Craftsman 917.25572 Operator's Manual

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Operator's Manual
®
1
LAW
21.5 HP,*
TRACTO
46" Mower
Electric Start
Model No.
917.25572
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Operator's Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Gasoline containing up to 10% ethanol (EIO) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (EIO) will void the product warranty.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer
11551 8528
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Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 7
Operation ............................................... 9
Maintenance Schedule ........................ 16
Maintenance ........................................ 16
Service and Adjustments ..................... 21
Storage ................................................ 27
Troubleshooting ................................... 28
Craftsman Riding Equipment Warranty CRAFTSMAN FULL WARRANTY
FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are warranted against any defects in material or workmanship. A defective non-expendable part will receive free in-home repair or replacement if repair is impossible.
FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are warranted against any defects in material or workmanship. A defective frame or front axle will receive
free in-home repair or replacement if repair is impossible.
FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship (our testing proves that it will not hold a charge). A defective battery will receive free in-home replacement.
ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)
FOR AS LONG AS IT IS USED bythe original owner after the fifth year from the date of purchase, the cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, a defective cast front axle will receive free in-home replacement.
WARRANTY SERVICE For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the
web site: www.craftsman.com In all cases above, if part repair or replacement is impossible, the riding equipment will be replaced
free of charge with the same or an equivalent model. All of the above warranty coverage is void if this riding equipment is ever used while providing
commercial services or if rented to another person.
This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT
include:
Expendable parts (except battery) that can wear out from normal use within the warranty period, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard maintenance servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.
Repairs necessary because of operator abuse, including but not limited to damage caused by
towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Sears Brands Management Corporation, Hoffman Estates, [L 60179
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,_DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
_,WARNING: In order to prevent acciden- tal starting when setting up, transporting,
adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.
_,WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
_,WARNING: Engine exhaust, some of
its constituents, and certain vehicle compo- nents contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
_,WARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc- tions on the machine and in the manual
before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders before operating. Stop machine ifanyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind
before and while backing.
Never direct discharged materialtoward anyone. Avoid discharging material against a wall or obstruction. Material
may ricochet back toward the operator. Stop the blades when crossing gravel
surfaces.
Do not operate machine without the en-
tire grass catcher, discharge chute, or
other safety devices in place and working.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning
the machine, removing the grass catcher,
or unclogging the discharge chute.
Operate machine only indaylight or good artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading
the machine into a trailer or truck.
AIways wear eye protection when operat- ing machine.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related inju- ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and others from serious injury.
Followthemanufacturer'srecommenda-
tion for wheel weights or counterweights.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not
allow the mower to plow leaves or other debris which can cause build-up to oc- cur. Clean any oil or fuel spillage before
operating or storing the machine. Allow machine to cool before storage.
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li. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can
result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass
can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the
slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes. Do not shift to neutral
and coast downhill.
Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage
the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the ma-
chine. Do no use on steep slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the edge or if the edge caves in.
Iii. CHILDREN
_WARNING: CHILDREN CAN BE INJURED BYTHIS EQUIPMENT. The American Acade-
my of Pediatrics recommends that children be a minimum of 12 year of age before op- erating a pedestrian controlled lawn mower
and a minimum of 16 years of age before operating a riding lawn mower.
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Nevercarrychildren, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine
operation. Children who have been given rides in the past may suddenly appear in
the mowing area for another ride and be
run over or backed over by the machine.
Never allow children to operate the ma- chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed
equipment except at the hitch point.
Followthemanufacturer'srecommenda-
tion for weight limits for towed equipment
and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight ofthetowed equip- ment may cause loss of traction and loss
of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE To avoid personal injury or property dam-
age, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
Never fuel the machine indoors.
Neverstorethe machine orfuel container
where there is an open flame, spark, or
pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.
Always place containers on the ground
away from your vehicle when filling.
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Remove gas-powered equipment from the truck or trailer and refuel it on the
ground. Ifthis is not possible, then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not
use a nozzle lock-open device.
Iffuel is spilled on clothing, change cloth-
ing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERALSERVlCE
Never operate machine in aclosed area.
Keep all nuts and bolts tight to be surethe equipment is in safe working condition.
Nevertamperwithsafetydevices. Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked de- bris. Allow machineto cool before storing.
If you strike a foreign object, stop and
inspectthe machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs
with the engine running.
Checkgrasscatchercomponentsandthe
discharge chute frequently and replace with manufacturer's recommended parts,
when necessary.
Mower blades are sharp. Wrap the blade
or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust
and service as required.
Maintain orreplace safetyand instruction labels, as necessary.
Be sure the area is clear of bystanders before operating. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe
machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by
the machine.
Keep children out of the mowing area and in the watchful care of a responsible
adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the
slope.
Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage
the blades and proceed slowly straight
down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
When loading or unloading this machine, do not exceed the maximum recom-
mended operation angle of 15 °.
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PRODUCT SPECIFICATIONS
Gasoline Capacity 3.0 Gallons/11,35 L and type: Regular Unleaded
Oil Type: SAE 30 (above 32°F/0°0
API: SG-SL) SAE 5W30 (below 32°F/0°0
Oil Capacity: W/Filter: 64 Oz./1,96 L
W/out Filter: 52 Oz./1,5 L
Spark Plug: Champion QC12YC
(Gap: .040"/1.02 mm)
Charging 3 Amps Battery System: 5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi- neered and manufactured to give you the best
possible dependability and performance. Should you experience any problem you can-
not easily remedy, please contact a Sears or other qualified service center. We have com- petent, well-trained representatives and the
proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow instructions under "Maintenance" and "Storage" sections of this manual.
Wear proper Personal Protective Equip- ment (PPE) while operating this machine,
including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mowin shortsand/oropentoed footwear.
Always let someone know you are outside mowing.
,_,WARNING: This tractor is equipped with an internal combustion engine and should
not be used on or near any unimproved forest-covered, brush-covered or grass-
covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
Inthe state of Californiathe above is required
by law (Section 4442 of the California Public
Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is
available through your nearest Sears service center (See REPAIR PARTS manual).
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Keys
Slope Sheet Battery
l',ll
Key(s)
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes.
(1) Oil Drain Tube
(2) Hex Bolts
(2) Nut Keps
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes are listed.
(1) 1/2" wrench Tire pressure gauge (2) 7/16" wrenches Utility knife LABEL
Pliers
When right or left hand is mentioned in this
manual, itmeans when you are inthe operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton.
Cut along dotted lines on all four panels of carton. Remove end panels and lay
side panels flat.
Check for any additional loose parts or cartons and remove.
ADJUST SEAT
1. Sit in seat.
2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached
which allows you to press clutch/brake
pedal all the way down.
3. Release lever to lock seat in position.
BEFORE REMOVING TRACTOR
FROM SKID
TO CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service after
month and year indicated on label (label is located between terminals) charge battery
for minimum of one hour at 6-10 amps. (See
"BATTERY" in Maintenance section of this manual for charging instructions).
For battery and battery cable installation see "REPLACING BATTERY" in the
"Service and Adjustments" section in this
manual.
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NOTE: You may now roll your tractor off the skid. Followthe appropriate instruction below
to remove the tractor from the skid.
_l_ WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
1. Raise attachment lift lever to its highest position.
2. Release parking brake by depressing brake pedal.
3. Place freewheel control in disengaged position to disengage transmission (See
"TO TRANSPORT" inthe Operation sec- tion of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding the deflector
shield up against tractor.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct
tire pressure is important for best cutting
performance.
Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO LEVEL
MOWER" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the
Service and Adjustments section of this man- ual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is operating prop- erly. See "TO CHECK BRAKE" inthe Service
and Adjustments section of this manual.
,/CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this
Quality Product.
Please review the following checklist: J All assembly instructions have been com-
pleted.
J No remaining loose parts in carton. J Battery is properly prepared and
charged.
J Seat is adjusted comfortably and tightened
securely.
/All tires are properly inflated. (For ship-
ping purposes, the tires were overinflated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly clamped.
/ Before driving tractor, be sure freewheel
control is in "transmission engaged" position (see "TO TRANSPORT" in the
Operation section of this manual). While learning how to use your tractor, pay ex- tra attention to the following important items:
/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular
unleaded gasoline. / Become familiar with all controls, their lo-
cation and function. Operate them before
you start the engine. / Be sure brake system is in safe operating
condition. / Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual). / Itisimportant to purgethetransmission before
operating your tractor for the first time. Fol-
low proper starting and transmission purging
instructions (See "TO START ENGINE" and
"PU RG ETRANSMISSION" inthe Operation
section of this manual).
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These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N N L I',,I @
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
IGNITION SWITCH
6 e G (@) -@
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
OPERATION
SYSTEM (ROS)
MOWER LIFT
t
LIGHTS ON
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
(Automatic ModeJsonly)
Failure to follow instructions
could result in serious injury or death. The safety alert symbol is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
FUEL BATTERY
FREE WHEEL
REVERSE FORWARD
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury. WARNING indicates a hazard which, if not avoided
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage. FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
CRUISE CONTROL
CLUTCH/BRAKE
PEDAL
@@®@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
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KNOW YOUR TRACTOR
READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-
ments mounted to your tractor. (B) BRAKE PEDAL - Used for braking the
tractor and starting the engine.
(C) PARKING BRAKE - Locks clutch/ brake pedal into the brake position.
(D) THROTTLE CONTROL = Used to control engine speed. (F) IGNITION SWITCH - Used for starting
and stopping the engine. (G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower or other powered attachment
while in reverse. (H) LIGHT SWITCH - Turns the headlights
on and off.
03124
(J) CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired
speed without holding the forward drive pedal.
(K) FORWARD DRIVE PEDAL - Used for forward movement of tractor.
(L) REVERSE DRIVE PEDAL - Used for reverse movement of tractor.
(M) FREEWHEEL CONTROL - Disen- gages transmission for pushing or slowly towing the tractor with the engine off.
(N) CHOKE CONTROL =Used when starting a cold engine.
(P) SERVICE REMINDER/HOUR METER
- Indicates when service is required for the engine and mower.
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The operation of any tractor can result in foreign objects thrown into I
the eyes, which can result in severe eye damage. Always wear safety !
glasses or eye shields while operating your tractor or performing any_ adjustments or repairs. We recommend standard safety glasses or a_
wide vision safety mask worn over spectacles. J
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt bythe operator to leave
the seat without first setting the parking brake will shut off the engine.
1. Depress brake pedal (B) all the way down and hold.
2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Make
sure parking brake will hold tractor se- cure.
STOPPING MOWER BLADES -
, To stop mower blades, move attachment
clutch control to disengaged position (t'_).
NOTE: Failure to move throttle control to slow position and allowing engine to idle before
stopping may cause engine to "backfire".
Turn ignition key (F) to "STOP" position and remove key. Always remove key when
leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause the
battery to discharge and go dead. NOTE: Under certain conditions when tractor
is standing idle with the engine running, hot
engine exhaust gases may cause "brown-
ing" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
_f_CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position. TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).
Operating engine at less than full speed
(fast) reduces engine's operating effi-
ciency.
Full speed (fast) offers the best mower performance.
=
|
(Ir_) Attachment (t'_) Attachment
Clutch Control Clutch Control
"Engaged .... Disengaged"
GROUND DRIVE- . To stop ground drive, depress brake pedal
all the way down.
IMPORTANT: Forward and reverse drive pedals return to neutral position when not
depressed. ENGINE -
Move throttle control (D) to slow position.
TO USE CHOKE CONTROL (N)
Use choke control whenever you are start- ing a cold engine. Do not use to start a
warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement
is controlled by the forward and reverse
drive pedals.
1. Start tractor and release parking brake.
2. Slowly depress forward (K) or reverse (L)
drive pedal to begin movement. Ground speed increases the further down the
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pedal is depressed.
Page 12
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when
they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping
in most terrain conditions.
TOUSE CRUISE CONTROL
The cruise control feature can be used for forward travel only.
SYSTEM CHARACTERISTICS
The cruise control should only be used
while mowing or transporting on relatively smooth, straight surfaces. Other conditions
such as trimming at slow speeds may cause the cruise control to disengage. Do not use the cruise control on slopes, rough tertian
or while trimmimg or turning.
With forward drive pedal (K) depressed to desired speed, pull cruise control lever (d)
up and hold while lifting your foot off the pedal, then release the lever.
To disengage the cruise control, depress the
brake pedal or tap on forward drive pedal. TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A)
determines the cutting height.
Put attachment lift lever in desired cut- ting height slot.
The cutting height range is approximately
1" to 4". The heights are measured from
the ground to the blade tip with the engine
not running. These heights are approximate and may vary depending upon soil condi-
tions, height of grass and types of grass
being mowed.
The average lawn should be cut to ap-
proximately 2-1/2" during the cool sea-
son and to over 3" during hot months.
For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6" in height should be mowed twice. Make the first cut relatively high; the second to desired height.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).
2. With mower in desired height of cut posi- tion, gauge wheels should be assembled
so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten
securely.
91! 6
3. Repeat for all, installing gauge wheel
in same adjustment hole.
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt
by the operator to leave the seat with the engine running and the attachment clutch
engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment
on rough, rolling terrain or hills.
1. Select desired height of cut with attach- ment lift lever.
2. Start mower blades by engaging attach- ment clutch control.
TO STOP MOWER BLADES
Disengage attachment clutch control.
_CAUTiON: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector shield
(S) in place.
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REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut
off the engine unless ignition key is placed
in the ROS "ON" position. _,WARNING" Backing up with the at-
tachment clutch engaged while mowing is
strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attach-
ment clutch engaged, should only be done when the operator decides it is necessary to
reposition the machine with the attachment
engaged. Do not mow in reverse unless
absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
Only use if you are certain no children or
other bystanders will enter the mowing area.
1. Depress brake pedal all the way down.
2. With engine running, turn ignition key counterclockwise to ROS "ON" position.
3. Look down and behind before and while backing.
4. Slowly depress reverse drive pedal to start movement.
5. When use ofthe ROS is no longer needed, turn the ignition key clockwise to engine
"ON" position.
ROS "ON" Position
TO OPERATE ON HILLS _L, WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping orchanging speed on hills.
If stopping is absolutely necessary, push
brake pedal quickly to brake position and
engage parking brake.
To restart movement, slowly release park-
ing brake and brake pedal.
Slowly depress appropriate drive pedal to
slowest setting.
Make all turns slowly.
Engine "ON" Position (Normal Operating)
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift lever to its highest position.
2. Pull freewheel control out and into the slot and release so it is held in the disengaged
position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse above
procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage when
transporting your tractor on a truck or atrailer,
be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to
tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH=
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy of
a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause
you to lose control of your tractor. SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine has run and indicates when
the engine or mower needs servicing. After every 50 hours of operation the oil can icon will stay on for 2 hours or until a manual reset
occurs. To reset the display manually turn the ignition switch to the on position, then the off position five times (1 second on, 1 second off). To service engine and mower,
see the Maintenance section of this manual.
Note: Service reminder runs when the ignition key is in any position but "STOP".
For accurate reading, be sure key remains in the "STOP" position when engine is not
running.
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Page 14
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer
weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and
read oil level. If necessary, add oil until
"FULL' mark on dipstick is reached. Do
not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
To change engine oil, seethe Maintenance
section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that
can be used within 30 days to assure fuel freshness.
_CAUTION: Wipe off any spilled oil or fuel.
Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine
while in storage. To avoid engine problems,
the fuel system should be emptied before
storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fue! lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use
engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or
if the engine has run out of fuel, it will take
extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the trans- mission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking brake.
3. Move attachment clutch to disengaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more than fifteen
seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and
try again. If engine still does not start,
pull the choke control out and retry.
WARM WEATHER STARTING
(50°F (10°0) and above)
7. When engine starts, slowly push choke control in until the engine begins to run
smoothly. If the engine starts to run roughly, pull the choke control out slightly
for a few seconds and then continue to
push the control in slowly.
The attachments and ground drive
can now be used. If the engine does
not accept the load, restart the engine
and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING
(50°F (10°C) and below)
7. When engine starts, slowly push choke control in until the engine begins to run
smoothly. Continue to push the choke control in small steps allowing the engine
to accept small changes in speed and
load, until the choke control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few
seconds and then continue to push the control in slowly. This may require an
engine warm-up period from several seconds to several minutes, depending
on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the
transmission should be warmed up as fol- lows:
1. Be sure the tractor is on level ground.
2. Release the parking brake and let the brake slowly return to operating position.
3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
14
Page 15
The attachments can be used during the engine warm-up period after the
transmission has been warmed up and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F (0°C))
the carburetor fuel mixture may need to be
adjusted for best engine performance (see "TOAD JUST CARBURETOR" in the Service
and Adjustments section of this manual).
PURGE TRANSMISSION
Jib
_ILCAUTION: Never engage or disengage freewheel lever while the engine is running.
To ensure proper operation and performance,
it is recommended that the transmission be purged before operating tractor for the first
time. This procedure will remove any trapped
air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission
require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
1. Place tractor safely on a level surface - that is clear of objects and open - with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in disengaged position
(See "TO TRANSPORT" in this section
of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disengage park-
ing brake.
CAUTION: At any time, during step 4,
there may be movement of the drive wheels.
4. Depressforwarddrivepedaltofullforward position and hold for five (5) seconds and
release pedal. Depress reverse drive pedal to full reverse position and hold for five (5) seconds and release pedal.
Repeat this procedure three (3) times.
5. Shutoff engine and set parking brake.
6. Engage transmission by placing free- wheel control in engaged position (See
"TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle
control to half (1/2) speed. Disengage parking brake.
8. Drive tractor forward for approximately five feet then backwards for five feet.
Repeat this driving procedurethreetimes.
Your transmission is now purged and now
ready for normal operation.
MOWING TiPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
f
r-
,
,€ J
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by selecting a low enough speed to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-
tachment being used.
15
Page 16
MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
m
SCHEDULE EACH 8 25 50 100 SEASON STORAGE
Check Brake Operation _ Check Tire Pressure _ _'
T Check Operator Presence & ROS Systems A Check for Loose Fasteners I[_ _
C ChecWReplace Mower Blades _3 T Lubrication Chart _f
0 Check Battery Level _4 R Clean Battery and Terminals _
Clean Debris Off Steering Plate _5 Check Transaxle Cooling
Check Mower Levelness Check V-Belts
u
Check Engine Oil Level if _' Change Engine Oil (with oil filter) q_'1,2
Change Engine Oil (without oil filter) _1_1,2
NE Clean Air Filter _2
G Clean Air Screen q_'2
Inspect Muffler/Spark Attester _S' a Replace Oil Filter (If equipped) _,2 E Clean Engine Cooling Fins _ 2
Replace Spark Plug _#
Replace Air Filter Paper Cartridge _'2
RReplace Fuel Filter _ _
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
USE HOURS HOURS HOURS HOURS
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - See (}leaning in Maintenance Section.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator abuse or negligence. To receive full value
from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodicallyto properly maintain your tractor.
At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter assure proper air-fuel mixture and help your en-
gine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
(_Steering Pivot Bolts
(_ SI Spindle Zerk Zerk
(_Front (_ Front
Wheel Wheel
Bearing Bearing Zerk Zerk
(_ Steerin(
Sector
Gear
Engine
Teeth
_General Purpose Grease @Refer to Maintenance "ENGINE" Section
iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.
Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu-
bricant sparingly.
16
Page 17
TRACTOR
Always observe safety rubs when per- forming any maintenance.
BRAKE OPERATION if tractor requires more than five (5) feet to
stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK
BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See PSI on tires).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly. If
your tractor does not function as de- scribed, repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op- erate unless the operator is in the seat.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged, any attempt by the operator to drive in
reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position
and the attachment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be
sharp. Replace worn, bent or damaged
blades.
& CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is hazardous, could damage your tractor and
void your warranty. BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install new blade with stamped "GRASS SIDE" facing the ground.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely (45-55 Ft. Lbs./62-75 Nm torque).
IMPORTANT: Special blade bolt is heat
treated.
Blade
Blade Bolt (Special)
Center Hole
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
17
Mandrel Assembly
Page 18
TO CLEAN BATTERYANDTERMINALS
Corrosionanddirt onthe batteryandtermi- nalscancausethe batteryto "leak"power.
1. DisconnectBLACK batterycablefirst then RED batterycable and remove
batteryfrom tractor.
2. Rinsethe batterywith plainwater and dry.
3. Cleanterminals and batterycableends with wire brushuntil bright.
4. Coatterminalswith greaseor petro-
leumjelly.
5. Reinstallbattery (See"REPLACING
BATTERY"inthe SERVICEAND AD-
JUSTMENTSsection ofthis manual).
TRANSAXLE COOLING
The transmissionfan and coolingfins
shouldbe kept cleanto assureproper cooling.
Do notattemptto clean fan ortransmis- sionwhile engine isrunningor whilethe
transmission ishot.Toprevent possible
damageto seals,donot usehigh pressure wateror steamto cleantransaxle.
Inspectcoolingfanto be sure fan blades
are intactand clean.
Inspectcoolingfinsfor dirt,grass clip-
pingsand other materials. Toprevent
damageto seals,do not usecom-
pressedair or high pressuresprayerto
cleancooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the trans-
axle ever leak or require servicing, contact your nearest Sears or other qualified
service center.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable. Replace belts if they begin to slip from
wear.
ENGINE LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100
i i i i i
C -30 -2_0 -10 0 1_0 20 30 40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil viscchartl e
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased oil consumption when used above 32°F/0°C. Check your engine oil level more frequently to avoid possible engine
damage from running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor
is not used for 50 hours in one year. Check the crankcase oil level before start-
ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API service classification SG-SL
1. Ensure tractor is on level surface.
2. Oil will drain more freely when warm.
3. Catch oil in a suitable container.
4. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when
changing oil.
5. Install the drain tube onto the valve.
6. Open drain valve by using a 10mm wrench
turning counterclockwise.
Oil Drain Valve
To Open
Drain Tube
7. After oil has drained completely, close
the drain valve turning clockwise. Use the
10mm wrench to apply a small amount
of torque to keep it closed. Do not over tighten.
8. Remove the drain tube and store in a
safe place.
9. Refill engine with oil through oil fill dipstick
tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT
SPECIFICATIONS" section of this manual.
10.Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube when
taking reading. Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.
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Page 19
ENGINEOIL FILTER Replacetheengineoilfilter everyseasonor
every otheroil changeif the tractor is used morethan 100hoursin oneyear.
AIR FILTER Your engine will not run properly using a
dirtyairfilter.Serviceaircleanermoreoften underdusty conditions.
CLEAN AIR SCREEN
Air screen mustbe keptfree of dirtand
chaffto preventengine damage from
overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers.
ENGINE COOLING SYSTEM
To ensure proper cooling, make sure the
grass screen, cooling fins, and other exter- nal surfaces of the engine are kept clean
at all times. Every 100 hours of operation (more often
under extremely dusty, dirty conditions), remove the blower housing and other cooling
shrouds. Clean the cooling fins and external surfaces as necessary. Ensure the cooling
shrouds are reinstalled. NOTE: Operating the engine with a blocked
grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plugs at the beginning of
each mowing season or after every 100 hours of operation, whichever occurs first.
Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section
of this manual. IN-LINE FUEL FILTER
The fuel filter should be replaced once each
season. If fue! filter becomes clogged, ob- structing fuel flow to carburetor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place newfuel filter in position in fuel line with arrow pointing towards carburetor.
.
Be sure there are no fuel line leaks and clamps are properly positioned.
4.
Immediatelywipe up any spilled gasoline.
Clamp
Fuel Filter--_J_.z/ ___
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Clean debris from steering plate. Debris can restrict clutch/brake pedal shaft movement, causing belt slip and
loss of drive.
A CAUTION: Avoid all pinch points and
movable parts
Clutch/brake pedal
Clean
top side
Steering
S:teering System, Dash, _ Pinch Fender and Mower Not.._Shown _ Points
Keep finished surfaces and wheels
free of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor
unless the engine and transmission are
covered to keep water out. Water in engine or transmission will shorten the useful life of
your tractor. Use compressed air or a leaf
blower to remove grass, leaves and trash
from tractor and mower.
CAUTION:
19
Page 20
DECK WASHOUT PORT
Your tractor's deck is equipped with a
washout port on its surface as part of its deck wash system. It should be utilized af-
ter each use.
1. Drive the tractor to a level, clear spot on your lawn, near enough to a water
spigot for your garden hose to reach.
IMPORTANT: Make certain the tractor's discharge chute is directed AWAY from your
house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.
2. Make sure the attachment clutch control is in the "DISENGAGED" position, set
the parking brake, and stop the engine.
3. Thread the nozzle adapter (packaged with your tractor's Operator's Manual)
onto the end of your garden hose.
4. Pull back the lock collar of the nozzle adapter and push the adapter onto the
deck washout port at the left end of the mower deck. Release the lock collar to
lock the adapter on the nozzle.
Nozzle Ada
Washout Port
IMPORTANT: Tug hose ensuring connec- tion is secure.
5. Turn the water on.
6. While sitting in the operator's position on the tractor, re-start the engine and
place the throttle lever in the Fast ",#_" position.
IMPORTANT: Recheck the area making certain the area is clear.
. Move the tractor's attachment clutch
control to the "ENGAGED" position.
Remain in the operator's position
with the cutting deck engaged until the deck is cleaned.
. Move the tractor's attachment clutch
control to the "DISENGAGED" posi- tion. Turn the ignition key to the STOP
position to turn the tractor's engine off.
Turn the water off.
9. Pull back the lock collar of the nozzle adapter to disconnect the adapter from
the nozzle washout port.
10. Move the tractor to a dry area, prefer- ably a concrete or paved area. Place the attachment clutch control in the
"ENGAGED" position to remove excess water and to help dry before putting the
tractor away.
_IbWARNING" A broken or missing washout fitting could expose you or others to thrown
objects from contact with the blade.
Replace broken or missing washout fitting immediately, prior to using mower again.
Plug any holes in mower with bolts and Iocknuts.
20
Page 21
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER=VICE OR ADJUSTMENTS:
1. Depress brake pedal fully and set parking brake.
2. Place attachment clutch in "DISENGAGED" position.
3. Turn ignition key to "STOP" and remove key.
4. Make sure the blades and all moving parts have completely stopped.
5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TO REMOVE MOWER
Place attachment clutch in "DISEN-
GAGED" position.
Lower attachment lift lever to its lowest position.
Remove mower belt from electric clutch pulley (M).
Disconnect front link (E) from mower - remove retainer spring and washer.
Go to either side of mower and discon- nect mower suspension arm (A) from
chassis and rear lift link (C) from rear mower bracket (D) - remove retainer
springs and washers.
Goto other side of mower and disconnect the suspension arm and rear lift link.
_, CAUTION: After rear lift links are discon-
nected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever when
changing position of the lever.
Slide mower out from under right side of tractor.
TO INSTALL MOWER
Be sure tractor is on level surface and engage parking brake.
Lower attachment lift lever to it's lowest position.
,_ CAUTION: Lift lever is spring loaded.
Have a tight grip on lift lever, lower it slowly
and engage in lowest position.
NOTE: Be sure mower side suspension
arms (A) are pointing forward before sliding
mower under tractor.
Slide mower under tractor until it is cen-
tered under tractor.
ATTACH MOWER SIDE SUSPENSION
ARMS (A) TO CHASSIS - Position hole
in arm over pin (B) on outside of tractor chassis and secure with washer and
retainer spring.
Repeat on opposite side of tractor.
03000tex
21
Page 22
ATTACH REAR LIFT LINKS (C) - Lift
rear corner of mower and position slot in link assembly over pin on rear mower
bracket (D) and secure with washer and retainer spring.
ATTACH FRONT LINK (E) - Work from
left side of tractor. Insert rod end of link
assembly through front hole in tractor front suspension bracket (F).
Insert end of link (E) into hole in front mower bracket (H) and secure with
washer and retainer spring (J).
Install belt onto electric clutch pulley (M).
IMPORTANT: Check belt for proper routing in all mower pulley grooves.
o
Raise attachment lift lever to highest
position.
o
If necessary, adjust gauge wheels before operating mower as shown in the Opera-
tion section of this manual.
03000tex
22
Page 23
TO LEVEL MOWER
Make sure tires are properly inflated to the PSI shown on tires. Iftires are over or under
inflated, it may affect the appearance of your lawn and lead you to think the mower is not
adjusted properly.
VISUAL SIDE-TO-SIDE ADJUSTMENT
1. With all tires properly inflated and if your lawn appears unevenly cut, determine
which side of mower is cutting lower.
2. With a 3/4" or ad ustable wrench, turn lift link adjustment nut (A) to the left to lower
LH side of mower, or, to the right to raise LH side of mower.
NOTE: Each full turn of adjustment nut will change mower height about 3/16".
FRONT=TO=BACK ADJUSTMENT
IMPORTANT: Deck must be level side-
to-side. To obtain the best cutting results, the mower
blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the
,i_ower is in its highest position.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap blade with heavy cloth.
Raise mower to highest position.
Position any blade so the tip is pointing straight forward. Measure distance (B)
to the ground at front and rear tip of the
blade.
If front tip of blade is not 1/8" to 1/2" lower
than the rear tip, go to the front of tractor.
With an 11/16" or adjustable wrench, loosen jam nut A several turns to clear
adjustment nut B.
Turn nut rig Turn nut left to raise mower . to lower mower
3. Test your adjustment by mowing some uncut grass and visually checking the
appearance. Readjust, if necessary, until you are satisfied with the results.
PRECISION SIDE-TO=SIDE ADJUSTMENT
1. With all tires properly inflated, park tractor on level ground or driveway.
_i, CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade
with heavy cloth.
2. Raise mower to its highest position.
3. At both sides of mower, position blade at side and measure the distance (A) from bottom edge of blade to the ground. The
distance should be the same on both sides.
4. If adjustment is necessary, see step 2 in Visual Adjustment instructions above.
5. Recheck measurements, adjust if neces- sary until both sides are equal.
: ::::_..............................
AI lA
With a 3/4" or adjustable wrench, turn front link adjustment nut (B) clockwise
(tighten) to raise the front of mower, or,
counterclockwise (loosen) to lower the
front mower.
Tighten adjust nut B to raise mower
NOTE: Each full turn of the adjustment nut
will change mower height about 1/8".
Recheck measurements, adjust if neces- sary until front tip of blade is 1/8" to 1/2"
lower than the rear tip.
Hold adjustment nut in position with wrench and tighten jam nut securely against ad-
justment nut.
/ °`
Loosen jam nut A first
Loosen adjust nut B to lower
23
8
mower
Page 24
TO REPLACE MOWER BLADE DRIVE BELT
The mower blade drive belt may be replaced
without tools. Park the tractor on level sur-
face. Engage parking brake.
BELT REMOVAL-
1. Remove mowerfrom tractor (See"TO RE- MOVE MOWER" inthis section ofmanua0.
2. Work belt off both mandrel pulleys and idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See "To Install Mower" in
this section of this manual).
Mandrel Idler Pulle' Pulleys
Mandrel
BELT INSTALLATION -
1. Install new belt from tractor rear to front, over the steering plate (F) and above
clutch brake pedal shaft (G).
2. Pull belt toward front of tractor and roll belt onto engine pulley (E).
3. Pull belt toward rear of tractor. Carefully
work belt down around transmission
cooling fan and onto the input pulley (D). Be sure belt is inside the belt keeper.
4. Install belt on centerspan idler (C).
5. Install belt through stationary idler (A) and clutching idler (B).
6. Make sure belt is in all pulley grooves and inside all belt guides and keepers.
7. Install mower (See "TO INSTALL MOW- ER" in this section of manual).
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For assistance, there is a
belt installation guide decal on bottom side of left footrest.
BELT REMOVAL-
1. Remove mower (See "TO REMOVE MOWER" in this section of manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keepers.
2. Remove beltfrom stationary idler (A) and
clutching idler (B).
3. Remove belt from centerspan idler (C).
6. Pull belt slack toward rear of tractor. Carefully remove belt upwards from
transmission input pulley and over cool-
ing fan blades (D).
4. Remove belt downward from engine pulley (E).
5. Slide belt toward rear of tractor, off the
steering plate (F) and remove from tractor.
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TO CHECK BRAKE
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a
level, dry concrete or paved surface, then brake must be serviced.
You may also check brake by:
1. Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking
brake.
2. Disengage transmission by placing freewheel control in "transmission dis-
engaged" position. Pull freewheel con- trol out and into the slot and release so
it is held in the disengaged position.
The rear wheels must lock and skid when you try to manually push the tractor
forward. If the rear wheels rotate, then the
brake needs to be serviced. Contact a Sears or other qualified service center.
FRONT WHEEL TOE-IN/CAMBER
Your new tractor front wheel toe-in and
camber is set at the factory and is normal.
The front wheel toe-in and camber are
not adjustable. If damage has occurred to affect the factory set front wheel toe-in or
camber, contact a Sears or other qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal (rear
wheels have a square key - Do not lose).
3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in
rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining ring
securely in axle groove.
5. Replace axle cover. NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
usetire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.
TO START ENGINE WITH A WEAK BAT- TERY
_IbWARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and
smoking materials away from batteries. Always wear eye protection when around
batteries. If your battery is too weak to start the engine, it
should be recharged. (See "BATTERY" in the
MAINTENANCE section of this manual). If "jumper cables" are used for emergency
starting, follow this procedure:
iMPORTANT: Your tractor is equipped with
a 12 volt system. The other vehicle must also
be a 12 volt system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one endofthe RED cable to the POSITIVE (+) terminal of each battery(A-
B), taking care not to short against tractor chassis.
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully
charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground, away
from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER
1. BLACK cable first from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Fully Charged
Battery Battery
Washers
Retaining Ring
I
Axle Cover
_--xSquare Key (Rear
Wheel Only)
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Page 26
REPLACING BATTERY
_WARNING: Do not short batteryterminals
by allowing a wrench or any other object to contact both terminals at the same time.
Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental grounding.
1. Lift hood to raised position.
2. Disconnect BLACK battery cable (A) then RED battery cable and carefully remove battery from tractor.
3. Install new battery with terminals in same position as old battery.
4. First connect RED battery cable (B) to positive (+) battery terminal with hex bolt
and keps nut as shown. Tighten securely.
Slide termina! cover (C) over terminal.
5. Connect BLACKgroundingcabletonega-
tive (-) battery terminal with remaining
hex bolt and keps nut. Tighten securely
6. Close hood.
TO REMOVE HOOD AND GRILL AS- SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to recon- nect the headlight wire connector.
Headlight Wire Connector
(Black)
(_ Negative
Cable
Positive (Red)
Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Remove bulb holder from the hole in the backside of the grill.
3. Replace bulb in holder and install bulb holder securely back into the hole in the
backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or prevent
it from starting.
Check wiring.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug- in fuse. The fuse holder is located behind
the dash.
TRANSMISSION REMOVAL/
REPLACEMENT
Should your transmission require removal for service or replacement, it should be purged
after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in
the Operation section of this manual.
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and adjustment should not be
necessary Check adjustment as described below before loosening cable. If adjustment
is necessary, see engine manual. TO ADJUST CHOKE CONTROL
The choke control has been preset at the factory and adjustment should not be neces- sary. If adjustment is necessary, see engine
manual. TO ADJUST CARBURETOR
Your carburetor has been preset at the factory and adjustment should not be necessary.
However, minor adjustment may be required
to compensate for differences in fuel, tem- perature, altitude or load. Ifthe engine does need adjustment, see engine manual.
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Page 27
Immediately prepare your tractor for storage at the end of the season or if the tractor will
not be used for 30 days or more,
_WARNING: Never store the tractor with
gasoline in the tank inside a building where
fumes may reach an open flame or spark. Allow the engine to cool before storing in
any enclosure.
TRACTOR
When tractor is to be stored for a period
of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dryarea.
1. Clean entire tractor (See"CLEANING" in the Maintenance section of this manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in the Service and Adjustments section of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
After cleaning, leave cables disconnected
and place cables where they cannot come
in contact with battery terminals.
If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose,
or tank during storage. Also, alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads
to separation and formation of acids during
storage. Acidic gas can damage the fuel system of an engine while in storage.
Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable a!- ternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer
to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes
after adding stabilizer to allowthe stabilizer to
reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual). CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
3. Turn ignition key to start position for a
few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to
another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and
cover it to give protection from dust and dirt.
Cover your tractor with a suitable protec-
tive cover that does not retain moisture.
Do not use plastic. Plastic cannot breathe
which allows condensation to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
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TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center.
PROBLEM CAUSE CORRECTION
Will not start
Hard to start
1 Out of fuel.
2 Engine not "CHOKED" properly.
3 Engine flooded.
4 Bad spark plug. 5 Dirty air filter.
6 Dirty fuel filter. 7 Water in fuel.
8 Loose or damaged wiring. 9 Carburetor out of adjustment.
10 Engine valves out of adjustment.
1 Dirty air filter.
2 Bad spark plug. 3 Weak or dead battery.
1 Fill fuel tank. 2 See "TO START ENGINE" in
Operation section.
3 Wait several minutes before
attempting to start.
4 Replace spark plug. 5 Clean/replace air filter.
6 Replace fuel filter. 7 Empty fuel tank and carburetor,
refill tank with fresh gasoline and replace fuel filter.
8 Check all wiring. 9 See "To Adjust Carburetor" in
Service and Adjustments section.
10 Contact a Sears or other qualified
service center.
1 Clean/replace air filter. 2 Replace spark plug.
3 Recharge or replace battery.
Engine will not
turn over
4 Dirty fuel filter. 5 Stale or dirty fuel.
6 Loose or damaged wiring. 7 Carburetor out of adjustment.
8 Engine valves out of adjustment.
1 Clutch/brake pedal not depressed. 2 Attachment clutch is engaged. 3 Weak or dead battery.
4 Blown fuse.
5 Corroded battery terminals. 6 Loose or damaged wiring.
7 Faulty ignition switch. 8 Faulty solenoid or starter.
9 Faulty operator presence
switch(es).
4 Replace fuel filter. 5 Empty fuel tank and refill tank with
fresh, clean gasoline.
6 Check all wiring. 7 See "To Adjust Carburetor" in
Service and Adjustments section.
8 Contact a Sears or other qualified
service center. 1 Depress clutch/brake pedal. 2 Disengage attachment clutch. 3 Recharge or replace battery.
4 Replace fuse. 5 Clean battery terminals.
6 Check all wiring. 7 Check/replace ignition switch. 8 Check/replace solenoid or starter.
9 Contact a Sears or other qualified
service center.
Engine clicks but
1 Weak or dead battery.
will not start
2 Corroded battery terminals. 3 Loose or damaged wiring.
4 Faulty solenoid or starter.
1 Recharge or replace battery. 2 Clean battery terminals.
3 Check all wiring. 4 Check/replace solenoid or starter.
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TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center.
PROBLEM
Loss of power
CAUSE
1 Cutting too much grass/too fast.
2 Throttle in "CHOKE" position. 3 Build-up of grass, leaves and
trash under mower.
4 Dirty air filter. 5 Low oil level/dirty oil. 6 Faulty spark plug. 7 Dirty fuel filter. 8 Stale or dirty fuel.
9 Water in fuel.
10 Spark plug wire loose. 11 Dirty engine air screen/fins. 12 Dirty/clogged muffler.
13 Loose or damaged wiring. 14 Carburetor out of adjustment.
CORRECTION
1 Raise cutting height/reducespeed 2 Adjust throttle control.
3 Clean underside of mower
housing.
4 Clean/replace air filter. 5 Check oil level/change oil. 6 Clean & regap or changespark plug 7 Replace fuel filter. 8 Empty fuel tank and refill tank witi-
fresh, clean gasoline.
9 Empty fuel tank and carburetor,
refill tank with fresh gasoline and
replace fuel filter. 10 Connect & tighten spark plug wire 11 Clean engine air screen/fins. 12 Clean/replace muffler.
13 Check all wiring. 14
See "To Adjust Carburetor" in Service and Adjustments section.
Excessive vibration
Engine continues to run when operator
leaves seat with atta-
chment clutch engaged Poor cut =uneven
cutting
15 Engine valves out of adjustment. 15
1 Worn, bent or loose blade.
2 Bent blade mandrel.
3 Loose/damaged part(s).
1 Faulty operator-safety presence
control system.
1 Worn, bent or loose blade. 1
2 Mower deck not level. 2
3 Buildup of grass, leaves, and 3
trash under mower.
4 Bent blade mandrel. 4
5 Clogged mower deck vent from 5
build-up of grass, leaves, and
trash around mandrels.
Contact a Sears or other qualified service center.
1 Replace blade. Tighten blade bolt 2 Contact a Sears or other qualified
service center.
3 Tighten loose part(s).
Replace damaged parts.
1 Check wiring, switches and
connections. If not corrected, contact a Sears or other
Replace blade. Tighten blade bolt
Level mower deck.
Clean underside of mower
housing.
Contact a Sears or other qualified service center.
Clean around mandrels to open vent holes.
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Page 30
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center.
PROBLEM
Mower blades will not rotate
Poor grass
discharge
CAUSE
1 Obstruction in clutch mechanism.
2 Worn/damaged mower drive belt. 3 Frozen idler pulley.
4 Frozen blade mandrel.
1 Engine speed too slow.
2 Travel speed too fast. 3 Wet grass.
4 Mower deck not level.
5 Low/uneven tire air pressure. 6 Worn, bent or loose blade.
7 Buildup of grass, leaves and
trash under mower. 8 Mower drive belt worn. 9 Blades improperly installed.
CORRECTION
1 Remove obstruction. 2 Replace mower drive belt.
3 Replace idler pulley. 4 Contact a Sears or other
qualified service center.
1 Place throttle control in "FAST"
position.
2 Shift to slower speed. 3 Allow grass to dry before mowing.
4 Level mower deck.
5 Check tires for proper PSI. 6 Replace/sharpen blade. Tighten
blade bolt.
7 Clean underside of mower
housing. 8 Replace mower drive belt. 9 Reinstall blades sharp edge down.
Headlight(s) not
working
(if so equipped)
Battery will not charge
10 Improper blades used.
11 Clogged mower deck vent holes
from buildup of grass, leaves, and trash around mandrels.
1 Light switch is "OFF". 2 Bulb(s) or lamp(s) burned out. 3 Faulty light switch. 4 Loose or damaged wiring.
5 Blown fuse.
1 Bad battery cell(s). 2 Poor cable connections.
3 Faulty regulator (if so equipped). 4 Faulty alternator.
10 Replace with blades listed in
this manual. Clean around mandrels to
11
open vent holes.
m
1 Turn light switch "ON". 2 Replace bulb(s) or lamp(s). 3 Check/replace light switch. 4 Check wiring and connections. 5 Replace fuse. 1 Replace battery. 2 Check/clean all connections.
3 Replace regulator. 4 Replace alternator.
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Page 31
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center.
PROBLEM CAUSE CORRECTION Loss of drive 1 Freewheel control in 1
"DISENGAGED" position.
2 Debris on steering plate (if 2
equipped).
3 Motion drive belt worn, damaged, 3
or broken.
4 Air trapped in transmission during 4 Purge transmission.
shipment or servicing.
5 Axle key missing. 5 Install axle key at rear wheel. See
Engine "backfires"
when turning engine "OFF"
Engine dies when 1 Reverseo,peration system (ROS) 1
tractor is shifted is not ON" while mower or other
into reverse attachment is engaged.
1 Engine throttle control not set 1 Move throttlecontrol between
between half and full speed (fast) half and full speed (fast) position position before stopping engine, before stopping engine.
Place freewheel control in
"ENGAGED" position.
See "CLEANING" in the
maintenance section. Replace motion drive belt.
"TO REMOVE WHEEL" in the
Service and Adjustments section.
Turn ignition key to ROS "ON"
position. See Operation section.
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Page 32
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
FO
I/v_
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
15 DEGREES MAX.
_b ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree trunk or ether upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
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09.19.12 JM Printed in the U.S.A.
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