Craftsman 917.256711 User Manual

Page 1
SEARS
I:RaFTZHoN°
MODEL NUMBER 917.256711 OWNER'SMANUAL
Assembly
Operation
Customer Responsibilities
Service and Adjustments
Repair Parts
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
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Safe Operation Practices for Ride-On Mowers
IMPORTANT: THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area isclear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengem. Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing. Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning. Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mewing. Stop engine before removing grass catcher or unclogging
chute.
Mow only indaylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into
a trailer or truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in seve re injury ordeath.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tafl grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Fellow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slowand gradual Do not
make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turnonslopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.,
Do not mow on wet grass. Reduced traction could cause
sliding.
Do not tryto stabilize the machine by putting yourfoot on the
ground.
Do not use grass catcher on steep slopes.
SAFETY RULES
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small
children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV, SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors. Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec-
essary. Mower blades are sharp and can cut_ Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake ol_pration frequently. Adjust and service as required.
Look for this symbol to point out impor- tant safety precautions. It means
CAUTIONII! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting,
adjusting or making repairs.
WARNING A
The engine exhaust from this product con- tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other reproductive harm.
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CONGRATULATIONS on your purchase of a Sears tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service Cen-
ter/Department. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor propedy. Always observe the "SAFETY RULES".
MODEL
qUMBER 917.256711
SERIAL NUMBER
PRODUCT SPECIFICATIONS
HORSEPOWER: t 8.0
GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/O FILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RV17YC
GAP; .030")
VALVE CLEARANCE: INTAKE: ' .003" - .006"
EXHAUST: .013" - .016"
GROUND SPEED (MPH): FORWARD: 5.5
REVERSE: 2.4
DATEOFPURCHASE
THEMODELANDSERIALNUMBERSWILLBEFOUND
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 15 AMPS @3600RPM
ON A PLATE UNDER THE SEAT.
YOUSHOULDRECORDBOTHSERIALNUMBERAND DATE OF PURCHASEAND KEEPIN A SAFE PLACE FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears maintenance agreement is available on this prod-
uct, Contact your nearest Sears store for details.
BATTERY: AMP/HR: 30
MIN. CCA: 240 CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT. LBS.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
CUSTOMER RESPONSIBILITIES
with a spark arrester meeting applicable local or state laws (if any). tf a spark arrester isused, it should be maintained
Read and observe the safety rules.
Followaregularscheduleinmaintaining,caringforand using your tractor.
Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
in effective working order by the operator. In the state of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center
(See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any p_rts found to be defective in material or workmanship. This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. Riding equipment used for commercial or rental purposes.
I
LIMITED ,90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any batter_ included with this dding equipment proves defective in material or workmanship and our testing determines the J3attery will not hold e charge, Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOLhR CRAFTSMAN-RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OE PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN_-NOME3N_RRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
PROM THE DATE OF PURCHASE BUT A, STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warranty gives you Specific legal dghts, and _/o{Jmay also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
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TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 17-20
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................. 7-10
OPERATION .......................................................... 11-16
INDEX
A
Accessories ........................................... 5
Adjustments:
Brake ............................................. 23
Carburetor .................................... 27
Mower
Front-To-Back ......................... 22
Side-To-Side ........................... 22
Throttle Control Cable .................. 27
Air Filter, Engine .................................. 20
Air Screen, Engine .............................. 19
Assembly .......................................... 7-10
B
Battery:
charging ......................................... 8
Cleaning ....................................... 18
Preparation .................................... 8
Storage ........................................ 28
TerminaLs ..................................... 18
Belt:
Motion Drive
Removal/Replacement ........... 24
Mower Belt(s)
Removal/Replacement ........... 23
Blade:
Sharpening .................................. 18
Replacement ................................ 18
Brake Adjustment ................................ 23
C
Carburetor Adjustment ........................ 27
Controls, Tractor ................................. 12
Customer Responsibilities ............. 17-20
Engine:
Air Filter .................................... 20
Air Screen .......................... ,..... 19
Cooling Fins ............................. 20
Engine Oil ........................... 14,19
Fuel Filter ................................. 20
Spark Plug(s) ........................... 20
Tractor:
Battery ...................................... 18
Blade ........................................ 18
Lubrication Chad ..................... 17
Maintenance Schedule ............ 17
Tire Care .......................... 8,18,25
Transaxle ................................. 19
Cutting Height, Mower ........................ 13
E
Electrical:
Interlocks and Relays .................. 26
Schematic .................................... 31
Wiring Diagram ............................ 32
Engine:
Air Filter ........................................ 20
Air Screen .................................... 19
Cooling Fins ................................. 20
Oil Change ................................... 19
Oil Level ....................................... 19
Oil Type ................................... 14,19
Preparation .................................. 14
Repair Parts ............................ 50-55
Starting ......................................... 14
Storage ........................................ 28
Filter:
Air Filter ........................................ 20
Fuel .............................................. 20
Fuel:
Type ............................................. 15
Storage ........................................ 28
Fuse .................................................... 26
Hood Removal/Installation .................. 26
Leveling Mower Deck .......................... 22
Lubrication:
Chad ............................................ 17
Engine .......................................... 19
Maintenance Schedule ....................... 17
Mower:
Adjustment, Front-to-Back ........... 22
Adjustment, Side-to-Side ............. 22
Blade Replacement ..................... 18
Blade Sharpening ........................ 18
Cutting Height .............................. 13,
Installation .................................... 21
Operation ..................................... 14
Removal ....................................... 21
Mowing Tips ........................................ 16
Muffler ................................................. 20
Spark Arre_ter ........................... 3,40
Oil:
Cold Weather Conditions ........ 13,19
Engine .......................................... 19
Storage ........................................ 28
MAINTENANCE SCHEDULE ..................................... 16
SERVICE AND ADJUSTMENTS ........................... 21-27
STORAGE ................................................................... 28
TROUBLESHOOTING ........................................... 29-30
REPAIR PARTS - TRACTOR ................................ 32-47
REPAIR PARTS - ENGINE .................................... 50-55
PARTS ORDERING/SERVICE ............... BACK COVER
Operation ....... :............................... 11-16
Operating Mower ................................ 14
Options:
Accessories .................................... 5
Spark Arrester ........................... 3,40
P
Parking Brake ................................ 12-13
Parts Bag .............................................. 6
Parts, Replacement/Repair ......... ... 32-47
F
Product Specifications .......................... 3
R
Repair Parts ................................... 32-47
S
Safety Rules .......................................... 2
Seat ....................................................... 8
H
L
M
O
Service and Adjustments ............... 21-27
Carburetor .................................... 27
Fuse ............................................. 26
Hood Removal/Installation ........... 26
Motion Drive Belt
Removal/Replacement ........... 24
Mower Be_t(s)
Removal/Replacement ........... 23
Mower Adjustment
Front-to-Back .......................... 22
Side-to-Side ............................ 22
Mower Removal/Instal[ation ......... 21
Tire Care .............................. 8,18,25
Slope Guide Sheet .............................. 59
Spark Plug(s) ...................................... 20
_pecifications ........................................ 3
Starling the Engine ............................. 15
Steering Wheel ................................ 7,25
Stopping the Tractor ........................... 13
Storage ................................................ 28
T
Throttle Control Cable Adjustment ...... 27
Tires ............................................ 8,18,25
Trouble Shooting Chart .....=............ 29-30
Transaxle ............................................ 19
W
Warranty................................................ 3
Wiring Diagram ................................... 32
Wiring Schematic ..............................._31
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ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG GAS CAN
ENGINE OIL
FUEL STABILIZER AIR FILTER
MAINTENANCE
BLADES BELTS
A
<f
2
PERFORMANCE
Sears offers awide variety of attachments that fit your tractor. Many ofthese are listed below with brief explanations of hqw they can help you, This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor,
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a
healthier, nearer looking lawn. Two Permanex containers hold 30-gaflon plastic bags.
BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly.
CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of =scalping" on uneven terrain.
GANG HITCH lets you tow 2 or3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves tolawn surface for easy pickup. Twenty springtine
teeth. Usefultopreparebareareasforseeding. Availablefor front
or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-in-1 Convertible
mowers. See "MOWER" in the Repair Pairs section of |his
manual. RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber: ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds upto 390 Ibs. of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
%
SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers
withside lever. Adjustable skids; repJaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight.)
SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simpie pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Liftcontrolled at
tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti- cides, fungicides and liquid fertifizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also useful for granular de-
icers and sand. SWEEPERS let you collect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in
liftand depth control system and does NOT require a sleeve hitch. Fits any lawn, yard orgarden tractor. Simply hook up to the tractor drawbar and go! _ptional accessories convert unit for dethatching, aerating,_pilling...without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.
TRACTOR CAB" has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.
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CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
(1) Knob
(1) Shoulder Bolt
5/16-18
I
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Parts packed separately in carton
Seat
Video
Cassette
\
Mulcher
Steering Plate
Wheel
ainer Springs (double loop)
(4) Retainer Springs (single loop)
s #10 x 5/8
(2) Lock Washers #10
(_ 3/16 x 3/4 x 16 Gauge
(2) Washers
9/32 x 5/8 x 16 Ga.
(2) Washers #10_
(2) Weld Nuts
ts 1/4-20 x 3/4
( (2) Hex Nuts 1/4-20
Lock Washers 1/4 _lr.l_2)
@
Manual Parts Bag
Parts bag contents not shown full size
(2) Shoulder Q
Bolts
(2) Washers 3/8 lock Nuts x 7/8 x 14'Gauge
1_(2) Front Link Assemblies
_(2) Latch Hook
Assembly
Slope Sheet
(2) Center-
(2) Gauge
Wheels
Steering
Wheel
Insert
(2) Keys
Steering
Sleeve
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ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
(!) 9/16" wrench (1) 1/2" wrench
Utility knife Tire pressure gauge
(2) 7/16" wrench (1) 3/4" socket w/drive
ratchet
(1) Phillips Screwdriver
When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton (See page 6).
Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.
Remove mower and packing materials.
Check for any additional loose parts or cartons and remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
Remove Iocknut and large flat washer from steering
shaft. Position front wheels of the tractor so they are pointing
straight forward. Slide the steering sleeve over the steering shaft.
Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.
Secure steering wheel to steering shaft with Iocknut and large flat washer previously removed. Tighten
securely. Snap steering wheel insert into center of steering
wheel.
Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
t_._ STEERING
WHEEL INSERT
r_.._._ LOCKNUT
- /LARGEFLAT
/
/
_'-" WASHER
WHEEL
STEERING
/ _ _,-
/ / _ i /
I I i1 I I
/ /
/
FIG. 1
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
Press liftleverplunger and raise attachment lift lever to its highest position.
Release parking brake by depressing clutch/brake pedal.
Place freewheel control in freewheeling position to disengage tran_mission (See "TO TRANSPORT" in the Operation se_ction of this manual).
Roll tractor backwards off skid,
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Page 8
ASSEMBLY
CONNECT BATTERY (See Fig. 2)
CAUTION: Do not short battery termi- nals. Before connecting battery, re-
&
Lift hood to raised position. Open terminal access doors, remove terminal protec-
tive caps and discard. If this battery is put into service after month and year
indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.
First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex
nut as shown. Tighten securely. Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.
Close terminal access doors•
Use terminal access doors for:
Inspection for secure connectbns (to tighten hard- ware),
Inspection for corrosion.
Testing battery.
Jumping (if required). Periodic charging.
DISCARD TERMINAL PROTECTIVE CAPS
TERMINAL _"".',' I ':,
ACCESS _
DOOR
move metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden- tal grounding.
LOCK FLAT
POSITIVE (RED)
CABLE
r
NEGATIVE (BLACK)
CABLE
o.-
-%, i
"",% i
HEX NUT WASHER WASHER
4
HEX DOLT
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder bolt.
Assemble adjustment knob and fiat washer loosely• Do not tighten•
Tighten shoulder bolt securely.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which allows you to. press.clutch_rake pedal all the way
down.
Get off seat without moving its adjusted position•
Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
SHOULDER BOLT
FLAT WASHER
ADJUSTMENT KNOB
FIG. 3
CHECK TIRE PRESSURE
The tires on your tractor we re overinflated atthe factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual•
CHECK BRAKE'_YSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual.
FIG. 2
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Page 9
ASSEMBLY
INSTALL MOWER AND DRIVE BELT (See Figs. 4 and 7)
Be sure tractor is on level surface and mower suspension arms are raised with attachment liftcontrol. Engage park- ing brake,
Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
Slide mower under tractor with discharge guard to right
side of tractor,
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE.
Install one front link in top hole of the R.H. front mower bracket and R.H. front suspension bracket. Retain with two single loop retainer springs as shown.
Install second front link inL.H. front suspension bracket only and retain with single loop retainer spring as
shown.
Turn height adjustment knob counterclockwise until it stops.
Lower mower linkage with attachment lift control.
Place the L.H. suspension arm on inward pointing deck
pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with
double loop retainer springs with loops down as shown. Slide left side of mower back and install the.unattached
front link in top hole of the L.H. front mower bracket. Retain with single loop retainer spring as shown.
Place the R.H. suspension arm on inward pointing deck pin. If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.
Retain with double loop retainer springs with loops down as shown.
Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.
Turn height adjustment knob clockwise to remove slack from mower suspension.
Raise mower to highest pos_tion_
Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual).
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See thefigures thatare shown for replacing motion, mower drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts are routed correctly.
FRONT
,SUSPENSION
ELECTRIC CLUTCH
PULLEY
BRACKETS
SHOULDER BOLT
GAUGE WHEEL
_8WASHER
DOUBLE LOOP RETAINER SPRING
CHASSIS (outward pointing BRACKET deck pins)
3_-16
CENTER LOCKNUT
/
DOUBLELOOP
RETAINER SPRING
ANTI-SWAY
BA_
PULLEY
SUSPENSION ARMS
FRONT MOWER
BRACKET
SINGLE LOOP RETAINER
SPRINGS
DISCHARGE GUARD
FIG. 4
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Page 10
ASSEMBLY
INSTALL MULCHER PLATE (See Figs. 5 and 6)
Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.
Tighten hardware securely.
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown. Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove discharge
A
guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in
operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of
optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
HOOK POINTS
LOCK WASHER
DOWN
HOOK
WELD NUT
WELD NUT
FROM THE TOP,
LOCK WASHER
WELD SCREW
NUT _
LATCH
WASHER
MULCHER PLATE
_-'--SCREW
WASHER
FIG. 5
DEFLECTOR SHIELD
i;_s l" !' ,
HOOKS
FiG. 6
,/'CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFA CTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton.
,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that alt connections are still secure
and wires are p_operly clamped.
,/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
J Be sure brake system is in safe operating condition. ,/ It is important to purge the transmission before you
operate your new tractor for the first time. Follow proper starting and transmission purging instructions
(See "TO START ENGINE" and "PURGE TRANSMIS- SION" inOperation section ofthis manual).
10
Page 11
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
i
m
BATTERY CAUTION OR
WARNING
REVERSE FORWARD FART SLOW
6
ENGINE ON ENGINE OFF
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL
L_ R N H L
OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
LOCK
PARKING BRAKE UNLOCKED
LOCKED
REVERSE NEUTRAL HIGH LOW
!
MOWER LIFT ATTACHMENT
CLUTCH ENGAGED
DANGER, KEEP HANDS AND FEET AWAY
A'FFACHMENT
CLUTCH DISENGAGED
HYDROSTATIC FREE WHEEL
11
PARKING BRAKE
IGNITION
(Hydro Models only)
Page 12
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith yourtractorto familiarize yourself withthelocations ofvariouscontrolsand adjustments. Save
his manual for future reference.
ATTACHMENT CLUTCH
LIFT LEVER
ATTACHMENTLIFT
PARKING BRAKE LEVER
MOTION CONTROL LEVER
CHOKE CONTROL
THROTTLE
CONTROL
LIGHT SWITCH_
CLUTCH/BRAKEPEDAL_
HEIGHT ADJUSTMENT KNOB,_
AMMETER SWITCH
r _ _ _ __ •, IGNITION
, , , SWITCH
,o, L t ,'
APPROX.t SPEED |
3 MPH /J 2 MPH
FREEWHEEL CONTROL
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE CONTROL: Used to control engine speed.
CHOKE CONTROL: Used when starting a cold engine. CLUTCWBRAKE PEDAL: Used for declutching and brat_,
ing the tractor and starting the engine. PARKING BRAKE LEVER: Locks clutch/brake pedal into
the brake position. AMMETER: Indicates charging (+) or discharging (-) of battery.
FIG. 7
HEIGHT ADJUSTMENT KNOB: Usedto release attach- ment lift lever when changing its position,
MOTION CONTROL LEVER: Selects the speed and direction of tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.
A'n'ACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. IGNITION SWITCH: Used for starting and stopping the
engine,
FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.
12
Page 13
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor isequipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking brake will shut off the engine,
Depress clutch/brake pedal into full "BRAKE" position
and hold. Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold vehicle secure.
ATTACHMENT CLUTCH SWITCH
IGNITION KEY
\
CHOKE CONTROL
THROTTLE
LEVER
"BRAKE"
POSITION
CLUTCH/BRAKE HEIGHT PARKING BRAKE PEDAL "DRIVE" ADJUSTMENT "DISENGAGED"
POSITION KNOB POSITION
STOPPING (See Fig. 8)
MOWER BLADES -
Move attachment clutch switch to "DISENGAGED" position,
GROUND DRIVE o
Depress clutch/brake pedal into full "BRAKE" position.
Move motion control lever to neutral" (N) position. IMPORTANT: THE MOTEON CONTROL LEVER DC)ES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
Move throttle control to slow (-ab) position.
NOTE: Failure to move throttle control to slow (.4m_) position and allowing engine to idle before stopping may
cause engine to "backfire".
Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
PULL OUT TO "ENGAGE"
PUSH-IN TO
"DISENGAGE"
MOTION CONTROL
LEVER
FIG. 8
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" O[ grass. To eliminate this possibility, always stop engine when stolJping tractor on grass areas.
CAUTION: Always stop tractor corn- | pietely, as described above, before leav-
I
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging rate.
Full throttle offers the best bagging and mower perfor- mance.
TO USE CHOKE CONTROL (See Fig. 8) Use choke control whe never you are starting a cold engine.
Do not use to start a warm engine.
To engage choke control, pun knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the motion control lever.
Start tractor with motion control lever in neutral (N) position.
Release parking brake and clutch/brake pedal.
Slowly move motion control lever to desired position.
ing the operator's position; to empty grass catcher, etc,
TO ADJUST MOWER CUTTING HEIGHT (See Fig, 8)
The cutting height"_scontrolled by turning the height adjust- ment knob in desi#ed direction.
Turn knob clockwise (F'_) to raise cutting height.
Turn knob counterclockwise (P'-_)to lower cutting
height.
The cutting height range isapproximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
13
|
r
Page 14
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9)
Adjust gauge wheels with tractor on a fiat level surface.
Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.
Repeat for opposite side installing gauge wheel in same adjustment hole.
\
\
SHOULDER BOLT
GAUGE WHEEL/'_"
FIG. 9
TO OPERATE MOWER (See Fig. 10)
Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut. Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch
control. TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the dis- charge guard in place.
TO OPERATE ON HILLS
hills with slopes greater than 15° and CAUTION: Do not drive up or down I
do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking brake.
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
To restart movement, slowly release parking brake and
clutch/brake pedal. Slowly move motion control lever to slowest setting.
Make all turns slowly.
TO TRANSPORT (See Figs. 7 and 1 1) When pushing or towing yourtractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar of tractor.
Raise attachment lift to highest position with attach- ment lift control.
Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod;
Do not push or tow tractor a[ more than two (2) MPH.
To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting
your traetoron a truckor atrailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
I
I
ATTACHMENT CLUTCH SWITCH PULL OUT TO "ENGAGE"
PUSHINTO
"'DISENGAGE" _
FIG, 10 14
ATTACHMENT
HIGH POSITION
LOW
,_ POSITION
.,, _ DISCHARGE
GUARD
FIG. 11
Page 15
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level ground. Remove oilfill cap/dipstick and wipe clean, reinsertthe
dipstick and push it all the way down into the tube, wait for a few seconds, remove and read oil level. If
necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibili-
ties section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER G RADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent
damage may occur.
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or
CAUTION: Fill to bottom of gas tank use gasoline near an open flame.
TO START ENGINE (See Fig. 8)
When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
Depress clutch/brake pedal and set parking brake.
Place motion control lever in neutral (N) position. Move attachment clutch to "DISENGAGED" position.
Pull choke control out to choke (]\I) position for cold engine start. For warm engine start do not use choke
control.
Move throttle control to midway between fast (,_) and slow (,g_) positions.
Insert key intoignition and turn key clockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen
seconds per minute. If engine does not start after several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again.
When engine starts, s!owly push choke control in.
Move throttle control to fast (,_) position.
Allow engine to warm up for a few minutes before
engaging drive or attachments. IMPORTANT: COLD STARTING FOR HYDRO (BELOW 40°F) - AFTER STARTING ENGINE AND BEFORE
DRIVING, LET TRANSMISSION WARM UP FOR ONE (1) MINUTE BY PLACING MOTION CONTROL LEVER IN
NEUTRAL (N) POSITION AND RELEASING CLUTCH/ BRAKE PEDAL.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below'32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
PURGE TRANSMISSION
freewheel lever while the engine is run-
CAUTION: Never engage or disengage
ning.
To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any trapped air inside the transmission which may have deve!-
oped during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.
Place tractor safely on level surface with engine off and
parking brake set.
Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow (_) position.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this
procedure three (3) times.
I
NOTE: During this procedure there will be no movement of drive wheels. The ai'_is being removed from hydraulic drive system.
Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.
Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" in this section of manual).
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)
times.
Your tractor is now purged and now ready for normal operation.
15
Page 16
OPERATION
MOWING TIPS MULCHING MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See'q-O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
The ieft hand side of mower should be used for trim- ming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of
clippings and more uniform cutting. When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one ortwo rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 12 ).
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the desired height,
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired,
When operating attachments, select a ground speed
that will suit the terrain and give best performance of the attachment being used.
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH, CLEAN AFTER EACH USE.
The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.
Always mulch with .your highest engine (blade) speed as this will provide the best _recutting action of the
blades. Avoid cutting your lawn when itis wet. Wet grass tends
to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjustthe mower cutting height so that the mower cuts off only the top one-third of the grass
blades (See Fig. 13). For extremely heavy mulching,
red uce you rwidth of cut on each pass and mow slowly.
Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
MAX 1/3
F
f
1
I
l
FIG. 13
C----
< J
FIG. 12
16
Page 17
CUSTOMER RESPONSIBILITIES
AS YOUCOMPLETE
BATES
BEGOLA.SE.V,CE ERV,OEOATES
CheckBrakeOperation I_ I_
CheckTire Pressure
I CheckforLooaeFaateners V' V'7 t/
H
Sharpen/ReplaceMowerBlades V'_
A LubricationChart
T Check BatteryLevel/Recharge
CleanBatteryandTerminals if!
!R CheckTrensaxle Cooling If
Adjust BladeBelt(s)Tension I/'s
Adjust MotionDriveBelt(s) Tension 1_5 Check Engine OilLevel I_ If
ChangeEngine Oil V' 1_12,3 If CleanAir Filter 1_2
E N CleanAir Screen V'2
G Inspect Muffler/Spark Arrester if
I ReplaceOilFilter(If equipped) V_1.2
Replace SparkPlug If
N Clean EngineCoolingFins _I_2
ReplaceAirFilter PaperCartridge ReplaceFuel Filter If
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours, 4 - Replace blades more often when mowing in sandy soil.
5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free batte_ 7 - Tighten front axle pivot bolt to 35 ff.-Ibs, maximum,
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual. Some adjustments will need to be made periodically to
properly maintain your tractor. All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for (_
wear. A new spark plug and clean air filter assure CLUTCH
proper air-fuel mixture and help your eagine run better PIVOT(S) and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation. Check tire pressure.
Check for loose fasteners.
(_) SPINDLE ZERK --
(_ _FRONT WHEEL ®
® SAE 30 OR 10W30 MOTOR OIL
® GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
17
LUBRICATION CHART
®
BEARING ZERK REARING ZERK
®
Page 18
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must beadjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re- place bent or damaged blades.
BLADE REMOVAL (See Fig. 14)
Raise mower to highest position to allow access to
blades. Remove hex bolt, lock washer and flat washer secu ring
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown. Reassemble hex bolt, lock washer and flat washer in
exact order as shown. Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade -but if you
do, be sure the blade is balanced.
MANDREL ASSEMBLY
TRAILING EDGE UP
FLAT WASHER
/
_'"-" (CIRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 14
TO SHARPEN BLADE (See Fig. 15)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a po0e balancer. (When using a cone balancer, follow the instructions supplied with bal* ancer).
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE
518" BOLT OR PIN
BLADE
' ;i
FIG. 15
BATTERY
Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
Keep battery and terminals clean. Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
Remove terminal guard.
Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.
Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
18
Page 19
CUSTOMER RESPONSIBILITIES
TRANSAXLE COOLING TO CHANGE ENGINE OIL (See Fig. 16)
The fan and cooling fins of transmission should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is running or while the transmission is hot.
Inspect cooling fan to be sure fan blades are intact and clean.
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance isnot required for the life ofthe transaxle. Should the
transaxle ever leak or require servicing, contact your near-
est authorized service center/department.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
Determine temperature range expected before oil change,
All oil must meet API service classification SF or SG.
Be sure tractor is on level surface. Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
Remove drain plug. After oil has drained completely, replace oil drain plug
and tighten securely.
Refill engine with oil through oilfill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see
'PRODUCT SPECIFICATIONS" on page 3 of this manual.
Use gauge on oil fiJIcap/dipstick for checking level. Be sure dipstick is in all the way for accurate reading.
Keep oil at "FULL" line on dipstick.
OIL FILL CAP/DIPSTICK
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF or SG. SelecttheoirsSAEviscositygrade according to your expected operating temperature.
SAE VISCOSITY GRADES
"20 ° 0° 30 ° 32 ° 40 ° 60° 80"
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequentIyto avoid possible engine damage from running low on oil.
Change the oil after the first two hours of operation and every 50 hours thereafter or at least once ayear if the tractor
is not used for 50 hours in one year. Checkthe crankcase oil level before starting the engine and
after each eight (8) hours of operation..T_ghten oil fillcap, dipstick securely each time you check the oil level.
OIL DRAIN PLUG
FIG. 16
CLEAN AIR SCREEN (See Fig. 17) Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with awire brush or compressed air to remove dirt and stubborn dried gum fibers.
19
Page 20
CUSTOMER RESPONSIBILITIES
AIR FILTER (See Fig. 17)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.
Remove wing nut and cover. Remove seal and cartridge plate.
TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water. Squeeze itdry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
TQ SERVICE CARTRIDGE
Gently tap the flat side of the paper cartridge to dislodge dirt. Do not wash the paper cartridge or use pressur- ized air, as this will damage the cartridge. Replace a
dirty, bent, or damaged cartridge. Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge. Reassemble air cleaner, cartridge plate, and seal. Install the air cleaner cover and wing nut. Tighten wing
nut 1/2 turn to 1full turn after nut contacts cover. Do not overtighten.
COOLING FINS (BOTH SIDES)
\
FIG. 18
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of use, whichever comes
first. Spark plug type and gap setting is shown in "PROD-
UCT SPECIFICATIONS" on page 3 of this manual
CARTRIDGE PLATE _ _SEAL
FOAM __
PRE-CLEA.ER CARTR,OGE
FIG, 17
ENGINE COOLING FINS (See Fig. 18)
Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Engine blower
housing must be removed. Remove side panels and hood (See'q'O REMOVE HOOD AND GRILLASSEMBLY" inthe
Service and Adjustments section of this manual).
IN-LINE FUEL FILTER (See Fig. 19)
The fuel filte_ should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
With engine cool, remove filter and plug fuel line sections.
Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wiperup any spilled gasoline.
CLAMP
FUE CLA.P
FILTER
FIG. 19
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign
matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
20 can result in a shortened engine life.
Page 21
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Place motion control lever in neutral (N) position,
i Depress clutch/brake pedal fully and set parking brake.
Place attachment clutch in "DISENGAGED" position,
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped,
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug. "
TO REMOVE MOWER (See Fig. 20)
Prace attachment clutch in "DISENGAGED" position,
Turn height adjustment knob to lowest setting, Lower mower to its lowest position,
Remove retainer spring holding anti-swaybar to chas-
sis bracket and disengage anti-swaybar from bracket.
Remove retainer springs from suspension arms at deck and disengage arms from deck.
Raise attachment lift to its highest position.
Remove two retainer springs from each front link and remove links.
ADJUSTMENT
LIFT FRONT LINKS SUSPENSION
ARMS
SUSPENSION BRACKET_
FRONT MOWER BRACKET
CHASSIS
Slide mower forward and remove belt from electric clutch pulley.
Slide mower out from under right side of tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS.
TO INSTALL MOWER
Follow procedure described in "INSTALL MOWER AND DRIVE BELT' in the Assembly section of this manual.
FRONT SUSPENSION
BRACKET
RETAINER SPRING
ANTI-SWAY BAR RETAINER
RETAINER
;PRINGS
BRACKET
SPRINGS
FIG. 20
21
Page 22
SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3of this manual).
Iftires are over or underinflated, you will not properly adjust
your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)
Raise mower to its highest position.
At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on
both sides of mower should be the same or within 1/4"
Df each other.
If adjustment is necessary, make adjustment on one
side of mower only. To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 1/8".
Recheck measurements after adjusting.
BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO
GROUND GROUND
I __
A
GROUND LINE
FIG. 21
FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.
To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/4" to
3/4" lower than the rear when the mower is in its highest
position. Check adjustment on right side of tractor. Measure dis-
tance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.
Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8".
If links are not equal in length, adjust one link to same length as other link.
To lower front of mDwer loosen nut "E" on both front links an equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nuts "F" against trunnion on both front
links. To raise front of mower, loosen nut"F" from tru nnion on
both front links. Tighten nut "E" on both front links an equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nut "F"against trunnion on both front links. Recheck side-to-side adjustment.
MANDREL
SUSPENSION ARM
FIG. 22
FIG. 23
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
LIFT LINK ADJUSTMENT NUT
NUT"E"
FRONT LINKS TRUNNION
22 FIG. 24
Page 23
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL (See Fig, 25)
Park tractor on a level surface. Engage parking brake.
Remove four screws from L.H. mandrel cover and remove cover.
Roll belt over the top of L.H. mandrel pulley. Remove belt from electric clutch pulley.
Remove belt from idler pulleys. Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck surface.
Check primary idler arm and two idlers to see that they rotate freely.
Be sure spring is securely hooked to primary idler arm and bolt in mower housing.
MOWER DRIVE BELT INSTALLATION (See Fig. 24) -
Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown•
Install new belt onto electric clutch pulley.
Roll belt into upper groove of L.H. mandrel pulley.
Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers.
Reassemble L.H. mandrel cover.
L.H. SCREWS MANDREL
IDLER
PULLEYS
ELECTRIC CLUTCH PULLEY
Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley.
Remove any dirt or grass which may have accumu- lated around mandrels and entire upper deck surface.
Check secondary idler arm and idler to see that they rotate freely.
Be sure spring is hooked in secondary idler arm and sway-bar bracket.
Install new belt in lower groove of L.H. mandrel pulley, idler pulley, andcenter mandrel pulley as shown.
Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly.
Reconnect spring to bolt in mower housing and rein- stall R.H. mandrel cover.
Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual).
Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual).
L.H. MOWER
MANDREL BLADE CENTER
DRIVEBELT MANDREL
IDLER PULLEY
R,H,
MANDREL COVER
IDLER ARM
MOWER
DRIVE BELT
IDLER ARM BELT
KEEPERS
FIG. 25
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 26)
Parkthe tractor on level surface. Engage parking brake.
Remove mowerdrive belt (See"TO REPLACE MOWER- DRIVE BELT" in this section of this manual).
Remove mower (See "TO REMOVE MOWER" in this
section of this manual). Remove four screws from R.H. mandrel cover and
remove cover. Unhook spdng from bolt on mower
housing.
Carefully roll belt off R.H. mandrel pulley.
SPRING
SWAY-BAR BRACKET
SCREW
FIG. 26
TO ADJUST BRAKE (See Fig, 27
Your tractor is equi,oped with an adjustable brake system which is mounted oil the right side of the transaxle.
If tractor requires more than six (6) feet stopping distance
at high speed in.highest gear, then brake must be adjusted.
Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and nut "A" on brake rod.
If distanceis other than 1-3/4", loosen jam nut and turn nut "A" until distance becomes 1-3/4". Retighten jam nut against nut "A".
Road test tractorfor proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au-
thorized service center.
23
Page 24
SERVICE AND ADJUSTMENTS
WITH PARKING BRAKE "ENGAGED"
\
NUT"A"
,JAM
NUT
OPERATING ARM
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY,
CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTEWDEPARTMENT
FIG. 27
TO ADJUST ATTACHMENT CLUTCH (See Fig. 28)
The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop
as required. Adjustments should be made by your nearest authorized service center/department.
Make sure attachment clutch and ignition switches are in "OFF" position.
Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate.
NOTE: After installing a new electric clutch, run tractor at
full throttle and engage and disengage electric clutch 10
cycles to wear in clutch plate.
TO REPLACE MOTION DRIVE BELT
(See Fig. 29) Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)
Disconnect clutch wire harness. Remove clutch locater.
Remove upper belt keeper. Remove belt from stationary idler and clutching idler. Pull belt slacktoward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over cooling fan blades.
Pull belt toward front oftractor and remove downwards from around electric clutch.
Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS
AND ELECTRIC CLUTCH WIRE CONNECTION IS
SECURE.
ELECTRIC_
CLUTCH UPPER BELT_
KEEPER
LOCATOR / TABS
CLUTCHING / IDLER
STATIONARY j IDLER
TRANSMISSION_
INPUT PULLEY
Jm:A° i T II CLUTCH
0
W%Ess
R
ROTOR
NYLON LOCKNUT (3)
CLUTCH PLATE
FIG. 29
.012"
BRAKE PLATE
FIG. 28
24
Page 25
SERVICE AND ADJUSTMENTS
(See Fig. 30)
The motion control lever has been preset at the factory and
adjustment should not be necessary. If for any reason the motion control lever will not hold its
position while at a selected speed, itmay be adjusted at the friction pack located on the right side of transmission.
Park tractor on level surface. Stop tractor by turning ignition key to "OFF" position, and engage parking
brake.
Adjust motion control lever by tightening adjustment
Iocknut one half (1/2) turn.
NOTE: If for any reason the effort to move the motion control lever becomes too excessive, reverse the above
adjustment procedure by loosening Iocknut 1/4 to 1/2 turn. Road test tractor after adjustment and repeat procedure if
necessary.
i
TO ADJUST STEERING WHEEL ALIGNMENTTO ADJUST MOTION CONTROL LEVER
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 31)
Block up axte securely.
Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do
not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
Replace washers and snap retaining ring securely in axle groove.
Replace axle cover.
ADJUSTMENT
LOCKNUT
FIG. 30
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMIS- SION" in Operation section of this manual
WASHERS
RETAINING RING
Q
AXLE COVER
FIG. 31
25
Page 26
SERVICE AND ADJUSTMENTS
TO START ENGINE WITH A WEAK BATTERY
See Fig. 32)
CAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always wear eye protection
when around batteries.
If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency
starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis. Connect one end of the BLACK cable to the NEGA-
TIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
BLACK cable first from chassis and then from the fully
charged battery.
RED cable tast from both batteries.
TO REPLACE HEADLIGHT BULB
Raise hood. Pull bulb holder out of the hole in the backside of the
grill. Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the Repair Parts section of this manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 33)
Raise hood. Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
To replace, reverse above procedures.
"POSITIVE" (+) "NEGATIVE" (-)
8OLT
I .H. PANEL
FIG. 32
HOOB
HEADLIGHT WIRE
CONNECTOR
FIG. 33
26
Page 27
SERVICE AND ADJUSTMENTS
ENGINE ACCELERATION TEST-
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 34 & 35)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is
necessary, proceed as follows:
With engine not running, move throttle control lever to fast (,1_) position,
Check that speed control lever is against stop screw. If
it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw
securely.
TO ADJUST CARBURETOR (See Fig. 36)
The carburetor has been present at the factory and adjust- ment should not be necessary. However, minor adjustment
may be required to compensate for differences in fuel,
temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:
In general, turning the adjusting needles in (clockwise)
decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (coun- terclockwise) increases the supply of fuel to the engine
giving a richer fuel/air mixture. IMPORTANT: DAMAGE TO THE NEEDLES AND THE
SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT.
PRELIMINARY SETTING -
Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see above).
With engine off turn idle fuel adjusting needle in (clock- wise) closing itfinger tight and then turn out (counter- clockwise) 1-1/4 turns_
Turn main fuel adjusting needle in (clockwise) closing finger tight and then turn out (counterclockwise) 1turn.
FINAL SETTING o
Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion
control lever in neutral (N) position. With throttle control lever infast (,_) position, turn main
fuel adjusting needle in (clockwise) until engine begins to die then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions.
Idle sDeed setting - With throttle control lever in slow (,,=b) position, engine should id{e at 1400 R_M. If engine idles too slow or fast, turn idle speed adjusting
screw in or out until correct idle is attained.
Idle fuel needle settine - With throttle control leve_rin slow (,4=,) position, turn idle fuel adjusting needle in Iclockwise) until engine begins to die and then turn out
counterclockwise) until engine runs rough. Turn needle
to a point midway between those two positions.
Recheck idle speed. Readjust if necessary.
Move throttle control lever from slow (-=_) to fast (._) position. If engine hesitates or dies, turn idle mixture
screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine acceler-
ates smoothly.
High speed stop is factory adjusted. Do not adjust-damage may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDINGTHEENGINEABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
CASING CLAMP SCREW \
THROTTLE CABLE
STOP
SCREW __
STOPSCREW SPEED CONTROL
FIG. 34
SPEED CONTROL
LEVER
FIG. 35
,IDLE FUEL
NEEDLE
ADJUSTING
MAIN FUEL ADJUSTING NEEDLE
27 FIG. 36
Page 28
STORAGE
Immediately prepare your tractor for storage atthe end of
the season or if the tractor will not be used for 30 days or more.
CAUTION: Never store the tractor with gasoline in the tank inside a building
&
where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor-
oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
Clean entire tractor (See"CLEANING" inthe Customer Responsibilities section of this manual).
Inspect and replace belts, if necessary (See belt re-
placement instructions inthe Service and Adjustments section of this manual).
Lubricate as shown in the Customer Responsibilities
section of this manual.
Be sure that al! nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
Fully charge the battery for storage. After a period of time in storage, battery may require
recharging. To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual).
After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery
terminals. Be sure battery drain tube is securely attached.
if battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED.GAS.OHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
Drain the fuel tank. Start the engine and let it run until the fuel lines and
carburetor are empty. Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor f us ng fue stab zer
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Reslgonsibilities
section of this manual).
CYLINDERS
Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into
cylinder(s). Turn ignition key to "START" position for a few seconds
to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems. If possible, store your tractor indoors and cover it to
give protection from dust and dirt. Cover your tractor with asuitable protective cover that
does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
28
Page 29
TROUBLESHOOTING POINTS
PROBLEM
Will not start
Herd to start
Engine will not turn over
CAUSE CORRECTION
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged widng. g. Carburetor out of adjustment.
10. Enginevalves outof adjustment.
1. Dirty air filter. 2, Bad spark plug,
3. Weak or dead battery,
4, Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged widng.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
!. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring. 7, Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence swdch(es).
t. Fill fuel tank.
2. See "TO START ENGINE" in Operation section.
3. Wait several minutes before attempting to start. 4, Replace spark plug.
5. Clean/replace air filter. 6, Replace fuel filter. 7, Drain .fi:Jeltank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Check all wiring.
9. Contact an authorized service center/department.
10. Contact an authodzed service center/department.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter. 5, Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. Contact an authorized service center/department.
8. Contact an authorized service center/department.
1, Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse
5. Clean battery terminals
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not start
Loss of power
Excessive vibration
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wJdng,
4. Faulty solenoid or starter.
1. Cuffing too much grass/too fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil. 6, Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or da_naged wihng.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
t. Worn, bent or loose blade.
2. Sent blade mandrel.
3. Loose/damaged part(s).
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or starter.
1. Set in "Higher Cut" position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing. 4, Clean/replace air filter.
5. Chec_oil leve!/change oil.
6. Clean and regap or change spark plug.
7. Replace fuet filter.
8.. Drain fue! tank and refill with fresh gasoline,
9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins,
12. Clean/replace muffler.
13. Check all wiring.
14. Contact an authorized service center/department. t 5. Contact an authorized service center/departmant.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s). Replace damaged parts.
29
Page 30
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine continues to run 1. Faulty operator-safety presence control system, 1, Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/
with attachment clutch department. engaged
Poor cut- uneven 1. Worn, bent or loose blade t. Replace blade. Tighten blade bolt.
Mower blades will not 1. Obstruction in clutch mechanism, 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.
Poor grass discharge
Headlight(s) not working (if so equipped)
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, _eaves, and trash under mower. 3. Clean underside of mower housing,
4. Bent blade mandrel 4. Replace blade mandrel. 5 Clogged mower deck vent hoIGs from buildup of 5 Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
3. Frozen idfer pulley. 3. Replace idler pulley.
4. Frozen bIade mandrel. 4. Replace blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn. 9 Blades improperly installed.
10 Improper blades used.
11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1 Switch is "OFF"
2. Bulb(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring. 5 Blown fuse.
1 Place throttle control in "FAST" position.
2. Shift to slower speed. 3, Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade belt.
7. C_ean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual. 11 Clean around mandrels to open vent holes.
1. Turn switch "ON"
2. Replace bulb(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse,
Battery will not charge 1. Bad battery cell(s). 1. Replace battery.
Tractor "creeps" with 1 Motion control lever is out of adjustment. 1. Adjust motion control lever.
motion control lever in "neutral" position
(Fender shift models only)
Loss of drive 1. Freewheel control in "disengaged" position. 1. Place freewheel control in "engaged" position.
Engine "backfires" t. Engine throttle control not set at"SLOW" 1. Move throttle control to "SLOW" position and allow
when turning engine position for 30 seconds before stopping engine, to idle for 30 seconds before stopping engine.
"OFF"
2. Poor cable connections. 2. Check/clean all connections. 3 Faulty regulator (if so equipped) 3. Replace regulator.
4. Faulty alternator, 4. Replac_alternator.
2 Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.
3. Air trapped in transmission during shipn_ent 3. Purge transmission. or servicing.
30
Page 31
SCHEMATIC
TRACTOR -- MODEL NUMBER 917.256711
IGNITION SWITCH
PosmoN CIRCUIT
OFF M+G
ON B+L
START B + S + L
RED
j ORANGE
NON-REMOVABLE CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING
O
CHARGING SYSTEM OUTPUT
15 AMP OC @ 3_00 REM l
_-_ REGULATOR
I I ( I
HEADLIGHT
SWITCH (OFF)
BROWN
O
REMOVABLE CONNECTIONS
LLOW
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
HEADLIGHTS /-
GFC
E DB D BO
PTO SWITCH
POSITION CIRCUIT
OFF C+G
ON C+F, B+'E,A+ D
31
Page 32
REPAIR PARTS
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.256711
22
21 _
24
11
42
41
5O
51
40
16
34
45
\
12,,
1
9
7
Page 33
REPAIR PARTS
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.256711
KEY PART NO. NO. DESCRIPTION
1 146140 Battery 12 Volt 30 Amp
2 74760412 Bolt, Hex 1/4-20 UNC x 3/4 3 STD551025 Washer 4 STD551125 Washer 6 STD541025 Nut
7 7697J Tube, Plastic 8 7603J Tray, Battery
9 109596X Clamp, Hose
10 145211 Bolt 11 145209 Holddown Battery Dash Mount
12 145769 Nut, Push Nylon 1/4 16 153664 Switch Interlock Push-In
19 STD551125 Washer, Lock
20 73350400 Nut, Hex, Jam 1/4-20 UNC 21 136850 Harness, Light Socket W/4152J 22 4152J Bulb, Light
24 146148 Cable, Battery 25 4799J Cable Battery
26 108824X Fuse 28 145491 Cable, Ground
29 121305X Switch, Plunger 30 144921 Switch, Ignition 31 140400 Nut, Ignition
32 141226 Cover, Ignition Switch 33 140403 Key, Ignition 34 110712X Switch, Light
40 149170 Harness, Ignition 41 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2
42 131563 Cover, Terminal 43 145673 Solenoid
44 73640400 Nut Keps BIk Hex 1/4-20 45 122822X Ammeter Rectangular 15 Amp.
49 153249 Washer Pinned Delta 50 146283 Switch PTO 3 PDT Red Delta
51 140405 Ring Retainer PTO 52 141940 Protection Wire Loop (Hourmeter)
55 17490508 ScrewThdrol 5/16-18 x 1/2 TYT 70 140427 Harness Engine
NOTE: All component dimensions giveh in U.S. inches
1 inch = 25.4 mm
33
Page 34
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256711
CHASSIS AND ENCLOSURES
3O
87
29
36
36
9O
125
26 47
71
115
25
26
121
44
66
124
3
117
123
28
73
140
86
114
26
33
10
117
3
26
34
Page 35
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256711
CHASSIS AND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
10 72140608 Bolt, Carriage 3/8-16 x 1
11 145218 Panel, Dash, LH 13 145217 Panel, Dash, RH
17 136673X558 Hood Assembly
24 STD523710 Bolt 25 19131312 Washer 13/32 x 13/16 x 12 Gauge
26 STD541437 Nut 28 136373X428 Grill
29 136374 Lens, Bar, Clear 30 140002X558 Fender
31 137113 Bracket Assembly, Fender 33 145244X558 Footrest, LH 34 145243X568 Footrest, RH 35 STD533707 Bolt 36 108067X Nut, Pal
38 139886 Bracket Assembly, Pivot, LH 39 139887 Bracket Assembly, Pivot, RH 44 140675 Fender Strap 47 105531X Nut, Push, Nylon 50 137304 Rod, Support Hood 59 110436X Bushing, Snap, Split
80 72140606 Bolt RDHD SQNK 3/8-16 UNC x 3/4 64 150272 Dash, Lower
66 143485X014 Plate, Dash 71 73640400 Nut
73 17580408 ScrewTap Lite 1/4-20 x 1/2 74 73680600 Nut Crownlock 3/8-16 UNC
86 136670X558 PanelAssembly, RH 87 136671X558 Panel Assembly, LH
90 STD551025 Washer 17/64 100 105037X Strip Foam 114 145349 Bracket, Support, Dash
115 121794X Cover Access Black Squ_re 117 144283 Washer Serrated Disc 13/32 x 1
119 19092016 Washer 9/32 x 1-1/4 x 16 Ga.
120 137270 Rivet, Rachet, Male .
121 137269 Washer, Nylon 122 137271 Rivet, Ratchet, Female
123 136814 Bracket Assembly, Front Pivot Hinge, LH
124 136813 Bracket Assembly, Front Pivot Hinge, RH
125. "74180412 Screw, Machine 1/4-20 x 3/4 140 150556 Bracket, Chassis Front 7 Ga.
- - 8022J Plug Dash BIk .500 Dia E. Lift
1 151169 Chassis 2 140356 Drawbar
3 17490612 Screw, Thd., Roll. 3/8-16 x 3/4 Type TT
6 145206 Saddle 7 145351 Heat Shield
8 126471X Clip Insulator
9 145203 Dash, Plastic
NOTE: All component dimensions given in U.S. inches
1 inch -_25.4 mm
35
Page 36
REPAIR PARTS
DRIVE
57
TRACTOR -- MODEL NUMBER 917.256711
31
42_
83 ._________82 61i
10
87 _42 ,45
21 35 49-'_ _
97
98 30 61
65 i50
40 ...._ i 26
38"-_ )_ "_20 /47
27
77
36
Page 37
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256711
DRIVE
KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. DESCRIPTION
1 150071 2 142431
3 143995 8 141002
9 137140
10 STD561210 15 74490544 16 STD541431 17 126197X 18 74780616
19 STD541437 20 150280 21 130564 22 145627 23 137141 24 STD541237 25 106888X 26 STD551037
27 STD561210
28 145204 29 124236X
30 130807 31 127275X
32 STD523107
33 STD533107
34 151128 35 120183X
36 19211616 37 1572H 38 123674X 39 STD523727
40 4470J 41 153399
42 19131312 43 19111012 44 105706X 45 110812X 46 12000039 47 127783 48 123789X 49 123205X 5O STD523715 51 STD 541437 52 STD541431
Transaxle Assembly 53 105710X
Spring, Return, Brake 55 105709X Pulley, Transaxle 56 STD523712 Rod Shift Hydro LT 57 140294
Clutch Elect 59 140312 Pin Cotter 1/8 x 1 CAD 60 105730X Bolt FIghd 5/16-18 Unc Gr. 5 61 17490612
Nut Lock Hex W/Ins. 5/16-18 Unc 62 8883R Washer 1-1/20D x 15/32 ID x .250 63 140189 BoltFinHex 3/8-16Uncx1Gr. 5 65 STD551143
NutLockHexW/Wsh 3/8-16Unc 68 121218X
Bolt Hex 7/16-20 x 4ol/4 Ga. 5 69 142432 Knob, Deluxe 1/2-13 71 140158
Rod, Brake Hydro 73 140157
Bracket Asm. Mtg CL 74 121199X Nut Hex 3/8-16 UNC 75 121749X
Spring, Brake Rod 76 12000001 Washer 77 123583X
Pin Cotter 1/8 x 3/4 CAD. 78 121748X Rod, Parking Brake 81 140154
Cap, Parking Brake 82 123782X Bracket, Transaxle 83 19171216
Keeper Belt Lh 84 140548 Bolt Hex Hd 5/16-18 Unc x 3/4 86 71208
Bolt RDHD SQNK 5/16-18 x 3/4 87 19212016 Shaft, Foot Pedal 88 12000008 Bearing, Nylon 89 151146
Washer 91 74780536 Pin, Roll 92 74780524
Pulley, Idler, Fiat 93 142564 Bolt 94 140462
Spacer, Split 95 144643 Keeper, Belt Retainer 96 4497H
Washer 13/32 x 13/16 x 12 Gauge 97 140469 Washer 11/32 x 5/8 x 12 Ga. 98 73510600
Bearing, Nylon 100 19111216 Washer, Hardened 102 141322 Ring, Klip
Pulley, Idler, V-Groove Bellcrank Assembly
Retainer, Belt B01t Nut, Crownlock 3/8-16
Nut, Crownlock 5/16-18 Unc
103 73940800 ,,, Nut Hex Jam Toplock 1/2-20 UNF 104 140156 _ Arm, Control Hydro
105 71070516 Screw Cap Hex 6/16x18x1 106 74780520 Bolt Fin Hex 5/16-18 Unc x 1-1/4
NOTE: All component dimensions give in U.S. inches.
1 inch = 25,4 mm.
Link, Clutch
Spring, Return, Clutch
"-Bolt Rex 3/8-16 x 1-1/4
V-Belt, Ground Drive
Keeper, Center Span Keeper Belt Engine
Screw Thdrol. 3/8-16 x 3/4 Ty. TT Cover, Pedal
Pulley, Engine CI Elec. 38 Deg.
Washer Lock Hvy HLCL Spr. 7/16
Keeper Belt Engine Screw
Strap Torque Lh Hydro 18/20" T Strap Torque Rh Hydro 18/20" T Spacer, Split
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring Key, Square
Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asm. Cross Hydro 20" Tires
Spring Torsion T/A Washer 17/32 x 3/4 x 16 Ga.
Rod, Tie Hydro 20" Tires
Bushing Rod Strig. 629/632 ID
Washer 21/32 x 1-1/4 x 16 Ga.
Ring Klip #5304-62
Console, Shift Bolt Fin Hex 5/16-18 x 2-1/4 Bolt Fin Hex 5/6-18 Unc x 1-1/2
Line Fuel Hydro 4"
Fan, Hydro 7" Control Bypass Hydro 20" Tires
Retainer Spring 1" Zinc/Cad
Keeper Bolt Rh Hydro 0750. 18120" Nut Keps Hex 3/8-16Ur]c
Washer 11/32 x 3/4 x 16 Ga. Washer Bellville .501D x 1.50D
37
Page 38
REPAIR PARTS
STEERING ASSEMBLY
, , 38
62
TRACTOR -- MODEL NUMBER 917.256711
/
k
', _'-'_'_ 42
i
.29
25
16 32 _ 9
/
8
/"
38
Page 39
REPAIR PARTS
STEERING ASSEMBLY
TRACTOR - - MODEL NUMBER 917.256711
KEY PART NO. NO. DESCRIPTION
1 121472X 2 142033 3 135227 4 135228 5 6266H 6 121748X
7 19272O16 8 12000029 9 3366R
10 130468 11 STD551137
12 73610600 13 110438X 14 74011056
15 73901000 16 132624
17 128758 18 57079
19 124035X 20 126684X 21 STD551125
22 71100410 23 127501 24 109816X 25 124036X 27 136874 29 17490612
32 130467 33 19111216
34 STD551131 35 73810500 37 152927 36 145207 38 126805X 39 100712K 40 STD541350
41 100711L 42 140216
43 121749X 46 121232X
47 6855M 62 149682
Steering Wheel Axle Assembly, Front
Spindle Assembly, LH Spindle Assembly, RH
Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing Link, Drag Washer, Lock Nut, Hex, Fin. 3/8-24 UNF
Spacer, Bearing, Front Axle Bolt, Hex 5/8-11 UNC x 3-1/2
Locknut, Hex, Jam, w/Washer insert 5/8-11 UNC
Pin, Axle, Large 5/8 x 1.55/1.54
Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033
Support, Shaft Washer, Shim 1/4 x 5/8 x .062 Washer
Screw, Cap SCKT HD Phos & Oil
Shaft Assembly, Pittman Nyliner, Snap-in
Bracket, Steering
Gear, Sector
Screw, Thd., Roll. 3/8-16 x 3/4 Type TT
Tie Rod Washer 11/32 x 3/4 x 16 Ga. Washer Lock Hvy HLCL Spr. 5/16
Locknut 5/16-24 UNF Screw TT #10-32.5.3/8 Flange
Bushing, Steering
Insert, Cap, Steering Wheet Washer .53 x 2.25 x .160
Nut Adapter, Steering Wheel
Boot Shaft Steering Washer 25/32 x 1-1/4 x 16 Gauge Cap, Spindle Fitting, Grease131672 Kit Steering Asm. Service
NOTE: All component dimensions given in U.S. inches
-1 inch = 25.4 mm
39
Page 40
REPAIR PARTS
ENGINE
38
TRACTOR -- MODEL NUMBER 917.256711
3
!
14 13
"10
32 31
39 40 41
29
\
34
33
37
33
OPTIONAL EQUIPMENT
Spark Arrester
40
Page 41
REPAIR PARTS
ENGINE
TRACTOR - - MODEL NUMBER 917.256711
KEY PART NO. NO, DESCRIP_ON
132755 1772041O
3
141948
4 149723
5 136215
6 136216 7 138129
8 150176
10 145552
11 STD551131
12 74570512 13
14 13280336 15 13200300
16 STD551237
17 17490624 23 150554 28 138672 26 73920600 29 137180 31 151346
32 151296 33 123487X 34 106082X 38 17490512 37 8543R
38 .......
39 109227X 40 3645J
41 139277
81 128861
NOTE: All component dimensions given
1 inch = 25.4 mm
Control, Throttle Screw, Hex Head, Thread Cutting
1/4-20 x 5/8
Engine, Kohler, Model No.MV18 Type No. PS58560
Muffler Asm. Twin Lo-Tone Tube Manifold LH Kohler MV18
Tube Manifold RH Kohler MV18 Clip Line Fuel
Bolt 5/16-18 UNC x 3/4 w/Sems Shield Heat
Washer Lock Hvy. HIcL Spr. 5/16 Screw Hex SKT 5/16 UNC x 3/4
Gasket (Order From Engine Manufacturer) Nipple, Pipe
Elbow, Standard 90°, 3/8-18 NPT
Washer Lock Ext Tooth 3/8
Screw Thdrol 3/8-16 x 1-12 "FF Shield, Heat
Control Choke Nut, Keps 3/8-24 UNF
Arrester, Spark Tank, Fuel
Cap Assembly, Fuel Clamp, Hose Spacer, Pad
Screw Thdrol 5/16-18 x 3/4 TYT
. Line, Fuel
Plug, Oil Drain (Order From Engine Manufacturer) Spacer Pad
Bushing
Stem, Fuel Tank
Nut Flange 1/4-20 Starter "I_
in U.S. inches
41
Page 42
REPAIR PARTS
SEAT ASSEMBLY
\
TRACTOR -- MODEL NUMBER 917,256711
18
28_ 28
8
i i
21
KEY NO.
1 2 5 6 7
10 11 12
13
14
15
16
PART NO,
140123 140551 145006
STD541437
124181X 140552 120068X
121246X 121248X
72050411 134300 121250X
11
DESCRIPTION
Seat Bracket, Pivot, Seat
Clip Push-In, Hinged Nut
Spring, Seat Pan, Seat
Knob, Seat Bracket, Switch Mounting
Bushing, Snap, Nylon Bolt, Carriage 1/4-20 x 1-3/8
Spacer, Split Spring
5
KEY P,_,RT NO. NO. DESCRIPTION
18 124238X 17 123976X 21 153236
22 STD541431 24 19171912
25 127018X 27 17490608
28 150176
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Cap, Spring, Seat Nut, Flangelock 1/4 Grade 5
Bolt, Shoulder 5/16-18 UNC-2A Nut
Washer 17/32 x 1-3/16 x 12 Gauge Bolt, Shoulder 5/16-18 x .52
Screw Thdrol. 3/8-16 x 1/2 Bolt 5/16-18 x 3/4 w/Seres
42
Page 43
REPAIR PARTS
DECALS
13 22 18 6 3 16 7 8
TRACTOR -- MODEL NUMBER 917.256711
7 4
816
5
/
\
19
10
15
15
KEY NO.
10 137537
11 4900J
12 150333
13 151401
14 146046
15 149918
PART NO.
1 138955 2 149516
3 146705 4 146706 5 151400 6 133644
7 142243
8 138048 9 146709
11
17
14
24
DESCRIPTION
Decal, Operating Instruction Decal, Btry DngdPsn Decal, Hood, Craftsman, RH Decal, Hood, Craftsman, LH Decal, Grille Decal, Maintenance Decal, Side Panel Decal, Side Panel Decal, Fender, Craftsman Decal, Caution
Decal, Clutch/Brake
Decal, Line Hot Consumer Sears
Decal, Chassis 46" Hydro
Decal, V-Belt Schematic
Decal, Fender Auto Trans
25
KEY PART NO. NO.
16 147137 17 52-113-50 18 146710 19 138047
21 140837 22 142336
23 106202X 24 139346 25 151302
-- 138311
-- 142341
-- 145245
-- 145247
-- 153979
-- 153980
DESCRIPTION
Decal Ins. Hood Decal, Engine
Decal, Insert Strg Decal, Battery
Decal Brake Parking Saddle Decal, Sdl Cold Start Hydro Eng.
Reflector, Taillight Decal V-Belt SHC
Decal Deck Mower EZ3 Decal, Handle Lift Height Adj.
Decal, Drawbar Cntrl Mvt. Hyd Lt Pad Ftrest
Fastener Pop-In Footrest Manual, Owner's (Eng) Manual, Owners (Span)
WHEELS & TIRES
4,10
11
KEY PART NO. NO DESCRIPTION
1 59192
2 65139 3 106222X
4 59904 5 106732X427
6 278H 7 9040H
8 106108X427
9 122082X 10 7152J 11 104757X
-- 144334
NOTE: All component dimensions given in U.S. inches
1 inch = 25,4 mm
Cap, Valve, Tire Stem, Valve Tire, Front Tube, Front (Service Item Only)
Rim Assembly, Front Fitting, Grease (Front Wheel Only)
Bearing, Flange (Front Wheel Only) Rim Assembly, Rear
Tire, Rear Tube, Rear (Service Item Only)
Cap, Axle Sealant, Tire (10 oz. Tube)
43
Page 44
REPAIR PARTS
MOWER LIFT
TRACTOR -- MODEL NUMBER 917.256711
11
28
27
26
23
49
3O
3
4
6
.\
6
13
19
32
12
19
13
2O
4
2O
15
15
44
Page 45
REPAIR PARTS
MOWER LIFT
TRACTOR -- MODEL NUMBER 917.256711
KEY PART
NO. NO. DESCRIPTION
1 136971 2 136968 3 138284 4 12000002
5 19211621 6 120183X 7 125631X
8 122365X
10 122512X
11 139865 12 139866 13 STD624008 15 127218 16 73350800 17 130171 18 73800800 19 139868
20 STD624008 23 110807X 24 19131016 25 137150 26 76020308 27 137167 28 73350600 29 138057
30 150233 31 140302 32 73540600 35 120529X 36 123933X505 37 123935X 38 17490512 40 19112410 41 123934X 49 145212
Wire Asm., Inner w/plunger Shaft Asm Lift
Pin Groove E Ring #5133-62
Washer 21/32X1X21Ga Bearing Nylon
Grip Handle Fluted
Button, Plunger Spring Cprsn
Link Lift Lh Fixed Length
Link Lift Rh Fixed Length Retainer Spring
Link Front Nut Jam Hex 1/2-13 Unc Trunnion 81kZinc
Nut Lock W/Wsh 1/2-13 Unc
Arm Suspension Rear Spring Retainer Nut Special
Washer 13/32 X 5/8 X 16 Ga Spring
Pin Cotter 3/32 x 1/2 Rod Adjust Lift
Nut Hex Jam 3/8-16 Uric Knob Infinite 3/8-16 Uric Black
Trunnion Infin Height
Bearing Pvt. Lift Spherical
Nut Crownlock 3/8-24 Washer, Nylon .44 x .75 x .032
Pointer, Height Indicator Plug, Hole
Scr-Hx Wash Thdrol 5/16-18 x 3/4 Tyt Washer 11/32 x 1-1/2 x 10 Gauge
Scale, Height Indicator Nut Hex Flange Lock
NOTE: All component dimensions given in U.S. inch_s
1 inch = 25.4 rnm
45
Page 46
REPAIR PARTS
MOWER DECK
TRACTOR -- MODEL NUMBER 917.256711
116
45
46
46
45
40
47
21
\
118
' %
19
\/
\
46
Page 47
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256711
MOWER DECK
KEY PART KEY PART NO. NO. DESCRIP_ON NO. NO.
DESCRIPTION
1 153125
3 138457 5 4939M
6 130832 8 850857
9 STD551137
10 140296 11 152443
12 129895 13 137553
14 137152 15 110485X 16 140329 18 72140505
19 132827 20 145055 21 STD541431 22 134753 23 131267
24 105304X
25 123713X
26 110452X
27 145325
28 19111016
29 131491
30 138776
31 129963
32 153531
33 137266
34 144945
35 17490628
36 19131316
Deck Asm., Mower 46" 37 131494 Bracket Asm., Sway Bar 38 137554 Retainer Spring 39 144917
Arm, Suspension, Rear (Sway Bar) 40 137273
Bolt, Patched 3/8-24 x 1-1/4 Gr. 8 41 17490620
Washer, Lock Hvy., Unplated 3/8 42 122052X Washer, Hard Blade, Mower 43 144949
Vented 44 133943 Blade, 46" Mower Deck 45 145059 Bearing, Ball, Mandrel #6204 46 137729 Shaft Asm. w/Lower Bearing 47 144959
(Includes Key No. 12) 48 148763 Housing, Mandrel 49 STD541437 Bearing, Ball, Mandrel 50 72110612
Stripper, Mower Round 101 145579
Bolt, Carriage 5/16-1.8 x 5/8 102 71161010 Bolt, Hex Head, Shoulder 5/16-18 103 STD551110 Baffle, Vortex Mower 46" 104 19061216 Nut, Crownlock 5/16-18 UNC 105 130758
Stiffiner, Bracket 106 2029J Bracket, Deflector 116 137644 Cap, Sleeve 117 133957 Spring, Torsion, Deflector 118 73930600 Nut, Push 119 19121414 Shield, Deflector Mower 126 144948 Washer 11/32 x 5/8 x 16 Ga. 127 146763
Rod, Hinge 151775 Screw, Hex Head, Thdrell --
Washer, Spacer Mower Vented Pulley, Mandrel Nut, Fig. Top Lock Cntr. 9/16 - - 143651 Anchor, Spring Deck 46" Screw, Thdroll 3/8-16 x 1-3/4 Tytt
Washer 13/32 x 13/16 x 16 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Pulley, Idler, Flat Keeper, Belt, Idler Pulley, Idler, Driven
._;pring, Secondary 44/46/50 Vent
Screw, Thdroll' 3/8-16 x 1-1/4 Tytt Spacer, Retainer Arm, Idler Secondary Washer, Hardened
Cover, Mandrel Deck Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower, Secondary V-Belt, Mower, Primary
Nut, Crownlock 3/8-16 UNC Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5
Cover, Mulching Screw
Washer, Lock #10 Washer
Latch Asm. Bagger Nut, Weld Bolt, Shoulder
Gauge Wheel, Wide Nut, Centerlock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga.
Arm, Idler, Primary Deck 46"
Pulley, Idler, V-Groove Dim. 4.25 Deck Complete (Std. Deck-Order separately mulcher plate and gauge wheel components Key Nos. 101-
106 and 116-118)
Mandrel Assembly (Includes Key
Number 8-10, 12-15, 31 and 33)
47
Page 48
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256711
HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650
34
26
23
28
59
91
19
4
48
5
3
35
Page 49
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256711
HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 142930 Housing, Lower 43 142884
2 142931 Assembly, Upper Housing 44 150829
3 142932 Seal, Lip 52 142991 4 142928 Ring, Wire Retaining 53 142961 5 142933 Ring, Retaining 56 142963 6 142934 Bearing, Shaft Ball 58 142964 7 142935 Bearing, Cradle 59 142965 8 150771 Bearing, Thrust 30 x 52 x 13 62 142966
9 142937 Swashplate, Variable 63 142967
13 142938 Block, Cylinder Assembly 64 142920
14 142939 Arm, Trunnion 68 142969 15 142940 Seal, Lip 69 144610
17 142941 Guide, Slot 83 142971 18 150772 Shaft, Motor 85 150806
19 150773 Beadng, Thrust 42 x 68 x 16 88 142973 23 142944 Block, Cylinder Assembly 89 142974 24 142945 Seal, Lip 10x25x7 90 142975 25 142946 Actuator, Bypass 91 142976 26 150774 Center Section Assembly Kit 92 142977 27 142948 Seal, Lip 26 x 42 x 8 93 142978
28 142949 Ring, Retaining 113 142917 29 142950 Washer 26x35x1 114 142918
34 142951 Oil Filter Element 119 142980 35 142952 Arm, Bypass 134 144607
36 142953 Ring, Retaining 135 144608
37 142954 Arm, Actuating 139 150775 38 142955 Pin, Actuating 140 150776 39 150777 Bolt 5/16-24 x 1-3/4
40 150778 Locknut, Hex 5/16-24 UNJC 41 142958 Brake Rotor/Stator Kit
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Washer 7/16 x 7/8 x .060
Differential Assembly Washer 3/4 x 1.5 x .13
Seal .75 x 1.25 x .250 Shaft, Input"
Bolt 1/4-20 x 1.38 Pin .50D x .43 ID x .750 Arm, Control
Puck, Dampener Set Screw
Spring Stud 5/16-24
Jackshaft Assembly
Jackshaft Screw, Cap
Washer 7/16 x 1 x 1/2
Sleeve Bearing
Seal, Wiper
Spring, Block
Washer, Block Thrust
Cap, Vent Assembly Fitting, O-Ring Assembly
Spacer
Nut, Castle 5/16-24
Pin, Cotter Spring, Compression
Nut, Hex 5/16-24
49
Page 50
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256711
KOHLER ENGINE - MODEL NUMBER MV18, TYPE NUMBER PS58560
AIR INTAKE I
BAFFLES AND SHROUD J
1
/
8
7
--5
%
/
6
m7
/
4
18
10
--11
_--12
_-_s/14 15
16
2
3
BREATHER AND VENT I
,F_-" i[_l F' 9r---"
5O
Page 51
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256711
KOHLER ENGINE - MODEL NUMBER MV18, TYPE NUMBER PS58560
AIR INTAKE KEY PART DESCRIPTION
KEY PART DESCRIPTION
NO. NO. 1 52 063 41
1
X-276-7 WingNut 1/4-20 3 52 063 42
2
52 755 83 Kit, Cover and Tube 4 X-67-83
3 52 096 35
4 52 123 21 5 231032 6 52 082 04 7 45 083 01 8 45 083 02
9 237423
10 X-67-98 11 52201 06
12 277093 13 52 054 39
14 X-25-79 15 X-50-37
16 X-50-57 17 X-22-9
18 25 041 06
NOT ILLUSTRATED
-- 25 113 15 Decal, Air Cleaner 6 52 326 12
-- 52 113 30 Decal 7 52 096 08
BAFFLES & SHROUD 8 52 032 04
(Includes Key Numbers 3 and 4) Cover, Air Cleaner
Tube, Air intake Seal, Element Cover Cover, Air Cleaner Element
Pre-Cleaner
Element Seat, Air Cleaner Cover
Screw, Hex Washer Head
#10-32 x 9/16 (4)
Base, Air Cleaner
Gasket, Air Cleaner (2)
Elbow, Air Intake Washer, Plain #10 Screw, Slotted Pan Head #10-32 x 2-1/4 Screw, Slotted Pan Head
#10-32 x 1-3/4 (2) Washer, Lock, Internal Tooth #10 (2) Gasket, Air Cleaner Elbow
NO. NO.
2 52'313 05
52 755 70
6
52 217 01
7
52 468 16
8
52 086 11
9
52 124 23
NOTILLUSTRATED
-- 52 113 46
BREATHER & VENT KEY PART DESCRIPTION
NO. NO.
1
X-81-1
2
X-25-12
3
52 096 18
4
52 055 01
5
X-352-39
9 52 462 01
10 52 096 22 11 275220
Baffle, #2 Cylinder Head Grommet (2) Baffle, Fuel Pump
Screw, Hex.Washer Head
1/4-20 x 7/16 (14)
Kit, Blower Housing (includes Key Numbers 6 thru 8) Support, Upper Housing Washer, Fiat (2)
Screw 1/4-20 x 5/8 (6)
Baffle, #1 Cylinder Head
Decal, Horsepower (3)
Nut, Hex 1/4-20 (2) Washer, Plain 1/4 (2) Cover, #2 Cylinder Valve Gasket, Cover (3)
Stud, #2 Cylinder Valve Cover 1/4-20 x 2-1/4
Hose, Breather Cover, #1 Upper Cylinder Valve
Seal, Breather Valve, Umbrella
Cover, #1 Lower Cylinder Valve Stud, #1 Cylinder Valve Cover
1/4-20 x 3-1/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
51
Page 52
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917,256711
KOHLER ENGINE - MODEL NUMBER MV18, TYPE NUMBER PS58560
CRANKCASE I
4
14
CARBURETOR I
\
12
9
24 23 28
9
/_ 10
7
8
/
_6
5
52
Page 53
REPAIR PARTS
TRACTOR -- MODEL NUMBER 917.256711
KOHLER ENGINE - MODEL NUMBER MV18, TYPE NUMBER PS58560
CRANKCASE CARBURETOR
KEY PART DESCRIPTION KEY PART NO, NO. NO. NO.
1 X-82-2 Nut, Hex 5/16-18 (12) 1 52 041 09
2 52 468 12 Washer, Flat 5/16 (12) 2 52 755 91 3 82 755 16 Kit, #1 Cylinder Barrel
(Includes Key Numbers 4 thru 6) 3 52 164 15 . 4 52 016 05 Valve, Exhaust 4 X-21-1 5 52 031 01 Insert, Valve Seat (2) 5 X-6-29 6 52 316 06 Guide, Valve (2) 6 X-75-23 7 52 755 50 Kit, Oil Relief 8 52 07212 Step Stud 5/16-18x3/4, 7 235778
3/8-16 x 5/8, 2" Long (12) 8 X-67-97 9 2508612 Screw, HexFlange 5/16-18x2(2)
10 X-269-43 Ring, Retaining 9 41 072 19 11 52 078 05 Shaft, Governor 10 52 063 40
12 52 030 10 Bearing, Sleeve, Standard (2) 11 25 !55 02
52 030 11 Bearing, Sleeve .010" (2) 12 52 853 25
52 030 12 Bearing, Sleeve .020" (2)
13 25 086 10 Screw, Hex Flange 13 271030
5/16-18 x 1-1/2 (3) 14 52 053 54
14 25 086 13 Screw, Hex Flange
3/8-16 x 3-5/8 (2)
15 52141 02 O-Ring 15 25041 06 16 52 139 08 Plug 16 X-77-2
17 25 086 11 Screw, Hex Flange 17 232867
5/16-18 x 3-1/2 (8) 18 X-67-62
18 52 032 10 Seal, Oit, Front 19 82 755 17 Kit, #2 Cylinder Barrel 19 25 086 27
(Includes Key Numbers 4 thru 6) 20 25 146 03
20 - - - Crankcase (Service with Short Block, 21 52 144 24
Part Number 82 522 30) 22 25 368 01
23 25 089 02 24 25 086 26 25 25 089 04 26 25 368 03
27 25 089 02 28 52 090 13 29 25 089 03 30 25 t94 01 31 25 146 02 32 25 041 04 33 25 757 09 34 25 104 01 35 25 041 03 36 25 100 05
NOT ILLUSTRATED
- - 25 757 11 Kit, Carburetor Repair
- - 25 757 23 Kit, Bowl Baffle
DESCRIPTION
Gasket, Intake (2) Kit, Manifold
(Includes Key Numbers 3 thru 8)
Manifold, Intake
Washer, Lock 5/16 (4) Screw, Hex Cap 5/16-18 x 2 (4)
Plug, Hex, Countersunk 1/8 N.P.T.F.
Clamp, Cable (2)
Screw, Hex Washer Head
#10-24 x 3/8 (2)
Stud 5/16-18x 1 (2) Baffle, Carburetor
Connector, Hose
Kit, Carburetor with Gasket (Includes Key Numbers 12 thru 14)
Gasket, Carburetor (2) Carburetor Assembly (Information Only
- Not Available Separately) (Includes Key Numbers 18 thru 35)
Gasket, Air Cleaner
Nut 5/16 (2)
Strap, Lifting Screw, Hex Washer Head
1/4-20 x 3/4 Screw, Throttle and Choke Plate (4)
Plate, Choke
Shaft, Throttle with Lever and Seal
Needle, Idle Fuel Adjust
Spring, Idle, Fuel
Screw, Idle Speed Adjust
Spring, Idle Speed Needle, Main Fuel
Spring, Main Fuel
Lever, Choke
Spring, Choke, Fdction
Ball, Choke, Fdction Plate, Throttle
Gasket, Bowl
Kit, Float
Bowl, Fuel Gasket, Bowl Retainer Screw Screw, Bowl Retainer
NOTE: All component dimensions given in U.S. inches
RPM Settings: Low Speed 1600-2000
1 inch = 25.4 mm
High Speed 3200- 3400
53
Page 54
REPAIR PARTS
TRACTOR -- MODEL NUMBER 917.256711
KOHLER ENGINE - MODEL NUMBER MV18, TYPE NUMBER PS58560
CRANKSHAFT I
IDIPSTICK I
CYLINDER HEAD I
o-,J
!
s
1--
I
--6
7
\
ELECTRIC STARTER I
EXHAUST I
i
S
@
4---
i
--7
4
54
Page 55
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256711
KOHLER ENGINE - MODEL NUMBER MV18, TYPE NUMBER PS58560
CRANKSHAFT ELECTRIC STARTER
KEY PART DESCRIPTION KEY PART DESCRIPTION
NO, NO. NO, NO.
1 52 01493 Crankshaft 1 52 098 12 2 52 468 03 Washer, Thrust .119/.122 (A.R.)
52 468 04 Washer, Thrust .128/.131 2 X-20-1
52 468 05 Washer, Thrust .137/.140 (A.R.) 3 X-81-1
DIPSTICK 6 52 170 05
KEY PART DESCRIPTION 8 52 227 10
NO. NO. 9 82 755 28
1 52 038 14 Dipstick Assembly NOT ILLUSTRATED
2 X-25-44 Washer, Plain 5/16 3 52 032 14 Seal, Rubber
4 41 15301 O-Ring 5 52 126 11 Bracket, Oil Tube Support EXHAUST
6 52 123 20 Tube, Oil Fill 11-7/8 7 47 139 01 Plug, Hex, Countersunk KEY PART
CYLINDER HEAD
KEY PART
NO. NO.
1 52 041 20 Gasket, Head (2) 2 52 015 08 Cylinder Head (2)
3 220534 Washer, Plain 5/16 (18) 4 41 086 02 Screw, Hex Head
(Includes Key Numbers 2 and 3) - - 25 450 03
3/4 N.P.T.F. NO. NO.
DESCRIPTION
5/16-18 x 1-1/2 (18)
4 82 755 26 5 52 081 07
7 52211 01
1 52 126 12 Bracket
2 X-25-72 Washer, Plain (3)
3 52 086 11 Screw 1/4-20 x 5/8 (3) 4 52 041 14 Gasket, Exhaust (2)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Starter Assembly (Includes Key Numbers 4 thru 9) Washer, Lock 1/4 (2) Nut_ Hex 1/4:-20 (2)
Kit, Drive
Cap, Drive End Armature
Bolt, Thru (2) Cap, Commutator End Kit, Brush
Tag, Caution
DESCRIPTION
55
Page 56
SERVICE NOTES
S6
Page 57
SERVICE NOTES
57
Page 58
SERVICE NOTES
58
Page 59
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
7"
ONLY RIDE UP AND DOWN HILL,
SIGHTING GUIDE
SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.
NOT ACROSS HILL
15° MAX.
Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu-
ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
Page 60
=AIR8
I:RIIFTSMIIN+
OWNER'S
MANUAL
MODEL NO.
917.256711
IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
1-800-4-REPAIR
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
(1-800-366-7278)
FOR CONSUMER ASSISTANCE
HOT LINE, CALL THIS
TOLL FREE NUMBER:
1-800-659-5917
180 HP TWIN CYLINDER ELECTRIC START
46 MOWER
HYDROSTATIC (AUTOMATIC) LAWN TRACTOR
Each tractor has its own model number. Each engine has its own model number.
The model number for your tractor will be found on the
model plate located under the seat.
The model number for your engine will be found on the
blower housing of the engine.
All parts listed herein may be ordered from any Sears,
Roebuck and Co. Service Center/Department and most Re-
tail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
PRODUCT- TRACTOR
MODEL NUMBER - 917.256711
ENGINE MODEL NO. - MV18-PS58560
PART NUMBER
PART DESCRIPTION
Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with
Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.
153979 Rev. 2 4.11.96 TR Printed in U.S.A.
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