Craftsman 917256531 Owner’s Manual

MODEL NUMBER 917.256531

oAssembly

oOperation oCustomer Responsibilities

oService and Adjustments o Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

.............................................................................. ,,,,,,,,,,,,,,,, i H.M=

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,

SAFETY RULES

I. GENERAL OPERATION * Read, understand, and foilow al! instructions in the manual

and on the machine before starting.

* Only allow responsible adults, who are familiar with the

instructions, to operate the machine..

° Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

. Be sure the area isclear of other people before mowing Stop

machine if anyone enters the area.

- Never carry passengers. * Do not mow in reverse unless absolutely necessary Always

look down and behind before and while backing.

° Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower' without either the

entire grass catcher or the guard in place. ° Slow down before turning. . Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

° Turn off blades when not mowing. ° Stop engine before removing grass catcher or unclogging

chute.. ° Mow only in daylight or good artificial light. . Do not operate the machine while under the influence of

alcohol or drugs.. o Watch for traffic when operating near or crossing roadways.

° Use extra care when loading or unloading the machine into

a trailer or' truck.

II. SLOPE OPERATION

Slopes are a major factor' related to loss-of-control and tipover accidents, which can result in severe injury or'death.

All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

- Mow up and down slopes, not across. ,, Remove obstacles such as rocks, tree limbs, etc ° Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles. ° Use slow speed.. Choose a low gear so that you will not have

to stop or shift while on the stope,

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability. ° Use extra care with grass catchers or other attachments.

These can change the stability of the machine ° Keep all movement on the slopes sfowand gradual, Do not

make sudden changes in speed or direction. ° Avoid starting or'stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.. DO NOT: ° Do not turnonslopes unless necessary, and then, turnslowly

and gradually downhill, ifpossib_e_

* Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliffor ditch, or if an edge caves in_

° Do not mow on wet grass. Reduced traction could cause

sliding ° Do not try to stabilize the machine by putting your foot on the

ground.

. Do not use grass catcher on steep slope&

I!1. CHILDREN

Tragic accidents can occur ifthe operator is not alert to the presence of children° Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where you last saw them.,

* Keep children out of the mowing area and under the watchful

care of another responsible aduiL

,, Be alert and turn machine off if children enter the area.

o Before and when backing, look behind and clown for small

children..

, Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation, ° Never allow children to operate the machine. * Use extra care when approaching blind corners, shrubs,

trees, or other' objects that may obscure vision_

IV. SERVICE

° Use extra care in handling gasotine and etherfuels. They are

flammable and vapors are explosive

Use only an approved container Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling Do not

smoke

Never refuel the machine indoors Never store the machine or fuel container inside where

° Never run a machine inside a closed area. ° Keep nuts and bolts, especially blade attachment bolts, tight

* Never tamper with safety devices, Check their proper

o Keep machine free ofgrass, leaves, or other'debris build-up.

- Stop and inspect the equipment if you strike an object.

° Never make adjustments or repairs with the engine running.

- Grasscatcher components are subject to wear, damage, and

° Mower blades are sharp and can cut_ Wrap the blade(s) or

° Check brake operation frequentty_ Adjust and service as

there is an open flame, such as a water heater

and keep equipment in good condition.

operation regularly.

Clean oil or fuel spillage Allow machine to cool before

storing

Repair, if necessary, before restarting°

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec-

essary

wear gloves, and use extra caution when servicing them_

require&

Hllllllllllllllllllllii llll llllllllll tH H IL I l llllllIHlllm U

Look for this symbol to point out im- portant safety precautions. It means !

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED. !

CAUTION= Always disconnect spark plug wire and place wire where it cannot contact

spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

illUllll illl ill n illiill i

WARNING

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other reproductive harm,

ii i i iilllll iiinllllll

CONGRATULATIONS on your purchase of a Sears Tractor, it has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service CentedDepartmento We have competent, well-

trained technicians and the proper tools to service or repair

this tractor°

Please read and retain this manual° The instructions will

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES",.

MODEL

NUMBER 917..256531

SERIAL NUMBER

DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE..

PRODUCT SPECmFgCATIIONS

HORSEPOWER: 155

GASOLINE CAPACITY 1..25 GALLONS

_,ND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3.0 PINTS

SPARK PLUG: CHAMPION RJ19LM (GAP: ..030") STD36t458

VALVE CLEARANCE: INTAKE: ..005" - ,007"

EXHAUST: .009" - 011"

GROUND SPEED (MPH): FORWARD: 5 5

_. REVERSE: 25

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI.

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MINe CCA: 190 CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT'. LBS

MAINTENANCE AGREEMENT

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

A Sears Maintenance Agreement is available on this prod- uct.. Contact your nearest Sears store for details.

unimproved forest-covered, brush-covered or grass_cov - ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

CUSTOMER RESPONSIBmUTIES

(if an% Ifaspark arrester is used, it should be maintained

in effective working order by the operater_

• Read and observe the safety rules°

• Fellow a regular schedute in maintaining, caring forand using your tractor°

o Follow the instructions under"Customer ResponsibilF

ties" and "Storage" sections of this owner's manual

In the state of California the above is required by law (Section 4442 of the California Public Resources Code)..

Other states may have similar laws.. Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual),

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPIVIENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears wilt repair or replace, free of charge, any parts found to be defective in material or workmanship

This Warranty does not cover:

- Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, bells, etc o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,

,, Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual,, Riding equipment used for commercial or rental purposes,.

LIMgTED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if. any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge,

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE iS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP- MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN*HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-21

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................. 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

NDEX

Accessories ..............................................................5

Adjustments;

Brake ................................................................24

Carburetor .................................................27

Mower:

Front-To-Back ...............................23

Side-To*Side ......................................28

Throttle Control Cable ............:................27

Air Filter, Engine ..................................................20

Air Screen, Engine .........................................20

Assembly ........................................................7-10

Baltery:

Charging .................................................8

Cleaning ....................................................19

Connecting .................................................7

Starting with Weak Battery ............26

Storage ....................................................28

Terminals ............................................19

Belts:

Motion Drive

Removal/Replacement ..............24

Mower Blade Driv3

Removal/Replacement .......... 23

Blade:

Sharpening ..............................................18

Replacement ......................................18

Brake Adjustment .................................. 24

Carburetor Adjustment ...................................27

Controls, Tractor .......................................12

Customer' Responsibilities ............. 17-21

Engine:

Air Filter ...........................................20

Air Screen, Engine ..........................20

Battery .................................................18

Cooling Fins, Engine .................21

Engine Oil .....................................I9

Fuel Filter ................................... 21

Spark Plugs .................................21

Tractor:

Blades .......................................... 18

Lubrication Chart ..................... 17

Maintenance Schedule ..............17

Tire Care ................................8,18,27

Cutting Height, Mower ...........................13

Electrical:

Interlocks and Relays .....................26

Schematic ...........................................31

Wiring Diagram ................................32

Engine:

Air Filter.................................................20

Air Screen .............................................20

Cooling Fins, Engine ......................20

Oil Change .........................................19

Oil Level ........................................15,19

Oil Type ..................................................18

Preparation ..................................... 15

Repair' Parts .............................. 50-55

Starting .....................................................15

Storage ............................................ 28

Filters:

Air ..........................................................20

Fuel ........................................................21

Fuel:

Type .................................................. 15

Storage ...................................................28

Fuse ....................................................................26

Gauge Wheels ..............................................L. 9

Hood Removal/installation .................. 26

Leveling Mower Deck ..............................23

Lubrication Chart ................................... 16

Maintenance Schedule ........................ 17

Mower:

Adjustment, Front.to-Back .......... 23

Adjustment, Side-to-Side ............. 23

Blade Sharpening .......................... 18

Blade Replacement ..................... 18

Culling Height ....................................13

Installation ...................................... 22

Operation ..........................................14

Removal ...................................... 22

Mowing Tips ..............................................t6

Muffler ......................................................21

Spark Arrester ............................ 3,42

Mulcher Plate ....................................... 10

OPERATION .......................................................... 1t-16

MAINTENANCE SCHEDULE ..................................... 17

SERVICE AND ADJUSTMENTS ........................... 22-27

STORAGE ................................................................... 28

TROUBLESHOOTING ........................................... 29-30

REPAIR PARTS - TRACTOR ................................ 32-47

REPAIR PARTS - ENGINE .................................... 50-55

PARTS ORDERING/SERVICE .................. BACK PAGE

Oil:

Cold Weather Conditions ........ 15,19

Engine ........................................................19

Storage .............................................28

Operalion ........................................... t I- 16

Operating Mower .................................. 14

Options:

Accessories ................................................5

Spark Arrester ..................................3,42

Parking Brake ......................................12-13

Pads Bag ................................................... 6

Pads, Replacement/Repair ............ 32-47

Product Specifications .................................8

Repair Parts ..............................................32-47

Safety Rules ............................................. 2

Seat .....................................................................8

Service and Adjustments ................21-26

Brake .............................................. 23

Carburetor ..........................................26

Fuse ....................... :.......................25

Hood Removal/Installation ........... 25

Motion Drive Belt

Removal/Replacement ........... 23

Mower Blade Drive Belt

RemovalfReplacement ........... 23

Mower Adjustment:

Front-to-Back .............................22

Side4o-Side .;...............................22

Mower Installation ...........................21

Mower Removal ...............................2t

Tire Care ............................... 8,17,24

Slope Guide Sheet ................................. 57

Spark Plugs ........................................... 20

Specifications .............................................3

Starling the Engine ............................... 14

Steedng Wheel ....................................7,24

Stopping the Tractor ............................... 12

Storage .......................................................27

Throttle Control Cable Adjustment ..... 26

Tires ................................................. 8,17,24

Trouble Shooting Chart ......................28-29

Transaxle Repair Parts .................... 48-49

Warranty ................................................. 3

Wtring Diagram ........,.................................32

Wiring Schematic .....................................31

ACCEG$O E$ A D ATTA¢ ENT$

.........::::i,l_l:i, ..........: :itl,i,

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased..

Most Sears stores can order these items for you when you provide the model number of your tractor..

ENGINE MAINTENANCE

SPARK PLUG GAS CAN ENGINEOIL FUEL STABILIZER

AIR FILTER

BLADES BELTS

.....................................

PERFORMANCE

Sears offers awide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you.. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching..

AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2..5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in..

Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a

healthier, heater looking lawn. Two Permanex containers hold 30-gaf{on plastic bags,

BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly,

CORING AERATOR takes sinai{ plugs out of soil to allow mois- ture and nutrients to reach grass roots 36-inch swath. 24

hardened steel coring tips.. 150 lb, capacity weight tray.. EASY OIL DRAIN VALVE makes oil changes easier, faster..

FRONT NOSE ROLLER canters in front ofmower deck to reduce

chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3pull-behind attachments atonce,

such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of"scaIping" on uneven terrain.. For mower decks not so

equipped.. MULCH RAKE/DETHATCHER loosens soit and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper.. Mounts behind tractor.. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without changing blades_ For models not equipped as 3-ira1 Convertible

mowers.. See "MOWER" in the Repair Parts section of this manual,

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck.. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tight drum holds up to 390 lbs.of weight.. Rounded edges prevent harm to tuff. Adjustable scraper automatically

cleans drum.

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right.. Raises, lowers

with side lever.. Adjustable skids; replaceable, reversible scraper bar.. (Use with tire chains and wheel weights and/or rear drawbar

weight..) SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat 6-inch diameter spout discharges snow 10 to 50 feel Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source.. Includes booms for

automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecti- cides, fungicides and liquid fertilizers

SPREADER/SEEDERS make seeding, fertilizing, and weed kilF ing easy. Broadcast spreaders are also usefu[ for g_:anularde-

icers and sand SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue., Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor., Simply hook up to the tractor

drawbar and go! Optional accessories convert unit for

dethatching, aerating, hilling ....without toots.

TIRE CHAINS are heavy duty; closety spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm

and dry.. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety giass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top..

VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard-to-reach places. VAClCHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications

Uses (1) 55 lb,.weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

Parts Bag contents shown full size

............. ill ii, i ....

(1) Hex Bolt 318-16 x 1

Parts packed separately in carton

............ ............... ll,lllll J _l llllll,ii,

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Washer

t7/32 x 1-3/16 x 12 Gauge

(1) Lockwasher 3/8

(1) Locknut 5/16-18

(1) Hex Bolt

1/2-13 x 1

Seat

Steering

Wheel

Video

Cassette

Mulcher

Steering

Boot

Plate

Manua

T, i'' "1 .... u,u,l,,, ii ulL ................ i,l,lll iii '

Parts bag contents not shown full size

............ _ i,, ,i ii,i!,,,,,!l , ............. i i'ii

(1) Shoulder Bolt 5/16-18

.................. i ill ii ......... i,i

(2) Screws #10 x 5/8 _-_t

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 1/4-20 x 3/4 __

(2) Washers

9/32 x 5/8 x 16 Gauge

(1) Lock

Washer I/2

(2) Lock Washers #10

(2) Weld Nuts #10

(2) Hex Nuts

1/4-20

(2) Lock Washers 1/4

(2) Shoulder

Bolts

Steering Wheel

Adapter

(2) Latch Hook

Assemblys

Slope Sheet

(_x7/8 x t4 Gauge

(2) Center-

__((2 (2) Washers 3t8

) Gauge O_

Wheels

lock Nuts

(2) Keys

Steering Extension

Shaft

Steering Wheel

Insert

ASSEMBLY

.............................. : :,,i,:

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely° Use the correct tools as necessary to insure proper tightness.

TOOLS REQUURED FOR ASSEMBLY

A socket wrench set will make assembly easier.. Standard wrench sizes are listed.

(1) 5/16" wrench (1) 3/4" Socket w/drive rachet (2) 7/16" wrenches Phillips Screwdriver

(1) 1/2" wrench Tire pressure gauge

('1) 9/16" wrench Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel)

LARGE FLAT

WASHER

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove all accessible loose parts and parts cartons

from carton (See page 6)_

o Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat,.

= Check for any additional loose parts or cartons and

remove.

BEFORE ROLMNG TRACTOR OFF SKRD

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT o Slide extension shaft onto lower steering shaft° Align

mounting holes in extension and lower shafts and install 5/16 hex bolt and IocknuL Tighten securely_

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

I8-22 FT. LBS TORQUE.

o Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERII_G WHEEL

= Position front wheels of the tractor so they are pointing

straight forward_

° Slide steering wheel adapter onto steering shaft exten-

sion.

• Position steering wheel and sleeve assembly so cross bars are horizontal (left to right) and slide onto adapter,,

o Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.,

o Snap steering wheel insert into center of steering

wheel,.

• Remove protective plastic from tractor hood and gri& IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

1NSKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID

WHEEL

ADAPTER

J_ EXTENSION SHAFT

/ z t.L _ ,-_ - ".,

STEERING BOOT

/; .. ',

5/16 LOCKNUT \ . .,'_ "_ / j

STEERING " " '_''_._ " . till I

SHAFT "" "-._._'_,

TO ROLL TRACTOR OFF SKID (See Opera-

tion section for location and function of con-

trols)

° Press lift lever plunger and raise attachment lift lever to

its highest position_

° Release parking brake by depressing clutchlbrake

pedal

= Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in the Operation section of this manual),

° Roll tractor backwards off ski&

• Remove banding holding discharge guard up against tractor,

¢ ' ,/t! ' I

FIG. 1

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi- nals. Before connecting battery, re- move metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

o Remove cardboard packing from seat pan and lift seat

pan to raised position.

o Open batter':/box door'., o Remove terminal protective caps and discard.

o If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 arnps.

o First connect RED batiery cable to positive (+) terminal

with hex bolt, flat washer, lock washer' and hex nut as shown° Tighten securely.

° Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely.

° Close battery box door.

Open battery box door for:

- inspection for secure connections (to tighten hard- ware)..

= Inspection for corrosion° o Testing battery°

° Jumping (if required)_ ° Periodic charging o

DISCARD

POSITIVE PROTECTIVE (RED) CABLE CAPS

TERMINAL

_'_ HEX

NUT

LOCK WASHER

FLAT

SEAT PAN

BATTERY BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment bolt. o Remove cardboard packing on seat pan.,

° Place seat on seat pan and assemble shoulder bolt. ° Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighten. ° Tighten shoulder bolt securely_ o Lower' seat into operating position and sit on seat.

o Slide seat until a comfortable position isreached which

allows you to press clutch/brake pedal all the way

down_

• Get off seat without moving its adjusted position. . Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

X\.

NEGATIVE

(BLACK) CABLE

FIG. 2

HEX

BOLT

LOCK WASHER

ADJUSTMENT BOLT

LARGE FLAT WASHER

FIG. 4

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes,, Correct tire pressure is important for

best cutting performance.

o Reduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed correctly.,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE"

in the Service and Adjustments section of this manual,

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

Assemble gauge wheels with tractor on a flat level surface=, o Adjust mower to desired cutting height (See '%0 AD-

JUST MOWER CUFFING HEIGHT" in the Operation section of this manual)°

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8" washer and 3/8-16 locknut and tighten securely.

° Repeat for opposite side installing gauge wheel in

same adjustment holeo

GAUGE WHEEL MOUNTING

3/8-16 ---"""_ " LOCKNUT

3/8" WASHER

GAUGE WHEEL'

FIG. 5

INSTALL iViULCHER PLATE (See Figs. 6 & 7)

o Install two latch hooks to mulcher plate using screw,

washer, lock washer', and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down_ = Tighten hardware securely.,

° Raise and hold deflector shield in upright position. ,, Place front of mutcher plate over front of mower deck

Opening and slide into place, as shown..

° Hook front latch into hole on front of mower' deck. o Hook rear latch into hole on back of mower deck.

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher ptate and store in a safe place. Your mower is now ready for discharging or installation of

optional grass catcher accessory.

WELD NUT FROM THE TOP HOOK POINTS DOWN

WELD WASHER

LATCH

WASHER

MULCHER PLATE

LOCI(

SCREW

FIG. 6

WASHER

LOCK

WASHER

LATCH HOOK

WELD NUT

DEFLECTOR SHIELD

LATCH HOOKS

FIG. 7

,/'CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLL OWIIVG CHECKLIST: ,/ All assernbfy instructions have been completed_

v" No remaining loose parts in carton..

,/ Batteryis properly prepared and charged. (Minimum

1 hour at 6 amps)o

¢" Seat is adjusted comfortably and tightened securely.. ¢" All tires are properly inflated. (For shipping purposes,

the tires v,_ereoverinflated at the factory)_

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results_ (Tires must be properly inflated for leveling).

v" Check mower and drive belts. Be sure they are routed

properly around pulleys arid inside all belt keepers,

v" Check wMng.. See that all connections are still secure

and wires are properly clamped°

,/ Before driving tractor, be sure freewheel control is in

drive position°

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

v" Engine oil is at proper level..

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

€" Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

,/ it is important to purge the transmission before operat-

ing your tractor for the first time. Follow proper starting and transmission pu rging instructions (See"TO START ENGINE" and "PURGE TRANSMISSION" in the Op- eration section of this manual).

OPERATION

These symbols may appear on your product or in literature supplied with the product, Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL MOWER HEIGHT UNLOCKED

CHOKE

REVERSE NEUTRAL HIGH LOW

@ 0

DIFFERENTIAL PARKING BRAKE

LOCK LOCKED

PARKING BRAKE

MOWER LIFT ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OP ATmON

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations withyour'tractor to familiarize yourself with the toca_ions of various cont_'olsand adjustments_ Save this manual for future reference.,

LIGHT IGNITION SWITCH SWITCH

POSI'

AMMETER

LIFT LEVER PLUNGER

THROTTLE/CHOKE CONTROL

ATTACHMENT

LIFT LEVER

CLU1

PEDAL

HEIGHT

ADJUSTMENT

KNOB

FREEWHEEL CONTROL

Our tractoFs conform to the safety standards of the American National Standards Institute_

ATTACHMENT CLUTCH LEVER

PARKING BRAKE

MOTION

CONTROL

LEVER

APPROX, SPEED

3 MPH

2 MPH

1 MPH

FIG. 8

ATTACHMENT CLUTCH LEVER: Used to engage the mower" blades, or other attachments mounted to your tractor,.

LIGHT SWITCH: Turns the headlights on and off

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine,, PARKING BRAKE: Locks clutch!brake pedal into the

brake position,,

FREEWHEEL CONTROL: Disengages transmission for pushing or slowty towing the tractor with the engine off.

MOTION CONTROL LEVER: Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor..

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position°

IGNITION SWITCH: Used for starting and stopping the

engine,

HEIGH'T ADJUSTMENT KNOB: Used to adjust the mower

cutting height.

AMMETER: Indicates charging (+) or discharging (-) of

battery_

OPERATIO

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor is equipped with an ope rator presence sensing switch., When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake wilt shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

o Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position Make sure parking brake

will hold tractor secure,

THROTTLE/

CHOKE CONTROL

"BRAKE" PARKING BRAKE POSITION

CLUTCHIBRAKE PEDAL "DRIVE" POSITION

STOPPING (See Fig, 9)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po- sition_

GROUND DRIVE - ° Depress clutch/brake pedal into full "BRAKE" position.,

° Move motion control lever to neutral (N) position.

IMPORTANT: THE MOT1ON CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL 1SDEPRESSED

ENGINE -

• Move throttle control to slow (,_,) position. NOTE: Failure to move throttle control to slow (,,_,)

position and allowing engine to idle before stopping may cause engine to "backfire".

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

"DISENGAGED" POSITION

MOTION CONTROL LEVER

"DISENGAGED" POSITION "

HEIGHT ADJUSTMENT KNOB

FIG. 9

o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

o Never use choke to stop engine.. NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com- pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle, ° Operating engine at less than full throttle reduces the

battery charging rate.

° Full throttle offers the best bagging and mower perfor-

mance,

TO MOVE FORWARD AND BACKWARD (See

Fig. 9)

The direction and speed of movement is controlled by the

motion control lever ° Start tractor with motion control lever in neutral (N)

position_

• Release parking brake and clutchlbrake pedal,

• Slowly move motion control lever to desired position

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 9)

The cutting height is controlled by turning the height adjust-

ment knob in desired direction. = Turn knob clockwise (f_) to raise cutting height.,

° Turn knob counterclockwise (_¢--_)to lower cutting

height..

The cutting height range is approximately t -1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running., These heights are approximate

and may vary depending upon soil conditions, height of grass and types of grass being mowed.

o The average lawn should be cut to approximately 2-t/2

inches during the cool season and to over 3 inches during hot months.. For healthier and better looking lawns, mow often and after moderate growth,.

° For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height..

OPERAT O

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged witl

shut off the engine. o Select desired height of cut.

o Lower mower with attachment lift control ° Start mower blades by engaging attachment clutch

control

o TO STOP MOWER BLADES - disengage attachment

clutch control

CAUTION: Do not operate the mower'

without either the entire grass catcher,

on mowers so equipped, or the dis- charge guard in place.

A'i'TACHM'ENT CLUTCH LEVER "DISENGAGED" POSITION

"ENGAGED" POSITION

ATTACHMENT

LIFT LEVER HIGH POSITION

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED o To restart movement, stowly release parking brake and

clutch/brake pedal.

° Slowly move motion control lever to slowest setting. ° Make all turns slowly

TO TRANSPORT (See Figs. 8 and 11)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar

of tractor_ ° Raise attachment lift to highest position with attach-

ment lift control.

• Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod.

• Do not push or tow tractor at more than two (2) MPH,

o To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting

your tractor on atruck or atraiter, be sure hood isclosed and secured to tractor'. Use an appropriate means of tying hoed to tractor (rope, cord, etc.).

LOW

POSITION

FIG. 10

TO OPERATE ON HILLS

CAUTIONi Do not drive up or down hills with slopes greater than 15° and

do not drive across any slope.

o Choose the slowest speed before starting up or down

hills_

o Avoid stopping or changing speed on hills. o If slowing is necessary, move throttle control lever to

slower' position,

° if stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake

° Move motion control lever to neutral (N) position

FIG. 11

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 9)

° The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil, o Check engine oil with tractor on level ground. o Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached Do not overfill.

o For cold weather operation you should change oil for

easier' starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual)°

o To change engine oil, see the Customer Responsibili-

ties section in this manual.

ADD GASOLINE

o Fil! fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life) Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness_

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

OPERATION

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage, Acidic gas can damage the fuel system of an engine while in storage, To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season,, See Storage Instruc-

tions for additional information., Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur,

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill, Wipe off any spilled oil or fuel. Do not store, spill or

use gasoline near an open flame,

TO START ENGINE (See Fig. 9)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

° Depress clutch/brake pedal and set parking brake

• Place motion control lever in neutral (N) position. ° Move attachment clutch to "DISENGAGED" position.

o Move throttle control to choke (N) position. Note: Before starting, read the warm and cold starting

procedures below. o insert key into ignition and turn keyclockwise to "START"

position and release key as soon as engine starts.. Do not run starter continuously for more than fifteen sec-

onds per minute,, tf the engine does not start after several attempts, move throttle control to fast ('fs,) position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke (N) position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control tothe fast (,{_) position.

° The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine and allow itto warm up for one minute using the choke

as described above,

COLD WEATHER STARTING ( 50° F and below) ° When engine starts, allow engine to run with the throttle

control in the choke ("_,1)position until the engine runs

roughly, then move thrott e control to fast (._) position,, This may require an engine warm-up period from several seconds to several minutes, depending on the temperature,.

HYDROSTATIC TRANSMISSION WARM UP

o Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

o Be sure the tractor is on level ground, ° Place the motion control lever in neutral

Release the parking brake and let the clutch/brake slowly return to operating position,

° Allow one minute for transmission to warm up,

This can be done during the engine warm up period,.

° The attachments can also be used during the engine

warm-up period afterthe transmission has been wa_'med

up,

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual,.

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is run- ning°

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have devel- oped during shipping of your tractor,.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLAT1ON BEFORE OPERATING THE TRACTOR

° Place tractor safely on level surface with engine off and

parking brake set

. Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in this section of manual)_ L

• Sit'ting in the tractor seat, start engine. After the engine is running, move throttle control to slow (.e_) position,

With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

o Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds Repeat this

procedure three (3) times

NOTE: During this procedure there will be no movement of drive wheels., The air is being removed from hydraulic drive system,

o Move motion control lever to neutral (N) position° Shut-

off engine and set parking brake.

o Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" in this section of manual).

• Sitting inthe tractor seat, start engineo After the engine is running, move throttle control to half (I/2) speed, With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal

° Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move motion control lever to reverse position, After the

tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal operation

OPERA'['ION

i1,, ::: ::.................. ll.i , lit lll,llj i iHll i

MOWING TiPS MULCHING MOWING TiPS

* Tire chainscannot be used when the mower housing is

attached to tractor.

= Mower should be properly leveled for best mowing

performance,, See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim- ming,.

= Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine_ This will result in a more even distribution of

clippings and more uniform cutting..

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc_ After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig.. 12 ).

° If grass is extremely tall, it sf_ould be mowed twice to

reduce load and possible fire hazard from dried cfip- pings Make first cut relatively high; the second to the

desired height.

= Do not mow grass when it is wet. Wet grass wilt plug

mower and leave undesirable clumps,_ Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as wel! as the quality of cut desired.

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used,,

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH.. CLEAN AFTER EACH USE°

The special mutching blade will recut the grass clip- pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass and not be noticed Also, the mulched grass wiIL

biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the blades.

° Avoid cutting your'lawn when itis wet,, Wet grass tends

to form clumps and interferes with the mulching action,, The best time to mow your lawn is the early afternoon° At this time the grass has dried and the newly cut area will not be exposed to the direct sun,

o For'best results, adjust the mowercutting height so that

the mower cuts off only the top one-third of the grass blades (See Fig. 13), For extremely heavy mulching,

reduce your width of cut and mow slowly.

o Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path°

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining

of the lawn.

MAX 1t3

FIG, 12

FIG. 13

OUSTO ER ESPON BIL ES

Check Brake Operat,!on ....... 6_ _ I ......................

Check Tire Pressure 6/ $f

T check for Loose Fasteners 6#4 _7 .......... 6_ .....................................

R Sharpen/Replace Mower Blades 6_'4

A Lubrication&". ....V ......................

T Check Batt,eP/,L,e,vet/Recharge .................. 6#46...................

0 Cfean Battery and Terminals 6## ¢#4

R CheckTransaxle Cooling

Adjust Blade Belt(s) Tension $##'s

Adjust Motion Drive Belt(s) Tension _'s Check Engine Oi! Level 6##'

Change,Engine Oil _ .............. 64_t2,3 6##' ....... , ,,

Clean Air Filter _42

E ........... ............................. ...... . ...... _ ..............

N Clean Air Scree n 6#42 . .

G Inspect Muffler/Spark Arrester 6#4

I Replace Oil Filter (If equipped) . _,2 .

Clean Engine c00iing Fins .......................... 6442...... I1 ..........

N , := .... : ., ............

Replace Spark Plug 6#4 6#4 Replace Air Filter Paper Cartridge _#'2 "

RePiace Fuel Filter ............ 6#4 ...........

! - Change more often when operating under a heavy lead or in high ambient temperatures

2 - Service more olten when operating in dirty or dusty conditions 3 - if equipped with oit Iil_e_,change ell every 50 hours

4 - Replace blades more often when mowing in sandy soil

5 - It equipped with adjustable system 6 - Not required il equipped with maintenance-flee battery

7 - Tighlen trent axle pivot boil to 35 It -Ibs maximum

Do not overltghten

GENERAL RECOMMENDATnONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence,, To receive full value from the warranty, operator must maintain tractor as instructed in this manual,,

Some adjustments will need to be made periodically to properly maintain your tractor,

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season..

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear,, A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer_

BEFORE EACH USE

, Check engine oil level..

o Check brake operation,

• Check tire pressure_

o Check for loose fasteners..

LUBRICATION CHART

(_ SPINDLE ZERK _INDLE ZERK(_)

(_) FRON1 (_)

BEARING ZERK BEARING ZERK

ENGINE (_)

CLUTCH PIVOT(S)

(_ SAE 30 OR 10W30 MOTOR OIL (_) GENERAL PURPOSE GREASE

@ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI- CANTS WiLL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY

CUSTOM

ESPONSH

TRACTOR

Always observe safety rules when pe#orming any mainte-

nance.

BRAKE OPERATION

if tractor requires more than six (6) feet stopping distance at high speed inhighest gear, then brake must be adjuste&

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this rnanual)_

TIRES

. Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)°

o Keep tires free of gasoline, oil, orinsect control chemi-

cals which can harm rubber_

• Avoid stumps, stones, deep ruts, sharp objects and other' hazards that may cause tire damage_

BLADE CARE

For best results mower blades must be kept sharp. Re_ place bent or damaged blades°

BLADE REMOVAL (See Fig. 14)

o Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lock washer and flat washer' securing blade.

,, Install new or resharpened blade with trailing edge up

towards deck as shown_

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (30-35 FL Lb& torque)°

IMPORTANT: BLADE BOLT tS GRADE 8 HEAT TREATED. NOTE: We do not recommend sharpening blade - but ifyou

do, be sure the blade is balanced.,

TO SHARPEN BLADE (See Fig. 15)

Care should be taken to keep the blade balanced° An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower_

. To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balanceh (When using a cone balancer, follow the instructions supplied with bal-

ancer).

. Slide blade on to an unthreaded portion of the steef bolt

or'pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position., If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.,

NOTE: Do not use a nail for balancing blade° The lobes of the center hole may appear' to be centered, but are not.

FIG. 15

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 14

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