Craftsman 917256810 Owner’s Manual

SE_/A/ S

®

MODEL NUMBER 917.256810

eAssembly

Operation

Customer Responsibilities
Service and Adjustments

Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1_800-659-5917

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

SAFETY RULES

GENERAL OPERATION

Read, understand, and fellow all instructions in the manual

and on the machine before starling
Only allow responsible adults, who are familiar with tile

instructions, to operate the machine
Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade
Be sure the area is clear of other people before mowing Stop

machine it anyone enters the area
Never carry passengers

Do not mow in reverse unless absolutely necessary Always
look down and behind before and while backing

Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.
Slow down before turning
Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys
before dismounting

Turn off blades when not mowing
Stop engine before removing grass catcher or unclogging

chute.
Mow only in daylight or good artificial light

Do not operate the machine while under the influence of
alcohol or drugs

Watch for traffic when operating near or crossing roadways
Use extra care when loading or unloading the machine into

a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death_

All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across
Remove obstacles such as rocks, tree limbs, etc

Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles

Use slow speed Choose a low gear so that you will not have

to stop or shift while on the slope

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability
Use extra care with grass catchers or other attachments_

Tirese can change the stability of the machine.
Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed or direction
Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the
slope

DO NOT:

• Do net turnon slopes unless necessary, and then, turnslowly
and gradually downhill, if possible.

Do not mow near drop-ells, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliffor ditch, or if an edge caves in.

Do not mow on wet grass Reduced traction could cause
sliding

Do not try to stabilize the machine by putting your foot on the
ground

• Do not use grass catcher on steep slopes_

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children.. Children are often attracted to the
machine and the mowing activity. Never assume that

children will remain where you last saw them.

Keep children out of the mowing area and under the watchful

care of another responsible adult
Be alert and turn machine off if children enter the area
Before and when backing, look behind and down for small

children
Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation

• Never allow children to operate the machine
Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision

IV° SERVICE

Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.

Use only an approved container
Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling. Do not
smoke.

Never refuel the machine indoors
Never store the machine or fuel container inside where

there is an open flame, such as a water heater

Never run a machine inside a closed area.

• Keep nuts arrd bolts, especially blade attachment bolts, tight
and keep equipment in good condition

• Never tamper with safety devices Check their proper
operation regularly.

Keep machine free of grass, leaves, or other debris build-up
Clean oil or fuel spillage Allow machine to cool before

storing
Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting
Never make adjustments or repairs with the engine running

• Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-

essary
Mower blades are sharp and can cuL Wrap the blade(s) or

wear gloves, and use extra caution when servicing them
Check brake operation frequently Adjust and service as

required

Look for this symbol to point out im-
portant safety precautions. It means

&

CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact

&

spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.

WARNING

The engine exhaust from this product con-
tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm,

2

CONGRATULATIONS on your purchase of a Sears

Tractor It has been designed, engineered and manufac-
tured to give you the best possible dependability and

performance,
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized

Service CentedDeparfment We have competent, well-

trained technicians and the proper tools to service or repair
this tractor,

Please read and retain this manual The instructions will
enable you to assemble and maintain your tractor properly

Always observe the "SAFETY RULES"

MODEL

NUMBER 917256810
SERIAL

NUMBER
DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWILLBEFOUND
ON A PLATE UNDER THE SEAT_

PRODUCT SPECIFICATIONS

HORSEPOWER: 15 5
GASOLINE CAPACITY 125 GALLONS

AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 30 PINTS

SPARK PLUG: CHAMPION RJ19LM

GAP: 030") STD 361458

VALVE CLEARANCE: INTAKE: 005" - 007"

EXHAUST: 009" - 011"

GROUND SPEED (MPH): FORWARD:

1st 1 0

2nd 1 3
3rd 2 1

4th 3 !

5th 40

6th 5 1

REVERSE: 16

YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OFPURCHASEANDKEEPINASAFEPLACE
FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-
uct Contact your nearest Sears store for details

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules
Follow a regular schedule in maintaining, caring for and

using your tractor

Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws

TIRE PRESSURE: FRONT: !4PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN CCA: 190
CASE StZE: U1R

BLADE BOLT TORQUE: 30-35 FT LBS

(if any) If a spark arrester is used, it should be maintained
in effective working order by the operator
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code),
Other states may have similar laws, Federal laws apply on

federal lands A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual)

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any paris found to be defective in material

or workmanship

This Warranty does not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass

Repairs necessary because of operator abuse, negligence, improper storage or accidenl or the failure to maintain the

equipment according to the instructions contained in the owner's manual

Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-
MENT TO YOUR NEAREST SEARS SERVICE CENTER (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY ) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO , D/817 WA, HOFFMAN ESTATES, IL 60179

3

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................... 3

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY ................................................................. 7-9

OPERATION ............... :............................................ 10-14

nNDEX

A

Accessories ................... 6

Adjustments:

Brake ........................................ 22

Carburetor ........................ 25

Mower

Front-To-Back .............. 21

Side-To-Side .................. 21

Throttle Control Cable ............... 24

Air Filter, Engine ................................. 18

Air Screen, Engine ............................ 18

Assembly ............................. 7-9

B

Battery:

Charging .................................. 9

Cleaning ....................................... 17

Leve_s ................................................ 17

Starting with Weak Battery ..... 23

Storage ......................................26

Terminals ...................................... 17

Belt:

Motion Drive

Removal/Replacemenl ...... 22

Mower Blade(s)

Removal/Replacement .............22

Blade:

Sharpening ..................... 16

Replacement ............................. 16

Brake Adjustment ................. 22

C

Carburetor Adjustment ................... 25

Corrtrols, Tractor .............................. 11

Customer Responsibilities .................15-19

Engine:

Air Filter ....................................... 18

Air Screen, Engine .......................18

Cooling Fins, Engine ...... 18

Engine Oil ........................ 17

Fuel Filter ........................ 19

Spark Plug{s) .............................. 19

Tractor:

Battery ............................. 17

Blade ............................ 16

Lubrication Chart ...................... 15

Maintenance Schedule .......... 15

Tire Care ............................. 9,16,23

Transaxle ......................................17

Cutting Height Mower .................... 12

Electrical:

Interlocks and Relays ......................24

Schematic .............................................29

Wiring Diagram ................................30

Engine:

Air Filter ................................... 18

Air Screen .................................... 18

Cooling Fins, Engine ...................... 18

Oil Change ...................................... 17

Oil Level ..................................... 13,17

Oil Type ......................................... 17

Preparation ..................................... 13

Repair Paris ..................................48-53

Starting ............................ 14

Storage ...................................... 26

Filter:

Air Filter .................................. 18

Fuel ................................. 19

Fuel:

Type ........................................ 13

Storage ................................. 26

Fuse ....................................... 24

Hood Removal/Installation ................ 24

Leveling Mower Deck ..............................21

Lubrication:

Chart ..................................... 15

Maintenance Schedule ...........................15

Mower:

Adjustment, Front-to-Back ..............21

Adjustment, Side-to-Side ............... 21

Blade Sharpening ......................... 16

Blade Replacement ....................... 16

Cutting Height .......................................12

Installation .........................................20

Operation ........................................ 13

Removal .......................................... 20

Mowing Tips .......................................... 14

Mulfler .............................................. 19

Spark Arrestor .............................. 3,40

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE ................ BACK COVER

E

Oil:

Cold Weather Conditions ........ 13,17

Engine .............................................. 17

Storage ...................................... 26

Operation ........................................... 10-14

Operating Mower ..................................... 13

Options:

Accessodes ................................. 5

Spark Attester ........................... 3,40

Parking Brake ................................ 11-12

Parts Bag ........................................................6

Parts, Replacement/Repair ......... 30-47

F

Product Specifications .............................. 3

O

p _

R

Repair Parts ....................... :,, 30-47

S

Safety Rules ......................................... 2

Seat ................................................... 8

H

L

M

Servicg arrd Adjustments ..................20-25

Carburetor ............................... 25

Fuse ............................................ 24

Hood Removal/Installation ........ 24

Motion Drive Belt

Removal/Replacement ............ 22

Mower Belt(s)

Removal/Replacement .......... 22

Mower Adjustment

Front-to-Back .................................21

Side-to-Side ............................ 21

Mower Removal ............................ 20

Tire Care ................................. 9,16,23

Slope Guide Sheet ....................................55

Spark Plug(s ) ................................... 19

Specifications ....................................... 3

Starting the Engine .............................13-14

Steering Wheel ................................... 7,23

Stopping the Tractor ....................................12

Storage ............................... t........................26

T

Throttle Control Cable Adjustment ...... 25

Tires ......................................... 9,16,23

Trouble Shooting Chart .................. 27-28

Transaxle ....................................................17

W

Warranty ............................................... 3

Wiring Diagram ..................................... 30

4

Wiring Schematic ...........................................29

ACCESSORIES AND ATTACH ENTS

These accessories and attachments were available through most Sears retail outlets and service centers wllen the tractor was purchased
Most Sears stores can order these items for you when you provide the model number o! your tractor

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help
you This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no tonger be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching

AERATOR promotes deep root growth for a healthy lawn Ta-
pered 2 5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in

Steel weight tray for increased penetration
BAGGER lets you collect grass clippings and leaves for a

healthier, neater looking lawn Two Permanex containers hold

30-gallon plastic bags

BUMPER protects front end of tractor from damage

CARTS make hauling easy Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots 36-inch swath 24

hardened steel coring tips 150 tb capacity weight tray

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or3 pull-behind attachments atonce,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments)

GAUGE WHEELS on both sides of the mower deck reduce

chances of"scalping" on uneven terrain For mower decks not so

equipped

MULCH RAKEJDETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup Twenty spring tine

teeth Useful to prepare bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper Mounts behind tractor

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades For models not equipped as 3-in-1 Convertible

mowers See "MOWER" in the Repair Parts section of this

manual

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck Use with 2 x 8 or 2 x 10 lumber

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwafer-tightdrumholdsupto3901bs e/weight Rounded

edges prevent harm to turf Adjustable scraper automatically

cleans drum

SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide
blade clears 42-inch path when angled lefl or right Raises, lowers
with side lever Adjustable skids; replaceable, reversible scraper

bar (Use with tire chains and wheel weights and/or rear drawbar
weight)

SNOWTHROWER has 40-inch swath Drum-type auger handles
powdery and wet/heavy snow Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat 6-inch
diameter spout discharges snow 10 to 50 feet Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight )

SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source Includes booms for

automatic spraying and hand held wand for spot spraying Wand
has adjustable spray pattern For applying herbicides, insecti-

cides, fungicides and liquid fertilizers
SPREADER/SEEDERS make seeding, fertilizing, and weed ki!l-

ing easy Broadcast spreaders are also useful for granular de-
icers and sand

SWEEPERS let you collect grass clippings and leaves
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch

Fits any lawn, yard or garden tractor Simply hook up to the tractor
drawbar and go] Optional accessories convert unit for
dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility Hinged metal doors with catch. Keeps operator warm
and dry Remove vinyl sides and windshields for use as sun
protector in summer Optional accessories include; tinted/
tempered solid satety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top

VACS for powerful collection of heavy grass clippings and leaves
Optional wand attachment to pick up debris in hardqo-reach
places VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications

Uses (1) 55 Ib weight

WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials

5

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(2) Sheet

O Metal

(1) Locknut 3/8-24

(1) 2-3/8" Diameter Washer

Screws

#10-16 x 1/2

Parts packed separately in carton

m

m

m

m

m

Seat

Steering

Boot

Eli

4_ _ j_/

Steering

Wheel

Video

Cassette

(1) Shoulder Bolt 5/16-18 (:1)Hex Bolt 1/2-13 x 1

(1) Lock Washer 1/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts 1/4-20

©

Manual Parts Bag

Parts bag contents not shown full size

/

,/

Steering

Steering Wheel

Adapter

Bushing

Steering

Wheel

Insert

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

(2) Keys

Slope Sheet

6

,,,u

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use
the correct tools as necessary to insure proper tightness

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier Standard
wrench sizes are tisted

(1) 5/16" wrench
(2) 7/16" wrenches
(1) 1/2" wrench

(1) 3/4" wrench
When right and teft hand are mentioned in this manuat, it

means when you are in the operating position (seated
behind the steering wheel)

(1) 9/16" wrench

Tire pressure gauge

Utility knife

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons
from carton (See page 6).

Cut along lines on carton, from top to bottom, all four
corners of carton and lay panels flaL

Check for any additional loose parts or cartons and
remove

\ / _ WASHER

j( INSERT

w/'_ STEERING WHEEL

STEERING "
WHEEL ""_..._/ STEERING

ADAPTER _ i _ BUSHING

STEERING ,_I_'_ TARS

STEERING / ' //_

SHAFT -- _.V TAB

(' II HOLE

POSITION)

___J 3/8-24 REX LOCKNUT

LARGE FLAT

! SCREW

BEFORE ROLLING TRACTOR OFF
SKID

ATTACH STEERING WHEEL (See Fig. 1)

. Slide the steering bushing over the steering shaft

Raise steering shaft forward until screw holes in dash
line up with steering bushing Install two (2) sheet
metal screws and tighten securely

Position steering boot over steering shaft

Place tabs of steering boot over tab slots in dash and

push down to secure
Slide steering wheel adapter onto upper steering sllaft

Position front wheels of the tractor so they are pointing
straight forward_

Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter

Assemble large flat washer and 3/8-24 focknut and
tighten securely

. Snap steering wheel insert into center of steering

wheel.

Remove protective plastic from tractor hood and grill

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID

FIG, 1

TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-

trols)

Press lift lever plunger and raise attachment lift lever to
its highest position

Release parking brake by depressing clutch/brake
pedal

Place gearshift lever in neutral IN) position

° Roll tractor backwards off skid

Remove banding holding discharge guard up against
tractor

7

CONNECT BA'FrERY (See Figs. 2 and 3)

EMBLY

CAUTION: Do not short battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.

A

Remove cardboard packing from seat pan and lift seat
pan to raised position

Open battery box door
o Remove terminal protective caps and discard
o if this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps

First connect RED battery cable to positive (+) terminal
with hex bolt, fiat washer, lock washer and hex nut as

shown_ Tighten securely

• Connect BLACK grounding cabte to negative (-) termi-
nal with remaining hex bolt. flat washer, lock washer

and hex nut Tighten securely
Close battery box door.

Open battery box door for:

Inspection for' secure connections (to tighten hard-

ware)

Inspection for corrosion

. Testing battery,

Jumping (if required),
Periodic charging

POSITIVE PROTECTIVE
(RED) CABLE CAPS

Positive terminal must be connected

first to prevent sparking from acciden-
tal grounding=

D|SCARO

TERMINAL

SEAT_"
PAN

BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt,

Remove cardboard packing on seat pan

Place seat on pan and assemble shoulder bolt

Assemble adjustment bolt, lock washer and flat washer
loosely Do not tighten

° Tighten shoulder bolt securely

Lower seat into operating position and sit on seat
Slide seat until a comfortable position is reached which
allows you to press clbtch/brake pedal allthe way down

(See Fig 8)

° Get off seat without moving its adjusted position
o Raise seat and tighten adjustment bolt securely

SEAT

NEGATIVE
(BLACK) CABLE

FIG. 2

SEAT PAN

SHOULDER

BOLT X

ADJUSTMENT i_!: LOCK WASHER
BOLT

FIG. 4

8

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance

Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALL
BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments
section of this manual Verify that the belts are routed
correctly,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THEBESTPERFORMANCEANDSATISFACTIONFROM
THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST

,/ All assembly instructions have been completed
,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged_ (Minimum

1 hour at 6 amps)

/ Seat is adjusted comfortably and tightened securely.

¢" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory)

¢" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling)

v' Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers

,/ Check wiring See that all connections are still secure

and wires are properly clamped

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLL OWING IMPORTANT

ITEMS_

J Engine oil is at proper level
¢ Fuel tank is filled with fresh, clean, regular unleaded

gasoline

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine

v" Be sure brake system is in safe operating condition.

9

OPERATmON

These symbols may appear on your tractor or in literature supplied with the producL Learn and understand their meaning.

{,

BATTERY CAUTION OR REVERSE FORWARD

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH

FUEL

CHOKE MOWER HEIGHT DIFFERENTIAL

LOCK

FAST

LIGHTS ON

G

PARKING BRAKE

LOCKED

L

SLOW

LIGHTS OFF

UNLOCKED

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

10

PARKING BRAKE

IGNITION

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

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LIGHT
SWITCH

THROTTL_CROKE
CONTROL

CLUTCH/BRAKE
PEDAL

AMMETER CLUTCH LEVER

ATTACHMENT

IGNITION
SWITCH

LIFT LEVER
PLUNGER

ATTACHMENT
LIFT LEVER

MOWER DECK
HEIGHT ADJUST-
MENT POSITIONS

LEVER

Our tractors conform to the safety standards of the American National Standards Institute

AMMETER: Indicates charging (+) or discharging (..)of
battery,

ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your

tractor.
LIGHT SWITCH: Turns the headlights on and off+

THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed

CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine
PARKING BRAKE: Locks clutch/brake pedal into the

brake position

_" PARKING BRAKE

FIG. 5

GEARSHIFT LEVER: Selects the speed and direction of

tractor

ATTACHMENT LIFT LEVER: Used to raise, lower and
adjust the mower deck or other attachments mounted to

your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position

IGNITION SWITCH: Used for starting and stopping the
engine.

11

OPERATM

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage, Always wear safety glasses or' eye shields while
operating your tractor or performing any adjustments or repair soWe recommend a wide

vision safety mask over the spectacles or'standard safety glasses.

HOW TO USE YOUR TRACTOR NOTE: Undercertain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

TO SET PARKING BRAKE (See Fig. 6)

Your tractor isequipped with an operator presence sensing
switch When engine is running, any attempt by the

operator to leave the seat without first setting the parking
brake will shut off the engine

Depress clutch/brake pedal into full "BRAKE" position
and hold

Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal Pedalshould

remain in "BRAKE" position Make sure parking brake
will hold tractor secure

THROTTLE/CHOKE
CONTROL

"BRAKE"
POSITION

CLUTCH/BRAKE PEDAL
"DRIVE" POSITION

STOPPING (See Fig. 6)
MOWER BLADES -

Move attachment clutch lever to "DISENGAGED" po-
sition.

GROUND DRIVE -

Depress clutch/brake pedal into full "BRAKE" position
Move gearshift lever to neutra! (N) position

ENGINE -

Move throttle control to slow (,,€_.) position.

NOTE: Failure to move throttle control to slow (-_t)
position and allowing engine to idle before stopping may
cause engine to "backfire".

Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent
unauthorized use

Never use choke to stop engine,

ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION

"DISENGAGED"

POSITION

PARKING BRAKE

"ENGAGED" POSITION

"DISENGAGED"

POSITION

_- GEARSHIFT

LEVER

FIG. 6

cause "browning" of grass To eliminate this possibility,
always stop engine when stopping tractor' on grass areas

CAUTION: Always stop tractor' com-

pletely, as described above, before leav-

I&

ing the operator's position; to empty
grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at full throttle

Operating engine at less than full throttle reduces the
battery charging rate

Full throttle offers the best bagging and mower perfor-
mance

TO MOVE FORWARD AND BACKWARD
(See Fig. 6)

The direction and speed of movement is controlled by the

gearshift lever.

Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position

• Move gearshift lever to desired position

• Slowly release clutch/brake pedal to start movemenL

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 5)

The position of the attachment lift lever determines the

cutting height

Grasp lift lever

Press plunger with thumb and move lever to desired

pos_lion

The cutting height range is approximately 1-1/2 to 4" The

heights are measured from the ground to the blade tip with

the engine not running These heights are approximate

and may vary depending upon soil conditions, height of
grass and types of grass being mowed

The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months For healthier and better looking
lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in
height should be mowed twice Make the first cut

relatively high; the second to desired heighL

12

OPERATION

TO OPERATE MOWER (See Fig. 7)

Your tractor is equipped with an operator presence sens-
ing switch Any attempt by the operator to leave the seat

with the engine running and the attachment clutch engaged
will shut off the engine.

Select desired height of cut,

o Start mower blades by engaging attachment clutch

control
TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED"

POSITION

ATTACHMENT

HIGH POSITION

LOW
POSITION

To restart movement, slowly release parking brake and
clutch/brake pedal

, Make all turns slowly

TO TRANSPORT

Raise attachment lift to highest position with attach-
ment lift control

o When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position

" Do not push or tow tractor at more than five (5) MPH,

NOTE: To protect hood from damage when transporting

your tractor on atruckor atrailer, be sure hood is closed and

secured totractor Use an appropriate means of tying hood

to tractor (rope, cord, etc )

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil

Check engine oil with tractor on level ground

• Remove oil fil! cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,

remove and read oil level If necessary, add oil until

"FULL" mark on dipstick is reached Do not overfill
For cold weather operation you slTould change oil for

easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual)

• To change engine oil, see the Customer Responsibili-
ties section in this manual

DISCHARGE

GUARD

FIG. 7

TO OPERATE ON HILLS

hills with slopes greater than 15° and

CAUTION: Do not drive up or down I

do not drive across any slope.

Choose the slowest speed before starting up or down
hills

Avoid stopping or changing speed on hills
If slowing is necessary, move throttle control lever to

slower position_
if stopping is absolutely necessa; y, push clutch/brake

pedal quickly to brake position and engage parking
brake

Move gearshift lever to 1st gear. Be sure you ilave
allowed room for tractor to roll slightly as you restart

movement,

ADD GASOLINE

• Fill fuel tank Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life) Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness

IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0"C),USEFRESH CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING
WARNING: Experience indicates that alcohol blended

I

fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of

acids during storage Acidic gas can damage the fuel

I

system of an engine while in storage To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or" longer Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season See Storage Instruc-

tions for additional irfformation Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur

CAUTION: Fill to bottom of gas tank
filler neck., Do not overfill. Wipeoff any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

13

I

OPERATION

TO START ENGINE (See Fig. 6)
When starting the engine for the first time or if the engine

has run out of fuel, itwill take extra cranking time to move
fuel from the tank to the engine

Depress clutch/brake pedal and set parking brake_
Place gear shift lever in neutral (N) position

Move attachment clutch to "DISENGAGED" position
Move throttle control to choke (N) position,

Note: Before starting, read the warm and cold starting
procedures below

Insert key into ignition and tum key clockwise to"START"

position and release key as soon as engine starts Do

not run starter continuously for more than fifteen sec-

onds per minute If the engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again, If engine still

does net start, move the throttle control back to the
choke (N) position and retry,

WARM WEATHER STARTING (50° F and above)

When engine starts, move the throttle control to the fast

(.€_,)position

The attachments and ground drive can now be used If

the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.

COLD WEATHER STARTING ( 50° F and below)

When engine starts, allow engine to run with the throttle

control inthe choke (J\l) position until the engine runs
roughly, then move throttle control to fast (,_) position
This may require an engine warm-up period from

several seconds to several minutes, depending on the
temperature

The attachments can also be used during the engine
warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments

section of this manual

MOWING TIPS

Tire chains cannot be used when the mower housing

is attached to tractor
Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual

o The left hand side of mower should be used for trim-

ming

• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the

machine This will result in a more even distribution of

clippings and more uniform cutting_

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,
fences, driveways, etc After one ortwo rounds, mow

in the opposite direction making left hand turns until

finished (See Fig_8 )

• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings Make first cut relatively high; the second to the

desired height

° Do not mow grass when it is wet Wet grass will plug

mower and leave undesirable clumps Allow grass to
dry before mowing

Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material Regulate ground speed by select-

ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of
the attachment being used

f

14

,J

FIG. 8

CUSTOMER

!SPONSI UTnES

MAINTENANCE SCHEDULE ___n_ d_

FILL,NOATES

ASYOUCOMPLETE
REGULARSERVICE /__,,_SERVIOE DATES

CheckBrakeOperation
CheckTire Pressure

Checkfor LooseFasteners

R Sharpen/ReplaceMower Blades

_ Lubrication Chart

v' J
v'

_4

v'

V'7 e"

V'

T CheckBattery Level/Recharge

0 Clean BatteryandTerminals
a CheckTransaxleCooling

Adjust BladeBelt(s)Tension
Adjust MotionDriveBelt(s)Tension

CheckEngineOil Level
ChangeEngineOil

CleanAir Filter

E

V' e"

v'

N CleanAir Screen

ie InspectMuffler/SparkArrester

I ReplaceOil Filter(If equipped)

a Clean EngineCoolingFins

E

ReplaceSparkPlug
ReplaceAir FilterPaperCartridge

ReplaceFue!Filter

1 - Change more DiVertwhen operating under a heavy load or in high ambient lemperalures
2 - Service more often when operaling in dirty or dusly conditions

3 - If equipped wilh oil lilter, change oil every 50 hours
4 _ Repiace blades mole ellen wben mowing in sandy soil

V'

e"2

v'

v'
v'

5 - II equipped with ,qdjustab_e syslem

6 - NOl required il equipl}ed wilh ma#_lenance4ree ballefy

7 - Tighlen Iron axle pivot boll !o 35 It qbs maximum

Do not overlighte_

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence To

receive full value from the warranty, operator must maintain
tractor as instructed in this manual

Some adjustments will need to be made periodically to
properly maintain your tractor_

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season

Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for O

wear, A new spark plug and clean air filter assure CLUTCH
proper air-fuel mixture and help your engine run better PIVOT(S)

and last longer

BEFORE EACH USE

Check engine oil level
Check brake operation

Check tire pressure
Check for loose fasteners

@

(_) FRONT WHEE

(_) SAE 30 OR 10W30 MOTOR OIL
(_ GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU
FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY. POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY

15

BEARING ZERK

LUBRICATION CHART

IZERK(_)

'FRONT WHEEL(_)

BEARING ZERK

ENGINE(_

CUSTOM ESPONSIBILMTIES

TRACTOR

Always observe safety rules when performing any mainte-

nance

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance
at high speed inhighest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual)
TIRES

Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual)

Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.

BLADE CARE
For best results mower blades must be kept sharp Re-

place bent or damaged blades

BLADE REMOVAL (See Fig. 9)

,, Raise rnower to highest position to allow access to

blades
Remove hex bolt, lock washer and flat washer securing

blade
Install new or resharpened blade with trailing edge up

towards deck as shown

Reassemble hex bolt, lock washer and flat washer in
exact order as shown

Tighten bolt securely (30-35 Ft Lbs torque).

IMPORTANT: BLADE BOLTISGRADE8HEATTREATED
NOTE: We do not recommend sharpening blade - but if you

do, be sure the blade is balanced_

BLADE MANDREL

ASSEMBLY

TRAILING EDGE

FLAT WASHER

HEX BOLT
(GRADE B)* _[t

*A GRADE 8 NEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD_

FIG. 9

TO SHARPEN BLADE (See Fig. 10)

Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding
wheel Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or acone balance r. (When using a cone
balancer, follow the instructions supplied with bal-

ancer).
Slide blade on to an unth readed portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal

position If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced

NOTE: Do not use a nail for balancing blade The lobes of
the center hole may appear to be centered, but are noL

16

CENTER HOLE /

/

/ J/

BLADE

5/8"BOLToR

FIG. 10

CUSTOMER RESPONSmBULITIES

BATTERY

Your tractor has a battery charging system which is suffi-
cient for normal use However, periodic charging of the

battery with an automotive charger will extend its life

Keep battery and terminals clean.
Keep battery bolts tight

Keep small vent holes open,

,, Recharge at 6-10 amperes for 1 hour
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power

Open battery box door
Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor

" Rinse the battery with plain water and dry

Clean terminals and battery cable ends with wire brush
until bright

Coat terminals with grease or petroleum jelly
Reinstall battery (See "CONNECT BATTERY" in tile

Assembly section of this manual).

V-BELTS
Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary_ Tile belts are not

adjustable Replace belts if they begin to slip from wear

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which
can restrict cooling

NOTE: Although multi-viscosity oils (5W30, 10W30 etc)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil

Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year
Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation, Tighten oil fill
cap/dipstick securely each time you check the oil level

TO CHANGE ENGINE OiL (See Figs 11 and 12)
Determine temperature range expected before oil change

All oil must meet API service classification SF or SG,

Be sure tractor is on level surface
Oil will drain more freely when warm

Catch oil in a suitable container

Remove oil fill cap/dipstick Be careful not to allow dirt

to enter the engine when changing oil
Remove drain plug

After oil has drained completely, replace oil drain plug
and tighten securely

Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this
manual

Use gauge on oil fill cap/dipstick for checking level, Be
sure dipstick cap is tightened securely for accurate
reading, Keep oil at "FULL" line on dipstick

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service
classification SF or SG. Select the oir s SAE viscosity grade

according to your expected operating temperature

SAE VISCOSITY GRADES

°F *20_ 0" 30" 32_ 40° 60° 80_ 100"
°C -30_ -20° -10 _ 0" _0_ 20_ 30_ 40_

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 11

CAP/DIPSTICK

• OIL DRAIN
PLUG

FIG. 12

17