Craftsman 917256551 Owner’s Manual

, _EA/,eS
®
MODEL NUMBER 917.256551
oAssembly oOperation
° Customer Responsibilities ° Service and Adjustments
° Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,
L GENERAL OPERATION
Read, understand, and follow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine
Clear the area of ob ects such as rocks, toys, wire, etc., wh ch could be p cked up and thrown by the bade
Be sure the area is clear ofother people befo re mowing Stop machine if anyone enters the area.
Never carry passengers Do not mow in reverse unless absolutely necessary Always
look down and behind before and while backing Be aware of the mower discharge direction and do not point
it at anyone Do not operate the mower without either the entire grass catcher or the guard in place
Slow down before turning Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys before dismounting
Turn off blades when not mowing Stop engine before removing grass catcher or unclogging
chute. Mow only in daylight or good artificial light
Do not operate the machine while under the influence of alcohol or drugs
Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into
a trailer or truck.
IL SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or'
death All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow iL
DO:
Mow up and down slopes, not across Remove obstacles such as rocks, tree limbs, etc
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine Tafl grass can hide obstacles
Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability Use extra care with grass catchers or other attachments
These can change the stability of the machine, Keep all movement on the slopes slowand gradual Do not
make sudden changes in speed or direction Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the slope
DO NOT:
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible
Donotmowneardrop-offs, ditches, orembankments The mower could suddenly turn over if a wheel is over the edge of a cliff or' ditch, or if an edge caves in
Do not mow on wet grass Reduced traction could cause sliding
Donettrytostabilizethamachinebyputtingyourfootonthe gmund_
Do not use grass catcher on steep slopes
SAFETY RULES
III. CHILDREN
Tragic accidents can occur ifthe operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never' assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the watchful care of another responsible adult
Be alert and turn machine off if children enter the area Before and when backing, look behind and down for small
children. Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision
IV. SERVICE
Use extra care inhandling gasoline and other fuels_ They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel with the engine
running Allow engine to cool before refueling Do not smoke
Never refuel the machine indoors Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition Never tamper with safety devices Check their proper
operation regularly. Keep machine free of grass, leaves, or other debris build-up
Clean oil or fuel spillage Allow machine to cool before storing
Stop and inspect the equipment if you strike an object Repair, if necessary, before restarting
Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow ob ects to be thrown. Frequenfly check components and rep ace w th manufacturer's recommended pads, when nec-
essary
Mower blades are sharp and can cuL Wrap the blade(s) or wear gloves, and usa extra caution when servicing them
Check brake operation frequently Adjust and service as required.
&
&
The engine exhaust from this product contains
Look for'this symbol to point out important safety precautions° It means
CAUTIONlfl BECOME ALERTIf! YOUR SAFETY IS INVOLVED.
CAUTION:" Always disconnect spark plug wire and place wire where it cannot contact
spark plug in order' to prevent accidental starting when setting up, transporting, adjusting or making repairs.
WARNING
chemicals known to the State of California to cause cancer, birth defects, or other reproduc-
tive harm.
2
CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and performance,,
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized Service Center/Department Department. We have com _ petent, well-trained technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER 917.256551 SERIAL
NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
MAeNTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details,
CUSTOMER RESPONSRBBLITIES
Read and observe the safety rules.
Followa regutarschedule in maintaining, caring forand
using your tractor.
, Follow the instructions under"Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should net be used on or near any
PRODUCT SPEC FICATgONS
HORSEPOWER: l&0 GASOLINE CAPACITY 5 QUARTS
AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: &0 P_NTS
W/O FILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): FORWARD: 0 - &5
REVERSE: 0-2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN CCA: 240 CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT. LBS.
unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained
in effective working order by the operator. In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)° Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler Jsavailable
through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual).
UMaTED TWO YEAR WARRANTY ON CRAFTSMAN R DING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.
This Warranty does not cover:
° Expendable items which become wom during normal use, such as blades, spad( plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,
Repairs necessary because of operator abase, negligence, improper storage or accident or the failure to maintain the equipment according to the instructionscontained in the owner's manual.
Riding equipment used for commercial or rental purposes.
L|iVlaTED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE tS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DA'_E OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT iS IN THE TRACTORED STATE&
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, IL 60179
i
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY .................................................................. 3
TABLE OF CONTENTS ................................................. 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................... 7-9
INDEX
A
Accessories ........................................................5
Adjustments:
Brake ......................................................22
Carburetor .......................................................25
Mower:
Front-To-Back ......................................21
Side-To-Side ................................21
Throttle Control Cable ..........................25
Air Filter, Engine ................................................18
Air Screen, Engine ............................................18
Assembly ...........................................................7-9
B
Battery:
Charging .........................................7,8
Cleaning ......................................... 16
Starting with Weak Battery ..:.... 24
Storage ...........................................................26
Terminals .......................................................16
Belts:
Motion Drive
Removal/Replacement .................22
Mower Blade Ddve
Removal/Replacement .............22
Blade:
Sharpening .................................................16
Replacement ...........................................16
Brake Adjustment ....................................22
C
Carburetor Adjustment .................................25
Controls, Tractor ........................................11
Customer Responsibilities .............3,15-19
Engine:
Air Filter .....................................................18
Air Screen, Engine ............................18
Battery ...............................................16
Cooling Fins, Engine ................. 18
Engine Oil ............................... 17
Fue! Filter ..................................................19
Spark Plugs ..................................18
Tractor:
Blades ...........................................16
Lubrication Chart ..........................15
Maintenance Schedule ...............15
Tire Care ........... ............... 8,16,23
Cutting Height, Mower ..............................12
Electrical:
Interlocks and Relays ................. 24
Schematic ..................................................29
Wiring Diagram ...................................30
Engine:
Air Filter ..............................................................18
Air Screen .............................................18
Cooling Fins, Engine .........................18
Oil Change ...............................................17
Oil Level ...........................................13,17
Oil Type ....................................................17
Preparation ............................................13
Repair Parts .................................48-53
Starling ....................................................14
Storage ........................................... 26
Filters:
Air ...........................................................18
Fuel ............................................................19
Fuel:
Type ..........................................................13
Storage .....................................................26
Fuse ...........................................................................24
Gauge Wheels ...............................................8
Hood Removal/Installation ............... L 24
Leveling Mower Deck ..................................21
Lubrication Chart ........................................15
Maintenance Schedule ..............................15
Mower:
Adjustment, Front-to-Back ............21
Adjustment, Side-to-Side ..............21
Blade Sharpening ...............................16
Blade Replacement ....................... 16
Cutting Height ...........................................12
Installation ................................................20
Operation ........................................12-13
Removal .................................................20
Mowing Tips ................................................14
Muffler ................................................................18
Spark Arrester .........................................3,40
Mulcher Plate ................................................9
Oil:
Cold Weather Conditions ....... 13,17
Engine ....................................................17
Storage .....................................................26
OPERATION .......................................................... 10-14
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ........................................... 27-28
REPAIR PARTS - TRACTOR ................................ 30-47
REPAIR PARTS - ENGINE ................................. -, 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE
E
F
G
H
L
M
O
Operation .............................................10-14
Operating Mower ..........................................
_.12-13
Options:
Accessodes ...........................................5
Spark Attester ........................... 3,40
P
Parking Brake ..............................................11-12
Parts Bag .........................................................................6
Parts, Replacement/Repair ...............30-47
Product Specifications ..............................................3
R
Repair Parts ...................................... 30-47
S
Safety Rules ...................................... 2
Seat .....................................................................8
Service and Adjustments ............... 20-25
Brake ............................................. 22
Carburetor ..................................................25
Fuse ........................................................24
Hood Removal/Installation ......... 24
Motion Drive Belt
Removal/Replacement ............ 22
Mower Blade Drive Belt
Removal/Replacemerrt ............ 22
Mower Adjustment:
Front-to-Back ....................................21
Side-to-Side ...............................................21
Mower Installation .......................... 20
Mower Removal .....................................20
Tire Care .........................................8,16,23
Slope Guide Sheet ................................ 55
Spark Plugs ......................................................18
Specifications ......................................................3
Starting the Engine ..............................13-14
Steering Wheel ............................................7,23
Stopping the Tractor ...................................12
Storage ..................................................................26
T
Throttle Control Cable Adjustment ..... 25
Tires .............................................................8,16,23
Trouble Shooting Chart .....................27-28
Transaxle Repair Parts ......................46-47
W
Warranty ..............................................................3
Wiring Diagram ....................................................30
Wiring Schematic .............................................29
4
AOOESSORIF=S AND ATTACHMENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG GAS CAN
ENGINEOIL FUEL STABILIZER
AIR FILTER
MAINTENANCE
BLADES BELTS
%
PERFORMANCE
Sears offers aw de var e y of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help you Ths st was current at the time of publication however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn Ta- pered 2 5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in Steel weight tray for increased penetration
BAGGER lets you collect grass clippings and leaves for a healthier, heater looking lawn Two Permanex containers hold
30-gallon plastic bags,
BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly
CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass root& 36-inch swath 24 hardened steel coring tips. 150 Ib capacity weight tray,
EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain GANG HITCH letsyou tow 2or 3 pull-behind attachments atonce,
such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments),
GAUGE WHEELS on both sides of the mower deck reduce chances of"scalping" on uneven terrain For mower decks not so equipped MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 364nch wide path and
tosses thatch into large hopper Mounts behind tractor MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
much, dscharge or bag clippings (bagger optional) without changing blades For models not equipped as 3*in-1 Convertible
mowers See "MOWER" in the Repair Parts section of this
manual RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck_ Use with 2 x 8 or 2 x 10 lumber. ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameterwater4 ghtdrum holds upto 390 Ibs, of weighL Rounded edges prevent harm to turf+ Adjustable scraper automaticaly
cleans drum
SNOW BLADE for snow removal only. 14-inch high, 48-inch wide bade clears 42-inch path when angled left or right Raises, lowers with side lever Ad ustable skids; replaceable, reversible scraper
bar (Use with tire chains and wheel weigh s and/or rear drawbar weight) SNOWTH ROWER has 40-inch swath, Drum-type auger handles powdery and wet/heavy snow_ Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat 6-inch
diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight ) SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12+volt source. Includes booms for automa c spray ng and hand held wand for spot spraying, Wand has ad ustable spray pattern For applying herbicides, insectF
cides, fungicides and quid fer ilizers SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de- icers and sand.
SWEEPERS let you collect grass clippings and leaves
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue Tiller has its owe built+in liftand depth control system and does NOT require asleeve hitch
F s any awn yard or garden tractor+ Simply hook up tothe tractor drawbar and clo_ Optional accessories convert unit for dethatching, aeraiing, hilling +_without tools.
TIRE CHAINS are heavy duty; closely spaced extraqarge cross
links give smooth ride, outstanding traction_ TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree visibility+ Hinged metal doors with catch. Keeps operator warm and dry Remove vinyl sides and windshields for use as sun protector in summer, Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top+ VACS for powerful collection ofheavy grass clippings and leaves
Optional wand attachment to pick up debris in hard-to-reach places, VAC/CHIPPER includes a chipper-shredder+ WEIGHT BRACKET for drawbar for snow removal applications
Uses (1) 55 Ib weight, WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
5
CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
(1) Large _ Flat _ _ ] _ '_
_f \(1 ) Locknut
q ! 3/8-24
, ©
Parts packed separately in carton
EC3
Seat
Video
Cassette
Steering
Wheel
Mulcher
Plate
i
_1(1) Shoulder _" Bolt 5/16-18
r _ \ 17/32 x
(2) Lock
#10
Gauge !
#10 x 5/8 #
(2) Screws _]
(2) Hex Nuts 1/4_20
t ( _ 11-3/16_x 12
_(1) Washer _=_/ (1) Lock Washer' 1/2
Washers
t (_ )(2) Washers
k / 3/16 x 3/4
x 16 Gauge
(2) Hex Bolts 1/4-20 x 3/4
(1) Hex Bolt 1/2_13 x 1
(2) Weld
Nuts #10
q ®
',2)Washers 9/32 x 518x 16 Gauge
, , (2) Loc,kWashers 1/4
Steering
Manual
Parts bag contents not shown full size
(2) Shoulder
Bolts
Boot
Parts Bag
(2) Washers 3/8
x 7/8 x 14 Gauge
©
(2) Center-
Steering Wheel
Adapter
_ok
Assemblys
Stope Sheet
lock Nuts
(2) Keys
,_Steering
heel
Insert
Extension Shaft
I Steering
(2) Gauge
Wheels
6
A$$E IBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely_ Use the correct tools as necessary to insure proper tightness°
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier_ Standard wrench sizes are listed.
(1) 5/16" wrench (1) 3/4" Socket w/drive rachet
(2) 7/16" wrenches Phillips Screwdriver
(1) 1/2" wrench Tire pressure gauge
(2) 9/16" wrench Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton (See page 6).
o Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flaL Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACT()R OFF SKmD
A3-rACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft. Align mounting holes in extention and lower shafts and install 5/16 hex bolt and IocknuL Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT_ LBS TORQUE
o Place tabs of steering boot over tab slots in dash and
push down to secure,
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward,
= Slide steering wheel adapter onto steering shaft exten-
sion
o Position steering wheel and sleeve assembly so cross
bars are horizontal (left to right) and slide onto adapter.
° Assemble iarge flat washer and 3/8-24 Iocknut and
tighten securely.
Snap steering wheel insert into center of steering wheel
° Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID
TO ROLL TRACTOR OFF SKiD (See Fig. 8) o Raise attachment lift lever to its highest position,
Release parking brake by depressing clutch/brake pedal.
Place freewheel control in freewheeling position to disengage transmission (See '_TO TRANSPORT" in
the Operation section of this manual),,
Roll tractor backwards off skid.
Remove banding holding discharge guard up against tractor.
STEERING
_ WHEELINSERT
f_,........_ 318-24 LOCI(NUT
STEERING
/ STEERING
BOOT
ff-,_; EXTENSION
J_ SHAFT
ADAPTER 5/16 REX BOLT
FIG. 1
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Figs. 2 and 3)
CAUTION: Do not short battery termi-
move metal bracelets, wristwatch
nals. Before connecting battery, re-
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden- tal grounding.
Remove cardboard packing from seat pan and lift seat pan to raised position,,
° Open battery box door.
Remove terminal protective caps and discard. o If this battery is put into service after month and year
fndicated on label (label located between terminate) charge battery for minimum of one hour at 6-10 amps.
° First connect RED battery cable to positive (+) terminal
with hex bolt, fiat washer, lock washer and hex nut as shown° Tighten securely.
° Connect BLACK grounding cable to negative (-) termi-
nal with remaining hex bolt, fiat washer, lock washer and hex nut. Tighten securely.
= Close battery box door.
7
, m.i
ASSEMBLY
Open battery box door for: o Inspection for' secure connections (to tighten hard-
ware),
o Inspection for corrosion. o Testing battery°
° Jumping (if required).
Periodic charging.
POSITIVE DISCARD (RED) CABLE TERMINAL
i HEX
PROTECTIV E LOCK
CAPS WASHER
T FLAT
H X
WASHER
BOLT
o
Lower seat into operating position and sit on seal
o
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down,
Get off seat without moving its adjusted position,, Raise seat arrd tighten adjustment bolt securely,
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purpose& Correct tire pressure is important for best cutting performance
o Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK DECK LEVELNESS For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual
NEGATIVE (BLACK) CABLE
FIG. 2
SEAT
PAN
BATTERY BOX DOOR
FIG. 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder boll Assemble adjustment bolt, lockwasher and flat washer
Ioosely_ Do not tighten.
o Tighten shoulder bolt securely.
SEAT
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments
section of this rnanual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See ''TO ADJUST
BRAKE" in the Service and Adjustments section of this manual
ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5)
Assemble gauge wheels with tractor on a flat level surface_ o Adjust mower to desired cutting height (See ''TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation section of this manual)_
° With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly offthe
ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8" washer and 3/8-16 Iocknut and
tighten securely_
o Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE WHEEL
MOUNTING BRACKET
BOLT
31B"
sHOULDER
GAUGE' BOLT
8
FIG. 5
ASSEMBLY
iNSTALL iVlULCHER PLATE
(See Figs. 6 & 7)
Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown_
NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down
o Tighten hardware securely.
Raise and hold deflector shield in upright position. . Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
Hook front latch into hole on front of mower deck. o Hook rear latch into hole on back of mower deck
DEFLECTOR
CAUTION: Do not remove discharge guard from mower. Raise and hold
guard when attaching mulcher plate and allow it to rest on plate while in
operation.
HOOK POINTS DOWN
WELD NUT FROM THE TOP
\
LOCK
WELD WASHER
NUT%.., SCREW
LATCH
HOOK
WELD
LOCK
WASHER WASHER
WASHER
MULCHER _,_..-_SCREW
PLATE
FIG. 6
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of
optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.
NUT
LATCH HOOKS
FIG. 7
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRA CTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
J All assembly instructions have been completed.
,/ No remaining loose parts in carton. J Batteryis properly prepared and charged. (Minimum
1 hour at 6 amps)_
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling)_
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are properly clampe&
,/ Before driving tractor, be sure freewheel control is in
drive position,
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS:
J Engine oil is at proper level
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine_ ,/ Be sure brake system is in safe operating condition. ,/ It s mportanttopurgethetransmissionbeforeoperat-
ingyour tractor for the first time.. Follow proper starting
and transmission purging instructions (See "TO START
ENGINE" and "PURGE TRANSMISSION" in the Op- eration section of this manua0..
9
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