Craftsman 917255690 Owner’s Manual

SWAINS
OWNER'S
MANUAL
MODEL NO.
917.255690
Caution:
Read and follow
all Safety Rules and Instructions
Before Operating
This Equipment
£RRFTZMAN
14.0 HP OHV ELECTRIC START
3 in One Convertible 42" MOWER DECK
6 SPEED TRANSAXLE
LAWN TRACTOR
Assembly
Operation
Customer Responsibilities
Service and Adjustment
Repair Parts
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Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.
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Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS cu'r-I"ING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
SAFETY RULES
GENERAL OPERATION
It
Read, understand, and follow all instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area ofobjects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area isclear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light. Do not operate the machine while under the influence of
alcohol or drugs. Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine intoa trailer or truck.
I1. SLOPE OPERATION Slopesare a major factor relatedto loss-of-controland tipover
accidents,whichcan result in severeinjuryordeath. All slopes requireextracaution.Ifyoucannotbackuptheslopeorifyoufeel
uneasyonit,donotmow it. DO:
Mow up and downslopes,notacross.
Removeobstaclessuchas rocks,tree limbs,etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturnthe machine. Ta/Igrasscanhideobstacles.
Useslowspeed. Choosealowgearsothatyouwillnothave
to stoporshiftwhile onthe slope.
Followthemanufacturer'srecommendationsforwheelweights orcounterweightstoimprovestability.
Use extra care with grass catchersor otherattachments.
These can change thestabilityof the machine.
Keep allmovementonthe slopess/owand gradual. Do not make suddenchangesin speed ordirection.
Avoid startingor stoppingon a slope. If tires lose traction, disengagethe bladesand proceedslowlystraightdownthe
slope.
DO NOT:
Do not turn onslopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turnover ifa wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause
sliding.
Do not tryto stabilize the machine byputting your foot on the ground.
Do not use grass catcher on steep slopes.
IlL CHILDREN Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you last saw them.
Keep children out of the mowing area and under thewatchful
care of another responsible adult.
Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small
children. Never carry children. They may fall off and be seriously
injured or interfere with the safe machine operation. Never allow children to operate the machine.
Use extra care when approaching blind comers, shrubs. trees, or other objects that may obscure vision.
IV, SERVICE
Use extracare inhandlinggasolineand otherfuels. They are flammable and vaporsare explosive.
Use onlyan approved container. Never remove gas cap or add fuel with the engine
running.Allowenginetocoolbeforerefueling.Do not
smoke.
Never refuelthe machine indoors. Never storethe machineor fuel containerinsidewhere
there isan open flame, suchas a water heater.
Never run a machineinsidea closedarea. Keepnutsandbolts,especiallybladeattachment bolts,tight
and keep equipmentingoodcondition.
Never tamper with safety devices. Check their proper operationregularly.
Keepmachinefree ofgrass,leaves,orotherdebrisbuild-up. Clean oil or _uel spillage. Allow machine to cool before
storing.
_o Stop and inspect the equipment if you strike an object.
Repair,ifnecessary,beforerestarting. Nevermakeadjustmentsorrepairswiththeenginerunning.
Grasscatcher componentsare subect to wear, damage, anddeterioration,whichcouldexposemovingpartsorallow
objectsto be thrown. Frequentlycheck componentsand replacewithmanufacturer'srecommendedparts,whennec- essary.
Mowerbladesare sharpand can cut, Wrap the blade(s)or wear gloves,and use extracautionwhen servicingthem.
Check brake operationfrequently. Adjustand serviceas
required.
Look for this symbol to point out Impor-
tant safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CAUT ON: Always disconnect spark plug wire and place wire where it cannot
A
contact spark plug In order to prevent accidental starting when setting up, transporting, adjusting or making
repairs.
2
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CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manu- factured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Deparfment. We have competent, well-trained technicians and the proper tools to service or repair this
unit, Please read and retain this manual. The instructions will
enable you to assemble and maintainyour unit properly. Always observe the "SAFETY RULES".
MODEL NUMBER 917.255690
SERIAL NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT. YOU SHOULD RECORDt_OTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
HORSEPOWER: 14.0 GASOLINE CAPACITY: 3.5 GALLONS
UNLEADED REGULAR
OiL (3.0 PINTS) SAE 30 (Above32°F)
(3.5 PINTS) 5W-30 (Below32°F)
SPARKPLUG (GAP.030 IN.): CHAMPION RC12YC
VALVE CLEARANCE: INTAKE.0015 - .0030 IN.
EXHAUST .0020- .0035 IN.
GROUND SPEED: FORWARD
1st1.10 MPH
2nd 1.40 MPH 3rd 2.00 MPH
4th 3.00 MPH 5th 4.20 MPH
6th 5.00 MPH
REVERSE: 1.50 MPH
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATFERY
5 AMPS HEADLIGHTS
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and
using your unit. Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
BLADE BOLT TORQUE: 30-35 FT. LBS.
WARNING: This unitis equipped with an internal combus- tion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if
any). Ifa spark arrester is used, itshould be maintained in effective working order by the operator.
In the state of _California the above is required by law _Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest .Sears Authorized Service Center (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
Fortwo (2) years from the date of purchase,if this ridingequipmentis maintained,lubricatedand tuned up accordingto the instructions in the owner'smanual, Sears will repairor replace,free of charge,any parts found to be defectivein materialor
workmanship.
ThisWarrantydoes notcover:
Expendable itemswhichbecome wornduringnormaluse, suchasblades,sparkplugs,air cleanersandbelts. Tirereplacementor repaircaused bypuncturesfrom outsideobjects,suchas nails,thorns,stumps,orglass.
Repairsnecessarybecauseofoperatorabuse,negligence, improperstorageor accident orthe failureto maintainthe
equipment accordingtothe instructionscontainedintheowner'smanual.
Ridingequipmentusedforcommercialorrentalpurposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For90 days from dateof purchase,ifanybatteryincludedwiththisridingequipment provesdefectiveinmaterialorworkmanship andourtestingdeterminesthebatterywill notholda charge,Searswillreplacethe batteryat nocharge.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES.
ThisWarrantygivesyou specificlegal rights,and youmay also haveother rightswhichmay varyfromstatetostate.
SEARS, ROEBUCK AND CO., D/731CR-W, SEARS TOWER, CHICAGO, ILLINOIS 60684
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY ................................................................... 3
TABLE OF CONTENTS ................................................. 4
INDEX ............................................................................. 4
TRACTOR ACCESSORIES ........................................... 5
ASSEMBLY .............................................................. 7-10
INDEX
OPERATION ........................................................... 11-14
MAINTENANCE SCHEDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................ 20-24
STORAGE .................................................................... 25
TROUBLESHOOTING. .......................................... 26-27
REPAIR PARTS - TRACTOR ................................. 30,-45
REPAIR PARTS - ENGINE ..................................... 46-51
PARTS ORDERING/SERVICE ................... BACK PAGE
A
Accessories ............................................ 5
Adjustments:
Brake..... L.....'............................... 22
Carburetor ................................... 24
Mower
Front-To-Back .................... :...21
Side-To-Side .......................... 21
Throttle Control Cable ................. 24
Air Filter, Engine ................................. 18
Air Screen, Engine ............................. 18
Assembly ......................................... 7-10
B
Battery:
Charging ........................................ 6
Cleaning ...................................... 17
Installation ..................................... 9
Levels ....................................... 8,17
Preparation .................................... 8
Starting with Weak Battery .......... 23
Storage ........................................ 25
Terminals .................................... 17
Belt:
Motion Drive
Removal/Replacement ........... 22
Mower Blade Drive
Removal/Replacement ........... 22
Blade:
Sharpening .................................. 16
Replacement ............................... t 6
Brake Adjustment ............................... 22
C
Carburetor Adjustment ....................... 24
Controls, Tractor ................................. 11
Customer Responsibilities ............. 15-19
Engine:
Air Filter ................................... 18
Air Filter Foam Pre-Cleaner .... 18
Air Screen, Engine .................. 18
Battery ..................................... 17
Engine Oil ................................ 17
Fuel Filter ................................ 19
Spark Plugs ............................. 19
Tractor:
Blade ....................................... 16
Lubrication Chart ..................... 15
Maintenance Schedule ............ 15
Tire Care ......................... 8,16,23
Cutting Height, Mower ........................ 12
E
Electrical:
Schematic ................................... 28
Wiring Diagram ............................ 30
Engine:
Air Filter ....................................... 18
Air Filter Foam Pre-Cleaner ........ 18
Air Screen ................................... 18
Oil Change .................................. 17
Oil Level ................................. 13,17
Oil Type ....................................... 17
Preparation .................................. 13
Repair Parts ........................... 46-51
Starting ........................................ 14
Storage ........................................ 25
F
Filter:
Air Filter ....................................... 18
Air Filter Foam Pre, Cleaner ........ 18
Fuel ............................................. 19
Fuel:
Type ............................................ 13
Storage ........................................ 25
Fuse .................................................... 23
L
Leveling Mower Deck ......................... 21
Lubrication:
Chart ................... _........................ 15
M
Maintenance Schedule ....................... 15
Mower:
Adjustment, Front-to-Back ........... 21
Adjustment, Side-to-Side ............. 21
Blade Sharpening ........................ 16
Blade Replacement ..................... 16
Cutting Height .............................. 12
Installation ................................... 20
Operation ..................................... 13
Removal ...................................... 20
Mowing Tips ....................................... 14
Muffler ................................................. 19
Spark Arrester .......................... 3,40
Mulcher Plate ............................... 10
O
Oil:
Cold Weather Conditions ....... 13,17
Engine ......................................... 17
Storage ........................................ 25
Operation ...................................... 11-14
Operating Mower ................................ 13
Options:
Accessories ................................... 5
Spark Arrester .......................... 3,40
P
Parking Brake ................................ 11-12
Parts Bag .............................................. 6
Parts, Replacement/Repair ........... 30-45
Product Specifications ........................... 3
R
Repair Parts .................................. 30-45
S
Safety Rules ......................................... 2
Seat ...................................................... 8
Service and Adjustments ..............20-24
Carburetor ................................... 24
Fuse ............................................ 23
Motion Drive Belt
Removal/Replacement...........22
Mower Blade Drive Belt
Removal/Replacement ...........22
Mower Adjustment
Front- to-Back ........................21
Side-to-Side............................21
Mower Removal ..........................20
Tire Care .............................8,16,23
SlopeGuide Sheet .............................55
Spark Plugs ........................................ t9
Specifications .......................................3
Startingthe Engine ........................ 13-14
SteeringWheel ................................ 7,22
Stopping the Tractor ........................... 12
Storage ............................................... 25
T
Throttle Control Cable
Adjustment ..................................24
Tires...................................................8,16,23
Trouble Shooting Chart ..................26-27
Transaxle:
RepairParts........................... 44-45
W
Warranty............................................... 3
WiringDiagram................................... 30
WiringSchematic ...............................28
4
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ACCESSORIES AND ATTACHMENTS
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These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER
MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your vehicle. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may
be made inthese attachments, orsome may no longer be available orfit your model. Contact your nearest Sears store for the accessories and attachments that ere available for your unit.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
PERMANEX BAGGER 16¢syou collect grass clippings and
leaves for a healthier, heater looking lawn. Two Permanex
containers hold 30*gallon plastic bags. LAWN SWEEPERS let you collect grass clippings and leaves. LAWN VACS for powerful collection of heavy grass clippings and
leaves. Wand attachment to pick up debris in hard-to-reach places.
CARTS make hauling easy. Variety of sizes available. ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds up to 390 Ibs. of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically
cleans drum. SPREADER/SEEDERS make seeding, fertilizing, and weed
killing easy. Broadcast spreaders are also useful for granular de-icers and sand.
CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach gt:ass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray.
AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration.
MULCH RAKE/DETHATCHER loosens soil and flipsthatch and
matted leaves to lawn surface for easy pickup. Twenty spring line teeth. Useful to prepare bare areas for seeding. Available for front or rear mounting.
SPRAYERS use 12-volt DC electric motor that oonnects to the tractor battery or other 12-volt source. Includes booms for automatic spraying when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying
herbicides, insecticides, fungicides, and liquid fertilizers.
SNOW BLADE for snow removal only. 14-inch high, 42-inch
wide blade clears 38-inch path when angled lett or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible
scraper bar, (Use with tire chains, wheel weights, or rear drawbar weight.)
SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains, wheel weights, or rear drawbar
weight.)
TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.
WHEEL WEIGI:'ITS for rear wheels provide needed traction for snow removal o_"dozing heavy materials. In pairs. (30 Ibs. each,)
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl and windshields for use as sun protector in summer. (Catalog only.)
Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. (Catalog only.)
TRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric (water-repellent, extremely breathable, light weight, soft, non-abrasive, pliable in all temperatures, durable, stain/tear/puncture resistant, will not shrink or stretch.) (Catalog
only.) TILLER has 5 hpengine and 36-inch swath to prepare seed beds.
cultivate, and compost garden residue. Tiller has itsown built-in lift and depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard, or garden tractor. Simply hook up to the
tractor drawbar and go!
5
CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
(1) Shoulder Bolt 5/16-18
!
i
(1) Knob
Parts packed separately in carton
Seat
@¢,
Steering Mulcher
Wheel Plate
÷
I I
Battery acid
Battery
i
,©_,
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(1) Washer 17/32 x 1-3/16 x 12 Ga.
(2) Screw #10 x 5/8
(2) Washer 3/16 x 3/4 x 16 Ga.
(2) He× Bolts 1/4 - 20 x 314
(2) Washers 9/32 x 5/8 x 16 Ga. (2) Lock Washers 1/4
(2) Washer, Lock #10
(2) Nut, Weld #10
(2) Hex Nuts 1/4 - 20
Steering
Sleeve
Owner's Manual
Parts bag_contents not shown full size
(2) Latch Hook
Assembly
(_ \_\\_\\_\\_\_/\\_\\\\\\\\1\\\\\\\\\\\\\\\\\\\\\\\\_\\1
(2) Battery Carriage Bolts 1/4-20 x 7-1/2
_ (2) Keys
Terminal Guard
Parts Bag
_=__
I
Wheel
Stser,ng
Insert
(2) Wing Nuts 1/4 -20
t ........
15° Slope Sheet
6
Battery Caps
and Instructions
ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches (1) Tire pressure gauge (1) Screwdriver (1) 3/4" Socket w/drive ratchet
(1) 1/2" wrench (1) Utility Knife
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated behind the steering wheel).
WHEEL
HEX INSERT LOCKNUT"_'_._._
FLAT _ STEERING WASHER _-
_ STEERING
TO REMOVE UNIT FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons
from carton (See page 6). Cut along dotted lines on the carton, from top to bottom,
all four corners of carton and lay panels fiat. Check for any additional loose parts or cartons and
remove. ,_
BEFORE ROLLING UNIT OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
Remove hex Iocknut and large flat washer from steer- ing shaft.
Positionfront wheels of the tractor so they are pointing
straight forward.
Position steering sleeve over steering shaft, Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter. Secure steering wheel to steering shaft with hex lock-
nut and large flat washer previously removed, Tighten
securely.
Snap insert into center of steering wheel
Remove protective plastic from tractor hood and grill. IMPORTANT: CHECKFORAND REMOVEANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS
TO ROLL OFF SKID,
(See Fig. 2) ° Raise attachment lift lever to its highest position.
Release parking brake by depressing clutch/brake
pedal. Place gearshift lever in "NEUTRAL" position.
Roll unit backwards off skid.
Remove banding holding discharge guard up against tractor.
STEERING
STEERING ,_ _ SHAFT WHEEL _
ADAPTER_:
/ .j r _ t." .
/ / ,
FIG. 1
CLUTCH/BRAKE PEDAL
PARKING
BRAKE
UFTLEVER
GEARSHIFT
LEVER
FIG. 2
7
ASSEMBLY
HOW TO SET UP YOUR TRACTOR PREPARE BATTERY (See Fig, 3)
CAUTION: Wear eye and face shield. Wash hands or clothing immediately if
accidentally in contact with battery acid.
Do not smoke. Fumes from charged bat-
tery acid are explosive.
Read the instructions included with the battery vent caps• Always wear gloves,
clothing and goggles to protectyour hands, skin and eyes.
Your unit has a battery charging system which issufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
See instructions packed with vent caps in parts bag. Fill battery with acid. Fill each cell until it reaches the
bottom of the vent wells. Do not overfill. Allow battery to stand and settle for at least thirty
minutes. After standing, check the level of acid. If below the vent wells, add more acid until the correct
level is reached.
While battery isstanding (after adding acid) and later, while battery is being charged, continue with assembly of unit.
IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LIFE.
Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger. Observe all safety precau- tions required for battery charging.
Check the acid level after the battery is charged. If the acid has fallen below the correct level, add distilled or
iron free water. Install the vent caps to cover the vent wells. Wash the
top of the battery with water to remove any acid, then wipe dry.
Check battery case for leakage to make sure that no damage has occurred in handling.
Dispose of excess battery acid. Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of
more soda causes no more foaming. Follow instructions on how to install battery.
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment knob.
Remove cardboard packing on seat pan. Place seat on pan and assemble shoulder bolt• Assemble adjustment knob and flat washer loosely,
Do not tighten, Tighten shoulder bolt securely. Lower seat into operating position and sit on seat.
Slide seat untila comfortable position isreached which allows you to press clutch/brake pedal all the way
down. Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
SHOULDER
ADJUSTMENT
KNOB
" FIG. 4
CHECKTIRE PRESSURE
The tires on your unit were overinflated at the factory for shipping purposes• Correct tire pressure is important for
best cutting performance,
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of his manual.
CUTAWAYVIEW j VENTCAP
I I- VENTwELL
_BATTERY
_ _ _., CELLACID
L=UIUL= '°v'"
FIG. 3
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and
Adjustments sectionof this manual. Verify that the belts are
routed correctly.
8
ASSEMBLY
CHECK BRAKESYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual.
INSTALL BATTERY (See Figs. 5 and 6)
CAUTION: Do not short battery terminals. Before installing battery, remove metal bracelets, wristwatch bands, rings, etc.
&
Use terminal access doors for:
Periodic charging.
Positive terminal must be connected first
to prevent sparking from accidental grounding.
Raise hood.
Make sure drain tube isfastened to drain hole inbattery
tray and battery tray,,is positioned in hole of battery
support.
Place battery in plastictray, battery terminals to frontof
tractor.
First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and hex
nut as shown. Tighten securely. Connect BLACK grounding cable to negative (-) battery
terminalwithremaining hex bolt,flatwasher, lockwasher and hex nut. Tighten securely.
Slide the two battery bolts through the terminal guard and start the wing nuts onto the threads.
Position terminal guard over the battery as shown, lower bolts into key holes and slide square shafts of bolts into slots of key holes.
Tighten wing nuts by hand making sure battery bolts remain in slots of the key holes in the battery support.
Be sure terminal access doors are closed.
Inspection for secure connections (totighten hardware). Inspection for corrosion.
Testing battery. Jumping (if required).
HEX NUT
LOCK WAS
NEGATIVE"_::_i (SLACK)
CABLE
WING NUTS
VENT .""
CAP
BATTERY :_
BOLT
KEY HOLE
BATrERY
-_
"',.,,,
..,,,
POSITIVE
FLAT WASHER
HEX
IOLT
FIG. 5
TERMINAL
GUARD
ACCESS
BAI"rERY TRAY
FIG, 6
9
ASSEMBLY
INSTALL MULCHER PLATE
(See Figs. 7 & 8)
Install two latch hook assemblies, to mulcher plate using screw, washer, lock washer, and weld nut as
shown. Tighten hardware securely.
Raise and hold deflector shield in upright position. Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
Hook front latch into tab hole on front of mower deck. Hook rear latch into tab hole on back of mower deck.
CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to
rest on plate while in operation,
MULCHER
SCREW LATCH
_\ LOCKWASHER _'_" J _WELD
LATCH -_J NUT
FIG. 7
DEFLECTOR SHIELD
WASHER
TO CONVERTTO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of optional grass catcher accessory.
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SATISFACTION FROM
THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton.
,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,
the tires were over-inflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,,t Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWlNG IMPORTANT ITEMS:
/ Engine oil is_at proper level.
./ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
,,p
LATCH
HOOKS
FIG, 8
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your Tractor to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
A'I-rACHMENT CLUTCH LEVER
UGHT SWITCH
PLUNGER
THROTrLE CONTROL_
CHOKE CONTROL
CLUTCH/BRAKE
PEDAL
KNOB
Sears tractors conform to the safety standards of the American National Standards Institute.
ATTACH MENT CLUTCH LEVER - Used to engage mower
blades or other attachments mounted to your tractor.
A'I-rACHMENT LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to yourtractor.
CLUTCH/BRAKE PEDAL - Used for dectutching and braking the tractor and starting the engine.
HEIGHTADJUSTMENT KNOB .iUsed toadjustthe mower height.
GEARSHIFT LEVER - Selects the speed and direction of the tractor,
T LIFT LEVER
SWITCH
PARKING BRAKE
FIG. 9
IGNITION SWITCH - Used to start and stop the engine. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position. THRO'n'LE CONTROL - Used to control engine speed.
CHOKE CONTROL - Used when starting a cold engine.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
11
OPERATION
n severe eye damage. Always wear safety glasses or eye shields before starting your tractor
and while moving. We recommend Wide Vision Safety Mask for over the spectac es or standard
The operation of any tractor can result Inforeign objects thrown Into the eyes, which can result
safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig, 10)
Depress clutch/brake pedal intofull "BRAKE" position and hold.
Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake
will hold vehicle secure.
STOPPING (See Fig. 10) MOWER BLADES -
Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE -
Depress clutch/brake pedal into full "BRAKE" position. Move gearshift lever to "NEUTRAL" position.
ENGINE -
Move Throttle Control to "SLOW" position. Turn ignition key to "OFF" position and remove key.
Always remove key when leaving vehicle to prevent unauthorized use.
Never use choke to stop engine.
NOTE: Under certain conditions when unit is standing idle
with the engine running, hot engine exhaust gasses may cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping unit on grass areas.
CAUTION: Always stop unit completely, as described above, before leaving the operator's position; to empty grass catcher,
etc.
Ib
f
I
Move gearshift lever to desired position.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.
ATTACHMENT "DISENGAGED" CLUTCH POSITION
LEVB_'IE_GAP.-_Y' POSITION
THRO'I-rL LEVER
CHOKE
"BRAKE"
POSITION
E_ GEAR
HEIGHT
CLUTCH_RAKE PEDAL"DRIVE"
POSITION
ADJUSTMENT KNOB
SHIFT
PARKING
"ENGAGED"
POSITION
"DISENGAGED"
POSITION
TO USE CHOKE CONTROL (See Fig. 10)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO USE THROI-rLE CONTROL (See Fig. 10) Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging rate and the engine cooling air flow.
Full throttle offers the best mower performance.
TO MOVE FORWARD AND BACKWARD (See Fig. 10) The direction and speed of movement is controlled by the
gearshift lever,
Start tractor with clutch/brake pedal depressed and gearshift lever in =NEUTRAL" position.
FIG. 10
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 10)
The cutting height is controlled by turning the height ad- justment knob in desired direction.
Turn knob clockwise to raise cutting height. Turn knob counterclockwise to lower cutting height.
The cutting height range is approximately 1-1/4" to 3-3/4". The heights are measured from the ground to the blade tip
with the engine not running, These heights are approxi- mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut approximately 2-1/2
inches during the cool season and over 3inches during hot months. For healthier and better looking lawns.
mow often and after moderate growth. For best cutting performance, grass over 6 inches in
12
height should be mowed twice. Make the first cut relatively high; the second to desired height.
i
OPERATION
TO OPERATE MOWER (See Fig. 9) Your unit is equipped with an operator presence sensing
switch, Any attempt by the operator to leave the seat with
the engine running andthe mower clutchengaged willshut
offthe engine.
Select desired height of cut, using height adjustment knob.
Lower mower with lift lever.
Engage mower by slowly moving mower clutch lever to "ENGAGED" position.
TO STOP MOWER - Move mower clutch lever to "DISENGAGED" position.
CAUTION: Do not operate the mower I without either the entire grass catcher,
&
I
on mowers so equipped, or the dis- charge guard in place.
TO OPERATE ON _ILLS
I & CAUTION: Do not drive up or down I
Choose the slowest speed before starting up ordown hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
Move gearshift lever to "NEUTRAL" position.
To restart movement, move gearshift lever to 1st gear.
Be sure you have allowed room for unit to roll slightly as
you restart movement.
Slowly release parking brake and clutch/brake pedal. Make all turns slowly.
hills with slopes greater than 15° and do not drive across any slope.
I
I
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your unit has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with unit on level ground. Unthread and remove the oil fill cap/dipstick; wipe oil
off. Reinsert the dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
For cotd weather operation you should change oil for easier starting (see "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibili- ties section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasolinewill increase carbon and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fuels (caUed gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the
engine and let it run untilthe fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent damage may occur.
filler neck. Do not overfill. Wipe off any
I& CAUTION: Fill to bottom of gas tank I
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
|
TO TRANSPORT
Raise attachment lift control to highest position. When pushing or towing your unit, be sure gearshift
lever is in "NEUTRAL" position. Do not push unit at more than five (5) MPH.
13
OPERATION
TO START ENGINE (See Fig. 10) When starting engine for the first time or if engine has
run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Depress the clutch/brake pedal and set the parking brake•
Place gearshift lever in "NEUTRAL" position.
Move attachment clutch to "DISENGAGED" position. Pull choke control out to "CHOKE" position for cold
engine start. For warm engine start do not use
choke control.
Move throttle control to midway between "FAST" and "SLOW" positions.
Turn ignition key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds
per minute. If engine does not start after several attempts, move throttle control to "FAST" position,
wait a few minutes and try again. When engine starts, slowly push choke control in.
Move throttle control to "FAST" position.
Allow engine to warm up for a few minutes before
engaging clutch/brake pedal or attachment clutch lever.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 ° F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and
Adjustments section of this manual.
tt.
MOWING TIPS
Tire chains cannot be used when the mower housing
is attached to unit. Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual. The left hand side of mower should be used for trim-
ming. Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the machine. This will result in a more even distri-
bution of clippings and more uniform cutting.
When mowing large areas, start by turning to the
right so that clippings will discharge away from
shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns until finished(See Fig. 11).
If grass is extremely tall, it should be mowed twice
to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing
to assure better mowing performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cut- ting performance as well as the quality of cut de-
sired. When operating attachments, select a ground speed
that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWING TIPS
IMPORTANT; FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.
The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early
afternoon. At this time the grass has dried and the newly cut are_. will not be exposed to the direct sun.
For best results, adjust the mower cutting height so
that the mower cuts off only the top one-third of the
grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut and mow slowly.
MAX1/3
f
r D
1
t
|
Certain types of grass and grass conditions may
I
(
FIG. 11
I
J
14
require that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicular to the first cutpath. Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the next week, This will help prevent matting and
graining of the lawn.
FIG. 12
CUSTOMER RESPONSIBILITIES
AS YOU COMPLETE
.E O RSERV,CE oATEs
Check Brake Operation _
Check Tire Pressure
T Check for Loose Fasteners _ if
Sharpen/Replace Mower Blades _4
A Lubricati°n Chart _ T Check Battery Level/Recharge
Clean Battery and Terminals if
R Check Transmission Cooling
Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level _// _1
Change Engine Oil I _ Ik_.2._ _44 Clean Air Filter _'2
i E clean Air screen _/2
G Inspect Muffler/Spark Arrester I_
I Replace Oil Filter (If equipped) 1_.2
I N Clean Engine Cooling Fins ip#'2
im
Replace Spark Plug _ V _ Replace Air Filter Paper Cartridge
Replace Fuel Filter _1'
1 -Change more oftenwhen operatingunder a heavy loadorin high ambient temperatures. 2 -Service more oftenwhen operating in dirty or dustyconditions,
v'
V'2
3 - Ifequipped withoilfilter, change ollever,/50 hours, 4 - Replace blades more oftenwhen mowing insandy soil
GENERAL RECOMMENDATIONS
The warranty onthis vehicle does not cover itemsthat have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must main-
tain unit as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your unit.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure (_
proper air-fuel mixture and help your engine run better CLUTCH and last longer. PIVOT(S)
BEFORE EACH USE
Check engine oil level. Check brake operation.
Check tire pressure.
Check for loose fasteners.
®
(_SAE 30 MOTOR OIL API - BG
{_)GENERAL PURPOSE GREASE _) REFER TO CUSTOMER RESPONSIBIUTIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GPAPHITE TYPE LUBRICANT SPARINGLY.
15
LUBRICATION CHART
(If equipped) (if equipped)
BEARING ZERK BEARING ZERK
- FRONTWHEEL _)
PIVOTS
®
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION If unit requires more than six (6) feet stopping distance at
high speed in highest gear, than brake must be adjusted. (See "TO ADJUST BRAKE" in Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual). Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower bla_les must be kept sharp. The blades can be sharpened with a file or on a grinding wheel,
We suggest they be sharpened or replaced after every 25 hours of mowing, Check blades more often if mowing in sandy conditions,
Do notattempt to sharpen btades while they are on the
mower. Replace bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
Raise mower to highest position to allow access to blades.
Remove hex bolt, lock washer and flat washer securing blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
\ ""''Y
LOCKWAS.ER---'--4.
BOLT(G'=DE,)"
*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SiX LINES ON THE BOLT HEAD,
FIG, 13
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced. An unbalanced blade willcause excessive vibration and even-
_tual damage to mower and engine.
The blade can be sharpened with a file oron a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone batancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer). Slide blade on to an unthreaded portion of the steelbolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE / /
16
FIG. 14
CUSTOMER RESPONSIBILITIES
BATTERY (See Fig. 15) ENGINE
Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery
with an automotive charger will extend it's life.
Acid solution level in each battery cell should be even with bottoms of ventwells. Add onlydistilledor ironfree water if necessary. Do not overfill.
CUT AWAY VIEW
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG. Select the oil's SAE viscosity grade according to your expected operating temperature.
RECOMMENDED SAE VISCOSITY GRADES
WELL
CELL ACID
LEVEL
FIG. 15
Keep battery and terminals clean. Keep battery bolts tight.
Keep vent caps tight and small ventholes in capsopen. Recharge at 6 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS -
Corrosion and dirton the battery and terminals can cause the battery to "leak" power.
Remove terminal guard. Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
Wash battery with solution of four tablespoons of baking sodato one gallon ofwater. Be careful notto get
the soda solution intothe ceils. Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until bright.
Coat terminals with grease or petroleum jelly. Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable.
Replace belts if they begin to slip from wear.
°F -20° 0° 32° 60° 80° 100° =C -29° -18 ° 0° 16° 27° 38°
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F, Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (5) hours of continuous use. Tighten oil fill cap/dipstick securely each time you check the oil
level. TO CHANGE ENGINE OIL
Be sure vehicle is on level surface. Oil will drain more freely when warm.
Catch oil in a suitable container. Remove oil fill dipstick. Be careful not to allow dirt to
enter the engine when changing oil. Remove d_ain plug.
After oil has drained completely, replace oil drain plug and tighten securely.
Refill engine with oil through oil fill dipstick tube, Pour
slowly. Do not overfill. For approximate capacity see
Product Specifications on page 3 of this manual
Use gauge on oil fill dipstick for checking level. Do not thread the cap onto the tube when taking reading.
Keep oilat"FU LL"line on dipstick. Tighten cap onto the
tube securely when finished.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling,
17
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