Craftsman 917.25650 User Manual

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MODEL NUMBER 917.256510 owners manual
® Assembly ® Operation ® Cystomer Responsibilities
® Service and Adjustments
• Repair Parts
CAUTION: Read and follow ail safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE. CALL THIS TOLL FREE NUMBER: 1 -800-659-5917
Sears, Roebuck and Co., Hoffman Estates, IL 60^79 HJ.S.A.
Page 2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
A
= ™'® CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,
A
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade. Be sure the area is clear of otherpeople before mowing. Stop
machine if anyone enters the area. Never carry passengers Do not mow in reverse unless absolutely necessary Always
look down and behind before and while backing. Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting. Turn off blades when not mowing Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or truck
II. SLOPE OPERATION
Slopes are a major factor related to ioss-of-control and tipover accidents, which can result in severe injury or death,.
All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope. Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability. Use extra care with grass catchers or other attachments,
These can change the stability of the machine. Keep all movement on the slopes slow and gradual. Do not
make sudden changes in speed or direction. Avoid starting or stopping on a slope, if tires lose traction,
disengage the blades and proceed slowly straight down the slope,
DO NOT:
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible,
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in
Do not mow on wet grass Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground,
Do not use grass catcher on steep slopes
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine and the mowing activity. Never assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the watchful care of another responsible adult,
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children
Never carry children. They may fall off and be seriously injured or Interfere with safe machine operation.
Never allow children to operate the machine,
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Useextracare in handling gasoline and otherfuels. Theyare flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to coo! before refueling. Do not smoke.
- Never refuel the machine indoors,
- Never store the machine or fuel container inside where
there is an open flame, such as a wafer healer
Never run a machine Inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up Clean oil or fuel spillage. Allow machine to cool before storing,
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running,
Grass catcher components are subject to wear, damage,and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec essary.
Mower blades are sharp and can cut. Wrap the bladefs) or wear gloves, and use extra caution when servicing them
Check brake operation frequently, Adjust and service as required.
Page 3
CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac tured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, well­trained technicians and the propertoolsto service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES".
MODEL NUMBER
917.256510
SERIAL NUMBER
DATE OF PURCHASE. THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
PRODUCT SPECIFÎCATIOMS
HORSEPOWER: 15,5 GASOLINE CAPACITY
AND TYPE: OIL TYPE (API-SF/SG):
OIL CAPACITY: SPARK PLUG:
(GAP; .030") VALVE CLEARANCE:
GROUND SPEED (MPH):
5 QUARTS UNLEADED REGULAR
SAE 30 (above 32“F) SAE 5W-30 (below 32“F)
3,0 PINTS CHAMPION RJ19LM
STD 361458
INTAKE: 005" - „007" EXHAUST: .009"-,,011"
FORWARD;
1st 1,0 2nd 1.3 3rd 2.1 4th 3,1 5th 4,0 6th 5.1
REVERSE: 1,6
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
TIRE PRESSURE: FRONT; 14PS1
CHARGING SYSTEM:
REAR; 12PSI
3 AMPS BATTERY
5 AMPS HEADLIGHTS
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules,
Followa regularschedule in maintaining, caringforand using your tractor.
» Follow the instructions under “Customer Responsibili
ties" and “Storage” sections of this owner’s manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws
BATTERY: AMP/HR: 25
MIN-CCA: 190 CASE SIZE: U1R
BLADE BOLT TORQUE:
30-35 FT. LBS,
(if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, If this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.
This Warranty does not cover;
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc
» Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner’s manual
» Riding equipment used lor commercial or rental purposes,
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE, PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROM THE DATE OF PURCHASE. WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
Page 4
TABLE OF CONTENTS
SAFETY RULES
PRODUCT SPECIFICATIONS.....
CUSTOMER RESPONSIBILITIES
WARRANTY .......................
TRACTOR ACCESSORIES....
ASSEMBLY
.............................................................2
..............................
.....................
..........................................
..................................
............
................................................ 7-9
OPERATION..................................................
INDEX
A
Accessories
Adjustments:
Air Filter, Engine... Air Screen, Engine Assembly.
Battery:
Belt:
Blade:
Brake Adjustment.............. 22
Carburetor Adjustment Controls, Tractor__ .__ Customer Responsibilities
Cutting Height, Mower
............
...
............................. 5
Brake.,....,
Carburetor Mower
Throttle Control Cable
.........................................
.......................................
Front-To-Back Side-To-Side
...............................................
...............................
...............................
___ _
________
___
________________18
__________________
22 25
21
21
24
18
7-9
B
Charging
Cleaning....................................... 17
Levels Starting vi/ith Weak Battery Storage
Terminals
Motion Drive Mower Blade(s}
Sharpening Replacement
Engine:
Tractor:
...........................................
......
...................................... 17
.............................................
......................................
Removal/Repiacement Removal/Replacemeht
..................
.................................... 16
......
___
Air Filter
......................................... 18
Air Screen, Engine. Cooling Fins, Engine..
Engine OH Fuel Filter
Spark Plug(s)
Battery.......
Blade....,,..................................... 16
Lubrication Chart
Maintenance Schedule
Tire Care.....................
Transaxle....................................... 17
__________________
...
....................................
________
..................................
.......
................
....... .......
.......
....................
........................
....... .............. 11
.......
............ 15-19
........................
.............
________
.....
......................
.................
...„.,,.,..9,16,23
........................
17
.........
...
16
....
17
9
23
26
22
22
25
18 18
17
19 19
15
15
12
Electrical:
Engine:
Filler:
Fuel:
Fuse
Hood Removal/lnstallation
Leveling Mower Deck........
Lubrication:
Maintenance Schedule Mower:
Mowing Tips
Muffler.....
OH:
3
3,15-19
3
5
SERVICE AND ADJUSTMENTS
STORAGE................................................................ 26
TROUBLESHOOTING............................................27-28
REPAIR PARTS - TRACTOR................................30-47
REPAIR PARTS - ENGINE
MAINTENANCE SCHEDULE.................................. 15
10-14
PARTS ORDERING/SERVICE
E
Interlocks and Relays Schematic
Wiring Diagram
Air Filter............................................ 18
Air Screen .......................................
Cooling Fins, Engine..........
Oil Change Oil Level,...
Oil Type........................................ 17
Preparation Repair Parts Starting Storage
......................................
____
...................................
.................
....
.............................................
.......
.....
.................
........
....................... 30
_____________ 17
........................13
..........................
...........................;..........
29
............... 18
13,17
48-53
24
18
14
F
Air Filter
........................................ 18
Fuel
.............
Type
Storage
....................................................
.....................................
.........
..................................... ....13
............................................
19
26
24
H
......
...................
... 21
...
..
Chart
.............................
.....
M
.................
Adjustment, Front-to-Back Adjustment, Side-to-Side. Blade Sharpening
...........
Blade Replacement........
Cutting Height
Installation
Operation
Removal
.
Spark Arrester.
Gold Weather Conditions....
Engine................................. 17
Storage
....
.............................. 26
15
........
.
............
.......................................
... 16
........
.
............
.........
.
.......
.........
.
......
......
......
3,40
13,17
26
24
13 14
15
21
21
16
12 20
20
19
....................................
................
Operation Operating Mower Options:
..............................................
Accessories Spark Arrester
.........................
BACK COVER
........
............________
....................................... 5
...
.............
20-25
..............
48-53
10-14
13
3,40
P
Parking Brake
Parts Bag................................................... 6
Paris, Replacement/Repair Product Specifications.
........
.............................
......
11-12
.......
........
30-47
......................... 3
R
Repair Parts
...
..................................
30-47
S
Safety Rules..,,,.
Seat
......................
Service and Adjuslrhents
Carburetor,
Fuse..............................................
Hood Removal/lnstallation...................24
Motion Drive Beit Mower Be!t(s) Mower Adjustment
Mower Removal
Tire Care...
Slope Guide Sheet..................................... 55
Spark Plug(s) Specifications Starting the Engine Steering Wheel
Stopping the Tractor...................................
Storage
................................................
.......................................
..................................
.....................
.........................................
Removal/Repiacement 22 Removal/Repiacement Front-to-Back
Side-to-Side
.....
....
________________ 21
........................ 21
.......
...................................
......................................
........................................
.....
.....................................
...............
.........................
.......
—...............13-14
2
8
20-25
24
...22
20
9,16,23
19
3
7,23
26
25
T
Throttle Control Cable Adjustment ..............25
Tires
.................................................
Trouble Shooting Chart...........................27-28
Transaxie
..............
................................... 17
9,16,23
W
Warranty..................................................... 3
Wiring Diagram
Wiring Schematic
____________________ 30
......................................
29
12
Page 5
ACCESSORIES AND ATTACHiyiENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor
ENGINE
MAINTENANCE
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are avaiiable for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.
AERATOR promotes deep roof growth for a healthy lawn. Ta pered 2 ,5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soii at close intervals to let moisture soak in. Steel weight tray for increased penetration,
BAGGER lets you coilect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold 30-gallon plastic bags.
BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available, plus
accessories such as side panel kits, tooi caddy, cart cover, protective mat and dolly
CORING AERATOR takes small plugs out of soii to allow mois ture and nutrients to reach grass roots. 36-inch swath, 24 hardened steel coring tips, 150 lb, capacity weight tray
EASY OIL DRAIN VALVE makes oil changes easier, faster, FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of “scalping” on uneven terrain
GANG HITCH lets you tow 2 or3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments),
GAUGE WHEELS on both sides of the mower deck reduce
chances of “scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKE/DETHATCHER loosens soil and fiips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available forfront
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without
changing blades For models not equipped as 3-in-1 Convertible
mowers, See "MOWER" in the Repair Parts section of this manuai,
RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber,
ROLLER for smoother lawn surface, 36-inch wide, 18-Inch diameter water-tight drum holds up to 390 lbs of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum.
SNOW BLADE for snow removal only. 14-fnch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side lever Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight)
SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow, Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.)
SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecti cides, fungicides and liquid fertilizers,
SPREADER/SEEDERS make seeding, fertilizing, and weed kill
ing easy. Broadcast spreaders are also useful for granular de icers and sand
SWEEPERS let you coilect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch Fits any lawn, yard or garden tractor, Simply hook up to the tractor drawbar and go! Optional accessories convert unit for delhatching, aerating, hilling
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top
VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places, VAC/CHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications
Uses (1) 55 lb, weight,
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
.........
without tools,
Page 6
COiSiTENTS OF HARDWARE PACK
Page 7
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed,
(1) 5/16" wrench (1) 9/16" wrench
(2) 7/16" wrenches Tire pressure gauge
(1) 1/2" wrench Utility knife
(1) 3/4" wrench When right and left hand are mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
“ Remove all accessible ioose parts and parts cartons
from carton (See page 6),
■> Cut along lines on carton, from top to bottom, all four corners of carton and lay panels flat,
" Check for any additional loose parts or cartons and
remove,
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
Slide the steering bushing over the steering shaft. Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet metal screws and tighten securely.
Position steering boot over steering shaft. Align tabs of steering boot over slots and hole in dash
and push down to secure. Slide steering wheel adapter onto upper steering shaft. Position front wheels of the tractor so they are pointing
straight forward. Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter. Assemble large flat washer and 3/8-24 hex locknut and
tighten securely. Snap insert into center of steering wheel. Remove protective plastic from tractor hood and grill,,
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKIDTHAT MAY PUNCTURETIRES WHERE
TRACTOR IS TO ROLL OFF SKID
TO ROLL TRACTOR OFF SKID (See Fig. 5)
» Raise attachment lift lever to its highest position.
Release parking brake by depressing clutch/brake pedal
Place gearshift lever in neutral (N) position,
» Roll tractor backwards off skid. ° Remove banding holding discharge guard up against
tractor.
Page 8
CONNECT BATTERY {See Figs. 2 and 3)
ASSEMBLY
CAUTION: Do not short battery termi nals. Before connecting battery, re
move metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden tal grounding.
» Remove cardboard packing from seat pan and lift seat
pan to raised position. » Open battery box door. » Remove terminal protective caps and discard. » If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
•> First connect RED battery cable to positive (+) ter minal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.
« Connect BLACK grounding cable to negative {-) termi
nal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.
« Close battery box door. Open battery box door for: «■ Inspection for secure connections (to tighten hard
ware),
Inspection for corrosion.
» Testing battery.
■■ Jumping (if required).
Periodic charging .
DISCARD TERMINAL
POSITIVE protective
(RED) CABLE CAPS
SEAT PAN
BATTERY BOX DOOR
FIG. 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt. » Remove cardboard packing on seat pan. “ Place seat on pan and assemble shoulder bolt. <■ Assemble adjustment bolt, lock washerandflat washer
loosely. Do not tighten.
« Tighten shoulder bolt securely.
- Lower seat into operating position and sit on seat. « Slide seat until a comfortable position is reached which
allows you to press c! utch/brake pedal all the way down (See Fig,. 8).
■> Get off seat without moving its adjusted position. » Raise seat and tighten adjustment bolt securely.
FIG. 2
8
Page 9
ASSEMBLY
CHECK TIRE PRESSURE
The ti res on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
" Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
13 d I "T*C?
Eni iP E w Lw
I
See the figures that are shown for replacing motion and mower biade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed
correctly,
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual.
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR. WE WISH TO ASSURE THA T YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFACTION FROM
THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST:
/ All assembly instructions have been completed, / No remaining loose parts in carton. / Batteiy is properly prepared and charged. (Minimum
1 hour at 6 amps), / Seat is adjusted comfortably and tightened securely. / All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory), / Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
/ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PA Y EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded
gasoline,
/ Become familiar with all controls - their location and
function. Operate them before you start the engine
/ Be sure brake system is in safe operating condition.
Page 10
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Lear n and understand their meaning.
I
4
OÏÏO
BATTERY
§
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL
CAUTION OR
WARNING
STOP
REVERSE FORWARD FAST
l\il Él #
CHOKE
MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
I a| a
©
LOCK LOCKED
SLOW
Dj
r'
liBigp
REVERSE NEUTRAL HIGH LOW
I
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH ENGAGED
M In!
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC FREE WHEEL
(Hydro Models only)
(©)|I
PARKING BRAKE
IGNITION
10
Page 11
OPERATION
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Our tractors conform to the safety standards of the American National Standards institute.
AMMETER: Indicates charging (+) or discharging (-) of
battery.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor,
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Usedfordeclutching and brak
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower and
adjust the mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position,
IGNITION SWITCH: Used for starting and stopping the
engine.
11
Page 12
OPERATION
Thé operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or perform ing any adjustments or repairs. We recommend a wide
vision safety mask over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE {See Fig. 6)
Your tractor is equipped with an operator presence sensing switch,. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine,.
• Depress clutch/brake pedal into full "BRAKE” position and hold.
» Place parking brake lever in “ENGAGED” position and
release pressu re from clutch/ttrake pedal. Pedal should remain in "BRAKE” position. Make sure parking brake will hold tractor secure.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com pletely, as descr ibed above, before leav
ing the operator’s position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
« Full throttle offers the best bagging and mower perfor
mance.
TO MOVE FORWARD AND BACKWARD
(See Fig, 6)
The direction and speed of movement is controlled by the
gearshift lever,
° Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
® Move gearshift lever to desired position. « Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE,.
STOPPING (See Fig. 6)
MOWER BLADES -
» Move attachment clutch lever to “DISENGAGED" po
sition.
GROUND DRIVE ­» Depress clutch/brake pedal into full “BRAKE” position, ® Move gearshift lever to neutral (N) position.
ENGINE ­" Move throttle control to slow (■>^) position.
NOTE: Failure to move throttle control to slow {•m )
position and allowing engine to idle before stopping may cause engine to "backfire”. ® Turn ignition key to "OFF” position and remove key.
Always remove key when leaving tractor to prevent unauthorized use.
» Never use choke to stop engine.
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 5)
The position of the attachment lift ¡ever determines the cutting height,
« Grasp lift lever, ® Press plunger with thumb and move lever' to desired
position.
The cutting height rangers approximately 1-1/2 to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of grass and types of grass being mowed.
® The average lawn shou Id be cut to approximately 2-1 /2
inches during the cool season and to over 3 inches
during hot months. For' healthier and better looking
lawns, mow often and after moderate growth.
“ For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut relatively high; the second to desired height.
12
Page 13
OPERATION
TO OPERATE MOWER (See Fig. 7)
Your tractor is equipped with an operator presence sens ing switch. Any attempt by the operator to leave the seat with the engine running and the attachment cf utch engaged will shut off the engine,
«■ Select desired height of cut. » Start mower blades by engaging attachment clutch
control.
« TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis charge guard in place.
» To restart movement, slowly release parking brake and
clutch/brake pedal.
» Make all turns slowly .
TO TRANSPORT
• Raise attachment lift to highest position with attach ment lift control.
" When pushing ortowing yourtractor, be sure gearshift
lever is in neutral (N) position.
® Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 12)
» The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil. <* Check engine oil with tractor on level ground. » Remove oil fill cap/dlpstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL” mark on dipstick is reached. Do not overfill. » For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual). ® To change engine oil, see the Customer Responsibili
ties section in this manual.
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15° and
j do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If stowing is necessary, move throttle control lever to
slower position,
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
ADD GASOLINE
«• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32”F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING,
WARNING; Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
13
Page 14
OPERATlOiM
TO START ENGINE (See Fig. 6)
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
“ Depress ciutch/brake pedal and set parking brake, ° Place gearshift lever in neutral (N) position.
Move attachment clutch to “DISENGAGED" position. Move throttle control lever to choke (|\|) position for
cold engine start. For warm engine start, move throttle control to fast {*^) position.
Insert key into ignition and turn key clockwise to “ST ART’ position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to fast (*^) position, wait a few minutes and try again.
When engine starts, move throttle control to desired position.
Allow engine to warm up for a few minutes before engaging drive or attachments.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance. See ‘TO ADJUST CARBURETOR” in the Service and Adjust ments section of this manual.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 8).
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material. Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
MOWING TIPS
» Tire chains cannot be used when the mower housing
is attached to tractor,,,
«> Mower should be properly leveled for best mowing
performance. See “TO LEVEL MOWER HOUSING" In the Service and Adjustments section of this manual.
" The left hand side of mower should be used for trim
ming,
® Drive so that dippings are discharged onto the area
that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.
14
Page 15
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation Check Tire Pressure Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level/Recharge Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Beit(s) Tension Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level Change Engine Oil Clean Air Filter Clean Air Screen Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug Replace Air Filler Paper Cartridge Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high arnbienl 2 - Service more often vrhsn opetaling in dirty or dusty condilions 3 - If equipped with oil fiifer, change ol! every 50 hours 4 Heplace blarjes more often vrhen mowing in sandy soif
✓ ✓
✓ 7
✓ 4
✓ s ✓ ✓
✓ s
5
✓ 2
✓ 2
1^.2
^2
temperatures 5 - tf equipped wilh adjustable system
6 - No! required if equipped with malntanance-tfes bafiery
7 - Tighteri front axis pivot bolt lo 35 If -ibs maximum
Do not overtighten
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodicalfy to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season,
» Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer,
BEFORE EACH USE
" Check engine oil level,
0 Check brake operation.
» Check tire pressure. » Check for loose fasteners.
LUBRICATION CHART
© SPINDLE ZERK
© FRONT WHEEL
BEARING ZERK
© ATTACHMENT-
CLUTCH PIVOT(S)
(
----------
1
SPINDLE ZERK©
FRONT WHEEL© BEARING ZERK
V /
L__J L
©GENERAL PURPOSE GREASE © REFER TO CUSTOMER RESPONSIBILITIES “ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY
__
15
ENGINE®
Page 16
CUSTOMER RESPONSIBiLITIES
TRACTOR
Always observe safety rules when performing any mainte
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjust ments section of this manual).
TIRES
■> Maintain proper air pressure in all tires (See “PROD UCT SPECIFICATIONS" on page 3 of this manual).
<» Keep tires free of gasoline, oil, or insect control chemi
cals which can harm rubber.
® Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. Re
place bent or damaged blades.
BLADE REMOVAL {See Fig. 9)
«> Raise mower to highest position to allow access to
blades.
® Remove hex bolt, lock washer and flat washer securing
blade.
» Install new or resharpened blade with trailing edge up
towards deck as shown.
» Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
•> Tighten bolt securely (30-35 Ft. Lbs. torque),
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
NOTE: We do not recommend shar pening blade - but if you do, be sure the blade is balanced.
TO SHARPEN BLADE (See Fig. 10)
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine,
« The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower,
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal ancer),
Slide blade on to an unthreaded portion of the steei bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, if should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade Is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
16
Page 17
CUSTOMER RESPOMSlBlUTiES
BATTERY
Your tractor has a battery charging system which is suffi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life,
» Keep battery and terminals clean. ® Keep battery bolts tight. » Keep small vent holes open. “ Recharge at 6-10 amperes for 1 hour,
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power,
Remove terminal guard. “ Disconnect BLACK battery cable first then RED bat
tery cable and remove battery from tractor. ° Rinse the battery with plain water and dry, » Clean terminals and battery cable ends with wire brush
until bright
Coat terminals with grease or petroleum jelly, «■ Reinstall battery (See “CONNECT BATTERY" in the
Assembly section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling,
NOTE: Although multi-viscosity oils (5W30, 10W30 etc,) improve starting in cold weather, these mutti-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil,
Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.
Check the crankcase oil level before starling the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs 11 and 12)
Determine temperature range expected before oil change.
All oil must meet API service classification SF or SG,
Be sure tractor is on level surface. Oil will drain more freely when warm. Catch oil in a suitable container. Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil. Remove drain plug. After oil has drained completely, replace oil drain plug
and tighten securely, Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” on page 3 of this manual
Use gauge on oil fill cap/dipstick forchecking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF or SG. Select the oil’s SAE viscosity grade according to your expected operating temperature,
SAE VISCOSITY GRADES
L
-
..........1.....-_______
op -20"
°C -30«
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
OL3SS
...
0" 30“ 32“ *10°
,
---------------------------------------------------------------------;----------------------------------------
20° -10* 0' 10" 20' 30* 40“
FIG. 11
3
60“ 80“ 100“
-------
1------------------------
17
Page 18
CUSTOMER RESPOMSIBlLITiES
AIR FILTER (See Fig. 13)
Your engine will noi run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera tion or every season. Service paper cartridge every tOO
hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. » Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water. Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil. If very dirty or damaged, replace pre-cleaner. Reinstall pre-cleaner over cartridge. Reinstall cover and secure with knob{s).
TO SERVICE CARTRIDGE
Remove cartridge nut Carefully remove cartridge to prevent debris from en
tering carburetor. Clean base carefully to prevent debris from entering carburetor.
flat surface. If very
CLEAN AIR SCREEN (See Fig. 14)
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
ENGINE COOLING FINS (See Fig. 14)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating. » Remove screws from blower housing and lift housing
and dipstick tube assembly off engine.
» Cover oil fill opening to prevent entry of dirt. » Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins.
" To reassemble, reverse above procedure.
Reinstall cartridge, nut, precleaner, cover and secure with knob(s),
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE, DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE,
18
Page 19
CUSTOMER RESPONSIBILITIES
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.,
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” on page 3 of this manual.
IN-LINE FUEL FILTER (See Fig. 15)
The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.
» With engine cool, remove filter and plug fuel line
sections.
» Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
•> Be sure there are no fuel line leaks and clamps are properly positioned.
» Immediately wipe up any spilled gasoiine.
CLEANING
» Clean engine, battery, seat, finish, etc., of all foreign
matter,
« Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.,
19
Page 20
SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: » Depress clutch/brake pedal fully and set parking brake.
® Place gearshift lever in neutral (N) position. «> Place attachment clutch in "DISENGAGED" position. » Turn ignition key "OFF" and remove key. <> Make sure the blades and all moving parts have completely stopped. » Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
TRACTOR
TO REMOVE MOWER (See Fig. 16)
Mower will be easier to remove from the right side of tractor. ® Place attachment clutch in “DISENGAGED” position.
Move attachment lift lever forward to lower mower to Its lowest position.
Roll belt off engine pulley. Disconnect clutch rod from clutch lever by removing
retainer spring. Disconnect anti-sway bar from chassis bracket by
removing retainer spring. Disconnect suspension arms from rear deck brackets
by removing retainer springs. Disconnect front links from deck by removing retainer
springs.
Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE R.H. AND L.H. SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR
TO INSTALL MOWER (See Fig. 16)
• Raise attachment lift lever to Its highest position. » Slide mower under tr actor with discharge guard to right
side of tractor . “ Lower lift lever to its lowest position. " Install mower in reverse order of removal instructions.
__________________
FIG. 16
20
Page 21
SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated {See “PRODUCT SPECIFICATIONS” on page 3 of this manual).
If tires are over or underinflated, you will not properly adjust
your mower, SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)
0 Raise mower to its highest position. 0 At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1 /4" of each other.
® If adjustment Is necessary, make adjustment on one
side of mower only.
® To raise one side of mower, tighten lift link adjustment
nut on that side.
® To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 1/8",
» Recheck measurements after adjusting.
FRONT-TO-BACK ADJUSTMENT (See Figs, 19 and 20)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO­SIDE,
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/4” to 3/4" lower than the rear when the mower is In its highest position.
Check adjustment on right side of tractor. Measure dis tance “D" directly in front and behind the mandrel at bottom edge of mower housing as shown.
Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8".
» If links are not equal in length, adjust one link to same
length as other iink.
® To lower front of mower loosen nut "E" on both front
links an equal number of turns,
« When distance “D” is 1/4" to 3/4" lower at front than
rear, tighten nuts “F" against trunnion on both front links.
To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns.
» When distance “D" is 1/4" to 3/4" lower at front than
rear, tighten nut“F’’ against trunnion on both front links.
» Recheck side-to-side adjustment.
O...' ■■
, MANDREL
21
FIG. 20
Page 22
SEHVICE AMD ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 21)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake. BELT REMOVAL -
» Remove mower from tractor (See 'TO REMOVE
MOWER" in this section of this manual)
® Work belt off both mandrel pulleys and idler pulleys.
» Pull belt away from mower. BELT INSTALLATION -
• Install new belt in reverse order of removal. » Make sure belt is in all pulley grooves and inside all belt
guides.
*■ Install mower in reverse order of removal instructions.
TO ADJUST BRAKE (See Fig. 22)
Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.
“ Depress clutch/brake pedal and engage parking brake.
• Measure distance between brake operating arm and nut "A" on brake rod.
« If distance is otherthan 1-1/2", loosenjam nut and turn
nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A".
“ Road test tractorfor proper stopping distance as stated
above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au
thorized service center. '
TO REPLACE MOTION DRIVE BELT (See Fig. 23)
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt Installation guide decal on bottom side of left footrest.
» Remove mower (See TO REMOVE MOWER" in this
section of this manual.) » Remove upper belt keeper. ® Remove belt from stationary idler and clutching idler. » Pull belt slack toward rear of tractor. Remove belt
upwards from iransaxle pulley by deflecting belt keep
ers. » Pull belt toward front of tractor and remove downwards
from around engine pulley. » Install new belt by reversing above procedure.
IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS.
Page 23
SERVICE AND ADJUSTMENTS
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer
ing wheel and reassemble per instructions in the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your unit If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 24)
Block up axle securely. Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 25)
CAUTION: Lead-acid batteries gener
ate explosive gases. Keep sparks, flame and smoking materials away from bat teries. Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged. If "jumper cables” are used for emergency
starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES ­" Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short against chassis,
» Connect one end of the BLACK cable to the NEGA
TIVE {-) terminal of fully charged battery.
» Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER ­« BLACK cable first from chassis and then from the fully
charged battery. » RED cable last from both batteries.
23
Page 24
SERVICE AiSSD ADJUSTMEMTS
TO REPLACE HEADLIGHT BULB
Raise hood,. « Pull bulb holder out of the hole in the backside of the
grill,
Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
» Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
» Check wiring. See electrical wiring diagram in Repair
Parts section of this manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 26)
Raise hood.
0 Unsnap headlight wire connector.
<■ Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
» To replace, reverse above procedure.
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 27)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:
«> With engine not running, move throttle control lever
from slow (*^) to choke {|\[) position. Slowly move lever from choke {|\|) to fast {«^) position.
» Check that holes “A” in governor control lever and hole
in governor plate line-up. If holes “A” are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.
FIG. 27
24
Page 25
SERVICE AND ADJUSTMENTS
TO ADJUST CARBURETOR {See Fig. 28)
The carburetor has been preset at the factory and adjust
ment should not be necessary. However, minor adjust ment may be required to compensate fordifferences in fue!,
temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) de
creases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the idle mixture valve out (counter clockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.
IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT
PRELIMINARY SETTING ­» Air cleaner assembly must be assembled to the carbu
retor when making carburetor adjustments.
® Be sure the throttle control cable is adjusted properly
(see above).
» With engine off turn idle mixture valve in (clockwise)
closing it finger tight and then turn out (counterclock wise) 1 full turn
FINAL SETTING -
Start engine and aflow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutrai (N) position,
» Move throttle control lever to slow ( -m ) position. With
finger, rotate and hold throttfe fever against idle speed screw. Turn idle speed screw to attain 1750 RPM.
» While still holding throttle lever against idle speed
screw, turn idle mixture valve in (clockwise) until en gine begins to die and then turn out (counterclockwise) until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever.
ACCELERATION TEST -
• Move throttle control lever from slow (•») to fast (•%?) position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8turn. Repeattestand continue to adjust, if necessary, until engine acceler ates smoothly.
High speed stop is factory adjusted. Do not adjust ­damage may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS, IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS,
FiG. 28
25
Page 26
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
CAUTION: Never store the tractor with
gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
« Clean entire tr actor (See “CLEANING” in the Customer
Responsibilities section of this manual).
» Inspect and replace belts, if necessary (See bell re
placement instructions in the Service and Adjustments section of this manual).
Lubricate as shown in the Customer Responsibilities section of this manual
" Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
Fully charge the battery for storage.
“ After a period of time in storage, battery may require
recharging.
" To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see ‘TO CLEAN BATTERY AND TERMINALS” in the Cus
tomer Responsibilities section of this manual).
» After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery terminals.
» Be sure battery drain tube is securely attached.
If battery is removed from tractor for storage, do not
store battery directiy on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
« Drain the fuel tank. « Start the engine and let it run until the fuel lines and
carburetor are empty.
» Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
■ Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil (See “ENGINE" in the Customer Responsibilities section of this manual).
CYLINDERS
*■ Remove spark plug(s).
■» Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
» Turn ignition key to “START” position for a few seconds
to distribute oil.
® Replace with new spark piug(s).
OTHER
« Do not store gasoline from one season to another. « Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause probiems.
" If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
" Cover you r tractor with a suitable p rotective cover that
does not retain moisture. Do not use plastic. Piastre cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM,
26
Page 27
TROUBLESHOOTING POINTS
PROBLEM
Will not start
Hard to start
Engine will not turn over
CAUSE
1, Out of fuel 2, Engine not “CHOKED” properly 3, Engine flooded 4, Bad spark plug 5, Dirty air filter 6, Dirty fuel filter. 7, Water in fuel.
0 Loose Of damaged wiring 9, Carburetor out of adjustment
110 Engine valves out of adjustment.
1 Dirty air filter 2 Bad spark plug 3 Weak or dead battery 4 Dirty fuel filter 5 Stale or dirty fuel 6 Loose or damaged wiring. 7 Carburetor out of adjustment, 8 Engine valves out of adjustment
1 ClutchArrake pedal not depressed 2, Attachment clutch is engaged, 3, Weak or dead battery, 4, Biown fuse. 5 , Corroded battery terminals, 6, Loose or damaged wiring
7. Faulty ignition switch 8 Faulty solenoid or starter, 9, Faulty operator presence switchfes)
CORRECTION
1, Fill fuel tank 2 See ’TO START ENGINE" in Operation section 3 Wait several minutes before attempting to start 4 Replace spark piug 5 Clean/replace air filter 6 Replace fuei fitter 7 Drain fuei tank and carburetor, refill tank with fresh
gasoline and replace fuel filter, 8 Check al! wiring 9 Contact an authorized service center/department,
10 Contact an authorized service center/department
1,, Clean/replace air filter,
2. Replace spark plug 3 Recharge or replace battery 4 Replace fuel filter 5 Drain fuel tank and refill with fresh gasoline 6 Check all wiring, 7, Contact an authorized service center/department 8, Contact an authorized service center/department
1 Depress clutch/brake pedal
2 Disengage attachment clutch,
3 Recharge or replace battery,
4. Replace fuse 5,, Clean battery terminals
6. Check all wiring
7. Check/repiacB ignition switch,
8. Check/repiace solenoid or starter
9. Contact an authorized service center/department
Engine clicks but wilt not start
Loss of power
Excessive vibration
1 Weak or dead battery 2 Corroded battery terminals, 3 Loose or damaged wiring, 4 Faulty solenoid or starter
1 Cutting too much grass/too fast, 2 Throttle in "CHOKE" position. 3, Build-up of grass, ¡eaves and trash under mower. 4 Dirty air filler,
5. Low oil levei/dirty oii, 6-, Faulty spark plug 7, Dirty fuel filter, 8, Stale or dirty fuel, 9, Water in fuei
10, Spark plug wire loose. 11, Dirty engine air screen/fins 12 Dirty/oiogged muffler 13 Loose or damaged wiring 14, Carburetor out of adjustment, 15, Engine valves out of adjustment
1 Worn, bent or loose biade, 2 Bent blade mandrel 3 Loose/damaged part(s)
1 „ Recharge or replace battery
2, Clean battery terminals 3, Check all wiring 4, Check/repiace solenoid or starter.
1, Set in "Higher Cut" position/reduce speed
2- Adjust throttle control
3. Clean underside of mower housing.
4 Clean/replace air filter.,
5 Check oil ievel/change oil. 6 Clean and regap or change spark piug 7, Replace fuel filter, 8 Drain fuel tank and refill with fresh gasoline 9 Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter
10 Connect and tighten spark plug wire
11. Clean engine air screen/fins 12, Clean/replace muffler, 13 Check ail wiring, 14 Contact an authorized service center/department 15 Contact an authorized service center/department
1, Replace blade Tighten blade boiS., 2, Replace blade mandrel 3 Tighten loose part(s), Replace damaged parts.
27
Page 28
TROUBLESHOOTING POINTS
PROBLEM CAUSE
Engine continues to run when operator leaves seat with attachment clutch engaged
Poor cut - uneven 1 Worn, bent or loose blade
Mower blades will not rotate
Poor grass discharge
1 Faulty operator-safety presence control system
2 Mower deck not level, 3 Buildup of grass, leaves, and trash under mower. 4 Bent blade mandrel,
5, Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels
1. Obstruction in clutch mechanism 2 Worn/damaged mower drive beit 3 Frozen idler pulley 4 Frozen blade mandrel
1, Engine speed too slow,
2 Travel speed too fast
3 Wet grass 4 Mower deck not level 5 Low/uneven, tire air pressure 6, Worn, bant ot loose blade 7, Buildup of grass, leaves and trash under mower 8, Mower drive belt worn 9 Biades improperly installed
10, Improper blades used,
11 Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels
CORRECTION
1 Check wiring, switches and connections if not
corrected, contact an authorized service center/ department.
1 Replace blade Tighten blade bolt,,
2. Level mower deck. 3 Clean underside of mower housing 4, Replace blade mandrel 5 Clean around mandrels to open vent holes
1, Remove obstruction 2 Replace mower drive beit 3 Replace idler pulley 4 Replace blade mandrel
1, Place throttle control in “FAST" position
2, Shift to slower speed.
3 Allow grass to dry before mowing,
4 Level mower deck
5 Check tires for proper air pressure,
6 Replace/sharpen blade. Tighten blade bolt,,
7, Ciean underside of mower housing
8, Replace mower drive beit,
9, Reinstall biades sharp edge down
10, Replace with blades listed in this manual, 11 Clean around mandrels to open vent holes.
Headlight(s) not working (if so equipped)
Battery will not charge
Engine “backfires” when turning engine "OFF"
1. Switch is “OFF". 2, Bulb(s) burned out 3 Faulty light switch, 4 Loose or damaged wiring
5, Blown fuse.
1 Bad battery celi(s) 2 Poor cable connections 3 Faulty regulator (if so equipped) 4 Faulty alternator,.
1, Engine throttle control not set at "SLOW"
position for 30 seconds before stopping engine
1. Turn switch “ON",, 2, Replace bulb(s) 3 Check/replace light switch 4 Check wiring and connections. 5 Replace fuse
1 Replace battery. 2 Check/dean all connections 3 Replace regulator.
4. Replace alternator.
1 Move throttle control to “SLOW" position and allow
to idle tor 30 seconds before stopping engine.
28
Page 29
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.256510
A
AMMETER
IGNITION SWITCH
BUCK
m
RED
RED
-o
BATTERY
~o\o
FUSE 30 AMP
Í
CLUTCH / BRAKE
{PEDAL UP)
BUCK
BLACK
a
RED
SOLENOID
WHITE
ATT'MENT CLUTCH
{CLUTCH OFF)
STARTER
SEAT SWITCH
(NOT OCCUPIED)
GROUNDING
CONNECTOR
BUCK
IGNITION SWITCH
POSITION
OFF
ON
START
BLUE
AFTER FIRE SOLENOID
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
CIRCUIT
M + G
B + L
B + S + L
SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.
NON-REMOVABLE CONNECTIONS
BUCK
RED
--------
NOTE OUTPUT
Cy
REMOVABLE
CONNECTIONS
IGNITION
UNIT
CHARGINS SYSTEM OUTPUT 3AMPOC®3600HPM
lightin g sy ste m
SAMP AC e 3600 RPM
HEADLIGHT
SWITCH
(OFF)
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CUPS WERE REMOVED FOR SERVICING OF UNIT. THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
SPARK
PLUG
28 VOLTS AC MIN. @ 35DD RPM ¡CHARGING SYSTEM DISCONNECTED)
29
Page 30
REPAIR PARTS
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.256510
22
Page 31
REPAIR PARTS
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.256510
KEY
NO. NO.
15 147688
19 20 21 136850 22 4152J 24 25 26 108824X 28 29 30 144921 31 32 141226 33 140403 34 110712X 35 140336 36 STD601005 38 39 40 146057 41 42 43 44 45 49 11151000 70
PART
1 146139 2 74760412 3
STD551025
4
STD551125
6
STD541025
7
109238X 8 144940 9 109596X
STD551125
73350400
4799J
146147
4207J
121305X
140400
108236X
109553X
71110408
131563
145673
73640400
121433X
140422
DESCRIPTION Battery 12 VOLT 25 AMP
Bolt Hex Hd 1/4-20unc X 3/4 Washer 9/32 X 5/8 X 16 Ga Washer Lock Hvy Helical 1/4 Nut Fin Hex 1/4-20 Unc Tube Plastic 12" Case Battery W/2 Holes W Btry Clamp Hose Olive Fastener Snap-In Washer Lock 1/4 Nut Jam Hex 1/4-20 Unc Harness Asm Light W/4152] Bulb Light #1156 Cable Battery 6 Ga 11" red Cable Battery 6 Ga w/16 wire red Fuse 30 AMP Auto Green Cable Ground 6 Ga 12" black Switch Plunger Nc Gray Switch Ign 3 Pos Nut Ignition Cover Sw Key BIk 1 25 Text SLT Key Ign Molded Craftsman Switch Light BIk BIk Red Bracket Switch Interlock Screw Tap Hex #10-24unc X 1/2 Bracket Switch Clutch Switch Intik Clutch Red 4 Term Harness ign Lt Dash IPC Mch 95 Bolt BIk. Fin Hex 1/4-20 Unc x 1/2 Cover Terminal Red Solenoid Nut Keps BIk Hex 1/4-20 Unc Ammeter Rectangular 6 Amp Washer Lock Internal Tooth 5/8 Harness Engine B&S 14 OHV
NOTE: Ail component dimensions give in U.S. inches
1 inch = 25.4 mm
31
Page 32
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256510
CHASSIS AND ENCLOSURES
Page 33
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256510
CHASSIS AND ENCLOSURES
KEY PART
NO. NO.
DESCRIPTION
1 145501
2 140356
17490612
3 4
STD551025 5 146077 6 145208X016
7
126842X 8 126471X 9 146760X011
10 STD533710 11 146956 13 146961X012 14 17490608
74180512
15 16 STD541431 17 H6T445X574­18 126938X 19 17521312 21 122933X 22 124479X 24 STD523710 25 19131312
STD541437
26 27 17030814 28 140137 29 124029X 30
109872X574
31 136619
145244X574
33 34 145243X574 35 STD533707 38 139886
139887
39
100 105037X
. -
5479J
NOTE:
All component dimensions given in U S, inches 1 inch = 25,4 mm
Chassis Weldment 11 ga 1995 Drawbar Stretch Screw Thdrol 3/8-16x3/4 Ty-tt Washer 13/32 x 3/4 x 16 Ga. Bumper Snap-In Saddle Silkscreen 6sp Fit Sdl D4360 Shield Ht Hood Kohl/Dia Engine Clip Insulator ,406 Dash Silkscreened 1-Pc M. WA.NC, Sym/EN Bolt Carriage 3/8-16x1
Panel Pnt Dash Lh
Panel SIkscr Dash Rh Weldment Screw Thdrol 3/8-16x1/2 Ty-tt Screw Mach Trhd 5/16-18uncx3/4
Nut Keps 5/16-18 Line ,
-Hood Asm Pnt Weld MS-574 I6'4^ I Bumper Hood
Screw Slid Hex Hd w/PI Washer
Rivet Ratchet Nylon
Washer Nylon BIk 28x 75x 19
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 13/32 x 12 Ga
Nut Lock 3/8-16 Unc Screw Lock Spider #8 x 7/8 Grille Black Ms-428 Lens Headlight Bar Clear Fender Pnt Bracket Pnt Fender Footrest Pnt Lh Lt/Yt/Gt 574 Footrest Pnt Rh Lt/Yt/Gt 574 Bolt Rdhd Sht Sqnk 3/8-16 X3/4 Bracket, Asm. Pivot, L.H., Mower Rear Bracket, Asm. Pivot, R.H., Mower
Rear
Strip Foam 18"
Plug Button BIk 359 Dia
33
Page 34
REPAIR PARTS
DRIVE
TRACTOR - - MODEL NUMBER 917.256510
34
Page 35
REPAIR PARTS
DRIVE
TRACTOR - - MODEL NUMBER 917.256510
KEY NO. NO.
10 11
12 13 14
15 18
19
21 22 24 25 26 STD551037 27 28 29 30 130807 31 127275X 32 34 149001 35 120183X 36
37
38 39
PART
DESCRIPTION
1
142603 Transaxle 6sp Std Dana,
2 146682 3
123666X
4
12000028 Ring Retainer # 5100-62
5
121520X Strap Pnt Torque 30 Deg BIk
6
17490512 Screw Thdrol 5/16-18 X 3/4 Tyt
7
130802
8
131679 Rod Shifter Bik (dana) STD561210 Pin Cotter 1/8X1 Cad 105701X 19151216 Washer 15/32 X 3/4 X 16ga 74550412 STD551125 Washer Lock Hvy Helical 1/4 74490544 Bolt Hex FIghd 5/16-18 Gr. 5 STD523710 Bolt Fin Hex 3/8-16unc X 1 STD541437 Nut Lock 3/8-16 Unc 106933X 130804 STD541237 106888X
STD561210 Pin Cotter 1/8 X 3/4 Cad 145204 Rod Brake Parking Lt /Yt 124236X Cap Parking Brake Red
STD523107
STD551062 STD571810 123674X STD523727
Model No. 4360-79 Spring Return Brake 42 19131312 Pulley Transaxle Alum 44 105706X
Plate Pnt Rod Shift T/a {bik) 48 123789X
Washer Plate Shf 388 Sq Hole 51 STD541437 Bolt 1/4-28 Unf Gr 8 w/Patch 53
Knob Rd 1/2-13 Piste Thds Bik Rod Brake Lt Nut Hex Jam 3/8-16 Unc Spring Rod Brake 2 00 Zinc
Washer 13/32 X 13/16 X 16 Ga 64 71170764
Bracket T ransmission Keeper Belt Lh Lt 14 Ga Bolt Fin Hex 3/8-16unc X 3/4 75
Shaft Asm Pedal Foot
Bearing Nylon Bik 629 Id
Washer 21/32 X 1 X16Ga
Pin Roll 3/16 X 1" Pulley Idler Flat Bolt Fin Hex 3/8-16unc X 2-3/4
KEY PART NO. NO.
40414470J
109070X
45 110812X 46 12000039 47 127783
49 123205X 50 STD523715
52 STD541431
10571OX 55 105709X 56 74760620 57 130801 58 127274X 59 140312
61 17490612 62 8883R 63 140186
65 STD551143 66 129921 70 134683 72 19132012 74 109502X
121749X
76
STD581075 77 123583X 78 121748X
112 19091210
NOTE: All compì
1 inch = Í
DESCRIPTION
Spacer Split 395 X 59 Bzp Keeper Belt Retainer
Washer 13/32 X 13/16 X 12 Ga
Bearing Nyi 503 X 628 X 1 25
Washer Hardened
Ring Klip #15304-50 Pulley Idler V Groove Plastic Bellcrank Asm Retainer Beit Style Spring Bolt Hex Hd 3/8-16unc X 1-1/2 Nut Crownlock 3/8-16 Unc Nut Lock 5/16-18 Unc
Link Clutch 7 66 Spring Return Clutch 6 75 Bolt Fin Hex 3/8-16 Unc x 1-1/4 V-belt Ground Drive 95.25 Keeper Beit Rh Lt Pnt/zinc 16g Retainer Belt Chassis Lh Zinc Screw Thdrol 3/8-16x3/4 Ty-tt Cover Pedal BIk Std Pulley Engine Bolt Finhex7/16-20x4g5 Washer Lock Hvy Hid Spr7/16 Keeper Belt Engine Lh Lt Guide Beit Dr Mower Rh Washer 13/32 X 1-1/4 X 12 Ga Spacer Split .80x1.94 Washer 25/32 X 1 1/4 X 16 Ga Ring E #5133-75 KeySquare2 0X 1845/1865 Washer 25/32 X 1 5/8 X 16ga Washer 9/32 X 3/4 X 10 Ga
35
Page 36
REPAIR PARTS
STEERING ASSEMBLY
TRACTOR - - MODEL NUMBER 917.256510
I "
'I
.v-tv;
I' '
'38
36
Page 37
REPAIR PARTS
STEERING ASSEMBLY
TRACTOR - - MODEL NUMBER 917.256510
KEY NO.
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
PART NO.
139768
1
142033
2
135227
3
135228
4
6266H
5
121748X
6
19272016
7
12000029
8 9 3366R
130468 STD551137 73610600
110438X 74011056 73901000
132624
132614 57079
124035X
126684X
STD551125 71070410
127501
109816X 124036X 126847X 136874 19131416 17490612 STD561210
30 32 130465
132196
36
STD611005
37
139769
38
19133808
39
STD541537
40 41 104820X
124417X
42
121749X
43
46 121232X
6855M
47
149684
62
DESCRIPTION
Wheel Steering Std Black Axle Asm Front
Spindle Asm Lh Spindle Asm Rh
Bearing Race Thrust Harden Washer 25/32 X 1 5/8 X 16ga Washer 27/32 X 1 1/4 X 16 Ga
Ring Klip #15304-75
Bearing Col Strg BIk
Link Drag Sol Bail Jt 20 064
Washer Lock Hvy Hid Spr 3/8
Nut Fin Hex 3/8-24 Unf
Spacer Bearing Axle Front
Bolt Hex 5/8-11 UncX 3-1/2
Locknut Flange 5/8-11 Unc
Pin Axle 5/8 X 1 55/1 54 Lg
Shaft Asm Strg 5/8X1519Lt
Washer Thrust 515x 750x 033
Support Shaft
Washer Shim 1/4 X 5/8 X 062
Washer Lock Hvy Helical 1/4
Screw Hex Socket 1/4-20 X 5/8
Shaft Asm Pittman
NylinerSnap In
Bracket Steering
Bushing Rod Tie BIk Lt Gear Sector Washer 13/32 X 7/8 X 16ga
Screw Thdrol 3/8-16x3/4 Ty-tt
Pin Cotter 1/8 X 3/4 Cad
Rod Tie Wire Form 19 75 Mech
Bushing Strg 5/8 Id Dash
Screw SIftp #10-16 X 1/2 Ty-b
Insert Cap Strg Wheel Std BIk
Washer 13/32 X 2-3/8 X 8 Ga
Nut Lock Center 3/8-24unf
Adaptor Wheel Strg 640/ 635id
Boot Shaft Steering
Washer 25/32 X 1 1/4 X 16 Ga
Cap Spindle FrTop BIk
Fitting Grease Kit Steering Assembly
NOTE: All component dimensions given in U.S. inches
1 inch = 25,4 mm
37
Page 38
REPAIR PARTS
SEAT ASSEMBLY
TRACTOR - - MODEL N0MBER 917.256510
KEY PART NO. NO.
1
140122
2
140551 3 STD523710 4
19131610 5
145006 6
STD541437 7
124181X 8
17490616 9
19131614
10 140552 12
121246X
13 121248X
DESCRIPTION
Seat 3350 BIk/bIk Craftsman Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X 10 Ga Clip Push In Hinged Nut Hex Lock w/lns 3/8-16 Unc Spring Seat Cprsn 2 250 Bik Zi Screw Thdrot 3/8-16 X 1 Ty-tt Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (bIk) Bracket Pnt Mounting Switch Bushing Snap Bik Nyl 50 Id
KEY PART NO. NO.
14 72050411 15 134300 16 121250X 17 123976X 21 139888 22 STD541431 23 74780814 24 19171912 25 127018X 26 STD551150
DESCRIPTION
Bolt Rdhd Sht Nk 1/4-20x1-3/8 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 Bik Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc BIkz
Nut Hex Lock w/lns 5/16-18
Bolt Fin Hex 1/2-13 X 7/8 Gr 5 Washer 17/32 X 1-3/16 X 12 Ga
Bolt Shoulder 5/16-18 X 62 Washer Lock Hvy Hid Spr 1/2
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
38
Page 39
REPAIR PARTS
DECALS
TRACTOR - - MODEL NUMBER 917.256510
KEY NO.
10 149516 11 137537 12 4900J
PART NO. DESCRIPTION
1 138955 Decal Instruction Operat Eng
2 273216
150676 Decal Hood Slope Rh Craftsman
3 4 150677 Decal Hood Slope Lh Craftsman
5 150680
133644 Decal Maint Customer Sears Dorn
6
7 142235 Decal Panel Side )/c GoldAAfhite
8 150685 Decal insert Hood 9 128314
Decal B&S 15.5 HP ICG D Dorn 14
Decal Grille Craftsman Sip LT Dov 17 150333
Decal Fender Craftsman White Decal, Btry Dngr/PSN Eng Acme Decal Caution English/Spanish Decal Clutch/brake English
WHEELS & TIRES
KEY
NO.
13 146046 15 136832
16 140837 18 133179
21 131265 Decal Lightbox
.. .. .. ..
- -
PART NO.
150678 Decal Chassis 6 Sp 42“
145245 145247 138311 151218 151219
DESCRIPTION
Decal V-be!t Dr Sch Tractor Decal Mower Drive Schematic
Decal Saddle Brake Parking Decal, Cap Cnsmr Help Line Srs. Decal Mower Qc System
Pad, Footrest Rbr Sq Craftsman 95 Fastner Pop In Footrest Decal Lift Handle Manual, Owner's (English) Manual, Owner’s (Spanish)
KEY PART NO. NO.
1 59192
2
65139
3
106222X
4
59904
106732X427
5 6
278H
7
9040H 8 106108X427 9 106268X
10 7152J 11 104757X
-- 144334
DESCRIPTION
Cap Value Tire
Stem Value Tire F Ts 15 X 6 0 - 6 Service Tube Inner Front #35060
Rim Asm 6”front White Service
Fitting Grease
Bearing Flange
Rim Asm 8"rear White Service
Tire R Ts 18x9 5-8 Service
Tube Rear 9 5X8 Service
Cap Axle BIk 1 50 X 1 00
Sealant, Tire {10 oz, tube)
NOTE: All component dimensions given in U.S. inches.
1 inch = 254 mm
39
Page 40
REPAIR PARTS
ENGINE
TRACTOR - - MODEL NUMBER 917.256510
29
OPTIONAL EQUIPMENT
Spark Arrester
40
Page 41
REPAIR PARTS
ENGINE
TRACTOR - - MODEL NUMBER 917.256510
KEY PART NO. NO. DESCRIPTION
1 132759 Control Throt Rh Bik Pdl 15 10
2 17720410 Screw Hex Thd Cut 1/4'20x5/8 T 3 150457 Engine B&S 15/15.5 DiC & GD DC 1
Model No, 28N707, Type No., 0171-01
4 137352 Muffler Exhaust B&S Lt 13 272293 Gasket 1 313 Id Tin Plated 14 13280324 Nipple Pipe 3/8 Npt X 3" 15 13200300 Elbow Std 90 Degree 3/8-18 Npt 16 STD551237 Washer Lock Ext Tooth 3/8 23 128953 Shield Pnt Heat Browning Grass 24 STD601005 Screw Tap Hex #10-24unc X 1/2 29 137180 Arrestor Spark 31 109202X Tank Fuel 1 25 Fr 32 123549X Cap Asm Fuel W/sym Vented 33 123487X Clamp Hose BIk
137040
37 38 Plug Oil Drain (Order From Engine
40 124028X Bushing Snap Nyl Bik Fuel Line 44
17490412 Screw Hexwsh Thdrol 1/4-20x3/4 46 19091416 Washer 9/32 X 7/8 X 16ga 62 STD551131 Washer Lock Hvy Hid Spr 5/16 72 71070512 Screw Hexhd Cap 5/16-18x3/4 78 17490620 Screw Thdrol 3/8-16x1-1/4 Tytt 81 128861 Nut Flange 1/4-20 Starter Nut
Line Fuel 20" Manufacturer)
NOTE: All component dimensions given in U.S, inches
1 inch = 25.4 mm
41
Page 42
REPAIR PARTS
LiFT
TRACTOR - - MODEL NUMBER 917.256510
42
Page 43
REPAIR PARTS
LIFT
TRACTOR - - MODEL NUMBER 917.256510
KEY NO.
10 122512X Spring Cprsn 11 139865 12 139866 13 15 127218 Link Front 16 17 130171 18 19 20 31 140302 32
NOTE: Ai! component dimensions given in U.S. inches
PART NO.
1
136973 Rod Asm. Lever
2 122507X
3 105767X
4 12000002
5 19211621 6 120183X 7 125631X 8 122365X Button Plunger Read
STD624008 Retainer Spring 73350800 Nut Jam Hex 1/2-13 Unc 73800800
139868 Arm Suspension Mower 3146R Retainer Spring
73540600
1 inch = 25.4 mm
DESCRIPTION
Shaft Asm. Lift Pin Groove E Ring #5133-62
Washer 21/32 x 1 x 21 Ga.
Bearing Nylong Grip Handle Fluted
Link Asm Lift L.H. Link Asm Lift R.H.
Trunnion BIk Zinc
Nut Lock W/Wsh 1/2-13 Unc
Bearing, Pvt, Lift. Spherical Nut Crownlock 3/8-24
43
Page 44
REPAIR PARTS
MOWER
TRACTOR - - MODEL NUMBER 917.256510
Page 45
REPAIR PARTS
MOWER
TRACTOR - - MODEL NUMBER 917.256510
KEY
PART
KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 144393 Mower Housing 43 2 STD533107 Bolt 3 138017 Bracket Assembly,Sway Bar, Front 45 4 138440
STD624008 Retainer Spring 48 133944
5 6 130832
850857 Bolt, Hex 3/8-24 x 1.25 Grade 8 50 131340 Bolt, Shoulder #10-24 Grade 5
8
STD551137 Washer, Lock
9
10 140296 11 134149 Blade, Mulching 53 131845 Arm Assembly, Pad, Brake 12 129895 Bearing, Ball 54 133943 Washer, Hardened 13 137645
14 128774 Housing, Mandrel, Vented 58 140086 Spring, Torsion Brakes 42" 15 110485X Bearing, Ball, Mandrel 59 141043 Guard, Tuv Idler (94) 16 140329 Stripper, Vented Mower Deck 67 149846 Knob Custom Oval 17 72110610 Bolt, Carriage 3/8-16 x 2-1/4 68 144200 V-Belt 18 72140505 Bolt, Carriage 5/16-18x5/8
19 132827 Bolt, Shoulder 20 136888 Baffle, Vortex 73 21 73680500 Nut, Crownlock 5/16-18 UNC 74 22 134753 Stiffener Bracket 75 23 131267 Bracket, Deflector 76 128903 24 105304X Cap, Sleeve 77 25 123713X 26 110452X Nut, Push 79 27 130968 28 19111016
131491 Rod, Hinge 82 142028 Trunnion Adj. 94
29 30 138776 31 129963 32 129861 Pulley, Mandrel 85 72140618 Bolt Carriage 3/8-16 x 2-1/4 33 137266 Nut, Toplock, Flanged 34 STD533717 35 133835 Fastner, Christmas Tree Numbers 8-10,12-15, 31 and 32) 36 131494 Pulley, Idler, Fiat 37 19131316 40 73680600 Nut, Crownlock 3/8-16 UNC Available Mulcher Plate Kit not included with tractor: 41 133551 Rod, Pivot, with Nibs
Bracket Assembly, Sway Bar 46 137729 Screw, Thd. Roil 1/4-20 x 5/8 Arm, Suspension, Rear 49 133940 Roller Assembly, Cam Follower
Washer, Hardened 52 139888 Bolt, Shoulder 5/16-18 UNC
Shaft Assembly, Mandrel, Vented 55 140084 Arm, idler {Includes Key Number 6) 56 122052X Spacer, Retainer
Spring, Torsion, Deflector 78 145132 Arm, Clutch, Primary Shield, Deflector 80 128759 Spring, Mower Clutch
Washer 11/32 x 5/8 x 16 Gauge 81 73350600 Nut, Hex Jam 3/8-16 UNC Screw Thdrol Hex Head Zinc Mwr 83 120958X Washer Sintered
Washer, Spacer 84 144394 Keeper Belt Idler Fixed
Bolt
Washer 13/32 x 13/16 x 16 Ga.
140083 Rod, Clutch, Secondary, with Nibs
44
140088 Guard, Mandrel, L.H.
STD624003 Retainer
Washer, Hardened
STD541410
51
71 142427 Rod, Clutch, Primary, with Nibs
72 131870 Spring, Return
127847 Arm, Clutch, Secondary 121748X Washer 25/32 x 1-5/8 x 16 Gauge 12000029 Ring, Klip
127845 Keeper, Spring 127498
92 73800600 Locknut, Hex W/Wsh 3/8-16 UNC
- -
130794 Mandrel Assembly (Includes Key 145411
- -
141112 Mulcher Close-out Plate Kit
Locknut
Bolt, Shoulder 3/8-16 UNC x 1.44
Bushing, Large, Brass
Mower Deck, Complete
NOTE: Al! component dimensions given in U.S. inches
1 inch = 25.4 mm.
45
Page 46
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256510
DANA TRANSAXLE - MODEL NUMBER 4360-79
46
Page 47
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256510
DANA TRANSAXLE - MODEL NUMBER 4360-79
KEY PART
NO. NO. DESCRIPTION
1
142671 Housing, Upper
2 2274J 3 134400 Ball, Detent 44
4
105904X Spring, Detent 5 105905X Screw, Set 46 142679 6
138235 Kit, Shifter Assembly 47 120407X 7 134399 8 134791 9 138241
10 142672 11 134793 12
142673 Bearing, Flange
13
120415X Washer, Plain .632 x 1.38 x .046 54 120474X
14
142674 Key, Woodruff, #9
15
138234 Assembly, Kit, Input Shaft
16
110078X Pinion, Bevel, 14 Teeth 57
17
105909X
18
10591OX Chain, 24 Pitches
19
10591IX Bearing, Flange
20 142675 Gear, Spur, 14 Teeth 21
138246 Collar, Clutch
22
138236 Assembly, Kit, Clutch Keys
23 73810500 24
142676 Shaft, Intermediate 25 2244J 26
105916X Ring. Retaining 67 27 120470X 28
110070X Spacer 29 142677 30 142681 31
120405X 32 108980X 33 120406X 34 134796 35
105925X Washer, Plain .640 x 1.37 x ,061 36 2232J 37 108978X 38
110079X 39
124639X Shaft, Idler 40
120472X
Screw, Self-Tapping, Large 42
1/4-20 X .734
Boot, Shifter Screw. Tapping w/Seaier Square Ring
Ring, Retaining 51 2226J Washer, Plain .632 x 100 x .060
* Assembly, Kit, Shim .625 Shaft
Ring, Retaining
Locknut 5/16-24 Key, Woodruff, #61 66 120954X Sprocket, 18 Teeth (Reverse) Gear, Spur, 37 Teeth (1-) 69 108996X
Gear, Spur, 35 Teeth (2-) 70 120956X Gear, Spur, 30 Teeth (34 71 106596X Gear, Spur, 25 Teeth (4») Gear, Spur, 22 Teeth (5») 72 120951X Gear, Spur, 19 Teeth (6»} 73 120416X
Washer, Plain .632 x 1.00 x .026 Spacer .630 x 1.00 x ,169 Assembly, Gear, Combination of Order Key No, 15
12 Teeth and 35 Teeth
Qnnrar V P7R y 7RR
'.wwO -lO / »ZJ A rv i 1 inch = 25,4 mm
KEY PART
NO. NO.
41 105928X
110084X Gear, Bevel, 42 Teeth
43 134394 *
120473X Shaft, Drive
45 142678
48 106589X 49 120408X 50 105937X
134401
52
2264J
53 55 110081X Gear, Miter, 15 Teeth
56 105941X Ring, Retaining
110071X Gear, Spur, 32 Teeth 58 120952X Shaft, Cross 59 110082X Gear, Miter, 15 Teeth 60 120475X Axle, R.H.
61 142680 Housing, Lower
62 120961X Puck, Friction 63 7294J Disc, Brake 64 108989X Spacer 65 120953X Jaw. Brake
134799 Screw, Self-Tapping, Large 68 138244
*
Use in combinations to maintain proper clearances
NOTE: Al! component dimensions given in U.S. inches
DESCRIPTION
Sprocket, 9 Teeth (Reverse) Assembly, Kit, Shim .750 Shaft Gear, Spur. 12 Teeth (1")
Gear, Spur, 15 Teeth (2-) Gear, Spur, 20 Teeth (3’*) Gear, Spur, 25 Teeth (4") Gear, Spur, 28 Teeth (5*) Gear, Spur, 31 Teeth (6»)
Washer, Neoprene Washer, Plain .758 x 1.25 x .031 Axie, L.H.
Pin, Dowel 5/16-18x2.25
Lever, Actuating Washer. Plain .321 x 1.00 x .055 Bracket, Anti-Rotation Screw, Self-Tapping, Large 5/16-18x1.44
Puck. Friction
Grease
47
Page 48
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256510
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0171-01
Page 49
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256510
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0171-01
127 138 106 987 95 117 634 634B
•A- REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL.
49
Page 50
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256510
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0171-01
50
Page 51
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256510
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0171-01
51
Page 52
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256510
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYRE NUMBER 0171-01
KEY
KEY PART NO. NO.
496412
1
399265
2
391086
3
495858
5
272614
7
495735
8
27803
9
94621
10
281246
11
271916
12
271997 271996
94728
13
94239
15
495162
16
94196 494238
18
291675
20
94624
22
492326
23
222698
24
495860
25
495977 495978 495979 495854
26
495852 495851 495855 260924
27
299691
28
391286 494504
29
495490
94695
32
32A 94648
33 495856
495857
34 35 262811 37 224502 40 224641
262411
45
96884
46
272465
51
272569
52
94637
53
224061
75
94626
78
DESCRIPTION
Cyiinder Assembly Bearing, Cylinder
* Seal, Oil
Head, Cylinder
** Gasket, Cylinder Head
Breather Assembly
* Gasket, Valve Covet
Screw, Serns
Tube, Breather * Gasket, Crankcase Cover, .015" * Gasket, Crankcase Cover, .005" * Gasket, Crankcase Cover, .009"
Screw, Cylinder Head
Plug, Oil Drain Crankshaft Timing Gear Key
Base, Engine
* Seal, Oil
Screw, Sems, Base Mounting
Flywheel and Ring Gear Assembly,
Magneto
Key, Flywheel
Piston Assembly, Standard Size
Piston Assembly, .010" Oversize
Piston Assembly, .020" Oversize
Piston Assembly, ,030" Oversize
Ring Set, Piston, Standard Size
Ring Set, Piston, .010" Oversize
Ring Set, Piston, .020" Oversize
Ring Set, Piston, .030" Oversize
Lock, Piston Pin
Pin Assy., Piston, Standard Size
Pin Assy., Piston, ,005" Oversize
Rod Assembly, Connecting
Rod Assembly, Connecting, .020" Undersize Crankpin Bore
Screw, Hex Washer Head, 1-57/64
Screw, Hex Washer Head, 1-5/8 Valve, Exhaust Valve, Intake
Spring, Valve
Guard, Flywheel
Retainer, Valve Spring
Tappet, Valve
Gear, Gam
Gasket, Carburetor (Carburetor to
Elbow) (Also Included in Gasket
Set, Part Number 495993)
•** Gasket, Carburetor (Elbow to Cylinder)
Stud, Carburetor Mounting Washer, Spring
Screw, Pan Head
PART
NO.
NO.
94098
95
495800
98
231789
104
231855
105
231854
106
224540
108
231858
117
495932
118
498116
121
94616
123
498051
125 127 130 131 133 137 138 141
142 147 164 166 171 187 188
192 201 209
216
219
222
224 94729
225
227
230
232
238
240
265
284 94704
**•* Included in Gasket Set (495993), Carburetor Kit
...
224539 494379 494381 281165 281164 495931
231859 497472 214047 94555 281051 393815 94627 492160 262767 260695 262766 490815 495611
231058 493935 94742 262785 262836 394358 221535
* Included in Gasket Set (495993)
** Included in Carburetor Kit (498116)
*** Included in both Gasket Set (495993) and
Valve Overhaul Kit (495992)
(498116) and Carburetor Gasket Set (494385)
DESCRIPTION
** Screw, Throttle
Screw, Idle Speed ** Pin, Float Hinge ** Valve Float ** Seat, Inlet Valve
Valve, Choke ** Jet, Needle Valve
Valve, Needle
Carburetor Overhaul Kit
Screw, Elbow Mounting Carburetor Assembly
** Plug, Welch (Sold in Kit Only)
Valve, Throttle Shaft and Lever, Throttle Float, Carburetor
**** Gasket, Float Bowl **•*» Washer, Bowl
Shaft and Lever, Choke
** Nozzle, Carburetor ** Pilot, Jet
Manifold, Intake Stud, Rocker Arm Nut, Air Cleaner Mounting Line, Fuel (11" Long, Cut to Suit) Screw, Sems
Adjuster, Valve
Link, Governor Spring, Governor Link, Choke Gear, Governor Plate, Governor Control Screw, Sems, Air Cleaner Crank, Governor
Lever Assembly, Governor
Washer, Governor Crank
Spring, Governor Link Cap, Valve Filter, Fuel (In Fuel Line)
Clamp, Casing
Screw, Hex Head
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
52
Page 53
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256510
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0171-01
KEY PART KEY PART NO. NO.
DESCRIPTION NO. NO. DESCRIPTION
284A 94073 294 810068 Screw, Set 304 496280 Housing, Blower 305 94729
306 225020 Shield, Cylinder 307 94386 Screw, Cylinder Shield 309 497595 Motor, Starter 310 497602 Bolt, Thru 802 497605 311 497608 Brush Set 333 495859 Armature, Magneto 334 93381 Screw, Sems, Armature Mounting 847 496415 337
491055 Plug, Spark 851 224110
346
93705 Screw, Hex Head 868 494435
356
97708 Wire Assembly 868A 272610
358
495993 Gasket Set 363 19203 Puller, Flywheel 383 89838 Wrench, Spark Plug 423 94073 Screw, Sems 445 493909 Cartridge, Air Cleaner 455
222561 467 493903 Knob, Air Cleaner 468
224948 Screen, Flush Rotating 474 393474 482
93621 Screw, Sems 510 497606 523 495230
524 68838 525
496113 Tube, Oil Filler
535
272403 Element, Filter 537 281106 544 497603 552 231597 562 92613 592 231082 601
93053 611 493496 614 93306 615
263080 Retainer, E-Ring 618
262803 634 281168 6344
1 491323 634E! 281167 635 280872 646 224546 657
93496 Screw, Sems 663 94620 668 280848 718 230192 726 392134
727 490324 728 94627 729
281390
Screw, Hex Head 729A 225170
741 262932 Gear, Timing
757 213998 Screw, Hex, Head, 758 399891 Blower Housing Mounting 759 298909
761 94593 783 280104 Gear, Starter
801 394856 Cap, Drive
803 497604
842 270920 * Seal, Oi! Filler Cap
871 262835
872 281361
875 495862
877 393456 Cup, Screen Mounting
Stator, Alternator Drive, Starter
Cap and Dipstick, Oil Filler
‘Seal, Filler Tube 1022 272475
‘0-Ring, Air Cleaner 495136
Armature, Starter 1029 224554 Bushing, Governor Crank 1033 495992 Bolt, Governor Lever Nut, Hex 1044 94673 Clamp, Fuel Pipe 1054 270723 Elbow, Fuel Pipe Pin, Cotter 1090 497607
Spring, Choke Return
“ Seal, Choke Shaft
* Seal, Governor
“ Washer, Throttle Shaft
Boot, Spark Plug Brace, Air Cleaner
Screw, Self-Tapping Spacer Pin, Dowel Gear, Ring {Includes Mounting Hardware) Cover, Starter Screw, Hex Head Clip, Wire
947 497157 Solenoid
965 94010 Nut, Hex
975 495933
977 494385
987 281166
1005 281400 1006 224413 Retainer, Fan 1019 496758 Label Kit
1023 224552 1026 494432
1034 495248
1058 272623
RPM Settings; Low Speed: 1650-1850
* included in Gasket Set (495993)
“ included in Carburetor Kit (498116)
*“ Included in both Gasket Set (495993) and
Valve Overhaul Kit (495992)
““ Included in Gasket Set (495993), Carburetor Kit
(498116) and Carburetor Gasket Set (494385)
NOTE: All component dimensions given in U S. inches
1 inch =
Retainer, Wire Link, Counterweight
Counterweight Assembly Pin, Counterweight Screw, Counterweight
Cap, End Housing, Starter
Fill Group, Oil
Terminal, Ignition Cable *“ Seal Assembly, Valve *“ Gasket, Valve
Bushing, Guide (Intake & Exhaust)
Cover, Air Cleaner
Body, Air Cleaner
Diode and Connector Assembly
Bowl Assembly, Carburetor
Carburetor Gasket Set
“ Seal, Throttle Shaft
Fan, Flywheel
*“ Gasket, Cover
Cover, Rocker Arm
Rod, Push, Intake
Rod, Push, Exhaust
Arm, Rocker
Valve Overhaul Kit
Guide Assembly, Push Rod
Screw, Hex Head
Tie, Cable
Manual, Owner’s
Retainer, Brush
High Speed: 3200-3400
25.4 mm
53
Page 54
SERVICE NOTES
54
Page 55
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
:mamaiiAvm.kvMvVVVvlfmVVVVvAwi!.lY.;»ÌrfV~rtfVvtVYYV.ìfe.V.kV.VV.V.ttVV>.VVVVVVVVVVVVVVVVVVVVVVVVVVVVVYkt.YV?STV..
A
Operate your Tractor up and down the face of slopes (not
greater than 15°), never across the face. Make turns gradu ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
Page 56
BEMim
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n
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lJ\J
OWNER’S
MANUAL
MODEL NO.
917.256510
IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER;
1-800-4-REPAIR
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
(1-800-366-7278)
FOR CONSUMER ASSISTANCE
HOTLINE, CALL THIS
TOLL FREE NUMBER;
1-800-659-5917
15.5 HP 1C
ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
Each tractor has its own model number. Each engine has its own model number.
The model number for your tractor will be found on the model plate located under the seat.
The model number for your engine will be found on the blower housing of the engine.
All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Re tail Stores,
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:
• PRODUCT - TRACTOR » MODEL NUMBER-917.256510
• ENGINE MODEL NO. - 28N707, TYPE NO. 0171-01
• PART NUMBER
• PART DESCRIPTION
Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians... professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.
151218 09.29.95 KFSW
Sears, Roebuck and Co„ Hoffman Estates, IL 60179 U.S.A.
Printed in U.S.A.
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