Craftsman 917255692 Owner’s Manual
_Convertible
Caution:
Read and follow
al_ Safety Rules
and Instructions
Before Operating
This Equ=pment
®
oAssembly
oOperatien
oCustemer Respensibinities
oServRceand Adjustment
oRepair Parts
Sears, Roebuck and Co., Chicago, _L60684 U.S.A.
...... ll,li,Nil,ll
Safe Operation Practices for Ride-On Mowers
SAFETY RULES
IMPORTANT: THIS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEET ANDTHROWING OBJECTS,
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
to GENERAL OPERATION
• Read, understand, and follow all instructions in the manual
and on the machine befol'e starting
• Onty allow responsible adults, who are familiar with the
instructions, to operate the machine.
, Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the bladeo
• Be sure the area is clear ofother people before mowing. Stop
machine if anyone enters the area_
• Never carry passengers.
• Do not mow in rover se unless absolutely necessary. Always
look down and behind before and while backing..
• Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the gua_'d in place_
• Slow down before turning,
• Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging
chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of
alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into
a trailer or truck.
It. SLOPE OPERATION
Slopes are a major factor related to loss-of,-control and tipover
accidents, which can result in severe injuryor death° All slopes
require extra caution. Ifyou cannot back up the slope or ifyou feel
uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine_ Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have
to'stop or'shift while or] the slope.
• Follow the nlanufacturer's recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments,
These can change the stability of the rnachine.
• Keep all movement on the slopes slowand gradual Do not
make sudden changes in speed or direction..
• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope,
DO NOT:
• Do not turnon slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments° The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could cause
sliding.
° Do not try to stabilize the machine by putting your foot on the
ground.
• Do not use grass catcher on steep slopes.
iii. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children ate often attracted to the machine
and the mowing activity_ Never assume that children will remain
where you last saw them.
* Keep children out of the mowing area and under the watchful
care of another responsible adulL
" Be alert and turn machine off if children enter the area.
. Before and when backing, look behind and down for small
children
. Never carrY children. They may fall off and be seriously
injured or interfere with safe machine operation.
. Never allow children to operate the machine,
. Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision
IV. SERVICE
Use extra care in handling gasoline and other fuels, They are
flammable and vapors are explosive..
Use only an approved container
Never remove gas cap or add fuel with the engine
running Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there isan open flame, such as a water heater_
Never run a machine inside a closed area_
Keep nuts and boits, especially blade attachment bolts, tight
and keep equipment in good condition,
Never tamper with safety devices. Check their proper
operation regularly_
Keep machine free of grass leaves or other debris build-up.
Clean oil or fuel spillage_ Allow machine to cool before
storing.
Stop and inspect the equipment if you stri!<e an object.
Repair, if necessary, before restarting
Never make adjustments or repairs with the engine running,
i
Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec.
essary.
Mower blades are sharp and can cut, Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
o
Check brake operation frequently Adjust and service as
required_
Look for this symbol to point out Impor-
tant safety precautions. It means
CAUTION!!! BECOME ALERT
CONGRATULATIONS on your purchase of a Sears
tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service
Center/Department.. We have competent, well-trained
technicians and the proper tools to service or repair this
unit,
Please read and retain this manual° The instructions will
enable you to assemble and maintain your unit properly,,
Always observe the "SAFETY RULES",
MODEL
NUMBER 917.255692
SERIAL
NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BEFOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBERAND
DATE OF PURCHASE AND KEEP lN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECgFICATIONS
HORSEPOWER: l&0
GASOLINE CAPACITY: 3,5 GALLONS
UNLEADED REGULAR
OIL (3.0 PINTSw/o FILTER) SAE 30 (Above32°F)
(35 PINTS w/FILTER) 5W-30 (Below 32°F)
SPARK PLUG (GAP030 IN): CHAMPION RC12YC
VALVE CLEARANCE: INTAKE; .0015-°0030IN_
EXHAUST: .0020-..0035IN.
GROUND SPEED: FORWCARD:
1st 1o10 MPH
2rid 1.40 MPH
3rd 2.00 MPH
4th 3°00 MPH
5th 4.20 MPH
6th &00 MPH
REVERSE: 1.50 MPH
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSt
CHARGING SYSTEM; 15 AMPS @ 3600 RPM
BLADE BOLT TORQUE: 30-35 FT. LBSo
MAINTENANCE AGREEMENT
WARNING: This unit is equipped with an internal combus-
A Sears maintenance agreement is available on this prod-
uct, Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
, Read and observe the safety rules°
• Follow a regular schedule in maintaining, caring for and
using your unit.
• Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
tion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any), if a spark arrester is used, it should be maintained in
effective working order by the operator°
in the state of California the above is required by law
(_Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
throughyour nearest Sears authorized service center (See
the "REPAIR PARTS" section of this manual).
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RiDiNG EQUIPMENT
For two (2) yearsfrom the date of purchase,ff this dding equipment is maintained, lubricated and tuned up according to the
instructionsin the owner'smanual, Sears wil!repair or replace, free of charge, any partsfound to be defective in material or
workmanship.
This Warranty does not cover:
• Expendable itemswhich become worn during normal use, such as blades, spark plugs, air cleaners and belts.
* Tire replacement or repair caused bypuncturesfrom outside objects, such as nails, thorns, stumps, or glass.
, Repairs necessary because ofoperator abuse, negligence,improper storage or accident or the failure to maini.aintile
equipment according to the instructionscontained in the owner's manual.
, Ridingequipmentused for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For 90 days from date of purchase, ifany battery includedwith this riding equipment proves defective in materialor workmanship
and our testing determinesthe batterywillnot hold a charge, Sears weltreplacethe batteryat nocharge°
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT IN THE UNITEDSTATES
This Warranty gives you specific legal rights, and you may also haveother rights which may vary from state to state,
SEARS, ROEBUCK AND COo, Di731CR-W, SEARS TOWER, CHICAGO, ILLINOIS 60684
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-18
WARRANTY ................................................................... 3
TABLE OF CONTENTS ................................................. 4
INDEX ............................................................................. 4
TRACTOR ACCESSORIES ........................................... 5
ASSEMBLY .............................................................. 7-10
iNDEX
A
Accessories ............................................. 5
Adjustments:
Brake .................................................2t
Carburetor ....................................... 23
Mower
Front-To-Back ........................ 20
Side-To .Side ............................ 20
Throttle Control Cable .................. 23
Air Filter, Engine ................................... t7
Air Screen, Engine .............................. 17
Assembly ........................................... 7-i 0
B
Battery:
Charging ........................................... 8
Cleaning .......................................... 16
Installation ...................................... 9
Levels ................................... 8,16-t7
Preparation .................................... 8
Starting with Weak Battery .......... 22
Storage ........................................ 24
Terminals .................................... 16
Belt:
Motion Drive
Removal/Replacement ........... 21
Mower Blade Ddve
Removal/Rep!acemen t ........... 21
Blade:
Sharpening .................................. t6
Replacement .... ........................... 16
Brake Adjustment ............................... 21
C
Carburetor Adjustment ............ •.......... 23
Controls, Tractor .................................. ! 1
Customer Responsibilities ............. 15-18
Engine:
Air Filter ..................................... 17
Air Filter Foam Pre-Cleaner .... 17
Air Screen, Engine .................. 17
Battery ...................................... 16
Engine Oil ................................ 17
Fuel Filter ................................ t8
Oil Filter ...................................... 18
Spark Plugs .............................. 18
Tractor:
Blade ............................................ 16
Lubrication Chart ...................... 15
Maintenance Schedule ..............15
Tire Care ......................... 8,t6,22
Cutting Height, Mower ........................ 12
Electrical:
Schematic ..................................... 27
Wiring Diagram ............................... 28
Engine:
Air Filter .......................................... 17
Air Filter Foam Pre-Cleaner ........ 17
Air Screen ..................................... 17
Oil Change .................................. 1?
Oil Level ......................................13,17
Oil Type .............................................17
Preparation .................................... 13
Repair Parts ................................44-49
Starting ............................................ 14
Storage .......................................... 24
Filter:
Air Filter ......................................... 17
Air Filter Foam Pre-Cleaner ........ 17
Fuel .................................................. 18
Oil ..................................................... 18
Fuel:
Type ............................................... 13
Storage .................................................24
Fuse ...........................................................22
Leveling Mower Deck .......................... 20
Lubrication:
Chart ............................................ 15
Maintenance Schedule ......................... 15
Mower:
Adjustment, Front-to-Back ............20
Adjustment, Side4o-Side ............. 20
Blade Sharpening ......................... 16
Blade Replacement ...................... 16
Cutting Height ............................... t2
Installation ................................... 19
Operation ....................................... 13
Removal ...................................... ,....19
Mowing Tips ......................................... t4
Muffler .................................................. 18
Spark Arrester ............................. 3,36
Mulcher Plate ........................................ 10
Oil:
Cold Weather Conditions ....... 13,17
Engine ......................................... 17
Filter .............................................. 18
Storage ........................................ 24
OPERATION ........................................................... t1-14
MAINTENANCE SCH EDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................ 19-23
STORAGE .................................................................... 24
TROUBLESHOOTING ............................................ 25-26
REPAIR PARTS - TRACTOR ................................. 28-43
REPAIR PARTS - ENGINE ..................................... 44-49
PARTS ORDERING/SERVICE ................... BACK PAGE
E
Operation ...................................... 11-14
Operating Mower ....;...............................13
Options:
Accessories .................................... 5
Spark Arrester .......................... 3,36
P
Parking Brake .................................. 11-12
Parts Bag .............................................. 6
Parts, Replacement/Repair ........... 28-43
Product Specifications ........................... 3
R
Repair Parts ...................................... 28-43
F
L
M
Safety Rules ............................................ 2
Seat ......................................................... 8
Service and Adjustments ............... 19-23
Carburetor .........................................23
Fuse ............................................. 22
Motion Drive Belt
Removal/Replacement ............ 21
Mower Blade Drive Belt
Removal/Replacement ............ 21
Mower Adjustment
Front- to-Back ......................... 20
Side-to-Side .................... ;.........20
Mower Removal .......................... 19
Tire Care ..................................8,! 6,22
Slope Guide Sheet ............................... 51
Spark Plugs ......................................... 18
Specifications ....................................... 3
Starting the Engine .......................... 13-14
Steering Wheel ................................. 7,22
Stopl3ing the Tractor ........................... t 2
Storage ................................................ 24
S
T
Throttle Control Cable
Adjustment .................................... 23
Tires ......................................................8,16,22
Trouble Shooting Chart ................... 25-26
Transaxle:
Repair Parts ............................ 42-43
O
Warranty ................................................... 3
Wiring Diagram ..................................... 28
Wiring Schematic ............................... 27
W
4
ACCESSORmES AN A ACH
........... i ,, .................................... i,ll,,ll .....
These accessories and attachments were available when the unit was purchased, They are also available at most Sears retail outlets,
catalog and service centers, Most Sears stores can order these items for you when you provide the model number of your tractor
ENGINE MAINTENANCE
SPARK PLUG
MUFFLER AIR FILTER
GAS CAN ENGINE OIL
PERFORMANCE
Sears offers a wide variety of attachments that fit your vehicle. Many of these are listed below with brief explanations of how they can
helpyou This list was current at the time of publication; however, itmay change infutureyears- more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your unit,
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
STABILIZER
BLADES BELTS
PERMANEX BAGGER lets you collect grass clippings and
leaves for a healthier, nearer looking lawn Two Permanex
containers hold 30-gallon plastic bags.
LAWN SWEEPERS let you collect grass clippings and leaves,
LAWN VACS for powerful collection of heavy grass clippings and
leaves. Wand attachment to pick up debris in hard-to-reach
places,
CARTS make hauling easy Variety of sizes available,
ROLLER for smoother tawn surface. 36-inch wide, 18-inch
diameterwater4ight drum holds upto3901bs ofweight, Rounded
edges prevent harm to turf,, Adjustable scraper automatically
cleans drum
SPREADERiSEEDERS make seeding, fertilizing, and weed
killing easy Broadcast spreaders are also useful for granular
de-icers and sand
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots. 364nch swath. 24
hardened steel coring tips. 150 Ib. capacity weight tray.
AERATOR promotes deep root growth for a healthy lawn Tar
pered 25-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring fine
teeth, Useful to prepare bare areas forseeding. Availableforfront
or rear mounting_
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source, includes booms for
automatic spraying when pulling, and hand held wand for spot
spraying, Wand has adjustable spray pattern. For applying
herbicides, insecticides, fungicides, and liquid fertilizers,.
SNOW BLADE for snow removal only. 14-1nchhigh, 42-inch
wideblade clears 38-inch pathwhen angled left or right, Raises,
lowers with side lever_ Adjustable skids; replaceable, reversible
scraper bar. (Usewith t_rechains,wheelweights,or rear drawbar
weight,)
SNOWTHROWER has40-inch swath. Drum-type auger handles
powdery and wet/heavy snow. Mountseasily with simple pin
arrangement. Discharge chute adjusts from tractor seat, 6-inch
diameter spout discharges snow 10to 50feet, Lift controlled at
tractor seat (Use with chains, wheel weights, or rear drawb_
weight.)
TIRE CHAINS are heavy duty; closelyspaced extra-large cross
links give smooth ride, outstanding traction.
WHEEL WEIGHTS for rearwheels provide needed traction for
snow removalor dozing heavy materials Inpairs. (30ibs each )
TRACTOR CAB has heavy duty vinyf fabric over tubular steel
frame,ABS ptas_ctop; clearplasticwindshield offers360 degree
visibility. Hinged metal doors with catch. Keeps operatorwarm
and dry, Remove vinyl andwindshields for use as sun protector
in summer° (Catalog only.)
Optional accessories for tractor cab: tinted/temperedsolid
safetyglasswindshieldwithhand operatedwiper;12woltamber
cautionlightformountingon cab top. (Catalogonly.)
TRACTOR COVER protectstractorfrom weather. Made of
Evolution3 fabric (water-rape!lent,extremely breathable,light
weight,soft, non-abrasive,pliable in all temperatures,durable,
stain/tear/puncture resistant,willnotshrinkor stretch.) (Catalog
only.)
TILLER has5hp engine and36-inchswathtoprepareseedbeds,
cultivate,and compostgardenresidue.Tillerhasitsown built-in
liftand depthcontrolsystemanddoesNOTrequirea sleevehitch
Fits any lawn, yard, or garden tractor. Simply hook upto the
tractordrawbar and go!
5
CONTE TS OF HARDWA E PACK
Parts Bag contents shown full size
i -------. (1) Shoulder Bolt 5/16-18
( ) Knob
Parts packed separately in carton
0
Seat
Battery acid
1
Steerlng Mulcher
Wheel Plate
Battery
i1) Washer 17/32 x 1-3/16 x 12 Ga.
@
(2) Screw #10 x 5/8
(2) Washer, Lock #t0
4
(2) Washer 3/16 x 3/4 x 16 Ga,
i i
(2) Hex Bolts 1/4 - 20 x 3/4
G
(2) Washers 9/32 x 5/8 x 16 Ga,(2) LockWashers 1/4
(2) Nut, Weld #10
@
(2) Hex Nuts 1/4.20
_tilll/
Steering
Sleeve
Ownerls Manual
Parts bag contents not shown full size
(2) Latch Hook
Assembly
I_ _\_!_!\\!!!!_!_!_!_!_!_i\_
(2) Battery Cardage Bolts 1/4-20 x 7-1/2
'Terminal Guard
Parts Bag
(2) Keys
Wheel
Steering
Insert
(2) Wing Nuts !/4- 20
,,,,,,,,,,,,,,,,,,, ,..... :_
il !
15° Slope Sheet
6
Battery Caps
and Instructions
ASS LY
Your new tractor has been assemb ed at the factory with exception of those parts left unassembled for shipping purposes
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure their proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier_ Standard
wrench sizes are listedo
(2) 7/16" wrenches (1) Tire pressure gauge
(1) Screwdriver (1) 3/4" socket w/drive ratchet
(1) I/2" wrench (1) Utility knife
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE UNIT FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton (See page 6).
• Cut along lines on the carton, from top to bottom, all
four corners of carton and lay panels flaL
• Check for any additional loose parts or cartons and
remove.
......STEERING
WHEEL
INSERT
STEERING
WHEEL
BEFORE ROLLING UNIT OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
• Remove hex Iocknut and large flat washer from steer-
ing shaft°
• Position front wheels of the tractor so they are pointing
straight forward.
• Position steering sleeve over steering shaft.
, Position steering wheel so cross bars are horizontal
(left to right) andslide onto adapter.
, Secure steering wheel to steering shaft with hex lock-
nut and large fiat washer previously removed. Tighten
securely.
, Snap insert into center of steering wheel°
• Remove protective plastic from tractor hood and grill,
IMPORTANT: CHECK FOR AND REMOVEANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS
TO ROLL OFF SKID.
(See Fig. 2)
• Raise attachment lift lever to its highest position.
• Release parking brake by depressing clutch/brake
pedal,
° Place gearshift lever in "NEUTRAL" position,
• Roll unit backwards off skid.
• Remove banding holding discharge guard up against
tractor.
FIG. 1
CLUTCHfBRAKE PEDAL MFT LEVER
/
FIG. 2
7
LY
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 3)
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if
_ accldentalty tn contact with batter=/acid.
Your unit has a battery charging system which issufficient
for normal use° However, periodic charging of the battery
with an automotive charger will extend itslife,
° See instructions packed with vent caps in parts bag
• Fill battery with acid. Fill each cell until it reaches the
bottom of the vent wells, Do not overfill,
• Allow battery to stand and settle for at least thirty
minutes° After standing, check the level of acid_ If
below the vent wells, add more acid until the correct
level is reached.
While battery isstanding (after adding acid) and later, while
battery is being charged, continue with assembly of unit.
IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LIFE,
• Charge battery at a rate of 6 amperes for 1 hour° Use
a 12 volt battery charger, Observe all safety precau-
tions required for battery charging_
• Check the acid level after the battery is charged. If the
acid has fallen below the correct level, add distilled or
iron free water.
• Instaltthe vent caps to cover the vent wells° Wash the
top of the battery with water to remove any acid, then
wrpe dry.
. Check battery case for leakage to make sure that no
damage has occurred in handling.
• Dispose of excess battery acid. Neutralize acid for
disposal by _dding it to four inches of water in a five
gallon plastic container, Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming.
° Follow instructionson how to install battery_
CUT AWAY VIEW
Do not smoke. Fumes from charged bat-
tery acid are explosive.
Read the Instructions Included with the
battery vent caps. Always wear gloves,
clothing and goggles to protect your hands,
skin and eyes.
VENT CAP
VENT WELL
BATTERY
CELL ACID
LEVEL
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment knob,
• Remove cardboard packing on seat pan.
• Place seat on pan and assemble shoulder bolt.
• Assemble adjustment knob and flat washer loosely.
Do not tighten,
. Tighten shoulder bolt securely.
° Lower seat into operating position and sit on seat°
• Slide seat until a comfortable position isreached which
allows you to press clutch/brake pedal all the way
down.
. Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
SHOULDER
BOLT
FLAT WASHER
ADJUSTMENT
KNOB
FIG. 4
CHECK TIRE PRESSURE
The tires on your unit were overinflated at the factory for
shipping purposes_ Correct tire pressure is important for
best cutting performanceo
• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS on page 3 of this manual_
CHECK DECK LEVELNESS
Forbest cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual
CHECK FOR PROPER POSiTiON OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts are
routed correctty_
FIG. 3
8
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted.. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual,
INSTALL BATTERY (See Figs. 5 and 6)
CAUTION: Do not short battery termi-
nals. Before Installing battery, remove
rings, etco
metal bracelets, wristwatch bands,
Postttve terminal must be connected
first to prevent sparking from acciden-
tal grounding.
Raise hood_
, Make sure drain tube isfastened to drain hole in battery
tray and battery tray is positioned in hole of battery
support.
• Place battery in plastic tray, battery terminals to front of
tractor,
, First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and hex
nut as shown. Tighten securely.
, Connect BLACK grounding cable to negative (-) battery
terminalwith remaining hex bolt, flat washer, lock washer
and hex nut. Tighten secureiyo
• Slide the two battery bolts through the terminal guard
and start the wing nuts onto the threads.
• Position terminal guard over the battery asshown, lower
bolts into keyholes and slide square shafts of bolts into
slots of key holes°
• Tighten wing nuts by hand making sure battery bolts
remain in slots of the key holes in the battery support°
• Be sure terminal access doors are closed..
Use terminal access doors for:
, Inspection for secure con nections (totighten hardware).
, Inspection for corrosion_
, Testing battery.
• Jumping (if required).
° Periodic charging.
HE)(
(NEGATIVE) ".
BLACK CABLE
DRAIN TUBE
_WASHER
FLATWASHER
FLAT
BOLTS
FIG, 5
WINGNUTS,
BATTERY BOLT
KEYHOLE
:!
TERMINAL
GUARD
TERMINAL
DOORS
CAPS
BATTERYTRAY
FIG. 6
9
ASS BLY
INSTALL MULCHER PLATE (See Figs. 7 &
e)
• Install two latch hook assemblies to mulcher plate
using screw, washer', lock washer, and weld nut as
shown.
• Tighten hardware securely,
• Raise and hold deflector shield in upright position.
° Place front of mulcher plate over front of mower deck
opening and slide into place, as shown_
• Hook front latch into tab hole on front of mower deck.
° Hook rear latch into tab hole on back of mower deck.
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
LOCKWASHER MULCHER PLATE
WELD NUT
LATCH
DEFLECTOR
SHIELD
\_ SCREW WASHER
LOCK WELD NUT
WASHER
FIG. 7
LATCH
TO CONVERT TO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installationof
optional grass catcher accessory'.
,/'CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFA CTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,! All assembly instructions have been completed.
No remaining loose parts in carton.
,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps)
,/ Seat is adjusted comfortably and tightened securely.
J' Al! tires are properly inflated. (For shipping purposes,
the tires were over-inflated at the factory),
,I Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results_ (Tires must be
properly inflated for leveling),
v" Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers,
,/" Check wiring See that all connections are still secure
and wires are properly clamped,
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
J Engine oil is at proper level.
J Fuel tank is filted with fresh, clean, regular unleaded
gasoline.
4' Become familiar with alt controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
FIG. 8
LATCH HOOKS
10
OPERATION
KNOW YOUR TRACTOR
READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrationswith your tractor to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.,
ATTACHMENTCLUTCHLEVER
UGHT SWITCH
THROTTLE CONTROL
CLUTCH/BRAKE It J PARKING BRAKE
PEDAL LEVER
HEIGHT ADJUSTMENT
KNOB
IGNITIONSWITCH
LEVER PLUNGER
LIFT lPVER
GEARSHIFT LEVER
Sears tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage mower
blades or other attachments mounted to your tractor,,
ATTACHMENT LIFT LEVER - Used to raise and lower
mower deck or other attachments mounted to your tractor,
CLUTCHIBRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine,
HEIGHT ADJUSTMENT KNOB., Used to adjust the mower
height°
LIGHT SWITCH - Turns the headlights on and off.
FIG. 9
GEARSHIFT LEVER - Selects the speed and direction of
the tractor°
IGNITION SWITCH - Used to start and stop the engine_
PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position°
THROTTLE CONTROL - Used to control engine speed°
CHOKE CONTROL - Used when starting a cold engine_
LIFT LEVER PLUNGER- Used to release attachment lift
lever when changing its position,
11
OPERATIO
The operatlon of any tractor can result in foreign objects thrown into the eyes, which can result
In severe eye damage. Always wear safety glasses or eye shields before starting your tractor
and whlle movlng. We recommend Wide Vision Safety Mask for over the spectacles or standard
safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 10)
° Depress clutch/brake pedal into full "BRAKE" position
and hold.
Place parking brake lever in "ENGAGED" position and
release pressure from clutch!brake pedal, Pedal should
remain in "BRAKE" position, Make sure parking brake
will hold vehicle secure.
STOPPING (See Fig. 10)
MOWER BLADES -
• Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE-
• Depress clutch/brake pedal intofull "BRAKE" position.
, Move gearshift fever to "NEUTRAL" position.
ENGINE -
, Move throttle control to "SLOW" position.
NOTE; Failure to move throttle control to "SLOW" position
and allowing engine to idle before stopping may cause
engine to "backfire".
. Turn ignition key to "OFF" position and remove key.
Always remove key when leaving vehicle to prevent
unauthorized use.
• Never use choke to stop engine.
NOTE; Under certa!n conditions when unit is standing idle
with the engine running, hot engine exhaust gasses may
cause "browning" of grass, To eliminate this possibility,
always stop engine when stopping unit on grass areas.
as described above, before leaving the
operator's position; to empty grass
CAUTION: Always stop unitcompletely,
catcher, etc,
TO USE CHOKE CONTROL (See Fig. 10)
Use choke control whenever you are starting acold engine.
Do not use to start a warm engine.
• To engage choke control, pull knob out, Slowly push
knob in to disengage,
TO USE THROTTLE CONTROL (See Fig. 10)
Always operate engine at full throttle.
, Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best bagging mower perfor-
manGe,
TO MOVE FORWARD AND BACKWARD
(See Fig. 10)
The direction and speed of movement iscontrolled by the
gearshift lever.
• Start tractor with clutch/brake pedal depressed and
gearshift lever in "NEUTRAL" position_
• Move gearshift lever to desired position,
• Slowly release clutch/brake pedal to start movement.
IMPORTANT; BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS, FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
AT'r'ACHMENT
CLUTCH LEVER
POSITION
"ENGAGED" _
TH ROTTLE
CONTROL
CHOKE
CONTROL
"BRAKE"
POSITION
CLUTCH/BRAKE PEDAL "DRIVE" POSITION
"DISENGAGED" POSITION
PARKING BRAKE
"ENGAGED" POSITION
GEARSHIFT
LEVER
"DISENGAGED"
POSITION
HEIGHTADJUSTMENT
KNOB
FIG. 10
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 10)
Tile cutting height is controlled by turning the height ad-
justment knob in desired direction.
. Turn knob clockwise to raise cutting height.
, Turn knob counterclockwise to lower cutting heighL
The cutting height range is approximately 1-1/4" to 3-3/4"_
The heights are measured from the ground to the blade tip
with tile engine not running. These heights are approxi-
mate and may vary depending upon soil conditions, height
of grass and types of grass being mowed.
o The average lawn should be cut to approximately
2-1/2 inches during the cool season and to over 3
inches during hot months. For healthier and better
looking lawns, mow often and after moderate growth.
. For best cutting performance, grass over 6 inches in
height should be mowed twice, Make the first cut
relatively high; the second to desired height,
12
TO OPERATE MOWER (See Fig. 9)
Your unit is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the mower clutch engaged will shut
off the engine°
o Select desired height of cut, using height adjustment
knob.
o Lower mower with lift lever..
° Engage mower by slowly moving mower clutch lever to
"ENGAGED" position..
• TO STOP MOWER - Move mower clutch lever to
"DISENGAGED" position.
CAUT,oN:
A J_ without either the entire grass catcher,
I P=k Do not operate the mower
TO OPERATE ON HILLS
• Choose the slowest speed before starting up ordown
hills.
° Avoid stopping or changing speed on hills°
• If slowing is necessary, move throttle control lever to
slower position.
• If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
° Move gearshift lever to "NEUTRAL" position..
° To restart movement, move gearshift lever to 1st gear°
Be sure you have allowed room for unit to rollslightly as
you restart movement°
° Slowly release parking brake and clutch/brake pedal.
o Make all rums slowly.
TO TRANSPORT
° Raise attachment lift control to highest position,
° When pushing or towing your unit, be sure gearshift
lever is in "NEUTRAL" position.
° Do not push unit at more than five (5) MPH.
on mowers so equipped, or the dis-
charge guard in place.
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
BEFORE STARTaNG THE ENGINE
CHECK ENGINE OIL LEVEL
° The engine in your unit has been shipped, from the
factory, already filled with summer weight oil.
° Check engine oil with unit on level ground°
o Unthread and remove the oil fill cap/dipstick; wipe oil
off., Reinsert the dipstick intothe tube and rest the oil
fill cap on the tube. Do not thread the cap onto the tube.
Remove and read oil level.. If necessary, add oil until
"FULL" mark on dipstick is reached.. Do not overfill.
° For cold weather operation you should change oil for
easier starting (see "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
° To change engine oil, see the Customer Responsibili-
ties section in this manual
ADD GASOLINE
° Fill fuel tank. Use fresh, clean, regular unleaded
gasoline.. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life)..
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING,
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage° To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season.. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur_
filler neck. Do not overfill. Wipe offany
CAUTION: Fill to bottom of gas tank
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
13
............... !ill ,i , i i! ii, :
OPERATION
Hi ,_Ulll .......... :::..... .......
TO START ENGINE (See Fig. 10) to reduce load and possible fire hazard from dried
When starting engine for the first time or if engine has clippings. Make first cut relatively high; the second
run out of fuel, it wilt take extra cranking time to move to the desired height ......
fuel from the tank to the engine. • Do not mow grass when it is wet. Wet grass will
• Depress the clutch/brake pedal and set the parking plug mower and leave undesirable clumps, Allow
brake_ grass to dry before mowing
° Place gearshift lever in "NEUTRAL" position., o Always operate engine at full throttle when mowing
o Move attachment clutch to "DISENGAGED" position, to assure better mowing performance and proper dis-
• Pull choke control out to "CHOKE" position for cold lecting a low enough gear to give the mower cutting
engine start_ For warm engine start do not use performance as well as the quality of cut desired.
choke control.
• Move throttle control to midway between "FAST" and that will suit the terrain and give best performance of
"SLOW" positions., the attachment being used°
o Turn ignition key clockwise to "START" position and
release key as soon as engine starts. Do not run
starter continuously for more than fifteen seconds
per minute, if engine does not start after several
attempts, move throttle control to "FAST" position,
wait a few minutes and try again.
° When engine starts, slowly push choke control in..
° Move throttle control to "FAST" position.
- Allow engine to warm up for a few minutes before
engaging clutch/brake pedal or attachment clutch
lever.
NOTE: If at a high altitude (above 3000 feet) or' in cold
temperatures (below 32 ° F), the carburetor fuel mixture
may need to be adjusted for best engine performance.
See 'q'O ADJUST CARBURETOR" in the Service and
Adjustments section of this manual
MOWING TIPS
. Tire chains cannot be used when the mower hous-
ing is attached to unit.
= Mower should be properly leveled for best mowin_
performance. See 'q'O LEVEL MOWER HOUSING'
tn the Service and Adjustments section of this
manual,
. The left hand side of mower should be used for trim-
ruing.
. Drive so that clippings are discharged ot'_tothe area
that has beon cut. Have the cut area to the right of
the machine. This will result in a more even distri-
bution of clippings and more uniform cutting..
- When mowing large areas, start by turning to the
right so that clippings will discharge away from
shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left
hand turns until finished(See Fig° 11).
. If grass is extremely tall, it should be mowed twice
charge of material Regulate ground speed by se-
o When operating attachments, select a ground speed
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH_ CLEAN AFTER EACH USE,.
• The special mulching blade will recur the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn..
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
° Avoid cutting your' lawn when it is wet. Wet grass
tends to form clumps and interferes with the mulching
action. The best time to mow your lawn is the early
afternoon_ At this time the grass has dried and the
newly cut area will not be exposed to the direct sun.
° For' best results, adjust the mower cutting height so
that the mower cuts off only the top one-third of the
grass blades (See Fig,. 12).. For extremely heavy
mulching, reduce your' width of cut and mow slowly.
° Certain types of grass and grass conditions may
require that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicular to the first cut path.
o Changeyourcuttingpatternfromweektoweek, Mow
north to south one week then change to east to west
the next week. This will help prevent matting and
graining of the lawn_
MAX 1/3
f
,t,
FIG. 12
FIG. 11 14
CUSTO
E ESPONSm
.....MAINTENANCE SCHEDULE .,,- _.,..,._.,,_,,.--___ ,._e,,._,__
AS YOU COMPLETE
M ES
Check Brake Operation 6/'
Check Tire Pressure
....... _ . : ; ............... _ _ ! _ ........
T Check for Loose Fasteners 6#4
R SharpeniRepiaceMower Blades
A
Lubrication Chart .............
C check Battery LeveiiRecharge q
0 Clean Battery andTerrnlnals
R CheckTransmtssion Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level 6#4' $f
Change Engine Oil $##' 6_I,2,3
Clean Air Filter 6442
v",
e,"............ .....
"cJeanAirScreen.......................
G Inspect MuffleriSparkArrester
I Replace O11Filter (if equipped) ................................. . . , 6_,2_
N
= ,..,.ReplaceSpark Plug ................................ ..........,...................,6#4 6##'
1 - Change mo_e o_en when operating under a heavy load or in high ambient temperatures
2 - Service mere often when operating in dtrty o!' dusty cendl_lons
Engine Cooling Fins ......................6#42
Replace Air Filter Paper Cartridge ........................ , ........ 6#42
Replace Fuel Filter 6#4
3 ,.If equipped with oil filter, change otl every 50 hours
4 - Replace blades more often when mowing tn sandy soil
5 - If equipped with _.d_ustable system
GENERAL RECOMMENDATIONS
The warranty on this vehicle does not cover items that have
been subjected to operator abuse or negligence, To
receive full value from the warranty, operator must main-
tain unit as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your unit.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
andlast longer,
BEFORE EACH USE
• Check engine oil level,
• Check brake operation°
• Check tire pressure,
• Check for loose fasteners,
LUBRICATION CHART
(_) FRC
BEARING ZERK
"FRONT WHEEL_)
BEARING ZERK
®
CLUTCH
PIVOT(S)
PIVOTS
(_$AE 30 OR 10W30 MOTOR OIL API - SG
(_) GENERAL PURPOSE GREASE
@ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY,
@
CUSTO
ESPONSI LUTm
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
if unit requires more than six (6) feet stoppingdistance at
high speed in highest gear, than brake mustbe adjusted
(See "TO ADJUST BRAKE' in the Service and Adjust-
ments section of this manual).
TIRES
• Maintainproper airpressure in all tires (See "PROD-
UCT SPECIFICATIONS on page 3 of this manual).
o Keep tires free of gasoline, oil, orinsect controlchemi-
cals which can harm rubber.
° Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage_
BLADE CARE
For best results mower blades must be kept sharp. Tile
blades can be sharpened witha file or on agdnding wheel.
We suggest they be sharpened or replaced after every 25
hours of mowing. Check blades more often if mowing in
sandy conditions°
• Do not attempt to sharpen blades while they are on the
mower.
° Replace bent or damaged blades°
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower' and engine. .....
. The blade can be sharpened with afile or ona grinding
wheel.. Do not attempt to sharpen while on the mower.
. To check blade balance, you will need a 5/8" diameter
steel bolt, pin, ora cone balancer_ (When using a cone
balancer, follow the instructions supplied w_th bal-
arlcer)_
o Slidebladeon toan unthreadedportionofthesteelbolt
orpinand holdtheboltorpinparallelwiththeground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear' to be centered, but are noL
CENTER HOLE
5!8" BOLT
OR PIN
BLADE
BLADE REMOVAL (See Fig. 13)
• Raise mower to highest position to allow access to
blades°
o Remove hex bolt, lock washerand flat washersecuring
blade_
• Install new or resharpened blade with trailing edge up
towards deck as shown,
- Reassemble hex bolt, lock washer and flat washer in
exact order as shown°
° Tighten bolt securely (30-35 FtoLbs. torque),
IMPORTANT: BLADE BOLT,IS GRADE 8 HEATTREATED.
BLADE
_,i_ MANDREL
ASSEMBLY
T.AlU.GEDaE
FLATWAS.ER. /
LOCK WASHER __
_"_ HEXBOLT (GRADE 8)*
*AGRADE 8HEATTREATEDBOLTCAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD,
FIG. 13
FIG. 14
BATTERY (See Fig. 15)
Your unit has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend it's life.
° Acid solution level in each battery cell should be even
with bottoms ofvent wells_Add onlydistilled or ironfree
water if necessary. Do not overfill
• Keep battery and terminals clean°
• Keep battery bolts tight.
• Keep vent capstightand small vent holes incaps open.
• Recharge at 6 amperes for 1 hour..
TO CLEAN BATTERY AND TERMINALS ,.
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
• Remove terminal guard°
° Disconnect BLACK battery cable first, then RED bat-
tery cable and remove battery from tractor.
° Wash battery with solution of four tablespoons of
baking soda to one gallon of water., Be careful not to get
the soda solution into the cells,
° Rinse the battery with plain water' and dry.
= Clean terminals and battery cable ends with wire brush
until brighL
° Coat terminals with grease or petroleum jelly.
° Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual).
16
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