Craftsman 917256812 Owner’s Manual

[RRF

MODEL NUMBER 917.256812

=Assembly

° Operation

• Customer Responsibilities ° Service and Adjustments

° Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE,CALLTHIS TOLL FREE NUMBER: 1-800-659-5917

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_ FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.

SAFETY RULES

I. GENERAL OPERATION

- Read, understand, and follow all instructions in the manual and onthe machine before starting.

, Only ailow responsible aduIts, who are familiar with the

instructions,to operate the machine,

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and titrownby the blade.

• Besurethe area isctearof other people before mowing. Stop machine if anyone enters the area_

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.. Always

look down and behind before and while backing,

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either' the

entire grass catcher or the guard in place.. o Slow down before turning.. ° Never leave a running machine unattended, Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

• Tum off blades when not mowing. ° Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways..

o Use extra care when loading or unloading the machine into

a trailer or truck_ U. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death. All slopes

requireextra caution., if you cannot back upthe slope or ifyou feet uneasy on it, do not mow iL

DO:

• Mow up and down slopes, not across. = Remove obstacles such as rocks, tree limbs, etc. o Watch for holes, ruts, or bumps. Uneven terrain couid

overturn the machine. Tall grass can hide obstacles.,

= Use slowspeed. Choose a low gear so thatyou willnot have

to stop or shift while on the slope_

o Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

° Use extra care with grass catchers or other attachments,

These can change the stability of the machine.,

, Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction_

• Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed s{owly s_raight down the

slope°

DO NOT: ° Donot turn on slopes unlessnecessary, andthen, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-otis, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliffor d{tch,or if an edge caves in.

° Do not mow on wet grass. Reduced traction could cause

sliding.

° Donot try to stabilize the machine by puttingyour foot on the

greund_

° Do not use grass catcher on steep slopes.

Ul. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence ofchildren. Children are oftenattracted tothe machine

and the mowingactivity. Never assume that children will remain

where you last saw them.

• Keepchildrenoutof the mowing area and under thewatchful

care of another responsible adult.

• Be alert and turn machine off if children enter the'area, = Before and when backing, look behind and down for small

children.

° Never carry children. They may raft off and be seriously

injuredor interfere with safe machine operation,.

• Never allow childrento operate the machine. ° Use extra care when approaching blind comers, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

- Useextra care inhandlinggasoline andother fuels They are flammable and vapors are explosive.

- Use only an approved container..

Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors.. Never' store the machine or fuel container inside where

there is an open flame, such as a water heater_

° Never run a machine inside a closed area.

• Keepnuts and boils, especially blade attachment boffs, tight

and keep equipment in good condition_

° Never tamper with safety devices° Check their proper

operation regularly_

• Keep machinefree ofgrass, leaves, orother'debrisbuffd-up.

Clean oil or fuel spillage. At!ow machine to cool before storing..

° Stop and inspect the equipment if you strike an object.,

Repair, ifnecessary, before restarting,.

• Never make adjustments or repairs withthe engine running_ ° Grasscatcher componentsare subjectto wear, damage, and

deterioration, which could expose moving parts or attow objects to be thrown, Frequently check components and replace withmanufacturer's recommended parts, when nec- essary.

° Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required................................

Look for this symbol to point out impor-i

CAUTION!!! BECOME ALERT!ff YOUR i

tant safety precautions. It means | SAFETY IS INVOLVED. I

wire and place wire where it cannot contact I spark plug in order to prevent accidental i

starting when setting up, transporting, |

.................. " i

II!II ....... ULIII........... i,iiii .... : :.

adjusting or making repairs

& WARNING &

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

ii j/1/1/1/1_11:11:11:11ii L I IIjl_ , ...........

CONGRATULATIONS on your purchase of a Sears

Tractor° tt has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CentedDepartment,, We have competent, well-

trained technicians and the proper tools to service or repair this tractor,,

PRODUCT SPECIFICATIONS

HORSEPOWER: 15.5

GASOLINE CAPACITY 1,25 GALLONS AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32=F)

OIL CAPACITY: 3.0 PINTS

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly,,

Always observe the "SAFETY RULES".

MODEL

klUMBER 917.256812

SERIAL NUMBER

9ATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT°

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP iN A SAFE PLACE

FOR FUTURE REFERENCE.

SPARK PLUG: CHAMPION RJ19LM (GAP: ..030") STD 361458

VALVE CLEARANCE: INTAKE: .005" - ,007"

EXHAUST: °009" - ,011"

GROUND SPEED (MPH): FORWARD:

1st 1,0

2nd 1.3 3rd 2.1 4th 3.1 5th 4.0 6th 5ol

REVERSE: 16

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for detail&

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules, . Follow a regular schedule in maintaining, caring for and

using your tractor.

• Follow the instructions under"Customer ResponsibilF ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

_J:: .... ........:......... ::....................................................

BATTERY: AMP/HR: 25

MIN. CCA: 190

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBSo

(if any)° Ifaspark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar taws. Federal laws apply on federal lands,, A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, tree of charge, any parts found to be defective in material or workmanship°

This Warranty does not cover:

• Expendable itemswhich become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repalr caused by punctures from outside objects, such as nails, thorns, stumps, or glass°

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes°

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in mater_al or

workmanship and our testing determines the battery wiEInot hold a charge, Sears will replace the battery at no charge° IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO 'fOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WiLL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY°) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT tS 1NTHE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from slate to state..

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY ........................................ •......................... 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

OPERATION ........................................................... 10_14

INDEX

Accessories .........................................................5

Adjustments:

Brake ...........................................................22

Carburetor ....................................................25

Mower

Front-To-Back ....................................21

Side-To-Side .................................21

Throttle Control Cable ........................24

Air Filter, Engine ................................................18

Air Screen, Engine .............................................18

Assembly ..........................................................7-9

Battery:

Charging .....................................................9

Clean{ng...........................................................17

Levels......................................................17

Starting with Weak Battery ...........23

Storage ......................................................26

Terminals ...........................................t7

Belt:

Motion Drive

RemovaVReplacement ............ 22

Mower Blade(s)

Removal/Replacement .............22

Blade:

Sharpening ......................................................I6

Replacement ......................................t6

Brake Adjustment .......................................22

Carburetor Adjustment ...............................25

Controls, Tractor .............................................11

Customer Responsibilities ................15-19

Engine:

Atr Filter......................................................18

Air Screen, Engine ......................18

Cooling Fins, Engine ........................18

Engine Oil .....................................17

Fuel Filter .................................................19

Spark Plug(s) ...................................19

Tractor:.

Battery.........................................................17

Blade ..................................................16

LubricationChad ............................15

Maintenance Schedule ..............15

Tire Care ..................................9,I6,23

Transaxle .......................................17

Cutting Height, Mower ....................................12

Electdcah

Interlocks and Relays .......................24

Schematic ...................................................29

Wiring Diagram ......................................30

Engine:

Air Filter .....................................................18

Air Screen .................................................t8

Cooling Fins, Engine ...........................18

Oil Change .................................................17

Oil Level ..........................................13,t7

Oil Type ....................................................17

Preparation .......................................13

Repair Parts......................................48-53

Stading...................................................t4

Storage ...................................................26

Filter:

Air Filter......................................................18

Fuel .....................................................19

Fuel:

Type ............................................................13

Storage ................................................26

Fuse .................................................................24

Hood Removalllnstaliation ......................24

Leveling Mower Deck ......................................21

Lubrication:

Chad .......................................................15

Maintenance Schedule ............................15

Mower:

Adjustment, Front-to-Back .............21

Adjustment, Side-to-Side .....................2I

Blade Sharpening ......................... 16

Blade Replacement ...........................16

Cutting Height .........................................12

Installation............................................20

Operation ........................................................13

Removal ......................................................20

Mowing Tips .................................................14

Muffler ....................................................................19

Spark Arrestor ..................................3,40

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE ................ BACK COVER

Oil:

Cold Weather Conditions .............13,17

Engine ................................................. 17

Storage .................................................26

Operation ........................................................10-I4

Operating Mower .............................................13

Options:

Accessodes .................................................5

Spark Arrester ....................................3,40

Parking Brake .........................................11-12

Pads Bag .................................................. 6

Pads, Replacement]Repair ............. 30-47

Product Specifications .........................................3

Repair Pads ......................................................30-47

Safety Rules ..........................................................2

Seat .................................................................8

Service and Adjustments ............... 20-25

Carburetor ............................................25

Fuse ..........................................................24

Hood Removaltlnstallation ............24

Motion Drive Belt

Removal/Replacement ................22

Mower Belt(s)

Removal/Replacement ...............22

Mower Adjustment

Front-to-Back .......................... 21

Side-to-Side ..........................................21

Mower Removal ................................20

Tire Care ....................................9,16,23

Slope Guide Sheet .......................................55

Spark Plug(s) ..................................................19

Specifications .............................................3

Starling the Engine ........................... 13-14

Steering Wheel .......................................... 7,23

Stopping theTractor ...............................12

Storage .....................................................26

Throttle Control Cable Adjustment .......25

Tires .......................................................9,t6,23

Trouble ShootZng Chart ...........................27-28

Transaxte ......................................................17

Warranty ..........................................................3

Widng Diagram ...........................................30

Wiring Schematic ....................................................29

....... iii w ,,_,,,,,_......... ii III'I'I'H............... _ .............. I IIII IW' I ' II IIII I I'

AND ATTACHMENTS

These accessoriesand attachments wereavailable throughmost Sears retail outlets and service centers when the tractorwas purchased,, Most Sears stores can order these itemsfor you when you provide the model number of your tractor.

ENGINE MAINTENANCE

SPARKPLUG BLADES BELTSGAS CAN ENGINEOIL FUELSTABILIZER AIRFILTER

PERFORMANCE

Sears offers a wide variety ofattachments that fit your tractor.,Many of these are listedbelow with brief explanationsof howtheycan help you. This list was current at the time of publication;however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attachingand detaching,

AERATOR promotes deep root growth for a healthy lawno Ta-

pered 2o5-tnch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervalsto let moisture soak in. Steel weight tray for increased penetration,,

BAGGER lets you collect grass clippings and leaves for a

healthier, nearer looking lawn. Two Permanex containers hold 30-gallon plastic bags.

BUMPER protectsfront end of tractor from damage.. CARTS make hauling easy_ Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly.,

CORING AERATOR takes small plugsout of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath., 24 hardened steel coringtips.. 150 Ibocapacity weight tray_

EASY OIL DRAIN VALVE makes oil changes easier, faster_ FRONT NOSE ROLLER cantersin front of mower deck toreduce

chances of "scalping" on uneven terraln_ GANG HITCH lets youtow2 or3 pull-behind attach ments atonce,

suchassweepers, dethatchers, aerators (notfor use with rollers,

cads or other heavy attachments)°

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain Formower decks not so

equipped., MULCH RAKE/DETHATCHER loosenssoil and flipsthatch and

matted leaves tolawn surface foreasy pickup. Twentyspring line teeth, Useful toprepare bare areasforseeding. Available forfront

or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper,, Mounts behind tractor.

MULCHING CLOSE.OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without

changing blades, For models not equipped as 3-in-1 Convertible mowers, See 'MOWER" in the Repair Parts section of this

manual. RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 lumber.. ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tightdrum holds up to390 Ibs, ofweight. Rounded edges prevent harm to turf° Adjustable scraper automatically

cleans drum,,

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears42-inch pathwhen angledleftorright. Raises, lowers

with sidelever.. Adjustableskids; replaceable, reversiblescraper

bar° (Use withtire chains and wheel weights and/or rear drawbar

weight°) SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow,. Mounts easily with simple pin

arrangement° Dischargechute adjusts from tractorseal 6-inch diameter spout discharges snow 10 to 50 feel Liftcontrolled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight..) SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source, includes booms for automatic spraying and hand held wand for spot spraying_ Wand has adjustable spray pattern. For applying herbicides, insecti*

cides, fungicides andliquid fertilizers° SPREADER]SEEDERS make seeding, fertilizing, and weed kill-

ing easy° Broadcast spreaders are also useful for granular dm icers and sand.

SWEEPERS let you collect grassclippings and leaves° TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has itsown built-in lift and depth controlsystem and does NOT require asleeve hitch.

Fits any lawn,yard orgardentractor.,Simply hook upto thetractor

drawbar and go! Optional accessories convert unit for dethatching, aerating, hiilingo_without tools,,

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastictop; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted] tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top,

VACS for powerful collection of heavy grass clippings and leaves° Optional wand attachment to pick up debris in t_ard-to-reach

places. VAC/CH1PPER includes a chipper_shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 lb, weight,,

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy matedals_

Parts Bag contents shown full size

.........Pa_S packed SeParately in carton

, _,,,_........... ill ill ................................

(2) Sheet

O Metal

Screws

#10-16 x 1/2

(I) Shoulder Bolt 5/t6-18 (1) Hex Bolt 1/2-13 x I

Seat

Steering

Boot

Steering

Wheel

Video

Cassette

Manual

Parts Bag

Parts bag contents not shown full size

(1) Lock Washer t/2

(1) Washer 17/32 x I-3/16 x 12 Gauge

(2) Hex Bolts t/4-20 x 3/4 (2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

Steering Wheel

Adapter

Bushing Steering

Wheel

Steering

Insert

(2) Keys

Slope Sheet

......... , ,, , ,,,,, .......... ,,,,....................................

Four new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier° Standard wrench sizes are listed.

(1) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench (1) 3/4" wrench

When right and left hand are mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel)°

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

° Remove all accessible loose parts and parts cartons

from carton (See page 6),

o Cut along lineson carton, from top to bottom, all four

corners of carton and lay panels flat,

- Check for any additional loose parts or cartons and remove.

(t) 9/16" wrench

Tire pressure gauge

Utility knife

WHEEL t

ADAPTER _

STEERING

SHAFT

(ASSEMBI POSITION)

,,_ABS

i ,

HOLE

BUSHING

SCREW

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

° Slide the steering bushing overthe steering shaft°

° Raise steering shaft forward untilscrew holes in dash

line up with steering bushing. Install two (2) sheet metal screws and tighten securely,

° Position steering boot over steering shaft. = Place tabs of steering boot over tab slots in dash and

push down to secure_

° Slide steering wheel adapter onto upper steering shaft, . Position front wheels of the tractor so they are pointing

straight forward°

• Position steering wheel so cross bars are horizontal (left to dght) and slide onto adapter,

° Assemble large flat washer and 3/8-24 Iocknut and

tighten securely.

= Snap steering wheel insert into center of steering

wheel,

° Remove protective plastic from tractor hood and grill°

IMPORTANT;CHECK FOR AND REMOVE ANY STAPLES IN SKIDTHAT MAY PUNCTURETIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

SLOT

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trois)

° Press lift lever plunger and raise attachment liftlever to

its highest position.

° Release parking brake by depressing clutch/brake

pedal°

° Place gearshift lever in neutral (N) position°

• Roll tractor backwards off skid. ° Remove banding holding discharge guard up against

tractor.

CONNECT BATTERY (See Figs. 2 and 3)

ii i ill • i i iiiiii II_L j,,lll

CAUTION: Do not short battery termi-

nals. Before connecting battery, re-.

bands, rings, etc. move metal bracelets, wristwatch

Positive terminal must be connected first to prevent sparking from acciden-

tal grounding.

• Remove cardboard packing from seat pan and lift seat pan to raised position.

. Open battery box door'.

• Remove terminal protective caps and discard.

• if this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for' minimum of one hour at 6d 0ampso

° First connect RED battery cable topositive (+)terminal

with hex bolt, flat washer, lockwasher and hex nut as

shown. Tighten securely.

° Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely,.

Close battery box door_

Open battery box door for: = Inspection for secure connections (to tlghten hard-

ware)°

° inspection for corrosion,,

* Testing battery,.

. Jumping (if required),,

. Periodic charging.

DISCARD

POSITIVE PROTECTIVE

(RED) CABLE CAPS

TERMINAL

SEAT

PAN

BATTERY BOXDOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment boil

• Remove cardboard packing on seat pan. o Place seat on pan and assemble shoulder bolt.

• Assemble adjustment bolt, lockwasher and flat washer

Ioosely_ Do not tighten. ° Tighten shoulder bolt securely,, ° Lower seat into operating position and sit on seat,

° Slide seat until acomfortable position isreached which

allows youto press clutch/brake pedal all the way down

(See Fig_8)_

• Get off seat without moving its adjusted position. ° Raise seat and tighten adjustment bolt securely.

SEAT

LOCK

HEX WASHER

NUT

NEGATIVE

(BLACK) CABLE

FIG. 2

FLAT

HEX BOLT

SHOULDER

BOLT

ADJUSTMENT BOLT

SEAT PAN

FLAT WASHER

LOCK WASHER

FIG. 4

BLY

CHECK TIRE PRESSURE ,/'CHECKLIST

The tires on your tractor were ovednflated atthe factory for

shipping purposes., Correct tire pressure is important for best cutting performance,,

o Reduce tire pressure to PSt shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual,,

CHECK DECK LEVELNESS

Forbest cutting results, mower housing should be properIy

leveled° See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly°

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual°

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BESTPERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been completed. v" No remaining loose parts in carton.

v" Battery is property prepared and charged,, (Minimum

1 hour at 6 amps).

/ Seat is adjusted comfortably and tightened securely. #" All tires are properly inflated. (For shipping purposes,

the tires were overlnflated at the factory).

/ Be sure mower deck is properly leveled side-to-side/

front4o-rear for best cutting results. (Tires must be properly inflated for leveling).

#" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers°

,/ Check wiring. See that all connections are still secure

and wires are properly clamped,,

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

v' Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regular unleaded

gasoline°

,/ Become familiar with all controls - their location and

function° Operate them before you start the engine.

J Be sure brake system is in safe operating condition,,

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning,

CZ3,&

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

REVERSE FORWARD FAST SLOW

OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

LOCK LOCKED

REVERSE

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

NEUTRAL HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

PARKING BRAKE

IGNITION

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith you rtractorto familiarize yourselfwith the locationsofvarious controls and adjustments_ Save this manual for future reference.

THROTTLE/CHOKE

CONTROL

CLUTCH/BRAKE PEDAL

AMMETER CLUTCH LEVER

ATTACHMENT

1\t

IGNITION SWITCH SWITCH

LIGHT

PLUNGER LIFT LEVER

ATTACHMENT LIFT LEVER

MOWER DECK HEIGHT ADJUST-

MENT POSITIONS

GEARSHIFT _/

LEVER

Our tractors conform tothe safety standards of the American National Standards institute.

AMMETER: indicates charging (+) or discharging (-) of

battery.,

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off°

THROTTLE/CHOKE CONTROL: Used for starting and

controllingengine speed,, CLUTCH/BRAKE PEDAL: Usedfordeclutching and brak-

ing the tractor and startingthe engine. PARKING BRAKE: Locks clutch/brake pedal into the

brake position,

PARKING BRAKE

FIG. 5

GEARSHIFT LEVER: Selects the speed and direction of

tractor_ ATTACHMENT LIFT LEVER: Used to raise, lower and

adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing itsposition°

IGNITION SWITCH: Used for starting and stopping the engine..

OPERATION

...... ............ iii ii iiiiiiii :::::: ............ iiiiiii,qql iiiiii ....

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor or performing any adjustments or repairs. We recommend awide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped with an operator presence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position

and hold.

• Place parking brake lever in"ENGAGED"position and

release pressure from clutct'Jbrake pedal+ Pedal should remainin 'BRAKE" position+ Make sure parking brake

will hold tractor secure_

THROTTLE/CHOKE CONTROL \_,

"BRAKE"

POSITION

CLUrCWBRAKE PEDAL "DRIVE" POSITION

STOPPING (See Fig. 6)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po- sition.

GROUND DRIVE- ° Depressclutch/brakepedalintofuII"BRAKE" position.

• Move gearshift lever toneutral (N) position+

ENGINE -

• Move throttlecontrolto slow (._) posit+on+

NOTE: Failure to move throttle control to slow (._)

positionand allowing engine to idle before stopping may cause engine to "backfire",

• Turn Ignition key to OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorizeduse.

• Never use choke to stop engine,

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

"DISENGAGED"

PARKING BRAKE "ENGAGED" POSITION

GEARSHIFT LEVER

FIG. 6

NOTE: Under certain conditionswhen tractor isstanding

idle with the engine running,hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas+

CAUTION: Always stop tractor com- pletely, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

.... .... I IIUIIIII tlt ..........

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at furl throttle+

+ Operating engine at less than futl throttle reduces the

battery charging rate+

° Full throttle offers the best bagging and mower perfor-

mance+

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The directionand speed ofmovement is controlledbythe

gearshift lever+

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position_

= Move gearshift lever to desired position.

o Slowly release clutch!brakepedal to start movement,

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE+

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 5)

The position of the attachment lift lever determines the cutting height+

• Grasp liftlever.

• Press plunger with thumb and move lever to desired

position+

The cutting height rangeis approximately 1-1/2 to 4"+The heights are measured from the groundto the blade tipwith the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed+

° The average lawn should be cutto approximately2-1/2

inches during the cool season and to over3 inches

during hot months For healthier and better looking lawns, mow often and after moderate growth_

° For+best cutting performance, grass over 6 inches in

height shouId be mowed twice+ Make the first cut

relativelyhigh; the second to desired height+

OPE N

TO OPERATE MOWER (See Fig. 7)

Your tractor is equipped withan operator presence sens-

ingswitch_Any attempt by the operator to leave the seat

withtheenginerunning andthe attachmentclutchengaged willshut off the engine.

• SeIect desired heightof cut,

• Start mower blades by engaging attachment clutch control

= TO STOP MOWER BLADES _disengage attachment

clutchcontrol.

CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the dis- charge guard in place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED"

POSITION

ATTACHMENT HIGH POSITION

LOW POSITION

° To restartmovement, slowly release parking brake and

clutch/brake pedal°

= Make all turns slowly

TO TRANSPORT

• Raise attachment lift to highest position with attach-

ment lift control.

° When pushingor towing your tractor,besure gearshift

lever is in neutral (N) position..

° Do not push or tow tractor at more than five (5) MPH.

NOTE: To protecthood from damage when transporting

your tractor on atruckor atrailer, be sure hood isclosed and

secured totractoro Usean appropriate means oftying hood

to tractor (rope, cord, etch).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

° The engine in yourtractor hasbeen shipped,from the

factory, already filled with summer weight oil

• Check engine oil with tractor on level ground. ° Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oil level° If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

= For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)°

= To change engine oil, see the Customer Responsibili-

ties section in this manual.

DISCHARGE

GUARD

FIG. 7

TO OPERATE ON HILLS

! _ CAUTION_ Do not drive uP or down I

- Choose the slowest speed before starting upor down hills.

, Avoid stopping or changing speed on hills.

- If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake..

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart

movement.

hills with slopes greater than 15° and I do not drive across any slope. !

ADD GASOLINE

, Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT; WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc- tions for additional information° Never use engine or

carburetorcleaner products inthe fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe offany spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 6)

When starting the engine for the first time or ifthe engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Depress clutch/brake pedal and set parking brake. ° Place gear shift lever in neutral (N) position_

° Move attachment clutch to "DISENGAGED" position°

• Move throttle control to choke (N) position_ Note: Before starting, read the warm and cold starting

procedures below.

= Insert key intoignition andtum keyclockwise to"START"

position and release key as soon as engine starts.. Do not run starter continuously for more than fifteen sec-

onds per minute. If the engine does not start after

several attempts, move throttle control to fast (,_) position, wait afew minutes and try again, If engine still does not start, move the throttle control back to the

choke (N) position and retry.

WARM WEATHER STARTING (50° F and above) ° When engine starts, move the throttle control to the fast

(,_) position.

° The attachments and ground drive can now be used_ If

tile engine does not accept the load, restart the engine and allow it to warm upfor one minute using the choke

as described above..

COLD WEATHER STARTING ( 50° F and below)

° When engine starts, allow engine to runwith thethrottle

control in the choke (N) position until the engine runs

roughly, then move throttle controt to fast (._) position.

This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

° The attachments can also be used during the engine

warm-up period_

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments section ofthis manual.

MOWING TIPS

Tire chains cannot be used when the mower housing is attached to tractor°

Mower should be property leveled for' best mow!ng performance. See"TO LEVEL MOWER HOUSING in

the Service and Adjustments section of this manual

• The left hand side of mower should be used for trim- ming_

. Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of

clippings and more uniform cutting.

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc., After one or' two rounds, mow in the opposite direction making left hand turns until finished (See Fig°8 ).

° tf grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.,

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to

assure better' mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used.

• .... ..A

FIG. 8

CUSTOMER R

NSIBILmES

SC.EDU"

Check Brake Operation ll/ !if Check Tire Pressure V p' if

T Cheok,orLoooeFasteno, .......V', ' v:ir[ .

T Check Battery LeveVRecharge __ ..... i .....

0 °.,,.CleanBattery and Terminats,'"'_"_'' V' I

a Check Transaxte Cooling V _ i

Adjust Blade Belt(s)''"' ' Tension Ks Adjust Motion Drive Belt(s) Tension V°s

Check Engine Oil Level V _

Change........... Engine Oil V p t_1,_,3 ...... if .

E Clean Air Filter ............. 1##2 ...........

N cleanAirscreen ...... V'2 ......

G Inspect Muffler!SparkAn'ester

! "°_LReplaceOil Filter (if equipped) ....... 1#_,2 ........

Replace Air Filter Paper Cartridge I/2

Replace "-'Fuel''_"°°Fitter .... , ....... .....I/_ , , "..........

t - Change more often when operating under aheavy load or in high ambient lemperatures 2 - Service more often when operaltng in dirty or dusty conditions, 3 - ff equipped with oil filler, change oil every 50 hours,

4 - Replace btades more otlenwhen mowing Ins_ndy suil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructedin this manual

Some adjustments will need to be made periodically to properly maintain your tractor,.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

wear. A new spark plug and clean air filter assure

BEFORE EACH USE

• Check engine oil level

• Check brake operation.

• Check tire pressure.

• Check for loose fasteners.

5 - If equipped with adjus_ble syslem, 6 - Not required If equipped wtth mainten_nce*free be_le_

7 - Tighten fronl axle pivotboft to 35 It-lbs maximum

Do not overtighten,

LUBRICATION CHART

{_ SPINDLE ZERK

® ®

BEARING ZERK BEARING ZERK

CLUTCH

PIVOT(S)

(_ SAE 30 OR IOW30 MOTOR OIL

® GENERAL PURPOSE GREASE ® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRi-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LtFE OF THE SELF-LUBRICATING BEARINGS, _F YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

TRACTOR

Always observe safety ruleswhen performingany mainte- nance.

ASSEMBLY

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance athigh speed inhighest gear, then brake must be adjusted. (See 'q'O ADJUST BRAKE" in the Service and Adjust- ments section of this manual)_

TIRES

° Maintain proper air'pressurein all tires (See "PROD-

UCT SPECIFICATIONS on page 3 ofthis manual).

° Keep tiresfree ef gasoline, oil,or insect controlchemi-

cals which can harm rubber.

° Avoid stumps, stones, deep ruts, sharp objects and

other'hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re- place bent or damaged blades..

BLADE REMOVAL (See Fig. 9)

° Raise mower' to highest position to allow access to

blades.

= Remove hex bolt, lock washer andflatwasher securing

blade.

o install new or resharpened blade with trailing edge up

towards deck as shown..

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

o Tighten bolt securely (30+35 Ft. Lbs+torque). IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade - butifyou do, be sure the blade is balanced.

BLADE _ MANDREL

TRAtUNG EDGE

FLAT WASHER

HEX BOLT

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 9

TO SHARPEN BLADE (See Fig. 10)

Care should be taken to keep the blade balanced° An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine+

° The blade can be sharpened with a file or on a

wheel+Do not attempt to sharpen while mower+

° To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone batancer. (When using a cone balancer, follow the instructions supplied with baF

ancer),

° Slide bladeon to an unthreaded portionofthe steel bolt

or pinand hold the boRor pinparallel withthe ground.

If blade is balanced, it should remain in a horizontal position+ if either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade+ The lobes ef the center holemay appear to be centered, but are not+

on th_ rinding

CENTER HOLE / /

FIG. 10

BATTERY

Your tractor has a battery charging system which issuffi- cient for normal use. However, periodic charging of the

battery with an automotive charger wilt extend its life.

, Keep battery and terminals clean.

• Keep battery bolts tight_ o Keep sma!_vent holes open°

• Recharge at 6-10 amperes for I hour._ TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

° Open battery box door° ° Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

o Rinse the battery with plain water and dry.

- Clean terminals and battery cable ends with wire brash

until bright°

° Coat terminals with grease or petroleum jelly. , Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration andwear after 100 hoursof

operation and replace if necessary. The belts are not adjustable° Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from buitd-up of dirt and chaff which can restrict cooling..

ENGINE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above

32°F, Check your engine oil level more frequently to avoid possible engine damage from running tow on oil.

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation_ Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 11 and 12)

Determine temperature range expected before oil change. All oi! must meet API service classification SF or SG..

• Be sure tractor is on level surface°

• Oil will drain more freely when warm

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove drainplug.

• After oil has drained completely, replace oil drain plug

and tighten securely_

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

'PRODUCT SPECIFICATIONS on page 3 of this

manual.

• Use gauge onoil fill cap/dipstick for checking tevel. Be

sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

OIL FILL

CAP/DIPSTICK

LUBRICATION

Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAEviscosity grade according to your expected operating temperature.

SAE VISCOSITYGRADES

-30" -20_ *_0_ O' 10' 20' 00' 400 TEMPERATURE RANGE ANTICIPATED BEFORE NF..XTOIL CHANGE

FIG, 11

OIL DRAIN PLUG

FIG. 12

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