Craftsman 917256511 Owner’s Manual

CRBF/'S

/:/M°

L 917.256511

oAssembly , Operation

®Customer Responsibilities

, Service and Adjustments , Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety_rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALLTHIS TOLL FREE NUMBER: 1-B00-659-5917

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBjECTS_ FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH._

SAFETY RULES

!. GENERAL OPERATION

• Read, understand, and follow aII instructionsinthe manual and on the machine before starting.

° Only allow responsible adults, who are familiar with the

instructions,to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrownby theblade°

• Be surethearea isclearofotherpeoplebefore mowing. Stop machine if anyone enters the area..

• Never carry passengers,.

- Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing°

° Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

° Slow down before turning.

• Never leave a running machine unattended_ Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.,

• Turn off blades when not mowing.

° Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial ligl_L

° Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways,

• Use extra care when loading or unloading the machine into atrailer or truck.

!1, SLOPE OPERATION

Slopes are a major factor related to toss-of-control and tipover accidents, which can result in severe injury ordeath,, All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

° Mow up and down slopes, not across,

• Remove obstacles such as rocks, tree limbs, etco

° Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles..

° Use slow speed_ Choose a low gear so that you willnot have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stabifity_

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction..

• Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowly straight down the slope_

DO NOT:

• Donotturnonslopesunlessnecessary, andthen, tumslowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge,

of a cliffor ditch, or'ifan edge caves in.

. Do not mow on wet grass.. Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your foot on the

ground.

° Do not use grass catcher on steep slopes.

III, CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children° Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them. ° Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area_

• Before and when backing, look behind and down for small children..

• Never carry children° They may fall off and be seriously

injured or interfere with safe machine operation

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

° Useextracare inhandlinggasoline and otherfuels. They are

flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fue! with the engine

running, Allow engine to cool before refueling Do not

smoke° Never refuel the machine indoors.

Never store the machine or fuel container inside where there is an open flame, such as a water heater°

• Never run a machine inside a closed area.

• Keep nutsand bolts, especially blade attachment bolts, tight and keep equipment in good condition

= Never tamper with safety devices, Check their proper'

operation regularly.

° Keep machine free of grass, leaves, or other debris build-up,

Clean oil or fuel spillage. Allow machine to cool before stodng_

,, Stop and inspect the equipment if you strike an object,

Repair, if necessary, before restading_

° Never make adjustments or repairs with the engine running. ° Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or aIIow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec- essary,

° Mower blades are sharp and can cut. Wrap the blade(s) or'

wear gloves, and use extra caution when servicing them

° Check brake operation frequently, Adjust and service as

required,

Look for this symb'oi 't'O'point out im- i

portant safety precautions. It means

CAUTIONH BECOMEALERTmYOUR

SAFETY IS INVOLVED. .............................

CAUTION: Always disconnect spark plug spark plug In order to prevent accidental

wire and placewire where it cannot contact starting when setting up, transporting,

adjusting or making repairs.

,,,,, ,,,,,,,,,,,,,,,,,, ....................

A WARNING A

The engine exhaust from this product con- tains cliemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm,

,,,,,,,,,,,,,,, ........................

CONGRATULATIONS on your purchase of a Sears

Tractor, It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service CentedDepartmenL We have competent, welF trained technicians and the proper tools to service or repair

this tractor.

PRODUCT SPECIFICATIONS

HORSEPOWER: 1&5 GASOLINE CAPACITY 1.25 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3°0 PINTS

Please read and retain this manual,, The instructions will enabJeyou to assemble and maintain your tractorpropedyo

Always observe the "SAFETY RULES",

MODEL

NUMBER 917°256511 SERIAL

NUMBER DATE OF PURCHASE

THE MODEL ANDSERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- ucto Contact your nearest Sears store for details.,

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules. , Follow a regularschedutein maintaining,caring for and

using your tractor.

° Followthe instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual. WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest_covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

SPARK PLUG: CHAMPION RJ19LM (GAP: _030") STD 361458

VALVE CLEARANCE: INTAKE: °005" - ,007"

EXHAUST: .009" - .O11"

GROUND SPEED (MPH): FORWARD:

1st 1.0 2nd 1.3

3rd 2_1

4th 3.1

5th 4..0 6th 5..1

REVERSE: 1o6

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING SYSTEM; 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MiN. CCA: 190

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT,.LBS.

(if any), tf a spark arrester is used, it should be maintained in effective working order by the operator, In the state of California the above is required by law (Section 4442 of the California Public Resources Code)°

Other states may have similar laws, Federal laws apply on federal lands° A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual),

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date ofpumhase, if thisCraftsman Riding Equipmentis maintained, lubricated and tuned up according tothe instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material

orworkmanship.

This Warranty does not cover:.

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improperstorage or accident or the failure to maintain the equipment according to the instructionscontained in the owner's manual..

° Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery includedwith this dding equipment proves defective in mateda! or workmanshipand our testingdeterminesthe battery will not hold a charge, Sears willreplacethe battery at no charge.,

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE° PLEASE CONTACT YOUR NEAREST SERVICE CENTER.. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP- MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODLICT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights,and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO.., D/817 WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............... ................................................ 7-9

OPERATION .......................................................... 10-14

INDEX

Accessories ........................................................5

Adjustments:

Brake ..................................................22

Carburetor ..........................................25

Mower

Front_To-Back ........................................21

Side-To-Side ...............................21

Throttte Control Cable ................... 24

Air Filter, Engine .................................... 18

Air Screen, Engine ..........................................18

Assembly ...................................................7-9

Battery:

Charging ...........................................................9

Cleaning ........................................... 17

Levels........................................... 17

Stading with Weak Batter,:/ .......... 23

Storage ..............................................................26

Terminals .............................................17

Belt:

Motion Drive

Remova!/Replacement ..................22

Mower Blade(s)

Removal/Replacement ............ 22

Blade:

Sharpening ........................................16

Replacement ................................. 16

Brake Adjustment ..................................................22

Carburetor Adjustment ...................................25

Controls, Tractor ................................... t 1

Customer Responsibilities ......................15-19

Engine:

Air Filter ............................................18

Air Screen, Engine ..............................18

Cooling Fins, Engine ......................18

Engine Oil ................................. 17

Fuel Filter ............................................19

Spark Plug(s) ...........................................19

Tracton

Battery ......................................... 17

Blade .......................................... 16

LubricationChart .........................!5

Maintenance Schedule ...............t5

Tire Care ...........................................9_16,23

Transaxle.................................17

Cuffing Height, Mower ........................ t2

Electrical:

Interlocksand Relays .....................24

Schematic .............................................29

Wiring Diagram ...............................30

Engine:

Air Filter ...............................................18

Air Screen ..............................................18

Cooling Fins, Engine .........................18

Oil Change ..............................................17

Oil Level ...........................................13,17

Oil Type ................................................17

Preparation .........................................13

Repair Pads ...................................48-53

Stading.........................................................14

Storage .................................................28

Filter:.

AirFilter.....................................................18

Fuel ....................................................19

Fuel:

Type ...............................................................13

Storage .......................................................26

Fuse ...........................................................................24

Hood Removal/Installation .......................24

LevelingMower Deck .................................21

Lubrication:

Chart ...........................................................15

Maintenance Schedule ...................................15

Mower:

Adjustment, Front-to-Back ........... 2t

Adjustment, Side4o-Side .................21

Blade Sharpening .........................................16

Blade Replacement ...................... t6

Cutting Height .....................................12

Installation...........................................20

Operation .............................................13

Removal .........................................................20

Mowing Tips.................................................14

Muffler .....................................................19

Spark Attester ..............................3,40

Oil:

Cold Weather Conditions ........ 13,17

Engine ..................................................17

Storage ..................................................26

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ........................................... 27-28

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE ............... BACK COVER

Operation ................................................10-14

Operating Mower .......................................13

Options:

Accessories ....................................................5

Spark Arrester .....................................3,40

Parking Brake ...........................................t 1-12

Parts Bag .........................................................6

Pads, Replacement'Repair. ........... 30-47

Product Specifications ...............................3

Repair Parts ..................................................30-47

Safety Rules ........................................................2

Seat............................................................................8

Service and Adjustments ......................20-25

Carburetor ..............................................25

Fuse ...........................................................24

Hood Removal/Installation ..................24

Motion Drive Belt

Removal/Replacement ..............22

Mower Belt(s)

Removal/Replacement ....................22

Mower Adjustment

Front4o-Back ............................21

Side-to-Side .....................................21

Mower Removal .................................20

Tire Care ....................................9,16,23

Slope Guide Sheet .........................................55

Spark Rug(s) .................................................t9

Specifications .................................................3

Starting the Engine ...........................13-14

Steering Wheel ..................................7,23

Stoppingthe Tractor .................................12

Storage ........................................................26

Throttle Control Cable Adjustment .........25

Tires .......................................................9,16,23

Trouble Shooting Chart ............................27-28

Transaxle........................................................17

Warranty ..........................................................3

Wiring Diagram .............................................30

Wiring Schematic ........................................29

ACCESSORHE$ AND ATTACHMENTS

These accessories and attachments were available throughmost Sears retailoutlets and service centerswhen the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor_

ENGINE

SPARKPLUG GAS CAN ENGINEOIL- FUELSTABILIZER

AIRFILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety ofattachments that fit your lractoro Many of those are listedbelow withbrief explanations of howthey can help you, This list was currentat the time of publication;however, itmay change infuture years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor. Most of these attachments do not require additionalhitchesor conversion kits (those that do are indicated) and are designed for easy

attachingand detaching

AERATOR promotes deep root growth for a healthy lawn., Ta-

pered 2o5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in, Steel weight tray for increased penetration,.

BAGGER lets you collect grass clippings and leaves for a healthier, neater lookinglawn, Two Permanex containers hold

30-galIon plastic bags,.

BUMPER protects front end of tractor from damage. CARTS make hauling easy.. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath,. 24

hardened steel coring tips. 150 Ib. capacity weight tray_ EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deckto reduce

chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or3 pull-behind attachments at once,

suchassweepers, dethatchers, aerators (not for use with ro!lers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of"scalping" on uneventerrain.. For mower decks not so

equipped° MULCH RAKF.JDETHATCHER loosens soit and flipsthatch and

matted leaves tolawn surfacefor easy pickup.Twenty spring tine

teeth, Useful toprepare bareareas forseeding, Available forfront or rear mounting, HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper., Mounts behind tractor,

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changingblades. For models not equipped as 3-in-1 Convertible

mowers., See "MOWER" in the Repair Parts section of this manual,

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck, Use with 2 x 8 or 2 x 10 lumber.. ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tight drum holds upto 390 Ibs..of weight° Rounded edges prevent harm to tuff. Adjustable scraper automatically

cleans drum.

SNOW BLADEforsnow removal only. 14-inch high,48-inch wide bladeclears 42-inch path when angledleft or right_ Raises, lowers with side lever. Adjustab!e skids; replaceable, reversible scraper bar° (Use with tire chains and wheel weights and/or rear drawbar

weight,.) SNOWTHROWER has 40-inch swath., Drum-type auger handles

powdery and wet/heavy snow° Mounts easily wilh simple pin

arrangement. Discharge chute adjusts from tractorseat. 6-inch

diameter spout discharges snow 10 to 50 feet. Lift controUed at

Iractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)

SPRAYERS use 12wolt DC electric motor that connects to the tractor battery or other 12-volt source.. Includes booms for

automatic spraying and hand hetd wand forspot spraying° Wand

has adjuslable spray pattern, I=or applying herbicides, insecti-

cides, fungicides and liquid fertilizers_

SPREADEPjSEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are atso useful for granular de-

icers and sand..

SWEEPERS let you collect grass clippings and ]eaves., TILLER has 5 hp engine and 364nch swath to prepare seed beds,

cultivate and compost garden residue. Tiller has its own built-in

lift and depth controlsystem and does NOT require a steeve hitch.

Fits any lawn, yard orgarden tractor Simply hook up to the tractor

drawbar and gol Optional accessories convert unit for

dethatching, aerating, hilling...without toots°

TIRE CHAINS are heavy duty;closely spaced extra-large cross

links give smooth ride, outstanding traction,

TRACTOR CAB has heavy duty v}nyl fabric over tubular steel

frame, ABS plastictop;clear plastic windshield offers360 degree

visibility, Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer_ Optional accessories include: tinted/

tempered solid safety glass windshield withhand operated wiper;

12-volt amber caution lightfor mounting on cab top,

VACS for powerfulcollectionof heavy grassclippingsand leaves.

Optiona! wand attachment to pick up debris in hard-to-reach

places. VAC/CHIPPER includes a chipper-shreddero

WEIGHT BRACKET for drawbar for snow removal applications,

Uses (1) 55 Iboweight.

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials,

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

O (2) Sheet

(!) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x 1

Metal

Screws

#t0-16 x I/2

Parts packed separately in carton

Seat

Steering

Boot

II:!

Steering

Wheel

Video

Cassette

(1) Lock Washer 1/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

........................ ,,, , ,,,,,,,,,,,,,,,,,,,,,,,,,,

(2) Hex Bolts 1/4-20 x 3/4

(2) Washers 9/32 x 5/8 x 16 Gauge

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

Manual

Parts bag contents not shown full size

Steering Wheel

Adapter

Bushing

Steering (_

Slope Sheet

Wheel Steering

insert

(2) Keys

ASSEM LY

, ] 'U','II

Your new tractor has been assembled atthe factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socketwrench set will make assembly easier. Standard wrench sizes are listed.

(1) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench

(1) 3/4" wrench When rightand left hand are mentioned inthis manual, it

means when you are in the operating position (seated behind the steering wheel).

(1) 9/16" wrench

Tire pressure gauge

Utility knife

TO REMOVETRACTOR FROMCARTON

UNPACK CARTON

,, Remove all accessible loose parts and parts cartons

from carton (See page 6)°

o Cut along lines on carton, from top to bottom, all four

corners of carton and lay panels flato

= Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

° Slide the steering bushing over the steering shaft. o Raise steering shaft forward untilscrew holes indash

line up with steering bushing. Install two (2) sheet metal screws and tighten securely.

° Position steering boot over steering shaft°

= Place tabs of steering bootover tab slots indash and

push down to secure°

= Slide steering wheel adapter ontouppersteering shaft° ° Positionfront wheels ofthetractor sothey arepointing

straight forward.

° Position steering wheel so cross bars are horizontal

(leftto right)and slide onto adapter.

o Assemble large flat washer and 3/8-24 Iocknut and

tighten securely.

, Snap steering wheel insert into center of steering

wheel.

o Remove protective plastic from tractor hood and grill°

IMPORTANT.,CHECK FOR AND REMOVE ANY STAPLES INSKIDTHAT MAY PUNCTURE TIRES WHERETRACTOR

tS TO ROLL OFF SKID.

STEERING _ TABS

BOOT_

STEERING _.._TAB

SHAFT

(AS=,

POSITION)

SHAFT (SHIPPING

POSITION)

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trols)

° Press lift lever plunger and raise attachment lift lever to

its highest position.

• Release parking brake by depressing clutch/brake pedal

° Place gearshift lever in neutral (N) position° = Roll tractor backwards off skid.

° Remove banding holding discharge guard up against

tractor_

ASSEMBLY

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi- nals. Before connecting battery, re-

bands, rings, etc. move metal bracelets, wristwatch

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

• Remove cardboard packing from seat pan and lift seat pan to raised position.

• Open battery box door:

• Remove terminal protective caps and discard.

• if this battery is put into service after month and year

indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

• First connect RED battery cable to positive(+) terminal

with hex bolt, flat washer, lock washer and hex nut as

shown._Tighten securely.

• Connect BLACK grounding cable to negative (-) termi- nal with remaining hex bolt, flat washer, lock washer

and hex nu[ Tighten securely_

• Close battery box door.

Open battery box door for:

° Inspection for secure connections (to tighten hard-

ware)°

. Inspectionfor corrosion.

• Testing battery.

• Jumping (if required).

• Periodic charging.

DISCARD

POSITIVE PROTECTIVE (RED) CABLE CAPS

TERMINAL

SEAT PAN

BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment boil

• Removecardboard packing on seat pan

° Place seat on pan and assemble shoulder bolt.

• Assemble adjustment bolt, lockwasher and flat washer

loosely. Do not tighten_

• Tighten shoulder bolt securely.

• Lower seat intooperating position and siton seat. ° Slideseat until a comfortablepositionisreached which

allowsyouto pressclutch/brakepedalall the way down

(See Fig_8)°

• Get off seat withoutmoving its adjusted position.

• Raise seat and tighten adjustment bolt securely

SEAT

HEX WASHER NUT

NEGATIVE

(BLAC_ CABLE

FIG, 2

FLAT

WASHER

HEX BOLT

SEAT PAN

FLAT WASHER

BOLT

LOCK WASHER

FIG, 4

ASSE

CHECKTIRE PRESSURE

The tireson your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSi shown I. ,-.,,O SPECIFICATIONS" on page 3 of thismanual

- ,oR DUCT

CHECK DECK LEVELNESS

Forbest cuttingresults, mower housingshouldbe properly leveledo See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual°

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly°

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted,, See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual

,/CHECKL IS T

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THEBESTPERFORMANCE AND SATISFA CTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWIIVG CHECKLIST:

,/ All assembly instructionshave been completed_

,/ No remaining loose parts in carton, v" Battery is properly prepared and charged. (Minimum

1 hour at 6 amps)o

,/ Seat is adjusted comfortably and tightened securely. J" All tiresare properly inflated. (For shipping purposes,

the tires were ovennflated at the factory).

,z Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower aad drive belts. Be sure they are routed

properly around putleys and inside all belt keepers.'

,i Check wiring,, See that all connections are still secure

and wires are properly clamped_

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

_" Fuel tank is filled with fresh, clean, regular unleaded

gasolineo

,z Become familiar with all controls - their location and

function° Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

ii iii/11111 iiiiiiiiiiiiiiiiiii ira, ii ii i ii ILIIII iiiii iiii

These symbols may appear' on your tractor or'in literature supplied with the product° Learn and understand their meaning.

BATTERY CAUTION OR REVERSE

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

FORWARD FAST SLOW

CLUTCH LIGHTS ON LIGHTS OFF

LOCK LOCKED

R N H

REVERSE NEUTRAL HIGH LOW

PARKING BRAKE

MOWER LIFT ATTACHMENT ATTACHMENT IGNITION

CLUTCH ENGAGED CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

DANGER, KEEP HANDS AND FEET AWAY

(Hydro Models only)

OPEBATION

L,miml,,m,,, _mmmml

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare theillustrationswithyourtractortofamiliarize yoursetfwiththelocations of variouscontrolsand adjustments, Save

this manual for future reference.

THROTTLE/CHOKE CONTROL

CLUTCH!BRAKE PEDAL

AMMETER CLUTCH LEVER SWITCH

ATTACHMENT IGNITION

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

MOWER DECK HEIGHT ADJUST- MENT PO StTIONS

GEARSHIFT j" LEVER

Our tractors conform to the safety standards of the American National Standards Institute°

AMMETER: Indicates charging (+) or discharging (-) of

battery° ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor°

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed_. CLUTCH/BRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

PARKING BRAKE

FIG. 5

GEARSHIFT LEVER: Selects the speed and direction of

tractor° ATTACHMENT LIFT LEVER: Used to raise, lower and

adjust the mower deck or other attachments mounted to your tractor°

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine_

OPERATION

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The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide

vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Yourtractor is equipped withan operator presence sensing

switch.. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine°

• Depress clutch/brake pedal into full "BRAKE" position and hold.

, Place parkingbrake lever in"ENGAGED"position and

releasepressure from clutcl'-Jbrakepedal.,Pedalshould remain in "BRAKE" position. Make sure parking brake

will hold tractor secure,

THROTTLE/CHOKE

CLUTCH/BRAKEPEDAL

"DRIVE'POSITION

STOPPING (See Fig. 6)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po- sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full"BRAKE" position.

° Move gearshift leverto neutral (N) position. ENGINE -

• Move throttle control to slow (.€_) position.

NOTE: Failure to move throttle control to slow (.€_) position and allowing engine to idle before stopping may cause engine to "backfire". ° Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

° Never use choke to stop engine,

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

_ PARKI_ 'DISENGAGED"

"ENGAGED" POSITION

FIG, 6

"DISENGAGED"

POSITION

GEARSHIFT LEVER

NOTE: Under certain conditions when tractor is standing idle with theengine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,, ,, ,, ,

CAUTION: Always stop tractor com-

pletely, as described above, before leav- ing the operator's position; to empty

grass catcher, etc.

,,,,,, ,,, ,,,,,,,,,,,, ,,,,, ,

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at full throttle°

° Operating engine at less than full throttle reduces the

battery charging rate.

° Full throttle offers the best bagging and mower perfor-

mance_

TO MOVE FORWARD AND BACKWARD (See Fig. 6)

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch!brake pedal depressed and gearshift lever in neutral (N) position.

- Move gearshift lever to desired position°

• Slowly release clutch/brake pedal to start movemenL

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 5)

The position of the attachment lift lever determines the cutting heighL

° Grasp lift lever.

• Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately t-1/2 to 4". The

heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

° The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over6 inches in

height should be mowed twice° Make the first cut relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 7)

Your tractor isequipped withan operatorpresence sens- ingswitch. Any attempt by the operatorto leave the seat withtheengine runningandthe attachmentclutch engaged willshut off the engine_

o Select desired height of cut° ° Start mower blades by engaging attachment clutch

contro!°

o TO STOP MOWER BLADES- disengage attachment

clutch control..

without either the entire grass catcher,

& CAUTION: Do not operate the mower

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

on mowers so equipped, or the dis- charge guard in place.

"ENGAGED"

POSITION

ATTACHMENT

LEVER

HIGH POSITION

o To restart movement, slowly release parking brake and

clutch/brake pedal.

° Make all turns slowIy

TO TRANSPORT

° Raise attachment fift to highest position with attach-

ment lift control°

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

o Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting

yourtractor on a truck or atrailer, be surehood is closed and secured to tractor. Use an appropriate means oftying hood

to tractor (rope, cord, etc.)o

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

o The engine inyourtractor has been shipped, from the

factory, already filled with summer weight oil,.

° Check engine oil with tractor on level ground.. ,, Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reache& Do not overfill.,

° For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili- ties section in this manual°

_1 DISCHARGE

GUARD

FIG. 7

TO OPERATE ON HILLS

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i _ CAUTION: Do not drive up or down

° Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills. , If slowingis necessary, move throttlecontrol lever to

slower position.

° If stopping is absolutely necessary, pushclutch/brake

pedal quickly to brake position and engage parking brake°

• Move gearshift lever to 1st gear. Be sure you have allowed roomfor tractorto roll slightlyas you restart movement.

hills with slopes greater than 15° and do not drive across any slope.

ADD GASOLINE

° Fill fuel tank. Use fresh, clean, regular unleaded

gasolinewitha minimum of 87 octane. (Use of leaded gasolinewill increase carbon and lead oxide deposits

and reducevalve life)o Do not mix oil with gasoline. Purchase fuel in quantitiesthat can be used within 30

days to assure fue!freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING. WARNING: Experience indicates that alcoho_ blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage.. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let itrun until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage instruc-

tions for additional information.. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

i i ii i , ...............

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or

CAUTION: Fill to bottom of gas tank

use gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 6)

When starting the engine for the first time or if the engine

has run out of fuel, it wilt take extra cranking time to move

fuel from the tank to the engine.

• Depress clutch/brake pedal and set parkingbrake_ ° Place gear shift lever'in neutral (N) position.

° Move attachment clutch to "DISENGAGED" position° ° Move throttle control to choke (N) position. Note: Before starting, read the warm and cold starting

procedures below_

• Insert keyinto ignition andturn keyclockwiseto"START" ,- t n ' .

Dosi iona d release key as soon as englnestarts Do not run starter continuously Tormore than fifteen sec-

onds per minute. If the engine does not start after

several attempts, move throttle control to fast (,_ee)

position, wait afew minutes and try again_ Ifengine still does not start, move the throttle control back to the choke (N) position and retry.

WARM WEATHER STARTING (50° Fand above) ° When engine starts, move thethrottle control tothe fast

(,tee)position°

° The attachments and ground drive can now be used., if

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below) = When engine starts, allowengine to runwith the throttle

control inthe choke (\1) position until the engine runs

rough y, then move thrott e control to fast ('_e)position.

This may require an engine warm-up period from

several seconds to several rninutes, depending on the

temperature_

• The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in coId temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

° Tire chains cannot be used when the mower housing

is attached to tractor.

° Mower should be,properly leveled for best mow!ng

performance. See q'O LEVEL MOWER HOUSING in the Service and Adjustments section of this manuaL

= The left hand side of mower should be used for trim-

ming.

° Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the rightof the machine. This will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs,

fences, driveways, etc. After' one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 8 ).

• if grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings_ Make first cut relatively high; the second to the desired height.

° Do not mow grass when it is wet, Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

° Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

° When operating attachments, select a ground speed

that wilt suit the terrain and give best performance of the attachment being used.

FIG. 8

AS YOU COMPLETE

REGULARSERV!,rCrE.................. =_,__ERVlCE DATES

CheckBrake Operation _ ............ _ I ...................................

CheckTire Pressure _4' 6_

Checkfor LooseFasteners.........................._ " _7 .,

R Sharpen/Replace MowerB'iades _ " V#4

A .............................. ..........

c l l,,i ............ ,," ....

checkBatteryLeveb'Recharge "

T ............................. U 1.........

0 CleanBatteryandTerminals 6/ _#'

CheckTransaxteCooling _ ............. .

AdjustB,adeBe,ls)Te ;s oo .......... ...... .....' "

Adjust Motion Drive Belt(s) Tension _#_s

I i [lii ,m,

Check Engine Oil Level _4

ChangeEngineOil 6/ ,1_1,2.3.......... _ ...

CleanAir Filter 6/2 .....................................

N_ ciean AirScreen _2 .......................

G Inspect MufflerlSpark Arrester 6/

I ReplaceOilFilter(Ifequipped) _,2

N CleanEngineCo'0tingFins _2 I=

ReplaceSparkPlug _ 6/

ReplaceAirFilterPaperCartridge ......... _4'_....

Replace FuelFilter _ .....................

1 - Change more often when operating under a heavy load or In highambient temperatures

2 - Se_Mce more often when operating tn dirty or dusty conditions 3 _if equipped witheli f_lter,change oll every 50 hmJrs,

4 * Replace btades more o{ten when mewing in sandy soil

5 - _fequipped with adjustable system, 6 - Not requiredif equipped with ma_ntenance4ree battery

7 - Tighten front axle pivot bolt to 35 ft-lbs maximum

Do not overlighten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season..

. Once a year,you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear° A new spark plug and clean air fitter assure proper air-fuel mixture and help your engine run better

andlast longer.

BEFORE EACH USE

* Check engine oil level° . Check brake operation,.

° Check tire pressure. ° Check for loose fasteners°

LUBRICATION CHART

(_ SPINDLE ZERK

® FRON1 WHEEL (_)

BEARING ZERK BEARING ZERK

CLUTCH

PIVOT{S)

(_SAE 30 OR 10W30 MOTOR OIL (_) GENERAL, PURPOSE GREASE

® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

CUSTOMER R

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractorrequires more than six (6) feet stopping distance athigh speed in highestgear, thenbrake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- merits section of this manual)°

TIRES

. Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tiresfree of gasoline,oil,orinsectcontrolchemi- calswhich can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE

For best results mower' blades must be kept sharp. Re-

place bent or damaged blades,

BLADE REMOVAL (See Fig. 9)

• Raise mower to highest position to allow access to blades.

° Remove hex bolt,lockwasherandflatwashersecuring

blade.

° Install new or resharpened blade with trailing edge up

towards deck as shown.

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown°

° Tighten bolt securely (30-35 FtoLbs. torque).

IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED, NOTE: We do not recommend sharpening blade- but if you

do, be sure the blade is balanced.

IBILITIES

BLADE MANDREL

ASSEMBLY

TRAILING EDGE

FLATWASHER

HEX BOLT

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG, 9

TO SHARPEN BLADE (See Fig. 10)

Care should be taken to keep the blade balanced. An unbalanced blade wilt cause excessive vibration and even-

tual damage to mower and engine. ° The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower,,

• To check blade balance, you will need a 5/8" diameter' steel bolt, pin, ora cone balancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer).

° Slide blade on toan unthreaded portion ofthe steel bolt

or pin and hold the bolt or pin paralfel with the ground,

If blade is balanced, it should remain in a horizontal position, If either'end of the blade moves downward, sharpen the heavy end until the blade isbalanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE / /

FIG. 10

CUSTOME ES

RLmTIES

BATTERY

Yourtractor has a battery chargingsystem which issuffi-

cient for normal use.. However, periodicchargingof the

battery with an automotive charger will extend its life. = Keep battery and terminals clean°

- Keep battery bolts tight. , Keep small vent holes open..

• Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power°

• Open battery box door. ° Disconnect BLACK battery cable first then RED bat-

ten/ cable and remove battery from tractor. = Rinse the battery with plain water and dry., ° Clean terminals and battery cable ends withwire bn_sh

until bright. o Coat terminals with grease or petroleum jelly, o Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual),,

V-BELTS

Check V-belts for deterioration and wear after I00 hours of operation and replace if necessary° The beits are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling°

NOTE: Although multi-viscosity oils (5W30, !0W30 etc.)

improve starting incold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation° Tighten oil fill cap/dipstick securely each time you check the oil level,,

TO CHANGE ENGINE OIL (See Figs,. tl and 12)

Determine temperature range expected before oil change° All oil must meet APt service classification SF or SG,

° Be sure tractor ison levef surtace,,

• Oil will drain more freely when warm, ° Catch oil in a suitable container.

= Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil,.

° Remove drain plugo ° After oil has drained completely, replace oil drain plug

and tighten securely.

•o Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill,, For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual°

• Use gauge on oil fillcap/dipstick for checking level. Be sure dipstick cap is ,!ightened securely for accurate

reading. Keep oil at FULL line on dipstick°

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF or SGoSelect the oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

'_..........=0; o• 3o" 32",o" 6_" 80" 1oo"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 11

CAP/DIPSTICK

OIL DRAIN

PLUG

FIG. 12

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