Craftsman 917255917 Owner’s Manual

SEARS

OWNERS MANUAL

MODEL NO.

917.255917

Caution: Read and Follow

All Safety Rules

And Instructions

Before Operating

This Equipment

[RRFTSMRN

GT 18HP TWIN 6 SPEED - 44"" MOWER

GARDEN TRACTOR

Assembly

Operation Maintenance

Repair and Adjustment Repair Parts

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

SAFETY RULES

1. Know the con_ols, and,J_ow_t_ s_p quickly. READ THIS OPERA_OB_wS_,_JA&_n_ /pst_ctions furnished with attachr_nt_

2, Do not allow Children to t_pefate the machine, Do not allow

adults to operate it without proper instruction.

3. Do not carry passengers. Do not mow when children and others are around.

4, Always wear substantial footwear. Do not wear loose fit-

ting clothing that could get caught in moving parts.

5. Keep your eyes and mind on your tractor, mower and the

area being cut. Do not let other interests distract you.

6. Do not attempt to operate your tractor or mower when

not in the drivers seat.

7. Always get on or off your tractor from the operator's left

hand side.

8. Clear the work area of objects (wire, rocks, etc,) which might be picked up and thrown.

9. Disengage all attachment clutches before attempting to start the engine.

10. Disengage power to attachments and stop the engine before leaving the operator's position•

I 1. Disengage power to mower, stop the engine and discon-

• nect spark plug wire(s) from spark plug(s) before clean- ing, making an adjustment or repair• Be careful to avoid

touching hot muffler or engine components.

I 2, Disengage power to attachments when transporting or not

in use.

13. Take all possible precautions when leaving the vehicle un- attended. Disengage the power take off, lower the at- tachments, shift into neutral, set the parking brake, stop

the engine and remove the key.

! 4. Do not stop or start suddenly when going uphill or

downhill. Mow up and down the face of slopes (not greater than 15 °); never across the face. Refer to page 51.

1 5. Reduce speed on slopes and make turns gradually to pre-

vent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1 6. While going up or down slopes, place Gear Shift Control

Lever in 1st gear position to negotiate the slope without stopping•

1 7. Never mow in wet or slippery grass, when traction is un-

sure or at a #peed which could cause a skid.

18. Stay alert for holes in the terrain and other hidden hazards: Keep away from drop-offs.

I 9. Do not drive too close to creeks, ditches and public

high ways.

20. Exercise special care when mowing around fixed objects in order to prevent the blades from striking them. Never deliberately run tractor or mower into or over any foreign

objects.

2 1. Never shift gears until tractor comes to a stop.

2 2. Never place hands or feet under the mower, in discharge

chute or near any moving parts while tractor or mower are running. Always keep clear of discharge chute.

23. Use care when pulling loads or using heavy equipment. a. Use only approved drawbar hitch points. b. Limit loads to those you can safely control. c, Do not turn sharply. Use care when backing. d, Use counterweight or wheel weights when suggested

in the owner's manual. 24 Watch out for traffic when crossing or near roadways. 2 5 When using any attachments, never direct discharge of

material toward bystanders nor allow anyone near the

vehicle while in operation,

2 6 Handle gasoline with care - it is highly flammable.

a. Use approved gasoline containers .

b. Never remove the fuel cap of the fuel tank or add

gasoline to a running or hot engine or an engine that

has not been allowed to cool for several minutes after

running. Never fill tank indoors, always clean up spill-

ed gasoline.

c, Open doors if the engine is run in the garage exhaust

2 7. Keep the vehicle and attachments in good operating con-

2 8. Keep all nuts, bolts and screws tight to be sure the equip- 2 9. Never store the equipment with gasoline in the tank in-

30. To reduce fire hazard, keep the engine free of grass, leaves

3 1. Except for adjustments; DO NOT operate Engine if air

32. Do not operate without a muffler or tamper with exhaust

33. The vehicle and attachments should be stopped and in-

34. Do not change the engine governor settings or overspeed

35. When using the vehicle with me wet, proceed as follows;

3 6. Do not operate the mower without the deflector shield in

3 7, Disengage power to mower before backing up. Do not

3 B. Under normal usage the grass catcher bag material is sub-

fumes are dangerous. Do not run the engine indoors.

dition, and keep safety devices in place and working,

ment is in safe working condition.

side a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any

enclosure.

or excessive grease, Do not clean product while engine is running•

cleaner or cover directly over carburetor air intake is removed. Removal of such part could create a fire hazard.

system. Damaged mufflers or spark attesters could create a fire hazard, Inspect periodicafly and replace if necessary,

spected for damage after striking a foreign object and the damage should be repaired before restarting and operating

the equipment.

the engine; severe damage or injury may result.

a. Mow only in daylight or in good artificial light. b. Shut the engine off when unclogging chute.

c. Check the blade mounting bolts for proper tightness

at frequent intervals.

place.

mow in reverse unless absolutely necessary and then on- ly after careful observation of the entire area behind the

mower,

ject to deterioration and wear. It should be checked fre-

quently for bag replacement. Replacement bags should be checked to ensure compliance with the original

manufacturer's recommendations or specifications•

LOOK FOR THIS SYMBOL TO POINT OI_T_t4NI_DR_TANT SAFETY PRECAUTIONS. IT MEANS -- ATTEI_I_N[ BEcoME; ALERT! YOUR SAFETY IS INVOLVED.

CAUTION: LOOK FOR THIS WORD TO POINT OUT IMPORTANT EQUIP-

MENT PRECAUTIONS.

WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest=covered, brush-covered or grass covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrestor is used, it should be maintained in effective working order by the operator.

In the State of Cahfornia the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands• See your Sears Authorized Service Center for spark arrester. See Repair Parts page 34.

CONGRATULATIONS on your purchase of a Sears GT

18HP Garden Tractor. It has been designed, engineered

and manufactured to give you the best possible depen- dability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service

Department. They have competent, well-trained techni-

cians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will

enable you to assemble and maintain your Tractor pro- perly. Always observe the "'SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details.

YOUR NEW GT 18 HP GARDEN TRAC-

TOR FEATURES...

CRAFTSMAN ! 8 H.P. TWIN- CYLINDER ENGINE--cool-

running performance and long life with plenty of power

to take on a variety of yard, gardening or snow removal tasks.

MODEL

NUMBER

SERIAL NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE

FOUND ON THE MODEL PLATE ATTACHED TO

THE FENDER. YOU SHOULD RECORD BOTH SERIAL NUMBER

AND DATE OF PURCHASE AND KEEP iN A SAFE PLACE FOR FUTURE REFERENCE.

ALL GEAR TRANSAXLE--six speeds forward, two reverse speeds--to let you select the proper speed for the terrain and the job. Automotive--type differential helps guard against turf scuffing.

CONTROL PANEL--with Throttle, Choke, Light Switch, Ignition Switch, Parking Brake Lever and Clutch Switch--

conveniently grouped for ease of use.

ATIACHMENT VERSATfLITY--handles a large variety of

Sears Yard and Garden Tractor Attachments. See

pages 49-50.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules. Always use care when using your tractor. Keep away from moving parts. DO NOT work on your tractor with engine running. Always keep your tractor and mower clean. Follow a regular schedule in maintaining, caring for and using your tractor. A well cared for tractor will run and last longer. Follow the instructions under "Maintenance" and "Storage" sections of this Owner's Manual.

LIMITED TWO YEAR WARRANTY

ON ELECTRIC START RIDING EQUIPMENT

For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according t° the operating and maintenance instruction in the owner's manual, Sears will repair free of charge

any defect in material or workmanship in this electric start riding equipment.

This warra.nty excludes blade(s), blade adapter(s), spark plug(s), air cleaner and belt(s), which are expen-

dable and become worn during normal use.

This warranty does not cover:

Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass); and repairs necessary because of operator abuse or negfigence, including the failure to maintain the equipment according to instructions contained in the owner's manual; and

riding equipment used for commercial or rental purposes.

FULL 90-DAY WARRANTY ON BATTERY

For 90 days from the date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace

the battery at no charge.

WARRANTY SERVICE tS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPART-

MENT IN THE UNITED STATES. This warranty applies only while this product is in use in the United States.

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK and CO., D/698-731A, Sears Tower, Chicago, II 60684

INDEX

Adjustments:

Attachment Lift Spring ........ 25

Brake ...................... 16

Carburetor .................. 20

Electric Clutch ............... 21

Gauge Wheels ............... 13

Motion Drive Belt ............. 22

Mower Drive Belt ............. 10

Mower

Front-To-Rear ........... 24

Side-To-Side ............ 24

Throttle Control Cable ......... 20

Air Filter

Cleaning .................... 17

Paper Cartridge ............... 17

Air Intake Screen, Engine ......... 19

Assembly ................... 5-10

Attachment Lift Spring Adjustment 25

Attachments ...................... 49-50

Battery:

Charging ................... 7

Cleaning ................ 18

Installation 8

Levels ...................... 17

Preparation ................... 7

Starting with Weak Battery ..... 19

Storage .................... 26

Terminals .................. t 8

Belt: ...........................

Blade Drive (Blade to Blade)

Removal/Replacement .... 25

Motion Drive Adjustment ...... 22

Motion Drive, Remove/Replace 21 Mower Drive (Engine-to Mower

Adjustment ............... 10

Mower Drive Belt Installation 10

Blade:

Sharpening ............... 17

Replacement .......... 26

Brake Adjustment ............. 16

Carburetor Adjustment ........... 20

Clutch, Electric, Adjustment 21

Controls, Tractor ............... 11

Cutting Level, Mower ........... 10

Engine:

Air Screen ...... 19

Oil Change 18 Oil Level 16

Oil Type 16

Starting .......... 12

Storage ................ 26

Filter, Air ...................... 17

Fuel:

Type ....................... 12

Storage .................... 26

Fuse .............. 23

Gauge Wheels .................. 73

Hood Removal ................. 23

Lubrication:

Chart ...................... 18

Steering & Front Wheels ....... 19

Tractor Pifzot Points ........ 18

Maintenance .............. 15-19

Air Filter ................... 17

Air Filter Paper Cartridge ....... 17

Air Screen ................... 19

Battery ..................... 17

Blade Sharpening ............ 17

Brake Adjustment ............. 16

Engine oil ................... 15

Lubrication ................... 18

Spark Plugs ................. 19

Tire Care .... 17

Mower:

Adjustment, Front-to-Rear ...... 24

Adjustment, Side to Side ....... 24

Blade Sharpening ............. 17

Blade Replacement ............ 26

Cutting Level ........... 10

Installation ............... 10

Operation ................... 13

Removal ................... 23

Mowing Tips ............... 14

Muffler ................... 19

Spark Arrester .............. 2

Oil

Cold Weather Conditions ....... 16

Engine ............ 15

Transaxle ................... 23

Storage ...................... 26

Operation ................... 11-14

Operating/Tractor and Mower t3

Speed ...................... 14

Starting the Engine ............ 12

Stopping Your Tractor ......... 12

Tractor Operation on Hills ..... 14

Options

Attachments Spark Attester

Parts Bag ................... 5, 6

Repair and Adjustments ....... 1,9-26

Attachment Lift Spring ......... 25

Blade Drive Belt ............. 25

Blade ..................... 26

Carburetor ................. 20

Electric Clutch .............. 21

Fuse ...................... 23

Hood Removal .............. 23

Motion Drive Belt ............ 21

Motion Drive Belt Replacement 21

Mower Front-to-Rear .......... 24

Mower Side-to-Side ........... 24

Mower Removal ............. 23

Throttle Control Cable ........ 20

Transaxle Oil Level ............ 23

Safety Rules .................... 2

Seat ......................... 7

Service Record ................. 28

Slope Guide Sheet ............. 51

Spark Plugs ................... 19

Speed Control Chart ............ 14

Starting the Engine .............. 12

Steering Wheel .................. 8

Stopping the Tractor ......... 12

Storage ..................... 26

Throttle Control Cable Adjustment 20

Tires ....................... 17

Transaxle Oil Level ............ 23

Trouble Shooting Chart ......... 27

Warranty ..................... 3

Wiling (Schematic) .............. 29

................ 49,50

................... 2

R •

T ¸

A SSEMBL Y

Know Your Tractor

READ THIS OWNER'S MANUAL BEFORE OPERATING YOUR GARDEN TRACTOR. If you unders- tand the machine and its operation, you will achieve efficient and peak performance. While reading

the manual, compare the illustrations with your Garden Tractor to familiarize yourself with the loca- tion of various controls and adjustments. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Garden Tractor and to prevent injury to yourself

and others. Be sure to pay strict attention to all notes and cautions; they are included for your safe-

ty. Save this manual for future reference.

Unpacking Instructions

1, Remove. box from carton. The box contains the/terns

shown below.

2. Cut down four corners of the carton with a utility knife and fold down sides.

3. Remove mower deck from skid.

4. Oisengage Parking Brake.

5. Carefully guide the tractor backwards off the skid.

The operation of any tractor can result in foreign objects thrown i#to the eyes, which

can result in severe eye damage. Always

wear safety glasses or eye shields before

starting your tractor and while mowing. We

recommend Wide Vision Safety Mask for

over the spectacles or standard safety glasses, available at Sears Retail or Catalog

Stores.

Parts Bag Contents Not Shown Full Size:

"¢_l_llwJlll K ' '

(2) Battery Carriage Bolts - 1/4 - 20 x 7 - 1/2

Terminal Guard

a, seat

b. steering wheel c. battery

d. battery acid e. owner's manual

f. parts ba9

15 0 Slope Instruction Sheet

V-Belt

(2) Keys

BA T FERY

CAPS & iNSTRUCTIONS

Steering Wheel Cap

ASSEMBL Y

A SSEMBL Y LOCA "lION

BA TTERY

BATTERY

TERMINALS

PARTS BAG CONTENTS SHOWN FULL SIZE

(2) Lockwasher, 1/4 Int/Ext Tooth

(2) Hex Bolt, I/4-20x 3/4

(2) Lockwasher 1/4

(2) Wing Nut - 1/4 - 20

(2) Washer 9/32 x 5/8 x 16 Ga. Q

(2) Hex Nut, 1/4 - 20

SUSPENSION

ARMS

SEA T

(4) Spring Retainer (4) Washer 17/32x 1 - !/16x 13 Ga.

(I) Hex Bolt, 1/2 - 13 x I

Grade 5

(1) Shoulder Bolt 5/16 - 18

(J) Lockwasher 1/2

(1) Washer 17/32 x I-3/16

x 12 Ga.

(1) Washer 15/32x i x 16 Ga.

To assemble and adjust your tractor you wil! need:

ASSEIVIBL Y

(2) 7/!6- wrenches (2) 1/2" wrenches (1) 3/4"" wrench Tire Pressure Gauge

NOTE: RIGHT HAND IR.H.)AND LEFT HAND (L.H.)ARE DETERMINED FROM OPERATOR'S POSITION WHILE

SEATED ON THE TRACTOR.

NOTE: THIS TRACTOR IS EQUIPPED WITH AN OPERATOR PRESENCE SENSING SWITCH, ANY AT-

TEMPT BY THE OPERATOR TO LEAVE THE SEAT WITH THE ENGINE RUNNING AND ATTACHMENT CLUTCH

ENGAGED WILL SHUT OFF THE ENGINE.

(!) 9/16"" wrenches Screwdriver

Utility Knife

WEAR EYE AND FACE SHIELD.

MEDIATELY IF ACCIDENTALLY IN CON-

WASH HANDS OR CLOTHING IM-

TACT WITH ELECTROLYTE.

DO NOT SMOKE, FUMES FROM CHARG- ED ELECTROLYTE ARE EXPLOSIVE.

1. Prepare Battery

READ INSTRUCTIONS INCLUDED WITH

THE BATTERYVENT CAPS FOUND IN BAG

OF PARTS. ALWAYS WEAR GLOVES. CLOTHING AND GOGGLES TO PROTECT YOUR HANDS, SKIN AND EYES.

Place seat in operating position. Sit on the seat and press clutch/brake pedal all the way down. if oper

atlng position is not comfortable, adjust seat

To adjust" Raise seat. Loosen adjustment bolt Slide seat to desired position, Tl_qhten adjustment belt securely.

CUT AWAY VIEW

LIQUID

LEVEL

VENT CAP

BATTERY TUBE

BATTERY CELL

FIGURE 1

a. Fill and charge battery (before installing). NOTE:

SEE DETAILED INSTRUCTIONS PACKAGED WITH

BATTERY VENT CAPS IN BAG OF PARTS.

b. Fill battery with electrolyte to bottoms of tubes

in cells (Fig. 1). NOTE: DO NOT OVERFILL.

OVERFILLING WILL RESULT IN DAMAGE TO

TRACTOR.

c. Check level of electrolyte after 30 minutes. Add

additional electrolyte if necessary. NOTE:

TIGHTEN VENT CAPS SECURELY.

d. Charge battery at a rate of six amperes for one

hour.

e, Neutralize excess electrolyte for disposal by add-

ing it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addi-

tion of more soda causes no more foaming.

2. Install Seat

Seat position should be adjusted forward or backward so that the operator can comfortably reach Clutch/Brake Pedal and

safely operate the tractor (Fig 2).

a. Place seat on seat pan. Screw hex head bolt, lock-

washer and flat washer into seat (Fig 2). Screw

shoulder bolt and flat washer into seat (Fig 2), Hex bolt, shoulder bolt and washers found in bag of parts

(shown full size page 5),

b. Tighten shoulder bolt and flat washer usmg a 1/2""

wrench.

c. Tighten hex bolt (adjustment bolt), /ockwasher and

flat washer using a 3/4"" wrench.

SEAT PAN

SHOULDER BOLT i

CLUTCH/BRAKE PEDAL

THE MACHINE SCREW-LOCKWASHER-

FLAT WASHER MUST BE TIGHTENED SE- CURELY TO PREVENT MOVEMENT OF

SEAT.

ADJUSTMENT

BOLT

FUEL

TANK

CAP

(

FIGURE 2

ASSEMBL Y

3. Install Steering Wheel

NOTE: POSITION FRONT WHEELS FORWARD,

FIGURE 3

BATTERY

COMPARTMENT

STEERING WHEEL CAP

HEX BOLT

LOCKWASHER

2 - 318" DIA. WASHER

STEERING WHEEL

--- STEERING WHEEL ADAPTER

STEERING SHAFT

a. Use a 9/16" wrench to remove hex bolt,

Iockwasher and 2-3/8" diameter washer (shown

full size below) from steering shaft (Fig, 3)

HOOD

b. Position steering wheel over steering adaptor.

c. Secure steering wheel to steering shaft using

hex bolt, Iockwasher and 2=3/8"" diameter

washer (Fig. 3).

FIGURE 4

LOCKWASHER

GRILL

WASHER

HEX BOLTS

BLACK (NEGATIVE)

CABLE

NUT

d. Snap steering wheel cap in place on steering

wheel. Steering wheel cap found in bag of parts.

4. Check Tires

Reduce tire.pressure to 14 PSI in front and 10 PSI in rear tires, (Tires were overinflated for shipping purposes).

DO NOT SHORT BATTERY TERMINALS.

BEFORE INSTALLING BATTERY, REMOVE

METAL BRACELETS, WRISTWATCH BANDS, RINGS, ETC.

5. Install Battery

a. Remove hood - See page 23.

b. Remove tape from plastic tray. Make sure drain

tube (Fig. 5) is fastened to drain hole in battery tray and battery tray is positioned in hole of bat- tery support.

c . Place battery in plastic tray (Battery terminals to

front of tractor)(Fig. 5).

FIGURE 5

DRAIN TUBE

NECTED FIRST TO PREVENT SPARKS POSITIVE TERMINAL MUST BE CON- 1

FROM ACCIDENTAL GROUNDING.

Connect RED battery cable to positive (+) bat- tery terminal with hex bolt, flat washer, Iockwasher and hex nut (shown full size on page

6) found in bag of parts (Fig. 6). Tighten securely, with two 7/16" wrenches.

Connect BLACK ground cable to negative (-) bat- tery terminal with remaining hex bolt, flat

washer, Iockwasher and hex nut (shown full size

on page 5) found in bag of parts (Fig. 6). Tighten securely.

NOTE: IF YOU HAVE A WEAK BATTERY, SEE "STARTING YOUR TRACTOR WITH AWEAK BATTERY" PAGE 19.

Using the square hole on one side of the battery

support (Fig. 6) insert one battery bolt, head of bolt down. Fasten the battery bolt to the terminal guard using int./ext. Iockwasher and wing nut as

shown in Fig. 6.

g°

Assemble the remaining battery bolt to other side

of battery support and fasten terminal guard to it with remaining int./ext. Iockwasher and wing nut. Tighten wing nuts securely by hand (Fig. 6).

HEIGHT ADJUSTMENT

KNOB

INT./EXT.

LOCKWASHER

ASSEMBL Y

WING

NUT WING NUT

,,_ INT./EXT.

LOCKWASHER

ACCESS

DOOR

BOLT

TERMINAL

ACCESS DOOR

BATTERY

SUPPORT

ATTACHMENT LIFT LEVER

"HIGHEST'"

POSITION

GUARD

FIGURE 6

),L

h. Remove Plastic on tractor hood and close

NOTE: USE TERMINAL ACCESS DOORS (FIG. 6) FOR:

1 INSPECTION FOR SECURE CONNECTIONS

(TIGHTEN HARDWARE)

2 INSPECTION FOR CORROSION

3 TESTING BATTERY 4 JUMPING (IF REQUIRED)

5 CHARGING (IF REQUIRED)

KEEP TERMINAL ACCESS DOORS

CLOSED WHEN NOT IN USE. DO NOT START ENGINE UNTIL

MOWER SUSPENSION BRACKET HAS BEEN RELEASED. SEE MOWER DRIVE

BELT INSTALLATION, PAGE 10.

ARM

BRACKET

SUSPENSION ARM

r i_

ATTACHMENT

.... "'LOWEST'"

LIFT LEVER

POSITION

RELEASE

FRONT SUSPENSION BRACKET

FIGURE 7

RETAINER SPRING

LIFT LINK

STUD

RETAINER SPRING

FIGURE 8

PRIMARY MANDREL

FIGURE 9

WHEEL GAUGE/

BAR

GAUGE WHEEL

_CLEVIS

FIGURE 10/I PIN

CLUTCH

PULLEY

LEVER

TENSION PULLEY

_GURE 11

MOWER DRIVE BELT

FRONT SUSPENSION

BRACKET

MOWER DRIVE BELT

IDLER

6. Mower Installation

a. Remove band from mower suspension bracket. b . Remove banding from suspension arms (Fig. 7), c. Slide mower under tractor, deflector to R.H.

side.

d. Slide front suspension brackets into mower

brackets. Retain with release pins (Fig. 7).

e. Turn depth adjustment knob counterclockwise

( _ ) until it stops.

f. Push attachment lift lever forward to lower

mower to ground (page 11),

g. Slide studs through lift links on both sides of

tractor (Fig. 8). Retain with washers and re- tainer springs found in bag of parts.

h. Place the suspension arms on brackets on both

sides of frame (Fig. 8). Retain with washers and retainer springs found in bag of parts,

Turn height adjustment knob (Fig. 7) clockwise ( _ ) to remove slack from mower

suspension.

I. Roll drive belt over primary mandrel (Fig. 9).

7. Mower Drive Belt Installation

a. Remove hood and grill (See page 23). b. Place mower drive belt over clutch pulley, and

under idler pulley and tension pulley (Fig, 11).

NOTE: PULL LEVER UP TO SWING TENSION PULLEY FOR BELT CLEARANCE. Make sure

narrow "'V'" side of belt is engaged in each pulley.

c . Putl mower drive belt over front mower suspen-

sion bracket (Fig. 9).

d. Replace hood and grill.

8. Mower Drive Belt Adjustment

a. Lower mower using attachment lift lever. b. If dimension "A'" on idler bracket assembly

measures !/4"" or less, mower drive belt must be adjusted (Fig. 1 I-Inset).

c. Disengage attachment clutch switch. d. Using two 9/16" wrenches, remove bolt, (2)

washers, Iockwasher and nut from idler pulley (Fig. 1 l-Inset) (original position).

e. Place v-belt and idler pulley in "'NEW" pulley

position (Fig. 1I-Inset). Replace bolt, (2)

washers, Iockwasher and nut, Tighten securely.

f . Check v-belt for proper installation on all pulley

grooves.

9. Check the Cutting Level

PULL FORWARD TO LOOSEN BELT FOR EASIER BELT

INSTALLATION

IDLER BRACKET

The blade housing was set at the factory to cut level. After mowing a short distance, look at the area that was cut. If the blade housing cuts uneven; see the instruc- tions on "'Side-to-Side And Front-to Rear Mower Adjust-

ment" (page 24)".

10. Final Assembly

a. Make sure all fasteners are tight. b. Read and follow the operation instructions

(page 1!). Know the location and purpose of

all controls.

c. Check oil and gasoline before starting

the tractor.

OPERA TION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL BEFORE OPERATING YOUR GARDEN TRACTOR. If you understand the machine and its operation, you will achieve efficient and peak performance. While reading the manual, compare the illustrations with you Garden Tractor to familiarize yourself with the location of various controls and adjustments. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Garden Tractor and to prevent in-

jury to yourself and others. Be sure to pay strict attention to all notes and cautions; they are included for your safety.

Save this manual for future reference.

Light Switch

A ttachment Clutch Switch

Clutch/Brake Pedal

Height

Adjustment

Knob

Gear Shift Lever

ATTACHMENT CLUTCH SWITCH: Pull switch out and

up to engage attachment. There will be an engine hesita- tion as the clutch engages.

A TTACHMENT LIFT LEVER: Use the attachment lift lever

to raise and lower the attachment mounted to your trac- tor. Move the lift lever forward to lower attachment.

Arnmeter

Attachment

Lift Lever

.Choke

,ttle Control

Parking Brake

,ge Shift Lever

AMMETER: Each time you start your tractor, check your

ammeter. The needle should move towards the (+)

charging mark indicating the battery is being charged as

you operate the tractor. The headlights will not show a

discharge on the ammeter because they are not con-

nected to the battery (they have their own electrical

source).

CHOKE: To start a cold engine, pull choke out to engage.

CLUTCH/BRAKE PEDAL: The pedal has 2 functions: a

clutch and a brake. To engage push the pedal com-

pletely down.

HEIGHT ADJUSTMENT KNOB: Use the height adjust- ment knob to adjust the mower height. With attachment lift lever in the full "'UP" position, turn clockwise (F_.)

to raise mower and counterclockwise (/f_) to lower mower.

GEARSHIFT: Press the clutch/brake pedal down firmly and move gear shift lever to desired speed.

IGNITION: Place key in ignition and turn to the right to

start.

LIGHT SWITCH: Turns on and off the headlights.

PARKING BRAKE LOCK: To set the parking brake, push

the clutch/brake pedal completely forward. Place the parking brake lever in "Engaged" position and release pressure from pedal. Clutch/brake pedal will remain in brake position.

RANGE SHIFT LEVER: The Hi-Lo range shift lever gives

you the versatility of 6 speed selections: Lo 1, 2, 3, and Hil, 2,3.

THROTTLE CONTROL: Use the throttle control to in-

crease or decrease the speed of the engine.

OPERA TION

ENGINE

FIGURE 12

SEAT PAP,

DIPSTICK

1. Stopping Your Tractor

NOTE: REMOVE KEY WHEN LEAVING TRACTOR TO PREVENT UNAUTHORIZED USE.

a. Push clutch/brake pedal into full "'BRAKE'"

position.

b. Place parking brake in "ENGAGED" position and

release pressure from clutch/brake. Pedal should remain in "BRAKE" position. NOTE: MAKE SURE

PARKING BRAKE WILL HOLD TRACTOR

SECURE.

c . Move gear shift lever to "NEUTRAL" position. d. Place attachment clutch switch in "DISENGAG-

ED" position.

e. Move throttle control to "'S'" (slow) position. f . Turn ignition key to "OFF" position. Never use

choke to stop engine.

2. Starting The Engine

_ LEARN TO START, STOP AND REVERSE

NOTE: THIS TRACTOR IS EQUIPPEDWITH INTERLOCK SWITCHES TO PREVENT STARTING OF THE TRACTOR

ENGINE WHILE THE ATTACHMENT CLUTCH OR THE CLUTCH/BRAKE PEDAL IS ENGAGED.

YOURTRACTORIN A LARGE, OPEN AREA.

a. This engine has been shipped filled with summer

weight oil (for cold weather operation see Chart

CLUTCH BRAKE PEDAL

FIGURE 13

CAUTION: EXPERIENCE INDICATES THAT ALCOHOL

CLUTCH SWI;CH

A AO.M.NT

page 16). Check engine oil level with tractor on

level ground. Wipe dipstick (Fig. !2) clean, screw it in tight for a few seconds, remove and read oil level. If necessary, add oil until "FULL'" mark is

reached.

,O.,T.O. ,-

T.ROTTLE

"-L.!/"°_d_V/ CONTROL

LOWE%. Z_--J c.oK.

ADJUSTMENT \"S_,,_r_r ",_,_;._ .....

.....-_------_)..Jl ,'_ "\, / PARKING

N.F ,_//X_ \_ _ _' BRAKE

___ sHIFT

/ \ LEVER

FIGURE 14 CONTROLLEVER

GEAR SHIFT

IMMEDIATELY REPLACE SWITCHES THAT

ARE NOT IN PROPER WORKING ORDER.

DO NOT ATTEMPT TO DEFEAT THE PUR- POSE OF THESE SWITCHES.

BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN AT-

TRACT MOISTURE WHICH LEADS TO

SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN

DAMAGE THE FUEL SYSTEM OF AN ENGINE

WHILE IN STORAGE.

TO AVOID ENGINE PROBLEMS, THE FUEL SYSTEM SHOULD BE EMPTIED BEFORE

STORAGE FOR 30 DAYS OR LONGER. DRAIN THE GAS TANK, START THE ENGINE AND

LET IT RUN UNTIL THE FUEL LINES AND CARBURETOR ARE EMPTY. USE FRESH

FUEL NEXT SEASON. SEE STORAGE IN- STRUCTIONS FOR ADDITIONAL INFOR-

MATION. (PAG E 26).

NEVER USE ENGINE OR CARBURETOR CLEANER PRODUCTS IN THE FUEL TANK OR PERMANENT DAMAGE MAY OCCUR.

b. Fill fuel tank (Fig. 13). Use fresh, clean, regular

unleaded automotive gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Capacity is 3- 1/2 gallons,

c. Place attachment clutch switch in "'DISENGAG-

ED" position,

d. Push clutch/brake pedal fully into brake position, e. Place gear shift lever in "'N'" neutral, start posi-

tion (Fig. 14).

f . Place range shift lever in "N'" neutral position (Fig.

14).

g. Pull choke out (Fig. 14), h . Move throttle control to middle position (Fig, 14).

i. Turn ignition to "START" position until engine

starts (Fig. 14). NOTE: DO NOT RUN STARTER

CONTINUOUSLY FOR MORE THAN FIFTEEN SECONDS PER MINUTE. If engine does not start

after several attempts, move throttle control to

"'F'" (fast) position, wait a few minutes and try

again.

j. After engine is warm, push choke in.

The first time you start the engine, it will take extra

cranking time to move fuel from tank to engine. NOTE:

ALLOW ENGINE TO WARM UP FOR A FEW MINUTES

BEFORE ENGAGING CLUTCH/BRAKE PEDAL OR AT-

TACHMENT CLUTCH SWITCH.

k. When restarting a warm engine, move throttle

control midway between "'S'" (slow) and "'F'"

(fast) position. Choke may not have to be used.

TION

THE DEFLECTOR SHIELD IN PLACE.

DO NOT OPERATE THE MOWER WITHOUT

IMPORTANT: DO NOT ADD ADDITIONAL WEIGHT

TO THE TRACTOR OTHER THAN THE

OPTIONAL WHEEL WEIGHTS. EX-

CESSIVE WEIGHT MAY OVERLOAD AND DAMAGE THE TRANSMISSION.

DEPTH

ADJUSTMENT KNOB

_:RETAINER

SPRING

GAUGE WHEEL _--

CLEVIS PIN FIGURE 15

PLUNGER

ATTACHMENT

LIFT LEVER

I ,_ BEFORE DRIVING THE TRACTOR, INSTALL

7 .

SUSPENSION ARM (FIG. 8,.

CAUTION

TO AVOID INJURY

Read owner's manual. Know location and function of all controls.

Keep guards, safety shield and switches in place and working.

MOWER OR REMOVE FRONT MOWER

Remove objects that can be thrown by blades.

Do not mow when children and others are around.

Never carry children or passengers.

Always look behind machine before backing.

Do not mow where machine can tip or slip.

If machine stops going uphill, stop blades and back slowly down.

10.

Be sure blades end engine have stopped before placing hands or feet near the blades.

lf.

Remove key when leaving machine.

ii-,llli.i

NEVER PLACE YOUR HANDS OR FEET IN OR UNDER ANY POWERED ATTACHMENT

OR NEAR ANY MOVING PART WHILE TRACTOR OR ANY POWERED ATTACH- MENT IS RUNNING.

DO NOT OPERATE THE MOWER WITHOUT THE DEFLECTOR SHIELD IN PLACE,

3. Operating Your Tractor and Mower

NOTE: THIS TRACTOR IS EQUIPPED WITH AN OPERATOR PRESENCE SENSING SWITCH. ANY AT-

TEMPT BY THE OPERATOR TO LEAVE THE SEAT WITH THE ENGINE RUNNING AND THE ATTACHMENT

CLUTCH ENGAGED WILL SHUT OFF THE ENGINE.

BEFORE OPERATING YOUR MOWER.

READ THE "SAFETY RULES" CAREFULLY

Use the height adjustment knob (Fig. 14) to adjust mower height. With the attachment lift lever in the full

"'UP" position, turn height adjustment knob clockwise ("-_) to raise cutting height and counterclockwise (_-_) to lower cutting height. Lower attachment lift lever to check adjustment.

a. To adjust gauge wheels (Fig. 15) lower attach-

ment lift lever,

b. Remove retainer spring and clevis pin from gauge

wheels.

c. Move gauge wheels to the adjustment hole that

will provide the desired cut.

d. Replace retainer spring and clevis pin. e. Move attachment lift lever to its full "'UP"

position.

f . With engine running and warm, place throttle con-

trol midway between "S'" (slow) and "'F'" (fast) position (Fig. 14).

g. To engage mower pull attachment clutch switch

(Fig. 14) out and up.

OPERA TiON

FUNCTION

Normal

Mowing

Heavy

Mowing

Snow

Removal

Tilling

Plowing

Dozing

Grading

Transport

FIGURE 16

_GURE 17

GEARSHIFT THROTTLE

2H* or 3L*

1H or 2L

1L 1L

* Indicates Range Shift Lever position:

"H" for High. "L" for low

MID

THROTTLE

SLOW-FAST

R.H. RUNNER

DISCHARGE GUARD

h . Move range shift lever to "'LO'" (low) postion (Fig.

14).

i. Move gear shift lever to desired gear (Fig. 14).

j. Use attachment rift lever to lower mower into cut-

ting position.

k. Release clutch/brake pedal SLOWLY to start

movement.

I. Start mowing at slow and increase ground speed

by increasing throttle as conditions will permit.

NOTE: BRING TRACTOR TO COMPLETE STOP BEFORE SHIFTING GEARS.

5. Mowing Tips

NOTE: TIRE CHAINS CANNOT BE USED WITH THE MOWER HOUSING ATTACHED

READ THE "SAFETY RULES" CAREFULLY I BEFORE OPERATING YOUR MOWER.

REFER TO PAGE 2.

a. Use the runner on the R.H. side as a guide; the

blade cuts approximately an inch outside the run- ner (Fig. 17).

b. Drive so that clippings are discharged onto the

area that has been cut. Have the cut area to the right of the machine. This will result in a more

even distribution of clippings and more uniform cutting.

c. When mowing large areas (Fig. 18), start by tur-

ning to the right so that the clippings will be discharged away from shrubs, fences, driveways,

etc. After two or three rounds, mow in the op- posite direction making left hand turns until

finished.

d. If grass is extremely tall, it should be mowed

twice. The first time cut relatively high. The se- cond time to the desired height.

e. The left hand side of mower should be used for

trimming.

5. Operating The Tractor On Hills a. Choose the lowest gear BEFORE starting up or

down hills.

DO NOT DRIVE UP OR DOWN HILLS WITH SLOPES GREATER THAN 15 ° AND DO

NOT DRIVE ACROSS ANY SLOPE, REFER

TO PAGE 51.

FIGURE 18

!t!

..... ,lil

' _, Jj

b. Avoid stopping or shifting on hills.

c . If slowing is necessary, move throttle control lever

to middle position.

LEAVE ENOUGH ROOM WHEN STOPPING AND STARTING TO ALLOW SLIGHT TRAC- TOR ROLL DOWNHILL AS CLUTCH/BRAKE

PEDAL MOVES THROUGH CLUTCH POSITION.

d. If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake position and

engage parking brake.

e. To restart your tractor, make sure tractor is in 1st

gear and that you have allowed room to roll slight- ly downhill. Disengage parking brake and release

clutch/brake pedal SLOWLY to start tractor for-

ward movement.

f. Make all turns slowly.

MAINTENANCE

To keep your tractor running better,

longer, perform necessary service using

the following maintenance schedule:

BEFORE MAKING ANY INSPECTION,

ADJUSTMENT OR REPAIR: (FIG. 19):

1. PUSH TRACTOR CLUTCH/BRAKE PEDAL COMPLETELY INTO BRAKE POSITION.

2. MOVE GEAR SHIFT CONTROL

LEVER TO NEUTRAL POSTION.

3. PLACE PARKING BRAKE IN "ENGAGED" POSITION :AND RE-

MOVE FOOT FROM PEDAL,

4. TURN OFF ATTACHMENT

CLUTCH SWITCH.5. SHUT OFF THE ENGINE.

6. MAKE ABSOLUTELY SURE THE BLADES AND ALL MOVING PARTS HAVE COMPLETELY STOPPED.

7. DISCONNECT THE SPARK PLUG WIRES FROM THE SPARK PLUGS AND KEEP WIRES AWAY FROM

THE SPARK PLUGS TO PREVENT

INJURY FROM ACCIDENTAL STARTING. BE CAREFUL TO AVOID TOUCHING HOT ENGINE

OR MUFFLER COMPONENTS.

With Every Mowing

L,H.

SIDE

PANEL_

FIGURE 19

ENGINE OIL L.H. SIDE

DIPSTICK .

AND FILL TUBE .... _

I. Make sure all nuts on bolts are tight and cotter pins

and retainer springs are secure.

2. Observe all safety precautions.

3. Keep tractor _vell lubricated (refer to page !8).

First 2 Hours (Two Mowings)

1. Change Engine Oil

Changing off after the first two hours (or two mow- ings) will help eliminate break-in residue which might

be damaging to your engine.

NOTE: BE CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHANGING OIL.

a. Drain oil with engine warm.

b. Remove hood and grill (see page 23). c. Loosen oil drain wing nut (Fig. 20 - Inset).

Catch oil in a suitable container.

d. Tighten oil drain wing nut after all oil has been

removed from engine.

e. Refill engine oil. Refill capacity is 3 pints.

NOTE: DO NOT OVERFILL.

f. Replace dipstick.

FIGURE 20

MAINTENANCE

SHIFT COVER

Recommended SAE Viscosity Grades

Determine temperature expected before next oft change.

All oft must meet A.P.I. service classification SD, SE or SF.

_20 o 0 o 32 ° 60 ° 80 ° 100 °

30 or lOW-30 _;_

I IF]

FIGURE 21

G " E

Capacity is 3pints. NOTE: DO NOT OVERFILL. Dipstick

assembly must be securely tightened into tube at all

times when engine is operating.

IMPORTANT: TO AVOID DAMAGE TO THE STAR-

"rING SYSTEM, USE SAE 5W30 OIL WHEN THE TEMPERATURE FALLS

BELOW 32 ° .

f Replace dipstick.

Every 5 Hours (l_ve Mowings)

1. Check Engine Oil Level

NOTE: DO NOT CHECK ENGINE OIL LEVEL

WITH ENGINE RUNNING.

Several minutes after stopping engine, check engine oft level with tractor on level ground. Wipe dipstick (Fig. 20)

clean, screw ff down tight for a few seconds, remove and read oft level. If necessary, add oil until "FULL" mark

is reached. NOTE: DO NOT OVERFILL.

Every 25 Hours (Twice a Mowing Season)

FIGURE 22

FIGURE 23

I i

CENTER

_ HOLE

,,,oE) \

i i

(Operating in dusty conditions may require more frequent

servicing.)

1. Brake Adjustment

IF TRACTOR REQUIRES MORE THAN SIX FEET STOPPING DISTANCE IN

HIGHEST GEAR ON A LEVEL DRY CONCRETE OR PAVED SURFACE THEN BRAKE MUST BE ADJUSTED.

a . Remove (4) hex washer head tapping screws from

shift cover plate (Fig. 21), located on top of trac-

tor frame. Remove the cover plate.

b. Loosen jam nut (G) on brake rod (B) at clevis (c)

(Fig. 22). If you find it difficult to loosen jam nut (G), remove cover plate in L.H. frame raft.

c. Rotate brake rod (B) counterclockwise (,#-_) tur-

ning brake rod out of clevis (C) four to six turns.

d. Start tractor with tramsmission in "N'" (neutral)

position.

e . Depress clutch/brake pedal to the point where belt

stops moving.

+ 36 hidden pages

Craftsman 917255917 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual