Craftsman 917256571 Owner’s Manual

SH S

[RaFTZ

MODEL NUMBER 91

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATI _IG HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

L GENERAL OPERATION

Read. understand, and follow all instructions in the manual and on the machine before starting+

, Only allow responsible adults who are familiar with the

nstructions, to operate the machine.

= Clear the area of objects such as rocks, toys, wire, etc..

which could be picked up and thrown by the blade.

• Besure the areais clear of other people before mowing. Stop machine if anyone enters the area.

= Never carry passengers.

, Donot mow +nreverse unless absolutely necessary. Always

look down and behind before and while backing.

, Be aware of the mower discharge direction ann tie not point

it at anyone. De not operate the mower without either the entire grass catcher or the guard m place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting,

+ Turn off blades when not mowing,

• Stop engine before removing grass catcher or unclogging

chute.

+ Mow only in daylight or good artificial light,

Do not operate the machine while under the influence of alcohol or drugs.

- Watch for traffic when operating near or crossing roadways.

- Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or

death. All slopes require extra caution, ff you cannot back

Jp the slope or if you feel uneasy on it, do not mow it.

DO:

= Mow up and down slopes, not across.

• Remove obstacles sucn as rocks, tree Iimbs, etc. Watch for holes ruts, or bumps. Uneven terrain could

overturn the machine: Tall grass can hide obstacles.

Use slow speed. Choose a !ow gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments, These can change the stability of the machine.

+ Keep all movement on the slopes slow and gradual Do not

make sudden changes m speed or direction.

• Avoid starting or stopping on a SlOPe. If tires lose traction

disengage the blades and proceed slowly straightdewn the siope.

DO NOT: + DOnot turn on slopes untess necessary, andthen, turn slowly

and gradually downhill, if possible. Do not mow r ear drep-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

, Do not try to stabilize the machine by putting your foot on the

ground.

= Do not use grass catcher on steep slopes.

SAFETY RULES

Ill. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them. + Keeo children out ofthe mowing area and under the watchful

care of another responsible +adult.

+ Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for smatl children+

• Never carry children. They may fail off and be seriously

injured or interfere with safe machine operation.

° Never allow chitdren to operate the machine.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision

IV. SERVICE

= Use extra care in handling gasoline and ether fuels. They are

fiammabie and vapors are explosive.

Use only an approved container Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors. Never store the machine or fue! container inside where

there is an open flame, such as a water heater.

- Never run a machine inside a closed area. = Keep nuts and belts, especially blade attachment bolts, tight

and keep equipment in good condition.

, Never tamper with safety devices. Check their proper

operation regu+arly.

= Keep machine free of grass, leaves, or other debris build+up.

Clean oil or fuel spillage. Allow machine to cool before storing.

= Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine runmng+ Grass catcher componentsare subject to wear, damage, and

deterioration, which could expose moving parts or atlow objects to be thrown. Frequently check components and

replace with manufacturer's recommended oarts, when nec- essary,

• Mower blades are snare and can cut, Wrap the blade(s) or wear gfoves, and use extra caution when servicing them

+ Check brake oeeration freauentiy. Adiust and service as

required.

The engine exhaust fromthis product contains

Look for this symbol to point out important safety precautions. It means

CAUTION!!! BECOME ALERT1!! YOUR SAFETY !S !NVOLVED.

A WARNING A

chemicals known to the State of California to cause cancer, birth defects, or other reproduc-

tive harm.

CONGRATULATIONS on your purchase of a Sears Tractor, it has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized

Service Center!Department Department. We have com- petent, well-trained technicians and the proper tools to

service or repair this t_'actor.

Please read and retain this manual. The instructions wilt enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

MODEL NUMBER 917.256571 SERIAL NUMBER

DATEOF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details,

PRODUCT SPECIFICATIONS

HORSEPOWER: 19.0

GASOLINE CAPACITY 5 QUARTS AND TYPE: UNLEADED REGULAR

OIL TYPE (APt-SFiSG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3.0 PINTS

SPARK PLUG: CHAMPION RJ19LM

GAP: .030")

VALVE CLEARANCE: INTAKE: .004"- .006"

EXHAUST: .007" - .009"

GROUND SPEED (MPH): FORWARD: 0 - 5.5

REVERSE: 0- 2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: UIR

BLADE BOLT TORQUE: 30-35 FT. LBS.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

• Follow a regular schedute m maintaining, caring for and using your tractor.

• Follow the instructions under "Customer ResponsibilF

ties" and "Storage" sections of this owner's manual.

ered land unless the engine's exhaust system is equtpped with aspark arrester meeting applicable local or state taws

(if any). If a spark arrester is usee, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Sectior 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on

WARNING: This tractor is equipped with an internal combustion eng_ne and should not be used on or near any

unimproved forest-covered, brush-covered or grass_cov-

federal land& A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears witi repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does net cover:

• Expendable items which become worn during normal use such as blades, spark plugs, air cleaners, belts, etc. ° Tire replacement or repair caused by punctures from outside objects, such as, nails thorns, stumps, or glass.

• Repairs necessary' because of operator abuse, negligence, improper storage or accident or the faiiure to maintain the equipment according to the instructions contained in the owner's manual

° Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, f any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears wilFreplace the battery at no charge.

1N-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TR_P CHARGE WILL APPLY.) THIS WARRANTY APPUES ONLY

WHILE THtS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, tL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOM ER RESPONSIBILITIES: .................... 3, 15-18

WARRANTY .................................................................. 3

TAB LE OF CONTENTS ................................................. 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................... 7-9

INDEX

Accesso ries............................................ 5

Adjustments:

Brake .................................... _...... 2!

Carburetor ................ :.................. 24

Mower:

Front-To-Back ........................ 20

Side-To-Side .......................... 20

Throttle Control CaMe ................. 24

Air Fiffer. Engine ................................. 17

Air Screen, Engine ............................. 17

Assembly ........................................... 7-9

Battery:

Charging ..................................... 16

Cleaning ...................................... 16

Starting with Weak Battery ......... 23

Storage ....................................... 26

Terminals .................................... 16

Betts:

Motion Drive

Removal/Replacement .......... 21

Mower Blade Drive

Removal/Replacement .......... 21

Blade:

Sharpening .................................. 16

Replacement ............................... 16

Brake Adjustment .............................. 21

Carburetor Adjustment ....................... 24

Controls, Tractor ................................ 12

Customer Responsibilities ......... 3.15-18

Engine:

Air Filter ................................... 17

Air Screen. Engine .................. 17

Battery .................................... 16

Cooling Fins Engine ............... 18

Engine Oit ............................... 17

Fuel Filter ................................ 18

Spark Plugs ............................. 18

Tractor:

Blades ..................................... 16

Lubrication Chart ..................... 15

Maintenance Schedule ........... 15

Tire Care ........................ 8.16.22

Cutting He=ght, Mower ....................... 12

Electrical:

Interlocks and Relays ................. 23

Schematic ................................... 29

Wiring Diagram ........................... 30

Engine:

Air Filter ...................................... 17

Air Screen ................................. 17

Cooling Fins, Engine ................... 18

Oil Change .................................. 17

Oil Level ................................. 13,17

Oil Type ....................................... t7

Preparation ................................ t3

Repair Parts ........................... 48-53

Starting ........................................ 13

Storage ....................................... 26

Filters:

Air ................................................ t 7

Fuei ............................................. ! 8

Fuel:

Type ............................................ 13

Storage ....................................... 26

Fuse ................................................... 23

Gauge Wheels ..................................... 8

Hood Removal/installation ................. 23

Leveling Mower Deck ......................... 20

Lubrication Chart .............................. 15

Maintenance Schedule .................... 15

Mower:

Adjustment. Front-to-Back .......... 20

Adjustment Side-to-Side ............. 20

Blade Sharpening .................... 16

Blade Replacement ..................... 16

Cutting Height ............................. 12

installation ................................. 19

Oeeration ............................... 11-14

Removai ..................................... 19

Mowing Tips ....................................... 14

Muffler ................................................ 18

Spark Arrester .......................... 3.40

Mulcher Plate ....................................... 9

Oil:

Cold Weather Conditions ....... 13,17

Engine ......................................... 17

Storage ....................................... 26

OPERATION .......................................................... 11-14

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 19-25

STORAGE ................................................................... 26

TROUBLESHOOTING ........................................... 27-28

REPAIR PARTS -TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERtNGISERVIGE .................. BACK PAGE

Operation ...................................... 11-14

Operating Mower .......................... 12-13

O9tions:

Accessories ................................... 5

Spark Arrester .......................... 3.40

Parking Brake ................................ 11-12

Parts Bag ............................................. 6

Parts. Replacement/Repair ........... 30-47

Product Specifications .......................... 3

Repair Parts .................................. 30-47

Safety Rules ......................................... 2

Seat ...................................................... 8

Service and Adjustments .............. 19-25

Brake ........................................... 21

Carburetor .................................. 24

Fuse ............................................ 23

Hood Removal/Installation ........... 23

Motion Drive Belt

Removal/Replacement .......... 21

Mower Blade Drive Belt

Removal/Replacement .......... 21

Mower Adjustment:

Front-to-Back ......................... 20

Side-to-Side ........................... 20

Mower Installation ....................... 19

Mower Removal .......................... 19

Tire Care ............................. 8.16.22

Sfooe Guide Sheet ............................. 55

Spark Plugs ........................................ 18

Specifications ........ :.............................. 3

Starting the Engine ....................... 13-14

Steering Wheel ............................... 7,22

Stopping the Tractor ........................... 12

Storage ............................................... 26

Throttle Control Cable Adjustment ..... 24

Tires ........................................... 8.16.22

Trouble Shooting Chart .................. 27-28

Transaxte Repair Parts ................. 46-47

Warranty .............................................. 3

Wiring Diagram .................................. 30

Wiring Schematic ............................... 29

ACC AN ATTACHMENTS

,,.i,,1_ i,, i,,i,i,U!lu,i ,u ii n, ilUllii,i

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG GAS CAN

ENGINE OIL

FUEL STABILIZER

AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Soars store for the -

accessories and attachments that are available for your tractor. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching,

AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5qnch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.

BAGGER lets you ceilect grass clippings and leaves for a healthier, nearer looking lawn. Two Permanex containers hold

30-gallon plastic bags. BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, ptus accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly. CORING AERATOR takes small plugs out of soil to aifow mois-

ture and nutrients to reach grass roots." 36-inch swath. 24

hardened steel coring tips. 150 lb. capacity weight tray, EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or3 pull-behind attach ments at once,

such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scaiping" on uneven terrain. For mowerdecks notso equipped.

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Usefuttopreparebareareasforseeding. Avaitableforfront or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, tets you muich, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-! Convertible mowers. See "MOWER" in the Repair Parts section of this

manual. RAMP TOPS AND FEET let you Joad and untoad tractor from a

pickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch-wide, 184nch

diameterwater-tight drum holdsupto390]bs, ofweight. Rounded edges prevent harm to turf. Adjustable scraper automatically

cleans drum.

SNOW BLADE for snow removal only. 14-inch high, 484nch wide

blade clears 42-inch path when angled left or right: Raises, lowers with side lever, Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight,)

SNOWTHROWER has 40-inch swath, Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement, Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet, Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12*volt source. Includes booms for

automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecti- cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kitl- !ng easy. Broadcast spreaders are also useful for granular deo

=cersand sand. SWEEPERS Iet you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in

liftand depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor

drawbar and go! Optional accessories convert unit for dethatching; aerating, hitling...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ADS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves.

Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper=shredder.

WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb_weight,

WHEEL WEIGHTS for rear wheels provide needed tractiOn for

snow removal or dozing heavy materials.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

f--_ (1) Hex Bolt

-/ "-- 3/8-16 x 1

/- -.,

Seat

o I

/t/

(1) Large Flat Washer (1) Lockwasher 318

'1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18

___r (1) Hex Bolt

8 1/2-13 x 1

./"

/ \ /

\ 17/32 x _ 1-3/16,x t 2

Gauge

LO __Wa_he'_

f_._ - Washers #10 x 5/8

| Q_ _(2) Washers _ //3/I6 x 3/4 (2) Weld

_ x 16 Gauge Nuts #10

(1) Lock Washer 1/2

_ (2) Look (2) Screws _

Cassette

Steering

Wheel

Manual

(2) Shoulder

Bolts

-- Boot

Steering

Mulcher

Plate

(2) Washers 3/8 x 7/8 x 14 Gauge

(2) Center-

lock Nuts

Steering Wheel

Adapter (2) Keys

__ok

Assemblys

Video

Parts Bag

(2) Gauge Wheels

Steering Wheel

Insert

(2) Hex Bolts 1!4_20 x 3/4

(2) Hex Nuts !/4-20

2) Washers 9/32 x 5/8 x 16 Gauge

..... 2 Lock Washers 1/4 ,

(5)

Steering Extension

Shaft

Slope Sheet

BLY

Your new tractor has been assembled at the factory with exce 3tion of those 3arts left unassembled for shipping purposes. To ensure safe and 3roper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly eas_er. Standard wrench stzes are listed.

(1) 5/16" wrench (1) 3/4" Socket w!drive rachet

(2) 7/16" wrenches Phillips Screwdriver (1) 1/2" wrench Tire pressure gauge (2) 9/16" wrench Utility knife When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible !oose parts and parts cartons from carton (See page 6).

o Cut. from top to bottom, along lines on all four corners

Of carton, and fay panels fiat.

= Check for any additional loose Darts or cartons and

remove,

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft, Align mounting holes in extension and lower shafts and

nstalt 5/16 hex bolt and focknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.

- Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

, Position front wheels of the tractor so they are pointing

straight forward.

- Slide steering wheel adapter onto steering shaft exten-

sion.

. Position steenng wheel and sleeve assembly so cross

bars are horizontal (left to right) and slide onto adapter.

. Assemble large flat washer_ 3/8 lock washer, 3/8 nex

bolt and tighten securely.

• Snap steering wheel insert nto center of steering

wheel.

= Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trois)

- Press lift lever plunger and raise attachment lift lever to its highest position

• Release parking brake by depressing clutch/brake oedal.

INSERT

3/8 HEX BOLT

_"--"--'-- 3/8 LOCK WASHER

STEERING /

WHEEL

ADAPTER

FIG. 1

Place freewheei control n freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual).

Roll tractor backwards off skid.

Remove banding holding discharge guard up against tractor.

WASHER

EXTENSION SHAFT

5116 HEX BOLT

FLAT

STEERING

BOOT

HOW TO SET UP YOUR TRACTOR

CONNECT BA'n'ERY (See Fig. 2)

nals. Before connecting battery, re- move metal bracelets, wristwatch

CAUTION: Do not short battery termi- bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

Lift hood to raised position.

o Open terminal access doors, remove terminal protec-

tive caps and discard.

- If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

° First connect RED battery" cable to positive (+) battery

terminal with hex bolt, fiat washer, lock washer and hex

nut as shown. Tighten securely.

- Connect BLACK grounding cable to negative (-) battery terminal with remaining nex bolt flat washer, lock washer and hex nut, Tighten securely.

• Close terminal access doors.

ASSE

BLY

Use terminal access doors for:

= Inspection for secure connections (to tighten qard-

ware).

• Inspection for corrosion, Testing battery.

• Jumping (if required),

• Periodic charging.

HEX NUT

DISCARD TERMINAL PROTECTIVE CAPS

TERMINAL _' I .

ACCESS E DOOR

i i!_. 1- CABLE

"i_ _ _'_. NEGATIVE.... " (BLACK)

'_.=: . r CABLE

LOCK FLAT

WASHER WASHER

HE\ BOLT

POSITIVE (RED)

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt. o Remove cardboard packing on seat pan.

o Place seat on seat pan and assemble shoulder bolt.

- Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten.

- Tighten shoulder bolt securely.

, Lower seat into operating position and sit on seat.

- Slide seat until a comfortable position is reached which allows you to cress clutch/brake pedal all the way

down.

, Get off seat without moving its adjusted position.

- Raise seat and tighten adjustment bolt securely.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping=purposes. Correct tire pressure _simportant for

best cutting performance.

- Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to ooerate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

Assemble gauge wheels with tractor on a flat level surface.

- Adjust mower to desired cutting hei,ght (See "TO AD-

JUST MOWER CUTTING HEIGHT in the Operation section of this manual).

- With mower in desired height of cut position, gauge

wh eels should be assembled sothey are slightly off the ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8" washer and 3/8-16 Iocknut and tighten securely.

- Reoeat for opposite side installing gauge wheel in

same adjustment hole.

GAUGE WHEEL MOUNTING

BRACKET

SHOULDER

BOLT \

ADJUSTMENT

BOLT

SEAT PAN

FIG. 3

3/8_16

LARGE FLAT WASHER

FIG. 4

iNSTALL MULCHER PLATE (See Figs. 5 & 6)

. Install two latch hooks to mulcher plate using screw_

washer, lock washer, and wetd nut as shown.

NOTE: Pre-assembJe weld nut to latch hook by inserting weld nut from the top with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in upright position, . Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

= Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

_[ ]k _ mower. Raise and hold I

guard when attaching mulcher plate J and a_st on plate while in !

opera tior.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mutcher plate and store t_ a safe place. Your mower is now ready for discharging or installation of

optional grass catcher accessory.

NOTE: It {s not necessary to change blades. The muJcner

blades are designed for discharging and bagging also,

HOOK POINTS DOWN

'WELD

\-\

!SCREW

LATCH

HOOK.--.......

WASHER

MULCHER __,.._--SCREW

PLATE

FIG. 5

I WASHER

WASHER

DEFLECTOR

SHIELD J ....

LATCH HOOKS

FiG. 6

,/CHECKLIS T

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BESTPERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ,/ No -emaining loose parts in carton,

¢" Battery is properly prepared and charged, (Minimum

1 hour at 6 amps),

/ Seat is adjusted comfortably and tightened securely,

V" All tires are properly inflated. (For shipping purposes.

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results, (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped,

/ Before driving tractor, be sure freewheel control is n

drive position,

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level,

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline,

/ Become familiar with all controEs - their location and

function. Operate them before you start the engine.

/ Be sure brake system is,_n safe operating condition.

/ It isimportant to purge the transmission before operat-

ing your tractor for the first time, Follow proper starting

andtransmission purging nstructions (See"TO START

ENGINE" and "PURGE TRANSMISSION" _nthe Op-

eration section of this manual).

OP ATION

These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning,

BATTERY CAUTION OR

WARNING

REVERSE

FORWARD FAST SLOW

"x___./

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

OILPRESSURE

CLUTCH LIGHTS ON LIGHTS OFF

LOCK LOCKED

R N H

REVERSE NEUTRAL

MOWER L1FT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

PARKING BRAKE

IGNITION

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

C_mpare thei__ustrati_nswithy_urtract_rt_fami_iarizey_urse_fwiththe__cati_ns_fvari_usc_ntr__sandadjustments_ Save this manual for future reference.

CLUTCH/ BRAKE

PEDAL

HEIGHT

ADJUSTMENT KN OB

FREEWHEEL CONTROL

CHOKE

CONTROL\

THROTTLE

CONTROk_

AMMETER

IGNITION

SWITCH

APPROX.

SPEED

3 MPH 2MPH

1MPH

Our tractors conform to the safety standards of the American Natiorial Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor. LIGHT SWITCH: Turns the headiigtqts on and off.

THROTTLE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-

ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

FREEWHEEL CONTROL: Disengages transmisslor for

pushing or slowly towing the tractor with the engine off. CHOKE CONTROL: Used when starting a cold engine.

MOTION CONTROL

LEVER

FIG. 7

MOTION CONTROL LEVER: Selects the speed and direc-

tion of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its oosition. IGNITION SWITCH: Used for starting and stopping the

engine. HEIGHT ADJUSTMENT KNOB: Used to adjustthe mower

cutting height. AMMETER: indicates battery charging (+) or discharglng

(-).

OP RATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor

or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig, 8)

Your tractor is equipped with an operator presence sensing switch. When engine _s running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

° Place parking brake lever in "ENGAGED" position and

release pressure from clutchforake peda!. Pedal should remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

i i i

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

- Operating engine at less than full throttle reduces the 9attery charging rate.

° Fuf!throttle offers the best bagging and mower perfor-

mance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

- To engage choke contro[, oull knob out. Slowly push

knob n to disengage.

TO MOVE FORWARD AND BACKWARD (See

Fig. 8)

The direction and speed of movement is controlled by the

motion control lever.

- Start tractor with motion control lever in neutral (N) position.

- Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position.

'DISENGAGED"

CLUTCH/BRAKE PEDAL "DRIVE" HEIGHT ADJUSTMENT

POSITION KNOB

FIG. 8

POSITION

STOPPING (See Fig, 8)

MOWER BLADES - " Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) oosition: IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

= Move throttle control to slow (,_h) position.

NOTE: Failure to move throttle control to slow (,_1_.) position and allowing eng ne to idle before stopping may cause engine to "backfire",

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

- Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing

idle Withthe engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this oossibility,

always stop engine when stopping tractor on grass areas.

CA"=-'-"=--'_TION:Always stop tractor corn- ]

pletely, as described above, before leav-

ing the operator s position; to empty /

_ grass catcher, etc.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled byturning the height adjust- ment knob in desired direction.

Turn knob clockwise (('-_) to ratse cutting height.

* Turn knob counterclockwise (_)to lower cutting

height. The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

- The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

- For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO OPERATE MOWER (See Fig. 9)

Your tractor is equipped with an operator presence sens-

ng switch. Any attempt by the operator to leave the seat

with the eng ne running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut. o Lower mower with attachment lift control.

- Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place.

OPERATION

ATTACHMENT CLUTCH LEVER "DISENGAGED"

POSITION

HEIGHT

ADJUSTMENT

KNOB

"ENGAGED"

POSITION ATTACHMENT

HIGH POSITION

DISCHARGE

GUARD

FIG. 9

TO OPERATE ON HILLS

* Choose the slowest speed before starting uu or down

hills.

° Avoid stopping or changing speed on hills.

- If slowing _snecessary, move throttle control lever to slower position.

- Ifstoppfng is absolutely necessary, push clutch/brake pedal quickly to brake positior and engage parking

brake.

° Move motion control lever to neutral (N) oosition. IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

, TOrestart movement, slowly release parking Icrake and

clutch/brake pedal.

° Slowly move motion control lever to slowest setting. , Make all turns slowly.

TO TRANSPORT (See Fig. 10)

When pushing or tow ng your tracto r, be sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar of tractor.

Raise attachment lift to highest position with attach- ment lift control.

= Pull freewheel control knob out and hold in position by

inserting retainer spring into forward hole of control rod.

. Do not push or tow tractor at more than two (2) MPH. . To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor, Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

FIG; 10

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

- The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

o Check engine oil with tractor on level ground. = Remove oil fill cap/dipstick and wipe clean, remsert the

dipstick and screw cad tight, wait for a few seconds,

remove anc read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

" easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

o To change engine oil, see the Customer Responsibili-

ties section in this manual

ADD GASOLINE

, Fill fuel tank, Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING ]N TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that aicohot blended fuels (called gasohot or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine ant let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fue! tank or permanent damage may occur.

_i_ CAUTION: Fill to bottom of gas tank I

I AlL,IlL filler neck. Donotoverfiil. Wipeoffany i

J D spilled oil.or fueL Do not store, spilior

TO START ENGINE (See Fig. 8)

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

• Depress c_utchibrake pedal and set parking brake.

• Place gearshift Iever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position,

- Pull choke control out to choke (\1) position for cold eng ne start. For warm eng ne start do not use choke

control.

° Move throttle control to midway between fast (._) and

slow (,_) positions.

° Insert keyinto ignition and turn key clockwise to"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after

several attempts_ move throttle control to fast (,_) position, wait a few minutes and try again.

. When engine starts, slowly push choke control in.

- Move throttle control to fast (,_) position_

• Allow engine to warm up for a few minutes before

engaging drive or attachments.

use gasoline near an open flame. _

OPERATION

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR _'in the Service and Adjust-

ments section of this manual.

PURGE TRANSMISSION

/" _Never engage or disengage-"-_ i & freewheelleverwhiletheengineisrun- !

To ensureproper operation and performance, it is recom- mended that the transmission be purged before operating

tractor for the first time. This 3rocedure will remove any trapped air inside the transmission which may have devel-

oped during shipping of your tractor. IMPORTANT; SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATtON

BEFORE OPERATING THE TRACTOR , Place tractor safely on level surface with engine off and

3arking brake set.

Disengage transmission by placing freewheel control

n freewheeling positio_ (See "TO TRANSPORT" in

this sectron of "nanua0.

• Sitting in the tractor seat, start engine. After the engine s running, move throttle control to slow (-_1_.)position.

With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

- Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this proceeure three [3) times.

NOTE: During this procedure there witl be no movement of

drive wheels. The air is being removed from hydraulic drive

system.

- Move motion control lever to neutral (N) position. Shut- off engine and set _arking brake.

• Engage transmission by placing freewheel control in driving position (See "TOTRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet. slowly move

motion control lever to reverse oosition. After the

tractor moves approximately five (5) feet return the

motion control leverto the neutral (N) position. Reoeat this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

- Tire chains cannot be used when the mower housing

,s attached to tractor.

= Mower should be properly leveled for best mowing

3erformance. See "TO LEVEL MOWER HOUSING" in

the Service and Ad.ustments section of this manual•

• The left hand side of mower should be used for trim- ming.

• Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the

tractor. This will result in a more even distribution of clippings and more uniform cutting.

- When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until

finished (See Fig. 11 ).

!f grass is extremely tall. it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.

. Do not mow grass when it is wet. Wet grass wil! plug

mower and leave undesirable clumps. Allow grass to dry before mowing.

- Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

- When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

F{G. 11

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PER=ORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE. " The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass wili biodegrade quickly to provide nutrients for the :awn.

Always mulch with your highest engine (blade) speed as this wilt 3rovide the best recutting action of the

blades.

o Avoid cutting your lawn when it iswet. Wet grasstends

to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that

the mower cuts off only the top one4hird of the grass blades (See Fig. 12). =or extremely heavy mulching,

reduce your width of cut and mow slowly.

- Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to completely hide the clippings, When doing a second cut. mow across or perpendicular to the first cut path.

o Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the next week. This will held prevent matting and graining

of the lawn,

MAX 113

14 FIG. 12

CUSTOM RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation _ if Check Tire Pressure !_ if

Check for Loose Fasteners _' ...... $##'7 = , if .....

Sharpen/Replace Mower Blades . , , t[I/4 ......

Lubrication Chart _ !_ I I Check Battery Level/Recharge if6 I I

Clean Battery and Terminals -

Check Transaxle Cooling 1_' Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension ' I , Check Engine Oil Level I!/! _#

Change Engine Oii _ i_1.2,3 Clean Air Filter i _2

11/_ J I

SERVICE DATES

N Clean Air Screen q[/2

G, Inspect Muffler/Spark Arrester

| Replace Oil Filter (if equipped)

N I Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge

Replace Fuel Filter I

1 - Change more often when operating _nder a heavy toad or in high ambient tempera[urea 2 - Service more offer when operatirv,:j in dirty or dusbi conditions.

3- Ifequippedwith oil tilter change oil every 50 hours. 4- Reelaceblades moreoftenwhenmowing in sand_,soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodically _o

properly maintain your tractor. Al! adjustments in the Service and Adjustments section of

this manual should be checked at east once each season.

Once a year you should replace the spark plug, clean or replace air filter, ann check blades and belts for

wear. A new spark plug and clean air filter assure

oroper air-fuel mixture and help your engine run better and last longer.

5 - If equippedwith adjustablesystem. 6 - Not requiredif equippedwith maintenance-freebattery. 7 - Tightenfront axlepivot heftto 35 ft.qbs, maximum,

Donot overiighten,

LUBRICATION CHART

(_) SPINDLE ZERK --

BEARING ZERK

CLUTCH

PIVOT(S)

ZERK(_

"FRONT WHEEL(_)

BEARING ZERK

ENGINE(_)

BEFORE EACH USE

Check engine oil level.

- Check brake operadon.

• Check tire pressure, Check for loose fasteners,

Q SAE 30 OR 10W30 MOTOR OIL (_ GENERAL PURPOSE GREASE (_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WiLL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LiFE OF THE SELF-LUBR}CATING BEARINGS. iF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

_-, ii i

CUSTO RESPONSIBILITIES

TRACTOR TO SHARPEN BLADE {See Fig. 14)

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

! Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

- The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

- To check blade balance, you will heed a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the: instructions supplied with bat- ancer).

* Slide blade on to an unthreaded pc rtion of the steel bolt

or pin and hold the bolt orpin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE /

BLADE REMOVAL (See Fig. 13)

•. Raise mower to highest position to allow access to blades.

Remove hex bolt, lock washer and flat washer secu ring

blade.

Install new or resharpened blade with trailing edge up

towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in exact order as shown.

° Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade - bet ifyou do, be sure the blade is balanced.

BLADE

FLAT WASHER

LOCK WASH_

HEX BOLT

(GRADE 8)* ",_._._=_._._._

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

_"_ MANDREL

_ ASSEMBLY

TRAILING EDGE

FIG. 13

5/8" BOLT OR PIN

FtG. 14

BLADE

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the:

battery with an automotive charger will extend its life.

* Keep battery and terminals clean. , Keep battery bolts tight.

o Keep small vent holes open. . Recharge at 6-10 amperes for 1 hour.

TQ CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

Remove terminat guard.

, Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor.

, Rinse the battery, with plain water and dry.

- Clean terminals and battery cable ends with wire brush until bright.

- coat terminals with grease or petroleum jelly. Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual):

r,lnIJJ "r r .... I I, I,, , I I

CUSTOMER BILITIES

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ° adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmissior is hot.

° Inspect cooling fan to be sure fan blades are intact and

clean

Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage _o seals, do not use compressed a_r or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not rec uired for the life of the transaxle. Should the

transaxle ever leak or reauire servicing, contact your near-

est authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF orSG. Select the oil's SAE viscosity grade

according [o your expected operating temperature.

SAE VISCOSITY GRADES

t "

oF .20 _ _C -30 _

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Althougn multi-viscosity oils (5W30, 10W30 etc.) improve starting _ncold weather, these multi-viscosity oils

will result in increased oit consumption when used above 32°F. Check your engine oil level more frequently to avoid

possible engine damage from running ow o_ oil. Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation, Tighten oil flit

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE 01L (See Fig. 15)

Determine temperature range expected before oil change.

All oil must meet API service classification SF or SG.

• Be sure tractor is on level surface. Oil will drain more freely when warm.

Catch oil in a suitable container.

• Remove oil fit!cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

= Remove drain plug.

0o 30° 32° 40 ° 60° 80° 100°

.20 ° .10 o 0_ 10 _ 20 ° 30 _ 40_

After oil has drained completely, replace oil drain plug and tighten securely.

Refill engine with oil through oil fit! dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual. Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate reading. Keep oi at "FULL" line on dipstick.

AIR SCREEN

OIL

DRAIN PLUG

OIL FILL CAP/DIPSTSIC K

FIG. 15

CLEAN AIR SCREEN (See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum fibers.

AIR FILTER (See Fig, 16)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first

Service air cleaner more often under dusty conditions. o Remove knob(s) and cover. TO SERVICE PRE-CLEANER

° Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

- SQueeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

If very dirty or damaged, replace pre-cleaner.

Reinstall pre-cleaner over cartridge.

Reinstall cover and secure with knob(s).

SERVICE CARTRIDGE

Remove wing nuts and cartridge plate.

Carefully remove cartridge to prevent debris from entering carburetor.

o Clean cartridge by tapping gently on flat surface. If very

dirty or damaged, replace cartridge.

o Reinstall cartridge plate, wing nuts, precleaner, cover

and secure with knob(s).

+ 39 hidden pages