Craftsman 917256410 Owner’s Manual

Page 1
)•_•i: H .... H •• ••• •••• ••
MODEL NUMBER 917.256410
Assembly
Operation ° Customer Responsibilities
Service and Adjustments
Repair Parts
OWNER'S MANUAL
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
IIIII II II II II
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWI NG OBJECTS.
FA LURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
GENERAL OPERATION : I11, CHILDREN ..... :
L
aRnec_d,nt_deerSatac_dr_ea_edffoO_O;a__nstructi0ns in the manua! : Tragic accidents can occur if the operator is not alert to the:
................. ..... presence of ch dren. Chitdren are often attracted to the
Only:allow responsible adults, who are familiar with the mach ne and the mowin_ activity Never assume that
nstruct ons, to operate the roach no. :...... ::.... _: . . = ou ia_t" ....... :
...... _ ....... : _ children will remain-where y t saw them.:
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
0
Be sure the area isclear Ofother peoplebefore mowing. Stop machine if anyone enters the area.
Never carry passengers. Do not mow in reverse unless absolutely necessary, Always
took down and behind before and while backing. Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or truck.
II. SLOPE OPERATION ..... : : i ::i : : :i i ! and keep equipment in good condition.
...... .............. Never tamper with safety devices. Check their proper
Keepchildren out of the mowing area and under the watchful
care of another responsible adult.
e
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children,
* Never carry children. They may fall off and be seriously
injuredor interfere with safe machine operation.
Never aitow children to operate the machine, .
Use extra care when approaching blind corners, shrubs,
trees or other objects that may obscure vision.
IV. SERVICE ....
. Useextra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel with the engine
running. AIlow engine to coo! before refueling. Do not smoke.
Never refuel the machine indoors.
- Never store the machine orfuel container inside where there is an open flame, such as a water heater.
:Never run a machine inside a closed area. o Keep nuts and bolts, especially blade attachment bolts, tight
Slopes are a major factor reiatedtol]oss_of-c0ntrol and :::: :: operation regularly: ....
tipover accidents, which can result in severe injuryor death. _...... ....
..... =4, Keep machine free of grass, leaves orother debris build-up.
AI! slopes require extra caution. If you cannot back up:the i: Clean o l or fuel:spillage. Allow machine to cool before
siope or if you feel uneasy on it do not mow it. = ::':il :storing. : :: :i:i_: DO" :: :::i i ::ii i::: : i;: ::i Stop and :inspect::the equipment if you strike an object.
". . . :_ .... : : :: : : : : : : Repar, if necessary, before:restarting.
* Mow up an(] (]own s opes, not across. : .... ........ ...........
..... : ,_ . :: : : .... i Nevermake adjustments or repairs with the engine running.
° Hemove obstacles sucn as rOCKS_reei mos etc : _ .... : ,.
........ . " . . : _rasscatcnercomponen[saresuDjecttowear, uamage, ana
° vvmcn Tor noles, .furs, or Dumps. uneven terra!n:cou_ :deterioration, which could expose moving parts or allow
overturn the machine Tatl grass can hide oostac/es
. - : _objects _to:bethrown. Frequently check components and
Use slow speed. Choose a ow gears Qthat you will not have _ rep ace w th manufacturer's recommended parts, when nec-
to stop or shift white on the slope.::
Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep a movement on the slopes stowand gradual. Do not
make sudden changes in speed oFd r_ct on ::_ii
o
Avoid starting or stopping on as ope. If _tireslose traction, disengage the blades and proceed s owiystraight down the slope.
essary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
° Check brake operation frequently. Adjust and service as
required.
: Look for this symbol to point out !m-
i:portant safety precautions. It means
:i CAUTION!!! BECOME ALERT!!! YOUR
..... SAFETY IS INVOLVED.
=
DO NOT:
Do not turn on slopes unless necessary, and then turn slowly ] CAUTION: Always d!scon.nect spark plug I
and gradually downhill ifpossible. ..... I wireana pracewirewnerekcanno[comac_ !
° Do not mow near drop_offs, ditches, or embankments. The | spark plug in order to prevent accidental I
:mower cou d suddenJyturn overif a wheel s over the edge : ! starting wnen setting up, transpor[mg ....
........ of a cliff or ditch, or if an edge caves in.......... _ .... ::| .......:adjusting 0r making repairs. _ I
'' Do notmowon wet grass.: Reduced traction could cause ..... ........_: : ' : ............ ............ '
: Sliding.:....... : ........ ........ :' : ....
: Donottrytostabiiizethemaohinebyputtingyourfootonthe _ IWARNING i_::i ii
: : ground. ....... : ::::..... :: :The :::: ::' ::(haust: Con::::::| :
:1
:ancer, :birth defects,:: or :Other:
!
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CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac- :
tured to give you the best possible dependability and _ .....
performance. .......
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, well- trained technicians and the proper tools to service or repair
this tractor. : :
Please read and retain this manual. The instructions wi!l enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL NUMBER 917.256410
SERIAL NUMBER
DATEOF PURCHASE
THE MODELAND SERIALNUMBERSWlLL BE FOUND
iON A PLATE UNDER THE SEAT, !YOU SHOU[_D RECORD BOTH SERIAL NUMBERAND
: DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct, Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
° Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and
using your tractor. .....
Followthe instructions under"Customer Responsibili- ties" and ,Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
eredland unless the engine's exhaust system is equipped
PRODUCT SPECIFICATIONS
...._ :i : 13.5
GASOLINE CAPACITY 5 QUARTS
AND TYPE: UNLEADED REGULAR
OtL TYPE (API-SF/SG): SAE 30 (above 32°F)
OIL CAPACITY: 3 PINTS SPARK PLUG: CHAMPION RJ19LM
(GAP: .030") STD361458 VALVE CLEARANCE: INTAKE: .005" - ;007'!
GROUND SPEED (MPH):
TIRE PRESSURE: FRONT: 14 PSI
CHARGING SYSTEM: 3 AMPS BA-I-FERY
BATTERY: AMP/HR: 25
BLADE BOLT TORQUE: 30-35 FT. LBS.
with a spark arrester meeting applicable local or state laws (if any). Ifa spark arrester is used, it should be maintained
in effective working order by the operator, .... :
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center! Department (See REPAIR PARTS section of this manual).
SAE 5W-30 (below 32°F)
EXHAUST: .009" - .011"
FORWARD:
I st 1,0
2nd 1.3 3rd 2.1 4th 3.1 5th 4.0 6th 5. t
REVERSE: 1_6
REAR: 12 PSI
5 AMPS HEADLIGHTS
MIN. CCA: 190 CASE SIZE: U1R
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship, This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repaircaused bYpunctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERV[CE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
, H,,nrrrMii
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SAFETY RULES .................................................. .......... 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-18
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................... 7-9
OPERATION ............... ..................................... ,..... 10-14
, ! iiii Ill,l,l,,,,,ll
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... 19-24
STORAGE ................................................................... 25
TROUBLESHOOTING ........................................... 26-27
REPAIR PARTS - TRACTOR ................................ 30-47
REPAIR PARTS -ENGINE .................................... 48-52
PARTS ORDERING/SERVICE ............... BACK COVER
INDEX
A
Accessories ........................................... 5
Adjustments:
Brake ............................................ 2t
Carburetor .................................... 24
Mower
Front-To-Back ......................... 20
Side-To-Side ........................... 20
Throttle Control Cable .................. 24
Air Filter, Engine ............................. 17-18
Air Screen, Engine .............................. 18
Assembly ............................. :.............. 7-9
B
Battery:
Charging ........................................ 8
Cleaning ....................................... 17
Starting with Weak Battery .......... 22
Storage ............. :.......................... 25
Terminals 17
Belt: .....
Motion Drive
Removal/Replacement ........... 21
Mower Belt(s)
Removal/Replacement ........... 21
Blade:
Sharpening .................................. 16
Replacement ................................ 16
Brake Adjustment ...................... .......... 21
: C
:Carburetor Adjustment ........................ 24
Controls, Tractor ................................. 1!
Customer Responsibilities ............. I5- t8
Engine:
Air Filter .................................... 17
Air Screen ................................ 18
Cooling Fins ............................. 18
Engine Oil ........................... 13,17
Fuel Filter ................................. 18
Spark Plug(s) ........................... I8
Tractor:
Battery ................................. 16-17
Blade ........................................ 16
Lubrication Chart ..................... 15
Maintenance Schedule ............ 15
:Tire Care .......................... 8,16,22
Transaxle ................................. 17
.Cutting Height, Mower ........................ 12 Oil:
.... Engine ........................................... 17
E
:Electrical:
Interlocks and Relays ......._.......... 23
_:_ :_::: : : :::_:::::; ...... wiring Diagram......................:............3O ....
............... Wiring Schematic ............................... 229 ......
Schematic .................................... 29
Wiring Diagram ............................ 30
Engine:
Air Filter ................................... 17-18
Air Screen .................................... 18
Cooling Fins ................................. t8
Oil Change ................................... 17
Oil Level ............. .......................... t3
Oil Type ................................... 13,17
Preparation .................................. 13
Repair Parts ............................ 48-52
Starting ......................................... 14
Storage _....................................... 25
F
Filter:
Air Filter ........................................ 17
Fuel .............................................. 18
Fuel:
:_ Type ............................................. I4
Storage ........................................ 25
Fuse .................................................... 23
H
Hood Removal/lnstaflation .................. 23
L
Leveling Mower Deck .......................... 20
:Lubrication:
Chart ............................................ 15
M
Maintenance Schedule ....................... 15
Mower:
Adjustment, Front-to-Back ........... 20
Adjustment, Side-to-Side ............. 20
Blade Rep}acement ..................... 16
Blade Sharpening ........................ 16
Cutting Height .............................. 12
Installation .................................... 19
Operation. .................................... 13
Removal ...._............................ L.... 19
Mowing Tips ........................................ 14
Muffler ................................................. 18
Spark Arrestor ........................... 3,40
O
Cold Weather Conditions ........ 13,17
Engine .......................................... 17
Storage ........................................ 25
Operation ....................................... 10-14
Operating Mower ................................ 13
Options:
Accessories .................................... 5
Spark Arrester ........................... 3,40
Parking Brake ................................ 11,12
Parts Bag .............................................. 6
Parts, Replacement!Repair ............ 30-47
Product Specifications .......................... 3
Repair Parts ................................... 30-47
Safety Rules .......................................... 2
Seat ....................................................... 8
Service and Adjustments ............... 19-24
Carburetor .................................... 24
Fuse ....... _.............. ....................... 23
Hood Removal!installation ........... 23
Motion Drive Belt
Removal/Replacement ........... 21
Mower Bett(s)
Removal/Replacement ........... 21
Mower Adjustment
Front-to-Back .......................... 20
Side-to-Side ............................ 20
Mower Removal/Installation ......... 19
Tire Care .............................. 8,16,22
Slope Guide Sheet .............................. 55
Spark Plug(s) ...................................... 18
Specifications ........................................ 3
Starting the Engine ........................ 13-!4
Steering Wheel ................................ 7,22
Stopping the Tractor ........................... I2
Storage ................................................ 25
Throttle Control Cable Adjustment ...... 24
Tires ............................................ 8,16,22
Trouble Shooting Chart .................. 26-27
Transaxle. ........., 17
Warranty ................................................ 3
P
R
T
W
4"
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AND ATTACHMENTS
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These accessories and attachments were available through most Sears retailoutlets andservice centers when the tractor was purchased,
Most Sears stores can order these items for,Y0U when you provide the model number of your tractor.
ENGINE .......
FUELSTABILIZER AIR FILTER
MAINTENANCE
BLADES BELTS
,,,,,,,
>
%
PERFORMANCE
Sears offers awide variety of attachments that fit your tractor. Many ofthese are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change infuture years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor. :....
Most of these attachments donot require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching ....... .... , :
AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch steel spikes mounted :on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.
BAGGER lets you collect grass:clippings and leaves for a
healthier, heater looking lawn. Two Permanex containers hold
30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover, protective mat and doily.
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. t50 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH letsyou tow 2or3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
:GAUGE WHEELS on both sides of the mower deck reduce
chances of"scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TtNE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge 0rbag clippings (bagger optional) without
changing blades. Formodels not equipped as 3-in-! Convertible
mowers. See "MOWER" in the Repair Parts section of this manual.
RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber.
ROLLER for smoother Eawnsurface. 36-inch wide, 18-inch
diameter water-tight drum holds upto 390 Ibs. of weight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SNOW BLADEforsnowremovalonly. 14-inch high,48-inch wide blade clears 42-inch path when angled left or right, Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper bar, (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath, Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement, Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.) ....
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-vott source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecti-
cides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de- icers and sand.
SWEEPERS let you collect grass clippings and leaves.
TILLER has 5 hpengine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require asleeve hitch.
Fits any lawn, yard orgarden tractor. Simply hook up tothe tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hitling...without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
linksgive smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged meta] doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution Iight for mounting on cab top. VAOS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach places. VAClCHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.
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ill i i illll illl ,,, ,,,,,,,,,,,,,,,,
CONTENTS OF HARDWARE PACK
lil l I u i= ,,,,,,,,,,
Ill[ Jill ill ii I,
Parts Bag contents shown full size
IIIIII iii .......... i IIIII iiii
i IHIIIIIIIIIIIIIIIIIIII II IIl, I I,II, I Illlllll ,,ll
Parts packed separately in carton
ill i ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
O
(1) Large Flat Washer
(1) Shoulder Bolt 5/16-18
(2) Sheet
Metal
Screws
#10-16 x 1/2
(1) Locknut 3/8-24
(1) Hex Bolt 1/2-13 x 1
: i
Seat
Steering
Wheel
Steering
Boot
Manual
i ,,, ,i,,, ii r l
Parts bag contents not shown full size
il
iii i
Video
Cassette
Parts Bag
i
(!) Lock Washer 1/2
(!) Washer 17/32 ....
x 1-3/16 x 12 Gauge
r ,,i,,i ]llrlll : I
i_1t11lI1_t_fl1litIU
(2) Hex Bolts 1/4-20 x 3/4
(2) Hex Nuts 1/4-20
(2) Lock Washers 1/4
(2) Washers 9/32 x 5/8 x 16 Gauge
_'%_X Steering
_'\ / insert
Steering Wheel _ _/
Adapter
_ teering
6
Bushing
4:_ (2) Keys
Slope Sheet
Wheel
Page 7
LY
iiii , ,,,,,,,,,,,,,,,,,, i iii i iii i ,,, ,,,,,,,,,,,,,,,,,,,,, .... , ....................................
Your new tractor has been assembled at the factory with exception of those parts left unassembted for shipping purposes. To ensure safe and proper operation ofyour tractor all parts and hardware you assemble must be tightened securely, Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assemb y easier. Standard wrench sizes are listed. :,_
(1) 5/16" wrench :i (1) :3/'4"wrench (2) 7/16" wrenches: Tire pressure gauge
(1) 1/2 wrench UtJltyknufe (1) 9/16" wrench: :: When right or !eft hand is mentioned in this manual, it
means when you are in :::the:operating :position (seated behind the steering wheel).: :,::,:> :,_
TO REMOVE TRACTOR FROM CARTON
:•i •/¸ "•,.I•'••::::. ' : ':i ¸,
STEERING WHEELINSERT
3/8_4LOCKNUT
LARGE FLAT WASHER
TABS
SHEET METAL
SCREW
Remove all accessible loose parts and-parts cartons
from carton (See page 6).
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat. ....
Check for any additional loose:parts or cartons and
remove ....
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
Slide the steering bushing over the steering shaft.
Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sheet metal screws and tighten securely.
Position steering boot over steering shaft.
Place tabs of steering boot over tab slots in dash and push down to secure.
Slide steering wheel adapter onto upper steering shaft.
Position front wheels of the tractor so they are pointing straight forward.
, Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
Assemble large flat washer and 3/8-24 locknut and tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective plastic from tractor hood and grill.
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKiD THAT MAY PUNCTURE TIRES WHERETRACTOR IS TO ROLL OFF SKID.
STEERING BOOT
STEERING SHAFT
(ASSEMBLY
POSITION)
STEERING SHAFT ......... " '
(SHIPPING POSITION)
FIG. 1
TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-
trols)
Press lift lever plunger and raise attachment lift lever to its highest position.
Release parking brake by depressing clutch!brake
pedal.
Place gearshift lever inneutral (N) position.
Rol! tractor backwards off skid.
Remove banding holding discharge guard up against
tractor.
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Page 8
CONNECT BATTERY (See Figs. 2 and 3)
i
CAUTION: Do not short battery termi- nals. Before connecting battery, re-
move metal bracelets, wristwatch
BLY
SEAT
PAN
_ bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden- tal grounding.
: Remove cardboard packing from seat pan and lift seat pan to raised position.
Open battery box door.
Remove terminal protective caps and discard.
If this battery is put into service after month and year indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
Firstconnect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
: shown. Tighten securely.
Connect BLACK grounding cable to negative (-) termi-
na wth remain ng hex bolt, flat washer lock washer
: and hex nut. Tighten securely.
Close battery box door.
Open battery box door for:
Inspection for secure connections (to tighten hard-
ware),
Inspection for corrosion .... :
Testing battery.
Jumping (if required).
Periodic charging.
DISCARDTERMINALPROTECTIVE
POSITIVE
CAPS
/
BOX DOOR
FIG. 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tighteningadjustment bolt.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder bolt.
Assemble adjustment bolt, lockwasher and flatwasher loosely. Do not tighten.
Tighten shoulder bolt securely.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way
down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment bolt securely.
HEX WASHER
(RED)CABLE_ LOCK
_t WASHER
NUT
FIG, 2
FLAT
NEGATIVE (BLACK) CABLE
BOLT
•:8
SEAT PAN
SHOULDER _ BOLT
ADJUSTMENT
BOLT
g
,,,_ FLAT WASHER
LOCK WASHER
FIG. 4
Page 9
ASSEMBLY
CHECK TIRE PRESSURE
The tires onyourtractorwere overinflated at thefactory for
shipping purposes. Correct tire pressure is importantfor
best cutting performance ....
,Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of th s manual. :'
CHECK DECK LEVELNESS
Forbest cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
"Seethe figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments section of this manual. Verify that the betts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual.
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton. ,/ Batteryis properly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely. / All tires :areproperly inflated. (For shipping purposes,
the tires were overinflated at the factory).
/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around putleys and inside all belt keepers.
v" Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THEFOLLOWING IMPORTANT ITEMS:
,/ Engine oil is at proper level, / Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
/ Be sure brake system is in safe operating condition.
Page 10
.......... OPERATI..........
i i iii ,,,,,,,,,,,,, i i
These symbols may appear on your tractoror inliterature supplied withthe product. Learn and understand their meaning.
t
BATTERY CAUTION OR REVERSE
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL
CHOKE : MOWER HEIGHT DIFFERENTIAL PARKING BRAKE
FORWARD
LOCK LOCKED
FAST SLOW
UNLOCKED
R N H L
REVERSE NEUTRAL
!
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT
CLUTCH ENGAGED
HIGH LOW
ATTACHMENT
CLUTCH DISENGAGED
HYDROSTATIC FREE WHEEL
10
PARKING BRAKE
IGNITION
(Hydro Models only)
Page 11
i iiUlllll i hill iii I ,,, ,,,,,,,,,,,,,,,,,,,, i n i Ulll
OPERATION
H InIIIIIIIIIIIIII II II Inlllllllln IIIIIII Ilnl I III I II n IIIIIIIIIIII m .,Hin II III1!1
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations withyour tractor tofamiliarize yourself withthe locations ofvariouscontrols and adjustments. :Save this manual for future reference.
LIGHT
...... SWITCH
THROTTL_ CHOKE
CONTROL
CLUTCH/
BRAKE
PEDAL
GEARSHIFT LEVER
AMMETER ATTACHMENT
CLUTCH LEVER
IGNITION SWITCH
LIFT LEVER PLUNGER
\
ATTACHMENT
LIFT LEVER
MOWER DECK
HEIGHT ADJUSTMENT POSITIONS
PARKING
BRAKE
i
Our tractors conform to the safety standards of the American National Standards Institute,
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
:brake position,
FIG. 5
GEARSHIFT LEVER: Selects the speed and direction of
tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
eng ine.
AMMETER: Indicates battery charging (+) or discharging
(4.
11
Page 12
......................... ,,,,,,,,,,,,,, illl i,iiiiiHI iiiiiiiiiiiiiiiiiiiiiiii inll, i i illl ii i i
OPERATION
i nil n,,m , IH i i i,i i Hi ,i i i i m
,_ ..................... ,, ,,,,, ill ill in,m, i i llllll,lllll i,lll i i I_1 i , ,,,,, ,.
The operation of any tractor can result in foreign objects t wn int e e s, which
, can result in severe eye damage. Always wear safety glasses or eye shields while i
operating your tractor orperforming any adjustments or repairs. We recommend awide I
vision safety mask over the spectacles or standard safety glasses. I
i
iiiiii III II I IIIIII IIIIIIIIIIIIIIIIII III
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 6)
You rtractor isequipped withanoperator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold,
Place parking brake lever in"ENGAGED" position and release pressure fromctutch/brake pedal. Pedal should
:: remain in"BRAKE" position. Make sureparking brake
will holdtractor secure.
ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION
IGNITION KEY
THROTTL_CHOKE_
CONTROLLEVER PARKING
"DISENGAGED'
POSITION
BRAKE
"ENGAGED"
GEAR- SHIFT
LEVER
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
................IICAUTION: Always stop tractor corn- I
_pletely, as described above, before leav- Jing the operator s position; to empty
grass catcher, etc. I
TO USE THROTTLE CONTROL (See Fig. 6)
Always operateengine at full throttle.
Operating engine at lessthan full throttle reduces the
battery charging rate. :
° Full throttle offers the best bagging and mower perfor-
mance. :::
TOMowFoRwARoA.DBACKWA.D
(See Fig. 6)
The direction and speed of movement iscontrolled by the
gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.
Move gearshift lever to desired position.
Slowly release clutch/brake pedaf to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SOWILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.
hro oth ye !
I
|
I
I
"BRAKE"
POSITION
CLUTCHtBRAKE PEDAL "DRIVE" POSITION
PARKING BRAKE
"DISENGAGED POSITION
li
FIG. 6
STOPPING (See Fig. 6)
MOWER BLADES-
. Move attachment clutch lever to ';DISENGAGED" po-
sition.
GROUND DRIVE -
Depress clutch/brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N) position. ENGINE -
Move throttlecontrol to slow (,_=_)position. NOTE: Failure to move throttle control to slow (_)
position and allowing engine to idfe before stopping may cause engine to "backfire".
Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.
Never use choke to stop engine. 12
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 5)
The position of the attachment tift _everdetermines the cutting height.
, Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approximately lq/2 to 4'. The
heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cutto approximately2-1/2
inches during the cool season and to over 3 inches during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut relatively high; the second to desired height.
Page 13
i,,,,,i i ill i i ii i iii i ,,, ,,, ,,, .......................
rATION
TO OPERATE MOWER (See Fig. 7) TO OPERATE ON HILLS
Your tractor is equipped with an operator presence sens-
ing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES -disengage attachment clutch control.
illlllii ii,iHIIIIIIIIIIIIIIIIIIII I Ill I II
CAUTION: Do not operate the mower !
&
ATTACHMENT CLUTCH LEVER
"DISENGAGED"POSITION
without either the entire grass catcher, on mowers so equipped, or the dis-
charge guard in place.
"ENGAGED"
_ POS_ION
ATTACHMENT
LIFT LEVER HIGH POSITION
!,&cA,.,r,o,,,;oonot°r'veuPor0owoI
Q
Choose the slowest speed before starting up or down
hills.
O
Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to
slower position. if stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
!
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
hills with slopes greater than 15° and
do not drive across any slope, ,
iiiiiitt]l ] ttLiUiiiiiiii t tltlt
TO TRANSPORT
Raise attachment liftto highest position with attach- ment lift control.
When pushing ortowing your tractor, be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor ona truck ora trailer, besure hood isclosed and
secured to tractor. Use anappropriate means oftying hood to tractor (rope, cord, etc.).
i iHi, iui ,H=l
FIG. 7
DISCHARGE GUARD
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 12)
The engine inyour tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tLght,wait for a few seconds,
remove and read oil IeveL If necessary, add oil until
'!FULL" mark on dipst{ck is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
To change engine oil, see the Custome r Responsibili- ties section in this manual.
13
Page 14
i ii IIH II II II Illlll I
OPERATION
ADD GASOLINE I_
Fill fuel tank. Use fresh, clean, regular unleaded ::gasoline with a minimum of 87octane. (Useof leaded
gasoline wilt increase carbon and lead oxide deposits and reduce Valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C) USE FRESH, CLEAN WINTER GRADE
GASOLINE T'O HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent damage may occur.
llll i i ii ii llllllii
filler neck. Donot overfill. Wipe offany CAUTION: Fill to bottom of gas tank
spilled oil orfuel. Donot store, spill or use gasoline near an open flame.
lll,lll,i
TO START ENGINE (See Fig. 6)
When starting the engine for the first time or ifthe engine
has runout of fuel, it willtake extra crankingtime to move
fuel from the tank tothe engine.
Depress clutch/brake pedal and set parking brake.
Place gear shift lever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position.
Move throttle control to choke (N) position. Note: Before starting, read the warm and cold starting
procedures below.
Insert keyinto ignition andturn key clockwiseto"START" position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen :sec-
onds per minute. If the engine does not start after several attempts, move throttle control to fast (.t_)
position, wait afew minutes and try again. If engine still does not start, move the throttle control back to the
choke ( X ) position and retry.
WARM WEATHER STARTING (50° F and above)
When engine starts, move the throttle control to the fast (,top)position.
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50° F and below)
When engine starts0allow engineto run with the throttle control in the choke ( X ) position until the engine runs
roughly, then move thrott e control to fast (,_) position.
This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.
The attachments can also be used during the engine
warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F)the carburetor fuel mixture may
need to be adjusted for best engine performance. See'q'O ADJUST CARBURETOR" in the Service and Adjustments
section of this manual. : : : : ..... _ :: ..... :i
MOWING TIPS ........
Tirechains cannotbe used when the mower housingis
attachedto tractor,
Mower should be propedy leveled for best mowing performance. See'q'O LEVEL MOWER HOUSING" in
the Serviceand Adjustments section of this manual.
The left hand side of mower should be used for trim- ming.
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the
machine. This will result ina more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning to the right
so that clippings wilt discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until finished (See Fig. 8 ).
if grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of
the attachment being used.
14
FIG. 8
Page 15
ii ilnlllllll II
CUSTOMER RESPONSIBILITIES
I II I II
MAINTENANCE SCHEDULE : /___J
AS YOU COMPLETE _O_,,r,r. '
REGULAR..SERVICE ........ f_F_'_v SERVICE DATES
Check Brake Operation If if Check Tire Pressure ! _
T "C'heck for Loose Fasten'ers ..... If _4'7 if
R _sharpen/Replace 'Mower Blades " t_4
AC Lubrication Cha.rt . . . if V _ .....
T Check Battery Level/Recharge ......... 1_6 ....
0 Clean Battery and Terminals V _ V f
R Check Transaxle Cooling
Adjust Biade Belt(s) Tension Ks ........
Adjust Motion Drive Belt(s) Tension t_s
Check Engine Oil Level V p
Change Engine Oil _ _1.2,3 ....... _#t
Clean Air Filter Ill2
E .................. ..........................
N Clean Air Screen ...... 1_2
G Inspect Muffl'er!Spark Arrester ...........!_ .....',,',"'
! Replace Oil Filter (If equipped) V_1,2
III III I I II III IIIIIIIIIIIIIIIIIIIIIII
N €,ean Engine Cooling Fins ............................ ,. t#42 i .....
Replace Spark Plug tf If ...............
Replace Air Filter Paper Cartridge VP2
Replace Fuel.Filter ._ ........
1 - Change more often when operating under a heavy load or in high ambient temperatures. : 5 - If equipped with adjustable system. 2 - Service more often when operating in dirty or dusty conditions. 3 - tf equipped with oi! fitter, change oil every 50 hours. 4 - Replace blades more often when mowing in sandy soil,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
° Check brake operation.
:, Checktire pressure.
° Check for loose fasteners.
6- Notrequiredif equippedwtthmaintenance4reebattery. 7- Tightenfrontaxlepivot boltto 35ft.-lbs,maximum,
Donotovertighten.
LUBRICATION CHART
(_) SPI _IDLE ZERK(_)
(_ FRONT (_)
BEARING ZERK BEARING ZERK
®
CLUTCH :
PIVOT(S)
(_) SAE 30OR 10W30 MOTOR OIL (_ GENERAL PURPOSE GREASE (_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
15
Page 16
, i i
CUSTOMER R NSIBILITIES
ii /_ll L i
TRACTOR TO SHARPEN BLADE (See Fig. 10)
Always observe safety rules when performing any mainte- Care should be taken to keep the blade balanced. An
nance, unbalanced blade will cause excessive vibration and even-
BRAKE OPERATION The bladecan be sharpened with a file or on a gdnding
If tractor requires more than six (6) feet stopping distance wheel. Do not attempt to sharpen while on the mower.
at high speed in highestgear, thenbrake must beadjusted. To check blade balance, you will need a 5/8" diameter
(See "TO ADJUST BRAKE" in the Service and Adjust- steel bolt, pin, or a cone balancer. (When using a cone ments section of this manual), balancer, follow the instructions supplied with bal-
TIRES Slide blade on to anunthreaded portion ofthe steel bolt
Maintain proper air pressure in all tires (See "PROD- or pin and hold the bolt or pin parallel with the ground. UCT SPECIFICATIONS" on page 3 of this manual), If blade isbalanced, it should remain in a horizontal
Keep tires free of gasoline, oil, or insect control chemi- sharpen the heavy end until the blade is balanced.
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and the center hole may appear to be centered, but are not.
other hazards that may cause tire damage.
BLADE CARE /
For best results mower blades must be kept sharp. Re- CENTERHOLE / place bent or damaged blades. /
L
tual damage to mower and engine.
ancer).
position. If either end of the blade moves downward,
NOTE: Do not use a nailfor balancing blade. The lobes of
BLADE REMOVAL (See Fig. 9)
Raise mower to highest position to allow access to 5/8"BOLT BLADE
blades. ORPIN
Remove hex bolt, lock washer and flat washer secur- ing blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
Reassemble hex bolt, lock washer and flat washer in FIG. 10
exact order as shown.
Tighten bolt securely (30-35 Ft. Lbs. torque). BATTERY
IMPORTANT: BLADEBOLT ISGRADE 8HEATTREATED. NOTE: We do not recommend sharpening blade - but if cient for normal use. However, periodic charging of the
_oudo, be sure the blade is balanced, battery with an automotive charger wilf extend its life.
BLADE
MANDREL
ASSEMBLY Keep small vent holes open.
\
TRAILING
EDGE UP
FLAT WASH
LOCK WASHER
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
Your tractor has a battery charging system which is suffi-
Keep battery and terminals clean.
Keep battery bolts tight.
Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.
Open battery box door. Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor. Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until bright.
Coat terminals with grease or petroleum jelly. Reinstall battery (See "CONNECT BA']-rERY" in the
Assembly section of this manual).
FIG. 9
16
Page 17
i i iii ii ii t tUllllllllllUiii nllllllllllllllllllllllllllllllllll nlll i iiiiiiiiiiii n i i iii IInil i I
CUSTOMER R
iii
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from build:.up of dirt and chaff which
can restrict cooling, .......
ii,,,,,,¸ : i ,i,w,i,,
ENGINE ......
LUBRICATION
Only use high quality detergent oil rated with API service classification SF orSG. Select the oil's SAEviscosity grade
according to your expected operating temperature, NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in.cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running tow on oil,
SAE VISCOSITY GRADES
i,,
4
oF ,.20° 0
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Change the oil after the first two hours of operation and every 25 hours thereafter or at ]east once a year if the tractor is not used for 25 hours inone year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oilflit
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 11and 12)
Determine temperature range expected before oil change. Afl oil must meet API service classification SF or SG.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Becareful not to allow dirt
to enter the engine when changing oil.
Remove drain plug.
After oil has drained completely, replace oil drain plug
and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual.
Use gauge on oil ill] cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.
30" 320 40_ 60 ° 80 _ ' 100 _
FIG. 11
FIG. 12
AIR FILTER (See Fig. 13)
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hoursof opera- tion or every season, Service paper cartridge ever:/100
hours ofoperationorevery season, whichever occurs first. Service air cleaner more often under dusty conditions.
Remove knob(s) and cover. TO SERVICE PRE-CLEANER
Slidefoam pre-cteaner off cartridge. ° Wash it in liquiddetergent and water. ° Squeeze it dry ina clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent clothand squeeze to remove excess oil.
If very dirty ordamaged, replace pre-cieaner.
Reinstall pre-cleaner over Cartridge.
Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE:: ::
° Remove cartridge nut.
Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor.
Clean cartridge by tapping gently on flatsudace. Ifvery dirty or damaged, replace cartridge.
° Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TQ CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
COVER
KNOB
CARTRIDGE
COVER
FOAM , PAPER
NUT
17
PRE-CLEANER _ BASE CARTRIDGE
FIG. 13
Page 18
........ illll i
CUSTOMERIIRESPONSIBILITIES
lU n.i ill
CLEAN AIR SCREEN (See Fig. 14)
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum
fibers.
ENGINE COOLING FINS (See Fig. 14)
Remove any dust, dirt or oi_from engine cooling fins to
prevent engine damage from overheating. ° Remove screws from blower housing and lift housing
and oil fill tube assembly off engine.
° Cover oil fill opening to prevent entry of dirt.
Remove the screws securing the starter housing and [ift housing off engine.
Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins.
To reassemble, reverse above procedure.
SCREWS
BLOWER HOUSING
SCREWS
u,,=,=l,=,,,,,,,, ==,,,,,,m ii ,, H,,,,,,,,m lliHll L i
IN-LINE FUEL FILTER (See Fig. 15)
The fuel filter should be replaced once each season. Iffuel filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
° With engine coot, remove filter and plug fuel line
sections.
Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
CLAMP
FIG. 15
AIR SCREEN
OIL FILL TUBE ASSEMBLY
ENGINE COOLING FINS
SPARK PLUG
FIG. 14
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.
18
Page 19
IIHll I,IIIIWI,I IIIIll Illll I IIIIIIIH ,I I II IIIll 111111
CE AND ADJUSTMENTS
Depress clutch/brake pedal fully and set parking brake. CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where itcannot come in contact with plug.
TO REMOVE MOWER (See Fig. 16) Mowerwillbe easier to remove from the right side oftractor.
Place attachment clutch in "DISENGAGED" position,
Move attachment liftleverforward to lower mower toits lowest position,
Roll belt off engine pulley.
Disconnect clutch rod from clutch lever by removing
retainer spring.
Disconnect anti-sway bar from chassis bracket by removing retainer spdng,
Disconnect suspension arms from rear deck brackets by removing retainer springs.
° Disconnect front links from deck by removing retainer
:springs.
Raise fft teverto raise suspension arms. Slide mower out from under tractor.
IMPORTANT: IFANATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND L.H,SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR,
TO INSTALL MOWER (See Fig. 16)
' Raise attachment lift lever to its highest position,
Slide mower under tractor with discharge guard to right side of tractor,
° Lower lift lever to its lowest position.
Install mower in reverse order of removal instructions.
CLUTCH LEVER
CLUT(
RETAINER
SUSPENSION ENGINE ARMS PULLEY
RETAINER
SPRINGS
"'--,. (BOTH SIDES)
RETAINER
SPRING
ANTI-SWAY BAR
RETAINER SPRINGS (BOTH SIDES)
FIG. 16
19
Page 20
iiiii ill ii iii illlll illl illi i ill ii i i i ii illlllll ii,,,,,,lllll
AND ADJUSTMENTS
iii ill Ul iiiii, ii i i i,ii,lll i ii i i IL II
TO LEVEL MOWER HOUSING
Adjust the mower while tractor isparked on level ground or
driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3ofthis manual).
Iftires are over orunderinflated, you will notproperly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)
Raise mower to its highest position.
...... At the midpoint of both sides of mower, measure height
from bottom edge of mowerto ground. Distance"A" on
both sides of mower should be the same or within 1/4" of each other.
° If adjustment is necessary, make adjustment on one
side of mower only.
° To raise one side of mower, tighten liftlink adjustment
nut on that side.
To lower one side of mower, loosenliftlink adjustment nut on that side.
NOTE: Each fullturn of adjustment nut willchange mower height about 1/8".
Recheck measurements after adjusting.
BOWOMEDGe
OF MOWER TO GROUND
GROUND LINE
BOTTOM EDGE OF MOWER TO
GROUND
i , ,.,... i i,,i ill illl illll i ii
FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)
......'IMPORTANT: DECKMUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURETO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER :WILL STAY LEVEL SIDE-TO-
SIDE.
To obtain the best cutting results, the mower housing should be adjusted so thatthe front isapproximately 1/4"to
3/4" lower than the rear when the mower is in its highest
position. Check adjustment on right side of tractor. Measure dis-
tance "D" directly infront and behind the mandrel at bottom edge of mower housing as shown.
Before making any necessary adjustments, checkthat both front links areequal in length. Both linksshould be
approximately 10-3/8".
If iinks are not equal in length, adjust one link to same length as other link.
To lower front of mower loosen nut "E" on both front links an equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both. front links.
To raisefront ofmower, loosennut"F" from trunnion on both front links. Tighten nut "E" on both front _inksan
equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nut"F" against trunnion on both front tinks.
Recheck side-to-side adjustment.
: ._ %\ "\ _ .... _ _ MANDREL :
\,
FIG. 17
SUSPENSION ARM
FIG. 18
FIG. 19
BOTHFRONT LINKSMUSTBE EQUALIN LENGTH
LIFT LINK ADJUSTMENT NUT
/
NUT "E"
NUT "F"
20
FRONT LINKS TRUNNION
FIG. 20
Page 21
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 21)
The mower blade drive belt may be rep aced without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
Remove mower from tractor (See 'q-o REMOVE MOWER" in this section of this manual).
Work bett off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
Install new belt in reverse order of removal.
Make sure belt is in all pulleygrooves and inside all belt guides.
Install mower in reverse order of removal instructions.
MANDREL IDLER
PULLEY PULLEYS
MANDREL PULLEY
FIG. 21
WITH PARKING BRAKE "ENGAGED"
OPERATING ARM
FIG. 22
TO REPLACE MOTION DRIVE BELT
(See Fig. 23) Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on bottom side of left footrest.
° Remove mower (See %0 REMOVE MOWER" in this
section of this manual.)
Remove upperbelt keeper.
Remove :betfrom stationary idler and clutching idler.
Puilbelt slack toward::rearof tractor. Remove belt upwards from transaxle pulley by deflecting belt keep-
ers. :,
Pul belt toward front oftractor and remove downwards from around engine pulleY,::
instal newbelt by reversing above procedure. IMPORTANT::: MAKESURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS.
': :[
TO ADJUST BRAKE (See Fig. 22)
Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxte.
If tractor requires more than six (6) feet stopping distance
at highspeed in highest gear, then brake must be adjusted.
Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and nut "A" on brake rod.
If distance is otherthan 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam
nut against nut "A".
Road test tractor for proper stopping distance asstated above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorized service center/department.
PULLEY
CLUTCHING IDLER
ST/
IDLER
PULLEY
21 FIG. 23
TABS
UPPER BELT
KEEPER
Page 22
SERVICE AND ADJU
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right) whenwheels are positioned straightforward, remove steer-
ing wheel and reassemble per instructions inthe Assembly section of thismanual. _
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized
service center/department.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 24) i....
Block up axle securely.
° Remove axle cover, retaining ring and washers to aliow
. wheel removal (rear wheel contains a square key - Do
not lose).
Repair tire and reassemble. ° On rear wheels only: align grooves in rear whee hub
and axle. Insert square key.
° Replace washers and snap retaining ring securely in
axle groove ..........
° Replace axle cover.
WASHERS
RETAINING
RING
TO START ENGINE WITH A WEAK BATTERY (See Fig. 25)
teries.
if your battery is too weak to start the engine, it should be
recharged. If "jumper cables" are used for emergency starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES - ° Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short against chassis.
Connect one end of the BLACK cable to the NEGA-
TIVE (-)terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tankand battery.
TO REMOVE CABLES, REVERSEORDER -
BLACK cable first from chassis and then from the fuliy
charged battery.
RED cable last from both batteries.
POSITIVE TERMINAL
NEGATIVE TERMINAL
AXLE COVER
SQUARE KEY (REAR WHEEL ONLY)
FIG. 24
22
POSITIVE TERMINAL
\
NEGATIVETERMINAL
FIG. 25
Page 23
AND ADJUSTM
TO REPLACE HEADLIGHT BULB
Raise hood.
Pull bulb holder out of the hole in the backside of the grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the gdll.
CIosehood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the Repair Parts section of this manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 26)
Raise hood.
Unsnap headlight wire connector.
Stand infront oftractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
To replace, reverse above procedures.
HOOD
HEADLIGHT WIRE
CONNECTOR
FIG. 26
23
Page 24
ICE AND ADJUSTMENTS
ENGINE :: :
TO ADJUST THROTTLE CONTROL CABLE (See Fig. 27)
The throttle control has been preset at the factory and adjustmentshouldnot be necessary. Checkadjustmentas
described below before loosening cable. Ifadjustment is necessary, proceed as follows:
With engine not running, move throttle control lever from slow (,_i) to choke (N) position. Slowly move
lever from choke (l'_i) to fast (,{y) position.
Checkthatholes"A" in governorcontrolleverand hole
in governor plate iine-up. If holes "A" are not aligned,
, loosen clamp screw and move throttle cable until holes
are aligned, Tighten clamp screw securely.
GOVERNOR GOVERNOR CONTROL LEVER CONTROL PLATE
HOLES"A" CLAMP THROTTLE
SCREW CABLE
FIG. 27
PRELIMINARY SETTING -
Air cleaner assembly must be assembled to the carbu- retor when making carburetor adjustments.
° Be sure the throttle control cable is adjusted properly
(see above).
FINAL SETTING -
Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion control lever in neutral (N) position,
Move throttle control lever to slow (,I_) position. With
finger, rotate and hold throttle lever against idlespeed screw. Turn idle speed screw to attain 1750 RPM.
While still holding throttle lever against idle speed
screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough. Turn valve
to a point midway between those two positions. Re-
lease throttle lever. : :
ACCELERATION TEST - ° Move throttle control lever from slow (,ab) to fast (,_)
position. If engine hesitates or dies, turn idle mixture valveout (counterclockwise) I!8turn. Repeattest and continue to adjust, if necessary, until engine acceler-
ates smoothly.
High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGtNE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
THROTTLE IDLE SPEED
LEVER SCREW
TO ADJUST CARBURETOR (See Fig. 28)
NOTE: The carburetor onthis engine is towemission, itis
equipped with an idle fuel adjusting needle with a limiter
cap, which allows some adjustment within the limits al-
lowed by the cap. Do not attempt to remove the limiter cap.
The limiter cap cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the factory and adjust-
ment should not be necessary. However, minor adjust-
ment may be required tocompensate for differences infue!, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:
In general, turning idle mixture valve in (clockwise) de- creases the supply of fuel tothe engine giving a leaner fuel/
air mixture. Turning the idle mixture valve out (counter- clockwise) increasesthe supply of fuel tothe engine giving
a richer fuel/air mixture.
IMPORTANT; DAMAGE TO THE NEEDLE VALVE AND THE SEAT tN CARBURETOR MAY RESULT IF SCREW IS
TURNED IN TOO TtGHT.
IDLE MIXTURE
VALVE WITH
LtMITER
FIG. 28
24
Page 25
STORAGE
i,i ill i j i,,,lll,llllll,i i,i ill ll,l,l,,,ll
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or
more,
,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,
CAUTION:, Never store the tractor with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
...................................,, : : .... : ,, ................
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
Clean entire tractor (See"CLEANING" inthe Customer Responsibilities section of this manual).
Inspect and replace belts, if necessary (See belt re- placement instructions inthe Service and Adjustments section of this manual).
Lubricate as shown in the Customer Responsibilities section of this manual.
Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts fordamage, breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surface,_ sand lightly before painting.
BATTERY
Fully charge the battery for storage. After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual).
After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery
terminals.
Be sure battery drain tube is securely attached.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT 1S IMPORTANT TO PREVENT GUM DEPOStTS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCHAS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
Drain the fuel tank.
Start the engine and iet it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor-
age. Add stabi!izer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding stabilizer to allowthe stabilizer to reach the carburetor. Do
not drain the gastank and carburetor if using fue! stabilizer.
ENGINE OIL '
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual).
CYLINDERS
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into cylinder(s).
Turn ignition key to"START" position for afew seconds
to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to give protection from dust and dirt.
Cover your tractor with asuitable protective cover that
does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
25
Page 26
/ i Hi,llnl
. /l/l/_ i i ii
PROBLEM
Will not start
i i Ill,
Hard to start
4
TROUBLESHOOTING POINTS
ii
CAUSE ....
1, Out of fuel.
2. Engine not"CHOKED" properly,
3. Engine flooded, ....
4. Bad spark plug,
5. D rty air filter,
6. Dirtyfuel filter.
7. Water in fuel. : : _
8, Loose or damaged wiring, 9, Carburetor out of adjustment.
10, Engine valves out of adjustment,
1. Dirtyair fitter,
2. Bad spark plug.
3. Weak or dead battery,
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring .....
7. Carburetor out of adjustment. 8, Engine valves out of adjustment
CORRECTION
1.
Fill fuel tank.
2,
See "TO START ENGINE" in Operation section,
3.
Wat severa minutes before attempting to start,;
4,
Replace spark plug. :..... ::
5.
Clean/repiac e air filter,
6.
Replace fuel filter. :........
Drain fuel tank and Carburetor, refill tank with fresh
7.
gasoline and replace fue! filter.
8,
Check all widng.
9.
Contact an authorized service center/department. Contact an authorized service center/department.
10,
1. Clean/replace air filter. 2, Replace spark plug.
3, Recharge or replace battery.
4. Replace fuel filter. 5, Drain fue! tank and refill with fresh gasoline,
6. : Check all wiring,
7. Contact an authorized service center/department, 8, Contact an authorized service centeddepartment
Engine will not turn over
: i
Engine clicks but will not start
Loss of power
1. Clutch/brake pedal not depressed. 2, Attachment clutch is engaged,
3, Weak or dead battery,
4, Blown fuse,
5. Corroded battery terminab,
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
.IIHIIIIlll I
1. Weak or dead battery.
2. Corroded battery terminab.
3. Loose or damaged wiring.
4. Faulty soIenoid or starter.
t, Cutting too much grass/too fast.
2, Throttle in "CHOKE" position.
3. Build-up of grass, leaves and trash under mower,
4,
Dirty air fiiter,
5.
Low oil level/dirty oil, :
6,
Faulty spark plug,
7.
Dirty fueI filter.
8.
Stale or dirty fuel .........
9.
Water infuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring. I4. Carburetor out of adjustment,
!5. Engine valves out of adjustment
1.
Depress clutch/brake pedal,
2,
Disengage attachment clutch.
3,
Recharge or replace battery,
4.
Replace fuse, :
5,
Ciean battery terminals.
6.
Check al! widng,
7.
CheckJreptace ignition switch,
8.
CheckJrepiace sobnoid or starlet,
9.
Contact an authorized service center/department
1. Recharge or replace battery, 2, Clean battery terminals,
3. Check all wiring, 4, Check!replace solenoid orstarter.
r
t. Set in "Higher Cut_position/reduce speed,
2, Adjust throttle control.
3. Clean underside of mower housing .....
4, Clean/replace air filter.
5. Check oilleve!ichange oil. 6, Clean and regap or change spark plug.
7. Replace fuel filter. 8, Drain rue! tank and refill w!th fresh gasoline,
9. Drain fuet tank and carburetor, refill tank with fresh gasoline and replace fuel _ter.
10. Connect and tighten spark plug wire.
11. Ciean engine air screen/fins,
12. Clean/replace muffler,
13. Check all wiring, 14, Contact an authorized service center/department,
15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
L I
1. Replace blade. Tighten blade bolt.
2. Replace biade mandrel.
3. Tighten loose part(s). Replace damaged parts.
-•i ......
26
Page 27
i i illl ill , iiii
TROU HOOTING POINTS
PROBLEM
Engine continues to run when operator leaves seat
with attachment clutch engaged
Poor cut- uneven
Mower blades will not rotate
nlnllH
Poor grass discharge
CAUSE
1. Faulty operator-safety presence control system.
1. Wom, bent or _oose blade.
2. Mower deck not level 3, Buildup of grass, leaves, and trash under mower.
4, Bent blade mandrel.
5, Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1, Engine speed too slow.
2. Travel speed too fast.
3. Wet grass,
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installe&
10. ImproperbIades used.
11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
CORRECTION
1, Check wiring, switches and connections. If not
corrected, contact an authorized service center/ department.
1. Replace blade. Tighten blade boIt.
2. Level mower deck. 3, Clean underside of mower housing.
4. Replace blade mandrel.
5. Clean around mandrels to open vent holes..
I. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel.
t. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replacelsharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
t0. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working (if so equipped)
Battery will not charge
Engine "backfires"
when turning engine
"OFF"
1. Switch is"OFF". 2, Bulb(s) burnedout.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
1, Engine throttle controt not set at "SLOW"
positionfor 30 seconds before stopping engine.
1. Turn switch "ON".
2. Replace bulb(s),
3. Check/replace light switch.
4. Check wiring andconnections.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator,
4. Replace alternator.
Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine.
27
Page 28
S
E
28
Page 29
SCHEMATIC
TRACTOR -- MODEL NUMBER 917.256410
RED
BATTERY
BLACK
AMMETER
IGNITION SWITCH
RED
WHITE
FUSE30 AMP. i _llh i
r----_ ___: _I I
'O'O'
1 t 1 _" ..... }
SOLENOID
CLUTCH/ BRAKE
(PEDALUP)
BLACK f
J
WHITE
WHITE I
: :::' I
' { O f_ I BLACK
,0
1 1
(CLUTCHOFF) I
BLACK
,GN,T,O. SPARKe----ll: UNIT PLUG
RED
Q _je
STARTER
SEAT SWITCH
(NOT OCCUPIED)
.... 1-
,UST;-::
GROUNDING
CONNECTOR
BLACK
_1
IGNITION SWITCH
POSITION
OFF
......ON
START
A W
CHARGING SYSTEM OUTF_UT 28 VOLTS AC MIN. @ 3600 RPM 3 AMP DC @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
RED
_u2_;u_: :_ .... DIODE ........ i'-" ' A'._ATO-_ _
: NOTE 1_ _x '......... J
YOUR TRACTOR IS ]_ " 14 VOLTS AC MIN, @ 3600 RPM {LIGHTS OFF)
EQUIPPED WITH A SPECIAL l_ HEADLIGHTS
:ALTERNATOR SYSTEM. ! _...... i /_
THE LIGHTS ARE NOT ____
CONNECTED TO THE ;_2 _ _ ; - T \_/ T - BATFERY, BUT HAVE THEIR I_EAT3LI_T i _\ I
OWN ELECTRICAL SOURCE. SWITCH L_O BECAUSE OF THIS, THE (OFF) BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
CIRCUIT
M+G"
B+L
B+S+L
SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.
NON-REMOVABLE _ REMOVABLE CONNECTIONS CONNECTIONS
t I BROWN BLACK
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
F 7
29
Page 30
REPAIR PARTS
ELECTRICAL
TRACTOR -- MODEL NUMBER 917.256410
22
42
41
20
15
\
8/ -__
45 25
6
36
35
39
34
39
36
/
/
/
32
] ] ]
= - T - =
J
I
30
Page 31
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917,256410
ELECTRICAL .....
KEY PART NO, NO. DESCRIPTION
1 146139
2 STD523107 3 STD551025 4 STD551125
6 STD541025 7 109238X
8 144940
9 !09596X
15 147688 19 STD551125
20 73350400 21 136850
22 4152J 24 4799J
25 146147 26 108824X
28 4207J
29 121305X 3O 144921
31 140400 32 141226
33 1404o3 34 110712X
35 108236X 36 STD601005
38 140336 39 109553X 40 146057
41 71110408 42 131563
43 145673 44 73640400 45 121433X
49 STD551262 70 140413
Battery 12Volt 25 AMP Bolt Hex Hd 1/4-20unc X 3/4
Washer 9/32 X 5/8 X 16 Ga
Washer Lock Hvy Helical 1/4
Nut Fin Hex 1/4-20 Unc
Tube Plastic 12"
Case Battery
Clamp Hose Olive
Fastner Snap-ln
Washer Lock 1/4
Nut Jam Hex 1/4-20 Unc Harness Socket Light W/4152J
Bulb Light #1156 Cable Battery 6ga 11" red
Cable Battery 6 Ga W/16 Wir red
Fuse 30 AMP Auto Green Cable Ground 6ga 12" black Switch Plunger Nc Gray Switch Ign 3 pos
Nut Ignition
Cover Sw Ignition Key Ign Motded Craftsman, Delta
Switch Light BIk Blk Red
Bracket Switch Clutch Screw Tap Hex #10-24unc X 1t2
Bracket Switch interlock Switch Intlk CI MWR Gry 4 Term
Harness Ign Dash LT 1 PC Mech 95 Bolt BIk Hex I/4-20unc x 1/2
Cover Terminal Red Solenoid
Nut Keps Blk Hex 114-20Uric Ammeter Rectangular 6 AMP
Washer Lock Internal Tooth 5/8
Harness Engine, B&SFFec,Dual
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
Page 32
REPAIR PARTS
TRACTOR- MODEL NUMBER 917.256410
CHASSIS AND ENCLOSURES
30
26
26
17
21
22
5
18
25
O0
14
29
1
\
1 28
26
33
10
•32
Page 33
REPAIR PARTS
TRACTOR - -MODEL NUMBER 917.256410
CHASSIS AND ENCLOSURES
KEY PART
NO. NO, DESCRIPTION
1 145501
2 140356
3 17490612 4 STD55t025
5 146O77 6 145208X016
7 126842X 8 126471X
9 146760X011 10 STD533710 11 146956
13 146961X012
14 17490608
15 74180512 16 STD541431 t7 131445X574
18 126938X 19 17030814
21 122933X
22 124479X
24 STD523710 25 19131312 26 STD541437
27 1703O814 28 14O137 29 !24029X
30 109872X574 31 136619
33 145244X574 34 145243X574 35 STD533707
38 139886 39 139887
100 !05037X
-- 5479J
NOTE:
Chassis Wldmt 11ga 1995 Drawbar Stretch
Screw Thdrol 3/8-16 x 3/4 Ty-tt Washer 13/32 X 3/4 X 16 Ga
Bumper Snap-in Saddle Slkscr Fit Sdl 65 D4360
Shield Hr. Hood Kohl/Dia Engine Clip Insulator 406 Mtg Hole Dash Slkscr 1-pc
Bolt Rdhd Sqnk 3/8-16unc X 1 Panel Dash LH Panel Slkscr Dash RH
Screw Thdrol 3/8-16 x 1/2 Ty-tt
Screw Mach TRHD 5/16-18 unc x 3/4
Nut Keps 5/16-t8 Unc Hood Asm Pnt Slope Weld Ms-459 Bumper Hood
Screw Sltd Hex Hd W/PI Washer Rivet Ratchet Nylon
Washer Nylon BIk 28 x 75 x 19
Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 Washer 13/32 X 13/16 x 12 Ga Nut Hex Lock W/Ins. 3/8-16 Unc Screw Spiderloc Hex Hd #8 x 7/8 GriIte Grey Lens Headlight Bar Clear
Fender Pnt LT W/o Shift Bracket Fender Repl 109873x
Footrest Pnt Lh Footrest Pnt Rh
Bolt Rdhd Sht Sqnk 3/8-16 × 3/4 Bracket Asm Pvt LH MWR Rear
Bracket Asm Pvt RH MWR Rear Strip Foam 18"
Plug Button Bik 359 Dia Choke
All component dimensions given in U.S. inche 1 inch = 25.4 mm
33
Page 34
REPAIR PARTS
DRIVE
TRACTOR - - MODEL NUMBER 917.256410
r19
61
34
53
26
27
34
Page 35
REPAIR PARTS
TRACTOR-- MODELNUMBER 917.256410
DRIVE
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 142603 Transaxle 6sp Std D4360-79 4! 109070X 2 146682 Spring Return Brake T/a Zinc 42 19131312 3 123666X Pulley Transaxle 18/20" tires 44 105706X
4 12000028 Ring Retainer # 5100-62 45 110812X 5 121520X Strap Torque 30 Degrees 46 12000039
6 17490512 Screw Thdrol 5/16-18 X 3/4 TYT 47 127783 7 130802 Bracket Saddle Shift T!8, 48 123789X
8 t31679 Rod Shf Sdf LY/YT Str Bik Zinc 49 123205X 10 STD561210 Pin Cotter t/8 X 1Cad 50 STD523715 11 105701X Washer Plate Shf 388 Sq Hole 51 _STD541437
12 19151216 Washer 15/32 X3/4X 16ga 52 STD541431 13 74550412 Bolt 1/4-28unf Gr8 W/Patch 53 105710X
t4 STD551125 Washer Lock Hvy Helical 1/4 55 105709X 15 74490544 Bolt Hex FLGHD5/16-18Gr.5 56 STD523712 t8 STD523710 Bolt Fin Hex3/8-16unc X 1 Gr, 5 57 130801
19 STD541437 Nut Lock Hex W!Ins. 3/8-16 Unc 58 127274X
21 106933X Knob Rd 1/2-13 Ptstc Thds BIk 59 1403t2 22 130804 Rod Brake BIk Zinc 26 840 61 17490612 24 STD541237 Nut Hex Jam 3/8-16 Unc 62 8883R 25 106888X Spring Rod Brake 2 00 Zinc 63 140186
26 STD551037 Washer 13/32 X 13/16 X 16 Ga 64 71170764 27 STD561210 Pin Cotter 1/8 X 3/4 Cad 65 STD551143 28 145204 Rod Brake Parking Lt/Yt 66 129921 29 124236X Cap Brake Parking Red 70 134683
30 130807 Bracket Mtg Transaxle 72 19132012 31 127275X Keeper Belt LH LT 14 Ga 74 109502X
32 STD523107 Bolt Hex Hd 5/16-18unc X 3/4 75 121749X 34 149001 Shaft Asm Pedal Foot 76 STD581075
35 120183X Bearing Nylon BIk 629 ld 77 123583X 36 STD551062 Washer21/32 X 1 X 16 Ga 78 121748X 37 1572H Pin Rolf 3/16 X1" 1t2 19091210
38 123674X Pulley Idler Flat 39 STD523727 Bolt Fin Hex 3/8-16unc X 2-3/4
40 4470J Spacer Split 395 X 59 Bzp
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
Keeper Belt Retainer Washer 13/32 X 13/16 X 12 Ga
Bearing Nyl 503 X 628 X 1 25 Washer Hardened
Ring Klip #t5304-50 Pulley Idler V Groove Plastic
Bellcrank Asm Clutch Retainer Belt Style Spring
Bolt Hex Hd 3/8-16unc X 1-!/2 Nut Crownlock 3/8-16 UNC
Nut Crown Lock 5/16-18 Link Clutch 7 66 Spring Return Clutch 6 75
Bolt Fin Hex 3/8-16 unc x 1-1/4 V-Belt Gd Drive 95 25
Keeper Belt RH LT Pnt/zinc 16g Keeper Belt Centerspan
Screw Thdrol 3/8-16x3/4 Ty-tt Cover Pedal BIk Round
Pulley Eng Ct Mech 38deg LTiYT Bolt Hex 7/16-20x4 Gr 5
Washer Lock Hvy HIcl Spr 7/16 Keeper Belt Engine LH LT
Guide Belt Mower Drive RH Washer 13/32 X 1-1/4 X 12 Ga
Spacer Split 80xl 94 Cad/zinc Washer 25/32 X 1 1/4 X 16 Ga
E-ring #5133-75 Key Square 2 0 X 1845/1865
Washer 25/32 X 1-5/8 X 16ga Washer 9/32 X 3/4 X 10 Ga
35
Page 36
REPAIR PARTS
STEERING ASSEMBLY
62
TRACTOR - MODEL NUMBER 917.256410
11 /
/
12
_/ 10
46
.....8
36
Page 37
REPAIR PARTS
STEERING ASSEMBLY
TRACTOR -- MODEL NUMBER 917.256410
KEY PART NO. NO.
1 139768
2 142033
3 135227
4 135228 5 6266H
6 121748X 7 19272016 8 12000029
9 3366R
10 13O468 11 STD551137
12 73610600 13 110438X 14 74011056
15 73901000 16 132624
t7 132614 18 57079
19 124035X 20 126684X
2t STD551125 22 71100410 23 127501
24 109816X 25 124036X 26 126847X
27 136874 28 19131416 29 17490612 3O STD561210
32 130465 36 132196
37 17431OO8 38 139769 39 19133808
40 STD541537 41 104820X 42 124417X
43 121749X 46 121232X 47 6855M 62 149684
DESCRIPTION
Wheel Steering Opp Sears BIk Axle Asm Front Lt
Spindle Asm Lh Spindle Asm Rh
Washer Thrust .75 x 1,230 Washer 25/32 x 1-5/8 x 16 Ga.
Washer 27/32 x 1-1/4 x 16 Ga, RingKlip #T5304-75
Bearing Col Strg BIk Link Drag Sol Ball Jt 20.064
Washer Lock Hvy Hlcl Spr 3/8 Nut Fin Hex 3/8_24 Unf
Spacer Bearing Axle Front
Bolt, Hex 5/8-11 UNC x 3-1/2 Locknut Flange 5/8-11 UNC
Pin Axle 5/8 x 1o55/1,54 Lg Shaft Asm Strg 5/8 x 15,19 Lt
Washer Thrust ,515 x ,750 x .033
Support Shaft
Washer Shim 1/4 x 5/8 x .062 Washer Lock Hvy Helical 1/4
Screw Cap Socket HD Shaft Asm Pitman
NylinerSnap In Bracket Steering Bushing Link Drag Blk LR
Gear Sector 22 Teeth Washer 13/32 x 7/8 x t6 Ga.
Screw Thdro! 3/8-16 x 3/4 TY-TT Pin Cotter 1/8 x 3/4 Cad
Rod Tie Wire Form 19.75 Mech Bushing Strg. 5/8 ID Dash
Screw Stftp #10-16 x 1/2 Ty-B Cap Wheel Steer Opp Sears B}k
Washer 13/32 x 2-3/8 x 8 Ga, Locknut Center 3/8-24 Unf
Adaptor Wheel Strg..640/.635 ld Boot Shaft Steering Craftsman Washer 25/32 x 1-1/4 x 16 Ga.
Cap Spindle Fr Top Blk
Fitting Grease Steering Assembly
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
Page 38
REPAIR PARTS
ENGINE
TRACTOR -- MODEL NUMBER 917,256410
7
81
4
31
4O
29
\
OPTIONAL EQUIPMENT
Spark Arrester
33
37
23
!i
38
Page 39
REPAIR PARTS
ENGINE
TRACTOR , - MODEL NUMBER 917.256410
KEY PART NO. NO, DESCRIPTION
1
132759 17720410
2 3
152512
4 137348 13 272293 14 13280324
15 13200300
16 STD551237
23 128953 24 17021008
29 137180 31 109202X
32 t23549X
33 t23487X 37 137040
38 .......
40 124028X 44 17490412
46 19091416 62 STD551131
72 71070512 78 1749062O 81 128861
Control Th/ch RH Blk Pdl 15 10 Screw Hex Thd Cut 1/4-20x5/8 T
Engine B&S 13,5HP IC/GOLD Model No 28R707, Type No.0140-01 Muffler LT B&S 12/12 5/13 HP
Gasket Eng 1 313 Id Tin Plated
Nipple Pipe 3/8 Npt x 3" Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Ext Tooth 3/8
Shield ,Heat Browning LTiYT Screw Tap Hex #10-24 unc X 1/2 Kit Spark Arrestor (Flat Scrn)
Tank Fuel Front 1 25
Cap Asm Fuel W/sym Vented Clamp Hose Blk
Line Fuel 20" Plug Oit Drain (Order From Engine
Manufacturer) Bushing Snap Nyl BIk Fuel Line
Screw Hexwsh Thdrof 1/4-20 x 3/4 Washer 9/32 x 7/8 x 16 ga Washer Lock Hvy Hict Spr 5/16
Screw Hex Hd Cap 5/16-18 X 3/4 Screw Thdrol 3/8-16xl-1/4 TYTT
Nut Flange 1/4-20 Starter Nut
NOTE: All component dimensions given in U.S. inches
i inch = 25.4 mm
39
Page 40
REPAIR PARTS
.... TRACTOR -- MODEL NUMBER 917.256410
SEAT ASSEMBLY
_9
5
21
KEY
NO.
1 2 3
4 5
6 7 8
9
10 12 13
PART NO.
140122 140551 STD523710
19131610 145006
STD541437 124181X 17490616
19131614 140552
121246X t21248X
25
23
DESCRIPTION
Seat Bracket Pvt St
Bolt Fin Hex 3/8-16unc X 1
Washer Fiat 13/32 X I X 10 Ga
Clip Push-In Hinged Locknut Hex W/Wsh 3/8-16
Spring Seat Cprsn 2 250 Blk Zi Screw Thdrot 3/8-16 X 1 Ty-tt
Washer 13/32 X 1 X 14 Ga
Pan ,Seat Bracket Mounting Switch
Bushing Snap BIk Nyl 50 ld
KEY PART
NO. NO. DESCRIPTION
14 72050411 15 134300
16 121250X 17 123976X 2t 139888
22 STD541431 23 74780814
24 19171912 25 127018X
26 STD551150
NOTE:
All component dimensions given in U.S. inches
Bott Rdhd Sht Nk 1/4-20xl-3/8 Spacer Split 28x 96 Yel Zinc
Spring Cprsn 1 27 Btk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shld 5/16-18 Type Tt T R Nut Lock Hex"Wilns 5/16-18 Bolt Fin Hex 1/2-t3 X 7/8 Gr 5
Washer 17/32 X 1-3/16 X 12 Ga
Bolt Shoulder 5/16-18 X 62
Washer Lock Hvy Hlcl Spr 1/2
1 inch = 25,4 mm
40
Page 41
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917,256410
DECALS
9
6
19 3 7 4
14 17 17
16
15
18
16
14
11
10
13
KEY NO.
10 149516 1I 137537
12 4900J
PART NO.
1 138955 3 150676 4 150677
5 150680 6 133644
7 142235 8 140837
9 128314
WHEELS & TIRES
ii" _:T ..... /
KEY PART
DESCRIPTION NO. NO.
Decal Dash Inst Oper English Decal Hood RH Crafts Sip LT Decal Hood LH Crafts Stp LT
Decal Grille Crafts Decal Maint Cust Sears Domesti
Decal Side Pnf Icgold BIk B & S Decal Brake Parking Saddle Decal Fender Craftsman Red
Decal Battery DngdPsn Eng Acme Decal Caution Fender Engispan
Decal Clutch/brake English
13 146O46 14 150678 15 136832
16 145245 17 15O679 I8 133179
19 150333
21 131265
-- 145247
-- 138311
-- 152829
-- 152830
KEY PART
NO. NO. DESCRIPTION
1 59192
4,10
2 65139 3 106222X
4 59904 5 106732X427
6 278H
11
7 9040H 8 106108X427
9 124635X
10 7152J 1t !04757X
- - 144334
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm .......
DESCRIPTION
Decal V-Belt Dr Sch Tractor Decal Chassis 6sp 42"
Decal V-Belt Sch Pad Footrest
Decal Ins Hood Decal Mower Qc System
Decal Cap CNSMR Help Line SRS Decal Lightbox
Fastner Pop-in Decal Handle L|t Height Adjust
Manual Owners English Manual Owners Spanish
Cap Valve Tire Stem Valve
Tire F Ts 15 X 6 0 - 6 Service Tube Front (Service Item Only)
Rim Asm 6" f ront White Service Fitting Grease (Front Wheel Only)
Beadng Flange (Front Wheel Only) Rim Asm 8" rear White Service
Tire R Ts 18x8 5-8 C Service Tube Rear (Service Item Only)
Cap Hub Axle BIk I 50 X 1 00 Sealant, Tire (10 oz. Tube)
41
Page 42
REPAIR PARTS
LIFT
TRACTOR - - MODEL NUMBER 917.256410
H
H
/ /
/ i
13
13__
32
6
161718 20
19
15
32
42
Page 43
REPAIR PARTS
LIFT
TRACTOR -- MODEL NUMBER 917.256410
KEY_ PART NO. NO. DESCRIPTION
1 136973 2 122507X 3 105767X
4 12000002 5 19211621
6 120183X 7 125631X
8 122365X
10 122512X tl 139865
12 139866 13 STD624008 15 127218
16 73350800 17 130171 18 73800800
19 139868 20 STD624008 31 140302
32 73540600
Wire Asm Inner W/plunger 17 32
Shaft Asm Lift 9 680 Pin Groove I 500 Zinc
E Ring #5133-62
Washer PItd 21/32 X 1 X 21ga
Bearing Nylon Blk 629 Id Grip Handle Fluted BIk
Button Plunger Red Spring Cprsn 3 750 Oiled
Link Lift LH Link Lift RH
Retainer Spring
Link Front Nut Jam Hex t/2-13 Unc Trunnion Blk Zinc
Nut Lock W/wsh 1/2-13unc
Arm Suspension Rear
Retainer Spring Zinc Bearing Pvt Lift Spherical
Nut Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
Page 44
REPAIR PARTS
MOWER
76 77
73
TRACTOR - -MODEL NUMBER 917,256410
68
\
2
21 13_
44
18
29
21
22
23
24
25 26
27
Page 45
REPAIR PARTS
TRACTOR -- MODEL NUMBER 917.256410
42" MOWER
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.
DESCRIPTION
1 144393 2 STD533107
3 138017 4 138440 5 STD624008
6 130832
8 850857 9 STD551137
10 140296 11
134149 , Blade, Mulching
12
129895 Bearing, Ball
13
137645 Shaft Assembly, Mandrel, Vented
Mower Housing Bolt
Bracket Assembly, Sway Bar, Front Bracket Assembly, Sway Bar
Retainer Spring Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1,25 Grade 8 Washer, Lock Washer, Hardened
(Includes Key Number 6)
14 128774
15 110485X 16 140329 17 72110610
18 72140505 19 132827
20 136888 21 STD541431 22 134753
23 131267 24 105304X
25 123713X 26 110452X
27 130968 28 19111016 29 131491
30 138776 31 129963 32 129861
33 137266
34 STD533717
35 133835 36 131494
37 STD551037 40 STD541437 41 133551
43 140O83 44 140088
Housing, Mandrel, Vented Bearing, Ball, Mandrel
Stripper, Vented Mower Deck Bolt, Carriage 3/8-16 x 2-1/4
Bolt, Carriage 5/t6-18 x 5/8
Bolt, Shoulder
Baffle, Vortex Nut, Crownlock 5/16-18 UNC Stiffener Bracket
Bracket, Deflector Cap, Sleeve
Spring, Torsion, Deflector Nut, Push
Shield, Deflector Washer 11/32 x 5/8 x t6 Gauge Rod, Hinge
Screw Thdrot Hex Head Zinc Mwr Washer, Spacer
Pulley, Mandrel Nut Toplock, Flanged Bolt
Fastner, :Christmas Tree Pulley, Idler, Flat
Washer 13/32 x 13/16 x !6 Ga. Nut, Crownlock 3/8-16 UNC
Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs
Guard, Mandrel, L.H.
45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8
48 133944 Washer, Hardened 49 133940 Roller Assembly, Cam Follower 50 131340 Bolt, Shoulder #10-24 Grade 5
51 STD541410 Locknut ....
52 139888 Bolt, Shoulder 5/16-18 UNC 53 13t845 Arm Assembly, Pad, Brake
54 133943 Washer, Hardened 55 140084 Arm, Idler
56 122052X Spacer; Retainer ,, 58 140086 . Spring, Torsion Brakes 42
59 141043 :Guard, Tuv Idler (94)
67
149846 Knob, Custom Oval
68
144200 V-Belt
7t
142427 Rod, Clutch, Primary, with Nibs
72
131870 Spring, Return
73
127847 Arm, Clutch, Secondary
74
121748X Washer 25/32 x 1-5/8 x 16 Gauge
75
12000029 Ring, Klip
76
128903 Bolt, Shoulder 3/8-16 UNC x 1.44
77
127845 Keeper, Spring
78
140334 Arm, Crutch, Primary
79
127498 Bushing, Large, Brass
8O
128759 Spring, Mower Clutch
81
73350600 Nut, Hex Jam 3/8-t6 UNC
82
142028 Trunnion Adj. 94
83
120958X Washer Sintered"
84
144394 Keeper Belt Idler Fixed
85 72140618 Bolt Carriage 3/8-16 x 2-1/4 92 STD541437 Locknut, Hex W/Wsh 3/8-16 UNC
128 153390 Washer, Felt
- - 130794 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32)
- - 145411 Mower Deck, Complete
Available Mulcher Plate Kit not included with tractor:
- - 141112 Mulcher Close-out Plate Kit
NOTE: All component dimensions given _nU.S. inches
1 inch = 25.4 turn.
45
Page 46
REPAIR PARTS
TRACTOR- - MODEL NUMBER 917.256410
DANA TRANSAXLE - MODEL NUMBER 4360-79
21
22
19
11"
2O
24
25
#
26
37
27
53
31
55
32
56
19
33
40
57
34
41
35
42
59
56
55
44
45
6
6
17
47
48
49
50
51
61
62
46
63
59
6O
/
t9
64
65
6869
67
52
Page 47
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256410
DANA TRANSAXLE - MODEL NUMBER 4360-79 ....
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.
41
12142671
2274J
3 134400 4 105904X
5 105905X 6 138235
7 134399 8 134791
9 138241
10 142672 11 134793
12 142673 13 t20415X
14 142674 15 138234
t6 110078X
17 105909X 18 105910X
19 105911X
20 142675 21 138246 22 138236
23 73810500 24 142676
25 2244J 26 I05916X 27 120470X 28 110070X
29 142677 30 142681 31 120405X
32 108980× 33 120406X 34 134796
35 105925X 36 2232J 37 108978X
38 110079X
Housing, Upper Screw, Self-Tapping, Large
1/4-20 x .734 Ball, Detent
Spring, Detent Screw, Set
Kit, Shifter Assembly Boot, Shifter
Screw, Tapping w/Sealer Square Ring
Ring, Retaining
* Assembly, Kit, Shim .625 Shaft
Bearing, Flange
Washer, Piain .632 x 1.38 x .046
Key, Woodruff, #9 Assembly, Kit, Input Shaft Pinion, Bevel, !4 Teeth
Ring;Retaining Chain, 24 Pitches
Bearing, Flange Gear, Spur, 14 Teeth
Collar, Clutch Assembly, Kit, Clutch Keys
Locknut 5/16-24 Shaft, Intermediate
Key, Woodruff, #61 Ring, Retaining
Sprocket, 18 Teeth (Reverse) Spacer Gear, Spur, 37 Teeth (1,,) Gear, Spur, 35 Teeth (2_) Gear, Spur, 30 Teeth (3-)
Gear, Spur, 25 Teeth (4_) Gear, Spur, 22 Teeth (5,,)
Gear, Spur, 19 Teeth (6,o) Washer, Plain .640 x 1.37 x .061 Washer, Plain .632 x 1.00 x .026
Spacer .630 x 1.00 x .169 Assembly, Gear, Combination of
105928X
42
110084X
43
134394
44
120473X
45
142678
46
142679
47
120407X
48
106589X
49
120408X
50
105937X
51
2226J
52
134401
:53
2264J
54
120474X
55
110081X
56
105941X
57
110071X
58
120952X
59
110082X
60
120475X
61
142680
62
120961X
63
7294J
64
t08989X
65
120953X
66
120954X 134799
67
68
138244
69
108996X 120956X
70 71
106596X
72
120951X
73
120416X
* Use in combinations to maintain proper clearances
** Order Key No. 15
12 Teeth and 35 Teeth
39 124639X
4O 120472X
Shaft, Idler Spacer .635 x .875 x .755
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
DESCRIPTION
Sprocket, 9 Teeth (Reverse) Gear, Bevel, 42 Teeth
* Assembly, Kit, Shim .750 Shaft
Shaft, Drive Gear, Spur, I2 Teeth (1,,)
Gear, Spur, 15 Teeth (2,,) Gear, Spur, 20 Teeth (3-)
Gear, Spur, 25 Teeth (4_)
Gear, Spur, 28 Teeth (5,,) Gear, Spur, 31 Teeth (6,) Washer, Plain .632 x 1.00 x .060
Washer, Neoprene Washer, Plain .758 x 1.25 x .031
Axle, L.H.
Gear, Miter, 15 Teeth
Ring, Retaining Gear, Spur, 32 Teeth Shaft, Cross
Gear, Miter, 15 Teeth Axle, R.H.
Housing, Lower Puck, Friction
Disc, Brake Spacer
Jaw, Brake Pin, Dowel Screw, Self-Tapping, Large
5/16-18 x 2.25 Lever, Actuating
Washer, Plain .321 x 1.00 x .055
Bracket, Anti-Rotation Screw, Self-Tapping, Large
5/16-18 x 1.44 Puck, Friction
Grease
47
Page 48
REPAIR PARTS
TRACTOR -- MODEL NUMBER 917.256410
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0637-A1
1019 LABEL KIT I
I1058 OWNER'S MANUALI
306
305_i_
307
lk REQUIR ES SPECIAL TOOLS 35
TO INSTALL. SEE REPAIR INSTRUCTION MANUAL.
45
552
616
_614
230
634A
8
368A
337
_'305A
48
20 15
Page 49
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256410
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0637-A1
108
618
_634A
965 +.+_+++++_
52 '
50 <_ 123
lk"REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR INSTRUCTION MANUAL,
130 _,J
s34e_
93_
51
'_ _108
II I IIIII1[I
108A
95_
634C
!
138
142
524
523
284
224
872 1
171 _
49
Page 50
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917,256410
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0637-A1
240
j65 657 '_
187 I
209
663
601
304
334
305 _ 78
73
100!
1044
877
668
._75
455
F 726
_., , :i ¸ H
H
5O
Page 51
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917,256410
BRtGGS & STRATI"ON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0637-A1
801
615
544
1090
311
803
H H H¸
51
Page 52
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256410
BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0637-A1
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
t 2 3
5
7 8
9
10 11 12
13 15
16
t8
2O 22
23 24
25
26
27 28
29 32
33 34
35 36
37 4O
41 42 45
46 5O 51
496413 399265
391086 494240 94881
231109 271866 495735
27803
94621
280100
271916
271997
271996 94622
94239 495162
94196 494238
291675 94624 492326
222698 394661 394662
394663 394664
391780 392331
391781 391782
391783 260924
299691 391286
490348 490469
94671 262246 262247 65906
26828
224502
221596
292260 494553 262248
212897 213819
272465
Cylinder Assembly Bearing, Cylinder Seal, Oil
Head, Cylinder Screw, Hex (Qty. 1) (Key No. 305A) Spacer (Qty. 1) (Key No. 668A)
*Gasket, Cylinder Head
Breather Assembly
(Includes Mounting Gasket)
*Gasket, Valve Cover
Screw, Seres Tube, Breather
*Gasket, Crankcase Cover, 1/64" *Gasket, Crankcase Cover, .005" , Gasket, Crankcase Cover, .009"
Screw, Cylinder Head
Plug, Oil Drain
Crankshaft :
Key, Timing Gear Base, Engine
* Seal, Oil
Screw, Sems, Base Mounting Flywheel Key, Flywheel
Piston Assembly, Standard Size Piston Assembly, .010" Oversize*
Piston Assembly, .020" Oversize Piston Assembly, .030" Oversize Ring Set, Standard Size Ring Set, Standard Size, Chrome
Ring Set, .010" Oversize Ring Set, .020" Oversize
Ring Set, .030" Oversize Lock, Piston Pin
Pin, Piston, Standard Size Pin, Piston, .005" Oversize Rod, Connecting
Rod, Connecting, .020" Undersize Screw, Connecting Rod
Valve, Exhaust Valve, Intake Spring, Valve Spring, Valve Guard, Flywheel
Retainer, Intake Valve Rotocoil, Exhaust Valve
Retainer, Rotocoit
Tappet, Valve Gear, Cam
Carburetor, Elbow
*** Gasket, Carburetor
52 272554 53 94637
73 224948
75 225136 78 94626
93 281346 95 94098
98 495800 104 231789 105 231855
106 231854 108 224540
108A 224558 118 498030
121 497535 123 94913
125 498027
127 --- 130 224539
131 494379 133 494381
137 281165 138 281164
141 495931 141A 494380 142 497736
142A 497737 147 498239 171 281051
186 494451 187 393815
188 94627 20t 262767 209 260871
216 262766 219 490815
222 495611 224 94729 227 493935
23O 94927 232 262785 240 394358
265 221535
* Gasket, Carburetor
Stud, Carburetor Mounting Screen, Rotating
Washer, Spring Screw, Sems
Bushing, Throttle Shaft
** Screw, Throttle
Screw, Idle Adjust ** Pin, Float Hinge ** Valve, Inlet Needle
**Seat, Inlet
Valve Choke
Valve, Choke
Valve, Needle
Carburetor Kit
Screw, Elbow Mounting
Carburetor ** Plug, Welch (Sold in Kit Only)
Valve, Throttle
Shaft, Throttle
Float, Carburetor *** Gasket, Float Bowl *** Washer, Float Bowl
Shaft, Choke
Shaft, Choke
** Nozzle, Carburetor
Nozzle, Carburetor (High Altitude)
** Pilot, Jet
Nut, Air Cleaner
Elbow, Fuel Pipe
Line, Fuel (11" Long, Cut to Suit)
Screw, Sems
Link, Governor
Spring, Governor
Link, Choke
Gear, Governor
Plate, Governor Control
Screw, Hex Head
Lever Assembly, Governor
Washer, Governor Crank
Spring, Governor Link
Filter, Fuel
Clamp, Casing
* Included in Gasket Set (494241)
** tncluded in Carburetor Kit (497535)
*** included in both Carburetor Kit (497535),
and Carburetor Gasket Set (494385)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
52
Page 53
REPAIR PARTS i
TRACTOR MODEL NUMBER 917.256410
BRIGGS & STRATrON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0637-A1
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
284 94903 Screw, HexHead 668 280848 Spacer 284A 94704 Screw, Hex Head 668A 231109 Spacer
304 496280 Housing, Blower 726 392134 Gear, Ring 305 94786 Screw, Hex Head 727 490324 Cover, Starter
305A 94881 Screw, Hex 728 94951 Screw. Torx_ 306 224545 Shield, Cylinder 729 281159 Cfip, LeadWire 307 94930 Screw, Sems 729A 225170 Retainer, Wire 308 491490 Cover, Cylinder Head 741 262932 Gear, Timing
309 497595 Motor, Starter 757 213998 Link, Counterweight 310 497602 Thru Bolt Assembly 758 399891 Counterweight Assembly
311 497608 Brush Assembly 759 298909 Pin, Counterweight 333 492341 Armature, Magneto 761 94593 Screw, Counterweight
334 93381 Sc_rew,Sems 783 280104 Gear 337 802592 Plug, Spark 801 394856 Cap, Drive
346 94896 Screw, Hex Head 802 497605 Cap, End 356 494328 Wire Assembfy 803 497604 Housing, Starter
358 494241 Gasket Set 842 270920 * Seal, Cap 363 19203 Puller, Flywheel 847 496415 Tube Assembly, Oil 383 89838 Wrench, Spark Plug 851 493880 Terminal, Ignition Cable
423 94903 Screw, Shoulder 869 261463 Seat, Intake Valve 445 496894 Cartridge, Air Cleaner 870 213316 Seat, Exhaust Valve
455 222561 Cup, Screen Mounting 871 261961 Guide, Exhaust Valve
467 493903 Knob, Air Cleaner 231218 Guide, Intake Valve, Brass 474 393474 Stator, Alternator 872 281361 Cover, Air Cleaner 482 93621 Screw, Sems 875 494237 Body, Air Cleaner
510 497606 Starter Drive Group 877 393456 Diode Assembly 523 495230 Dipstick, Oil 955 94642 Screw, Fuel Bowl 524 281370 * Seal, Oil 965 94010 Nut, Hex
525 496113 Tube, Oil Filler 975 494378 Bowl, Float 535 272403 Element, Filter 977 494385 Carburetor Gasket Set 537 281106 *O-Ring, Air Cleaner 987 281166 ** Seal, Throttle Shaft
544 497603 Armature, Starter 1005 281355 Fan, Flywheel 552 491986 Bushing, Governor Crank 1006 224413 Retainer, Fan 562 92613 Bolt, Governor Lever 1019 491252 Label Kit
592 231082 Nut, Hex 1044 94673 Screw, Hex Head 601 93053 Clamp, Fuel Pipe 1045 231828 Extension, Crankshaft 614 93306 Pin, Cotter 1058 272697 Manual, Owner's
615 263080 Retainer 1090 497607 Retainer, Brush 616 495157 Crank, Governor 1091 281364 Cap, Limiter
618 262803 Spring, Choke Return 634 281168 ** Seal, Choke Shaft RPM Settings: Low Speed: 1900-2100
634A 491323 * Seal, Governor High Speed: 3000-3200 634B 398970 **Washer, Throttle Shaft
634C 494453 * Seal, Spring Assembly * Included in Gasket Set (494241) 635 66538 Elbow, Spark Plug
646 224546 Brace, Air Cleaner ** Included in Carburetor Kit (497535) 657 94906 Screw, Seres
663 94929 Screw, Hex Head *** Included in both Carburetor Kit (497535),
and Carburetor Gasket Set (494385)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
..... : !i ..... i ! : : i_
53
Page 54
........ iilll
.........................SERVICE NOTES
i iiiiiii i II III _ I III III IIII III III IIII
i i i : :
54
Page 55
i SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
i _ : : : :
!
ONLY RIDE UP AND DOWN HILL; NOT ACROSS HILL
SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.
15 ° MAX.
: :,
Jiiiili
_r/_; Operate your Tractor up and down the face of s;opes (not
_ _ greater than 15 ), never across the {ace. Make turnsgradu-
_ ally to prevent tipping or loss of control. Exercise extreme
L_ ii i i ill ii lllll i llll ill ....... i_: iHlll ii _:_:.
caution when changing direction on slopes.
Page 56
£RI:IFTIMRN®
OWNER'S
MANt AL
MODEL NO
917,256410
L
IF YOU NEED
REPAIR SERVICE
OR PARTS:
!
FOR REPAIR SERVICE,CALL THIS TOLL FREE NUMBER:
1-800-4-REPAIR
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALLTHIS
TOLL FREE NUMBER:
1,800-FON-PART
(1-800 366-7278)
FOR CONSUMER ASSISTANCE
:HOT LINE, CALL THIS
TOLL FREE NUMBER:
1-800-659-5917
13.5 HP IC ELECTRIC START
42. MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
Each tractor has its own model number. Each engine has its own model number,
The model number for your tractor will be found on the model plate located under the seat.
The model number for your engine will be found on the blower housing of the engine.
AI! parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Re-
tail Stores,
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:
PRODUCT- TRACTOR
MODEL NUMBER-917.256410
ENGINE MODEL NO. - 28R707, TYPE NO. 0637-A1 ° PART NUMBER
PART DESCRIPTION
Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with
Sears trained technicians.,, professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.
152829 Rev. 2 04.02.96 JH/RH
Printed in U.S.A.
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