Drive Belt

RemovaltReplacement ............ 20

Mower Adjustment:

Front- to-Back .......................... 19

Side4o-Side ...................................19

Mower Removal ............................ !8

Tire Care ................................ 8,15,21

Slope Guide Sheet ............................... 51

Spark Plugs ...................................................t7

Specifications ............................... ..................... 3

Starting the Engine ...........................12-13

Steering Wheel .........................................7,20

Stopping the Tractor ..................................11

Storage ..................................................23

Throttle Control Cable Adjustment -_ 22

Tires ............................................. 8,15,21

Trouble Shooting Chart ......................24-25

Transaxle Repair Parts .....................44-45

Warranty ................................................... 3

Wiring Diagram ...................................... 28

Wiring Schematic ............................... 26

, H=I H, , , =I,"H'H ............................ I I II I I=INH,H=

ACCESSORIES AND ATTACHMENTS

.......................... i IIIIIIH= N,=,II= ii 1,1111111,11

These accessories and attachments were available when theunitwas purchased. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these items for you when you providethe model number ofyour tractor.

ENGINE

SPARK PLUG MUFFLER AiR FILTER GAS CAN ENGINE OIL STABILIZER

PERFORMANCE

Sears offersa widevarietyofattachments thatfit your vehicle, Manyofthese are listedbelow withbrief explanationsofhowthey can he_pyou Thislistwascurrentatthetimeofpublication; however, itmaychangeinfuture years°moreattachments may beadded,changes may be made in these attachments, or some may no longerbe available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your unit.

Most ofthese attachments do not require additional hitches or conversion kits (those that do are indicated)and are designed for easy attachingand detaching

MAINTENANCE

BLADES 1 BELTS

PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, heater looking iawn., Two Permanex

containers hold 30-gallon plastic bags

LAWN SWEEPERS let you coliect grass clippings and leaves, CARTS make hauiing easy Variety of sizes available

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 390 tbs of weight, Rounded edges prevent harm to turf_ Adjustable scraper automatically

cleans drum. SPREADER/SEEDERS make seeding, fertilizing, and weed

kitling easy, Broadcast spreaders are also useful for granular de-icers and sand,

CORING AERATOR takes small plugsout of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips 150 lb.capacity weight tray AERATOR promotes deep root growth for a healthy lawnoTa-

pered 2_5-inchsteel spikes mounted on t 0-inch diameter discs puncturehofes in soil at close intervals to let moisture soak in_

Steelweight tray for increased penetration. MULCHRAKE/DETHATCHER loosens soiland flips thatch and

mattedleavestolawnsurfacefor easy pickup. Twentyspring tine

teeth. Useful topreparebareareasfor seeding. Available forrear

mounting only SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source Includes booms for

automatic spraying when pulling,and hand held wand for spot spraying. Wand has adjustable spray pattern For applying

herbicides, insecticides,fungicides, and liquid fertilizers_

i ,=,,=, IHH'H

,,,=,,,i,=,,i i .........................

CONTENTS OF

_ ,ul,,=

Parts Bag contents shown full size

............. ==,,, =

(1) Large Flat Washer

(1) Locknut 3/8-24

HARDWARE PACK

..... t, ,,u=

,,u,,,,H

Parts packed separately in carton

Steering

Wheel

,1 ....

Seat

,1==

Battery acid

Battery

(1) Hex Bolt 1/2-13 x 1

(1) Shoulder Bolt 5/16-18

(1) Lock Washer 'I/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

=,,,nN,I ' U',"11',1 =.... n'l

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1f4-20

Steering

Sleeve

Owner's Manual

i ,,1=1, ,,=, ],,l.,rl_ .... i=' i"

Parts bag contents not shown full size

_ ' Wheel

Steering Wheel Insert

Adapter

Steering CliP

, =,H =,,u, _=--

II_f- _ll Steering

Parts Bag

i,, ='=' , m,,,

2) Keys

i i

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

.... 1,1

15° Slope Sheet

,=,

L__

Battery Caps

and Instructions

,,, =

ASSEMBLY

' i -=, ,=,,,,, .... =1 ,,

Your new tractor has been assembled at the factory withthe exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightnes&

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes are listed,,

(1) 9/16" wrench (2) 7/16" wrenches

(1) 1/2" wrench (1) 3/4" wrench

When right and left hand are mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).,

Pliers Tire pressure gauge

Screwdriver Utility knife

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove all accessible loose parts and parts Cartons

from carton (See page 6)_

o Cut along lines on the carton, from top to bottom, all

four corners of carton and lay panels flat,

- Check for any additional loose parts or cartons and remove,,

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

POSITION STEERING SHAFT (See Fig, 1) - , Lift hood.

• Pull steering shaft up to engage gears.. o Push steering clip through hole on steering shaft at 45 °

(hole is located under dash and above lower steering bushing),

o Push steering clip onto steering shaft until steering clip

snaps into place,,

INSTALL STEERING WHEEL (See Fig, 2) - o Slide the steering sleeve over the steering shaft (bot-

tom of sleeve goes over ring on dash). o Slide steering wheel adapter onto upper steering shaft, o Position front wheels of the tractor so they are pointing

straight forward°

• Position steering wheel so cross bars are horizontal

(teft to right) and slide onto adapter.

o Assemble large flat washer and 3/8-24 locknut and

tighten securety.

- Snap insert into center of steering wheel° , Remove protective plastic from tractor hood and grill,

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR ISTO

ROLLOFF SKID

TO ROLL TRACTOR OFF SKID (See Fig. 7)

• Raise mower lift lever to its highest position, o Place gearshift lever in "NEUTRAL" position. ,, Release parking brake by depressing clutch/brake

pedal

• Roll tractor backwards off skid

• Remove banding holding discharge guard up against

tractor.

STEERING SHAFT

STEERING CLIP

LOWER

STEERING

BUSHING

FIG. 1

STEERING WHEEL

FIG. 2

..... i .................. ,M,,

ii lU ....... i,U,UlUll,,nll,,,,n..... ii,l,,ll,ii I " I,'1

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig, 3)

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if accidentally in contactwith battery acid.

Do not smoke. Fumes from charged

battery acid are explosive.

Read the instructions included with the

battery vent caps. Always wear gloves, clothing and goggles to protect your hands, skin and eyes.

Your tractor has a battery charging system which is suffi- cient for normal use° However, periodic charging of the

battery with an automotive charger will extend its lifeo

o See instructionspacked with vent caps in parts bag.

- Fill battery with acid. Fill each cell until it reaches the

bottom of the vent wells. Do not overfill

o Allow battery to stand and settle for at least thirty

minutes, After standing, check the level of acid. If below the vent wells, add more acid until the correct

level is reached.

While battery is standing (after adding acid) and later, while battery isbeing charged, continue with assembly of tractor_

IMPORTANT: TO MAXIMIZE THE LIFE OFYOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED

BEFOREUSE, FAILURETOCHARGE BATTERYCAN RESULT IN A SHORTENED BATTERY LIFE.,

• Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger., Observe alt safety precau- tions required for battery charging.

o Check the acid level after the battery is charged, If the

acid has faflen below the correct level, add distilled or

iron free water.

. Install the vent caps to cover the vent wells,, Wash the

top of the battery with water to remove any acid, then wipe dry.

o Check battery case for leakage to make sure that no

damage has occurred in handling,,

o Dispose of excess battery acid,. Neutralize acid for

disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming,

• Foliow instructions on how to install battery_

..... =....

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt. o Remove cardboard packing on seat pan_ ,, Place seat on pan and assemble shoulder bolt. ° Assemble adjustment bolt, lockwasher andfiatwasher

loosely,, Do not tighten.

= Tighten shoulder bolt securely. ° Lower seat into operating position and sit on seat,, . Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

° Get off seat without moving its adjusted position. o Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER BOLT

FLAT WASHER

ADJUSTMENT LOCK WASHER BOLT

FIG. 4

CHECK TIRE PRESSURE

The tires on you r tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance.

- Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CUT AWAY VIEW

FIG. 3

VENT CAP

VENT WELL

BATTERY CELL ACID

LEVEL

CHECK FOR PROPER POSiTiON OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual,

...... ,,,-, , ................ -,,,,,,,i, ii iiiii1,,,11 i ,,

ASSEMBLY

INSTALL BATTERY (See Figs. 5 & 6)

........ i i,iiiiiiii

CAUTION: Do not short battery termi- nals+ Before installing battery, remove

rings, etc.

metal bracelets, wristwatch bands, Positive terminal must be connected first to prevent sparking from acciden- tal grounding.

.... =,=1,, ,............. , ........

Lift seat to raised position * Open battery box door. , Lower battery into battery box with battery terminals

toward front of tractor.. o Be sure drain tube is attached to bottom of battery box

and tube passes through hole in chassis for proper

drainage. , First connect RED battery cable and RED fused igni-

tion wire to positive (+) battery terminal with hex bolt,

flat washer, lock washer and hex nut as shown. Tighten

securely.. o Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut+ Tighten securely. + Close battery box door

Use terminal access doors for: o Inspection for secure connections (to tighten hard +

ware).

- Inspection forcorrosion_ o Testing battery+

+ Jumping (if required)

Periodic charging.

BATTERY BOX DOOR

NEGATIVE

POSITIVE (BLACK) (RED) CABLE CABLE

LOCK WASHER

FLAT WASHER

HEX

BOLT

BATTERY BOX

VENT CAPS

FIG. 6

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BESTPERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST:

J All assembly instructions have been completed.,

¢' No remaining loose parts in carton,, ¢' Batteryis properly prepared and charged,, (Minimum

1 hour at 6 amps)+

v" Seat is adjusted c_mfortably and tightened securely. v" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

¢' Be sure mower deck is properly leveled side-to-side/

front4o-rear for best cutting results+ (Tires must be properly inflated for leveling).

v" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

¢" Check wiring. See that all connections are still secure

and wires are properly clamped+

WHtLE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THEFOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level. _" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls + their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

POSITIVE (+) TER&,_INAL NEGATIVE (-) TERMINAL

FroG+5 9

OPERATION

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL & SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the Iocation of various controls and adjustments. Save

this manual for future reference_

THROTTL_

CHOKE

FUEL CAP

CLUTCH/

BRAKE PEDAL

_TROL

MOWER

LEVER

PARKING BRAKE

LEVER

MOWER IGNITION LIFT SWITCH

LEVER

Sears tractors conform to the safety standards of the American National Standards Institute,

IGNITION SWITCH: Used for starting and stopping the

engine.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed, CLUTCH/BRAKE PEDAL: Usedfor declutching and brak- ing the tractor and starting the engine.

GEARSHIFT LEVER

FiG. 7

GEARSHIFT LEVER: Selects tlie gpe_)d and di_ectiorl Of

tractor,

PARKING BRAKE LEVER: Locks clutch/brake pedal into

the brake position,

MOWER CLUTCH LEVER: Used to engage the mower

blades

MOWER LIFT LEVER: Used to raise and lower the mower

deck°

OPERATION

iii , ,i,1,11 i iii ii1,1,11111111111111

The operation of any tractor can result inforeign objects thrown into the eyes, which can result

in severe eye damage, Always wear safety glasses or eye shields before starting your tractor

and while moving. We recommend wide vision safety mask for over the spectacles or standard

safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

° Depress clutch/brake pedal into full "BRAKE" position

and hold.

° Place parking brake leverin"ENGAGED" position and

release pressure from clutch/brake pedal Pedal should remain in "BRAKE" position_ Make sure parking brake

wilt ho_d tractor secure

PARKING BRAKE"ENGAGED" MOWER CLUTCH

LEVER"ENGAGED"

'*DISENGAGED"

CLUTCH/BRAKE

PEDAL"BRAKE" POSITION

FIG. 8

inln I u "J

CAUTION: Always stop tractor com- pletely, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

i ii, i,i1,1,1111,11,1,,111 i iii iii,

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle. o Operating engine at less than full throttle reduces the

battery charging rate,,

. Full throttte offers the best bagging and mower perfor-

mance

TO MOVE FORWARD AND BACKWARD

(See Figs. 8 and 9)

The direction and speed of movement is controlled by the gearshift lever.

= Start tractor with clutch/brake pedal depressed and

gearshift Iever in "NEUTRAL" position,,

= Move gearshift lever to desired position. ° Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORESH[FTING OR CHANGING GEARS, FAILURE TO DO SO WiLL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

STOPPING (See Figs. 8 and 9)

MOWER BLADES - ° Move mower clutch lever to "DISENGAGED" position. GROUND DRIVE

• Depress clutch/brake pedal into full "BRAKE" position, o Move gearshift lever to "NEUTRAL" position.

ENGINE -

• Move throttle contro{ to "SLOW" position. NOTE: Failure to move throttle control to "SLOW" position

or allowing engine to idle before stopping may cause

engine to "backfire", ° Turn ignition key to "OFF" position and remove key.

......... Always remove key when Leaving trsctor to prevent

unauthorized use.

= Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing

idle with engine running, hot engine exhaust gasses may cause "browning" of grass To etiminate this possibility,

always stop engine when stopping tractor on grass cov- ered areas,,

CLUTCH/ THROTTLE/

BRAKE

PEDAL CONTROL

GEARSHIFT LEVER

PARKING

BRAKE

IGNITION

FIG. 9

U'I

OPERATION

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 10)

The position of the mower lift lever determines the cutting height° The position of the mower Iift lever can be adjusted to desired position.

o Grasp lift Iever as shown, lift away from fender and

move forward or back to desired position,.

The cutting height range isapproximately 1-t/8" to 3-5/8". The heights are measured from the ground to the blade tip

with the engine not running. These heights are approxi-

mate and may vary depending upon soil conditions, height

of grass and type of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cooI season and to over 3

inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

. For best cutting performance, grass over 6 inches in

height should be mowed twice Make the first cut relatively high; the second to desired height.

MOWER

CLUTCH LEVER "ENGAGED"

POSITION

MOWER

CLUTCH LEVER

"DISENGAGED"

POSITION

FIG. 11

TO OPERATE ON HILLS

I _% CAUTION: Do not drive up or down

hills with slopes greater than 15° and I

do not drive across any slope: ..... I

= i ,, ,,1,,, •

o Choose the slowest speed before starting up or down

hills,.

o Avoid stopping or changing speed on hills. o If slowing is necessary, move throttle control lever to

siower position.

o If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake,

° Move gearshift lever to 1st gear and be su re you have

allowed room for tractor to roll slightly as you restart movemenL

- To restart movement, slowly release parking brake and clutch/brake pedal

• Make all turns slowly,

MOWER LIFT

LEVER

FIG. 10

TO OPERATE MOWER (See Figs. 10 and 11)

Your tractor is equipped with anoperator presence sensing switch,. Any attempt by the operator to leave the seat with the engine running and the mower clutch engaged will shut off the engine.

o Select desired height of cut.

• Engage mower byslowly moving mower clutch lever to "ENGAGED" position.

• TO STOP MOWER - Move mower clutch lever to "DISENGAGED" position.

,,, , ,,,,,, ...........

without either the entire grass catcher,

CAUTION: Do not operate the mower

on mowers so equipped, or the dis-

=== ............

charge guard in place.

TO TRANSPORT

° Raise mower lift lever to highest position.

• When pushing ortowingyourtractor, be sure gearshift lever is in "NEUTRAL" position..

o Do not push tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting

your tractor on a truck or trailer, be sure hood is closed and securedtotractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGaNE

CHECK ENGINE OIL LEVEL (See Fig. 16)

. The engine in your tractor has been shipped from the

factory already filled with summer weight oil,.

o Check engine oil with tractor on level ground_ ° Remove oil fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and read oil level, If necessary, add oil until "FULL" mark

on dipstick is reached. Do not overfill,

- For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

To change engine oil, see the Customer Responsibili- ties section in this manual

, ' i ii1,1,11111 i,i 'IIMIII'I I III III1,1,, II

OPERATION

......................... iii i .................................. iiii

ADD GASOLINE

= Fill fuel tank.. Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life),

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING..

WARNING: Experience indicates that alcohol blended fuels (called gasoho! or using ethanol or methanol) can attract moistu rewhich leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur

' ,,i i

filler neck. Do not overfill. Wipe off any

CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

, i1,,, i1,1

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has

run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

o Depress the clutch/brake pedal and set the parking

brake.

• Place gearshift lever in "NEUTRAL" position. = Move mower clutch to "DISENGAGED" position. ° Move throttle control lever to "CHOKE" position for

cord engine start For warm engine start, move throttle control to "FAST" position°

• Turn ignition key clockwise to "START" position and release key as soon as engine starts. Do not run

starter continuously, for more than fifteen seconds

per minute° If engine does not start after several attempts, move throttle control to "FAST" position,

wait a few minutes and try again.

• When engine starts, move throttle control to desired position.

• Allow engine to warm up for a few minutes before engaging drive or attachment clutch.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32° F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and

Adjustments section of this manual.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trim- ming

. Drive so that clippings are discharged onto the area

that has been cut.. Have the cut area to the right of the tractor° This will result in a more even distribu-

tion of clippings and more uniform cutting,

• When mowing large areas, start by turning to the right so that clippings wilt discharge away from

shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left

hand turns until finished (See Fig° 12).

• If grass is extremely tall, it should be mowed twice to reduce load and possibte fire hazard from dried

clippings_ Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is weL Wet grass will

plug mower and leave undesirable clumps Allow grass to dry before mowing,

• Always operate engine at full throttle when mowing to assure better mowing performance and proper

discharge of material Regutate ground speed by selecting a low enough gear to give the mower cut- ting performance as well as the quality of cut de-

sired.

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

FIG. 12

CUSTO RESPONSUBmLJTmES

,uu.............................................. _ ....

FILL IN DATES

AsYooCOMPLETE

....REGULAR SERVICE , _'_.._4_'_"_J#"SERVlCE DATES

Check Brake Operation _

CheckTire Pressure , , if,,, I_

T Check for Loose Fasteners V"

Sharpen/Replace Mower Blades

a ......................

C Lubrication Chart T Check Battery Level/Recharge

0 Clean Battery and Terminals

R Check Transmission Cooling

Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil

Clean Air Filter

N Clean Air Screen

G inspect Muffler/sPark ArreSter

I Repla_ceOilFilter (if equipped)

v' v'

e,'

v' e/

N Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge ..... 6#42

Replace Fuel Filter ........... I ..... ,' '64_ .....

1- Change more olten when operating under a heavy load or in high ambient temperatures 3 - If equipped with oil It!tar, change oil every 50 hours

2 - Service more otten when operating in dirly or dusty conditions

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be madeperiodically to properly maintain your tractor..

Al! adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

o Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last !onger.

@ FRONT WHEEL _ _ FRONT WHEEL @

-- BEARING ZERK 1 14 r _:_::_.

®ATTAO.MENT_ _ j _O_L_

CLUTCH PIVOT ""- __L_ 1,.,_

(_ CLUTCH PIVOT _F.....,_Z_=,,_, ""_" ATTACHMENT (_)

4 _ Replace blades more oiten when mowing in sandy soil 5 - If equipped with adjustable system

LUBRICATION CHART

(3)AXLEP,VOTHOOeHINGES(i:)

BEFORE EACH USE

, Check engine oil level..

• Check brake operation.. , Check tire pressure.

° Check for loose fasteners.

P,vo_ [1______ _eEARS.,_®

(_) SAE 30 OR 10W30 MOTOR OIL API - SG

® GENERAL PURPOSE GREASE ® REFER TO CUSTOMER RESPONSIBiLITtES"ENGtNE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PWOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

U BEARING ZERK -

7"--

CLUTCH LEVER

PIVOTS

i .................... iiiiiiii,, i===1 ........................

CUSTOMER

,L , ,,i,iii, IIIIII III

RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear than brake must be adjusted,

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual)..

TIRES

• Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).,

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage..

BLADE CARE

For best results mower blades must be kept sharp, Re- place bent or damaged blades..

BLADE REMOVAL (See Fig. 13)

o Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lock washer and flat washer securing blade°

o Install new or resharpened blade with trailing edge up

towards deck as shown..

• Reassemble hex bolt, lock washer and fiat washer in exact order as shown°

° Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT iS GRADE 8 HEAT TREATED

MANDREL ASSEMBLY

i ii1,11111 i iii iiiiiiiiiiiiiiiii

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade batanced_ An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

= To check blade balance, you will need a 5/8" diameter

steel bolt pin, or a cone balancer. (When using a cone balancer, follow the instructions suppled with bal-

ancer).

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground,

If blade is balanced, it should remain in a horizontal position_ If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nai! for balancing blade. The lobes of

the center hole may appear to be centered, but are not°

CENTER HOLE

BLADE

5/8"BOLT OR PIN

FIG. 14

BATTERY (See Fig. 15)

Your tractor has a battery charging system which is suffi- cient for normal use. However periodic charging of the

battery with an automotive charger will extend its fe.

• Acid solution level in each battery cell should be even with bottoms of vent wells.. Add only distilled oriron free

water if necessary,, Do not overfill.

. Keep batteryand terminals clean,.

° Keep battery bolts tighL o Keepvent capstight and small vent holes in caps open.

• Recharge at 6 amperes for 1 hour,,

"A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY

SIX LINES ON THE BOLT HEAD

FIG. 13

CUT AWAY VIEW

I IjVENT°AP

WELL

BATTERY CELL ACID

LEVEL

FIG. 15

i= ==,= iii1,,,=

CUSTOMER

TO CLEAN BATTERY AND TERMINALS - Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power° , Open battery box door.

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

• Wash battery with solution of four tablespoons of baking sodatoonegallon ofwater Becareful nottoget

the soda solution into the cells.

- Rinse the battery with plain water and dry,

o Clean terminals and battery cable ends with wire brush

until bright

- Coat terminals with grease or petroleum jeliyo

- Reinstall battery (See "INSTALL BATTERY" in the Assembly section of this manual).

RESPONSIBmLITmES

1. , =u uu,uu ........... _ ...................................

V- BELTS

Check V-Belts for dete rioration and wear after 100 hours of operation, Replace if necessary. The belts are not adjust-

able. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build_up of dirt and chaff which can restrict cooling.

Check the crankcase oil leveI before starting the engine and after each eight (8) hours of continuous use° Tighten oil fill cap/dipstick securely each time you check the oil

level.

TO CHANGE ENGINE OIL (See Fig. 16 and 17)- Determine temperature range expected before oi! change.

All oil must meet API service classification SG.

• Be sure tractor is on level surface_ o Oil wilt drain more freely when warm.

- Catch oil in a suitable container.

• Remove oil fill dipstick. Be careful not to allow dirt to enter the engine when changing oil.

o Remove drain plug, , After oil has drained completely, replace oil drain plug

and tighten securely,

o Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual

° Use gauge on oil fill dipstick for checking level Be sure

dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

• 1

_F -20° 0_ 302 32" 40 _ 60 _ 80 _ _00 _

°c 40° .27_ 4;° co loo 2o° _oo 4oo

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although muttiviscosity oils (5W30, 10W30 etc.) improL,e starting in cold weather, these mufti-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

OIL FILL

DIPSTICK

FIG. 16

PLUG

TO REMOVE

FIG. 17

+ 36 hidden pages

Craftsman 917256922 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual