Craftsman 917256701 Owner’s Manual

NUMBER 917.256701 OWNER'S MANUAL

* Assembly * Operation

* Customer Responsibilities

* Service and Adjustments * Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

/IIIHIII ................................................ !111

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

SAFETY RULES A

I. GENERAL OPERATION

. Read, understand+ and follow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the btade.

- Be sure!he area isdear of other people before mowing. Stop

machine if anyone #nters the area.

• Never carry passengers.

= Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

. Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

0 Slow down before turning. . Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute.

, Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of

alcohol or drugs,

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a majQr factor related to toss-of-control and tipover accidents; which can result in severe injury or death. All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down stopes, not across.

= Remove obstacles such as rocks, tree limbs,etc+ = watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a tow gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability,

° Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

- Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

= Avoid starting or stopping on a slope. If tireslose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn onslopes unless necessary, and then,turn stowly

and gradua y downh !1,if possible. +

• Do not mow near drop-effs, ditches, or embankments The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

° Do not mow on wet grass. Reduced traction could cause

sliding.

o Do not try to stabilize the machine by putting your foot on the

ground.

• Do notuse grass catcher on steep slopes.

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

- Be alert and turn machine off if children enter the area.

° Before and when backing, look behind and down for small

children.

= Never carry children. They may fail off and be seriously

injured or interfere with safe machine operation.

• Never atlow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not

smoke. Never refuel the machine indoors. Never store the machine or fue! container inside where

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

• Never tamper with safety devices. Check their proper

° Keep machine free of grass, leaves, or other debris build-up.

• Stop and inspect the equipment if you strike an object.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and

. Mower blades are sharp and can cut. Wrap the blade(s) or

• Check brake operation frequently. Adjust and service as

_,_ i i i i i,g

there is an open flame, such as a water heater.

and keep equipment ingood condition.

operation regularly. Clean oil or fuel spillage. Aliow machine to cooi before

storing.

Repair, if necessary, before restarting.

deterioration, which could expose moving parts or atIow objects to be thrown. Frequently check components and

repiace with manufacturer's recommended parts, when nec-

essary.

wear gloves, and use extra caution when servicing them.

required.

Look for this symbol to point Out im-

A portant safety precautions. It means

A wire and place wire where it cannot contact

CAUTION!!t BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTIONi Always disconnect spark plug

spark plug in order to prevent accidental starting when setting up, transporting,

adjusting or making repairs.

ii i,iii, ,i

A WARNING

The engine exhaust from this product con- tains cliemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department. We have competent, wel!- trained technicians and the proper tools to service or repair

this tractor. Please read and retain this'manual. The instructions will

enable you to assemble and maintain your tractor properly. Atways observe the "SAFETY RULES".

MODEL

NUMBER 917.256701 SERIAL

NUMBER DATEOFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod_

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBiLITiES

- Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

° Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

PRODUCT SPECIFICATIONS

HORSEPOWER: t&0 GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: Wi FILTER: 4.0 PINTS

WiO FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RV17YC (GAP: .025")

VALVE CLEARANCE: INTAKE: .003" - .006"

EXHAUST: .013" - .016"

GROUND SPEED (MPH): FORWARD:

1st 1.I

2nd 1.4 3rd 2.3

4th 3.5 5th 4.5

6th &7

REVERSE: 1.8

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMPiHR: 30

MIN. CCA: 240

CASE SIZE: UtR

BLADE BOLT TORQUE: 30-35 FT. LBS.

with a spark arrester meeting applicable local or state laws

(if any). Ira spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code),

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual),

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. , Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT tS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT lS _NTHE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF

CONTENTS

SAFETY RULES ............. ;.............................................. 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSiBILITiES ...................... 3, 16-19

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

OPERATION .......................................................... 11-15

INDEX

Accessories ........................................... 5

Adjustments:

Brake ............................................ 23

Carburetor .................................... 25

Mowe

Front-To-Back ......................... 21

Side-To-Side ........................... 20

Throttle Control Cable .................. 25

Air Filter, Engine .................... .............. !8

Air Screen, Engine .............................. 19

Assembly .......................................... 7-10

Battery:

Charging ........................................ 8

Cleaning ....................................... 17

Starting with Weak Battery .......... 24

Storage ........................................ 26

Terminals ..................................... t 6

Belt:

Motion Drive

Remova!iRepiacement ........... 23

Mower Belt(s)

Removal/Replacement ........... 22

Blade:

Sharpening .................................. I7

Replacement ................................ 17

BrakeAdjustment ................................ 22

Carburetor Adjustment ........................ 25

Controls, Tractor ................................. 11

Customer Responsibilities ............. 16-19

Engine:

Air Filter .................................... t8

Air Screen ................................. 18

Coofing Fins ............................. 18

Engine Oil ........................... 14,18

Fuel Filter ................................. tg

Spark Plug(s) ........................... 19

Tractor;

Battery ...................................... 17

Blade ........................................ 17

Lubrication Chart ..................... t 6

Maintenance Schedule ............ 16

Tire Care .......................... 8,17,23

Transaxle ................................. 18

Cutting Height, Mower ........................ 13

Electrical:

Interlocks and Relays .................. 24

Schematic .................................... 29

Wiring Diagram ............................ 30

Engine:

Air Filter ........................................ 18

Air Screen .................................... ! 9

Cooling Fins ................................. t 8

Oil Change ................................... 18

Oil Level ....................................... 14

Oit Type ................................... 14, t8

Preparation .................................. 14

Repair Parts ............................ 48-57

Starting ......................................... 15

Storage ........................................ 26

Filter:

Air Filter ............. i....: ..................... 18

Fuel .............................................. t 9

Fue!:

Type ............................................. 14

Storage ........................................ 26

Fuse .................................................... 24

Hood Removal/Installation .................. 24

Leveling Mower Deck .......................... 20

Lubrication:

Chart ............................................ t 6

Engine .......................................... 18

Maintenance Schedule ....................... 16

Mower:

Adjustment, Front-to-Back ........... 21

Adjustment, Side-to-Side ............. 20

Blade Replacement ..................... 17

Blade Sharpening ........................ 17

Cutting Height .............................. t3

Installation .................................... 20

Operation ..................................... !4

Removal ....................................... 20

Mowing Tips ........................................ 15

Muffler ................................................. t9

Spark Arrester ........................... 3,38

Oil:

Cold Weather Conditions ........ 14,18

Engine .......................................... 18

Storage ........................................ 26

Operatiori ....................................... 1t-15

MAINTENANCE SCHEDULE ..................................... 16

SERVICE AND ADJUSTMENTS ........................... 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ........................................... 27-28

REPAnR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS- ENGINE .................................... 48-57

PARTS ORDERINGtSERVtCE ............... BACK COVER

Operating Mower ................................ !4

Options:

Accessories .................................... 5

Spark Arrester ........................... 3,38

Parking Brake ................................ 12-13

Parts Bag .............................................. 6

Parts, Replacement/Repair ............ 30-47

Product Specifications .......................... 3

Repair Parts ................................... 30-47

Safety Rules .......................................... 2

Seat ....................................................... 8

Service and Adjustments ............... 20-25

Carburetor .....:.............................. 25

Fuse ............................................ :24

Hood Removal/Installation ........... 24

Motion Drive Belt

RemovaliRepJacement ........... 23

Mower Belt(s)

Removal/Replacement ........... 22

Mower Adjustment

Front-to-Back .......................... 21

Side-to-Side .............. ._............. 20

Mower Removaltlnstatlation ......... 20

Tire Care .............................. 8,17,23

Slope Guide Sheet .............................. 59

Spark Piug(s) ...................................... I9

Specifications. ....................................... 3

Starting the Engine ........................ 14-15

Steering Wheel ................................ 7,23

Stopping the Tractor ........................... 13

Storage ................................................ 26

Throttle Control Cable Adjustment .......25

Tires ............................................ 8,17,23

Troubleshooting Chart ................... 27-28

Transaxle ............................................ 18

Warranty ................................................ 3

Wiring Diagram ................................... 30

Wiring Schematic ................................ 29

ACCESSORIES AN ATTACHMENTS

i i ,ll,lll,,l_,,i, i i,i ,in,m ii1,1 HII,I, .................

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor,

ENGINE

SPARK PLUG GAS CAN ENGINEOIL FUEL STABILIZER AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can he{p

you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be availab{e or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5..inch steel spikes mounted on t 0-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you cotlect grass clippings and leaves for a healthier, heater looking Iawn. Two Permanex containers hoid 30-gallon plastic bags,

BUMPER protects _front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, toot caddy, cart cover,

protective mat and doily.

CORING AERATOR takes small p{ugs out of soil to a!low mois- ture and nutrients to reach grass roots. 36-inch swath, 24 hardened steel coring tips. 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE rnakes oil changes easier, faster.

FRONT NOSE ROLLER canters in.frontof mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3pull-behind attachments atonce, such as sweepers, dethatchers, aerators (not for use with rotlers,

carts or other heavy attachments), GAUGE WHEELS on both sides of the mower deck reduce

chances of"scalping" on uneven terrain. For mower decks not so equipped.

MULCH RAKF-JDETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Useful to prepare bare areas for seeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, Iets you mulch, discharge or bag clippings (bagger optional) without changing btades. For models not equipped as 3qn-t Convertible mowers. See "MOWER" in the Repair Parts section of this

manual. RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or 2 x I0 lumber. ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tight drum holds up to 390 tbs.of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SNOW BLADE forsnow removal only. 14-inch high, 48-inch wide biadectears42-inchpathwhenangled_eftorright. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar

weight.)

SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery andwet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow !0 to 50 feet. Lift controiled at

tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12-vott DC electric motor that connects to the tractor battery or other 12-volt source, includes booms for automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For applying herbicides, insecti- cides, fungicides and liquid fertilizers.

SPREADERiSEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also useful for granular de-

icers and sand. SWEEPERS let you collect grass clippings and leaves,

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require asleeve hitch.

Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go[ Optional accessories convert unit for

dethatching, aerating, hilling...without tools, TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top,

VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

CONTENTS OF A E ,CK

Parts Bag contents shown full size

(1) Knob

(1) Shoulder Bolt

5/16-18

(1) Washer 17/32 x 1-3/16 x ! 2 Ga.

Parts packed separately in carton

U,_,UII , / I J_

Seat

Steering

Wheel

Plate _

Mutcher

Video

Cassette

I i

. (3) Retainer Springs (double loop)

(4) Retainer Springs (single Loop)

............. Ti, ill,nl u ................

_ (2) Screws #10 x 5/8 _

(2) Lock Washers #10

(2)Wetd Nuts #10

(2) Washers 3/16 x 3/4 x t6 Gauge

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

Manual Parts Bag

Parts bag contents not shown full size

(2) Shoulder (2) Center-

Bolts lock Nuts

(2) Washers 3/8 Steering

x 7/8 x 14 Gauge Sleeve

_(2) Front Link Assemblies

Steering " !f-"_" Wheel _ 2) Gauge

Insert '\ Wheels

(2) Keys

(2) Washers

9/32 x 5/8 x 16 Ga.

(2) Lock Washers t/4

AssembIies

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes, To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed,

(2) 7/16" wrenches (t) t/2" wrench (t) 9/16" wrench

3/4" Socket w/drive ratchet Tire pressure gauge

Phillips Screwdriver

Utility knife

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel),

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

, Remove all accessible loose parts and parts cartons

from carton (See page 6),

° Cut, from top to bottom, along lines on all four corners

of carton, and !ay panels fiat.

- Check for any.additional loose parts or cartons and remove.

BEFORE ROLLING TRACTOR OFF SKID

STEERING

STEERING WHEEL

_ INSERT

_'_ HEX LOCKNUT

,, ;t\"+--'-"-'- FLAT WASHER

I / _7 i t t

1 / f/ t

FIG. t

STEERING WHEEL

ATI"ACH STEERING WHEEL (See Fig, 1)

• Remove tocknut and large flat washer from steering

shaft.

° Position front wheels of the tractor so they are pointing

straight forward.

o Slide the steering sleeve over the steering shaft.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

° Secure steering wheel to steering shaft with locknut

and large flat washer previously removed. Tighten securely.

• Snap steering wheel insert into center of steering wheel.

° Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKiD THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls)

= Press lift lever plunger and raise attachment lift lever to

its highest position.

, Release parking brake by depressing clutch!brake

pedal. •

° Place gearshift lever in neutral (N) position. ° Roll tractor backwards off skid.

• Remove banding holding discharge guard up against tractor.

ASSEMBLY

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi- nals. Before connecting battery, re- move metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding=

- Lift hood to raised position.

• Open terminal access doors, remove terminal protec- tive caps and discard.

• If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

• First connect RED battery cable to positive (+) battery

terminal with hex bolt, fiat washer, lock washer and hex nut as shown. Tighten securely.

° Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

° Close terminal access doors. Use terminal access doors for:

• inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion.

• Testing battery.

° Jumping (if required). ° Periodic charging.

LOCK FLAT

HEX NUT_, WASHER WASHER DISCARD TERMINAL \.. HEX PROTECTIVE CAPS \ BOLT

POSITIVE

(REO)

CABLE

NEGATIVE (BLACK)

CABLE

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt. = Assemble adjustment knob and flat washer loosely.

Do not tighten.

° Tighten shoulder bolt securely.

° Lower seat into operating position and sit on seat. ° Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

, Get off seat without moving its adjusted position.

- Raise seat and tighten adjustment knob securely.

SEAT

BOLT R \\ \, \\\

ADJUSTMENT KNOB '

FIG. 3

CHECK TIRE PRESSURE The tires on your tractor were overinfiated at the factory for

shipping purposes, Correct tire pressure is important for best cutting performance,

- Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

m ii,ln

ASSI

INSTALL MOWER Figs. 4 and 7)

Be sure tractor is on leve! surface and mower suspension

arms are raised with attachment lift contro!. Engage park-

ing brake.

• Cut and remove ties securing anti-sway bar and beits. Swing anti-sway bar to left side of mower deck.

, S!ide mower under tractor with discharge guard to right

side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE.

• Install one front link intop hole of the R.H. front mower bracket and R.H. front suspension bracket. Retain

with two single loop retainer springs as shown.

• Insta!l second front link in h H.front suspension bracket only and retain _X,ith single loop retainer spring as

shown.

° Turn height adjustment knob counterclockwise until it

Stops.

• Lower mower linkage with attachment lift control.

, Place the L.H. suspension arm on outward pointing

deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm.

• Slide !eft side of mower back and install the unattached front link in top hole of the L.H. front mower bracket.

Retain with single loop retainer spring as shown.

AND DRIVE BELT (See

BLY

• Place the R.H. suspension arm on outward pointing deck pin. tf necessary, rock and raise front of mower

to align deck pin with the hole in suspension arm.

• Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

• Retain both suspension arms to deck pins with double loop retainer springs.

° Turn height adjustment knob clockwise to remove

slack from mower suspension.

° Raise mower to highest position.

• Assemble gauge wheeis (See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual).

CHECK MOWER LEVELNESS

For best cutting results, mower shou!d be properly leveled.

See "TO LEVEL MOWER HOUS!NG" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figeres that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts

are routed correctly.

FRONT SUSPENSION

ELECTRIC CLUTCH

BRACKETS

SHOULDER

BOLT

GAUGE

WHEEL

3_ WASHER

DOUBLE LOOP RETAINER SPRING

CHASSIS (outward pointing

BRACKET deck pins)

3/8-! 6 CENTER

LOCKNUT

ANTi-SWAY BAR

DOUBLE LOOP

RETAINER

SPRING

IDLER /

PULLEY

SUSPENSION

ARMS

FRONT MOWER BRACKET

FRONT

LINK

SINGLE

LOOP

RETAINER SPRINGS

DISCHARGE GUARD

FIG. 4

ASSEMBLY

INSTALL MULCHER PLATE (See Figs. 5 and 6)

= install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inseiting

weld nut from the top With hook pointing down.

* Tighten hardware securely. , Raise and hold deflector shield in upright position. . Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

- Hook front latch into hole on front of mower deck.

- Hook rear latch into hole on back of mower deck.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory. NOTE: Itis not necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

HOOK POINTS

LOCK

WASHER

DOWN

HOOK

WELD

NUT

WELD NUT FROM TIlE TOP

LOCK WASHER

WELD. NUT "N

LATCH HOOK

WASHER

MULCHER PLATE

FIG. 5

DEFLECTOR

SHIELD

LATCH HOOKS

FIG. 6

v"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BES TPERFORMANCE AND SATISFA CTION FROM THIS QUALITY PRODUCT.

PLEASE REVfEW THE FOLLOWING CHECKLIST."

,/ All assembly instructions have been Completed. ,/ No remaining loose parts in carton. v" Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tighiened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

v" Be sure mower deck is properly leveled side4o-sidel

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

¢" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

v" Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNtNG HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS:

J Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regutar unleaded

gasoline.

,I" Become familiar with all controls - their location and

function. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition.

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning,

BATTERY

ENGINE ON

FUEL

REVERSECAUTION OR FORWARD FAST SLOW

. WARNING

ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

REVERSE NEUTRAL HIGH

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

PARKING BRAKE

IGNITION

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourseff with the location of various controls and adjustments. Save

his manual for future reference.

THROTTLE CHOKE

CONTROL CONTROL

LIGHT SWITCH __!_'_

CLUTCH/BRAKE

PEDAL

HEIGHT

ADJUSTMENT

KNOB

AMMETER

IGNITION

SWITCH

ATTACHMENT

CLUTCH SWITCH

LiFT LEVER

_ PLUNGER

/ _'F ATTACHMENT

EVER

PARKING BRAKE

_-tt LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH- Used toengage mower blades or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor,

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

HEIGHTADJUSTMENT KNOB- Used to adjust the mowei_ height.

LIGHT SWITCH - Turns the headlights on and off.

GEARSHIFT LEVER - Selects the speed and direction of the tractor.

GEARSHIFT LEVER

FiG. 7

IGNITION SWITCH - Used to start and stop the engine.

PARKING BRAKE LEVER- Locks clutch/brake pedat into

the brake position. THROTTLE CONTROL - Used to control engine speed,

LIFT LEVER PLUNGER - Used to release attachment iift lever when changing its position.

CHOKE CONTROL - Used when starting a cold engine. AMMETER - Indicates charging (+) or discharging (-) of

battery.

OPERATIC

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

You r tractor isequipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake wilt shut off the" engine.

° Depress clutch!brake pedal into full "BRAKE" position

and hold.

- Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal Peda! should remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

THROTTLE ATTACHMENT

CONTROL PUSH-IN TO PULL OUT TO

CHOKE

CONTROL

"BRAKE" POSITION

CLUTCWBRAKE PEDAL"DR|VE"

POSITION

"DISENGAGE" "ENGAGE"

HEIGHT GEARSHIFT ADJUSTMENTKNOB LEVER

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

° Move attachment clutch switch to "DISENGAGED"

position.

GROUND DRIVE-

• Depress clutch/brake pedal into full "BRAKE" position. = Move gearshift lever to neutral (N) position.

ENGINE - ° Move throttle control to slow (,_1_) position. NOTE: Failure to move throttle control to slow (,_)

position and allowing engine to idle before stopping may cause engine to "backfire".

, Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

- Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaustgases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CLUTCH SWITCH

=ARK|NG

BRAKE

"ENGAGED" POSITION

CAUTION: Always stop tractor com- pletely, as described above, before leav- ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

Full throttle offers the best bagging and mower perfor-

mance.

TO USE CHOKE CONTROL (See Fig° 8)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

= To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled bY the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

° Move gearshift lever to desired position. , Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height adjust-

ment knob in desired direction.

- Turn knob clockwise (f-_) to raise cutting height. o Turn knob counterclockwise (K",.)to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4". The

heights are measured from the ground to the blade tip with the engine not running. These heights are ap- proximate and may vary depending upon soil condi-

tions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better Iooking lawns, mow often and after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 9)

Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See 'q-O AD-

JUST MOWER CUTTING HEIGHT" in the Operation section of this manual).

OPERATION

• With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground, Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.

Repeat for opposite side installing gauge wheel in same adjustment hole.

GAUGE WHEEL

MOUNTING BRACKET,__ _'_-_-r "-'--

LOCKNUT ...._,,\N3.. _-_"--

GAUGE WHEEL

ii:t,_f_ii} SHOULDER BOLT

FiG. 9

TO OPERATE MOWER (See Fig. 10)

Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged wilt

shut off the engine.

. Select desired height of cut.

• Lower mower with attachment lift control. . Start mower blades by engaging attachment clutch

control.

= TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place.

ATTACHMENT

CLUTCH SWITCH PULL OUT TO

ATTACHMENT LIFT LEVER HiGH

POSITION

,+"''--_ LOW

POSITION

' FiG. 10

TO OPERATE ON HILLS

• Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills.

slower position.

If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake. Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart movement.

To restart movement, slowly release parking brake and

clutch/brake pedal.

Make all turns slowly

TRANSPORT

Raise attachment lift to highest position with attach- ment lift control.

- When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

= Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig, 17)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oi!.

- Check engine oil with tractor on level ground.

° Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and push it all the way down into the tube, wait for a few seconds, remove and read oil level. If

necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

= For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

- To change engine oil, see the Customer Responsibili- ties section in this manual.

ADD GASOLINE

° Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING 1NTEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLtNE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasoho! or using ethanol or methanol} can attract moisture which leads to separation and formation of

acids during stoi'age. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fue! lines and carburetor are empty. Use fresh fuel next season. See Sto_age lnstruc _

tions for additional information, Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

OPERATION

CAUTION: Fill to bottom of gas tank

filmerneck. Do not overfill. Wipe off any spilled oil or fuet, Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 8)

When starting engine for the first time or if engine has run out of fuel, it wilt take extra cranking time to move fue! from

the tank to the engine.

- Depress clutch/brake pedal and set parking brake.

• Place gearshift lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Pull choke control out to choke (N) position for cold engine start. For warm engine start do not use choke

control.

Move throttle control to midway between fast (,t_) and slow (,_) positions.

• Insert key into ignition andturn key clockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen

secondsper minute. If engine does not start after several attempts, move throttle control to fast (,_) position, wait a few minutes and try again.

. When engine starts, slowly push choke control in.

° Move throttle control to fast (,_) position. ° Allow engine to warm up for a few minutes before

engaging drive or attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual.

MOWING TIPS

, Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

, The left hand side of mower should be used for trim-

ming.

° Drive.so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine. This will result ina more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11).

• tf grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

° Do not mow grass when it is wet. Wet grass wit! plug

mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that wilt suit the terrain and give best performance of

the attachment being used.

MULCHING, MOWING TiPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUll_T-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass wilt

biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when itiswet. Wet grass tends to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig, 12). For extremely heavy mulching,

reduce your width otcut on each pass and mow slowly.

FIG. 12

° Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

° Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the next week. This wil! help prevent matting and graining

of the lawn.

(

FiG, tl 15

CUSTOMER

RESPO

MAINTENANCE SCHEDULE

FILL tN DATES

AS YOU COMPLETE

REGULAR SERVICE

Cheek Brake Operation Check Tire Pressu/re

T Check for Loose Fasteners

a Sharpen/Replace Mower Biades

C Lubrication Chart T Check Battery Leve!iRecharge

D Clean Battery and Terminals

R CheckTransaxle Cooling

Adjust Blade Bett(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil

Ciean Air Filter

N CIean Air Screen G Inspect Muffler/Spark Attester

J Replace Oil FiIter (if equipped)

N Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

. Changemore oftenwhenoperatingundera heavy loador inhighambienttemperatures. 2- Servfcemoreoften whenoperatingindirty ordustyconditioner 3- If equipped with oii filter, change oil every 50hours.

4 -Reptace bladesmere oftenwhen mowing in sandy seii.

BILITiES

SERVICE DATES

5 - if equipped with adjustable system, 6 - Not required if equipped with maintenance-free battery_

7 - Tighten front axle pivot belt to 35 ft,-Ibs, maximum.

Do r_ot overtighl[en,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level. , Check brake operation.

, Check tire pressure. , Check for loose fasteners.

O ATTACHMENT"

CLUTCH PIVOT(S)

GEARSHIFT(_

PIVOTS

(_SAE 30 OR 10W30 MOTOR OiL ®GENERAL PURPOSE GREASE

® REFER TO CUSTOMER RESPONSIBILITIES ,,=_,l_,_,,_,,,> ...... SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS..IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIB

LI_,I,,, iii i, ii i,in!,l, ii ,i i iiil,,inlnl

TRACTOR

Always observe Safety rules when performing any mainte-

nance.

BRAKE OPERATION

tf tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re- place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lockwasher and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown..

° Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade- but ifyou do, be sure the blade is balanced.

BLADE

FLA'[

LOCK WASHER

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 13

, ,i,,_11 .................... _ ,i-i ii

MANDREL

ASSEMBLY

TRAILING EDGE

HEX BOLT (GRADE B)*

ILITIES

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

, To check blade balance, you will need a5/8" diameter

steel bolt, pin, ora cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer.)

= Slide blade on to an unth readed portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground. if blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE /

518" BOLT

OR PIN

FIG, 14

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes. ° Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

° Remove terminal guard. ° Disconnect BLACK battery cabie first then RED bat-

ten] cable and remove battery from tractor.

• Wash battery with solution Of four tablespoons of baking soda to one gaIlon of water. Be careful not to get

the soda solution into the cells.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

° Coat terminals with grease or petroleum jelly.

= Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

BLADE

-- = .... ,.,

CUSTOMER

................. ....... ...... ,IU'm

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable, Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with APf service classification SF or SG. Select the oil's SAE viscositygrade

according to your expected operating temperature.

SAE VISCOSITY GRADES

.20 _ 30 ° 80 °

.30 _ .20 ° .100 0_ 10° 20 ° 30 _ 40 °

TEMPERATURE RANGE ANTICfPATED BEFORE NEXT O{L CHANGE

NOTE: Although multi-viscosity oils (5W30, t0W30 etc.) improve starting in cold weather, these multi-viscosity oi!s

will result in increased oil consumption when used above 32°F. Check your engine oil !evet more frequently to avoid

possible engine damage from running low on oil. Change the oi! after the first two hours of operation and

every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten o11fill

cap/dipstick securely each time you check the oil {evel. TO CHANGE ENGINE OIL (See .Fig. 15)

Determine temperature range expected before oil change. All oil must meet APt service classification SF or SG.

• . Be sure tractor is on levelsurface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap!dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove drain plug,

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill, For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual.

• Use gauge on oil fill cap/dipstick for checking leve!. Be sure dipstick is in all the way for accurate reading. Keep oil at "FULL" line on dipstick.

ESPO LITIES

OIL FILL

CAP/D|PSTICK

OIL DRAIN PLUG

FIG. i5

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of opera- tion or every season. Service paper cartridge every 100

hours of operation or every season., whichever occurs first Service air cleaner more often under dusty conditions.

• Remove wing nut and cover.

• Remove seal and cartridge p!ate. TO SERVICE PRE-CLEANER.

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze itdry in a clean cloth.

• SatUrate it in engine oil, Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Gently tap the flat side of the paper cartridge to dis-

lodge dirt. Do not wash the paper cartridge or use

pressurized air, as this wilt damage the cartridge.

Replace a dirty, bent, or damaged cartridge.

° Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge.

• Reassemble air cleaner, cartridge plate, and seatl

• Install the air cleaner cover and wing nut. Tighten wing nut 1/2 turn to 1full turn after nut contacts cover. Do not

overtighten.

PRE-CLEANER

o,o

FIG. 16

CARTRIDGE

+ 42 hidden pages