Craftsman 917255980 Owner’s Manual

MODEL MBE 917=255980 OWNER'S MANUAL

oAssembly

oOperation

Customer

Responsibilities

Service

®Adjustments

• Repair Parts

Caution:

, Read and Follow ; all Safety Rules

and Instructions

, Before Operating

This Equipment

Safe Operation Practices for Ride-On Mowers

I PORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS.

AILURETO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,

I. GENERAL OPERATION -

• Read, understand, and follow all instructionsinthe manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

, Clear' the area of objects such as rocks, toys, wire, etc..,

which could be picked up and thrown by the blade_

• Be surethearea is clear of otherpeople before mowing. Stop machine if anyone enters the area.

° Never carry passengers°

° Do notmow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

° Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

° Slow down before tuming. ° Never leave a running machine unattended, Always turn off

blades, set parking brake, stop engine and remove keys before d smountingo

° Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light°

• Do not operate the machine while under the influence of alcohol or drugs.

° Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine tnto a trailer or"truck._

II. SLOPE OPERATION

Slopesare a majorfactor related to loss-of-controlandtipover accidents,whichcanresultin severeinjuryordeath. All slopes

requireextracaution.Ifyoucannotbackuptheslopeorifyoufeel

uneasyonit,donotmowiL DO:

• Mowupand downslopes,notacross.

• Removeobstaclessuchas rocks,treelimbs,etc.

° Watch for holes, ruts, or bumps. Uneventerraincould

overturnthemachine° Tallgrasscanhideobstac/es

• Useslow speed..Choosea!owgearsothatyouwillnothave

tostoporshiftwhileontheslope.

° Follow the manufacturer's recommendations for wheel

weightsorcounterweightstoimprovestability.

° Use extracarewithgrasscatchersorotherattachments..

Thesecanchangethestabilityofthemachlne_

• Keepallmovementontheslopess/owand gradual Donot

makesuddenChangesin speedordirection_

o Avoid startingorstoppingona slope. If tireslosetraction,

disengagethe bladesandproceedslowlystraightdownthe slope°

DONOT:

• _ Donottumonslopesuniessnecessary,andthen,tumslowty

andgraduallydownhill,ifpossible.....

SAFETY RULES &

IlL CHILDREN

Tragic accidents can occur' if the operator is not alert to the

presence ofchildren, Children are often attracted tothe machine and the mowing activity. Neverassume that childrenwill remain, where you last saw them_

• Keepchildrenout ofthe mowing area and under thewatchful

care of another responsible adulL

° Be alert and turn machine off if children enter the area. o Before and when backing, look behind and down for small

children_

° Never catty children. They may fall off and be seriously

injured or interfere with safe machine operation.

• "Never allow chi[drento operate the machine.

• Use extra care when approaching blind comers, shrubs,

trees, or other objects that may obscure vision..

IV, SERVICE

• Use extra care in handling gasoline and otherfuels They are

flammable and vapors are explosive.

Use only an approved container_ Never remove gas cap or add fuel with the engine

running. Aliow engine [o cool before refueling_ Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a watr:r h ater.

• Never run a machine inside a closed area ° Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

° Never' tamper' with safety devtces_ Check their proper

operation regularly,

• Keep machine free ofgrass leaves, orotherdebds build-up, C ean o t or fuel spillage° Allow machine to cool before

storing.

= Stop and inspect the equipment if you stdke an object.

Repair, if necessary, before restarting.

° Never make adjustments or repairs with the engine running.

• Grass catchercomponents are subject towear', damage, and deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec-

essary_

° Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them°

• Check brake operation frequently_ Adjust and service as required_

ii i i i ,,,,,,,,,,,,, ,,,,,, ,,_,,_,,,_,,,

j _ Lookfor this symbol to point out impor- I

J AA, tant safety precautions. It means J J _ CAUTIONII! BECOME ALERTIII YOUR J

J _ SAFETY IS INVOLVED

....................................." .........

° Donotmownear'drop-offs,ditches,orembankments.The

mowercouldsuddenlyturnoverifa wheelisovertheedge ofa clifforditch,orifanedgecavesin.

° Do not mow on wet grass_Reducedtractioncouldcause

sliding°

° Donottrytostabilizethemachinebyputtingyourfootonthe

ground,

CAUTION: Always disconnect spark contact spark plug In order to prevent

plug wire and place wire where it cannot

accidental starting when setting up,

transporting, adjusting or making

repairs.

° Donot usegrasscatcheron steep slopes,,

iLllll

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance, Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service CenteriDepartmento We have competent, we!_-

trained technicians and the proper tools to service or repair this unit.

Please read and retain this manual, The instructions will enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES"°

MODEL NUMBER 917°255980

SERIAL

NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BEFOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PLJRCHASE AND KEEP INA SAFE PLACE FOR FUTURE REFERENCE

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct., Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.. . Followa regular schedule in maintaining, cadng for and

using your unit.

o Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECiFiCATIONS

HORSEPOWER: 18_0 GASOLINE CAPACITY 3..5GALLONS

AND TYPE: UNLEADED REGULAR

OiL TYPE (API-SG): SAE 30 (above 32°F)

OIL CAPACITY: W! FILTER: 4.,0 PINTS

SPARK PLUG:

(GAP: ..025")

VALVE CLEARANCE: INTAKE: °003" - °006"

GROUND SPEED (MPH): Forward

TRANSAXLE OIL 4 QUARTS CAPACITY AND TYPE: SAE 30 API*SG

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

BLADE BOLTTORQUE: 30-35 FT,.LBS,.

WARNING: This unit isequipped with an inL_rnalcombus* tion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any),. If a spark arrester is used, it should be maintained in

effective working order by the operator_

in the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states mayhave similar laws, Federal laws apply on federal lands.. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See R EPAIR PARTS section of this manual).

SAE 5W-30 (below 32°F)

W/O FILTER: 35 PINTS CHAMPION RV15YC

EXHAUST: ,.016" - o019"

1st 0.75

2nd 1.50 3rd 250 4th 1.50 5th 3,5O 6th 5.75

Reverse 2,.25

REAR: 10 PSi

15 AMPS HEADLIGHTS

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during norma! use,such as blades, spark plugs, air cleaners and belts.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass, ° Repairs necessary because of operator abuse, negligence, improperstorage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes,

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if anY battery included with this riding equipment proves defective in materi!l or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge..

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have ether rights which may vary from state to state_

..... SEARS, ROEBUCK AND CO., 9/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-18 ,_,

WARRANTY ...................... ;,........... (. .................. _,.......... 3 "_'

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION .......................................................... 11-14

INDEX

Accessories .............................................................5

Adjustments:

Brake ................................................2t

Carburetor ........................................25

Gauge Wheels ...............................13

Mower'

Front-To-Back ................................20

Side-To-Side ..................................19

Throttle Control Cable ........................25

Air Filter, Engine........................................18

Air Screen, Engine ......................................18

Assembly ..........................................................7-t0

Battery:

Charging ................................................8

Cleaning ..........................................................18

installation..................................................i0

Levels................................................8,16

Preparation ....................................8

Starting with Weak Battery ........... 23

Storage ......................................................26

Terminals ..............................................16

Belt:

Motion Drive

Removal/Replacement ..................22

Mower Drive

RemovallReplacement ............ 20

Mower Blade Drive

Removal/Replacement ...................21

Blade:

Sharpening ............................................16

Replacement .......................................16

Brake Adjustment .........................................2t

CarburatorAdjustment ..........................25

Controls, Tractor. .......................................11

Customer Responsibilities .................16-18

Engine:

AirFilter........................................18

Air Screen ............................................18

Cooling Fins .................................18

EngineOil................................13,i8

Fuel Filter .........................................18

Spark Plug(s) ..................................18

Tractor:

Battery.............................................16

Blade .............................................16

LubricationChart ..........................17

Maintenance Schedule ......................15

Tire Care ........................... 8,16,23

Transaxie .......................................17

Cutting Height, Mower ..............................12

Electrical:

Intedocks and Relays .................... 23

Schematic ....................................................30

WiringDiagram ...................................32

Engine:

Air Filter .........................................18

Air Screen .....................i.........................18

Cooling Fins .............................................18

Otl Change .....................................................17

Oil Level ...............................................17

Oil Type ........................................13,17

Preparation ..........................................13

Repair Parts ...........................................48-57

Starting ......................................................14

Storage .........................................26

Filter:

Air' Filter ........................................18

Fuel .................................................................18

Oil.........................................................18

Fuel:

Storage .......................................................26

Type .................................................13

Fuse .......................................................23

Headlights ..........................................................23

Hood Removal/Installation ........................24

Leveling Mower Deck ..................................19

Lubrication:

Chart .....................................................................t5

Engine.............................................17

Maintenance Schedule .............................15

Mower:

Adjustment, Front-to-Back ........... 20

Adjustment, Side-to-Side ..................19

Blade Replacement ................................21

BladeSharpening.........................16

Cutting Height .............................. 12

Installation...........................................19

Operation ..................................................13

Removal.............................................19

Mowing Tips ......................._._'._::_...............14

Muffter_................................._._...........................18

Spark Arrester .................................3,40

Oil:

Cold Weather Conditions ........ I3,17

Engine ..................................................17

Storage ...................................................26

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 19-25

STORAGE ................................................................... 26

TROUBLESHOOTING ........................................... 27-28

REPAIR PARTS - TRACTOR ................................ 31-47

REPAIR PARTS - ENGINE .................................... 48-57

PARTS ORDERING/SERVICE ................ BACK COVER

Operation........................................11-14

OperatingMower ..................................13

Options:

Accessories ....................................................5

Spark Arrester ..................................3,40

ParkingBrake ................................11-12

PartsBag .........................................................................6

Parts, Replacement/Repair ................31-47

Product Specifications .........................................3

Repair Parts ........................................................31-47

Safety Rules .............................................................2

Seat ........................................................................... 8

Service and Adjustments .........................19-25

Carburetor....................i'....................25

Fuse .....................................................23

Hood Removaltlnstallation ...........24

Motion Drive Belt

Removal/Replacement ...............22

Mower Drive Belt

RemovaltReplacement ............ 20

Mower Blade Drive Belt

RemovaltReplacement .............21

MowerAdjustment .,

Front-to-Back .............................20

Side-to-Side ..................................t9

Mower Removal/Installation ......... 19

Tire Care ...............................8,15,23

Slope Guide Sheet .......................................... 59

SparkPlug(s)..............................................18

Specifications ...........................................3

StartingtileEngine .........................13-14

Steering Wheel ..................................................7,22

Stopping the Tractor ...............................12

Storage .........................................................26

Throttle Control Cable Adjustment .......25

Tires...................................................8,i6,23

Troubleshooting Chart ..................... 28-29

Transaxle .......................................................17

Warranty ......................................................3

Wtdng Diagram .........................................32

Wiring Schematic ......................................30

AN ATTACH

i1,,11,11,,i , i, i _ , ,_ r_r,,_rllll ............................... _ _:7'::11 i1_ [I i,'11 i'1,'11,1'

These accessories andattachments were available through most Sears retailoutlets and service centers when the tractor was purchased°

Most Sears stores can order these itemsfor you when you provide the model number of your tractor_

ENGINE

SPARK PLUG GAS CAN ENGINE OIL

FUELSTABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit yourtractor° Many of these are listed below with brief explanations of how they can help you. This list was current at thetime of publication;however, itmay change infuture years- more attachments may be added, changes

may be made inthese attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (thosethat do are indicated) and are designed for easy

attaching and detaching° AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close Intervals to let moisture soak in.

Steel weight tray for increased penetration°

BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold

30_gallon plastic bags.

BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath 24 hardened steel coring tips. 150 Ib capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER cantersin front of mower deckto reduce

chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or3 pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for usewith rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so

equipped. MULCH RAKE/DETHATOHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Usefultoprepare bareareasforseeding. Available forfront or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor.

MULCHING KIT, once installed, lets you mulch, discharge orbag clippings (bagger optional) without changing blades. For models

not equipped as 3-in-1 Convertible mowers. RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck. Use with 2 x 8 or2 x 10 lumber° ROLLER for smoother lawn surface. 36-inch wide, 18-inct_

diameterwater-tlght drum holds upto 390 Ibs ofweighL Rounded edges prevent harm to turf. Adjustable scraper automatically

cleans drum, SNOW BLADE for snow removalonly. 14-inch hlgh,42-inch wide

blade clears 38-inch path when angled leftor right.. Raises, bowers with side lever. Adjustable skids; replaceable, reversible scraper

bar. (Use with tire chains and wheel weights and/or reardrawbar weight..)

SNOWTHROWER has 40-inch swath. Drum-type augerhandles powdery and wet/heavy snow. Mounts easily with simple pin arrangemenL Discharge chute adjusts from tractor seat. 6-Inch

diameter spout discharges snow 10 to 50 feet° Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbarweighL)

SPRAYERS use 12wolt DC electric motor that connects to the tractor battery or other 12-volt source_ includes booms for

automatic spraying and hand held wand forspot spraying. Wand has adjustable spray pattern° For applying herbicides, insecti-

cides, fungicides and tiquidfertilizers, '

SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also usefulfor granular de-

icersand sand. SWEEPERS let you collect grass clippings and leaves°

TILLER cultivates and prepares soil Inone operation° Uses PTO from tractor; 12 counter-rotating blades.. Breaks ground with upper-cut action, then deflects and retills itinto a soft, aerated soil.

Chain-drive transmission. Tills 2t-Inch path, 6-inches deep_ (Use chains and wheel weightso)

TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden restdue_ Chaimdrive transmission. Six 1l-inch diameter one piece heat-treated steel tines. Tills 30-1nch path°

(Requires sleeve hitch°) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare seed beds, cultivate and compost

garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch° Fits any lawn,yard or garden tractor. Simply hook up to the tractor drawbar andgol

Optional accessories for 5 hp tiller convert unit for dethatching, aerating, hilling...without toots

TIRE CHAINS are heavy duty; closely spaced extra-large cross linksgive smooth fide, outstanding traction°

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operatorwarm and dry° Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACSforpowerfulcollection ofheavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places. VAC/CHIPPER includes a chipper-shredder_

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 ib_ weight.

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

OF HARDWARE PACK

III I I I I J L Jlllll'lllll

Parts Bag contents shown full size

Parts packed separately in carton

(1) Shoulder Bolt 5/!6-18

(1) Knob

(1) W'asher 17132x 1-3/16 x 12 Gauge

(3) Retainer Springs

(4) Retainer Springs

Seat

Steering Wheel

PartsBag

Parts bag contents not shown full size

12/Gauge VVheelsi__

Battery acid

l I

Battery

uL, iL : :_::=_

Owner's rianual

}::::] "_l_] _( (u._j/j (2) Crown

._. _ ..... _ (2) Washers Lock Nuts

{z__noutaer _ol[s 3t8 x 3/4 x 14 Gauge

I_llllftlttllllllltlllll!l!U@

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x 16 Ga.

(2) Lock Washers 1/4

(2) Wing Nuts 1/4-20

t lu,lllull,

"_ i2_Fro.,L'."Aosomb"eo

(2) Battery Carriage Bolts 1/4-20 x 7..112

Termfnal Guard

Steering Wheel Insert

15° Slope Sheet

(2) Keys

, _

,,, , ,

Battery caps

and Instructions

BLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes are listed°

(2) 7/16" wrenches (1) Tire pressure gauge (1) 9/16" wrench (1) Utility knife

(1) Adjustable wrench

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

° Remove all accessible loose parts and parts cartons

from carton (See page 6).

o Cut, from top to bottom, along lines on all four corners

of carton, and lay panels fiat.

° Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

° Remove hex bolt, lock washer and large flat washer

from steering shaft.

° Position front wheels of the tractor sothey are pointing

straight forward,

° Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter°

o Secure steering wheel to steering shaft with hex bolt,

lock washer and large fiat washer previously removed. Tighten securely,

= Snap steering wheel insert into center of steering

wheel.

= Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FORAND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS TO ROLL OFF SKID.

STEERING WHEEL

/ INSERT

_,_HEX BOLT

STEERING WHEEL

ADAPTER

STEERING SHAFT

FIG. 1

CLUTCHJBRAKE PEDAL LIFT LEVER

GEARSHIFT LEVER

FLAT

PARKING BRAKE

TO ROLL TRACTOR OFF SKID (See Fig. 2)

° Raise attachment liftlever to itshighestposition° = Release parking brake by depressing clutch/brake

pedal°

° Place gearshift lever in neutral (N) position. o Roll unit backwards off skid_

FIG. 2

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See FJg._3)

I I' ii iij iiiiiii i ii IIII

CAUTION: Wear eye and face shield. Wash hands or clothing immediately if

_ accidentally in contact with batlen]acid.

Your unit has a battery charging system which is sufficient for normal use. However',periodicchargingof the battery with an automotive charger will extend itslife.

• See instructionspacked withvent caps in partsbag. ° Fillbatter] with acid. Filteach cell until it reaches the

bottom of the vent wells. Do not overfill.

• Allow battery to stand and settle for at least thirty minutes° After standing, check the battery cell acid

teveL If below the vent wells, add more acid until the correct level is reached.

While battery isstanding (after adding acid) and later, while battery is being charged, continue with assembly of unit.

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY

LIFE.

• Charge battery at a rateof 6 amperes for 1 hour. Use a 12 volt battery charger'. Observe all safety precau-

tions required for battery charging°

° Check the acid level after the battery is charged. If the

acid has fallen below the correct level, add distilled or iron free water°

° install the vent caps to cover the vent wells. Wash the

top of the battery with water to remove any acid, then wipe dry_

• Check battery case for leakage to make sure that no damage has occurred in handling..

• Dispose of excess battery acid. Neutralize acid for disposal by adding it to two gallons of water in a five

gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of

more soda causes no more foaming.

° Follow instructionson how to installbattery.

Do not smoke. Fumes from charged battery acid are explosive.

Read the instructions included withthe battery vent caps. Always wear gloves,

clothing and goggles to protect your hands, skin and eyes.

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment knob_ ° Remove cardboard packingon seat pan. ° Place seat on seat pan and assemble shoulder boll

• Assemble adjustment knob and fiat washer loosely. Do not tighten.

° Tighten shoulder bolt securely. ° Lower seat into operating position and sit on seat. ° Slide seat until acomfortable position is reached which

allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

° Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER BOLT

FLAT

ADJUSTMENT KNOB

WASHER

FIG. 4

CHECK TIRE PRESSURE

The tires on your' unit were overinflated at the factoryfor shippingpurposes. Correct tire pressure is Important for best cuttingperformancm

° Reduce tire pressure to PSt shown in "PRODUCT

SPECIFICATIONS on page 3 of this manual.

CHECK BRAKE SYSTEM

After you [earn how to operate your' tractor',check to see that the brake is properly adjusted° See "TO ADJUST BRAKE" in the Service and Adjustments section of this

manual.

CUTAWAYVIEW

,.r._ VENT CAP

VENT WELL

BATTERY CELL ACID LEVEL

FIG. 3

INSTALL MOWER AND DRIVE BELT (See Figs. 5and 8)

Besure tractor ison level surfacel Engage parking bra!_o o Cut and remove tie down wire between anti-sway bar

and R.Hogauge wheel bracket.,Swing anti-sway barto

left side of mower deck,.

° Relieve idlertensionfrom belt, Pushidlerforward and

place a block (standard wood 2 x 4 or equivalent) behind idler pulley.

o Slide mower undertractorwith dischargeguardto right

side oftractor°

= Swing LH. gauge wheel barforward byremoving rear

retainer spring and pin°

° Instalione front link intop hole of the L.H. front mower

bracketand L.H. front suspensionbracketoRetainwith

two single loop retainer springsas shown.

o Slide right side of mower deck forward, toward R.H.,

front tire,

= Checkbeltfor properroutinginallmowerpulleygrooves.,

install belt into eiectric clutch pulteygroove.

o lnstallsecond front linkinthe tophole ofthe R°H. front

mower bracket and R.Ho front suspension bracket. Retain withtwo single loopretainer springsas shown,

CHASSIS BRACKET

DOUBLE LOOP

DOUBLE LOOP RETAINER SPRING

RETAINER SPRING

° Carefully remove block from behind idler puUey_

• Turn height adjustment knob counterclockwise until it _stopso

Lower mower linkage with attachment lift lever.

' Place the suspension arms on deck pins. If necessary,

raise front ofmower to align deck pins with the holes tn suspension arms,, Retain with double loop retainer springs,,

• Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring.

• Turn height adjustment knob clockwise to remove

slack from mower suspension_

o Raise deck to highest position°

• Swing Loll, gauge wheel bar back towards rear of

mower and secure with pin and retainer spring re- moved earlier.

° Assemble gaugewheels asshown using tongshoulder

bolts, 3/8 washers and nuts. Tighten securely.

° Adjust gaugewheels before operating mower as shown

in the Operation section of this manual,.

FRONT SUSPENSION

BRACKET

ELECTRIC CLUTCH PULLEY

SUSPENSION ARMS

FRONT LINKS

LH. GAUGE

WHEEL BAR

SHOULDER BOLT

GAUGE WHEEL

3_ WASHER

NUT

ANTI-SWAY BAR

IDLER

PULLEY

BLOCK (Wood 2 x 4 or equivo)

DISCHARGE

GUARD

FIG. 5

FRONT

SUSPENSION

BRACKET

SINGLE LOOP RETAINER

_IGS

BRACKET

CHECK DECK LEVELNESS

Forbestcuttingresults,mower housingshouldbe properly_. leveled_ See "TO LEVEL MOWER HOUSING" in the_,

Service and Adjustments section of t his manual

CHECK FOR PROPER POSITION OF ALL BELTS

See the figuresthat are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are

routed correcUy.

INSTALL BATrERY (See Figs. 6 and 7)

CAUTION: Do not short battery termi- nals. Before installing battery, remove

rings, etc.

metal bracelets, wristwatch bands, Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

• Lifthood to raised position. ° Be sure batter_jdrain tube has not come loose and is

securely attached to drain in battery tray.

o Lower battery into batterytraywith terminals to front of

tractor.

° First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as showrL Tighten securely.

• Connect BLACK grounding (_bleto negative (-)battery

terminal with remaining hex bolt, flat washer, lock washer and hex nut.. Tighten securely,,

° Slide the two battery bolts through the terminal guard

and start the wing nuts onto the threads.

o Position terminal guard over battery as shown, lower

battery bolts into key holes and slide square shafts of batter7 bolts into slots of key holes.

° Tighten wing nuts by hand making sure battery bolts

remain inslots of the key holes inthe battery support. ° Be sure terminal access doors are closed° Use terminal access doors for:

. Inspection for secure connections (to tighten hard*

ware).

• Inspection for corrosion°

• Testing battery_ , Jumping (if required),.

• Periodic charging°

BLY

HEX BOLT

(NEGATIVE) BLACK CABLE

LOCK WASHER DRAIN TUBE

FIG. 6

FIG. 7

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WEWISH TOASSURE THAT YOU RECEIVE THEBESTPERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed°

,/ No remaining loose parts incarton.

,/ Battery isproperlyprepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjustedcomfortablyand tightened securely.

,/ All tires are properlyinflated. (Forshippingpurposes,

thetires were overinflated at the factory).

#" Be sure mower' deck is properly leveled side-to-side/

front-to-rear for' best cutting results. (Tires must be properlyinflated for' leveling).

4" Check mower-anddrive belts. Be sure they are routed

properly around pulleys and inside all belt keepers..

#" Check wiring. See that all connections are still secure

and wires are properlycIamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRAA TTFEIVTIONTO THE FOLLOWING IMPORTANT ITEMS: _"

::j

Engine oil is at proper level,

Fuel tank is filled with fresh, clean, regular unleaded

gasoline. Become familiar with all controls - their location and

function° Operate them before you start the engine. Be sure brake system is in safe operating condition_

OPERATI

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrationswithyouPtractorto familiarize yourselfw_ththe locationofvariouscontrolsand adjustments° Save

this manual for future reference,,

ATTACHMENT CLUTCH SWITCH

AMMETER

CLUTCH/BRAKE PEDAL

CHOKE CONTROL

HE1GHTADJUSTMENT KNOB

LIGHT SWITCH

THROTTLECONTROL

LIFT LEVER

IGNITION SWITCH

PARKING BRAKE LEVER

RANGESHtFT LEVER

GEARSHIFT LEVER

Our tractors conform to the safety standards of the American National Standards Institute_

ATTACHMENT CLUTCH SWITCH- Used toengage mower blades orother attachments mountedto your tractor°

LIFT LEVER- Usedto raise and lowermower deck orother attachments mounted to yourtractor_

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine°

GEARSHIFT LEVER - Selects the speed and direction of tractor.

THROTTLE CONTROL _ Used to control engine speed.

FIG, 8

RANGE SHIFT t.EVER - Allows "HI" or "LO" speed for all

forward and reverse gears,,

IGNITION SWITCH - Used to start and stop the engine.

AMMETER - Indicates battery charging (+) or discharging

(-).

LIGHT SWITCH - Turns the headlights on and off.

PARKING BRAKE LEVER -Locks clutch/brake pedal into the brake position.

CHOKE CONTROL - Used when starting a cold engine° HEIGHT ADJUSTMENT KNOB- Usedto &djustthe mower

height.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result insevere eye damage, Always wear safety glasses or eye shields while operating your

tractor or pe_orminganyadjustme_s or repaizs. We recommend a wide vision safety mask for over the spectacles or standard safety glasses,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

• Depress clutch/brake pedal intofull"BRAKE" position

and hold.

• Place parkingbrake lever in"ENGAGED"position and release pre,ssure from clutch/brake pedal. Pedalshould

remain in BRAKE position. Makesure parking brake will hold vehicle secure.

ATTACHMENT "DISENGAGED" CLUTCH POSITION

SWITCH POSITION

IGNITION

CHOKE

CLUTCH/BRAKE PEDAL "BRAKE" POSITION r_

"DRIVE"' "<"_

POSITION

HEIGHT

ADJUSTMENT

KNOB

FIG. 9

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutch switch to "DISENGAGED"

position,

GROUND DRIVE -

• Depress clutch/brake pedalinto fuII"BRAKE" position°

• Move gearshift lever to neutral (N) position. ENGINE -

• Move throttIe control to sIow ('_) position., NOTE: Failure to move throttle control to slow (,_) position and allowing engine to idle before stopping may

cause engine to "backfire",

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use,

• Never use choke to stop engine.

NOTE: Under certain conditions when tractor isstanding idlewith the engine running,hotengine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas..

THROTTLE CONTROL LEVER

_ PARKING

BRAKE

"ENGAGED"

POSITION

"DISENGAGED"

GEARSHIFT LEVER

RANGE SHIFT LEVER

CAUTION: Always stop tractor com- pletely, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

TO USE CHOKE CONTROL (See Fig. 9)

Use choke control whenever you are starting acold engine_

Do not use to start a warm engine.

• To engage choke control, pullknob out. Slowly push knob into disengage.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate,_

• Full throttle offers the best bagging and mower perfor- mance_

TO MOVE FORWARD AND BACKWARD

(See Fig, 9)

The direction and speed of movement is controlled by the gearshift leven

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

• Move gearshift lever to desired position_

• Slowly release clutch/brake pedal to start movement.

IMPORTANT; BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig, 9)

The cutting height iscontrolled byturning the height adjust-

ment knob in desired direction.

• Turn knob clockwise (F_) to raise cutting height.

• Turn knob counterclockwise (_) to lower cutting height.

The cutting height range is approximately 1-1/4" to 4-1/4". The heights are measured from the ground to the blade tip

with the engine not running° These heights are approxi- mate and may vary depending upon soil conditions, height of grass and types of grass being mowed_

° Theaveragelawnshouldbecuttoapproximately2-1/2

inches during the cool season and to over 3 Inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth°

= For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired heighL

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 10)

o Adjust mower to desired cutting height, ° Lower mower with lift control Removeo_ear retainer

spring and clevis pinwhich s_cure each gauge wheel,

• Lower gauge wheels to ground° Raise gauge wheels slightly to align holes in bracket and gauge wheel bar, and insert clevis pins, Gauge wheels should be slightly

off the ground°

° Replace retainer springs into clevis pins.

RETAINER

SPRING

CLEVIS

GAUGE

WHEEL BAR

GAUGE

WHEEL

BRACKET

FIG. 10

TO OPERATE MOWER (See Fig. 8 and 9)

Yourtractor isequippedwithan operatorpresencesensing

switch° Any attempt by the operator to leavethe seat with the engine running and the attachment clutch engaged wifl shut off the engine.

• Select desired height of cut,

Lower mower with attachment lift control

Start mower blades by engaging attachment dutch control°

TO STOP MOWER BLADES -disengage attachment clutch control°

without either the entire grass catcher,

I_ AUTION: Do not operate the mower

on mowers so equipped, or the dis- charge guard in place.

_R.H.

RUNNER

TO OPERATE ON HILLS I _& CAUTION: Do not drive up or down I

hills with slopes greater than 15° and I

do notdriveacros s any slope. ...... I

Choose the slowest speed before starting up or down hitls.

Avoid stopping or changing speed on hillso

If slowing is necessary, move throttle control lever to

slower position.

If stopping is absolutely necessary, pushclutch/brake pedal quickly to brake position and engage parking brake.

Move gearshift lever to 1st gear and range shift lever to low (L) position°Besure you have allowed room for unit

to roli slightly as you restart movement.

To restart movement, slowly release parking brake and clutch/brake pedal,

Make all turns slowly.

TO TRANSPORT

o Raise attachment lift to highest position with attach-

ment lift control,

° When pushing or towing your tractor, be sure gearshift

lever isin neutral (N) position.

° Do not push or tow tractor at more than five (5) MPH° NOTE: To protect hood from damage when transporting

your tractor on a truck or atrailer, besure hood isclosed and

secured to tractor, Use an appropriate means of tying hood

to tractor (rope, cord, etco)o

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

• The engine inyourtractor has been shipped, from the factory, already filled with summer weight oil.

° Check engine oil with tractor on level ground. ° Remove oilfillcap/dipstickandwipe clean, reinsertthe

dipstick and pushitall the way down into thetube, wait for a few seconds, remove and read oil level. If

necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

. For coldweather operationyou should change oilfor

easier starting (See OIL VISCOSITY CHART" inthe Customer Responsibilitiessection of this manual).

° To change engine oil, see the Customer Responsibili-

ties section inthis manual,

ENGINE OIL FILLER CAP/DIPSTICK

FIG. 11

DI,sCHARGE GUARD

13 FIG. 12

ADD GASOLINE

• Fi!! fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasolin._willi_q.cr_a,_ca_o_'-;

and lead oxide deposits and reduce v_a'lvelire)_ .....

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING_ WARNING: Experience indicates that alcohol blended

fuels (called gasohol or' using ethanol or methanol) can

attract moisture which leads to separation andformation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc- tions for' additional information. Never use engine or carburetor' cleaner' products in the fuel tank or permanent damage may occur.

fi!lerneck. Do notoverfili. Wipe offany

l& CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 9)

When starting engine for the first time or if engine has run

out of fuel, it willtake extracrankingtime to movefuel from the tank tothe engine.

• Depress clutch!brake pedal and set parking brake_ ° Place gearshift lever in neutral (N) position. ° Move attachment clutch to "DISENGAGED" position. ° Pull choke control out to choke (kl) positionfor cold

eng nestart° For warm engine start do not usectloke contmL

• Move throttlecontrolto midway between fast (._) and

s!ow (,_) positions.

• insertkeyintoIgnitionand turnkeyclockwiseto"START" positionand release key assoonas engine starts. Do

not run starter continuously for more than fifteen

seconds per rninute_ If engine does not start after several attempts, move throttle control to fast (,f_)

position,wait a few minutes and try again.

• When engine starts, slowlypush choke control in.

• Move throttlecontrolto fast (_) position° ° Allow engine to warm up for a few minutes before

engaging drive orattachments..

NOTE: If at a highaltitude (above 3000 feet) or incold temperatures (below 32°F), the carburetor'fuel mixture

may need to beadjusted for best engine performance. See 'q'O ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual

MOWING TIPS

° Tire chains cannot be used wilen the mower housing

is_attachedto tractor.

° Mower should be properly leveled for best mowing

p_rformance_ See"TO LEVEL MOWER HOUSING in

the Service and Adjustments section of this manual.

° Use the runner on the dght hand side of mower as a

guide. The blade cuts approximately an inch outside the runner(See Fig..11)_

° The left hand side of mower should be used for trim-

ming.

° Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the tractor.. This will result.in a more even distribution of

clippings and more unif_xm cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs,

fences, driveways, etc, After one or'two rounds, mow in tire opposite direction making left hand turns until

finished (See Fig_ 13).

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired heighL

• Do not mow grass when it is wet, Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better' mowing performance and proper dis- charge of material, Regulate ground speed by select-

ing a low enough gear' to give the mower cutting performance as well as the quality of cut desired.

• When operating attacttments, select a ground speed that will suit the terrain and give best performance of

the attachment being used.

,i(

FIG. 13

CUSTOP,!I

MAINTENANCE SCHEDULE /'__o _"_o__/

AS YOU COMPLETE _'__Z_.?,-_Z_og-_"

REGULAR SERV!C_E_..........................................__'_SERVICE DATES

CheckB keOporation " " !

CheckTire Pressure i6_ 6#4 CheckforLooseFasteners i_ 6#4

C LubricationChart 6#4 6#4

.Check.Batte.rYLevel/Recharge ................" ' _ __ ...................................

0 Clean BatteryandTerminals 6##' R CheckTransaxleCooling 6_

Adjust BladeBelt(s)Tension ........................ 6#_'_ . I . ,

Adjust MotionDriveBelt(s)Tension $_s

CheckEngine OilLevel 6## 6#4 ChangeEngineOil 64_ 6#_'12,3 64#

E CleanAir Filter 6#_'2 ' " _................

N uCleanAir Screen ................. !#42

G inspectMuffler/SparkArrester 6#4................................

! ReplaceOil Filter (Ifequipped) _,2

........... : : : = : :

• . z ................. _ _ u i i = = , ,

c,oonEng!neooo,,oo .....

ReplaceSparkPlug ._ . 6_ .......

ReplaceAir Filter PaperCartridge If'2

Replace Fue,!,,Fitter ........................... _/ .....

1 - Change more often when operating under a heavy load or in high ambtent temperatures 3 * If equipped wilh oil filter, change oil eve_ 50 hours.

2.- Service more often when operaling tn dirty or dusty condtltons. 4 - Replace blades more elten when mowing in sandy sell

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warrant€, operator must maintain

tractor as instructed inthis manual Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season°

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

° Check engine oil level,, o Check brake operation_

o Check tire pressure. ° Check for loose fastener&

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS° VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

(_) SPINDLE ZERK __

®F.ONT

BEARING ZE RK__ =.........

SECTOR GEAR TEETH

TRANSAXLE

FLUIB _

(D SAE 30 MOTOR OIL API - SG ® GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

(_ SPRAY SILICONE LUBRICANT {MOVE BOOTS TO LUBRICATE)

5 - If equtpped wi_hadjustable system.

LUBRICATION CHART

(_)TIE ROD BALL JOINTS

,_SPINDLE ZERK®

FRONT WHEEL® BEARING ZERK

"ENGINE(_)

TRACTOR

Always observe safety rules whenperforming any mainte-.. nance.

BRAKE OPERATION

If tractor requires more than six (6)feet stopping distance athigh speed in highest gear, then brake must be adjusted. (See 'q'O ADJUST BRAKE" in the Service and Adjust- merits section of this manual).

TIRES

° Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS on page 3 of this manual).

* Keep tires free of gasoline, oil, orinsect control chemi-

cals which can harm rubber.

° Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For'best results mower blades must be kept sharp° Re_

place bent or'damaged blades.

BLADE REMOVAL (See Fig. 14)

° Raise mower to highest position to allow access to

blades.

. Remove hex bolt, lock washer' and flat washer securing

blade.

o Install new or'resharpened blade with trailing edge up

towards deck as shown°

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown°

• Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED.,

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced,,

TO SHARPEN BLADE (See Fig. 15)

Care should be taken to keep the blade balanced, An unbaPancedbladewillcauseexcessivevibrationand even-

tual damage to mower' and engine_

• The blade can besharpened witha file or on a grinding

wheel., Do not attempt to sharpen while Onthe mower°

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone batancer, follow the instructions supplied with bal-

ancer).

° Slide blade on to an unthreaded portion ofthe steel bolt

or pin and hold the bolt or'pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position, tf either' end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade° The lobes of

the center hole may appear to be centered, but are not.

FIG. 15

BATTERY (See Fig. 16)

Your tractor has a battery charging system which is suffi- cient for normal use, However. periodic charging of the battery with an automotivecharger'will extend its life_

• Acid solution levelin each battery cellshould be even withbottoms of ventwells. AddonlydistUledoriron free

water if necessary° Do not overfill,

° Keep battery and terminalsclean,

• Keep battery boltstight,

° Keepvent capstightandsmaUvent holes incaps open,. ° Recharge at 6 amperes for i hour,

CUT AWAY VIEW

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SiX LINES ON THE BOLT HEAD°

FIG. 14

_ _ _ _ VENT

IJ VENT cAP

BATTERY LEVEL

FIG. 16

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals cart cause

the battery to "Eeak"power.,

- Open battery box door,.

CUSTOMER PO BmL E$

o Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor°

• Wash battery with solution1 of fou_,_tablespoons;,0t_ bakingsodatoonegallon ofwater, Becareful nottoget

the soda solution into the cells.

• Rinse the battery with plain water and dry°

° Clean terminals and battery cable endswith wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

° Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual)°

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary° The belts are not

adjustable° Replace belts ifthey begin to slip from wear,

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaffwhich can restrict cooling.

CHECK TRANSAXLE OIL LEVEL (See Fig. 17)

• Block up rear axle securely or use a tractor jack°

° Remove left rear wheel by removing hub bolts° o Remove filler plug from transaxle. Oil level must be

even with plug threads. If necessary, fill with SAE 30

motor oil, API-SG. Replace filler plug,

• Reassemble wheel to hub.

o For approximate capacity see "PRODUCT SPECtFlo

CATIONS" on page 3 of this manual.

TRANSAXLE

RLLER PLUG

SAE VISCOSITY GRADES

I =F "20 = 0 ° 30 _ 32" ,10" 60 _' 80" "tO0_

ioc , , ; .....

-30° "20 _' -1 _ 0_ 10" 20 ° 30 ° 40 _

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG, 18

NOTE: Although multi-viscosity oils (5W30, 10W30, etco) improves starting incold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32"Co Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the

tractor is not used for 50 hours in one year,

Check the crankcase oil levet before starting the engine and after each eight (8) hours of continuous user

TO CHANGE ENGINE OIL (See Fig. 18 and 19)

Determine temperature range expected before oil change, All oil must meet API service classificationSGo

o Be sure tractor is on level surface° ° Oil will drain more freely when warm.

° Catch oit in a suitable container. ° Remove oil fill cap/dipstick. Be careful not toallow dirt

to enter the engine when changing oil

° Remove drain plug. ° After oil has drained completely, replace oil drainplug

and tighten securely.

• Refiilengine with oilthroughoil fill dipstick tube. Pour slowly. Do not overfill° For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual

° Use gauge on oil fill cap!dipstick for checking level. Be

sure dipstick is in all the way for accurate reading. Keep oil at "FULL" line on dipstick.

FIG, 17

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG. Select the oil's SAE viscosity grade according to your expected operating temperature,

OIL DRAIN PLUG

ENGINE OIL FILLER CAP/DIPSTICK

FIG. 19

RESPONSIBILITIES

CLEAN AIR SCREEN (See Fig. 20)

Air screen must be kept free of di_ and chaff to prevent:_ engine damage from overheating° ,Cleanwith,_wire brU_h'_ or compressed air to remove dirt and stubborn dried gum

fibers.

ENGINE COOLING FINS (See Fig. 20)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating° Engine blower

housing must be removed. Remove side panels and hood (See'q'O REMOVE HOOD AND GRILL ASSEMBLY" inthe Service and Adjustments section of this manuaL)

CARTRIDGE

FIG. 21

AIR SCREEN

COOLING RNS (BOTH SIDES)

FIG. 20

AIR FILTER (See Fig. 21)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every25 hoursof opera-

tion or every season,. Service paper cartridge every 100

hours of operationorever':/season,whicheveroccursfirst° Service air cleaner more often under dusty conditions.

• Remove wing nut and cover.

• Remove seal and cartridgeplate.

TO SERVICE PRE-CLEANER ° Slidefoam pre-cleaner offcartridge°

• Wash it in liquiddetergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oiL Wrap it in clean, absorbent

clothand squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Gently tap the fiat side of the paper cartridge to dis- lodge dirt. Do not wash the paper cartridge or use

pressurizea air, as this will damage the_;_artriageo Replace a dirty,bent, or damaged cartridge.

. Reinstallthe pre-cleaner (cleaned and oiled) overthe

paper cartridge.

° Reassemble aircleaner, cartridgeplate, and sealo ° Install the air cleaner coverand wing nuL Tighten wing

nut 1/2 turnto 1full turnafternut contactscover° Do not overtighten.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year,

MUFFLER

Inspectand replace corroded muffler and spark attester (if

equipped) as it couldcreate a fire hazard and!or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occursfirst, Spark plugtype and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of thismanual.

IN-LINE FUEL FILTER (See Fig. 22)

The fuel filter should be replaced once each season. Iffuel filter' becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine cool, remove filter and plug fuel line sections.

° Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

° Be sure there are no fuel line leaks and clamps are

properlypositioned_

° Immediately wipe up any spilled gasoline.

FIG. 22

CLEANING

= Clean'engine, battery, seat, finish, etc. of all foreign

matter°

Keepfinished surfacesand wheelsfree ofall gasoline,

oil, etc,

° Protectpainted surfaces with automotive type wax. We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air'filter and carburetorare coveredto keep waterout. Water inengine can resultin a shortened engine life.

+ 42 hidden pages

Craftsman 917255980 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual