Craftsman 917.255581 Owner's Manual

S_EA/ S

OWNER'S

MANUAL

MODEL NO.

917.255581

Caution:

Read and follow

all Safety Rules and Instructions

Before Operating

This Equipment

CRI:IFTZMIIN+

12.5 HP I/C

ELECTRIC START

3 in One Convertible 42" MOWER DECK

6 SPEED TRANSAXLE

LAWN TRACTOR

• Assembly , Operation

• Customer Responsibilities ° Service and Adjustment

° Repair Parts

_vertible

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CU-I-NNG MACHINE ISCAPABLE OFAMPUTATING HANDS AND FEETAND THROWING OBJECTS.

FAILUR ETO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJU RYOR DEATH.

1. GENERAL OPERATION

- Read, understand, and follow all instructions in the manual

and on the machine before starting. Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

+ Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

,, Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

= Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

= Slow clown before turning. ,, Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

,, Turn off blades when not mowing. + Stop engine before removing grass catcher or unclogging

chute.

= Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

+ Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

II. SLOPE OPERATION Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across. ,, Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

+ U'se slow speed. Choose alow gear sothat you will not have

to stop or shift while on the slope.

,, Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

+ Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

+ Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Donotturnonslopesunlessnecessary, andthen turn slowly and gradua y downh i, if poss bte.

• Do not mow near drop-offs, ditches, or embankments. The

mower could suddeniy turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

+ Do not mow on wet grass. Reduced traction could cause

sliding.

+ Donottrytostabilizethemachinebyputtingyourfootonthe

ground.

• Do not use grass catcher on steep slopes. I11. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care el another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

= Never carry children. They may fall off and be seriously

injured or interfere with sale machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater;

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are sub ect to wear, damage, and deterioration, which could expose moving parts or a ow ob ects to be thrown. Frequently check components and

rep ace w th manufacturer s recommended parts, when nec+ essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out impor- I

tant safety precautions. It means CAU- I "I'ION!!! BECOME ALERT!!! YOUR |

SAFETY IS INVOLVED. i

CAUTION: Always disconnect spark plug wire and place wire where it cannot con- tact spark plug in order to prevent acci-

dentalstarting when setting up, trans-

porting, adjusting or making repairs.

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manu- factured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy please contact your nearest Sears Service

Center/Department. We have competent, well-trained technicians and the proper tools to service or repair this

unit.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly.

Always observe the SAFETY RULES.

MODEL

NUMBER 917.255581

SERIAL

NUMBER

DATE OF PURCHAS E THE MODELAND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement isavailable onthis prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

PRODUCT SPECIFICATIONS

HORSEPOWER: 12.5 GASOLINE CAPACITY: 5 QUARTS

UNLEADED REGULAR

OIL (3.0 PINTS): SAE 30 (Above 32°F)

SAE 5W-30 (Below 32°F)

SPARK PLUG(GAP.030 IN.): CHAMPION RJ-19LM

STD361458

VALVE CLEARANCE: INTAKE .005 - .007 IN.

EXHAUST .009 - .011 IN.

GROUND SPEED: FORWARD

1st 1.10 MPH 2nd 1.40 MPH 3rd 2.00 MPH

4th 3.00 MPH

5th 4.20 MPH

6th 5.0O MPH

REVERSE: 1.50 MPH

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLTTORQUE: 30-35 FT. LBS.

• Follow a regular schedule in maintaining, caring for and using your unit.

• Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual.

WARNING: This unit is equipped with an internal combus-

tion engine and should not be used on or near any unim-

proved forest-covered r brush-covered or grass-covered land unless the engine s exhaust system is equipped with

a spark arrester meeting appligable local or state laws {if a_ny). If a spark arrester Is used, it should be maintained m effective working order by the operator.

In the state of California the above is required by law

(_Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this ridingequipment is maintained, Lubricatedand tuned up according to the instructions inthe owner's manual, Sears will repair or replace,free of charge, any parts found to be defective in material or

workmanship. This Warranty does not cover:

• Expendable items whichbecome worn during normaluse,such asblades, spark plugs, air cleaners and belts.

• Tire replacementor repaircaused by puncturesfrom outside objects,such as nails,thorns, stumps, or glass.

Repairs necessary because ofoperator abuse, negligence,improperstorage or accident or thefailure to maintainthe

equipment according tothe instructionscontained Jntheowner's manual.

• Ridingequipment usedfor commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For90 daysfrom date of purchase, ifany batteryincludedwith this riding equipmentproves defective inmaterial or workmanship

and our _estingdeter:r0inesthe batterywill not hold a charge, Searswill replacethe battery at nocharge....

WARRANTY SERVICE IS AVAILABLE BY RETURNINGTHE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT INTHE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/731CR-W, SEARS TOWER, CHICAGO, ILLINOIS 60684

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-18

WARRANTY ................................................................... 3

TABLE OF CONTENTS ................................................. 4

INDEX ............................................................................. 4

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 11-14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 19-24

STORAGE .................................................................... 25

TROUBLESHOOTING ............................................ 26-27

REPAIR PARTS - TRACTOR ................................. 30-45

REPAIR PARTS - ENGINE ..................................... 46-50

PARTS ORDERING/SERVICE ................... BACK PAGE

INDEX

Accessories ............................................ 5

Adjustments:

Brake ........................................... 21

Carb uretor ........................... ........ 24

Mower

Front-To-Back ........................ 20

Side-To-Side .......................... 20

Throttle Control Cable ................. 24

Air Filter, Engine ................................. 18

Air Screen, Engine .............................. 18

Assembly ......................................... 7-10

Battery:

Charging ........................................ 8

Cleaning ...................................... 17

Installation ..................................... 9

Levels ....................................... 8,17

Preparation .................................... 8

Starting with Weak Battery .......... 22

Storage ........................................ 25

Terminals .................................... 17

Belt:

Motion Drive

RemoVaVReplacement ........... 21

Mower Blade Drive

RemovaVReplacement ........... 21

Blade:

Sharpening .................................. 16

Replacement ............................... 16

Brake Adjustment ............................... 21

Carburetor Adjustment ....................... 24

Controls, Tractor ................................. 11

Customer Responsibilities ............. 15-18

Engine:

Air Filter ................................... 18

Air Filter Foam Pre-C]eaner .... 18

Air Screen, Engine .................. 18

Battery ...................................... 17

Cooling Fins, Engine ............... 18

Engine Oit ................................ 17

Fuel Filter ................................ 18

Spark Plugs ............................. 18

Electrical: Operation ....................................... 11-14

Interlocks and Relays .................. 23 Operating Mower ...:............................ 13

Schematic ................................... 29 Options:

Wiring Diagram ............................ 30 Accessories .;................................. 5

Engine: Spark Arrester .......................... 3,40

Air Filter ....................................... 18 P

Air Filter Foam Pre-Cleaner ........ 18 Parking Brake ................................ 11-12

A r Screen ................................... 18 Parts Bag .............................................. 6

Cooling Fins, Engine ................... 18 Parts, Replacement/Repair ........... 30-45

Oil Change .................................. 17 Product Specifications ........................... 3

Oil Level ................................. 13,17 R

Oil Type ....................................... 17

Preparation .................................. 13 Repair Parts .................................. 30-45

Repair Parts ........................... 46-50 S

Starting ........................................ 14

Safety Rules .......................................... 2

Storage ........................................ 25 Seat ...................................................... 8

F Service and Adjustments ............... 19-24

Filter: Carburetor ........................... ;....... 24

Air Filter ....................................... 18 Fuse ............................................ 23

Air Filter Foam Pre-Cleaner ........ 18 Hood Removal/Installation., ........ 23

Fuel ............................................. 18 Motion Drive Belt

Fuel: Remova!/Replacement ........... 21

Type ............................................ 13 Mower Blade Drive Belt

Storage ........................................ 25 Removal/Replacement ........... 21

Fuse .................................................... 23 Mower Adjustment

H Front- to-Back ......................... 20

Hood RemovaVInstallation .................. 23 Side-to-Side ............................ 20

L Mower Removal .......................... 19

Leveling Mower Deck ......................... 20 Tire Care ............................. 8,16,22

Lubrication: Slope Guide Sheet ............................. 51

Chart ........................................... 15 Spark Plugs ........................................ 18

M Specifications ....................................... 3

Maintenance Schedule ....................... 15 Starting the Engine ........................ 13-14

Mower: Steering Wheel ....... ......................... 7,22

Adjustment, Front-to-Back ........... 20 Stopping the Tractor ........................... 12

Adjustment, Side-to-Side ............ 20 Storage ............................................... 25

Blade Sharpening ........................ 16 T

Blade Replacement ..................... 16 "l'hrottle Control Cable

Cutting Height .............................. 12 Adjustment .................................. 24

Tnstallation................................... 19 Tires ............................................,....8,16,22

Operation .................................... 13 Trouble Shooting Chart .................. 26-27

Removal ...................................... 19

Tractor: Mowing Tips ....................................... 14 Transaxle:

...................... Muffler ================================================18 Repair Parts ......................... ,.,..44-45

Blade ....................................... 16

Lubrication Chart ..................... 15

Maintenance Schedule ............ 15

Tire Care ......................... 8,16,22

Cutting Height, Mower ........................ 12

Spark Arrester .......................... 3,40

Mulcher Plate ............................... 10

Oil:

Cold Weather Conditions ....... 13,17

Engine ......................................... 17

Storage ........................................ 25

Warranty ............................................... 3

Wiring Diagram ................................... 30

Wiring Schematic ................................ 29

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available when the tractor was purchased. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG MUFFLER AIR RLTER GAS CAN ENGINEOIL STABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety ofattachments that fit yourtractor. Many ofthese are listedbelow withbrief explanations of howthey can help

you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (these that do are indicated) and are designed for easy attaching and detaching.

PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking lawn. Two Permane×

containers hold 30-gallon plastic bags. LAWN SWEEPERS let you collect grass clippings and leaves. LAWN VAGS for powerful collection of heavy grass clippings and

leaves. Wand attachment to pick up debris in hard-to-reach places.

CARTS make hauling easy. Variety of sizes available. ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tight drum holds up to390 Ibs. ofweight. Rounded edges prevent harm to tuff. Adjustable scraper automatically

cleans drum.

SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular

de-icers and sand. CORING AERATOR takes small plugs out of soil to al!ow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. 150 lb. capacity weight tray. AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration. MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth. Usefultopreparebareareasforseeding. Availableforfront

or rear mounting. SPRAYERS use 12wolt DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for

automatic spraying when put{ing, and hand held wand for spot

spraying. Wand has adjustable spray pattern. For applying

herbicides, insecticides, fungicides, and liquid fertilizers.

SNOW BLADE for snow removal only. 14-inch high, 42-inch wide blade clears 38-inch path when angled left or right. Raises,

lowers with side lever. Adjustable skids; replaceable, reversible

scraper bar. (Use with tire chains, wheel weights, or rear drawbar weight.)

SNOWTHROWER has40-inch swatl_. Drum-typeauger handles powdery and wet/heavy snow. Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains, wheel weights, or rear drawbar

weight.) TIRE CHAINS are heavy duty; closely sp_ced extra-large cross

links give smooth ride, outstanding traction. WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials. In pairs. (30 Ibs. each.) TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl and windshields for use as sun protector in summer: (Catalog only.)

Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. (Catalog only.)

TRACTOR COVER protects tractor from weather. Made of

Evolution 3 fabric (water-repellent, extremely breathable, light

weight, soft, non-abrasive, pliable in all temperatures, durable,

stainfteadpuncture resistant, will not shrink or stretch.) (Catalog only.)

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate, and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard, or garden tractor. Simply hook up to the

tractor drawbar and go!

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(2) Sheet

Metal

Screws

#10-16 x 1/2

(1) Locknut 3/8-24

(1) 2-3/8" Diameter Washer

IF- "

(1) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x 1

(1) Lock Washer 1/2

(1) Washer 17/32 x 1-3/16x 12 Gauge

(2) Lock Washers #10

(2) Weld Nuts #10

(2) Screws #10 x 5/8

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts !/4-20 x 3/4 _-

......... _ ........ (2)Hex_._NutS1/4-20

(2) Washers 9/32 x 5/8 x 16 Gauge

(2) Lock Washers 1/4

Parts packed separately in carton

Steering

Wheel

Owner's Manual

Seat

Battery acid

Mulcher 'l

Plate

Battery

I I ! I

Steering

Boot

Parts Bag

Parts bag contents not shown full size

, Wheel

Steering Wheel Insert

Adapter

Steering (2) Latch Hook Bushing Assemblys (2) Keys

-//

15= Slope Sheet

i -i

Battery Caps

and Instructions

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure their proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard

wrench sizes are listed. (1) 5/16" wrench

(2) 7/16" wrenches (1) 1/2" wrench (1) 9/16" wrench

(1) 3/4" wrench

Tire pressure gauge Phillips Screwdriver

Utility knife

When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons

from carton (See page 6). Cut along dotted lines on carton, from top to bottom, all

four corners of carton and lay panels flat.

. Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING UNIT OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Slide the steering bushing over the steering shaft.

• Raise steering shaft forward until screw holes in dash line up with steering bushing, Install two (2) sheet

metal screws and tighten securely.

• Position steering boot over steering shaft.

• Align tabs of steering boot over slots and hole in dash and push down to secure.

• Slide steering wheel adapter onto upper steering shaft. Position front wheels of the tractor so they are pointing

straight forward.

Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.

• Assemble large flat washer and 3/8-24 hex Iocknut and

tighten securely.

• Snap insert into center of steering wheel. Remove protective plastic from tractor hood and grill,

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES iN SKID THAT MAY PUNCTURETIRES WHERE UNIT IS TO ROLL OFF SKID,

(See Fig. 8)..............

• Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake

pedal.

. Place gearshift lever in "NEUTRAL" position. . Roll unit backwards off skid.

Remove banding holding discharge guard up against

tractor.

STEERING

_HAFT

_._ INSERT

....._ 3/8-24 HEX LOCKNUT

_ 2-3/8 DIA. WASHER

STEERING WHEEL

Sw g;dNG

ADAPTER

STEERING @ STEERING SCREW

" TAB

HOLE

FIG. 1

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

CAUTION: Wear eye and face shield. Wash hands or clothing immediately if

accidentally incontactwith battery acid.

Do not smoke. Fumes from charged

battery acid are explosive. Read the instructions included with the

battery vent caps. Always wear gloves,

clothing and goggles to protect your

hands, skin and eyes.

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

® See instructions packed with vent caps in parts bag. ,= Fill battery with acid. Fill each cell until it reaches the

bottom of the vent wells. Do not overfill.

• Allow battery to stand and settle for at least thirty minutes. After standing, check the level of acid. If

below the vent wells, add more acid until the correct level is reached.

While battery isstanding (after adding acid) and later, while battery is being charged, continue with assembly of unit.

IMPORTANT: TO MAXIMIZE THE LiFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE.

o Charge battery at a rate of 6 amperes for 1 hour. Use

a 12volt battery charger. Observe all safety precautions

required for battery charging.

o Check the acid level after the battery is charged. If the

acid has fallen below the correct level, add distilled or

iron free water.

• Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then

wipe dry.

• Check battery case for leakage to make sure that no damage has occurred in handling.

• Dispose of excess battery acid. Neutralize acid for

disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of more soda causes no more foaming.

Follow instructions on how to install battery.

CUTAWAY VIEW

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan.

• Place seat on pan and assemble shoulder bolt. , Assemble adjustment bolt, Iockwasherandflatwasher

loosely. Do not tighten.

° Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch!brake pedal all the way down

(See Fig. 8).

° Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER BOLT

FLATWASHER

ADJUSTMENT LOCKWASHER

BOLT

FIG. 3

CHECK TIRE PRESSURE The tires on your unit were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

Reduce tirepressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting,results, mower housing should be properly

leveled. See TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower b ad_ drve belts n the Serv ce andAdjustments

VENTWELL ..... section of this manual. Verify that the belts are routed

correctly.

BATTERY

CELL ACID

LEVEL

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

FIG. 2 8

ASSEMBLY

INSTALL BATTERY (See Figs. 4 & 5)

CAUTION: Do not short battery termF

rials. Before installing battery, remove

metal bracelets, wristwatch bands,

rings, etc. Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

Lift seat to raised position.

• Open battery box door.

• Lower battery into battery box with battery terminals toward front of unit.

Be sure battery drain tube is attached to battery box. First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely.

. Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

• Close battery box door. Open battery box door for:

Inspection for secure connections (to tighten hard-

ware).

Inspection for corrosion.

• Testing battery.

• Jumping (if required).

• Periodic charging.

BATTERY BOX DOO_

VENT CAPS

FIG. 5

BATTERY

BOX DOOR

POSITIVE NEGATIVE (RED) CABLE (BLACK) CABLE

POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL

FiG. 4

HF_X BOLT

ASSEMBLY

INSTALL MULCHER PLATE

(See Figs. 6 & 7)

Install two latch hooks, to mulcher plate using screw,

...... 4_a..s_er, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by insert- ing weld nut from the top with hook pointing down.

Tighten hardware securely.

• Raise and hold deflector shield in upright position. , Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck. , Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove diseharg_ from mower. Raise and hold when

guard

attaching mulcher plate and allow it to J rest on plate while in operation. J

WELD NUT

FROM THE TOP _/F

WELD LOCK

NUT WASHERsCREW\"

\\\

HOOK POINTS DOWN

LATCH

HOOK

WASHER

MULCHER

PLATE

LOCK / WASHER \

WELD

', WASHER NUT

_""_SCREW

HOOK

FIG. 6

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of

optional grass catcher accessory.

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. IMinimum

1 hour at 6 amps).

,," Seat is adjusted comfortably and tightened securely. ¢' Al! tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. 0-ires must be

properly inflated for leveling).

¢' Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

¢" Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

¢' Engine oil is at proper level. ¢' Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition.

DEFLECTOR

SHIELD

FIG. 7

LATCH

HOOKS

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Comparethe illustrationswith yourtractortofamiliarize yourself withthe locations ofvarious controls and adjustments. Save

this manual for future reference.

UFTLEVER

ATTACHMENT PLUNGER CLUTCH LEVER

LIGHT SWITCH

ATTACHMENT

LIFr LEVER

CONTROL

CLUTCH/BRAKE [ ]

PEDAL

MOWER DECK HEIGHT ADJUSTMENT POSfflONS

GEARSHIFT LEVER

IGNITION SWITCH

FIG. 8

Sears tractors conform tothe safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor. LIGHT SWITCH: Turns the headlights on and off.

THROTTLE!CHOKE CONTROL: Used for starting and controlling engine speed. CLUTCH!BRAKE PEDAL: Used for declutching and

braking the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position. IGNITION SWITCH: Used for starting and stopping the

engine.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend wide vision safety mask for over the spectacles or standard safety glasses, available at Sears Retail or

Catalog stores.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

• Depress clutch!brake pedal into full "BRAKE" position and hold.

Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold vehicle secure.

NOTE: Under certain conditions when unit is standing idle

with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping unit on grass areas.

CAUTION: Always stop unit completely,

as described above, before leaving the

operator's position; to empty grass catcher, etc.

ATTACHMENT

CLUTCH LEVER

"ENGAGED"

POSITION

THROTTLF.J CHOKE CONTROL. LEVER

"DISENGAGED' • POSITION

PARKING

BRAKE

"ENGAGED'

POSITION

IGNITION

KEY

GEARSHIFT LEVER

"BRAKE"

POSITION

CLUTCH/BRAKE PARKING BRAKE PEDAL "DRIVE = POSITION "DISENGAGED" POSITION

FIG. 9

STOPPING (See Fig. 9)

MOWER BLADES -

Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

Depress clutch/brake pedal into full "BRAKE" position.

Move gearshift lever to "NEUTRAL" position.

ENGINE -

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower per-

formance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 9)

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch!brake pedal depressed and

gearshift lever in "NEUTRAL" position. Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

iMPORTANT: BRING TRACTOR TO ACOMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN I'HE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See Fig, 8)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

Press plunger with thumb and move lever to desired position.

Thecutting height rangeis approximately 1-1/2to 4". The heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of grass and tyDes of grass being mowed.

, .. Move throttle control to "SLOW" position. ...... The average lawn should be cut approximately 2-1/2 ......

NOTE: Failure to move throttle control to "SLOW" position and allowing engine to idle before stopping may cause engine to "backfire".

Turn ignition key to "OFF" position and remove key.

Always remove key when leaving vehicle to prevent unauthorized use.

; Never use choke to stop engine.

inches during the cool season and over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your unit is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

+ Select desired height of cut.

- Engage mower by slowly moving attachment clutch lever to "ENGAGED" position.

+ TO STOP MOWER - Move attachment clutch lever to

"DISENGAGED" position.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all tums slowly.

TO TRANSPORT

• Raise attachment lift controlto highest position.

+ When pushing or towing your unit, be sure gearshift

lever is in "NEUTRAL" position.

, Do not push or tow unit at more than five (5) MPH.

CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, mulcher plate, or the discharge guard in place.

ATrACHMENTCLUTCHLEVER

"DISENGAGED"POSITION

"ENGAGED"

POSITION

A'I3"ACHMENT LIFT LEVER HIGH POSITION

LOW POSITION

FIG. 10

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

• The engine in your unit has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with unit on level ground.

+ Remove oi! fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili-

ties sectMonin this manual.

ADD GASOLINE

+ Fill fuel tank. Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasolinewill increase carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32° F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING. WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty_ Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

• Choose the slowest speed before starting up ordown filler neck. Do not overfill. Wipe off any hills_ spilled oil or fuel. Do not store, spill or

+ Avoid stopping or changing speed on hills, use gasoline near an open flame.

, If slowing is necessary, move throttle control lever to .....................

slower position.

° ifstopping isabsolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear and be sure you have allowed room for tractor to roll slightly as you restart

movement.

!3 ¸

OPERATION

TO START ENGINE (See Fig. 9)

When starting engine for the first time or if engine has

run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Depress the clutch/brake pedal and set the parking brake.

- Place gearshift lever in "NEUTRAL" position:

• Move attachment clutch to "DISENGAGED" position.

- Move throttle control lever to "CHOKE" position for cold engine start. For warm engine start, move throttle control to "FAST" position.

• Tum ignition key clockwise to "START" position and release key as soon as engine starts. Do not run

starter continuously for more than fifteen seconds

per minute. If engine does not start after several

attempts, move throttle control to "FAST" position, wait a few minutes and try again.

- When engine starts, move throttle control to desired position.

• Allow engine to warm up for a few minutes before engaging drive or attachment clutch.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32° F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and

Adjustments section of this manual.

MOWING TIPS

Tire chains cannot be used when the mower ho(Js-

ing is attached to unit. Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" m the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim- ming.

- Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of

the machine. This will result in a more even distri- bution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the

right so that clippings will discharge away from

shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished(See Fig. 11).

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow

grass to dry before mowing. Always operate engine at full throttle when mowing

to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut

desired. When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the best recurring action of the

blades.

Avoid Cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching

action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the

newly cut area will not be exposed to the direct sun.

- For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the

grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut and mow slowly.

MAX 1/3-

FIG. 12

• Certain types of grass and grass conditions may ....

....require that an-a.rea be muich_ a second time- to

completely hide the clippings. When doing a second

cut, mow across or perpendicular to the first cut path.

• Change you r cutting pattern from week to week: Mow north to south one week then change to east to west

the next week, This will help prevent matting and

graining of the lawn.

FIG. 11 14

CUSTOMER RESPONSIBILITIES

, ,, ,

CheckBrake Operation V _ If CheckTire Pressure V _ if

T Check for LooseFasteners

Sharpen/ReplaceMower Blades _##'4

LubricationChart !_ #_ t/

T Check Battery Level/Recharge if

0 Clean Batteryand Terminals IV _ V s

F:_ Check Transmission Cooling

Adjust Blade Belt(s) Tension _/'s Adjust Motion Drive Belt(s) Tension _##s

Check Engine Oil Level _## if

Change EngineOil _ t_t_,3

Clean Air Filter t_#'_

N CleanAir Screen _2 __

G Inspect Muffler/Spark Arrestor

I Replace Oil Filter(If equipped) V_,2

rN Clean EngineCooling Fins _'2

Replace Spark Plug if

ReplaceAir FilterPaper Cartridge _2

Replace Fuel Filier _ I

1 - Change more often when operating under a heavy load or In high ambient temperatures. 3 _ If equipped with oil filter, change otl every 50 hours.

2 - Service more often when operating In dirty or dusty Conditions. 4 - Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

5 - If equipped with adjustable system,

LUBRICATION CHART

The warranty on this tractor does not cover items that have been subjected to operator abuse or neg[igence. To

receive full varue from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need tO be made periodically to

(_ - FRONT WH EEL (_)

BEARING ZERK BEARING ZERK

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

(_ ATTACHM EN'

CLUTCH PIVOT(S)

BEFORE EACH USE

• Check engine oil level.

• Check brake operation ....

• Check tire pressure.

• Check for loose fasteners.

(_) SAE 30 OR lOW30 MOTOR OiL API - SG

(_)GENERAL PURPOSE GREASE (_REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OILER GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRTTHAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

PIVOTS

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at high speed in highest gear, than brake must be adjusted.

(See "TO ADJUST BRAKE" in Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insectcontrolchemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. The blades can be sharpened with a file oron a grindingwheel. We suggest they be sharpened or replaced after every 25

hours of mowing. Check blades more often if mowing in sandy conditions.

• Do notattempt to sharpen blades whilethey are onthe mower.

Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

- Raise mower to highest position to allow access to blades.

• Remove hex bolt, Iockwasherand flat washer securing blade.

o Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

Tighten bolt securely (30-35 R. Lbs. torque).

IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED.

F'ATWASHER

O,T O.ADEo "

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIEDBY SIX LINESON THE BOLT HEAD.

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An unbalanced blade willcause excessive vibration and even-

tual damage to mower and engine.

. "['hebladecan besharpened with a file oron a grinding

wheel. Do notattempt to sharpen while onthe mower.

• To check blade barance, you will need a 5/8'_diameter steel bolt, pin, or a cone balancer. (When usinga cone

balancer, follow the instructions supplied with bal-

ancer).

• Slide blade onto an unthreaded portion ofthe steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,

sharpen the heavy end until the blade isbalanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

5/8"BOLT ..BLADE

ORPIN /

........................ FIG. 14

+ 36 hidden pages

Craftsman 917.255581 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual