Craftsman 917256582 Owner’s Manual

C//a

,L 917.256582

®Assembly
. Operation

• Customer Responsibilities

• Service and Adjustments
®Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

Safe Operation Practices for Ride-On Mowers

iMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_
FAILURE TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH

SAFETY RULES

I. GENERAL OPERATION

• Read, understand, and foltow all Instructions in the manual
and on the mach{ne before starting

• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.

. Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrownby the blade.

• Be surethe area isclear ofotherpeoplebefore mowing Stop
machine if anyone enters the area_

° Never carry passengers
° Do not mow in reverse unlessabsolutely necessary AIways

lookdown and behind before and while backing.

. Be aware of the mower discharge directionand do not point

it at anyone_ Do notoperate the mower without either the
entire grass catcher or the guard in place

• Slow down before turning°

• Never leave a runningmachine unattended. Always turnoff

blades, set parking brake, stopengine, and remove keys
before dismounting,

° Turn off blades when not mowing.
° Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of
alcohol or dnJgs..

= Watch for traffic when operating near or crossing roadways_

• Use extra care when loading or unloading the machine into

a trailer or'truck°

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury ordeath_
All slopes require extra caution. If you cannot back up the
slope or' if you feel uneasy on it, do not mow it..

DO:

° Mow up and down slopes, not across.

° Remove obstacles such as rocks, tree {imbs,etc.
,, Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine.. Tall grass can hide obstacles_

,, Use slow speed. Choose a low gear so thatyou will not have

tostop or shift white on the slope_

, Follow the manufacturer's recommendations for wheei

weights or counterweights toimprove stability

• Use extra care with grass catchers or other attachments
These can change the stability of the machine.

° Keep a!l movement on the slopes s!ow and gradual Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a stope, if tires lose traction,
disengage the blades and proceed slowly straight down the

slope_

DO NOT:

• Donot turnonslopes unlessnecessary, and then, turnslowly
and gradually downhill,if possible.

• Do not mow near drop-errs,ditches, orembankments_ The
mower could sudden{y turn over ifa wheel is over the edge
of a cliffor ditch, or if an edge caves in.

o Do not mow on wet grass_ Reduced traction could cause

siidingo

° Do not try to stabilize the machine by puttingyour foot on the

ground.

• Do not use grass catcher onsteep slopes..

IYS! 7

iU. CHILDREN

Tragic accidents can occur ifthe operator is not alert to the
presence of children. Children are often attracted to the

machine and the mowing activity° Never assume that

children will rernain where you last saw them,

• Keep childrenoutof the mowingarea and underthe watchful
care of another responsible adulL

• Be alert and turn machine off if children enter the area.

° Before and when backing, rook behind and down for small

children

° Never carry children. They may fall off and be seriously

injuredor Interfere with safe machine operation.

° Never allow children to operate the machine
= Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE
. Use extracare in handlinggasoline and otherfuels They are

flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine
running Allow engine to cool before refueling Do not

smoke_
Never refuel the machine indoors
Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area
° Keep nutsand bolts, especially blade attachment bolts, tight

and keep equipment in good condition°

• Never tamper with safety devices Check their proper

operationregularly.

• Keep machine free of grass, leaves, or otherdebris build-up
Clean oil or fuel spillage. Allow machine to cool before

storing

• Stop and inspect the equipment if you strike an objecL

Repair, ifnecessary, before restarting.

. Never make adjustments or repairswiththe engine running

• Grass catcher componentsare subjectto wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and
reptace withmanufacturer's recommended parts, when nec-

essary.

• Mower blades are sharp and can cuL Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

° Check brake operation frequently Adjust and service as

required.

Look for this symbol to point out im-

portant safety precautions. It means
CAUTIONH! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED,

wire and place wire where it cannot contact I
spark plug in order to prevent accidental |

i c.oT,o..,we..O,°oon°eots.a,..,u0I

....... adjusting or making repairs' !

starting when setting up, transporting, I

A WARNING A

The engine exhaust from this product con-
tains chemicals known to the State of Califor-

nia to cause cancer, berth defects, or other
reproductive harm.

2

.i..iu,u,

iii

CONGRATULATIONS on your purchase of a Sears
Tractor,. It has been designed, engineered and manufac-
tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized
Service Center/Department,, We have competent, well-
trained technicians and the proper tools to service or repair

this tractor.
Please read and retain this manual,, The instructions will

enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".

MODEL
NUMBER 917,256582

SERIAL

NUMBER

DATEOFPURCHASE
THE MODEL AND SERIAL NUMBERSWtLLBE FOUND

ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE°

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for detatts..

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules_
° Fo!low a regularschedule inmaintaining, caring for and

usfng your tractor.

- Follow the instructions under"Customer Responsibili-
ties" and "Storage" sections of this owner's manual,

PRODUCT SPECIFBCATIONS

HORSEPOWER: 15.5
GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: Wi FILTER: 4°0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC
(GAP: .040")

VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED (MPH): FORWARD:

1st 1.1

2nd 1.5
3rd 2,3

4th 35

5th 4.4

6th 5,7

REVERSE: 1.7

TIRE PRESSURE: FRONT: 14 PSI

REAR: I0 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATt'ERY: AMP!HR: 30

MIN. CCA: 240
CASE SIZE: UIR

BLADE BOLT TORQUE: 30-35 FT. LBS.

WARNING." This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws
(if any)° If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar lawso Federal laws apply on

federal lands° A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipmentis maintained, lubricated and tuned up accordingto
the instructions in the owner's manual, Sears witl repair or replace, free of charge, any parts found to be defective in matedal or

workmanship.
ThisWarranty does notcover:.

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, be_te,etco

• Tire replacement or repaircaused by punctures from outside objects,such as nails,thorns, stumps, or glass..

• Repairs necessary because ofoperator abuse, negligence, improperstorage or accident or the failure to maintain the
equipmentaccording to the instructions contained in the owner's manual.

• Riding equipment used for commercialor rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanshipand our testing determines the battery willnet hold a charge, Sears will replace the battery atno charge..

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS
FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE
DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR

NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM
THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS

PRODUCT IS IN THE UNITED STATES..
ThisWarranty gives you specific legal rights,and you may also have other rightswhich may vary from state tostate.

SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, IL 60179

3

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ................................................................ 7-9

OPERATION ........................................................... 10-14

iNDEX

A

Accessories .....................................................................5

Adjustments:

Brake ................................................................22

Carburetor .................................................25

Mower:

Front-To-Back ..................................21

Side-To-Side .......................................21

Throttle Control Cable ..........................24

Air Filter, Engine ..............................................18

Air Screen, Engine ....................................18

Assembly .....................................................7-9

B

Battery:

Charging .............................................8

Cleaning ...................................................17

Starting with Weak Battery ............23

Storage .................................................26

Terminals ............................................17

Belts:

Motion Dr_ve

Removal/Replacement ..................22

Mower Blade Drive

RemovaltReplacement ..............22

Blade:

Sharpening ............................................16

Replacement .........................................16

Brake Adjustment .........................................22

C

Carburetor Adjustment ...............................25

Controls, Tractor .................................................11

Customer Responsibilities.....................15-19

Engine:

Air Filter'................................................18

Air Screen, Engine ..........................18

Battery ...........................................17

Cooling Fins, Engine .................18

Engine Oil ....................................17

Fuel Filter ..........................................19

Spark Plugs .....................................19

Tractor:

Blades ..............................................................16

Lubrication Chart ...............................15

Maintenance Schedule ........... 15

Tire Care ...............................9,16,23

Cutting Height, Mower ...................................12

E

Electrical:

interlocks and Relays .....................24

Schematic ..............................................29

Wiring Diagram .......................................30

Engine:

Air Filter.........................................................18

Air Screen ............................................18

Cooling Fins, Engine .......................18

Oil Change ............................................17

Oil Level .................................................13,17

Oil Type .................................................17

Preparation ................................... ......... 13

Repair Parts ....................................48-53

Starting ......................................................14

Storage ...................................................26

Filters:

Air ..........................................................18

Fuel ...........................................................19

Fuel:

Type ............................................................13

Storage .....................................................26

Fuse .......................................................................24

Gauge Wheels ......................................................9

Hood Removal/Installation ....................24

Leveling Mower Deck ..................................21

LubricationChart .........................................15

Maintenance Schedule ..................................15

Mower:

Adjustment, Front-to-Back .............2I

Adjustment, Side-to-Side ...............2t

Blade Sharpening ..........................16

Blade Replacement ...........................16

Cutting Height .............................................12

installation.......................................................20

Operation ..................................................13

Removal .......................................................20

Mowing Tips ...................................................14

Muffler ................................................................19

Spark Arrester ..................................3,40

Mulcher Plate .................................................9

Oil:

Cold Weather Conditions ....... 13,17

Engine .................................................17

Storage ...............................................26

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

Operation ................................................................10-14

Operating Mower ................................................13

Options:

Accessories ...................................... .................. 5

Spark Arrester. .................................3,40

P

Parking Brake .................... ................................. 11-12

Parts Bag ...........................................................6

Pads, Replacement/Repair .................30-47

Product Specifications ........................................... 3

R

F

Repair Parts .......................................30-47

S

Safety Rules ............................................................2

Seat .............................................................................8

Service and Adjustments ....................20-25

Brake ............................................................22

G

H

L

M

Carburetor ....................................... 25

Fuse .................................................24

Hood Removal/Insta!lation .......... 24

Motion Ddve Belt

RemovaVReplacement ..............22

Mower Blade Drive Belt

Removal!Replacement ..................22

Mower Adjustment:

Front-to-Back .................................21

Side-to-Side ....................................2t

Mower Installation ...........................20

Mower Removal .................................20

Tire Care ...................................9,16,23

Slope Guide Sheet ................................55

Spark Plugs ..................................................19

Specifications .....................................................3

Starting the Engine ..................................13-14

Steering Wheel ...............................................7,23

Stopping the Tractor ..................................12

Storage ......................................................................26

T

Throttle Control Cable Adjustment .......24

Tires ........................................................................9,t6,23

O

Trouble ShootingChaff .................. 27.28

Transaxte Repair Parts.....................46-47

W

Warranty .........................................................3

Wiring Diagram ............................................30

Wiring Schematic ...........................................29

4

ACCESSORIES AND ATTACHMENTS

These accessories and attachments wereavailable throughmost Searsretailoutletsand servicecentem whenthe tractorwas purchased.
Most Sears stores can order these items for you when you providethe model number of your tractor,

ENGINE

SPARKPLUG AIR FILTER

GAS CAN

ENGINEOIL FUELSTABILIZER

MAINTENANCE

BLADES BELTS

......... ! _

I

PERFORMANCE

Sears offers a wide varietyof attachments that fit yourtractor. Many ofthese are listedbelow withbriefexplanations of how they can help

you. This listwas current at the time of publication;however,it may change in future years - more attachments may be added, changes

may be made tnthese attachments, or some may no longer be available orfit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor,

Most of these attachments do not require additiona! hitchesor conversionkits (those that do are indicated) and are designed for easy
attaching and detaching..

AERATOR promotes deep root growth for a healthy lawnoTa-
pered 2,5_inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak ino

Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a

healthier, heater looking lawn. Two Permanex containers hold

30-gallon plastic bags.

BUMPER protects front end of tractor from damage°

CARTS make hauling easy Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots 36-inch swath_ 24

hardened steel coring tips. t50 Ibocapacity weight tray

EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or3 pull-behind attachments atonce,
such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneventerrain° Formowerdecksnotso
equipped°

MULCH RAKE/DETHATCHER loosens soil and flipsthatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Usefulto prepare bare areas forseeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper Mounts behind tractor
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without
changing blades. For models not equipped as 3-in-1 Convertible

mowers. See MOWER in the Repair Parts section of this
manual°

RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber

ROLLER for smoother lawn surface. 36-inch wide, 18-inch
dlameterwater-tight drum holds upto 3901bsoot weighL Rounded

edges prevent harm to turf Adjustable scraper automatically
cleans drum_

SNOW BLADE forsnowremovalonly. 14-inch high,48-inchwide
blade clears42-inch path when angledleft or righL Raises, lowers

with side lever. Adjustable skEds; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weighL)

SNOWTHROWER has 40-inch swath° Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement Discharge chute adjusts from tractor seal 6-inch

diameter spout discharges snow 10 to 50 feet Lift controlled at
tractor seat, (Use with chains and wheel weights and!or rear
drawbar weighL)

SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source, includes booms for

automatic sprayingand hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-

icers and sand.
SWEEPERS Iet you collect grass clippings and {eaves.

TILI.ER has 5hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue Tiller has its own built-in
lift and depth control system anddoes NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up tothe tractor

drawbar and gel Optional accessories convert unit for
dethatching, aerating, hilling_owithouttools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross

Finksgive smooth ride,oulstandtng traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastictop;clear plasticwindshieldoffers 360 degree

visibility°Hinged metal doors with catch. Keeps operator warm
and dry Remove vinyl sides and windshields for use as sun

protector in summer_ Optional accessories include: tinted/
temperedsolid safety gtasswindshieldwithhand operatedwiper;

12ovoltamber caution light for mounting on cab top
VACS forpowerful collectionofheavy grassclippingsand leaves,

Optional wand attachment to pick up debris in hard-to-reach

places. VAC/CHIPPER includes a chipper_shredder,
WEIGHT BRACKET for drawbar for snow removal applications

Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed tractionfor

snow removal or dozing heavy materials_

5

CONTE

OF HARDWARE PACK

............................... :: I_JUIUIUH'l,

Parts Bag contents shown full size

(1) Knob

(1) Shoulder Bolt

5/16-18

Parts packed separately in carton

Seat

Eli

Steering

Wheel

m

Plate

Mulcher I

Manual

Video

Cassette

Parts Bag

,1

(2) Weld Nuts #10

(2) Washers 3/16 x 3/4 x 16Gauge

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

@

(2) Washers

9/32 x 5/8 x 16 Ga.

(2) LockWashers 1/4

@

Parts bag contents not shown full size

i IlL I I I,II

©

(2) Shoulder (2) Center-

Bolts lock Nuts

(2) Washers 3/8

x 7/8 x 14 Gauge

Assemblies

/__ teering

LJ LJ

Wheel

insert

Slope Sheet

(_w) Gauge

<_(2) Keys

Steering

Sleeve

heels

6

BLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness_

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier° Standard

wrench sizes are listed°

(1) 5/16" wrench

(2) 7/16" wrenches

(1) 1/2" wrench
(1) 9/16" wrench
When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated
behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6)°

° Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

= Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

° Remove Iocknut and large flat washer from steering

shafL

° Position front wheels of the tractor so they are pointing

straight forward.

° Slide the steering sleeve over the steering shaft°

= Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter,

o Secure steering wheel to steering shaft with Iocknut

and large flat washer previously removed, Tighten
securely,

o Snap steering wheel insert into center of steering

wheel,

= Remove protective plastic from tractor hood and grill,,

IMPORTANT: CHECK FOR AND REMOVE ANYSTAPLES
INSKID THAT MAYPUNCTURE TIRESWHERE TRACTOR

IS TO ROLL OFF SKID.,

TO ROLL TRACTOR OFF SKID (See Opera-
tion section for location and function of con-

trols)
° Press lift lever plunger and raise attachment Iiftlever to

its highest position,,

° Release parking brake by depressing clutch/brake

pedal°

- Place gearshift lever in neutral (N) position_
° Roll tractor baclo,vards off ski&

° Remove banding holding discharge guard up against

tractor°

(1) 3/4" Socket w/drive rachel
Phillips Screwdriver

Tire pressure gauge

Utility knife

1 t _'t

/ I !// t

_ _ _ .1/ I t

t t

FIG. 1

CONNECT BATTERY (See Fig. 2)

qn lllll .................

CAUTION: Do not short battery termF

nals. Before connecting battery, re-
move metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.

° Lift hood to raised position.

° Open terminal access doors, remove terminal protec-

tive caps and discard°

• If this battery is put into service after month and year
indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amp&

° First connect RED battery cable to positive (+) battery

terminal withhex bolt, flat washer, lock washer and hex
nut as shown° Tighten securety,,

• Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut° Tighten securely°

• Close terminal access doors°

Use terminal access doors for:
° Inspection for secure connections (to tighten hard-

ware)°

ii iilllllllll illlllllll,i ii illllll i

o

Inspection for corrosion_

o

Testing battery.

o

Jumping (if required),,

o

Pedodic chargingo

HEX NUT WASHER WASHER

DISCARD TERM,NAL \'\ ./ HEX
PROTECTIVE CAPS "\ _ ."""'_-.._ BOLT

.,j

LOCK FLAT

]

AccEss

OOOR ': >_.:.Y<::_ _ pos,TIvE

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob,

- Remove cardboard packing on seat pan,,

• Place seat on seat pan and assemble shoulder bolt,
° Assemble adjustment knob and flat washer loosely.

° Tighten shoulder bolt securely.
° Lower seat into operating position and sit on seat

• Slide seat until a comfortable position isreached which

° Get off seat without moving its adjusted position.

° Raise seat and tighten adjustment knob securely.

..' _,_ _ (RED)

FIG. 2

Do not tighten_

allows you to press clutch!brake pedal all the way

down.

SEAT PAN SEAT

LY

CHECK TIRE PRESSURE

The tires onyour tractor"wereoverinflatedat the factory for

shipping purposes. Correct tire pressure is important for
best cutting performance.

° Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly
leveled_ See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this

manual,,

ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
Assemble gauge wheels withtractoron a flatlevelsurface.

° Adjust mower' to desired cutting height (See "1"OAD-

JUST MOWER CUTTING HEIGHT" in the Operation
section of this manuai),.

° With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground, install gauge wheel in appropriate hole with
shoulder bolt, 3/8" washer and 3/8-16 iocknut and

tighten securely_

• Repeat for opposite side installing gauge wheel in
same adjustment hole.

GAUGE WHEEL l
MOUNTING

-%

SHOULDER

BOLT

ADJUSTMENT
KNOB

FIG. 3

FLAT WASHER

318-16.,_"_ _

LOCKNUT

3/8" WASHER

GAUGE WHEEL

8

, _,_SHOULDER BOLT

FIG. 4

ii /l/iJll • illl i i i ii, i i i ,llULll,,,,, ,,, ,,,,,,,,,, , i,ilJl i,

INSTALL MULCHER PLATE

(See Figs. 5 & 6)

° tnstalitwo latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown°

NOTE: Pre-assembte weld nut to latch hook by inserting
weld nut from the top with hook pointing down.

° Tighten hardware securely.
° Raise and hold deflector shield in upright position,
o Place front of mulcher plate over front of mower deck

opening and slide into place, as shown,,

o Hook front latch into hole on front of mower deck..
o Hook rear latch into hole on back of mower deck_

CAUTION: Do not remove discharge
guard when attaching mulcher plate

guard from mower° Raise and hold
and allow it to rest on plate while in

i i_,_.... Ill ..............................

WELD WASHER

LATCH

WASHER

MULCHER
PLATE

operation.

WELD NUT FROM THE TOP

LOCK

SCREW

FIG. 5

HOOK POINTS DOWN

LOCK

WASHER

WASHER

HOOK

WELD
NUT

LY

TO CONVERT TO BAGGING OR
DISCHARGING

Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installationof
optional grass catcher accessory.

NOTE: It is not necessary to change blades° The mulcher
blades are designed for discharging and bagging also,.

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THEBEST PERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

17 All assembfy instructionshave been completed.

/ No remaining loose partsin carton.
/ Battery is properlyprepared and charged, (Minimum

1 hour at 6 amps)o

,/" Seat is adjusted comfortably and tightened securely,
v' All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory)°

,I Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results,_ (Tires must be
properlyinflated for leveting)_

/ Check mowerand drive beJts. Be sure they are routed

properly around pulleys and inside all belt keepers,

,/ Check wiring. See that all connections are still secure

and wires are properly clamped°

WHILE LEARNING HOW TO USE "FOURTRACTOR, PAY

EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

v" Engine oil is at proper level
v" Fuel tank is fifled with fresh, clean, regular unleaded

gasolineo

/ Become familiar with all controls - their location and

fLmction_ Operate them before you start the engine_

,I Be sure brake system is tn safe operating condition°

DEFLECTOR
SHIELD

LATCH
HOOKS

FIG. 6

9

OPERATION

These symbols may appear on your tractor or in literature supplied with the product,. Learn and understand their meaning°

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

L

MOWER LIFT

REVERSE NEUTRAL HIGH

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

LOW PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

10

OPERATI

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare theillustrationswith your tractor tofamiliarize yourself withthelocations of various controls andadjustments. Save
this manual for future reference°

THROTTLE/CHOKE
CONTROL

CLUTCW
BRAKE
PEDAL

HEIGHT
KNOB

AMMETER IGNITION

SWITCH

LIFT LEVER
PLHNGER

LIGHT
SWITCH

ATTACHMENT
LIFT LEVER

ATTACHMENT
CLUTCH LEVER

PARKING BRAKE

GEAR SHIFT

LEVER

Our tractorsconform to the safety standards of the American National Standards institute°

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and ofL

THROTTLE/CHOKE CONTROL: Used to control engine

speed.
CLUTOHtBRAKE PEDAL: Used fordeclutching and brak-

ing the tractor and starting the engine,

PARKING BRAKE: Locks clutch/brake pedal into the
brake position.

FIG. 7

GEAR SHIFT LEVER - Selects the speed and direction of

the tractor.

ATTACHMENT LIFT LEVER: Usedtoraise and lower the
mower deckor other attachments mountedtoyourtractor,

LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing itsposition°

IGNITION SWITCH: Used for starting and stopping the
engine.,

HEIGHT ADJUSTMENT KNOB: Usedto adjustthemower
cuttingheight.

AMMETER: indicates batterycharging (+) or discharging

(-)_

11

OPERATION

The operation of any tractor can result inforeign objects thrown into the eyes, which can
result insevere eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped withan operator presence sensing
switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking
brake will shut off the engine_

• Depress clutch/brake pedal into full "BRAKE" position
and hold_

• Place parking brake lever in"ENGAG ED" position and
releasepressurefromclutch/brake pedal. Pedalshould

remain in "BRAKE" position° Make sure parking brake
will hoId tractor secure.

ATTACHMENT CLUTCH LEVER

THROTTL_CHOKE

CONTROL

"BRAKE" _ GEARSHIFT
POSITION LEVER

CLUTCH/BRAKE HEIGHT ADJUSTMENT
PEDAL"DRIVE" KNOB

POS_ION

STOPPING (See Fig. 8)

MOWER BLADES -

o Move attachment clutch lever'to "DISENGAGED" po-

sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position.

° Move gearshift lever'to neutral (N) position.,

ENGINE -

° Move throttle control to slow (_) position.

NOTE: FaiLure to move throttle control to slow (,,41,)
positionand allowing engine to idle before stopping may

cause engine to "backfire",.
° Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.,

• Never use choke to stop engine°

"ENGAGED" POSITION

PARKING BRAKE

"ENGAGED"

POSITION

"DISENGAGED"

POSITION

FIG. 8

NOTE: Under certain conditions when tractor is standing
idle with theengine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

pletely, asdescribed above, before leav-
CAUTION: Always stop tractor com-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle°

• Operating engine at less than furl throttle reduces the
battery charging rate_

• Fullthrottleoffers thebest bagging and mower perfor-
mance_

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement iscontrolled by the

gearshift lever_

• Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.

= Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement,,
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cuttingheight iscontrolledbyturning theheight adjust-

ment knob in desired direction°

° "[urn knob clockwise (("_) to raise cutting height.

° Turn knob counterclockwise (_-_) to lower cutting

height.

The cutting height rangeis approximately t-1/2" to 4". The

heights aremeasured from the ground to the blade tip with

the engine not running° These heights are approximate

and may varf depending upon soil conditions, height of

grass and types of grass being mowed_

• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches

during hot months_ For healthier and better looking
lawns, mow often and after moderate growth_

° For best cutting performance, grass over6 inches in

height should be mowed twice_ Make the first cut
relatively high; the second to desired height.

12

............... i1,11111,11,1,1,111 i,,

i iull,lllliiiii

OPERATmON

TO OPERATE MOWER (See Fig. 9)

Your tractor isequipped with an operator presencesens-

ingswitch. Any attempt by the operator to leave the seat

withthe engine running and the attachment clutch engaged

will shut off the engine,

• Select desired height of cut.
° Lower mower with attachment liftcontrol

• Start mower blades by engaging attachment clutch

control.

o TO STOP MOWER BLADES- disengage attachment

clutch control

........................... ii iiiii i1,1,1

without either the entire grass catcher,

i& CAUTION: Do not operate the mower

I I charg e g Mard i, place. I ..............

ATTACHMENT CLUTCH

LEVER "DISENGAGED"
POSITION

on mowers so equipped, or the dis-

"ENGAGED"

POSITION ATTACHMENT

LIFT LEVER

HIGH POSITION

•'-" LOW

,-_'_ POSITION

./

° To restart movement, slowly release parking brake and

clutch/brake pedal

• Make all turns slowly

TO TRANSPORT

° Raise attachment lift to highest pos!tion with attach-

ment lift control.

° When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

- Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting

yourtractoron atruck or atrailer, be sure hood is closed and
secured to tractor_ Use an appropriate means of tying hood
to tractor (rope, cord, etc.)

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

° The engine in your tractor has been shipped, from the

factory, already tiffed with summer weight oil

• Check engine oil with tractor on level ground,
° Unthread and remove oil fill cap/dipstick; wipe oil off°

Reinsert the dipstick intothe tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level, If necessary, add oil until "FULL"

mark on dipstick is reached° Do not overfill.

° For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

= To change engine oil, see the Customer Responsibili-

ties section in this manual

RGE

FIG. 9

TO OPERATE ON HILLS

............................. ,, ,,,, ,,,,,,, ,,,,

hills with slopes greater than 15° and
CAUTION: Do not drive up or down

do not drive across any slope.

,, ,,,,,,,,,, iiiiiiiii tllll : ...........

° Choose the slowest speed beforestarting up or down

hills_

• Avoid stopping or changing speed on hi!ls_
° If slowing is necessary, move throttle control lever to

slower position.

° If stopping isabsolutely necessary, push clutch!brake

pedal quickly to brake position and engage parking
braker

. Move gearshift leverto 1st gear, Be sure you have

allowed room for tractor to roll slightly as you restart
movement°

ADD GASOLINE

° Fill fuel tank. Use fresh, clean, regular unleaded

gasoline witha minimumof 87 octane. (Use of leaded

gasolinewillincrease carbon and lead oxide deposits

and reduce valve life) Do not mix oil with gasoline.

Purchasefuel inquantities that can be used within30

days to assure fuelfreshness.

IMPORTANT: WHEN OPERATING iN TEMPERATURES
BELOW32°F(0°C), USEFRESH, CLEANWINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can
attract moisture whichleads toseparation and formation of
acids during storage° Acidic gas can damage the fuel

I

system of an engine while in storage° To avoid engine

problems,thefuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run untilthe fuel linesand carburetor are

empty. Use fresh fuel next season_ See Storage Instruc-
tions for additional information° Never use engine or

carburetorcleaner productsin thefuel tank or permanent

damage may occur

_ _ CAUTIONI Fill t0 b0ffom of gas tank

&ILA filler neck. Donot overfill. Wipeoffany

spilled oil or fuel. Do not store, spill or

....u use gasoline near an open,flame.

13

.................. Ulll ,, ii i iii1,11 iiiii i ii i iiiilllU ii, .......... ,_

OPERATION

illlll .................................. ..... i i i i i illlll ii i i/llllll illlll ...... i i ii i ............. ii illll I

TO START ENGINE (See Fig. 9)

When starting the engine for the first time or if the engine

has runout offuel, it will take extra crankingtimeto move

fuel from the tank to the engine,,

• Depress clutcWbrake pedal and set parkingbrake_
° Place gear shift lever in neutral (N) position°
. Move attachment clutchto "DISENGAGED" position,,

= Move throttlecontrol to choke (N) position.

Note: Before starting, read the warm and cold starting
proceduresbelow.

° Insertkeyintoignition and turnkeyclockwiseto"START"

positionand release key as soon as engine starts. Do
not runstarter continuouslyfor more than fifteen sec-
onds per minute, If the engine does not start after

several attempts, move throttle control to fast (_)
position,wait afew minutes andtryagain. Ifenginestill

does not start, move the throttle control back to the
choke (N) position and retry°

WARM WEATHER STARTING (50° F and above)
= When engine starts, movethe throttle control to thefast

(_) position.

o The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above_

COLD WEATHER STARTING ( 50° F and below)
, When engine starts, allow engine to run with the

throttle control inthechoke (N) position untilthe engine
runs roughly, then move throttle control to fast (_)
position. This may require an engine warm-up period

from several seconds to several minutes, depending

on the temperature.

• The attachments can also be used during the engine
waml-up period..

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F)the carburetor fuel mixture may

need to be adjusted forbest engine pedormance. See'TO
ADJUST CARBURETOR" in the Service and Adjustments

section of this manual

MOWING TIPS

* Tire chains cannot be used when the mower housing

is attached to tractor.

= Mower should be properly leveled for best mow!ng

performance. See "TO LEVEL MOWER HOUSING in
the Service and Adjustments section of this manual

° The left hand side of mower should be used for tdm-

mingo

, Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the rightof the
machine.. This wilt result in a more even distribution of

clippings and more uniform cutting.

, When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until
finished (See Fig. t0 )_

= If grass isextremely tall, it should be mowed twice to

reduce Loadand possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the

desired height.

• Do notmow grass when it is wet. Wet grass willplug
mowe_ and leave undesirable clumps. Allow grass to
dry beforemowing.

• Always operate engine at full throttlewhen mowingto

assure better' mowing performance and proper dis-
chargeof material, Regulate ground speed by select-
ing a Low enough gear to give the mower cutting

performanceas well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

FIG. 10

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.

° The special mulching blade will recur the grass clip-

pings many times and reduce them in size so that as
they fall onto the lawn they will disperse intothe grass

and not be noticed. Also, the mulched grass wilt

biodegrade quickly to provide nutrients for the lawn,
Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the

blades.

° Avoid cutting your lawn when it iswet. Wetgrass tends

to form clumps and interferes with the mulching action°
The best time to mow your'lawn is the early afternoon.

At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.

• Forbestresults, adjustthemowercuttingheightsothat

the mower cuts off only the top one-third of the grass
blades (See Fig. 11)_For-extremely heavy mulching,

reduce your width of cut and mow slowly.

° Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings° When doing a second cut,

mow across or perpendicular to the first cut path°

• Change your cutting pattern from week to week. Mow
northto south oneweek then change to east towest tile

next week. This will help prevent matting and graining

of the lawn.

MAX 1/3

FIG. 11

14

................................................ ..... i ,i,ii,i ,lUUlU i iin .........

CUSTOMER ESPO LmTUE

..................................................... n#..U.lUiiutttt,,,, ,, ......... i i i,ll

MAINTENANCE scHEDULE .f'___o_# _

REGULAR SERVICE /_.,,_ER\JICE DATES

........r' ..........

Check Brake Operation _' I_

CheckTlre Pressure .... _" ' _' ' .... '

T Chlckio'r LOoseFasteners ' _ _t 6#_

'R sharpeniRepiac e Mower Blades 6/4 .........

Lubrication Chart .... 6## if' .....

T Che ck Batte,P]Level/Recharge
i0 Clean Battery and Terminals _/

iR CheckTransax!e Cooling _

Adjust Blade Belt(s) Tension _,
Adjust Motton Drive Beit(s) Tension Ks

Check Engine Oil Level .... _ ........... 64# ..................

Clean Air Filter V#'2 _. ....

clean Air Screen ......................... .............. "V2 .....................

G inspectMuffledSparkArrester

| Replace 0ii"Fllter (If equipped) = .......

Ciean Engine Cooling Fins .... !_2

N .............

ReplaceS ark ",.............. V' '

Replace Atr Filter Paper Cartridge ...... ' .......' .... _2

..........................I ..... I

I - ChangemoreoftenwhenoperatSngunderaheavyleador Inhtgharnb}enttemperatures 5 - Ifequippedwithadjustablesystem

2 - ServicemoreoftenwhenoperelJng_ndidyordustyconditions 6- Not requiredifequippedwithmaintenance-freebattery.,
3 - Ifeqalppedwtthoil_tter,changeoil every50 hou_s 7 - Tighlen!rentaxlepivotbe_tto35ft,-ibs maximum,

4 - Replacebladesmoreoftenwhenmewinginsandysotf Donotovedtghten

GENERAL RECOMMENDATIONS

The warrantyonthis tractor does net cover items that have

been subjected to operator abuse or negligence. To
receive fullvalue from the warranty, operator must maintain

tractor as instructedin this manual.
Some adjustments will need to be made periodically to

properly maintain your tractor,.

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.

BEFORE EACH USE

,, Check engine oi!level.,

• Check brake operation.

° Check tire pressure_
o Check for loosefasteners°

LUBRICATION CHART

SPINDLE ZERK (_)

@

BEARING ZERK

_,_ FRONT WHEEL (_)
' -_ BEARING ZERK

"_ ENGINE (_)

CLUTCH

PIVOT(S)

" GEARSHIFT (_

PIVOTS

SAE 30 OR 10W30 MOTOR OIL

(_ GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILfl"IES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY

15

CUSTOMER ILiTiES

TRACTOR

Always observesafety rules when performingany mainte-

nance.

BRAKE OPERATION

If tractorrequires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjuste&
(See '*TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manuat)_

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS' on page 3 of this manual).

° Keep tires free of gasoline, oil, or*insect control chemi-

cals which can harm rubber.

° Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause taredamage.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.,
BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to

blades.

o Remove hex bolt, Iockwasher and ftat washer securing

blade.

o Instal{ new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in

exact order' as shown,.

o Tighten bolt securely (30-35 Ft. Lbs torque)..
1MPOR'tANT: BLADE BOLT 18GRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade isbalanced.

BLADE

(GRADE 8)* _.-=_,._

HEX BOLT _'__

*A GRADE 8 HEAl" TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG. 12

MANDREL
ASSEMBLY

TRAILING EDGE

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced_ An
unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine_

• The blade can besharpened with afile or on a gdnding
wheel, Do not attempt to sharpen while on the mower.

° To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal-

anGer)o

- Stide blade on toanunthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal

pos_tion_ If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade° The lobes of
the center' hole may appear to be centered, but are not.

CENTERHOLE / /

FIG. 13

BATTERY

Your tractor has a battery charging system which is suffi-
cient for normal use., However, periodic charging of the
battery with an automotive charger will extend its life.

° Keep battery and terminals clean,
. Keep battery bolts tight.

• Keep small vent holes open.

= Recharge at 6-t0 amperes for I hour,
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.
° Remove terminal guard_

• Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.,

• Rinse the battery with plain water and dry.

° Clean terminals and battery cable ends with wire brush

until brighL

° Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "CONNECT BATTERY" in the

Assemb y section of this manual),

16

...................................... ii, ,ill,i,iiiillll,/lll/llUl_l,

CUSTOM ES

V-BELTS

Check V-belts for deterioration and wear after I00 hours of
operation and replace if necessary_ The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt andchaff which

can restrict cooling,

ENGINE

LUBRICATION

Only use high quality detergent oil rated with APt service
classification SForSG. Selectthe oil'sSAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

=F .20" 0° 30" 32 _ 4(}" 60 ° 80" 100"

°c -3o' -2o' .to' _° 1'o. _o'..............._0" 40'

TEMPERATURE RANGE ANTiCiPATED BEFORE NEXT OIL CHANGE

FIG. 14

NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)

improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the

tractor isnot used for 50 hours inone year,

Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation° Tighten oi! fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs° 14 and 15)

Determine temperature range expected before oilchange.
All oil must meet API service classification SF or SG.

. Be sure tractor is on level surface°
= Oil will drain more freely when warm,

• Catch oil in a suitable container,,

• Remove oil filf cap/dipstick, Be careful not to allow dirt
to enter the engine when changing oil

° Remove drain plug_
° After oil has drained completely, replace oil drain plug

and tighten securely,

° Refill engine with oil through oil fill dipstick tube, Pour

slowly. Do not overfillo For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this

manual.
Use gauge on oil fill cap/dipstick for checking level.

Insert dipstick intothe tube and rest the oil fillcap on the

tube. Do not thread the cap onto the tube when taking

reading. Keep oil at "FULL" line on dipstick. Tighten

cap onto the tube securely when finished.

AIR CLEANER KNOB
COVER ,WING NUT

FOAM
PRE-CLEANER

PAPER CARTRIDGE

AIR
SCREEN

BASE

OIL FILL
CAP/DIPSTICK

17

OIL DRAIN

PLUG

FIG. 15