Craftsman 917256812 Owner’s Manual

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[RRF

MODEL NUMBER 917.256812

=Assembly

° Operation

• Customer Responsibilities ° Service and Adjustments

° Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE,CALLTHIS TOLL FREE NUMBER: 1-800-659-5917

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Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_ FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.

SAFETY RULES

I. GENERAL OPERATION

- Read, understand, and follow all instructions in the manual and onthe machine before starting.

, Only ailow responsible aduIts, who are familiar with the

instructions,to operate the machine,

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and titrownby the blade.

• Besurethe area isctearof other people before mowing. Stop machine if anyone enters the area_

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.. Always

look down and behind before and while backing,

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either' the

entire grass catcher or the guard in place.. o Slow down before turning.. ° Never leave a running machine unattended, Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

• Tum off blades when not mowing. ° Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways..

o Use extra care when loading or unloading the machine into

a trailer or truck_ U. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death. All slopes

requireextra caution., if you cannot back upthe slope or ifyou feet uneasy on it, do not mow iL

DO:

• Mow up and down slopes, not across. = Remove obstacles such as rocks, tree limbs, etc. o Watch for holes, ruts, or bumps. Uneven terrain couid

overturn the machine. Tall grass can hide obstacles.,

= Use slowspeed. Choose a low gear so thatyou willnot have

to stop or shift while on the slope_

o Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

° Use extra care with grass catchers or other attachments,

These can change the stability of the machine.,

, Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction_

• Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed s{owly s_raight down the

slope°

DO NOT: ° Donot turn on slopes unlessnecessary, andthen, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-otis, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliffor d{tch,or if an edge caves in.

° Do not mow on wet grass. Reduced traction could cause

sliding.

° Donot try to stabilize the machine by puttingyour foot on the

greund_

° Do not use grass catcher on steep slopes.

Ul. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence ofchildren. Children are oftenattracted tothe machine

and the mowingactivity. Never assume that children will remain

where you last saw them.

• Keepchildrenoutof the mowing area and under thewatchful

care of another responsible adult.

• Be alert and turn machine off if children enter the'area, = Before and when backing, look behind and down for small

children.

° Never carry children. They may raft off and be seriously

injuredor interfere with safe machine operation,.

• Never allow childrento operate the machine. ° Use extra care when approaching blind comers, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

- Useextra care inhandlinggasoline andother fuels They are flammable and vapors are explosive.

- Use only an approved container..

Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors.. Never' store the machine or fuel container inside where

there is an open flame, such as a water heater_

° Never run a machine inside a closed area.

• Keepnuts and boils, especially blade attachment boffs, tight

and keep equipment in good condition_

° Never tamper with safety devices° Check their proper

operation regularly_

• Keep machinefree ofgrass, leaves, orother'debrisbuffd-up.

Clean oil or fuel spillage. At!ow machine to cool before storing..

° Stop and inspect the equipment if you strike an object.,

Repair, ifnecessary, before restarting,.

• Never make adjustments or repairs withthe engine running_ ° Grasscatcher componentsare subjectto wear, damage, and

deterioration, which could expose moving parts or attow objects to be thrown, Frequently check components and replace withmanufacturer's recommended parts, when nec- essary.

° Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required................................

Look for this symbol to point out impor-i

CAUTION!!! BECOME ALERT!ff YOUR i

tant safety precautions. It means | SAFETY IS INVOLVED. I

wire and place wire where it cannot contact I spark plug in order to prevent accidental i

starting when setting up, transporting, |

.................. " i

II!II ....... ULIII........... i,iiii .... : :.

adjusting or making repairs

& WARNING &

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

ii j/1/1/1/1_11:11:11:11ii L I IIjl_ , ...........

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CONGRATULATIONS on your purchase of a Sears

Tractor° tt has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CentedDepartment,, We have competent, well-

trained technicians and the proper tools to service or repair this tractor,,

PRODUCT SPECIFICATIONS

HORSEPOWER: 15.5

GASOLINE CAPACITY 1,25 GALLONS AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32=F)

OIL CAPACITY: 3.0 PINTS

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly,,

Always observe the "SAFETY RULES".

MODEL

klUMBER 917.256812

SERIAL NUMBER

9ATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT°

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP iN A SAFE PLACE

FOR FUTURE REFERENCE.

SPARK PLUG: CHAMPION RJ19LM (GAP: ..030") STD 361458

VALVE CLEARANCE: INTAKE: .005" - ,007"

EXHAUST: °009" - ,011"

GROUND SPEED (MPH): FORWARD:

1st 1,0

2nd 1.3 3rd 2.1 4th 3.1 5th 4.0 6th 5ol

REVERSE: 16

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for detail&

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules, . Follow a regular schedule in maintaining, caring for and

using your tractor.

• Follow the instructions under"Customer ResponsibilF ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

_J:: .... ........:......... ::....................................................

BATTERY: AMP/HR: 25

MIN. CCA: 190

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBSo

(if any)° Ifaspark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar taws. Federal laws apply on federal lands,, A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, tree of charge, any parts found to be defective in material or workmanship°

This Warranty does not cover:

• Expendable itemswhich become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repalr caused by punctures from outside objects, such as nails, thorns, stumps, or glass°

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes°

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in mater_al or

workmanship and our testing determines the battery wiEInot hold a charge, Sears will replace the battery at no charge° IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO 'fOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WiLL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY°) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT tS 1NTHE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from slate to state..

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179

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TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY ........................................ •......................... 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

OPERATION ........................................................... 10_14

INDEX

Accessories .........................................................5

Adjustments:

Brake ...........................................................22

Carburetor ....................................................25

Mower

Front-To-Back ....................................21

Side-To-Side .................................21

Throttle Control Cable ........................24

Air Filter, Engine ................................................18

Air Screen, Engine .............................................18

Assembly ..........................................................7-9

Battery:

Charging .....................................................9

Clean{ng...........................................................17

Levels......................................................17

Starting with Weak Battery ...........23

Storage ......................................................26

Terminals ...........................................t7

Belt:

Motion Drive

RemovaVReplacement ............ 22

Mower Blade(s)

Removal/Replacement .............22

Blade:

Sharpening ......................................................I6

Replacement ......................................t6

Brake Adjustment .......................................22

Carburetor Adjustment ...............................25

Controls, Tractor .............................................11

Customer Responsibilities ................15-19

Engine:

Atr Filter......................................................18

Air Screen, Engine ......................18

Cooling Fins, Engine ........................18

Engine Oil .....................................17

Fuel Filter .................................................19

Spark Plug(s) ...................................19

Tractor:.

Battery.........................................................17

Blade ..................................................16

LubricationChad ............................15

Maintenance Schedule ..............15

Tire Care ..................................9,I6,23

Transaxle .......................................17

Cutting Height, Mower ....................................12

Electdcah

Interlocks and Relays .......................24

Schematic ...................................................29

Wiring Diagram ......................................30

Engine:

Air Filter .....................................................18

Air Screen .................................................t8

Cooling Fins, Engine ...........................18

Oil Change .................................................17

Oil Level ..........................................13,t7

Oil Type ....................................................17

Preparation .......................................13

Repair Parts......................................48-53

Stading...................................................t4

Storage ...................................................26

Filter:

Air Filter......................................................18

Fuel .....................................................19

Fuel:

Type ............................................................13

Storage ................................................26

Fuse .................................................................24

Hood Removalllnstaliation ......................24

Leveling Mower Deck ......................................21

Lubrication:

Chad .......................................................15

Maintenance Schedule ............................15

Mower:

Adjustment, Front-to-Back .............21

Adjustment, Side-to-Side .....................2I

Blade Sharpening ......................... 16

Blade Replacement ...........................16

Cutting Height .........................................12

Installation............................................20

Operation ........................................................13

Removal ......................................................20

Mowing Tips .................................................14

Muffler ....................................................................19

Spark Arrestor ..................................3,40

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE ................ BACK COVER

Oil:

Cold Weather Conditions .............13,17

Engine ................................................. 17

Storage .................................................26

Operation ........................................................10-I4

Operating Mower .............................................13

Options:

Accessodes .................................................5

Spark Arrester ....................................3,40

Parking Brake .........................................11-12

Pads Bag .................................................. 6

Pads, Replacement]Repair ............. 30-47

Product Specifications .........................................3

Repair Pads ......................................................30-47

Safety Rules ..........................................................2

Seat .................................................................8

Service and Adjustments ............... 20-25

Carburetor ............................................25

Fuse ..........................................................24

Hood Removaltlnstallation ............24

Motion Drive Belt

Removal/Replacement ................22

Mower Belt(s)

Removal/Replacement ...............22

Mower Adjustment

Front-to-Back .......................... 21

Side-to-Side ..........................................21

Mower Removal ................................20

Tire Care ....................................9,16,23

Slope Guide Sheet .......................................55

Spark Plug(s) ..................................................19

Specifications .............................................3

Starling the Engine ........................... 13-14

Steering Wheel .......................................... 7,23

Stopping theTractor ...............................12

Storage .....................................................26

Throttle Control Cable Adjustment .......25

Tires .......................................................9,t6,23

Trouble ShootZng Chart ...........................27-28

Transaxte ......................................................17

Warranty ..........................................................3

Widng Diagram ...........................................30

Wiring Schematic ....................................................29

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....... iii w ,,_,,,,,_......... ii III'I'I'H............... _ .............. I IIII IW' I ' II IIII I I'

AND ATTACHMENTS

These accessoriesand attachments wereavailable throughmost Sears retail outlets and service centers when the tractorwas purchased,, Most Sears stores can order these itemsfor you when you provide the model number of your tractor.

ENGINE MAINTENANCE

SPARKPLUG BLADES BELTSGAS CAN ENGINEOIL FUELSTABILIZER AIRFILTER

PERFORMANCE

Sears offers a wide variety ofattachments that fit your tractor.,Many of these are listedbelow with brief explanationsof howtheycan help you. This list was current at the time of publication;however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attachingand detaching,

AERATOR promotes deep root growth for a healthy lawno Ta-

pered 2o5-tnch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervalsto let moisture soak in. Steel weight tray for increased penetration,,

BAGGER lets you collect grass clippings and leaves for a

healthier, nearer looking lawn. Two Permanex containers hold 30-gallon plastic bags.

BUMPER protectsfront end of tractor from damage.. CARTS make hauling easy_ Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly.,

CORING AERATOR takes small plugsout of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath., 24 hardened steel coringtips.. 150 Ibocapacity weight tray_

EASY OIL DRAIN VALVE makes oil changes easier, faster_ FRONT NOSE ROLLER cantersin front of mower deck toreduce

chances of "scalping" on uneven terraln_ GANG HITCH lets youtow2 or3 pull-behind attach ments atonce,

suchassweepers, dethatchers, aerators (notfor use with rollers,

cads or other heavy attachments)°

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain Formower decks not so

equipped., MULCH RAKE/DETHATCHER loosenssoil and flipsthatch and

matted leaves tolawn surface foreasy pickup. Twentyspring line teeth, Useful toprepare bare areasforseeding. Available forfront

or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper,, Mounts behind tractor.

MULCHING CLOSE.OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without

changing blades, For models not equipped as 3-in-1 Convertible mowers, See 'MOWER" in the Repair Parts section of this

manual. RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 lumber.. ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tightdrum holds up to390 Ibs, ofweight. Rounded edges prevent harm to turf° Adjustable scraper automatically

cleans drum,,

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears42-inch pathwhen angledleftorright. Raises, lowers

with sidelever.. Adjustableskids; replaceable, reversiblescraper

bar° (Use withtire chains and wheel weights and/or rear drawbar

weight°) SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow,. Mounts easily with simple pin

arrangement° Dischargechute adjusts from tractorseal 6-inch diameter spout discharges snow 10 to 50 feel Liftcontrolled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight..) SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source, includes booms for automatic spraying and hand held wand for spot spraying_ Wand has adjustable spray pattern. For applying herbicides, insecti*

cides, fungicides andliquid fertilizers° SPREADER]SEEDERS make seeding, fertilizing, and weed kill-

ing easy° Broadcast spreaders are also useful for granular dm icers and sand.

SWEEPERS let you collect grassclippings and leaves° TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has itsown built-in lift and depth controlsystem and does NOT require asleeve hitch.

Fits any lawn,yard orgardentractor.,Simply hook upto thetractor

drawbar and go! Optional accessories convert unit for dethatching, aerating, hiilingo_without tools,,

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastictop; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted] tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top,

VACS for powerful collection of heavy grass clippings and leaves° Optional wand attachment to pick up debris in t_ard-to-reach

places. VAC/CH1PPER includes a chipper_shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 lb, weight,,

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy matedals_

Page 6

Parts Bag contents shown full size

.........Pa_S packed SeParately in carton

, _,,,_........... ill ill ................................

(2) Sheet

O Metal

Screws

#10-16 x 1/2

(I) Shoulder Bolt 5/t6-18 (1) Hex Bolt 1/2-13 x I

Seat

Steering

Boot

Steering

Wheel

Video

Cassette

Manual

Parts Bag

Parts bag contents not shown full size

(1) Lock Washer t/2

(1) Washer 17/32 x I-3/16 x 12 Gauge

(2) Hex Bolts t/4-20 x 3/4 (2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

Steering Wheel

Adapter

Bushing Steering

Wheel

Steering

Insert

(2) Keys

Slope Sheet

Page 7

......... , ,, , ,,,,, .......... ,,,,....................................

Four new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier° Standard wrench sizes are listed.

(1) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench (1) 3/4" wrench

When right and left hand are mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel)°

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

° Remove all accessible loose parts and parts cartons

from carton (See page 6),

o Cut along lineson carton, from top to bottom, all four

corners of carton and lay panels flat,

- Check for any additional loose parts or cartons and remove.

(t) 9/16" wrench

Tire pressure gauge

Utility knife

WHEEL t

ADAPTER _

STEERING

SHAFT

(ASSEMBI POSITION)

,,_ABS

i ,

HOLE

BUSHING

SCREW

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

° Slide the steering bushing overthe steering shaft°

° Raise steering shaft forward untilscrew holes in dash

line up with steering bushing. Install two (2) sheet metal screws and tighten securely,

° Position steering boot over steering shaft. = Place tabs of steering boot over tab slots in dash and

push down to secure_

° Slide steering wheel adapter onto upper steering shaft, . Position front wheels of the tractor so they are pointing

straight forward°

• Position steering wheel so cross bars are horizontal (left to dght) and slide onto adapter,

° Assemble large flat washer and 3/8-24 Iocknut and

tighten securely.

= Snap steering wheel insert into center of steering

wheel,

° Remove protective plastic from tractor hood and grill°

IMPORTANT;CHECK FOR AND REMOVE ANY STAPLES IN SKIDTHAT MAY PUNCTURETIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

SLOT

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trois)

° Press lift lever plunger and raise attachment liftlever to

its highest position.

° Release parking brake by depressing clutch/brake

pedal°

° Place gearshift lever in neutral (N) position°

• Roll tractor backwards off skid. ° Remove banding holding discharge guard up against

tractor.

Page 8

CONNECT BATTERY (See Figs. 2 and 3)

ii i ill • i i iiiiii II_L j,,lll

CAUTION: Do not short battery termi-

nals. Before connecting battery, re-.

bands, rings, etc. move metal bracelets, wristwatch

Positive terminal must be connected first to prevent sparking from acciden-

tal grounding.

• Remove cardboard packing from seat pan and lift seat pan to raised position.

. Open battery box door'.

• Remove terminal protective caps and discard.

• if this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for' minimum of one hour at 6d 0ampso

° First connect RED battery cable topositive (+)terminal

with hex bolt, flat washer, lockwasher and hex nut as

shown. Tighten securely.

° Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely,.

Close battery box door_

Open battery box door for: = Inspection for secure connections (to tlghten hard-

ware)°

° inspection for corrosion,,

* Testing battery,.

. Jumping (if required),,

. Periodic charging.

DISCARD

POSITIVE PROTECTIVE

(RED) CABLE CAPS

TERMINAL

SEAT

PAN

BATTERY BOXDOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment boil

• Remove cardboard packing on seat pan. o Place seat on pan and assemble shoulder bolt.

• Assemble adjustment bolt, lockwasher and flat washer

Ioosely_ Do not tighten. ° Tighten shoulder bolt securely,, ° Lower seat into operating position and sit on seat,

° Slide seat until acomfortable position isreached which

allows youto press clutch/brake pedal all the way down

(See Fig_8)_

• Get off seat without moving its adjusted position. ° Raise seat and tighten adjustment bolt securely.

SEAT

LOCK

HEX WASHER

NUT

NEGATIVE

(BLACK) CABLE

FIG. 2

FLAT

HEX BOLT

SHOULDER

BOLT

ADJUSTMENT BOLT

SEAT PAN

FLAT WASHER

LOCK WASHER

FIG. 4

Page 9

BLY

CHECK TIRE PRESSURE ,/'CHECKLIST

The tires on your tractor were ovednflated atthe factory for

shipping purposes., Correct tire pressure is important for best cutting performance,,

o Reduce tire pressure to PSt shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual,,

CHECK DECK LEVELNESS

Forbest cutting results, mower housing should be properIy

leveled° See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly°

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual°

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BESTPERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been completed. v" No remaining loose parts in carton.

v" Battery is property prepared and charged,, (Minimum

1 hour at 6 amps).

/ Seat is adjusted comfortably and tightened securely. #" All tires are properly inflated. (For shipping purposes,

the tires were overlnflated at the factory).

/ Be sure mower deck is properly leveled side-to-side/

front4o-rear for best cutting results. (Tires must be properly inflated for leveling).

#" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers°

,/ Check wiring. See that all connections are still secure

and wires are properly clamped,,

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

v' Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regular unleaded

gasoline°

,/ Become familiar with all controls - their location and

function° Operate them before you start the engine.

J Be sure brake system is in safe operating condition,,

Page 10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning,

CZ3,&

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

REVERSE FORWARD FAST SLOW

OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

LOCK LOCKED

REVERSE

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

NEUTRAL HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

PARKING BRAKE

IGNITION

Page 11

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith you rtractorto familiarize yourselfwith the locationsofvarious controls and adjustments_ Save this manual for future reference.

THROTTLE/CHOKE

CONTROL

CLUTCH/BRAKE PEDAL

AMMETER CLUTCH LEVER

ATTACHMENT

1\t

IGNITION SWITCH SWITCH

LIGHT

PLUNGER LIFT LEVER

ATTACHMENT LIFT LEVER

MOWER DECK HEIGHT ADJUST-

MENT POSITIONS

GEARSHIFT _/

LEVER

Our tractors conform tothe safety standards of the American National Standards institute.

AMMETER: indicates charging (+) or discharging (-) of

battery.,

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off°

THROTTLE/CHOKE CONTROL: Used for starting and

controllingengine speed,, CLUTCH/BRAKE PEDAL: Usedfordeclutching and brak-

ing the tractor and startingthe engine. PARKING BRAKE: Locks clutch/brake pedal into the

brake position,

PARKING BRAKE

FIG. 5

GEARSHIFT LEVER: Selects the speed and direction of

tractor_ ATTACHMENT LIFT LEVER: Used to raise, lower and

adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing itsposition°

IGNITION SWITCH: Used for starting and stopping the engine..

Page 12

OPERATION

...... ............ iii ii iiiiiiii :::::: ............ iiiiiii,qql iiiiii ....

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor or performing any adjustments or repairs. We recommend awide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped with an operator presence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position

and hold.

• Place parking brake lever in"ENGAGED"position and

release pressure from clutct'Jbrake pedal+ Pedal should remainin 'BRAKE" position+ Make sure parking brake

will hold tractor secure_

THROTTLE/CHOKE CONTROL \_,

"BRAKE"

POSITION

CLUrCWBRAKE PEDAL "DRIVE" POSITION

STOPPING (See Fig. 6)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po- sition.

GROUND DRIVE- ° Depressclutch/brakepedalintofuII"BRAKE" position.

• Move gearshift lever toneutral (N) position+

ENGINE -

• Move throttlecontrolto slow (._) posit+on+

NOTE: Failure to move throttle control to slow (._)

positionand allowing engine to idle before stopping may cause engine to "backfire",

• Turn Ignition key to OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorizeduse.

• Never use choke to stop engine,

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

"DISENGAGED"

PARKING BRAKE "ENGAGED" POSITION

GEARSHIFT LEVER

FIG. 6

NOTE: Under certain conditionswhen tractor isstanding

idle with the engine running,hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas+

CAUTION: Always stop tractor com- pletely, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

.... .... I IIUIIIII tlt ..........

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at furl throttle+

+ Operating engine at less than futl throttle reduces the

battery charging rate+

° Full throttle offers the best bagging and mower perfor-

mance+

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The directionand speed ofmovement is controlledbythe

gearshift lever+

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position_

= Move gearshift lever to desired position.

o Slowly release clutch!brakepedal to start movement,

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE+

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 5)

The position of the attachment lift lever determines the cutting height+

• Grasp liftlever.

• Press plunger with thumb and move lever to desired

position+

The cutting height rangeis approximately 1-1/2 to 4"+The heights are measured from the groundto the blade tipwith the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed+

° The average lawn should be cutto approximately2-1/2

inches during the cool season and to over3 inches

during hot months For healthier and better looking lawns, mow often and after moderate growth_

° For+best cutting performance, grass over 6 inches in

height shouId be mowed twice+ Make the first cut

relativelyhigh; the second to desired height+

Page 13

OPE N

TO OPERATE MOWER (See Fig. 7)

Your tractor is equipped withan operator presence sens-

ingswitch_Any attempt by the operator to leave the seat

withtheenginerunning andthe attachmentclutchengaged willshut off the engine.

• SeIect desired heightof cut,

• Start mower blades by engaging attachment clutch control

= TO STOP MOWER BLADES _disengage attachment

clutchcontrol.

CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the dis- charge guard in place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED"

POSITION

ATTACHMENT HIGH POSITION

LOW POSITION

° To restartmovement, slowly release parking brake and

clutch/brake pedal°

= Make all turns slowly

TO TRANSPORT

• Raise attachment lift to highest position with attach-

ment lift control.

° When pushingor towing your tractor,besure gearshift

lever is in neutral (N) position..

° Do not push or tow tractor at more than five (5) MPH.

NOTE: To protecthood from damage when transporting

your tractor on atruckor atrailer, be sure hood isclosed and

secured totractoro Usean appropriate means oftying hood

to tractor (rope, cord, etch).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

° The engine in yourtractor hasbeen shipped,from the

factory, already filled with summer weight oil

• Check engine oil with tractor on level ground. ° Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oil level° If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

= For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)°

= To change engine oil, see the Customer Responsibili-

ties section in this manual.

DISCHARGE

GUARD

FIG. 7

TO OPERATE ON HILLS

! _ CAUTION_ Do not drive uP or down I

- Choose the slowest speed before starting upor down hills.

, Avoid stopping or changing speed on hills.

- If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake..

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart

movement.

hills with slopes greater than 15° and I do not drive across any slope. !

ADD GASOLINE

, Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT; WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc- tions for additional information° Never use engine or

carburetorcleaner products inthe fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe offany spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

Page 14

TO START ENGINE (See Fig. 6)

When starting the engine for the first time or ifthe engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Depress clutch/brake pedal and set parking brake. ° Place gear shift lever in neutral (N) position_

° Move attachment clutch to "DISENGAGED" position°

• Move throttle control to choke (N) position_ Note: Before starting, read the warm and cold starting

procedures below.

= Insert key intoignition andtum keyclockwise to"START"

position and release key as soon as engine starts.. Do not run starter continuously for more than fifteen sec-

onds per minute. If the engine does not start after

several attempts, move throttle control to fast (,_) position, wait afew minutes and try again, If engine still does not start, move the throttle control back to the

choke (N) position and retry.

WARM WEATHER STARTING (50° F and above) ° When engine starts, move the throttle control to the fast

(,_) position.

° The attachments and ground drive can now be used_ If

tile engine does not accept the load, restart the engine and allow it to warm upfor one minute using the choke

as described above..

COLD WEATHER STARTING ( 50° F and below)

° When engine starts, allow engine to runwith thethrottle

control in the choke (N) position until the engine runs

roughly, then move throttle controt to fast (._) position.

This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

° The attachments can also be used during the engine

warm-up period_

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments section ofthis manual.

MOWING TIPS

Tire chains cannot be used when the mower housing is attached to tractor°

Mower should be property leveled for' best mow!ng performance. See"TO LEVEL MOWER HOUSING in

the Service and Adjustments section of this manual

• The left hand side of mower should be used for trim- ming_

. Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of

clippings and more uniform cutting.

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc., After one or' two rounds, mow in the opposite direction making left hand turns until finished (See Fig°8 ).

° tf grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.,

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to

assure better' mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used.

• .... ..A

FIG. 8

Page 15

CUSTOMER R

NSIBILmES

SC.EDU"

Check Brake Operation ll/ !if Check Tire Pressure V p' if

T Cheok,orLoooeFasteno, .......V', ' v:ir[ .

T Check Battery LeveVRecharge __ ..... i .....

0 °.,,.CleanBattery and Terminats,'"'_"_'' V' I

a Check Transaxte Cooling V _ i

Adjust Blade Belt(s)''"' ' Tension Ks Adjust Motion Drive Belt(s) Tension V°s

Check Engine Oil Level V _

Change........... Engine Oil V p t_1,_,3 ...... if .

E Clean Air Filter ............. 1##2 ...........

N cleanAirscreen ...... V'2 ......

G Inspect Muffler!SparkAn'ester

! "°_LReplaceOil Filter (if equipped) ....... 1#_,2 ........

Replace Air Filter Paper Cartridge I/2

Replace "-'Fuel''_"°°Fitter .... , ....... .....I/_ , , "..........

t - Change more often when operating under aheavy load or in high ambient lemperatures 2 - Service more often when operaltng in dirty or dusty conditions, 3 - ff equipped with oil filler, change oil every 50 hours,

4 - Replace btades more otlenwhen mowing Ins_ndy suil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructedin this manual

Some adjustments will need to be made periodically to properly maintain your tractor,.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

wear. A new spark plug and clean air filter assure

BEFORE EACH USE

• Check engine oil level

• Check brake operation.

• Check tire pressure.

• Check for loose fasteners.

5 - If equipped with adjus_ble syslem, 6 - Not required If equipped wtth mainten_nce*free be_le_

7 - Tighten fronl axle pivotboft to 35 It-lbs maximum

Do not overtighten,

LUBRICATION CHART

{_ SPINDLE ZERK

® ®

BEARING ZERK BEARING ZERK

CLUTCH

PIVOT(S)

(_ SAE 30 OR IOW30 MOTOR OIL

® GENERAL PURPOSE GREASE ® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRi-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LtFE OF THE SELF-LUBRICATING BEARINGS, _F YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

Page 16

TRACTOR

Always observe safety ruleswhen performingany mainte- nance.

ASSEMBLY

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance athigh speed inhighest gear, then brake must be adjusted. (See 'q'O ADJUST BRAKE" in the Service and Adjust- ments section of this manual)_

TIRES

° Maintain proper air'pressurein all tires (See "PROD-

UCT SPECIFICATIONS on page 3 ofthis manual).

° Keep tiresfree ef gasoline, oil,or insect controlchemi-

cals which can harm rubber.

° Avoid stumps, stones, deep ruts, sharp objects and

other'hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re- place bent or damaged blades..

BLADE REMOVAL (See Fig. 9)

° Raise mower' to highest position to allow access to

blades.

= Remove hex bolt, lock washer andflatwasher securing

blade.

o install new or resharpened blade with trailing edge up

towards deck as shown..

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

o Tighten bolt securely (30+35 Ft. Lbs+torque). IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade - butifyou do, be sure the blade is balanced.

BLADE _ MANDREL

TRAtUNG EDGE

FLAT WASHER

HEX BOLT

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 9

TO SHARPEN BLADE (See Fig. 10)

Care should be taken to keep the blade balanced° An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine+

° The blade can be sharpened with a file or on a

wheel+Do not attempt to sharpen while mower+

° To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone batancer. (When using a cone balancer, follow the instructions supplied with baF

ancer),

° Slide bladeon to an unthreaded portionofthe steel bolt

or pinand hold the boRor pinparallel withthe ground.

If blade is balanced, it should remain in a horizontal position+ if either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade+ The lobes ef the center holemay appear to be centered, but are not+

on th_ rinding

CENTER HOLE / /

FIG. 10

Page 17

BATTERY

Your tractor has a battery charging system which issuffi- cient for normal use. However, periodic charging of the

battery with an automotive charger wilt extend its life.

, Keep battery and terminals clean.

• Keep battery bolts tight_ o Keep sma!_vent holes open°

• Recharge at 6-10 amperes for I hour._ TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

° Open battery box door° ° Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

o Rinse the battery with plain water and dry.

- Clean terminals and battery cable ends with wire brash

until bright°

° Coat terminals with grease or petroleum jelly. , Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration andwear after 100 hoursof

operation and replace if necessary. The belts are not adjustable° Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from buitd-up of dirt and chaff which can restrict cooling..

ENGINE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above

32°F, Check your engine oil level more frequently to avoid possible engine damage from running tow on oil.

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation_ Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 11 and 12)

Determine temperature range expected before oil change. All oi! must meet API service classification SF or SG..

• Be sure tractor is on level surface°

• Oil will drain more freely when warm

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove drainplug.

• After oil has drained completely, replace oil drain plug

and tighten securely_

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

'PRODUCT SPECIFICATIONS on page 3 of this

manual.

• Use gauge onoil fill cap/dipstick for checking tevel. Be

sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

OIL FILL

CAP/DIPSTICK

LUBRICATION

Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAEviscosity grade according to your expected operating temperature.

SAE VISCOSITYGRADES

-30" -20_ *_0_ O' 10' 20' 00' 400 TEMPERATURE RANGE ANTICIPATED BEFORE NF..XTOIL CHANGE

FIG, 11

OIL DRAIN PLUG

FIG. 12

Page 18

AIR FILTER (See Fig. 13)

Your engine will not run properly using a dirty air fitter_ Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season° Service paper cartridge every 100

hours of operation or every' season, whichever occurs first. Service air cleaner more often under dusty conditions°

• Remove knob(s) and cover..

TO SERVICE PRE-CLEANER ° Slide foam pre-cleaner off cartridge_ .

• Wash it in liquid detergent and water_

= Squeeze it dry in a clean cloth •

• Saturate it in engine oil. Wrap it in clean, absorbent ° cloth and squeeze to remove excess oil

° If very dirty or damaged, replace pre-cleaner. °

• Reinstall pre-cleaner over cartridge,

° Reinstall cover and secure with knob(s)_ TO SERVICE CARTRIDGE

° Remove cartridge nut. ° Carefully remove cartridge to prevent debris from en-

tering carburetor. Clean base carefully to prevent debris from entering carburetor.

° Cleancartridgebytappinggentlyonflatsurface_ Ifvery

dirty or damaged, replace cartridge.

o Reinstall cartridge, nut, precleaner, cover and secure

with knob(s)_

IMPORTANT; PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE,, DO NOT OIL CARTRIDGE DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE..

CLEAN AIR SCREEN (See Fig. 14)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating° Clean witha wire brush

or compressed air to remove dirt and stubborn dried gum

fiber's.

ENGINE COOLING FINS (See Fig, 14) Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.

Remove screws from blower housing and lift housing and dipstick tube assembly off engine.

Cover oil flu opening to prevent entry of dirt. Use compressed air'or stiff bristle brush to thoroughly

clean engine cooling fins_ To reassemble, reverse above procedure,,

SCREWS

DIPSTICK TUBE ASSEMBLY

BLOWER HOUSING

AIR SCREEN

SCREWS

ENGINE

rCOOLING FINS

COVER KNOB "---'-'-_'_

FIG. 14

CARTRIDGE

FIG. 13

Page 19

iJ ilJl i i i i i iillll i iiiiiilll i illllll i i i i i i iillllllllllllllllllll illl illllllll i i ii i ill illllllll ii,l, ll,,ll,

CU ILITIES

....................................................................... i i i i ii ii ii i illllll

MUFFLER

Inspectand reptace corroded muffler and spark arrester (if

equipped) as itcould create a fire hazard and!or damage..

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 ofthis manual.

CLAMP_ CLAMP

FUEL

IN-LINE FUEL FILTER (See Fig. 15)

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructingfuel flow to carburetor, replacement is required°

= With engine cool, remove filter and plug fuel line

sections°

• Place new fuel filter in position in fue! linewith arrow

pointing towards carburetor_

• Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline._

FIG. 15

CLEANING

° Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

° Protect painted surfaces with automotive type wax.. We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water inengine

can result in a shortened engine life.

Page 20

RVICE AND ADJUSTMENTS

i ii _ '............ '_ _.... _ _ _._ _::_ iii _........._iiiI_........ _ _ .......

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutcWbrake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position,

Turn ignition key "OFF" and remove key.

• Make sure the blades and al! moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 16)

Mower will beeasier to remove fromthe rightside of tractor_

• Place attachment clutch in "DISENGAGED" position.

• Move attachment lift leverforward to lower mower to its

lowest position,

• Roll belt off engine pulley.

• Disconnect clutch rod from clutch lever by removing

retainer spring°

• Disconnect anti-sway bar from chassis bracket by removing retainer spring.

• D|sconnect suspension arms from rear deck brackets by removing retainer springs.

• Disconnect front links from deck by removing retainer' springs,,

° Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER iS TO BE MOUNTED TO THE TRACTOR,

REMOVE THE FRONT LINKS,

TO INSTALL MOWER (See Fig. 16)

• Raise attachment lift lever to itshighest position,,

• Slide mower' undertractor with discharge guardto right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

CLUTCH ROD

SUSPENSION

ARMS

SPRING

ANTI-SWAY BAR

CLUTCH LEVER

SPRING

ENGINE

SPRINGS

RETAINER

SPRINGS

(BOTH SIDES)

FIG. 16

Page 21

.... ill i illl,,i, H " III I I II II.......... _'_'_'_'_'__................ Ill......................

iCE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)

Adjust the mower while tractor is parked on level ground or

driveway° Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3of this manual).

Iftires are over or underinflated, youwill not properly adjust

your mower,. SIDE-TO-SIDE ADJUSTMENT (See Figs, 17 and 18)

- Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground_ Distance"A" on

both sides of mower should be the same or within 1/4" of each other_

. If adjustment is necessary, make adjustment on one

stde of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side°

To lower one side of mower, loosen lift link adjustment

nut on that side,.

NOTE: Each full turn ofadjustment nut will change mower height about 1/8'L

• Recheck measurements after adjusting°

BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO GROUND

A GROUND LINE

IMPORTANT; DECK MUST BE LEVEL SIDE-TO-SIDE, IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BESURE TO ADJUST BOTHFRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.. To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/4"to 3/4" lower thanthe rear when the mower is in its highest position_

Check adjustment on right side of tractor,, Measure dis- tance"D" directly infront and behind the mandrel atbottom edge of mower housing as shown.

• Before making any necessary" adjustments, check that bothfront links are equal in length. Both links should be

approximately 10-3/8"o

• If links are not equal in length, adjust one link to same

length as other link.

• To lowerfront of mower loosen nut "E" on both front

links an equal number of turns.

° When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links..

. To raise front of mower, loosennut"F' from trunnionon

both front links_Tighten nut "E" on both front linksan equal number of turns,,

° When distance "D" is 1/4" to 3/4" lower at front than

rear,tighten nut"F" against trunnion on both front linkso

Recheck side-to-side adjustment.

MANDREL

FIG. 17

FIG. 18

LIFT LINK ADJUSTMENT NUT

FIG. 19

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "E"

FRONT LINKS

TRUNNION

FIG. 20

Page 22

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 21)

The mower blade drive belt may be replaced without tools_ Park the tractor on level surface. Engage parking brake_

BELT REMOVAL -

• Remove mower from tractor (See 'q'O REMOVE MOWER" in this section of this manual).

• Work belt off both mandrel pulleys and idler pulleys,

o Pull belt away from mower. BELT INSTALLATION -

° Install new belt in reverse order of removal = Make sure belt isinallpulley grooves and inside all belt

guides,,

• Install mower in reverse order of removal instructions.

MANDREL PULLEY |DLER

MANDREL PULLEY

TO ADJUST BRAKE (See Fig. 22)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

If tractor requires more than six (6)feet stopping distance

at high speed inhighest gear, then brake must be adjusted.

• Depress clutch!brake pedal and engage parking braker ° Measure distance between brake operating arm and

nut "A" on brake rod_ If distance is other than 1-1/2", loosen jam nut and turn

nut A until distance becomes 1-1/2o Retightenjam

nut against nut "A"o

Road test tractor for properstopping distance as stated

above. Readjust if necessary, tf stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact yournearest au-

thorized service center..,

PULLEYS

FIG. 21

...... ill ii illll i ill ii

WITH PARKINGBRAKE "ENGAGED"

NUT "A"

JAM

NUT

OPERATING ARM

FIG. 22

TO REPLACE MOTION DRIVE BELT

(See Fig. 23)

Park the tractoron level surface, Engage parkingbrake° For assistance, there is a belt installation guide decal on

bottom side of leftfootresL = Remove mower (See "TO REMOVE MOWER" in this

sectionof this manual,)

° Remove upper belt keeper. ° Remove belt from stationary idler and clutchingidler° ° Pull belt slack toward rear of tractor° Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers.

° Pullbelt towardfront oftractorand remove downwards

from around engine pulley.

o Installnew belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

ENGINE "'--- PULLEY

CLUTCHING"-,-,..

IDLER

STATIONARY... *,.'-_

IDLER

TRANSAXLE PULLEY

,."LOCATOR

TABS

UPPER BELT

KEEPER

22 FIG. 23

Page 23

AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

Ifsteeringwheel crossbars are not horizontal(left to right)

whenwheels arepositioned straightforward, remove steer-

ingwheel and reassemble per instructionsinthe Assembly section of this manual

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your unit. If damage has occurred to affect the front wheel

toe-in or camber, contact your nearest authorized service center.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 24)

• Blockup axle securely.

- Remove axlecover, retainingringandwasherstoallow

wheel removal (rear wheel containsa square key- Do not lose).

• Repair tire and reassemble,,

• On rearwheels only: align groovesin rearwheel hub

and axle. Insert square key,,

° Replace washers and snap retainingring securely in

axle groove°

° Replace axle cover.,

WASHERS

RETAINING RING

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 25) [ A CAUTi0NI Lead-acid ba"e;ies gener- I

! A[]k ateexplosive gases. Keep sparks, flame ! ! _ and smoking materials away from bat- I

i _ teries, Always wear eye protection I

=l =l,,iH " ...........

Ifyour battery is too weak to start the engine, it should be recharged, If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOURTRACTOR IS EQUIPPED WITH A12

VOLT NEGATIVE GROUNDED SYSTEM,. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES,

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short

against chassis,

° Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

° Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

° BLACK cable first from chassis and then from the fully

charged battery.

° RED cable last from both batteries.

POSITIVE TERMINAL NEGATIVE TERMINAL

when around batteries 1

AXLE COVER

_SQUARE KEY

(REAR WHEEL ONLY)

FIG. 24

POSITIVE TERMINAL

FIG. 25

CABLES

CHARGED

BATTERY

NEGATIVE TERMINAL

Page 24

AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

° Raise hood.

• Pull bulb holder out of the ho]e in the backside of the griJL

• Replace bulb in holder and push bulb holder' securely back into the hole in the backside ofthe grill.

° Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly,stop running, or prevent it from starting.

° Check wiringoSee electrical wiringdiagram in Repair

Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder islocated behind the dash_

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 26)

° Raise hood. ° Unsnap headlight wire connector..

° Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor_

- To replace, reverse above procedure.

ENGINE

TO ADJUST THROTTLE CONTROL CABLE (See Fig. 27)

The throttle control has been preset at the factory and

adjustment shouldnot be necessary. Check adjustmentas described below before loosening cable, if adjustment is necessary, proceed as follows:

° With engine not running, move throttle control lever

from slow (-e_) to choke (N) position_ Slowly move

lever from choke (N) to fast (,te_)position.

° Check that holes"A" in governor control lever and hole

in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes

are aligned,. Tighten clamp screw securely_

GOVERNOR GOVERNOR CONTROL LEVER CONTROL PLATE

FIG. 26

HOOD

HEADLIGHT WIRE CONNECTOR

HOLES "A" CLAMP THROTTLE

SCREW CABLE

FIG. 27

Page 25

SERVICE AND ADJUSTMENTS

TO ADJUST CARBURETOR (See Fig. 28)

The carburetor has been preset at the factor,] and adjust-

ment should not be necessary. However, minor adjust- ment may be required to compensate for differences infuel,

temperature, altitude or load+ If the carburetor does need adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de-

creases the supply offuel tothe engine giving a leaner fuel/

air mixture. Turning the idle mixture valve out (counter-

clockwise) increasesthe supply of fuel to the engine giving

a richer fuel/air mixture° IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT tF SCREW IS TURNED IN TOO TIGHT+

PRELIMINARY SETTING - . Air cleaner assembly must be assembled to the carbu+

retor when making carburetor adjustments+

- Be sure the throttle control cable is adjusted properly (see above)+

= With engine off turn idle mixture valve in (clockwise)

closing it finger tight and then turn out (counterclock- wise) 1 fullturn+

FINAL SETTING +

• Start engine and allow to warm for five minutes, Make

final adjustments with engine running and shift/motion control lever in neutral (N) position+

° Move throttle control lever to slow (,g_) position_ With

finger, rotate and hold throttle lever against idle speed screw+ Turn idlespeed screw to attain 1750 RPM

• While still holding throttle lever against idle speed screw, turn idle mixture valve in (clockwise) until en+

gine begins to die and then turn out (counterclockw+se) until engine runs rough. Turn valve to a point midway

between those two positions. Release throttle lever.

ACCELERATION TEST - . Move throttle control lever from slow (,4_) to fast (,_)

position+ If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until engine acceler- ates smoothly_

High speed stop is factory adjusted., Do not adjust + damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED+ OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

_,DJUSTMENTS,.

THROTTLE IDLE SPEED

SCREW

IDLE MIXTURE VALVE

FIG. 28

Page 26

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or

more.

gasoline in the tank inside a building where fumes may reach an open flame

CAUTION: Never store thetractor with or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage° When

mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc. Store in a ciean, dry area.,

• Clean entire tractor (See "CLEANING" inthe Customer Responsibilities section of this rnanual)o

• Inspect and replace belts, if necessary (See belt re-

placement instructionsinthe Service and Adjustments section of this manual)_

• Lubricate as shown in the Customer Responsibilities

section of this manual,.

° Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary_

Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage_ ° After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see q'O

CLEAN BATTERY AND TERMINALS in the Cus-

tomer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come incontact with battery terminals.

° Be sure battery drain tube is securely attached.,

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces_

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE,

- Drain the fuel tank.,

- Start the engine and let it run until the fuel lines and carburetor are empty..

• Never use engine or carburetor cleaner products inthe fuel tank or permanent damage may occur,

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil (See "ENGINE" in the Customer Responsibilities section of this manual).

CYLINDERS

• Remove spark plug(s)_

° Pour one ounce of oil through spark plug hole(s) into

cylinder(s)_

= Turn ignition key to"START" position for a few seconds

to distribute oil

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another° ° Replace your' gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

° If possible, store your tractor' indoors and cover it to

give protection from dust and dirt.

° Cover you rtractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and

will cause your' tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM_

Page 27

TROUBLESHOOTI

NTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

CAUSE

1,, Out of fuel.,

2., Engine net"CHOKED" properly.

3. Engine flooded,, 4,, Bad spark plug,,

5,, Dirty air filter. 6, Dirty fuel fitter,

7,, Water in fuel,

8o Loose or damaged widng, 9, Carburetor out of adjustment.

10, Engtne valves out of adjustment

1., Dirty air filter 2, Bad spark plug

3. Weak or dead battery, 4, Dirty fuel filter., 5, Stale or dirty fuel

6, Loose or damaged wiring,

7,, Carburetor out of adjustment,

8. Engine valves out of adjustment°

1, Clutch/brake pedal not depressed,

2, Attachment clutch is engaged,

3. Weak or dead batteR;, 4, Blown fuse,.

5 Corroded battery terminals, 6 Loose or damaged wiring,

7, Faulty ignition switch,, 8 Faulty solenold or starter,,

9, Faulty operator presence switch(es),

CORRECTION

1, Fill fuel tank 2, See "TO START ENGINE" in Operation section,,

3, Wait several minutes bolero attempting to start,

4. Replace spark plug, 5, Clean/replace air filter 6o Replace fuel filter, 7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,,

8, Check all wiring. 9 See "To Adjust Carburetor" in Service Adjustments

section,

tO Contact an authorized service center/department,

1, Clean/replace air filter, 2, Replace sparkplug, 3, Recharge or replace battery,

4. Replace fuel rifler, 5, Drain fuel tank and refill with fresh gasoline,

6, Check all widng.

7, See 'q'o Adjust Carburetor" in Service Adjustments

section,

8 Contact an authorized servtce center/departmenL

1, Depress clutch/brake pedal,

2, Disengage attachment clutch, 3, Recharge or replace battery. 4, Replace fuse,,

5, Clean baltery terminals,

6o Check all wiring,

7. Check/replace Ignition switch

8, Check/replace solenotd or starter,,

9. Contact an authorized service center/department,,

Engine clicks but will not start

Loss of power

Excessive vibration

1, Weak or dead battery,

2., Corroded battery terminals 3,, Loose or damaged wiring,

4. Faulty solenoid or starter,

I, Cutting too much grass/too fast,

2, Throttle in "CHOKE" position. 3, Bulld-up of grass, leaves and trash under mower., 4, Dirty air filter. 5, Low otl level/dirty oi!,, 6, Faulty spark plug, 7,, Dirty fuelfilter, 8_ Stale or dirty fuel,

9. Water in fuel,

10, Spark plug wire loose, 11,. Dirty engine air screen/fins

12. Dlrb/lclogged muffler 13,, Loose or damaged wiring°

14, Carburetor out of adjustment.

!5 Engine valves out of adjustment

1, Worn, bent or loose blade 2, Bent blade mandrel,

3, Loosetdamaged part(s)

1., Recharge or reptace battery,

2,, Clean battery terminals,

3. Check all wiring,,

4, Check/replace solenoid or starter,,

1_ Set tn "Higher Cut" position/reduce speed_

2, Adjust throttle control,, 3, Clean underside of mower housing,

4, Clean/replace air filter,,

5, Check oll level/change oil

6, Clean and regep or change spark plug,,

7, Replace fuel filter.,

8 Drain fue! tank and refill with fresh gasoline.

9, Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

10. Connect and tighten spark plug wire 1! Clean engine air screeniflns.

12, Clean/replace muffler 13, Check all wiring. 14, See "To Adjust Carburetor" in Service Adjustmenls

section.

15., Contact an authorizod sorvioo conter/department.

t. Replace blade, Tighten blade bolt,

2., Replace blade mandrel.,

3. Tighten loose part(s), Replace damaged parts,,

Page 28

TROUBLESHOOTING POINTS

PROBLEM

:..................... iii ill iHll

Engine continues to run when operator leaves seat with attachment clutch

engaged

Poor cut _uneven

Mower blades will not rotate

Poor grass discharge

CAUSE

1o Faulty operator-safety presence controlsystem

1o Worn, bent or loose blade,.

2. Mower deck not level

3. Buildup of grass, teaves, and trash under mower 4,, Bent blade mandrel.

5, Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels_

1, Obstruction in clutch mechanism,,

2. Worn/damaged mower drive belt

3, Frozen idler pulley.

4, Frozen blade mandrel.

i ,,,,,,,,,,,,,

Engine speed too slow

Travel speed too fast°

Wet grase_

4,,

Mower deck not level,

Low/uneven tire air pressure

Worn, bent or loose blade.

Buildup of grass, leaves and trash under mower

Mower drive belt wom_

Blades improperly installed,.

10.

improper blades used,

11,,

Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrets,.

ill /lllJll i iiill i i llllll,lll ILIIIII

CORRECTION

Check wiring, switches and connections. If not corrected, contact an authorized service center! department.

iiill : ......

1,. Replace blade, Tighten blade bolt,

2. Level mower deck, 3, Clean underside of mower housing,

4. Replace blade mandrel, 5, Clean around mandrels to open vent holes

1_ Remove obstruction_

2,. Replace mower drive bell 3, Repiaca idler puHey_ 4 Replace blade mandrel

1, Race throttle control in "FAST" position

2_ Shift to slower speed. 3 Allow grass to dry before mowing

4. Level mower deck_

5, Check tires for proper air pressure. 6_ Replace/sharpen blade_ Tighten blade be[t. 7 Clean underside of mower housing, 8,, Replace mower drive belt,

9. Reinstall blades sharp edge dewn_

i0,. Replace with blades listed In this manual.

11. Clean around mandrels to open vent holes

Headlight(s) not working (if so equipped)

Battery will not charge

Engine "backfires" when turning engine

"OFF"

I Switch is "OFF",,

2,. Bu{b(s) bumedout, 3,, Faulty light switch,

4.. Loose or damaged wiring,

5. B{own fuse,

1o Bad battery celt(s).

2_ Poor cable connections, & Faulty regulator (if so equipped),,

4, Faulty alternator,,

1_ Eng{ne throttle control not set at "SLOW"

position for 30 seconds before stopping engine,

1, Tum sw_tch"ON",,

2 Replace bulb(s), 3, Check/replace light switch,, 4,, Check w{ring and connections_ 5 Replace fuse,

1_ Replace battery.

2, Check/clean atl connections. 3, Replace regulator, 4 Replace alternator,.

1, Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine.

Page 29

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.256812

IGNITION

SWITCH

RED

BATTERY

RED

FUSE 30 AMP.

;*---,f--,7

WHITE

b, BLU_ t "A" LINE'

,©,©: ........

i ,

CLUTCH 1BRAKE

(PEDAL UP)

8LACK

METER

(OPTIONAL)

_UEL=

l !

BLACK

RED

STARTER

BLACK

L ..... J

SOLENOID

WHITE

SEAT SWITCH

(NOT OCCUPIED)

WHITE _) ! _

t u_ '! ........ I

! .... '1

,,-#_ ] C",--, j

7 .... _

r., _|

GROUNDING

CONNECTOR

BLACK

IGNITIONUNIT

SPARK

PLUG ,,,,= d

GAP

PLUGS ON

CYL. ENGINES)

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF G + M + L NONE

RUN/LIGHT B + L A+Y

RUN B+L j NONE

START B + L+S NONE

FUEL SHUT-OFF

SOLENOID j

ORANGE

u_ca _MO_P_ DIODE , ALTERNATOR I"

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM°

THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

HEADLIGHTS

BROWN

NON*REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING

REMOVABLE

CONNECTIONS

/"77

Page 30

REPAIR PARTS

ELECTRICAL

TRACTOR-- MODEL NUMBER 917.256812

I I

I I I I

Page 31

REPAIR PARTS

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.256812

KEY PART NO. NO° DESCRIPTION

1 146139 2 74760412 3 STD551025

4 STD551125

6 STD54t025 7 109238X

8 156417

9 109596X

15 147688

16 153664 19 STD55t125

20 73350400

21 136850

22 4152J

24 4799J 25 146147

26 108824X 28 4207J 29 121305X

30 140301

31 124211X 32 141226

33 109310X 40 156442

41 71110408 42 131563

43 145673 44 73640400

45 121433X 70 140422

Battery 12 VOLT 25 AMP

Bolt Hex Hd 1/4-20unc X 3/4 Washer 9/32 X 5/8 X 16 Ga Washer Lock Hwx'Helical 1/4

Nut Fin Hex 1/4-20 Unc Tube Plastic 12"

Case Battery Mech. Hinge Clamp Hose Olive

Fastener Snap-In Switch InterlockPush-In

Washer Lock 1/4 Nut Jam Hex 1/4-20 Unc

Harness Asm LightW/4152j ButbLight#1156

Cable Battery 6 Ga 11" red Cable Battery 6 Ga w/16 wire red

Fuse 30 AMP Auto Green Cable Ground 6 Ga 12" black

Switch Plunger Nc Gray Switch Ign

Nut Ignition Cover Sw Key BIk I 25 Text SLT

Key Ign Motded Craftsman Harness Ign Lt Dash IPC Mch

Bolt BIk. Fin Hex 1/4-20 Unc x 1/2

Cover Terminal Red Solenoid

Nut Keps Blk Hex I/4-20 Unc Ammeter Rectangular 6 Amp

Harness Engine B&S 14 OHV

NOTE: All component dimensions give in U_S, inches

1 inch = 25°4 mm

Page 32

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256812

CHASSIS AND ENCLOSURES

14 _-.._

4--_

38 = 34

Page 33

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256812

CHASSIS AND ENCLOSURES

KEY PART NO. NOo DESCRIPTION

14 17490608

17 15498BX574 18 12693BX

19 17521312 21 122933X

22 124479X 24 STD523710 25 19131312

26 STD541437 27 17030814

28 140137

29 124029X 30 109872X574

31 136619 33 145244X574

34 145243X574

35 STD533707 38 139886

39 139887

100 105037X 140 150556

NOTE:

1 155051

2 140356 3 17490612 4 STD551025

5 155272

6 155924X015 7 126842X

8 155138 9 156275X010

10 STD533710 11 155927

13 155934X010 15 74180512

16 STD541431

-- 5479J All component dimensions given in U..S.inches

1 inch = 25.,4mm

Chassis Weldment Drawbar Stretch

Screw Thdrol 3/8-I6x3/4 Ty-tt

Washer 13/32 x 3/4 x 16 Gao

Bumper Hood/Dash Saddle Silkscreen

Shield Ht Hood Kohl/Dia Engine Clip Insulator °406 Dash Silkscreened Retainer Slide

Bolt Carriage 3/8-t 6 x 1 Panel Pnt Dash Lh

Panel SIkscr Dash Rh Weldment Screw Thdrol 3/8-16xl/2 Ty-tt

Screw Mach Trhd 5/16-18uncx3/4 Nut Keps 5/16-18 Uric

Hood Asm Pnt Weld Bumper Hood

Screw Sltd Hex Hd w/PI Washer Rivet Ratchet Nylon

Washer Nylon Bik 28x 75x 19

Bolt Fin Hex 3/8-!6unc X 1

Washer 13/32 X 13/32 x 12 Ga Nut Lock 3/8-16 Unc

Screw Lock Spider #8 x 7/8 Grille Black Ms-428

Lens Headlight Bar Clear Fender Pnt

Bracket Pnt Fender

Footrest Pnt Lh Lt/Yt/Gt 574 Footrest Pnt Rh Lt/Yt/Gt 574

Bolt Rdhd Sht Sqnk 3/8-16 X3/4 Bracket, Asm. Pivot, LH. Mower

Rear Bracket, Asm. Pivot, Roll., Mower

Rear

Strip Foam 18" Bracket Chassis Front

Plug Button BIk 359 Dia

Page 34

REPAIRPARTS

DRIVE TRACTOR

" " MODEL NUMBER 917.256812

Page 35

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256812

DRIVE

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 142603 Transaxle Dana Model 4360-79 41 154777

2 146682 Spring Return Brake 42 19131312

3 123666X Pulley Transaxte Alum 47 127783 4 12000028 Ring Retainer # 5t00-62 48 154604 5 121520X Strap Pnt Torque 30 Deg BIk 49 123205X 6 17490512 Screw Thdrol 5/16-18 X 3/4 Tyt 50 STD523715

7 130802 Plate Pnt Rod Shift Tla (blk) 51 STD541437 8 131679 Rod Shifter BIk (dana) 52 STD541431

10 STD561210 Pin Cotter 1/8 X 1 Cad 53 105710X 11 105701X Washer Plate Shf 388 Sq Hole 55 105709X

12 19151216 Washer 15/32 X 3/4 X !6ga 56 74760620 13 74550412 Bolt 1/4-28 Unf Gr 8 w/Patch 57 130801

14 STD551125 Washer Lock Hvy Helical 1/4 58 127274X t5 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 59 140312 18 74760612 Bolt Fin Hex 3/8-16unc x I Gr, 5 61 17490612 19 STD541437 Nut Lock 3/8-16 Unc 62 8883R

21 106933X Knob Rd 1/2-13 Plstc Thds BIk 63 140186

22 130804 Rod Brake Lt 64 71170764

24 STD541237 Nut Hex Jam 3/8-16 Unc 65 STD551143 25 106888X Spring Rod Brake 2 00 Zinc 66 154778

26 STD551037 Washer13/32 X 13/16 X 16 Ga 70 134683 27 STD561210 Pin Cotter 1/8 X3/4Cad 72 19132012 28 145204 Rod Brake Parking Lt PY't 74 109502X 29 124236X Cap Parking Brake Red 75 121749X

30 130807 Bracket Transmission 76 STD581075 31 127275X Keeper Belt Lh Lt !4 Ga 77 123583X

32 STD523107 Bolt Fin Hex 3/8-16unc X 3/4 78 121748X 34 155071 Shaft Asm Pedal Foot 112 19091210

35 t20183X Bearing Nylon BIk 629 Id 116 72110610 36 STD551062 Washer 21132X 1 X 16 Ga 118 154774

37 STD571810 Pin Roll3/16X 1" 121 154419

38 123674X Pulley Idler Flat 39 STD523727 Bolt Fin Hex 3/8-16unc X 2-3/4

40 4470J Spacer Split 395 X 59 Bzp

NOTE: All component dimensions given in U,S° inches

1 inch = 25.4 mm

Keeper Belt Idler

Washer 13/32 X 13/16 X 12 Ga

Pulley Idler V Groove Plastic Bellcrank Asm

Retainer Belt Style Spring Bolt Hex Hd 3/8-16unc X 1-1/2

Nut Crownlock 3/8-16 Unc Nut Lock 5/16-18 Unc

Link Clutch 7 66 Spring Return Clutch 6 75

Bolt Fin Hex 3/8-16 Uricx 1-1/4 Wbelt Ground Drive 95.25

Keeper Belt Rh Lt Pnt/zinc 16g

Retainer Belt Chassis Lh Zinc

Screw Thdrol 3/8-16x3/4 Ty-tt Cover Pedal BIk Std

Pulley Engine Bolt Finhex 7/16-20 x 4 g5

Washer Lock Hvy Hlcl Spr 7/16 Keeper Belt Engine Guide Belt Dr Mower Rh

Washer 13/32 X 1-1/4 X 12Ga Spacer Split ,80xl ,94

sher25/32 X 1 1/4 X 16 Ga

Ring E #5133-75 Key Square 2 0 X 1845/1865

Washer 25/32 X 1 5/8 X 16ga Washer 9/32 X 3/4 X 10Ga

Bolt Rdhd Sq Neck 3/8-16 x 1,25 Spacer Bellcrank Nyliner Clutching

Page 36

REPAIR PARTS

STEERING ASSEMBLY

......

TRACTOR - - MODEL NUMBER 917.256812

_ t

68 67

Page 37

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.256812

KEY PART NO. NO. DESCRIPTION

1 139768 2 154427

3 154422 4 154423

5 6266H 6 12t748X

7 19272016 8 120OOO29

9 3366R 10 156438 11 STD551137

13 154779 15 739010OO

17 156545 18 57079

19 124035X 20 126684X 21 STD551125

22 71100410

23 127501

25 154406 26 !26847X

27 136874 28 19131416

29 17490612 30 STD561210 32 130465

36 155099 37 152927

38 139769 39 19133808 40 STD541537

41 104820X 42 124417X

43 121749X

46 121232X 47 6855M

62 156593

65 15478O 66 154404 67 74781044

68 154429

NOTE:

All component dimensions given in U.S,, inches

1 inch = 25.4 mm

Wheel Steering Std Black Axle Asm Front

Spindle Asm Lh Spindle Asm Rh Bearing Race Thrust Harden

Washer 25/32 X 1 5/8 X 16ga Washer 27/32 X 1 1/4 X 16Ga

Ring Klip #15304-75 Bearing Col Strg BIk

Link Drag

Washer Lock Hvy Hlcl Spr 3/8 Bearing Axle

Locknut Flange 5/8-11 Unc Shaft Asm Strg 5/8 X 15 19 Lt

Washer Thrust 515x 750x 033 Support Shaft

Washer Shim 1/4 X 5/8 X 062 Washer Lock Hvy Helical 1/4

Screw Cap Sckt Hd Phos & Oil Shaft Asm Pittman

Bracket Steering Bushing Rod Tie BIk Lt Gear Sector

Washer 13/32 X 7/8 X 16ga Screw Thdrol 3/8-16x3/4 Ty-tt

Pin Cotter 1/8 X 3/4 Cad Rod Tte Wire Form 19 75 Mech Bushing Strg 5/8 Id Dash

Screw Insert Cap Strg Wheel Std Blk

Washer 13/32 X 2-3/8 X 8 Ga

Nut Lock Center 3/8-24unf

Adaptor Wheel Strg 640/635id

Boot Shaft Steering

Washer 25/32 X 1 1/4 X 16 Ga Cap Spindle Fr Top BIk

Fitting Grease

Kit Steering Assembly Spacer Axle

Bearing Arm Pittmann

Bolt Fin Hex 5/8-11 UNC x 2-3/4

Brace Axle

Page 38

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR -- MODEL NPJMBER 917.256812

KEY NO.

2 3

4 5

6 7

10 12

PART NO.

140122 140551

STD523710

19131610 145006

STD541437

124181X 17490616

19131614 155925

121246X 121248X

KEY PART

DESCRIPTION NO. NO, DESCRIPTION

Seat 3350 Blk/blk Craftsman Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16unc X 1

Washer 13/32 X 3/4 X t0 Ga

Clip Push in Hinged Nut Hex Lock w/Ins 3/8-16 Uric

Spring Seat Cprsn 2250 Blk Zi Screw Thdrol 3/8-16 X 1 Ty-tt Washer 13/32 X 1X 14 Ga

Pan Pnt Seat (blk) Bracket Pnt Mounting Switch

Bushing Snap BIk Nyl 50 Id

I4 72050411 15 13430O

16 121250X 17 123976X

21 153236 22 STD541431

23 74780814 24 19171912

25 127018X 26 STD551150

NOTE: All component dimensions given in UoS.inches.

1 inch = 25A mm

Bolt Rdhd Sht Nk 1/4-20xl-3/8 Spacer Split 28 X 96 Zinc

Spring Cprsn I 27 Bik Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc

Nut Hex Lock w/Ins 5/16-18 Bolt Fin Hex 1/2-13 X 7/8 Gr 5

Washer 17/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X 62 Washer Lock Hvy HIcl Spr 1/2

Page 39

REPAIR PARTS

DECALS

14 17 8 6 3 7 29 7 4 8 't4 16 11

TRACTOR -- MODEL NUMBER 917.256812

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 138955 Decal Instruction Operat Eng i4 150678 3 150676 Decal Hood Slope Rh Craftsman !5 136832

4 150677 Decal Hood Slope Lh Craftsman t6 140837 5 150680 Decal Grille Craftsman Sip LT Dov 17 150333 6 133644 Decal Maint Customer Sears Dora 18 133179 7 151799 Decal PanetSide 21 131265

8 150685 Decal Insert Hood - - I45245

9 128314 Decal Fender Craftsman White -- 145247 10 149516 Decal, Btry Dngr/PSN Eng Acme - - 138311 11 137537 Decal Caution English!Spanish _- 157743

t2 4900J Decal Clutch/brake English - - 157744 t3 146046 Decal V-belt Dr SchTractor

Decal Chassis 6 Sp 42" Decal Mower Drive Schematic

Decal Saddle Brake Parking Decal, Cap Cnsmr Help Line Srs.

Decal Mower Qc System

Decal Lightbox

Pad, Footrest Rbr Sq Craftsman 95 Fastner Pop In Footrest

Decal Lift Handle Manual, Owner's (Engtish)

Manual, Owner's (Spanish)

WHEELS & TIRES

1__

2 _ 5,8

4,10

KEY PART

NO. NO. DESCRIPTION

59192 65139

106222X

3 4

59904

106732X427

5 6

278H 9040H

7 8

106108X427

106268X

7152J

104757X 144334

NOTE: All component dimensions given in U.S. inches.

1 inch= 25.4 mm

Cap Value Tire Stem Value

Tire F Ts 15 X 6 0 - 6 Service Tube Inner Front #35060 Rim Asm 6"front White Service

Fitting Grease

Bearing Flange Rim Asm 8"rear White Service

Tire R Ts 18x9 5-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. tube)

Page 40

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 917.256812

OPTIONAL EQUIPMENT

Spark Arrester

." _ _'_

I fYr'_ _,'H •

Page 41

REPAIR PARTS

ENGINE

TRACTOR -- MODEL NUMBER 917.256812

KEY PART NO. NO. DESCRIPTION

1 132759

2 17720410

........

4 137352

13 272293 14 13280324 15 13200300

16 STD551237 23 156123

29 137180 31 109202X

32 123549X 33 123487X 35 17490512

37 137040

38 ......

4O 124028X 44 17490412

46 19091416 62 STD551131

72 71070512 78 17490620

81 128861

Control Throt Rh BIk Pdl 15 10 Screw Hex Thd Cut 1/4-20x5/8 T

Engine (See Breakdown) Briggs Model No. 28N707-0173-01

Muffler Exhaust B&S Lt Gasket t 313 id Tin Plated

Nipple Pipe 3/8 Npt X 3" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8

Shield Browning Arrestor Spark Tank Fuel 1 25 Fr

Cap Asm Fuel W/sym Vented Clamp Hose BIk

Screw Thdrol 5/16 x 3/4 Tyt Line Fuel 20"

Plug Oil Drain (Order From Engine Manufacturer)

Bushing Snap Nyl BIk Fuel Line Screw Hexwsh Thdrol 1/4-20x3/4

Washer 9/32 X 7/8 X 16ga Washer Lock Hvy Hlcl Spr 5/16

Screw Hexhd Cap 5/16-18x3/4 Screw Thdrol 3/8-16x1-1/4 Tytt

Nut Flange 1/4_20 Starter Nut

NOTE: All component dimensions given inUoS.inches

1 inch = 25,4 mm

4'1

Page 42

REPAIR PARTS

LIFT

TRACTOR- - MODEL NUMBER 917.256812

13_

161718

Page 43

REPAIR PARTS

LIFT

TRACTOR - - MODEL NUMBER 917.256812

KEY PART NO. NO. DESCRIPTION

1 136973 Rod Asmo Lever

2 122507X Shaft Asmo Lift

3 105767X Pin Groove

4 12000002 E Ring #5133-62 5 19211621 Washer 21132xl x2i Ga.

6 120183X Bearing Nylong 7 125631X Grip Handle Fluted

8 122365X Button Plunger Read

10 122512X Spring Cprsn

1t 139865 LinkAsm Lift L,,Ho

12 139866 LinkAsm Lift R.H_ 13 STD624008 Retainer Spring

15 127218 Link Front 16 73350800 Nut Jam Hex 1/2d3 Unc

t7 130171 Trunnion BIk Zinc 18 73800800 Nut Lock W/Wsh !/2-13 Unc

19 139868 Arm Suspension Mower

20 3146R Retainer Spdng 31 140302 Bearing, Pvt. Lift. Spherical

32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in UoS.inches

1 inch = 25,,4 mm

Page 44

REPAIR PARTS

MOWER

TRACTOR - - MODEL NUMBER 917.256812

Page 45

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256812

MOWER

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO° DESCRIPTION

1 144393

2 STD533107 3 138017

4 138440 5 STD624006

6 130832 8 850857 9 STD551137

10 140296

11 134149

12 129895 13 137645

14 128774 15 110485X

16 140329 17 7211061O

18 72140505 19 t32827

20 136888 2'1 STD541431 22 134753

23 131267 24 105304X

25 123713X 26 110452X

27 130968 28 19111016

29 131491 3O 138776

31 129963 32 153535

33 137266 34 STD533717

35 133835 36 131494

37 19t313'I 6 40 STD541437

41 133551 43 140083

44 140088

45 STD624003

Mower Housing 46 Bolt 48

Bracket Assembly,Sway Bar, Front 49 Bracket Assembly, Sway Bar 50

Retainer Spdng 51

Arm, Suspension, Rear 52

Bolt, Hex 3/8-24 x 1.25 Grade 8 53

Washer, Lock 54 Washer, Hardened 55

Blade, Mulching 56 Bearing, Ball 58

Shaft Assembly, Mandrel, Vented 59

(Includes Key Number 6) 67

Housing, Mandrel, Vented 68 Bearing, Ball, Mandrel 71

Stripper, Vented Mower Deck 72 Bolt, Carriage 3/8_16 x 2-1/4 73 Bolt, Carriage 5/16-18 x 5/8 74

Bolt, Shoulder 75 Baffle, Vortex 76

Nut, Crownlock 5/16-18 UNC 77 Stiffener Bracket 78

Bracket, Deflector 79 Cap, Sleeve 80 Spring, Torsion, Deflector 81

Nut, Push 82

Shield, Deflector 83 Washer 11/32 x 5/8 x 16 Gauge 84

Rod, Hinge 85

Screw Thdrol Hex Head Zinc Mwr 92 Washer, Spacer 128

Pulley, Mandrel 132 Nut, Toplock, Flanged

Bolt - - Fastner, Christmas Tree

Pulley, Idler, Flat - - Washer 13/32 x t3/16 x 16 Gab

Nut, Crownlock 3/8-!6 UNC Rod, Pivot, with Nibs

Rod, Clutch, Secondary, with Nibs Guard, Mandrel, L.H. Retainer

Available Mulcher Plate Kit not included with tractor:

NOTE: All componentdimensions given in UoSoinches

137729 133944

155066 131340

STD541410 139888

131845X900

133943

155046 122052X

140086 141043

149846 144200

142427 131870

127847 121748X

12000029 1289O3 127845

15481O 127498

153701

73350600

142028 120958X

156084 72140618 STD54t437

153390 19132203

130794

145411

- 141112 Mulcher Close-out Plate Kit

1 inch = 25.4 mm°

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

RoUerAssembly, Cam Follower Bolt, Shoulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake

Washer, Hardened Arm, Idler Spacer, Retainer Spring, Torsion Brakes 42"

Guard, Tuv Idler (94) Knob Custom Oval

V-Belt Rod, Clutch, Primary, with Nibs

Spring, Return Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip

Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spring

Arm, Clutch, Primary

Bushing,Large, Brass Spring, Mower Clutch

Nut, Hex Jam 3/8-16 UNC

Trunnion Adjo 94 Washer Sintered

Keeper Belt Idler

Bolt Carriage 3/8-16 x 2-1/4 Locknut, Hex W/Wsh 3/8-16 UNC Felt Washer

Spacer Washer 13/32 I.D. x 1-3/8 O.Dox 1/4

Mandrel Assembly (includes Key Numbers 8_10, 12-15, 31 and 32) Mower Deck, Complete

Page 46

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256812

DANA TRANSAXLE - MODEL NUMBER 4360-79

. 5O

_655 _I

58_ 0

62 63 59 19

72 52

Page 47

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917,256812

DANA TRANSAXLE - MODEL NUMBER 4360-79

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 142671 Housing, Upper 41 105928X 2 2274J Screw, Self-Tapping, Large 42 110084X

3 134400 Ball, Detent 44 120473X 4 105904X Spring, Detent 45 142678

5 105905X Screw, Set 46 142679 6 138235 Kit, Shifter Assembly 47 120407X

7 134399 Boot, Shifter 48 106589X 8 134791 Screw, Tapping w/Sealer 49 120408X

9 138241 Square Ring 50 105937X

10 142672 Ring, Retaining 51 2226J 11 134793 * Assembly, Kit, Shim 625 Shaft 52 134401

12 142673 Bearing, Flange 53 2264J 13 1204!5X Washer, Plain .632 x 1o38x .046 54 120474X

14 142674 Key, Woodruff,#9 55 110081X 15 138234 Assembly, Kit, Input Shaft 56 105941X 16 110078X Pinion, Bevel, 14Teeth 57 110071X

17 105909X Ring, Retaining 58 120952X 18 105910X Chain, 24 Pitches 59 110082X

19 105911X Bearing, Flange 60 120475X 20 142675 Gear, Spur, 14 Teeth 61 142680 21 138246 Collar, Clutch 62 120961X

22 138236 Assembly, Kit, CIutch Keys 63 7294J

23 73810500 Locknut 5/16-24 64 108989X

24 142676 Shaft, Intermediate 65 120953X 25 2244J Key, Woodruff, #61 66 120954X 26 105916X Ring, Retaining 67 134799

27 120470X Sprocket, 18 Teeth (Reverse) 28 110070X Spacer 68 138244

29 142677 Gear, Spur, 37 Teeth 11_ 69 108996X

30 14268! Gear, Spur, 35 Teeth 70 120956X 32 108980X Gear, Spur, 25 Teeth

33 120406X Gear, Spur, 22 Teeth 72 120951X

31 120405X Gear' Spur' 30 Teeth !56'ltI 71 106596X 34 134796 Gear, Spur, 19 Teeth _ 73 120416X

35 t05925X Washer, Plain .640 x !.37 x .061 36 2232J Washer, Plain _632x t.O0 x _026 37 108978X Spacer .630 x 1o00x.169 38 110079X Assembly, Gear, Combination of

39 124639X 40 120472X

1/4-20 x °734 43 134394

* Use in combinations to maintain proper clearances

12 Teeth and 35 Teeth Shaft, Idler Spacer .635 x .875 x .755

** Order Key No. 15

NOTE: All component dimensions given in U_S.inches

1 inch = 25A mm

Sprocket, 9 Teeth (Reverse) Gear, Bevel, 42 Teeth

*Assembly, Kit, Shim .750 Shaft

Shaft, Drive Gear, S3ur, 12 Teeth (1-)

Gear, S3ur, 15 Teeth (2.,) Gear, S _ur, 20 Teeth I,_/

Gear, S_ur, 25 Teeth Gear, S_ur, 28 Teeth (5=)

Gear, S:_ur,31 Teeth (6=) Washer PIain .632 x 1.00 x .060

Washer Neoprene Washer Plain .758 x 1_25x .031

Axle, L.H. Gear, Miter, 15 Teeth Ring, Retaining Gear, Spur, 32 Teeth

Shaft, Cross Gear, Miter, 15 Teeth

Axle, R.H. Housing, Lower

Puck, Friction Disc, Brake Spacer

Jaw, Brake

Pin, Dowel

Screw, Self-Tapping, Large 5/16-18 x 2°25

Lever, Actuating

Washer, Plain o321x 1.00 x °055

Bracket, Anti-Rotation

Screw, Self-Tapping, Large 5/16-18 x 1.44

Puck, Friction Grease

Page 48

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.256812

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01

230

166

635

337

1022

307

"_"REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR INSTRUCTION MANUAL.

1026

Page 49

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256812

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01

127 138 106 987 95 117 634 634B

\ 1L._

_868

137 7

.............121 CARBUREToR OVERHAUL KIT .........

130

95 987 t

634B

i, ,,,

147

,i ,,,,,i

618

634

III I1'1 i I /1/_111

1(133 \ _L_

1033 VALVE OVERHAUL KIT

137

#r REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR INSTRUCTION MANUAL.

__ 611 127

Page 50

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256812

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01

!_524

523 284A

3 20 634A 842 524 868 868A

537

....... 358 GASKET sET ..........................................

363

1 138

137

467

171 _ 535

445

304

305_

977 CARBURETOR GASKET SET

668 224

468

334

729

Page 51

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.256812

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01

209

601

801

783

1090

311

544

803

5"1

Page 52

REPAIR PARTS

TRACTOR-- MODEL NUMBER 917.256812

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 496412

2 399265 3 391086

5 495858

7 272614 8 495735

9 27803 10 94621 11 281246

12 271916

271997 271996

13 94728 15 94239

16 495162

94196

18 494238

20 291675

22 94624

23 492326 24

222698

495860 495977 495978

495979

495854

495852

495851 495855

260924

299691 391286

494504 495490

94695

32A

94648

495856

495857

262811

224502

224641

262411

496884

272465

272569

94637

224061

94832

Cylinder Assembly 95 Bearing, Cylinder 98

* Seal, Oit 104

Head, Cylinder 105

*** Gasket, Cylinder Head 106

Breather' Assembly 108

* Gasket, Vatve Cover 117

Screw, Seres 118

Tube, Breather 121 * Gasket, Crankcase Cover, .015" 123 * Gasket, Crankcase Cover, °005" 125

*Gasket, Crankcase Cover, °009" 127

Screw, Cylinder Head 130

Plug, Oil Drain 131 Crankshaft 133

Timing Gear Key 137

Base, Engine 138

* Seal, Oil 141

Screw, Sems, Base Mounting 142 Ftywheel and Ring Gear Assembly, 147

Magneto 164

Key, Flywheel 166

PistonAssembly, Standard Size 171

Piston Assembly, .010" Oversize 187

Piston"Assembly, 020", Oversize 188

Piston Assembly, .030 Oversize 192

Ring Set, Piston, Standard Size 201

Ring Set, Piston, _010"Oversize 209

Ring Set, Piston, .020" Oversize 216

Ring Set, Piston, .030" Oversize 219

Lock, Piston Pin 222

Pin Assy_, Piston, Stan,,dardSize 224

Pin Assy, Piston, .005 Oversize 225

Rod Assembly, Connecting 227

Rod Assembly, Connecting, 230

.020" Undersize Crankpin Bore 232

Screw, Hex Washer Head, 1-57/64 238

Screw, Hex Washer Head, 1-5/8 240

Valve, Exhaust 265

Valve, Intake 284 Spring, Valve

Guard, Flywheel

Retainer, Valve Spring

Tappet, Valve Gear, Cam

**** Gasket, Carburetor (Carburetor to

Elbow) (Also Included in Gasket

Set, Part Number' 495993)

*** Gasket, Carburetor

(Elbow to Cylinder)

Stud, Carburetor Mounting

Washer, Spring

Screw, Pan Head

94098 ** Screw, Throttle 495800 Screw, Idle Speed

231789 ** Pin, Float Hinge 231855 ** Valve Float

231854 ** Seat, Inlet Valve 224540 Valve, Choke 231858 ** Jet, Needle Valve

495932 Valve, Needle 498116 Carburetor Overhaul Kit

94616 Screw, Elbow Mounting 498051 Carburetor Assembly

- - - ** Plug, Welch (Sold in Kit Only) 224539 Valve, Throttle 494379 Shaft and Lever, Throttle

494381 Float, Carburetor

281165 .... Gasket, Float Bowl

281164 **** Washer, Bowl

495931 Shaft and Lever, Choke

231859 ** Nozzle, Carburetor

497472 ** Pilot, Jet

214047 Elbow, Carburetor 94555 Stud, Rocker Arm

281051 Nut, Air Cleaner Mounting 393815 Line, Fuel (11 Long, Cut to Suit)

94627 Screw, Sems

492160 Screw Assembly, Rocker Arm 262767 Link, Governor

260695 Spring, Governor

262766 Link, Choke

490815 Gear, Govemor 495611 Plate, Governor Control

94729 Screw, Sems, Air Cleaner 495157 Crank, Governor

493935 Lever Assembly, Governor 94742 Washer, Governor Crank

262785 Spring, Governor Link 262836 Cap, Valve 394358 Fifter, Fuel (In Fuel Line)

221535 Clamp, Casing

94704 Screw, Hex Head

* Included in Gasket Set (495993)

** Included in Carburetor Kit (497535)

*** Included in both Gasket Set (495993) and

Valve Overhaul Kit (495992)

.... Included in Gasket Set (495993), Carburetor Kit

(497535) and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U_SoInches

1 inch= 254 mm

Page 53

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.256812

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01

KEY PART NO. NO, DESCRIPTION

NOo NO. DESCRIPTION

729A 225170 Retainer, Wire

284A 94073 Screw, Hex Head 741 262932 Gear, Timing 294 810068 Screw, Set 757 213998 Link, Counterweight

304 496280 Housing, Blower 758 399891 Counterweight Assembly 305 94786 Screw, Hex, Head, 759 298909 Pin, Counterweight

Blower Housing Mounting 761 94593 Screw, Counterweight

306 225020 Shield, Cylinder 783 280104 Gear, Starter 307 94386 Screw, Cylinder Shield 801 394856 Cap, Drive

309 497595 Motor, Starter 802 497605 Cap, End 310 497602 Bolt, Thru 803 497604 Housing, Starter

311 497608 Brush Set 842 270920 * Seal, Oil Filler Cap 333 495859 Armature, Magneto 847 496415 Fill Group, Oil

334 93381 Screw, Sems, Armature Mounting 851 224t10 Terminal, Ignition Cable 337 491055 Plug, Spark 868 494435 *** Seat Assembly, Valve 346 93705 Screw, Hex Head 868A 272610 *** Gasket, Valve

356 497708 Wire Assembly 871 262835 Bushing, Guide (Intake & Exhaust) 358 495993 Gasket Set 872 281361 Cover, Air Cleaner

363 19203 Puller, Flywheel 875 495862 Body, Air Cleaner 383 89838 Wrench, Spark Plug 877 393456 Diode and Connector Assembly

423 94073 Screw, Sems 947 497157 Solenoid 445 493909 Cartridge, AirCleaner 965 94010 Nut, Hex 455 222561 Cup, Screen Mounting 975 495933 Bowl Assembly, Carburetor

467 493903 Knob, Air Cleaner 977 494385 Carburetor Gasket Set 468 494439 Screen, Flush Rotating 987 281166 ** Seal, Throttle Shaft

474 393474 Stator, Alternator 1005 281400 Fan, Flywheel 482 93621 Screw, Sems 1006 224413 Retainer, Fan

510 497606 Drive, Starter 1019 496758 Label Kit 523 495230 . Cap and Dipstick, Oil Filler 1022 272475 *** Gasket, Cover

524 68838 Seal, FillerTube 1023 224552 Cover, RockerArm 525 496113 Tube, Oil Filler 1026 494432 Rod, Push, Intake

535 272403 Element, Filter 495136 Rod, Push, Exhaust 537 281106 * O-Ring, Air Cleaner 1029 224554 Arm, Rocker

544 497603 Armature, Starter 1033 495992 Valve Overhaul Kit 552 231597 Bushing, Governor Crank 1034 495248 Guide Assembly, Push Rod

562 92613 Bolt, Carriage 1044 94673 Screw, Hex Head 592 231082 Nut, Hex 1054 270723 Tie, Cable 601 93053 Clamp, Fuel Pipe 1058 272623 Manual, Owner's

611 493496 Elbow, Fuel Pipe 1090 497607 Retainer, Brush 614 93306 Pin, Cotter

618 262803 Spring, Choke Return RPM Settings: Low: 1650-1850, High: 3200-3400 634 281168 ** Seal, Choke Shaft

634A 491323 * Seal, Governor * Included in Gasket Set (495993) 634B 281167 **Washer, Throttle Shaft

635 280872 Boot, Spark Plug ** Included in Carburetor Kit (497535) 646 224546 Brace, Air Cleaner 657 93496 Screw, Sems *** included in both Gasket Set (495993) and

663 94620 Screw, Self-Tapping Valve Overhaul Kit (495992) 668 280848 Spacer

718 230192 Pin, Dowel .... included in Gasket Set (495993), Carburetor Kit

726 392134 Gear, Ring (497535) and Carburetor Gasket Set (494385)

727 490324 Cover. Starter NOTE: AIt component dimensions given in U,S,,inches 728 94627 Screw, Hex Head 1 inch= 25,4 mm

729 281390 Clip, Wire

KEY PART

{Includes Mounting Hardware)

Page 54

Page 55

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.

15° MAX.

Operate your

ALIL greater than 15 ), never across the face. Make turns gradu-

O ally to prevent tipping or loss of control. Exercise extreme

_/_ and down the face of (not

caution when changing direction on slopes I....

Tractor

slopes

Page 56

£RIIFTXMIIN°

OWNER'S

MANUAL

MODEL NO.

917=256812

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS TOLL FREE NUMBER:

1-800-659-5917

15.5 HP IC

ELECTRIC START

42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has

its own model number.

The model number' for your tractor will be found on the

model plate located under the seat. The model number for your engine will be found on the

blower'housing of the engine.

All parts listed herein may be ordered from any Sears,

Roebuck and Co, Service Center/Department and most Re- tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

- PRODUCT- TRACTOR

• MODEL NUMBER - 917.256812

- ENGINE MODEL NO. - 28N707, TYPE NO. 0173-01 . PART NUMBER

,, PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to

you, we service what we sell.

157743 Rev_ 1 11.04o96 KFSW Printed in U.S.A.

II/I 1711!117IIHIIIIIIIIIII