Craftsman 917255930 Owner’s Manual

SEAl, S

OWNER'S

MANUAL

MODEL NO.

917.255930

Caution:

Read and follow all Safety Rules

and lnstruchons Before Operating

This Equipment

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

, Assembly

oOperation

• Maintenance oService and Adjustment

• Repair Parts

SAFETY RULES

REPAIRS.

aNPORTANT

SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZETHE RISKOF INJURY. YOUR UNIT IS EQUIPPED WITH SUCH

CONTROLS° DO NOT ATTEMPT TO DEFEAT THE FUNCTION OFTHE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES.

TRAINING:

Know the controls and how to stopquickly, Read thisowner's manual and instructions furnished with attachments.

, Do not allow children to operate the machine. Do not atiow

adu}ts to operate it without proper instruction.

• Do not carry passengers Do not mow when children and others are around.

• Do not attempt to operate your vehicle or mower when not in

the driver's seat..

• Always get on or off your vehicle from the operator's left hand side,.

• The vehicle and attachments should be stopped and in- spected for damage after striking a foreign object, and the damage should be repaired before restarting and operating

the equipment

PREPARATION:

Always wear substantial footwear° Do not wear loose fitting

clothing that could get caught in moving parts_ Clear the work area of objects (wire, rocks, etc..) which might

be picked up and thrown Disengage all attachment clutches before attempting to start

the engine.

• Handle gasoline with care - it is highly flammable.

Use approved gasoline containers Never remove the fu elcap of the fuel tank or add gaso]in e

to a running or hot engine or an engine that has not been allowed to cool for several minutes after running_Never fi]l tank indoors. Always clean up spilled gasoline..

Open doors if the engine is run in the garage - exhaust fumes are dangerous. Do not run the engine indoors_

, Do not operate the mower without the entire grass catcher,

on mowers so equipped, or the deflector shield in place.

OPERATION:

• Keep your eyes and mind on your vehicle mower, and the area being cuL Do not let other interests distract you..

Disengage power to attachments and stop the engine before leaving the operator's position.

Disengage power to mower, stop the engine, and disconnect spark plug wire(s) from spark plug(s) before cleaning, making

an adjustment, or repair. Be careful to avoid touching hot muffler or engine components_

• Disengage power to attachments when transporting or not in use,

• Take all possible precautions when leaving the vehicle unat-

tende& Disengage the power take-off, lower the attach-

ments, shift into neutral, set the parking brake, stop the engine, and remove the key.

• Do not stop or start suddenly when going uphill or downh!!l.

Mow up and down the face of slopes (not greater than t5 ),

never across the face.

• Reduce speed on slopes and make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when changing direction on slopes,

• While going up or down slopes, place gearshift control lever in 1st gear position to negotiate the slope without stopping.

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.

IT MEANS - ATTENTIONITI BECOME ALERTII! YOUR SAFETY IS INVOLVED.

ii i i.i ,11 i i i,i ,11,,,1111,1111,, ii iii i1,1...............

i iii i iiiiiiiii1,, .................... i iii1,11,,i i:ujj I

. Never mow in wet orslippery grass, when traction isunsure,

or at a speed which could cause a skid.

• Stay alert for holes in the terrain and other hidden hazards. Keep away from drop-offs..

• Do not drive too close to creeks, ditches, and public high-

ways

. Exercise special care when mowing around fixed objects in

order to prevent the blades from striking them= Never delib- erately run vehicle or mower intoor over any foreign objects.

Never si_ift gears until vehicle comes to a stop

• Never place hands or feet under the mower, in discharge chute, ot near any moving parts while vehicle or mower is running. Always keep clear of discharge chute

• Use care when pulling loads or using heavy equipment.

Use only approved drawbar hitch points Limit loads to those you can safely control.

Do not turn sharply. Use care when backing. Use counterweight or wh eel weights when suggested in

owner's manual.

• Watch out for traffic when crossing or near roadways.

• When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the veo

hicte while in operation

• Except for adjustments, do not operate engine if air cleaner

or cover directly over carburetor air intake is removed,

Removal of such part could create a fire hazard

• Do not change the engine governor settings or overspeed the engine; severe damage or injury may result

When using the vehicle with mower, proceed as follows:

Mow only in daylight or in good artificial tighL

Shut the engine off when unclogging chute.

Check the bfade mounting bolts for proper tightness at

frequent intervals..

• Disengage power to mower before backing up Do not mow in reverse unless absolutely necessary and then only after

careful observation of the entire area behind the mower.

MAINTENANCE AND STORAGE

• Keep the vehicle and attachments in good operating condi-

tion, and keep safety devices in place and working

• Keep all nuts, bolts, and screws tight to be sure the equip. ment is in safe working condition.

• Never store the equipment with gasoline inthe tank insidea building where fumes may reach an open flame or spark.

Allow the engine to cool before storing in any enclosure.

• To reduce fire hazard, keep the engine free of grass, leaves or excessive grease. Do not clean product while engine is

running.

• Do not operate without a muffler, or tamper with exhaust system° Damaged mufflers or spark arresters could create a

fire hazard Inspect periodically and replace if necessary.

• Under normal usage the grass catcher bag material is subject to deterioration and weal It should be checked

frequently for bag replacement Replacement bags should

be checked,to ensure compliance with the original manufacturer s recommendations or specifications. "

CONd_RATULATIONS on your purchase of a Sears Tractor, it has been designed, engineered and manu- factured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service

Center/Department We have competent, well-trained technicians and the proper tools to service or repair this

uniL

Please read and retain this manual, The instructions will

enable you to assemble and maintain your unit properly, Always observe the "SAFETY RULESL

MODEL NUMBER 917,,255930

SERIAL NUMBER

DATE OF PURCHASE THE MODELAND SERIAL NUMBERSWILL BE FOUND

QN A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE QF PURCHASE AND KEEP iN A SAFE PLACE

--ORFUTURE REFERENCE,

PRODUCT SPECIFICATIONS

HORSEPOWER: 18 0 GASOLINE CAPACITY: 3 5GALLONS

UNLEADED REGULAR

OIL (3.0 PINTS) SAE 30 (or 10W-30)

WINTER: SAE5W-30

SPARK PLUG (GAP,030 IN): CHAMPION RJ-19LM VALVE CLEARANCE: INTAKE 004 - ,006 IN

EXHAUST 007 - 009 IN

GROUND SPEED: (MPH):

LO HI

1st 8 1 8

2rid 1.4 3 4 3rd 2,4 55

Rev, ,9 2 1

TIRE PRESSURE: FRONT: 14 PSi

REAR: 10 PSI

CHARGING SYSTEM: TRI CIRCUIT

BLADE BOLT TORQUE: 30-35 FT. LBS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct, Contact your nearest Sears store for details,

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules,

• Follow a regular schedule in maintaining, caring for and using your unit,

• Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual

WARNING: This unit is equipped with an internal combus- tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used it should be maintained in

effect ve working order by the operator, In the state of California the above is required by law

(_Section 4442 of the California Pubtic Resources Code), Other states may have similar laws, Federal laws apply on

federal lands, A spark arrester for the muffler is available through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual)°

,,,,i,,n,,, ,, ,,,m,, , , i ,,,, ,,,,,,,,,,,,,,,,

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the

operating and maintenance instructions in the owner's manual, Sears witl repair free of charge any defect in material or workmanship

This Warranty does not cover:

Tire replacementor repair caused by puncturesfrom outside objects (suchas nails, thorns, stumps, or glass)

Expendableitemswhich becomeworn during normaluse. such as blades,spark plug,air cleaners and belts Repairs necessary because of operator abuse or negligence, includingbent crankshafts and the failure to maintain the

equipment according to the instructionscontained in the owner's manuat Riding equipment usedfor commercialor rental purposes

FULL 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge

WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state

SEARS, ROEBUCK AND CO., D/731CR-W SEARS TOWER, CHICAGO, tL 60684

,,,,,,,,,,,,, i i IIHI II II U,llll U l I,,, ................. U

TABLE OF CONTENTS

................. . mL .................................. ..i ill, , .......... ,i

SAFETY RULES ........................................................... 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ................................. 3

WARRANTY ................................................................. 3

TABLE OF CONTENTS ................................................. 4

INDEX ........................................................................... 4

ASSEMBLY ................................................................ 7-9

Adjustment,Attachrnent Lift Spring. 23 Adjustments:

Brake ...................................... 21

Carburetor .............................. 25

Choke ....................................... 24

Clutch Pulley ........................... 21

Gauge Wheels ........................ 13

Mower':

Front-To-Back .................... 20

Side-To-Side ...................... 19

Mower Drive Belt ...................... 20

Throttle Control Cable ............. 24

Air Filter', Engine ........................... 20

Air Screen, Engine ........................ 18

Assembly ..................................... 7-10

Attachment Lift Spring:

Adjustment .............................. 23

Battery:

Charging .................................. 8

Cleaning ................................. 17

Installation ............................... t0

Levels .................................. 8,17

Preperation ................................ 8

Starting with Weak Battery ...... 23

Storage .................................... 26

Terminals ............................... 17

Belt:

Motion Drive:

Removal/Replacement ....... 22

Mower' Blade Drive:

Removal/Replacement ....... 21

Mower Drive:

Blade:

Brake Adjustment .......................... 2t

Carburetor, Adjustment .................. 25

Choke, Adjustment ........................ 24

Controls, Tractor ............................ 11

Cutting Height, Mower ................... 12

Engine:

Removal/Replacement ....... 20

Replacement ............................ 16

Sharpening ............................. 16

Gearshift Lever ......................... t0

Adjustments:

Carburetor ........................... 25

Choke .................................. 24

Throttle Control Cable ......... 24

Air' Fitter ................................... 18

Air Screen ................................ 18

Cooling Fins ............................ 18

Oil Change .............................. 17

Oil Level ............................. t3,17

Oil Type ................................. t7

Preparation .............................. 13

Starting ..................................... 14

Storage .................................... 26

Filter:

Air Cleaner .............................. 18

Fuel ......................................... 18

Fuel:

Storage ..................................... 26

Type ...................................... 14

Fuel Type ............................... 13

Fuse .............................................. 23

Headlights ................................... 23

Hood Removal ............................ 24

Leveling Mower Deck ........ 19_20

Lubrication Chart .................... 15

Maintenance ............................... 15-18

Air Filter, .................................. 18

Foam Pre-Cleaner .............. 18

Air Screen, Engine ................... 18

Battery ..................................... 17

Blade ........................................ 16

Cooling Fins, Engine ............... 18

Engine Oil ................................ 17

Fuel Filter ................................ I8

Lubrication Chart ..................... 15

Schedule ................................ 15

Spark Plugs ............................ 18

Tire Care ......................... 8,16,22

Tractor:

Transaxie Oil Level ............ 16

Mower:

Adjustment:

Front-To-Back ................. 20

Side-To-Side ................... t9

Blade Replacement ................. 16

Blade Sharpening .................... 16

OPERATION ............................................................ 11-14

MAINTENANCE ..................................................... 15-18

SERVICE AND ADJUSTMENT .,.,'.......................... t 9-25

STO RAGE ................................................................... 26

TROUBLE SHOOTING ........................................... 27-28

REPAIR PARTS-TRACTOR ................................... 30-48

SLOPE SHEET ............................................ BACK PAGE

ENDEX

Cutting Height ........................ 12

Installation .................................. 9

Operation ................................ 13

Removal .................................. 19

Mowing T ps ................. 14

Muffler .................. ...................... 18

Spark Arrester, .......................... 3

Oil:

Cold Weather Conditions ,_13,t7

Engine .................................... 17

Transaxle ................................ 16

Operating Mower .......................... 13

Operation ................................ ! 1-14

Parking Brake ....................... 11,12

Parts Bag ....................................... 6

Product Specifications ................... 3

Safety Rules .................................... 2

Schematic ....................................... 29

Seat ................................................ 8

Service & Adjustments ............. 19-25

Attachment Lift Spring ............. 23

Clutch Pulley ............................ 21

Fuse ........................................ 23

Mower' Adjustment

Front-To-Back .................... 20

Side-To-Side ..................... 19

Motion Drive Belt:

Removal/Replacement ...... 22

Mower Blade Drive Belt:

Removal/Replacement ......21

Mower Drive Belt:

Removal/Replacement ...... 20

Mower Removal ...................... 19

Tire Care .......................... 8,t 6,22

Slope Guide Sheet ........................ 5!

Spark Plugs .................................... 18

Specifications ..................................... 3

Starting the Engine ......................... 14

Steering Wheel ........................... 7,22

Stopping the Tractor ..................... 12

Storage ......................................... 26

Throttle Control Cable:

Adjustment .............................. 24

Tires .......................................... 8,16,22

Troubleshooting ......................... 27-28

Wiring Schematic ............................ 2c_

ACCESSORIES AN ATTACHMENTS

These accessories and attachments were available when the unit was purchased, They are also available at most Sears retail outlets,

catalog and service centers Most Sears stores can order these items for you when you provide the model number of your tractor,

ENGINE

SPARKPLUG MUFFLER AIR FILTER GASCAN ENGINE OIL STABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your vehicleo Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years- more attachments may be added, changes may

be mad ein these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your unit.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching,

LAWN SWEEPERS letyou collect grass clippings and leaves LAWN VACS for powedul coI{ection of heavy grass clippings and

leaves. Wand attachment to pick up debris in hard-to-reach places,

CARTS make hauling easy. Variety of sizes available.

ROLLER for smoother lawn surface. 36-inch wide, 18 inch

diameter water-tight drum holds upto 390 Ibs. of weighL Rounded

edges prevent harm to turf Adjustable scraper automatically

cleans drum, SPREADER/SEEDERS make seeding, fertilizing, and weed kilF

ing easy, Broadcast spreaders are also useful for granular de- icers and sand.

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots 36-inch swath, 24

hardened steel coring tips, 150 lb capacity weight tray.

AERATOR promotes deep root growth for a healthy iawn, Ta-

pered 2,5" steel spikes mounted on 10-in, diameter discs punc-

ture holes in soil at close intervals to let moisture soak in. Steel

weight tray for increased penetration, DETHATCH ER loosens soil and flips thatch and matted leaves to

lawn surface for easypickupo Twentyspringt[neteeth. Usefulto prepare bare areas for seeding Available for front or rear

mounting, SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other !2-volt source. Includes booms for automatic spraying when pulling, and hand held wand for spot

spraying. Wand has adjustable spray pattern For applying herbicides, insecticides, fungicides, and liquid fertilizers.

SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow, Mounts easily with simple pin

arrangement, Discharge chute adjusts from tractor seat, 6-inch diamster spout discharges snow 10 to 50 feet, Lift controlled at

tractor seat, (Use with chains, wheel weights, or rear drawbar weightr)

TIRE CHAINS are heavy duty; closeiy spaced extra-large cross links give smooth ride, outstanding traction.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials (55 Ibs, each.)

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry Remove vinyl and windshields for use as sun protector in summer.

Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top

TRACTOR COVER protects tractor from weather, Made of

Evolution 3 fabric (water-repellent, extremely breathable, {ight

weight, soft, non-abrasive, pliable in all temperatures, durable,

stain/tear/puncture resistant, will not shrink or stretch), TILLER has 8hp engine to prepare seed beds, cultivate and

compost garden residue, Chain-drive transmission, Six 11-inch

diameter one piece heat-treated steel tines, Tills 30-inch path,

(Requires sleeve hitch.)

DOZER BLADE removes snow; grades dirt, sand and gravel, 48

inches wide, 17 inches high, clears 44-inch path when angled,

Master lift control lever for operator ease. Spring trip for snow

removal on uneven pavement; built-in float for blade to follow

ground contour. Reversible, replaceable scraper bar_ (Use with

tire chains, wheel weights or rear drawbar weight.)

REAR BLADE is42-inches wide and operated from driver's seat,

Reversible steel blade can be angled at 30 degrees for grading.

Reverses for snow plowing. (Requires sleeve hitch,)

SLEEVE CULTIVATOR is 43-inches wide, Prepares ground for

seeding, helps weed control, Steef frame holds 5 adjustable

sweeps. Adjusts vertically, horizontally. (Requires sleeve hitch )

Optional accessory for cultivator: steel furrow opener for wider

openings for potatoes, corn, and other deep-seeded crops.

PLOW turns soil 6 inches deep, cuts 10-inch furrow Crank

adjustment controls depth, 3-position yoke sets width. Heavy

steel landslide for straight furrowing, (Requires sleeve hitch.)

DISC HARROW has 2 gangs of 4 steei blades that angle from 10

to 20 degrees, 40-inches wide Can hook 2 units in tandem

(Requires sleeve hitch,)

WEIGHT BRACKET for drawbar for snow removal applications.

Can be mounted on front oftractor for plowing applications, Uses

(i) 55 lb. weight.

SLEEVE HITCH for use with master lift system, Single pin

couples/uncouples.

......................................... i IL rllll, .........................................

CONTSNT$ OF HARDWARE PACK

......................... ii,,,u, H, i,,,,,,1,, , uu, 1,1,111,,,, nu,,,,,,,, n,,u

nn,,i...... i , i

Parts Bag contents shown full size

=Hn,n,= m,,, H,,, ,,, ..... n,=

Parts packed separately in carton

=,,m ............. ,,,,,, ,,nu,n, = ....

(1) Shoulder Bolt 5/16-18

(1) Washer 17/32 x 1-3/16 x 12 Ga,

(1) Knob

Seat

Steering Wheel

Parts Bag

Parts bag contents not shown full size

i,,H ,u i,li i ,,,,ml

Battery acid

Battery

0wner_s Manual

(4) Retainer Springs

(4) Washers 11/32x 1

(2) Hex Bolts 1/4 - 20 x 3/4

(2) Hex Nuts t/4 - 20

(2) Washers 9/32 x 5/8 x 16 Ga. (2) Lock Washers 1/4

(2) Wing Nuts 1/4 - 20

(2) Keys

(2) Battery Carriage Bolts 1/4.20 x 7-1/2

Steering Wheel Insert

15° Slope Sheet

Terminal Guard

Battery Caps

and Instructions

ASSEMBLY

............... :':Jl_,,,rui.u,L,_ , i . ...................................

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed

(1) 9/16" wrench (1) Tire pressure gauge (2) 7/16" wrenches (1) Utility knife

(1) Adjustable wrench

When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts from carton (See page 6),

• Cut along dotted lines on the carton, from top to bottom,

al! four corners of carton and lay panels flat.

. Remove mower deck from skid°

• Check for any additional loose parts or cartons and

remove.

STEERING WHEEL

INSERT

HEX BOLT

LOCK (_

WASHER_

FLAT WASHER

STEERINGWHEEL _ STEERINGSHAFT ADAPTER

ATTACH STEERING WHEEL (See Fig. 1)

• Remove hex bolt, lock washer and large flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing

straight forward,

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

• Secure steering wheel to steering shaft with hex bolt,

lock washer and large flatwasher previously removed. Tighten securely

• Snap insert into center of steering wheel.

• Remove protective plastic from tractor hood and grill,

BEFORE ROLLING UNIT OFF SKID (See Fig. 2)

IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS

TO ROLL OFF SKID.

. Raise attachment lift lever to its highest position

• Place gearshift lever in "NEUTRAL" position

• Release parking brake by depressing clutch/brake pedal,

. Roll unit backwards off skid,

CLUTCH/BRAKE PEDAL

///

FIG. 1

UFT LEVER

GEARSHIFT LEVER

FIG. 2

ASSEMBLY

.................. i i i i,i

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 3)

CAUTION: Wear eye and face shield° Wash hands or clothing immediately if

accidentally in contact with battery acid. Do not smoke. Fumes from charged

battery acid are explosive.

Read the instructions included with the

battery vent caps. Alwayswear gloves, clothing and goggles to protect your hands, skin and eyes.

"our unit has a battery charging system which is sufficient

for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• See instructions packed with vent caps in parts bag.

• Fill battery with acid. Fill each cell until it reaches the

bottom of the vent wells. Do not overfill.

• Allow battery to stand and settle for at least thirty minutes. After standing, check the level of acid. If below the vent wells, add more acid until the correct

level is reached.

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly of unit. IMPORTANT': TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE

• Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger Observe all safety precau-

tions required for battery charging

• Check the acid level after the battery is charged, If the acid has fallen below the correct level, add distilled or

iron free water,

• Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then wipe dry.

• Check battery case for leakage to make sure that no damage has occurred in handling.

• Dispose of excess battery acid. Neutralize acid for

disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of more soda causes no more foaming,

• Follow instructions on how to install battery.

CUTAWAY VIEW

.VENT CAP

VENT WELL

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment knob=

• Remove cardboard packing on seat pan,

• Place seat on pan and assemble shoulder knob. , Assemble adjustment knob, Iockwasher and flat washer

loosely. Do not tighten.

, Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way

down.

• Get off seat without moving its adjusted position.

° Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER

BOLT

FLAT WASHER

ADJUSTMENT

KNOB

FIG. 4

CHECK TIRE PRESSURE

The tires on your unit were overinflated at the factory for

shipping purposes, Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See 'TO ADJUST

BRAKE' in the Service and Adjustments section of this manual.

FIG. 3

BATTERY

CELLACID LEVEL

ASSEMBLY

11 ,.............................. 111,1, 11.1 = ......

INSTALL MOWER AND DRIVE BELT

Your unit has been shipped with the front mower suspen-

sion braket banded to the frame Remove bands and pivot bracket downward.

MOWER INSTALLATION (See Figs. 5, 6, 7 and 8)

• Remove banding from suspension arms and gauge wheels Set gauge wheels aside for later assembly.

• Slide mower under tractor with discharge guard to right side of tractor.

• Slide front suspension brackets into mower brackets.

Retain with release pins Turn depth adjustment knob

counterclockwise until it stops Lower mower linkage with attachment lift lever.

• Slide studs through lift links on both sides of tractor_

Retain with washers and retainer springs.

• Place the suspension arms on brackets on both sides

of frame Retain with washers and retainer springs.

• Place suspension arms in rear suspension brackets

Retain with release pins

• Turn depth adjustment knob clockwise to remove slack from mower suspension

° Insert gauge wheel bar into bracket, Retain with clevis

pins and retainer springs.

DEPTH ADJUSTMENT

SUSPENSION ARM

KNOB BELT

GAUGE WHEEL

BAR _i

GAUGE __,,,_

_ I_---'-'-__ ETAINER

WHEEL_

FIG. 7

DRIVE BELT INSTALLATION (See Figs. 8 and 9)

• Remove hood and grill (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjust-

ments sections of this manual),

• Roll mower drive beft over primary mandrel

• Roll mower drive belt forward over front mower sus- pension bracket,

• Place mower drive belt over clutch pulley on engine and under idler pulley and tension pulley,

• Replace hood and grilFassembly

NOTE: Pull tension pulley lever forward for belt clearance, Make sure narrow "V" side of belt is engaged with each

pulley, and push tension pulley lever back to opearting

)osition.

MOTION

FIG. 5

RETAINER SPRING

\Vo I_ !o I //

SUSPENSION "__L_ _--_

WASHER __..._ _ LIFT LINK

RETAINER _ __ SPRING--,. ._ - -_-'_" STUD

FIG, 6

FRONT S1ON

BRACKET

_ELEASE

FIG. 8

CLUTCH l

p MOWER

ULLEY_ _/'--_ _

-_f _\_l DRIVE

.t, 2W" 1 ,0 ER

_r--.=_F-_\X_" __ PULLEY

TENSION __l tL_'--

PUL, \ I

FIG. 9

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of his manual,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual. Verify that the belts are

routed correctly

INSTALL BATTERY (See Figs. 10 &11)

CAUTION: Do not short battery termi- nals, Before installing battery, remove

metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden,. tal grounding.

, Raise hood. , Make sure d rain tube is fastened to drain hole in battery

tray and battery tray is positioned in hole of battery

support.

• Place battery in plastic tray, battery terminals to front of tractor.

, First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely.

° Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bolt, flatwasher, lock washer and hex nut. Tighten securely.

• Slide the two battery bolts through the terminal guard

and start the wing nuts onto the threads.

• Position terminal guard over the battery as shown, lower

bolts into key holes and slide square shafts of bolts into slots of key holes°

• Tighten wing nuts by hand making sure battery bolts

remain in slots of the key holes in the battery support.

• Be sure terminal access doors are closed.

Use terminal access doors for:

• Inspection for secure connections (totighten hardware).

, Inspection for corrosion.

• Testing battery.

• Jumping (if required)°

• Periodic charging.

HEX NUT POSITIVE

.... " CABLE

BATTERY

BOLT

KEY HOLE

BATTERY

ACCESS

BATI'ERY

TRAY

{AIN TUBE

FIG. 11

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SA TISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST: #" All assembly instructions have been completed.

v" No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum 1

hour at 6 amps). v_ Seat is adjusted comfortably and tightened securely ,/ All tires are properly inflated. (For shipping purposes,

the tires were over-inflated at the factory). v' Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling). v" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keeper& ,/ Check wiring See that al! connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR LAWN RIDER, PAY EXTRA ATTENTION TO THE FOLLOWING IMPOR-

TANT ITEMS:

V' Engine oil is at proper level

4' Fuel tank is filled with fresh, clean, regular unleaded

gasoline ,/ Become familiar with all controls-their location and

function. Operate them before you start the engine. v" Be sure brake system is in safe operating condition.

FLAT

HEX

BOLT

FIG. 10 10

.............................. == ,=

OPERATION

KNOW YOUR LAWN RIDER READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN RIDER.

Compare the illustrations with your Tractor to familiarize yourself with the location of various controls and adjustments, Save this manua! for future reference

THROTTLECONTROL

ATTACHMENT CLUTCH

LIFT LEVER

AMMETER

CLUTCH/BRAKE PEDAL,_,_

CHOKECONTROL

KNOBHEIGHTADJUSTMENT / LEVER

GEARSHIFT LEVER RANGE SHIFT LEVER

Sears tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your trac-

tor. LIFT LEVER - Used to raise and lowermower deck orother

attachments mounted to your tractor CLUTCH / BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER: Selects the speed and direction of

tractor. THROTTLE CONTROL - Used to control engine speed,

LIGHT SWITCH

IGNITION SWITCH

PARKING BRAKE

FIG. 12

RANGE SHIFT LEVER - Allows "H!" or "LO" speed for all

forward and reverse gears°

IGNITION SWITCH - Used to start and stop the engine.

AMMETER - Indicates battery charging (+) or discharging

LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position,

CHOKE CONTROL - Used when starting a cold engine,

,,ui i i, i,i1, i1,,,,, ,,t

OPERATmON

,, H,,, li,,!,u, , i,i li, ,, i Nil,, , i, L,,,,m, ,,N,,,

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage° Always wear safety glasses or eye shields before starting your tractor and while moving, We recommend Wide Vision Safety Mask for over the spectacles or standard

safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 13)

. Depress clutch/brake pedal into futl "BRAKE" position

and hold

• Place parking brake lever in "ENGAGED" postion and re_easepressurefrom clutch/brake pedal Pedal should remain in "BRAKE" position. Make sure parking brake

wilt hold vehicle secure,

STOPPING (See Fig. 13)

MOWER BLADES -

• Move attachment clutch switch to "DISENGAGED" position

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position

• Move gearshift lever to "NEUTRAL" position.

ENGINE -

• Move Throttle Control to "SLOW"position

• Turn ignition key to 'OFF" position and remove key.

Always remove key when leaving vehicie to prevent

unauthorized use

• Never use choke to stop engine.

NOTE: Under certain conditions when unit is standing idle

with the engine running, hot engine exhaust gasses may

cause "browning" of grass To eliminate this possibility, always stop engTne when stopping unit on grass areas.

, ll,lIHH I ,NI,l, I , I' ll,ll,

_ CAUTION: Always stop unit completely, as

,LIL, , ill,ill IHHI , II IHI 'l,' ..........

described above, before leaving the operator s position; to empty grass catcher,

etc.

• Move gearshift and range shift levers to desired posi- tion.

• Slowly release clutch/brake pedal to start movement.

iMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WfLL SHORTEN THE USEFUL LiFE OF YOUR TRANSAXLE

CLUTCH/BRAKE PEDAL POSITION "BRAKE" POSITION

, _ "_ CLUTCH SWITCH

"DRIVE"

ATTACHMENT

/ CHOKE

_ CONTROL

__ __THROTTLE

__ _ -/ _'CONTROL

•"" / \ _'-_ e PARKING BRAKE / ._/ _"_ DISENGAGED"

GEARSHIFT RANGE._ LEVER SHIFT

/ -'_ y POSITION

LEVER

TO USE CHOKE CONTROL (See Fig. 13)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine

• To engage choke control, pull knob out Slowly push knob into disengage.

TO USE THROTTLE CONTROL (See Fig. 13)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate and the engine cooling air flow.

, Full throttle offers the best mower performance,

TO MOVE FORWARD AND BACKWARD (See Fig. 13)

The direction and speed of movement is controlled by the

gearshift lever

• Start tractor with clutch/brake pedal depressed and gearshift lever in "NEUTRAL" position

FIG. 13

TO ADJUST MOWER CUTTING HEIGHT

(See Fig, 13)

The cutting height is controlled by turning the height ad- justment knob in desired direction

• Turn knob clockwise to raise cutting height

• Turn knob counterclockwise to lower cutting height

The cutting height range isapproximately 1-1/4" to 3-3/4".

The heights are measured from the ground to the blade tip

with the engine not running, These heights are approx_o

mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut approximately 2-t/2 inchesduring the cool season and over3 inches during hot months° For healthier and better looking lawns, mow often and after moderate growth°

• For best cutting performance, grass over 6 inches in height should be mowed twice Make the first cut

relatively high; the second to desired height

,I,,H = ...........................

OPERATmON

TO ADJUST GAUGE WHEELS (See Fig. 14 )

• Adjust mower to desired cutting height, , Lower mower with lift control. Remove rear retainer

spring and clevis pin which secure each gauge wheel

• Lower gauge wheels to ground_ Raise gauge wheels slightly to align holes in bracket and gauge whee_ bar

and insert clevis pins. Gauge wheels should be slightly off the ground.

o Replace retainer springs into clevis pins.

RETAINER

GAUGE

WHEEt,

BAR _ GAUGE WHEEL

FIG. 14

--SPRING

BRACKET

CLEVIS PINS

TO OPERATE MOWER (See Figs. 12 and 13)

Your unit is equipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with the engine running and the mower clutch engaged will shut

off the engine.

• Select desired height of cut, using height adjustment knob,

. Lower mower with lift lever°

• Engage mower by slowly moving mower clutch lever to

"ENGAGED" position

• TO STOP MOWER - Move mower clutch lever to

"DISENGAGED" position

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard In place.

TO OPERATE ON HILLS

_, CAUTION; Do not drive up or down

| _ hills with slopes greater than 150 and

=ll=lHH=,

I do n,,o,!,,,d,riveac,,r,o,ssany slope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position°

• If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake,

• Move gearshift lever to "NEUTRAL" position°

• To restart movement, move gearshift lever to 1st gear and range shift lever to"LO" position, Besureyouhave allowed room for unit to roll slightiy as you restart

movement

• Slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

. Raise attachment lift control to highest position

• When pushing or towing your unit, be sure gearshift lever is in "NEUTRAL" position.

• Do not push unit at more than five (5) MPH.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

• The engine in your unit has been shipped, from the

factory, already filled with summer weight oil

• Check engine oil with unit on fevet ground_

• Remove dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and read oil

level. If necessary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (see "OIL VISCOSITY CHART" in the

Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual

RUNNER

__ "_" R.H,

DISCHARGE

GUARD

FIG. 15

_'_"_-_-__ ENGINE OIL

FILLER CAP & DIPSTICK

FIG. 16

ADD GASOLINE

• Fill fuei tank Use fresh, clean, regutar unleaded

gasoline. (Useof leaded gasolinewitl increasecarbon

and lead oxide deposits and reduce valve life), IMPORTANT; WHEN OPERATING IN TEMPERATURES BELOW 32_F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage, Acidic gas can damage the fuei

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty, Use fresh fuel next season. See Storage Instruc- tions for additional inforrnation_ Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig,13)

When starting engine for the first time or if engine has

run out of fuel, it wili take extra cranking time to move

fuel from the tank to the engine_

• Depress the clutch/brake pedal and set the parking brake°

. Place gearshift lever in "NEUTRAL" position.

• Move attachment clutch to "DISENGAGED" position.

. Pull choke control out to "CHOKE" position for cold

engine start. For warm engine start do not use choke control

. Move throttle control to midway between "FAST" and

"SLOW" positions.

• Turn ignition key clockwise to "START" position and release key as soon as engine starts, Do not run starter continuously for more than fifteen seconds

per minute. If engine does not start after several attempts, move throttle control to "FAST" position,

wait a few minutes and try again.

. When engine starts, slowly push choke control in,

• Move throttle control to "FAST" position_

• Al!ow engine to warm up for a few minutes before engaging clutch/brake pedal or attachment clutch

switch.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See 'TO ADJUST CARBURETOR" in the Service and

Adjustments section of this manual

MOWING TiPS

• Tire chains cannot be used when the mower housing is attached to unit.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual°

• Use the runner on the right hand side of mower as a guide. The blade cuts apprximately an inch out- side the runner (See Fig,. 15).

• The left hand side of mower shouid be used for trim- ming.

° Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine, This will result in a more even distri-

bution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the

right so that clippings wilt discharge away from

shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished (See Fig° 17).

. if grass is extremely tall, it should be mowed twice

to reduce load and possible fire hazard from dried

clippings. Make first cut relatively high; the second

to the desired height,.

. Do not mow grass when it is wet Wet grass will

plug mower and leave undesirable clumps. Allow

grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cut-

ting performance as welt as the quality of cut de-

sired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

FIG. 17

CAUTION: Before driving the tractor,

install mower or remove front mower

suspension bracket and suspension arms.

MAINTENANCE SCHEDULE 7___o_/"

FILLINDATES /_/_-_._.O_

AS YOU COMPLETE ._'_.,_.#_._ _O?'_ v REGU_R SERV!CE .,_'__._:/£,_"SERVICE DATES

Check Brake Operation _,Gf 6/ Check Tire Pressure 6#4 6/

Check for Loose Fasteners 6## 6/#4

R Sharpen/Replace Mower Blades 6/4

Lubrication Chart ' . . , . 6/ 6#4 , , ,

T ,Check BatterY Level/Recharge .......... 6/

0 Clean Battery andTerminals 64# 6#4 R Check Transmission Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension Check Engine Oil Level Change Engine Oil

Clean Air Filter

N Clean Air Screen ....

G Inspect Muffler/SparkArrester

I Replace Oil Filter (if equipped)

NE Cfean Engine Fins

Replace Spark Plug Replace Air Filter Paper Cartridge Reptace Fuel Filter

I _ Change mere often when operating under a heavy load or In hlgh ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

Coolir],g

6/2

v'6/

3 - If equipped with oil filter, change eli every 50 hours 4 - Replace blades more often when mowing In sandy soil

GENERAL RECOMMENDATIONS

The warranty on this vehicle does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must main- tain unit as instructed in this manual,

Some adjustments will need to be made periodically to properly maintain your unit.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season,

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear, A new spark plug and dean air fiiter assure proper air4uef mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation,

• Check tire pressure.

• Check for loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POENTS

WHICH HAVE SPECIAL NYLON BEARING& VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY

LUBRICATION CHART

(_TIE RODBALLJOINTS

(,_)SPINDLEZERK------_/__ _-- SPINDLEZERK(_) (_ FRONTWHEEL _'__,:-_'::_:L;_" FRONTWHEEL (_)

@ STEERING

SECTOR GEAR ENGINE (_)

PLATE

(_) CHECIqADD .,.

TRANSAXLE FLUID

(_) SAE 30 MOTOR OIL API - SG (_) GENERAL PURPOSE GREASE

(_) REFER TO ENGINE MAINTENANCE SECTION

SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

ii== ,, =,=, iH=

NTENANCF=

TRACTOR

Always observe safety rules when performing any mainte-

nance,

BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at

high s_eed in highest gear, than brake must be adjusted

(See TO ADJUST BRAKE in Service and Adjustments section of this manual).

TIRES . Maintain proper airpressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual),

* Keep tires free of gasoline, oiI, or insect control chemi-

cals which can harm rubber.

, Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp_ The blades can be sharpened with a file or on agrinding wheel.

We suggest they be sharpened or replacedafter every 25 hours of mowing Check blades more often if mowing in

sandy conditions,

• Do not attempt to sharpen blades while they are on the mower_

• Replace bent or damaged blades,

BLADE REMOVAL (See Fig. 18)

• Raise mower to highest position to allow access to blades.

. Remove hex bolt, lock washer and fiat washer securing

blade.

• Install new or resharpened blade with trailing edge up towards deck as shown_

o Reassemble hex bolt, lock washer and flat washer in

exact order as shown_

, Tighten bolt securely (30-35 Ft, Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 5 HEATTREATED.

, 11, ====,,,=l ==Ni= : _--_--m

TO SHARPEN BLADE (See Fig. 19)

Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

. The blade can be sharpened with a file or on a gdnding

wheel Do not attempt to sharpen while on the mower,

• To check blade balance, drive a nailinto a beam or wall, Leave about one inch of the straight nail exposed.

Place center hole of blade over the head of the nail, If blade is balanced, it should remain in a horizontal position If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced,

CENTER HOLE

FIG. 19

. I BLADE

CHECK TRANSAXLE OIL LEVEL

(See Fig. 20)

• Block up rear axle securely or use a tractor jack . Remove left rear wheel by removing hub bolts.

. Remove filler plug from transaxle, OiI level must be

even with plug threads. If necessary, fill with SAE 30 oil API-SG, Replace filler plug

• Reassemble wheel to hub,

TRANSAXLE

FILLER PLUG

BLADE

WASHER

LOCK WASHER

MANDREL

"ASSEMBLY

HEX BOLT

*A GRADE 5 HEAT TREATED BOLT CAN BE IDENTIFIED BYTHREE

LINES ON THE BOLTHEAD AS SHOWN AT LEFT,

FIG. 18

FIG, 20

S)*

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