Craftsman 917256500 Owner’s Manual

....
917.256500 OWNER'S MANUAL
oAssembly
Operation Customer Responsibilities
Service and Adjustments Repair Parts
CAUTfON: Read and follow all safety rules and instructions before operating this equipment.
!..................................................... IIIIIIIIIIIIIIiiiIIIIIIIIIIIIIII I
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& SAFETY RULES
Safe Operation Practices for Ride-On Mowers
iMPORTANT: THiS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.
|. GENERAL OPERATION ° Read, understand, and foilow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area Jsclearof other people before mowing, Stop machine if anyone enters the area.
o Never carry passengers, = Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
o Slow down before turning. = Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys before dismounting.
, Turn off biades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
, Mow only Jn daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
° Watch for traffic when operating near or crossing roadways. o Use extra care when loading or unloading the machine into
a trailer or truck.
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where you last saw them.
= Keep children out of the mowing area and under the watchful
care of another responsible adult. Be alert and turn machine off if children enter the area.
* Before and when backing, look behind and down for small
children.
, Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
o Never atlow children to operate the machine, * Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV.oSERVICE
Use extra care inhandling gasoline and other fuels, They are
flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors, Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight
ii. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feet uneasy on it, do not mow it.
DO:
° Mow up and down slopes, not across. ° Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you wil! not have to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
o Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
o Keep a]! movement on the slopes slow and gradual. Do not
and keep equipment in good condition. Never tamper with safety devices. Check their proper
operation regularly. Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before storing.
q
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
o
Never make adjustments or repairs with the engine running.
°
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary.
o
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when set'€icing them.
°
Check brake operation frequently. Adjust and service as
required.
,i
make sudden changes in speed or direction.
Avoid starting or stopping on a slope, tf tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless necessary, and then, turn slowly
portant safety precautions. It means Look for this symbol to point out im-
CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
i i ii i
CAUTION: Always disconnect spark plug
and gradually downhill, if possible.
° Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
spark plug in order to prevent accidental wireand placewire where itcannot contact starting when setting up, transporting,
adjusting or making repairs.
Do not mow on wet grass. Reduced traction could cause
sliding.
° Do not try to stabilize the machine by putting your foot on the
A WARNING & ........
ground.
Do not use grass catcher on steep slopes.
The engine exhaust from this product con- tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.
2
CONGRATULATIONS on your purchase of a Sears
Tractor. it has been designed, engineered and manufac- tured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, wel!- trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES".
MODEL NUMBER 917.256500
SERIAL NUMBER
DATE OF PU RCHASE
THE MODELAND SERIAL NUMBERSWILL BE FOUND ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBIMT ES
° Read and observe the safety rules. o Follow a regularschedule in maintaining, caring for and
using your tractor. Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owneCs manual.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped
PRODUCT SPECJFmCAT ONS
HORSEPOWER: t3.5 GASOLINE CAPACITY 5 QUARTS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SFiSG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 3 PINTS SPARK PLUG: CHAMPION RJ 19LM
(GAP: .030") STD361458 VALVE CLEARANCE: INTAKE: .005" - .007"
EXHAUST: .009" - .011"
GROUND SPEED (MPH): FORWARD:
1st 1,0 2nd 1.4
3rd 2.1
4th 3.1
5th 4.0
6th 5.1
REVERSE: 1.6
TIRE PRESSURE: FRONT: 14 PSi
REAR: 12 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN. CCA: 190
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT. LBS.
with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained
in effective working order by the operator. In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Otherstates may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LBM TED TWO YEAR WARRANTY ON CRAFTSMAN RMDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in materiaf or workmanship.
This Warranty does not cover:
Expendable items which become worn during norma! use, such as blades, spark plugs, air cleaners, betts, etc.
= Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the batten/will not hold a charge, Sears will replace the batten,7at no charge.
_N-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE TRACTORED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
3
TABLE OF CONT
TS
SAFETY RULES ............................................................ 2
PRODUCT SPECIF_CATIONS ...................................... 3
CUSTOMER RESPONSiBILiTiES ..................... 3, 15-18
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................... 7-9
OPERATmON .......................................................... 10-14
iNDEX
A
Accessories ........................................... 5
Adjustments:
Brake ............................................ 2t
Carburetor .................................... 24
Mower
Front-To-Back ......................... 20
Side-To-Side ........................... 20
Throttle Control Cable .................. 24
Air Filter, Engine ............................. 17-I8
Air Screen, Engine .............................. 18
Assembly ............................................ 7-9
B
Battery:
Charging ........................................ 8
Cleaning ....................................... 17
Installation ...................................... 9
Levels ........................................ 8,16
Preparation .................................... 8
Starting with Weak Batteqi .......... 22
Storage ........................................ 25
Terminals ..................................... 17
Belt:
Motion Drive
Removal/Replacement ........... 21
Mower Belt(s)
Removal/Replacement ........... 21
Blade:
Sharpening .................................. 16
Replacement ................................ 16
Brake Adjustment ................................ 21
C
Carburetor Adjustment ........................ 24
Controls, Tractor ................................. ! t
Customer Responsibilities ............. 16-18
Engine:
Air Filter .................................... 17
Air Screen ................................ 18
Cooling Fins ............................. 18
Engine Oil ........................... 13,t7
Fuel Filter ................................. 18
Spark Plug(s) ........................... 18
Tractor:
Battery ................................. t6-I7
Blade ........................................ t 6
Lubrication Chart ..................... t 5
Maintenance Schedule ............ ! 5
Tire Care .......................... 8,16,22
Transaxte ................................. 17
Cutting Height, Mower ........................ t2
Electrical:
Interlocks and Relays .................. 23
Schematic .................................... 29
Wiring Diagram ............................ 30
Engine:
Air Filter ................................... I7-I8
Air Screen .................................... t8
Cooling Fins ................................. 18
Oil Change ................................... 17
Oil Level ....................................... 13
Oil Type ................................... 13,17
Preparation .................................. t 3
Repair Parts ............................ 48-52
Starting ......................................... 14
Storage ........................................ 25
Filter:
Air Filter ........................................ !7
Fuel .............................................. 18
Fuel:
Type ............................................. 14
Storage ........................................ 25
Fuse .................................................... 23
Hood Removal/installation .................. 23
Leveling Mower Deck .......................... 20
Lubrication:
Chart ............................................ ! 5
Engine .......................................... t7
Maintenance Schedule ....................... 15
Mower:
Adjustment, Front-to-Back ........... 20
Adjustment, Side-to-Side ............. 20
Blade Replacement ..................... 16
Blade Sharpening ........................ I6
Cutting Height .............................. 12
Installation .................................... 19
Operation ..................................... 13
Removal ....................................... 19
Mowing Tips ........................................ I4
Muffler ................................................. 18
Spark Attester ........................... 3,40
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... 19-24
STORAGE ................................................................... 25
TROUBLESHOOTING ........................................... 26-27
REPAIR PARTS - TRACTOR ................................ 30-47
REPAIR PARTS - ENGINE .................................... 48-52
PARTS ORDERING/SERVICE ............... BACK COVER
E
Oi!:
Cold Weather Conditions ........ t3,17
Engine .......................................... 17
Storage ........................................ 25
Operation ....................................... 10-14
Operating Mower ................................ 13
Options:
Accessories ........ :........................... 5
Spark Arrester ........................... 3,40
O
P
Parking Brake ................................ 11,12
Parts Bag .............................................. 6
Parts, Replacement/Repair ............ 30-47
F
Product Specifications .......................... 3
R
Repair Parts ................................... 30-47
S
Safety Rules .......................................... 2
Seat ....................................................... 8
H
L
M
Service and Adjustments ............... 19-24
Carburetor .................................... 24
Fuse ............................................. 23
Hood Removal/Installation ........... 23
Motion Drive Belt
Removal/Replacement ........... 21
Mower Belt(s)
Removal/Replacement ........... 21
Mower Adjustment
Front-to-Back .......................... 20
Side-to-Side ............................ 20
Mower Removal/_nstallation ......... 19
Tire Care .............................. 8,16,22
Slope Guide Sheet .............................. 55
Spark Plug(s) ...................................... 18
Specifications ........................................ 3
Starting the Engine ........................ 13-14
Steering Wheel ................................ 7,22
Stopping the Tractor ........................... 12
Storage ................................................ 25
T
Throttle Control Cable Adjustment ...... 24
Tires ............................................ 8,t6,22
Trouble Shooting Chart .................. 26-27
Transaxle ............................................ t7
W
Warranty ................................................ 3
Wiring Diagram ................................... 30
4
Wiring Schematic ................................ 29
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ACCESSORIES AN ATTACHME TS
These accessories and attachments were available th rough most Sears retait outlets and service centers when the tractor'was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE MAINTENANCE
SPARK PLUG GAS CAN BLADES BELTS
ENGINEOIL
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
FUEL STABILIZER AIR FILTER
i
AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soi! at close intervals to let moisture soak in. Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a healthier, neuter looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly. CORING AERATOR takes small plugs out of sol! to allow mois-
ture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2or 3 pull-behind attachments atonce,
such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so
equipped. MULCH RAKF-JDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Availableforfront
or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this
manual. RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x I0 lumber. ROLLER for smoother lawn surface. 364nch wide, 18-inch
diameterwater-tight drum holds upto3901bs, ofweight. Rounded edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SNOW BLADE for snow removat only. t 4-inch high, 48-inch wide blade clears 42-inch path when angled left or right, Raises, lowers
with side lever. Adjustable skids; replaceabie, reversibJe scraper bar. (Use with tire chains and wheel weights and/or rear drawbar
weight.) SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow t0 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-voff DC electric motor that connects to the tractor batter/ or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying, Wand
has adjustable spray pattern. For appiying herbicides, insecti- cides, fungicides and liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are atso useful for granular de-
icers and sand.
SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. SimpJy hook up to the tractor drawbar and go! Optiona_ accessories convert unit for dethatching, aerating, hilting...without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyt fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/
tempered solid safety glass windshieJd with hand operated wiper;
12-voff amber caution lightfor mounting on cab top.
VACS for powerful collection of heavy grass clippings and Ieaves. Optionat wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.
CONTE
TS OF HA E PACK
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Parts Bag contents shown full size
O
(1) Locknut 3/8-24
(1) Large Flat Washer
|I I
(t) Hex Bolt 1/2-13 x I
(1) Shoulder Bolt 5/18-t8
(2) Sheet
Metal
Screws
#1046 x 1/2
Parts packed separately in carton
Seat
Steering
Wheel
Steering
Boot
Manual
Video
Cassette
Pa_s Bag
t I
I I I ! i
(1) Lock Washer I/2
(t) Washer 17/32
x 1-3/16 x 12 Gauge
(2) Hex Bolts 1/4-20 x 3/4
(2) Hex Nuts I/4-20
(2) Lock Washers 1/4
(2) Washers 9/32 x 5/8 x t6 Gauge
@
Parts bag contents not shown full size
_-_"%X Steering
r L__T__ Insert
Steering Wheel
Adapter
@ teering
Bushing
Slope Sheet
Wheel
(2) Keys
6
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ASSEM LY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set wit] make assembly easier, Standard wrench sizes are listed.
(1) 5/16" wrench (1) 3/4" wrench
(2) 7/16" wrenches Tire pressure gauge
(1) 1/2" wrench Utility knife
(1) 9/16" wrench When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
o Remove all accessible loose parts and parts cartons
from carton (See page 6).
o Cut, from top to bottom, along lines on all four corners
of car_on, and lay panels flat.
Check for any additional loose parts or cartons and remove.
BEFORE ROLUNG TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
- Slide the steering bushing over the steering shaft.
, Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet metal screws and tighten securely.
* Position steering boot over steering shaft.
Ptace tabs of steering boot over tab slots in dash and
push down to secure. o Slide steering wheel adapter onto upper steering shaft. o Position front wheels of the tractor so they are pointing
straight forward.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter. o Assemble large flat washer and 3/8-24 Iocknut and
tighten securely.
, Snap steering wheel insert into center of steering
wheel.
o Remove protective plastic from tractor hood and grill.
WMPORTANT:CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKiD (See Fig. 5)
Raise attachment lift lever to its highest position. Release parking brake by depressing clutch/brake
pedal. Place gearshift lever in neutral (N) position,
o Roll tractor backwards off skid. o Remove banding holding discharge guard up against
tractor.
STEERING SHAFT (SHIPPING POSITION)
FIG, 1
7
ASSE BLY
CONNECT BATTERY (See Figs, 2 and 3)
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CAUTION: Do not short battery tern}i,
rials. Before connecting battery, re-
move n}etai bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding,
Remove cardboard packing from seat pan and lift seat pan to raised position.
Open battery box door. Remove terminal protective caps and discard.
, If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
First con nect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely. Connect BLACK grounding cable to negative (-) termi-
nal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.
, Close battery box door. Open battery box door for:
Inspection for secure connections (to tighten hard- ware).
o Inspection for corrosion.
Testing battery.
Jumping (if required).
o Periodic charging.
DISCARD TERMINAL PROTECTIVE CAPS
SEAT
PAN
BATTERY BOX DOOR
FiG, 3
iNSTALL SEAT (See Fig, 4)
Adjust seat before tightening adjustment bolt.
- Remove cardboard packing on seat pan.
- Place seat on seat pan and assemble shoulder bolt.
= Assemble adjustment bolt, lock washer and flat washer
loosely. Do not tighten.
Tighten shoulder bolt securely. Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way
down.
o Get off seat without moving its adjusted position. = Raise seat and tighten adjustment bolt securely,
HEX
NUT
\\
RG. 2
LOCK
WASHER
FLAT WASHER
NEGATIVE (BLACK)CABLE
HE× BOLT
SEAT
SEAT PAN
SHOULDER
BOLT
FLAT WASHER
ADJUSTMENT
BOLT
LOCK WASHER
FIG, 4
8
ASS LY
.......... i
CHECK T1RE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for
best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be :properly leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSIT|ON OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual,
,/CHECKMST
BEFORE YOU OPERATE AND ENJOY YOUR NE_, TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFA CTION FROth,
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST: / AII assembly instructions have been completed.
_/ No remaining loose parts in carton.
¢ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
v' Seat is adjusted comfortably and tightened securely.
v" All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
¢" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
v" Check wiring. See that al! connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA A TTENT!ON TO THE FOLLOWING IMPORTANT ITEMS:
€" Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
v" Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
9
....... i
OPERATIO
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
E
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
N H L (®);I
REVERSE
NEUTRAL HIGH LOW PARKING BRAKE
I
Z
MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
HYDROSTATIC FREE WHEEL
(Hydro Modelsonly)
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save
this manual for future reference.
AMMETER
LIGHT LIFT LEVER
SWITCH PLUNGER
THROTTLE/ CHOKE
CONTROL
ATTACHMENT CLUTCH LEVER
IGNITtON SWITCH
ATTACHMENT LIFT LEVER
D i
t
CLUTCH/ MOWER DECK
BRAKE _ HEIGHT ADJUSTMENT PEDAL ', POSITIONS
PARKING
BRAKE
GEARSHIFT LEVER
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your
tractor. LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the brake position.
FIGo5
GEARSHIFT LEVER: Selects the speed and direction of
tractor. ATTACHMENT LiFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to your tractor.
LiFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.
mGNITION SWITCH: Used for starting and stopping the engine.
AMMETER: Indicates battery charging (+) or discharging
(4.
!1
...... !
OPERA O
Theoperation of any tractor can resuJt in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over the spectacles or standard safety glasses°
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig= 6)
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
o Depress clutch/brake pedal into full "BRAKE" position
and hold.
Place parking brake lever in "ENGAGED" position and release pressure from clutch!brake peda!. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
IGNiTiON
KEY
CONTROL LEVER
"DISENGAGED"
POSiTiON
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
...... CAUTION: Ai_
pletely, as described above, before leav- ing the operator's posF_tion;to empty I
grass catcher, etc. J
J
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle, o Operating engine at less than full throttle reduces the
battery charging rate.
, Full throttle offers the best bagging and mower perfor-
mance°
TO MOVE FORWARD AND BACKWARD (See Fig. 6)
The direction and speed of movement is controlled by the gearshift lever.
° Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
Move gearshift lever to desired position,
o Slowly release clutch!brake pedal to start movement.
iMPORTANT; BRING TRACTOR TO A COMPLETE STOP BEFORE SHtFTING OR CHANGING GEARS. FAILURE TO DO SO WiLL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.
PARKING BRAKE "DISENGAGED"POSITION
FIG. 6
STOPPRNG (See Fig. 6)
MOWER BLADES o o Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE - o Depress clutch/brake pedal intofull "BRAKE" position.
o Move gearshift lever to neutral (N) position,
ENGINE *
o Move throttle control to slow (,_) position. NOTE: Failure to move throttle control to slow (_)
position and allowing engine to idle before stopping may
cause engine to "backfire". o Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use. Never use choke to stop engine.
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 5)
The position of the attachment lift lever determines the cutting height.
o Grasp Liftlever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approximately 1-1/2to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
® The average lawn shou Id be cut to approximately 2-1/2
inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
12
OPERATIO
..... i
TO OPERATE MOWER (See Fig, 7)
Your tractor is equipped with an operator presence sens-
ing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging attachment clutch contro!.
° TO STOP MOWER BLADES - disengage attachment
clutch control.
__ON: Do not operat_
,_A without either the entire grass catcher,
J _ on mowers so equipped, or the dis- l _rd ,n place. _______..J
ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION
"ENGAGED" POStTJON
ATTACHMENT LIFT LEVER
HIGH POSIT_ON
/?
/ -_ LOW
POSITION
TO OPERATE ON HILLS
hilts with slopes greater than 15° and
CAUTION: Do not drive up or down do not drive across any slope.
Choose the slowest speed before starting up or dowr hiIIs.
Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever tc
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart
movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
* Raise attachment lift to highest position with attach-
ment lift control.
° When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
, Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on atruck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means oftying hood
to tractor (rope, cord, etc.).
DISCHARGE
GUARD
BEFORE STARTmNG THE ENGINE
CHECK ENGINE OiL LEVEL (See Fig. 12)
° The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
- Check engine oil with tractor on level ground. , Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
o For cold weather operation you should change oil for'
easier starting (See "OtL VISCOSITY CHART" in the Customer Responsibilities section of this manual).
To change engine oil, see the Customer ResponsibiIF ties section in this manual.
13
OPERATBON
ADD GASOUNE
..... i
Fill fuel tank, Use fresh, clean, regular unleaded
..... i
gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fuefs (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent damage may occur.
A CAUTION: Fill to bottom of gas tank
,_,_ fiHerneck. Do not overfill° Wipeoffany
| _ spilled oil or fuel Do not store, spill or
use gasoline near an open flame°
TO START ENG|NE (See Fig. 6)
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Depress clutch/brake pedal and set parking brake. ° Place gearshift lever in neutral (N) position.
, Move attachment clutch to "DISENGAGED" position. o Move throttle control lever to choke (I\l) position for
cold engine start. Forwarm engine start, move throttle control to fast (_) position.
Insert key into ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute, tf engine does not start after
several attempts, move throttle control to fast (,f_) position, wait a few minutes and try again.
, When engine starts, move throttle control to desired
position. Allow engine to warm up for a few minutes before
engaging drive or attachments.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
MOWING TiPS
Tire chains cannot be used when the mower housing is attached to tractor,
® Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
= The left hand side of mower should be used for trim-
ming. Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 8 ).
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass wili plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.
= When operating attachments, select a ground speed
that will suit the terrain and give best performance of the attachment being used.
FiG, 8
14
CUSTOM ESPONS LINES
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE
REGULARSERVICE
Check Brake Operation
CheckTirePressure
Check for Loose Fasteners
R [ Sharpen/ReplaceMowerBtades
A
C LubricationChart
T Check Battery Level/Recharge
0 Clean Batteryand Termina{s
R Check Transax/eCooIing
Adjust Blade Belt(s)Tension
Adjust MotionDriveBelt(s) Tension
CheckEngine Oil Level
Change Engine Oil
Clean Air Fitter
E
[ Clean AirScreenN
F
G Inspect Muffler/Spark Arrester
Replace Oil Filter(lf equipped)
N Clean EngineCoolingFins
E
Replace Spark Piug
Replace Air Filter Paper Cartridge
ReplaceFuelFitter
- Change mo_e often when operating under a heavy load or in high ambient temperatures,
- Sewice more often when operating in dirty or dusty conditions. * If equipped with oi_filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
GENERAL RECOMMENDATIONS
5 - If equipped with adjustable system, 6 - Not required if equipped with maintenance-free battery.
7 - Tighten f_on[ axle pivot belt to 35 ft.qbs, max}mum.
Do not overtighten,
LUBRICATION CHART
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor,
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuei mixture and help your engine run better
and last longer.
BEFORE EACH USE
o Check engine oil level.
Check brake operation.
, Check tire pressure. o Check for loose fasteners.
(_) SPINDLE ZERK ___-- SPINDLE ZERE (_}
®F.oN WHEELdt i .... W"EEL®
BEARING ZERK _i ""_ -'L__ BEARING ZERK
ENGINE(_
G
CLUTCH
PWOT(S)
(_) SAE 30 OR 10W30 MOTOR OIL (_) GENERAL PURPOSE GREASE
(_ REFER TO CUSTOMER RESPONSIBILiTiES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI.-
CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY,
15
...... i
CUSTO RESPON IL ES
TRACTOR TO SHARPEN BLADE (See Fig. 10)
Always observe safety rules when performing any mainte- nance.
BRAKE OPERATMON
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TmRES
= Maintain proper air pressure in alt tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage,
BLADE CARE
For best results mower blades must be kept sharp. Re- place bent or damaged blades.
BLADE REMOVAL (See Fig. 9)
Raise mower to highest position to allow access to blades.
o Remove hex bolt, lock washer and flat washer secur-
ing blade.
o Install new or resharpened blade with trailing edge up
towards deck as shown. Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
- Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED. NOTE: We do not recommend sharpening blade - but if
_oudo, be sure the blade is balanced.
BLADE
MANDREL ASSEMBLY
\
TRAaLING
EDGE UP
FLAT
LOCK WASHER
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine. o The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower. To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone bafancer. (When using a cone baiancer, follow the instructions supplied with bai-
ancer).
Slide blade on to an unthreaded portion ofthe steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position, if either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not,
CENTER HOLE
\
5/8" BOLT BLADE OR PtN
FiG. 10
BATTERY
Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger wilt extend its life.
Keep battery and terminals clean.
- Keep battery bolts tight. ® Keep small vent holes open.
Recharge at 6-t0 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
o Remove terminal guard. , Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
o Clean terminals and battery cable ends with wire brush
untit bright. Coat terminals with grease or petroleum jelly.
= Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
FIG. 9
16
..... i
OUSTOME
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooting.
ENG|NE
ESPONS L ES
CAPIDIPSTICK
OIL DRAIN PLUG
LUBRICATION
Only use high quality detergent oil rated with API service classificatJon SF or SG. Selectthe oil's SAE viscosity grade
according to your expected operating temperature. NOTE: Although mufti-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid
3ossibJe engine damage from running low on oil.
SAE ViSCOSiTY GRADES
o_
-20 o 0o 30 ° 320 40 ° 60 _ 80 ° !00 °
_C
.30 _ =20= _i0o 0 ° 1'0o 20 ° 30 ° 40°
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG, 11
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick secureiy each time you check the oil level. TO CHANGE ENGINE OIL (See Figs. 11 and 12)
Determine temperature range expected before oil change.
All oi! must meet APt service classification SF or SG.
Be sure tractor is on ievel surface. Oil will drain more freely when warm.
, Catch oil in a suitable container.
o Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
o Remove drain plug. , After oi! has drained completely, replace oil drain plug
and tighten securely.
o Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this
manual.
Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.
FIG. 12
AIR FILTER (See Fig. 13)
Your engine wilt not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season. Service paper cartridge every I00
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
- Wash it in liquid detergent and water. Squeeze it dr;/in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
If very dirty or damaged, replace pre-cleaner.
, Reinstall pre.cleaner over cartridge. o Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
Remove cartridge nut.
Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefu!ly to prevent
debris from entering carburetor. Clean cartridge by tapping gently on flat su #dace.tfvery
dirty or damaged, replace cartridge. Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
COVER -_ KNOB
17 FiG° !3
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