Craftsman 917.25650 User Manual
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MODEL NUMBER 917.256510 owner’s manual
® Assembly
® Operation
® Cystomer Responsibilities
® Service and Adjustments
• Repair Parts
CAUTION: Read and follow ail safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE. CALL THIS TOLL FREE NUMBER: 1 -800-659-5917
Sears, Roebuck and Co., Hoffman Estates, IL 60^79 HJ.S.A.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
A
= ™'® CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,
A
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of otherpeople before mowing. Stop
machine if anyone enters the area.
Never carry passengers
Do not mow in reverse unless absolutely necessary Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck
II. SLOPE OPERATION
Slopes are a major factor related to ioss-of-control and
tipover accidents, which can result in severe injury or death,.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments,
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope, if tires lose traction,
disengage the blades and proceed slowly straight down the
slope,
DO NOT:
• Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible,
• Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in
• Do not mow on wet grass Reduced traction could cause
sliding.
• Do not try to stabilize the machine by putting your foot on the
ground,
• Do not use grass catcher on steep slopes
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful
care of another responsible adult,
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small
children
• Never carry children. They may fall off and be seriously
injured or Interfere with safe machine operation.
• Never allow children to operate the machine,
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Useextracare in handling gasoline and otherfuels. Theyare
flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to coo! before refueling. Do not
smoke.
- Never refuel the machine indoors,
- Never store the machine or fuel container inside where
there is an open flame, such as a wafer healer
• Never run a machine Inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris build-up
Clean oil or fuel spillage. Allow machine to cool before
storing,
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running,
• Grass catcher components are subject to wear, damage,and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec
essary.
• Mower blades are sharp and can cut. Wrap the bladefs) or
wear gloves, and use extra caution when servicing them
• Check brake operation frequently, Adjust and service as
required.
CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, welltrained technicians and the propertoolsto service or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES".
MODEL
NUMBER
917.256510
SERIAL
NUMBER
DATE OF PURCHASE.
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
PRODUCT SPECIFÎCATIOMS
HORSEPOWER: 15,5
GASOLINE CAPACITY
AND TYPE:
OIL TYPE (API-SF/SG):
OIL CAPACITY:
SPARK PLUG:
(GAP; .030")
VALVE CLEARANCE:
GROUND SPEED (MPH):
5 QUARTS
UNLEADED REGULAR
SAE 30 (above 32“F)
SAE 5W-30 (below 32“F)
3,0 PINTS
CHAMPION RJ19LM
STD 361458
INTAKE: 005" - „007"
EXHAUST: .009"-,,011"
FORWARD;
1st 1,0
2nd 1.3
3rd 2.1
4th 3,1
5th 4,0
6th 5.1
REVERSE: 1,6
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
TIRE PRESSURE: FRONT; 14PS1
CHARGING SYSTEM:
REAR; 12PSI
3 AMPS BATTERY
5 AMPS HEADLIGHTS
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules,
• Followa regularschedule in maintaining, caringforand
using your tractor.
» Follow the instructions under “Customer Responsibili
ties" and “Storage” sections of this owner’s manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov
ered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
BATTERY: AMP/HR: 25
MIN-CCA: 190
CASE SIZE: U1R
BLADE BOLT TORQUE:
30-35 FT. LBS,
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, If this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material
or workmanship.
This Warranty does not cover;
• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc
» Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner’s manual
» Riding equipment used lor commercial or rental purposes,
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS
FROM THE DATE OF PURCHASE. WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP
MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
TABLE OF CONTENTS
SAFETY RULES
PRODUCT SPECIFICATIONS.....
CUSTOMER RESPONSIBILITIES
WARRANTY .......................
TRACTOR ACCESSORIES....
ASSEMBLY
.............................................................2
..............................
.....................
..........................................
..................................
............
................................................ 7-9
OPERATION..................................................
INDEX
A
Accessories
Adjustments:
Air Filter, Engine...
Air Screen, Engine
Assembly.
Battery:
Belt:
Blade:
Brake Adjustment.............. 22
Carburetor Adjustment
Controls, Tractor__ .__
Customer Responsibilities
Cutting Height, Mower
............
...
............................. 5
Brake.,....,
Carburetor
Mower
Throttle Control Cable
.........................................
.......................................
Front-To-Back
Side-To-Side
...............................................
...............................
...............................
___ _
________
___
________________18
__________________
22
25
21
21
24
18
7-9
B
Charging
Cleaning....................................... 17
Levels
Starting vi/ith Weak Battery
Storage
Terminals
Motion Drive
Mower Blade(s}
Sharpening
Replacement
Engine:
Tractor:
...........................................
......
...................................... 17
.............................................
......................................
Removal/Repiacement
Removal/Replacemeht
..................
.................................... 16
......
___
Air Filter
......................................... 18
Air Screen, Engine.
Cooling Fins, Engine..
Engine OH
Fuel Filter
Spark Plug(s)
Battery.......
Blade....,,..................................... 16
Lubrication Chart
Maintenance Schedule
Tire Care.....................
Transaxle....................................... 17
__________________
...
....................................
________
..................................
.......
................
....... .......
.......
....................
........................
....... .............. 11
.......
............ 15-19
........................
.............
________
.....
......................
.................
...„.,,.,..9,16,23
........................
17
.........
...
16
....
17
9
23
26
22
22
25
18
18
17
19
19
15
15
12
Electrical:
Engine:
Filler:
Fuel:
Fuse
Hood Removal/lnstallation
Leveling Mower Deck........
Lubrication:
Maintenance Schedule
Mower:
Mowing Tips
Muffler.....
OH:
3
3,15-19
3
5
SERVICE AND ADJUSTMENTS
STORAGE................................................................ 26
TROUBLESHOOTING............................................27-28
REPAIR PARTS - TRACTOR................................30-47
REPAIR PARTS - ENGINE
MAINTENANCE SCHEDULE.................................. 15
10-14
PARTS ORDERING/SERVICE
E
Interlocks and Relays
Schematic
Wiring Diagram
Air Filter............................................ 18
Air Screen .......................................
Cooling Fins, Engine..........
Oil Change
Oil Level,...
Oil Type........................................ 17
Preparation
Repair Parts
Starting
Storage
......................................
____
...................................
.................
....
.............................................
.......
.....
.................
........
....................... 30
_____________ 17
........................13
..........................
...........................;..........
29
............... 18
13,17
48-53
24
18
14
F
Air Filter
........................................ 18
Fuel
.............
Type
Storage
....................................................
.....................................
.........
..................................... ....13
............................................
19
26
24
H
......
...................
... 21
...
..
Chart
.............................
.....
M
.................
Adjustment, Front-to-Back
Adjustment, Side-to-Side.
Blade Sharpening
...........
Blade Replacement........
Cutting Height
Installation
Operation
Removal
.
Spark Arrester.
Gold Weather Conditions....
Engine................................. 17
Storage
....
.............................. 26
15
........
.
............
.......................................
... 16
........
.
............
.........
.
.......
.........
.
......
......
......
3,40
13,17
26
24
13
14
15
21
21
16
12
20
20
19
....................................
................
Operation
Operating Mower
Options:
..............................................
Accessories
Spark Arrester
.........................
BACK COVER
........
............________
....................................... 5
...
.............
20-25
..............
48-53
10-14
13
3,40
P
Parking Brake
Parts Bag................................................... 6
Paris, Replacement/Repair
Product Specifications.
........
.............................
......
11-12
.......
........
30-47
......................... 3
R
Repair Parts
...
..................................
30-47
S
Safety Rules..,,,.
Seat
......................
Service and Adjuslrhents
Carburetor,
Fuse..............................................
Hood Removal/lnstallation...................24
Motion Drive Beit
Mower Be!t(s)
Mower Adjustment
Mower Removal
Tire Care...
Slope Guide Sheet..................................... 55
Spark Plug(s)
Specifications
Starting the Engine
Steering Wheel
Stopping the Tractor...................................
Storage
................................................
.......................................
..................................
.....................
.........................................
Removal/Repiacement 22
Removal/Repiacement
Front-to-Back
Side-to-Side
.....
....
________________ 21
........................ 21
.......
...................................
......................................
........................................
.....
.....................................
...............
.........................
.......
—...............13-14
2
8
20-25
24
...22
20
9,16,23
19
3
7,23
26
25
T
Throttle Control Cable Adjustment ..............25
Tires
.................................................
Trouble Shooting Chart...........................27-28
Transaxie
..............
................................... 17
9,16,23
W
Warranty..................................................... 3
Wiring Diagram
Wiring Schematic
____________________ 30
......................................
29
12
ACCESSORIES AND ATTACHiyiENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor
ENGINE
MAINTENANCE
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are avaiiable for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep roof growth for a healthy lawn. Ta
pered 2 ,5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soii at close intervals to let moisture soak in.
Steel weight tray for increased penetration,
BAGGER lets you coilect grass clippings and leaves for a
healthier, neater looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage
CARTS make hauling easy Variety of sizes available, plus
accessories such as side panel kits, tooi caddy, cart cover,
protective mat and dolly
CORING AERATOR takes small plugs out of soii to allow mois
ture and nutrients to reach grass roots. 36-inch swath, 24
hardened steel coring tips, 150 lb, capacity weight tray
EASY OIL DRAIN VALVE makes oil changes easier, faster,
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of “scalping” on uneven terrain
GANG HITCH lets you tow 2 or3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments),
GAUGE WHEELS on both sides of the mower deck reduce
chances of “scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKE/DETHATCHER loosens soil and fiips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available forfront
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades For models not equipped as 3-in-1 Convertible
mowers, See "MOWER" in the Repair Parts section of this
manuai,
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber,
ROLLER for smoother lawn surface, 36-inch wide, 18-Inch
diameter water-tight drum holds up to 390 lbs of weight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SNOW BLADE for snow removal only. 14-fnch high, 48-inch wide
blade clears 42-inch path when angled left or right. Raises, lowers
with side lever Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight)
SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow, Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti
cides, fungicides and liquid fertilizers,
SPREADER/SEEDERS make seeding, fertilizing, and weed kill
ing easy. Broadcast spreaders are also useful for granular de
icers and sand
SWEEPERS let you coilect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch
Fits any lawn, yard or garden tractor, Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
delhatching, aerating, hilling
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top
VACS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach
places, VAC/CHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications
Uses (1) 55 lb, weight,
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
.........
without tools,
COiSiTENTS OF HARDWARE PACK
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed,
(1) 5/16" wrench (1) 9/16" wrench
(2) 7/16" wrenches Tire pressure gauge
(1) 1/2" wrench Utility knife
(1) 3/4" wrench
When right and left hand are mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
“ Remove all accessible ioose parts and parts cartons
from carton (See page 6),
■> Cut along lines on carton, from top to bottom, all four
corners of carton and lay panels flat,
" Check for any additional loose parts or cartons and
remove,
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
Slide the steering bushing over the steering shaft.
Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet
metal screws and tighten securely.
Position steering boot over steering shaft.
Align tabs of steering boot over slots and hole in dash
and push down to secure.
Slide steering wheel adapter onto upper steering shaft.
Position front wheels of the tractor so they are pointing
straight forward.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
Assemble large flat washer and 3/8-24 hex locknut and
tighten securely.
Snap insert into center of steering wheel.
Remove protective plastic from tractor hood and grill,,
IMPORTANT: CHECK FOR AND REMOVE ANY
STAPLES IN SKIDTHAT MAY PUNCTURETIRES WHERE
TRACTOR IS TO ROLL OFF SKID
TO ROLL TRACTOR OFF SKID (See Fig. 5)
» Raise attachment lift lever to its highest position.
• Release parking brake by depressing clutch/brake
pedal
• Place gearshift lever in neutral (N) position,
» Roll tractor backwards off skid.
° Remove banding holding discharge guard up against
tractor.
CONNECT BATTERY {See Figs. 2 and 3)
ASSEMBLY
CAUTION: Do not short battery termi
nals. Before connecting battery, re
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden
tal grounding.
» Remove cardboard packing from seat pan and lift seat
pan to raised position.
» Open battery box door.
» Remove terminal protective caps and discard.
» If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
•> First connect RED battery cable to positive (+) ter minal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely.
« Connect BLACK grounding cable to negative {-) termi
nal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.
« Close battery box door.
Open battery box door for:
«■ Inspection for secure connections (to tighten hard
ware),
• Inspection for corrosion.
» Testing battery.
■■ Jumping (if required).
• Periodic charging .
DISCARD
TERMINAL
POSITIVE protective
(RED) CABLE CAPS
SEAT
PAN
—
BATTERY
BOX DOOR
FIG. 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt.
» Remove cardboard packing on seat pan.
“ Place seat on pan and assemble shoulder bolt.
<■ Assemble adjustment bolt, lock washerandflat washer
loosely. Do not tighten.
« Tighten shoulder bolt securely.
- Lower seat into operating position and sit on seat.
« Slide seat until a comfortable position is reached which
allows you to press c! utch/brake pedal all the way down
(See Fig,. 8).
■> Get off seat without moving its adjusted position.
» Raise seat and tighten adjustment bolt securely.
FIG. 2
8
ASSEMBLY
CHECK TIRE PRESSURE
The ti res on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
" Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
13 d I "T*C?
Eni iP E w Lw
I
See the figures that are shown for replacing motion and
mower biade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly,
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR. WE WISH TO ASSURE THA T YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/ All assembly instructions have been completed,
/ No remaining loose parts in carton.
/ Batteiy is properly prepared and charged. (Minimum
1 hour at 6 amps),
/ Seat is adjusted comfortably and tightened securely.
/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory),
/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
/ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PA Y
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline,
/ Become familiar with all controls - their location and
function. Operate them before you start the engine
/ Be sure brake system is in safe operating condition.
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Lear n and understand their meaning.
I
4
OÏÏO
BATTERY
§
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL
CAUTION OR
WARNING
STOP
REVERSE FORWARD FAST
l\il Él #
CHOKE
MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
I a| a
©
LOCK LOCKED
SLOW
Dj
r'
liBigp
REVERSE NEUTRAL HIGH LOW
I
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH ENGAGED
M In!
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC FREE WHEEL
(Hydro Models only)
(©)|I
PARKING BRAKE
IGNITION
10
OPERATION
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save
this manual for future reference.
Our tractors conform to the safety standards of the American National Standards institute.
AMMETER: Indicates charging (+) or discharging (-) of
battery.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor,
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Usedfordeclutching and brak
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower and
adjust the mower deck or other attachments mounted to
your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position,
IGNITION SWITCH: Used for starting and stopping the
engine.
11
OPERATION
Thé operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or perform ing any adjustments or repairs. We recommend a wide
vision safety mask over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE {See Fig. 6)
Your tractor is equipped with an operator presence sensing
switch,. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine,.
• Depress clutch/brake pedal into full "BRAKE” position
and hold.
» Place parking brake lever in “ENGAGED” position and
release pressu re from clutch/ttrake pedal. Pedal should
remain in "BRAKE” position. Make sure parking brake
will hold tractor secure.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com
pletely, as descr ibed above, before leav
ing the operator’s position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
« Full throttle offers the best bagging and mower perfor
mance.
TO MOVE FORWARD AND BACKWARD
(See Fig, 6)
The direction and speed of movement is controlled by the
gearshift lever,
° Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
® Move gearshift lever to desired position.
« Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE,.
STOPPING (See Fig. 6)
MOWER BLADES -
» Move attachment clutch lever to “DISENGAGED" po
sition.
GROUND DRIVE » Depress clutch/brake pedal into full “BRAKE” position,
® Move gearshift lever to neutral (N) position.
ENGINE " Move throttle control to slow (■>^) position.
NOTE: Failure to move throttle control to slow {•m )
position and allowing engine to idle before stopping may
cause engine to "backfire”.
® Turn ignition key to "OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
» Never use choke to stop engine.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 5)
The position of the attachment lift ¡ever determines the
cutting height,
« Grasp lift lever,
® Press plunger with thumb and move lever' to desired
position.
The cutting height rangers approximately 1-1/2 to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
® The average lawn shou Id be cut to approximately 2-1 /2
inches during the cool season and to over 3 inches
during hot months. For' healthier and better looking
lawns, mow often and after moderate growth.
“ For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
12
OPERATION
TO OPERATE MOWER (See Fig. 7)
Your tractor is equipped with an operator presence sens
ing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment cf utch engaged
will shut off the engine,
«■ Select desired height of cut.
» Start mower blades by engaging attachment clutch
control.
« TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis
charge guard in place.
» To restart movement, slowly release parking brake and
clutch/brake pedal.
» Make all turns slowly .
TO TRANSPORT
• Raise attachment lift to highest position with attach
ment lift control.
" When pushing ortowing yourtractor, be sure gearshift
lever is in neutral (N) position.
® Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 12)
» The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
<* Check engine oil with tractor on level ground.
» Remove oil fill cap/dlpstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL” mark on dipstick is reached. Do not overfill.
» For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).
® To change engine oil, see the Customer Responsibili
ties section in this manual.
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
j do not drive across any slope.
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If stowing is necessary, move throttle control lever to
slower position,
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
ADD GASOLINE
«• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32”F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING,
WARNING; Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
13
OPERATlOiM
TO START ENGINE (See Fig. 6)
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
“ Depress ciutch/brake pedal and set parking brake,
° Place gearshift lever in neutral (N) position.
• Move attachment clutch to “DISENGAGED" position.
Move throttle control lever to choke (|\|) position for
cold engine start. For warm engine start, move throttle
control to fast {*^) position.
• Insert key into ignition and turn key clockwise to “ST ART’
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after
several attempts, move throttle control to fast (*^)
position, wait a few minutes and try again.
• When engine starts, move throttle control to desired
position.
• Allow engine to warm up for a few minutes before
engaging drive or attachments.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
‘TO ADJUST CARBURETOR” in the Service and Adjust
ments section of this manual.
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 8).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip
pings. Make first cut relatively high; the second to the
desired height
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis
charge of material. Regulate ground speed by select
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
MOWING TIPS
» Tire chains cannot be used when the mower housing
is attached to tractor,,,
«> Mower should be properly leveled for best mowing
performance. See “TO LEVEL MOWER HOUSING" In
the Service and Adjustments section of this manual.
" The left hand side of mower should be used for trim
ming,
® Drive so that dippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
14
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation
Check Tire Pressure
Check for Loose Fasteners
Sharpen/Replace Mower Blades
Lubrication Chart
Check Battery Level/Recharge
Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Beit(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change Engine Oil
Clean Air Filter
Clean Air Screen
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filler Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high arnbienl
2 - Service more often vrhsn opetaling in dirty or dusty condilions
3 - If equipped with oil fiifer, change ol! every 50 hours
4 Heplace blarjes more often vrhen mowing in sandy soif
✓ ✓
✓
✓
✓
✓
✓
✓
✓ 7
✓ 4
✓
✓ s
✓
✓
✓ s
5
✓ 2
✓ 2
✓
1^.2
✓
^2
temperatures 5 - tf equipped wilh adjustable system
✓
✓
✓
✓
✓
✓
6 - No! required if equipped with malntanance-tfes bafiery
7 - Tighteri front axis pivot bolt lo 35 If -ibs maximum
Do not overtighten
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodicalfy to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season,
» Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer,
BEFORE EACH USE
" Check engine oil level,
0 Check brake operation.
» Check tire pressure.
» Check for loose fasteners.
LUBRICATION CHART
© SPINDLE ZERK
© FRONT WHEEL
BEARING ZERK
© ATTACHMENT-
CLUTCH
PIVOT(S)
(
----------
1
SPINDLE ZERK©
FRONT WHEEL©
BEARING ZERK
V /
L__J L
©GENERAL PURPOSE GREASE
© REFER TO CUSTOMER RESPONSIBILITIES “ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. POW
DERED GRAPHITE TYPE LUBRICANT SPARINGLY
__
15
ENGINE®
CUSTOMER RESPONSIBiLITIES
TRACTOR
Always observe safety rules when performing any mainte
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See “TO ADJUST BRAKE” in the Service and Adjust
ments section of this manual).
TIRES
■> Maintain proper air pressure in all tires (See “PROD
UCT SPECIFICATIONS" on page 3 of this manual).
<» Keep tires free of gasoline, oil, or insect control chemi
cals which can harm rubber.
® Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re
place bent or damaged blades.
BLADE REMOVAL {See Fig. 9)
«> Raise mower to highest position to allow access to
blades.
® Remove hex bolt, lock washer and flat washer securing
blade.
» Install new or resharpened blade with trailing edge up
towards deck as shown.
» Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
•> Tighten bolt securely (30-35 Ft. Lbs. torque),
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
NOTE: We do not recommend shar pening blade - but if you
do, be sure the blade is balanced.
TO SHARPEN BLADE (See Fig. 10)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even
tual damage to mower and engine,
« The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower,
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal
ancer),
• Slide blade on to an unthreaded portion of the steei bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, if should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade Is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
16
CUSTOMER RESPOMSlBlUTiES
BATTERY
Your tractor has a battery charging system which is suffi
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life,
» Keep battery and terminals clean.
® Keep battery bolts tight.
» Keep small vent holes open.
“ Recharge at 6-10 amperes for 1 hour,
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power,
• Remove terminal guard.
“ Disconnect BLACK battery cable first then RED bat
tery cable and remove battery from tractor.
° Rinse the battery with plain water and dry,
» Clean terminals and battery cable ends with wire brush
until bright
• Coat terminals with grease or petroleum jelly,
«■ Reinstall battery (See “CONNECT BATTERY" in the
Assembly section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling,
NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)
improve starting in cold weather, these mutti-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil,
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before starling the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs 11 and 12)
Determine temperature range expected before oil change.
All oil must meet API service classification SF or SG,
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Remove drain plug.
After oil has drained completely, replace oil drain plug
and tighten securely,
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” on page 3 of this
manual
Use gauge on oil fill cap/dipstick forchecking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF or SG. Select the oil’s SAE viscosity grade
according to your expected operating temperature,
SAE VISCOSITY GRADES
L
-
..........1.....-_______
op -20"
°C -30«
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
OL3SS
...
0" 30“ 32“ *10°
,
---------------------------------------------------------------------;----------------------------------------
20° -10* 0' 10" 20' 30* 40“
FIG. 11
3
60“ 80“ 100“
-------
1------------------------
17
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