Craftsman 917255572 Owner’s Manual

OWNER'S

MANUAL

MODEL NO.

917.255572

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Caution: Read and follow

all Safety Rules

and Instructions Before Operating

This Equipment

oAssembHy

° Operation

oCustomer AesponsibiHties oService and Adjustment

oRepair Parts

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

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Safe Operation Practices for Ride.On Mowers

SAFETY RULES

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS. FAILURE TO OBSERVETHE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,

!. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting

Only allow responsible adults, who are familiar' with the instructions, to operate the machine,

• Clear the area of objects such as rocks, toys, wire, etc. which could be picked up and thrown by the b_ade,

Be sure the area is clear of other people before mowing° Stop

machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless absolutely necessary, Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone,. Do not operate the mower without either the entire grass catcher or the guard in placeo

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys

before dismounting

• Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging

chute

• Mow onty in daylight or good artificiai light

• Do not operate the machine while under the influence of

alcohol or drugs, Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into

a trailer'or truck_

I1o SLOPE OPERATION Slopes are a major factor related to Ioss-oflcontrol and tipover

accidents, which can result in severe injury or death, All slopes require extra caution_ Ifyou cannot back upthe slope or ifyou feel

uneasy on it, do not mow it, DO:

• Mow up and down slopes, not across

. Remove obstacles such as rocks, tree limbs, etco

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine_ Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

- Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability

• Use extra care with grass catchers or other attachments

These can change the stability of the machine.

Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction.

o Avoid starting or stopping on a slope. If tires lose t_action,

disengage the blades arid proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turnslowly

and gradually downhill, ifpossible.

• Do not mow near drop-offs, ditches, or embankments, The mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in

• Do not mow on wet grass Reduced traction could cause sliding

Do not try tostabilize the machine by putting your foot on the ground

• Do not use grass catcher on steep slopes

IlL CHILDREN Tragic accidents can occur if the operator is not alert to the

presence of children, Children are often attracted tothe machine

and the mowing activity_ Neverassume that children will remain where you last saw them_

• Keep children out of the mowing area and under the watchful care of another responsible adulL

Be alert and turn machine off ifchildren enter the area

• Before and when backing, look behind and down for small children,

Never carry children. They may fail off and be seriously injured or interfere with safe machine operation.

Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care inhandfing gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container, Never remove gas cap or add fuel with the engine

running Allow engine to coo] before refueling Do not smoke

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater_

Never run a machine inside a closed area

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition,

Never tamper with safety devices Check their proper

operation regularly

Keep machine free ofgrass, leaves, or other debris build-up.

Clean oil or fuel spillage_ Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting,

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject towear, damage, and deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary

• Mower blades are sharp and can cut, Wrap the blade(s) or wear gloves, and use extra caution when servicing them°

• Check brake operation frequently. Adjust and service as

required

tant safety precautions. It means

Look for this symbol to point out Impor-

CAUTION!t! BECOME ALERT!i! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where It cannot contact spark plug In order to prevent accidental starting when setting up,

transporting, adjusting or making

repairs,

CONGRATULATIONS on your purchase of a Sears Tractor_ It has been designed, engineered and manu-

factured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service Center/Department. We have competent, well-trained technicians and the proper tools to service or repair this

unit, Please read and retain this manual. The instructions will

enable you to assemble and maintain your untt properly_ Always observe the "SAFETY RULES".

MODEL NUMBER 917o255572

SERIAL NUMBER

DATE OF PURCHASE

THE MODELAND SERIALNUMBERSWILLBE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE_

PRODUCT SPECIFICATIONS

HORSEPOWER; 12,5 GASOLINE CAPACITY: 5 QUARTS

UNLEADED REGULAR

OIL (30 PINTS): SAE 30 (Above 32°F)

5W-30 (Below 32°F)

SPARK PLUG (GAP030 IN.): CHAMPION RJ-19LM

STD361458

VALVE CLEARANCE: INTAKE 005 - 007 IN,

EXHAUST 009 - ,011 IN

GROUND SPEED: FORWARD

1st 110 MPH 2nd 1.40 MPH

3rd 2,00 MPH 4th 300 MPH 5th 4.20 MPH

6th 5.00 MPH

REVERSE: 1.50MPH

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

UCtoContact your nearest Sears store for details°

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules. o Follow a regular schedule in maintaining, caring for and

using your unit.

. Followthe instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual

BLADE BOLT TORQUE: 30-35 FT, LBS

WARNING', This unit is equipped with an internalcombus- tion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with a spark arrester meeting appFicable local or state laws (if

any), Ifa spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law

(_Section 4442 of the California Public Resources Code). Other states may have similar laws, Federal laws apply on federal lands° A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual),

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructionstnthe owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship,

This Warranty does not cover:

• Expendableitemswhich become worn duringnormal use, such as blades,spark plugs, air cleaners and belts.

• Tire replacement or repaircaused by puncturesfrom outside objects,such as nails, thorns, stumps, or glass,

• Repairs necessarybecause of operator abuse, negligence, improperstorage or accidentor the failure to maintain the equipment according to the instructionscontained in the owner's manual.

• Ridingequipmentusedfor commercial or rentalpurposes_

LIMITED 90 DAY WARRANTY ON BATTERY

For90 days from date of purchase, if any batteryincludedwith this riding equipment proves defective inmaterial or workmanship

and our testing determinesthe baltery will not hold a charge, Searswi{Ireplacethe battery atno charge, WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT INTHE UNITEDSTATES This Warranty gives you specificlegal rights,and you may also haveother rightswhich mayvary from state to state,

SEARS, ROEBUCK AND CO,, D/731CR-W, SEARS TOWER, CHICAGO, ILLINOIS 60684

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3_15-18

WARRANTY ................................................................... 3

TABLE OF CONTENTS ................................................. 4

INDEX ............................................................................. 4

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY .............................................................. 7-10

tNDEX

OPERATION ........................................................... 11-14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 19-24

STORAGE .................................................................... 25

TROUBLESHOOTING ............................................ 26-27

REPAIR PARTS - TRACTOR ................................. 28.43

REPAIR PARTS - ENGINE ..................................... 44-48

PARTS ORDERING/SERVICE ................... BACK PAGE

Accessories .....................................................5

Adjustments;

Brake ...................................................21

Carburetor. .............................................24

Mower

Front-To-Back .................................20

Side-To-Side ...............................20

Throttle Control Cable .....................24

Air Filter, Engine .........................................18

Air Screen, Engine ...................................18

Assembly ...............................................7-10

Battery:

Charging ..................................................... 8

Cleaning .............................................17

Installation ..... ................................... 9

Levels ................................................... 8,17

Preparation ..................................... 8

Starting with Weak Battery .......... 22

Storage ................................................25

Terminals ...................................... 17

Belt:

Motion Drive

Removal/Replacement ................21

Mower Blade Drive

Removal/Replacement ............ 21

Blade:

Sharpening ........................................ 16

Replacement ................................... 1 6

Brake Adjustment ........................................21

Carburetor Adjustment ........................ 25

Controls, Tractor ................................... t 1

Customer Responsibilities .............. 15-t 8

Engine:

Air Filter .................................. 18

Air Filter Foam Pro-Cleaner .... 18

Air Screen, Engine ................... 18

Battery .............................................17

Cooling Fins, Engine ............... 18

Engine Oil ................................ 17

Fuel Filter. ................................ 18

Spark Plugs .................................18

Tractor:

Blade ................................................16

Lubrication Chart ....................... 15

Maintenance Schedule ............ 15

Tire Care ............................8,16,22

Cutting Height, Mower ....................... 12

Electrical:

interlocks and Relays .....................23

Schematic ........................................28

Wiring Diagram ............................. 29

Engine:

Air Filter .............................................18

Air Filter Foam Pro-Cleaner ...........18

Air Screen ..........................................! 8

Cooling Fins, Engine ........................18

Oil Change ..............................................17

Oil Level ................................... 13,17

Oil Type ............................................17

Preparation .......................................13

Repair Parts ................................44-48

Starting ..............................................14

Storage ................................................25

Filter:

Air Filter ..............................................18

Air Filter Foam Pro-Cleaner .........18

Fuel .........:...................................... 18

Fuel:

Type ...................................................13

Storage ......................................... 25

Fuse ....................................................... 23

Hood Removal/Installation ................. 23

Leveling Mower Deck ......................... 20

Lubrication:

Chart ............................................... 15

Maintenance Schedule ...........................15

Mower:

Adjustment, Front-to-Back ...............20

Adjustment, Side-to.Side ............ 20

Blade Sharpening ........................ 16

Blade Replacement ........................16

Cutting Height ................................ 12

Installation .........................................19

Operation ..................................... 13

Removal ...............................................19

Mowing Tips ..............................................14

Muffler ................................................. 18

Spark Arrestor .................................3,38

Oil:

Cold Weather Conditions ....... 13,17

Engine ............................................ 17

Storage ...............................................25

Operation .............................................1!-14

Operating Mower ....................................13

Options:

Accessories ................................... 5

Spark Arrestor ......................... 3,38

Parking Brake ................................ 11-12

Parts Bag .............................................. 6

Parts, ReplacementJRepair ........... 28=43

Product Specifications ........................... 3

Repair Parts ..............................................28-43

Safety Rules ......................................... 2

Seat .......................................................... 6

Service and Adjustments .................t9-24

Car buretor .................................... 24

Fuse ................................................ 23

Hood Removal/Installation ........... 23

Motion Drive Belt

Removal/Replacement ........... 21

Mower Blade Drive Belt

Removal/Replacement ........... 21

Mower Adjustment

Front- to-Back ...........................20

Side-to-Side ............................ 20

Mower Removal .......................... t 9

Tire Care ............................ 8,16,22

Slope Guide Sheet ............................. 51

Spark Plugs .......................................... 18

Specifications ......................................... 3

Starting the Engine ........................ 13-t4

Steering Wheel ................................. 7,22

Stopping the Tractor .............................. t2

Storage ............................................... 25

Throttle Control Cable

Adjustment ................................... 24

Tires.........................................................8,16,22

Trouble Shooting Chart .................. 26-27

Transaxie:

Repair Parts ........................... 42-43

Warranty ............................................... 3

Wiring Diagram ....................................... 28

Wiring Schematic ................................ 28

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ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets, catalog and service centers Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER

PERFORMANCE

Sears offers a wide vartety of attachments that fit your vehicle° Many of these are listed below with brief explanations of how they can help you This list was current at the time of publication; however, it may change infuture years - more attachments may be added, changes

may"be made in these attachments, or some may no longer be available or fit your model° Contact your nearest Sears store for the accessories and attachments that are available for your unit.

Most of these attachments do not require addit[onar hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

MAINTENANCE

BLADES BELTS

PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawno Two Permanex

containers hold 30-gallon plastic bags.

LAWN SWEEPERS let you collect grass clippings and leaves LAWN VACS for powerfui collection of heavy grass clippings and

leaves Wand attachment to pfck up debris in hard4o-reach

placeso CARTS make hauling easy Variety of sizes available_

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to390 lbs. ofwetght Rounded

edges prevent harm to turf Adjustable scraper automatically cleans drum

SPREADER/SEEDERS make seeding, fertilizing, and weed kilfing easy. Broadcast spreaders are also useful for granular

de-icers and sand.

CORING AERATOR takes small plugs out of soil to a!]ow mois- ture and nutrients to reach grass roots 36-inch swath, 24

hardened steel coring tips, 150 lb. capacity weight tray AERATOR promotes deep root growth for a healthy lawn, Ta-

pered 2,5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in Steel weight tray for increased penetration.

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth Useful to prepare bare areas for seeding. Available for front or rear mounting.

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source° Includes booms for automatic spraying when pulling, and hand held wand for spot spraying° Wand has adjustable spray pattern,, For applying herbicides, insecticides, fungicides, and liquid fertilizers

SNOW BLADE for snow removal only 14-inch high, 42-inch

wide blade clears 38-inch path when angled left or right° Raises,

lowers with side lever Adjustable skids; replaceable, reversible scraper bar_ (Use with tire chains, wheel weights, or rear drawbar

weight..)

SNOWTHROWER has 40-inch swath Drum4ype augerhandles powdery and wet/heavy snow Mounts easify with simple pin

arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift contro[fed at

tractor seat. (Use with chains, wheel weights, or rear drawbar

weight) TIRE CHAINS are heavy duty; c_osely spaced extra4arge cross

links give smooth ride, outstanding traction WHEEL WEIGHTS for rear wheels provide needed traction for

snow removat or dozing heavy materials.. In pairs (30 Ibs..each .)

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

vlsibilityo Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl and windshields for use as sun protector in summer (Catalog onlyo)

Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution iight for mounting on cab top. (Catalog only)

TRACTOR COVER protects tractor from weather Made of

Evolution 3 fabric (water-repellent, extremely breathable, light

weight, soft, non-abrasive, pliable in all temperatures, durabEe,

stain/tear/puncture resistant, will not shrink or stretch) (Catatog only..)

TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate, and compost garden residue. Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard, or garden tractor. SimpIy hook up to the

tractor drawbar and go!

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

Metal

O I (2) Sheet

(1) Locknut 3/8-24

(I) 2-3/8" Die, Washer

Screws

#10-16 x 1/2

Parts packed separately in carton

Seat

_ulcher Plate

Steering

Boot

Battery

(1) Shoulder Bolt 5/16-18

(1) Hex Bolt 1/2-13 x 1

(!) LockWasher I/2

(1) Washer' 17/32 x 1-3/16 x t2 Gauge

_1, in,ln,,lll,i i i, i,

(1) Wing Nut 3/8

(t) Washer

13/32 x 1-1/4 x 16 Gauge

(2) Hex Bolts

1/4-20 x 3/4 _/_(2) Hex Nuts

_1/4-20

(1) Lock

Washer 3/8

.....•....... t

Owner's Manual Parts Bag

Parts bag contents not shown full size

I_l Steering

Steering Wheel Insert

Adapter

Steering Bushing

Wheel

(2) Keys

(2) Washers 9/32 x 5/8 x 16 Ga,

_ (2) Lock

Washers 1/4

150 Slope Sheet

Battery Caps

and Instructions

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ASSEMBLY

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Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes° To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure their proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 5/16" wrench (2) 7/16" wrenches

(t) 1/2" wrench (1) 3/4" wrench

When right and left hand is mentioned in this manual, it means when you are in the operating position (seated

behind the steering wheel).

5/16" wrench Screwdriver

Utility knife Tire pressure gauge

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6),

• Cut along lines on carton, from top to bottom, all four corners of carton and lay panels flat.

. Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING UNIT OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

° SIide the steering bushing over the steering shaft_

• Raise steering shaft forward until screw holes in dash line up with steering bushing, install two (2) sheet

metal screws and tighten securely_

• Position steering boot over steering shaft°

• Place tabs of steering boot over slots in dash and push down to securer

• Slide steering wheel adapter onto upper steering shaft,

, Position front wheels of the tractor so they are pointing

straight forward,

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter,

, Assemble large flat washer and 3/8-24 hex tocknut and

tighten securely°

• Snap insert into center of steering wheel.

• Remove protective plastic from tractor hood and grill.

IMPORTANT= CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE

UNIT IS TO ROLL OFF SKID.

(See Fig, 6)

• Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place gearshift lever in "NEUTRAL" position. , Roll unit backwards off skid.

• Remove banding holding discharge guard up against tractor.

INSERT

_'__3/8- 24 HEX LOCKNUT

(_/2-1/4" DIA. WASHER

_jSTEERING WHEEL

STEERING _:_ STEERING

ADAPTER_..._._

WHEEL I_) BUSH|_

POSITION) ,' -. -...

STEERING_ ..... : :

SHAFT ,. ......... / :

(SHIPPING .... -... "..........

POSITION) "'" .......... , '

ii TAe

FIG, 1

SOREW

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ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

CAUTION: wear eye and face shield. Wash hands or clothing immediately tf

accidentally In contact wtth battery acld,

Do not smoke° Fumes from charged battery acid are explosive.

Read the Instructions Included with the

battery vent cap s. Always wear gloves, clothing and goggles to protect your hands, skin and eyes.

Your unit has a battery charging system which is sufficient for normal use_ However, periodic charging of the battery witt_ an automotive charger will extend its life,

• See instructions packed with vent caps in parts bag

• Fill battery with acid. Fitl each cell until it reaches the bottom of the vent wells. Do not overfill.

. Allow battery to stand and settle for at least thirty

minutes° After standing, check the level of acid. If below the vent wells, add more acid until the correct

level is reached.

While battery isstanding (after adding acid) and later, while

battery is being charged, continue with assembly of unit

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE.

• Charge battery at a rate of 6 amperes for 1 hour° Use a 12 volt battery charger, Observe all safety precautions

required for battery charging.

• Check the acid level after the battery is charged. Ifthe acid has fallen below the correct level, add distilled or iron free water'.

• Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then

wipe dry.

• Check battery case for leakage to make sure that no damage has occurred in handling

• Dispose of excess battery acid, Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of

more soda causes no more foaming.

• Follow instructions on how to install battery

CUT AWAY VIEW CAP

VENT WELL

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment boll

• Remove cardboard packing on seat pan.

• Place seat on pan and assemble shoulder bolt.

• Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten.

• Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down

(See Fig. 6).

Get off seat without moving its adjusted position.

Raise seat and tighten adjustment bolt securely

SEAT

SEAT PAN

SHOULDER

BOLT

-FLAT WASHER

ADJUSTMENT

BOLT

LOCK WASHER

FIG. 3

CHECK TIRE PRESSURE

The tires on your unit were overinffated at the factory for shipping purposes. Correct ti!e pressure is important for best cutting performance,

, Reduce tire pressure PSt shown in "PRODUCT

SPECIFICATION on page 3 of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing should be properly

leveled, See "TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed

correctly

BATTERY CELLACID

LEVEL

FIG. 2 8

CHECK BRAKE SYSTEM

After you Ieam how to operate your tractor,,check to see that tSe brake is properly adjusted, See 'TO ADJUST

BRAKE" in the Service and Adjustments section of this manual

ASSE LY

INSTALL BATTERY (See Figs. 4 & 5)

CAUTION: Do not short battery termi-

nals. Before Installing battery, remove metal bracelets, wristwatch bands,

rings, etc. Positive terminal must be connected

first to prevent sparldng from acciden- tal grounding.

* Lift seat to raised positiOnr * Open battery box door.

, Lower battery into battery box with battery terminals

toward front of unit.

, Be sure battery drain tube is attached to battery box. , First connect RED battery cable to positive (4-)battery

terminal with hex bolt, fiat washer, lock washer and hex nut as shown° Tighten securelyo

* Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

, Close battery box door. Open battery box door for:

° Inspection for secure connections (to tighten hard-

ware). , Inspection for corrosion_ , Testing battery.

, Jumping (if required).

, Periodic charging •

'HHHH = = L == H ¸ ' H

BATTERY

BOX DOOR

VENT CAPS

FIG, 5

BATTERY

BOX DOOR

POSITIVE NEGATIVE (RED) CABLE (BLAC_ CABLE

HEX BO LT

POSITIVE (+) TERMINAL NEGATIVE TERMINAL

FiG. 4

ASSEMBLY

INSTALL MULCHER PLATE (See Figs. 6 & 7)

from mower. Raise and hold guard when

& CAUTION:Donotremovedischargeguard I

• rest on plate while in operation.

@ Raise and hold deflectorshield in the upright position

Position alignment cup over rear baffle.

_) Pivotmulcherplateforward and hookon mounting bolt,

Be sure hang tab hooks top of deck opening.

Q Assemble fiat washer, lock washer and wing nut to

mounting bolt and tighten securely.

attaching mulcher plate and allow it to

DEFLECTOR

MOUNTING BOLT

MULCHER PLATE

REAR BAFFLE

AL|GNMENT

CUP

FIG. 6

FASTING 3tAB SLOT

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place, Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: If discharging or'bagging results are unsatisfactory with mulcher blades on mower, remove the mulcher blades and install high performance discharging blades, which are available at Retail and Catalog stores (See MOWER in Repair Parts section of this manual),

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURETHA T YOU RECEIVE

THE BEST PERFORMANCE AND SA TISFACTION FROM

THIS QUALITY PRODUCT°

PLEASE REVIEW THE FOLLOWING CHECKLIST:

7" All assembly instructionshave been completed. J" No remaining loose parts in carton

v" Batteryis properly prepared and charged. (Minimum

1 hour at 6 amps).

€' Seat is adjusted comfortably and tightened securely, v" Alltires are properly inflated, (For shipping purposes,

the tires were over'inflated at the factory)

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results, (Tires must be properly inflated for leveling)

,/ Check mower and drive belts, Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring, See that all connections are still secure

and wires are properly clamped.

WHILELEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

DEFLECTOR SHIELD

HANG

TAB_

MULCHER

PLATE

FIG. 7

FLAT

WASHER

LOCK WASHER

WING NUT

€" Engine oil is at proper level.

•/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

€" Become familiar with all controls - their location and

function. Operate them before you start the engine.

V' Be sure brake system is in safe operating condition.

H,,, ,,,,,I,H=,I, ,,

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFE_ RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference,

ATTACHMENT CLUTCHLEVER IGNITION LIFT LEVER

LIGHT SWITCH

THROTTL_CHOKE CONTROL

SWITCH PLUNGER

ATTACHMENT

LIFT LEVER

CLUTCH/BRAKE

I ]

PARKING

Sears tractors conform to the safety standards of the American National Standards Institute,

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position,

MOWER DECK HEIGHT ADJUSTMENT

POSITIONS

GEARSHIFT LEVER

FIG. 8

GEARSHIFT LEVER; Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to

your tractor_

LIFT LEVER PLUNGER: Used to release attachment Nft

lever when changing its position, IGNITION SWITCH: Used for starting and stopping the

engine.

iiiiiii HIIIIHII III I IIIIIIlUl III I

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend wide vision safety mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog stores.

OPEF ATIO

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal Pedal should remain in "BRAKE" position. Make sure parking brake

will hold vehicle secure..

IGNITION A'rrACHMENT KEY ,, CLUTCH LEVER

THROTTL_ CHOKE

CONTROL' LEVER

"BRAKE"

POSITION

CLUTCH/BRAKE PEDAL "DRIVE" POSITION

STOPPING (See Fig. 9)

MOWER BLADES- ° Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

° Depress clutch/brake pedal into full "BRAKE" position_

• Move gearshift lever to "NEUTRAL" position. ENGINE -

o Move throttle control to "SLOW" position,

NOTE: Failure to move throttle control to "SLOW" position

and allowing engine to idle before stopping may cause engine to "backfire".

• Turn ignition key to '*OFF" position and remove key. Always remove key when leaving vehicle to prevent

unauthorized use.

"ENGAGED"

POSITION "DISENGAGED"

POSITION

PARKING BRAKE

"ENGAGED"

POSITION

GEAR- SHIFT

LEVER

PARKING BRAKE

"DISENGAGED"POSITION

FIG, 9

. Never use choke to stop engine.

NOTE: Under certain conditions when unitisstanding idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping unit on grass areas.

TO USE THROTTLE CONTROL (See Fig. 9)

Aiways operate engine at full throttle.

, Operating engine at less than full throttle reduces the

battery charging rate.

, Full throttle offers the best bagging and mower per-

formance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 8)

The direction and speed of movement is controlled by the

gearshift lever.

o Start tractor with clutch/brake pedal depressed and

gearshift lever in "NEUTRAL" position_

, Move gearshift lever to desired position,

, Slowly release clutch/brake pedal to start movement, IMPORTANT; BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 8)

The position of the attachment lift lever determines the

cutting heighL

• Grasp lift lever.

o Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2to 4". The heights are n'leasured from the ground to the blade tip with

the engine not running. These heights are approximate arid may vary depending upon soi! conditions, height of grass and types of grass being mowed.

o The average lawn should be cut to approximately

2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better

Iooking lawns, mow often and after moderate growth.

• For best cutting performance, grass over6 inches in

height should be mowed twice, Make the first cut

relatively high; the second to desired height.

TO OPERATE MOWER (See Fig. 10)

Your unit is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will

shut off the engine.

• Select desired height of cut°

• Engage mower by slowly moving attachment dutch lever to "ENGAGED" position..

• TO STOP MOWER o Move attachment clutch lever to

"DISENGAGED" position.

i i i i n i,Uiil_

CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the dis- charge guard In place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED"

POSITION

DISCHARGE GUARD

ATTACHMENT LIFT LEVER HIGH POSITION

LOW

POSITION

R_H,

RUNNER

FIGo10

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

If stopping is absolutely necessary, push c_utch/brake _oedalquickly to brake position and engage parking

rake.

Move gearshift lever to 1st gear and be sure you have allowed room for tractor to roll slightly as you restart

movement.

To restart movement, slowly release parking brake and clutch/brake pedal

Make all turns slowly°

TO TRANSPORT

• Raise attachment lift control to highest position.

• When pushing or towing your unit, be sure gearshift lever is in "NEUTRAL" position.

• Do not push or tow unit at more than five (5) MPH

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig, 16)

• The engine inyour unit has been shipped, from the factory, already filled with summer weight oil

• Check engine oil with unit on level ground.

• Remove oil fill dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until "FULL" mark

on dipstick is reached_ Do not overfill

• For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)

. To change engine oil, see the Customer ResponsibilF

ties section in this manual

ADD GASOLINE

• Fill fuel tank, Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasolinewillincrease carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel system of an engine while in storage° To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and Jet it run until the fuel lines and carburetor are

empty. Use fresh fuel next season, See Storage Instruc- tions for additional information° Never use engine or carburetor cleaner products in the fuet tank or permanent damage may occur

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills

• If slowing is necessary, move throttle control lever to s}ower position

filler neck. Do not overfill. Wipe off any CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

OPERATNON

TO START ENGINE (See Fig. 9)

When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine

• Depress the clutch/brake pedal and set the parking brake

• Place gearshift lever in "NEUTRAL" position

• Move attachment clutch to "DISENGAGED" position

. Move throttle control lever to "CHOKE' position for

cold engine start For warm engine start, move throttle control to "FAST' position

. Turn ignition key clockwise to 'START" position and

release key as soon as engine starts Do not run

starter continuously for more than fifteen seconds per minute If engine does not start after several at-

tempts, move throttle control to 'FAST" position, wait a few minutes and try again

- When engine starts, move throttle control to desired position

• Allow engine to warm up for a few minutes before engaging drive or attachment clutch

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32° F), the carburetor fuel mixture may need to be adjusted for best engine performance

See TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual

MOWING TIPS

. Tire chains cannot be used when the mower housing

is attached to unit

o Mower should be properly leveled for best mowin_

performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual

• Use the runner on the right hand side of mower as a

guide The blade cuts approximately an inch outside the runner (See Fig 10)

• The left hand side of mower should be used for trim

ming

• Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of

the machine This will result in a more even distribu- tion of clippings and more uniform cutting

" When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc After one or two rounds, mow in the opposite direction making left hand turns until

finished (See Fig 11)

• if grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings Make first cut relatively high; the second to the

desired height

. Do not mow grass when it is wet Wet grass will plug

mower and leave undesirable clumps Allow grass to

dry before mowing

. Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired

• When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH CLEAN AFTER EACH USE

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn Atways mulch with your

highest engine (blade) speed as this will provide the best recutting action of the blades

. Avoid cutting your lawn when itis wet Wet grass tends

to form clumps and interferes with the mulching action The best time to mow your lawn isthe early afternoon

At this time the grass has dried and the newly cut area will not be exposed to the direct sun

• For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass blades (See Fig. 12) For extremely heavy mulching,

reduce your width of cut and mow slowly

MAX t/3

ii ii i lll illl

f -,

• i p'#

FIG. 11

FIG. 12

Certain types of grass and grass conditions may require

that an area be mulched a second time to completely

hide the clippings When doing a second cut, mow

across or perpendicular to the first cut path Change your cutting pattern from week to week Mow

north to south one week then change to east to west the next week This will heb prevent matting and graining

of the lawn

CUSTOME ESPONSIBIL ES

i [,LIIU,JU,,JU,,, , ,111" I I ',, ,11111,11

MAINTENANCE SCHEDULE

FILL IN DATES

REGULAR SERVICE _ _./i_,_ySERVtCE DATES

Check Brake Operation CheckTire Pressure

T Check for Loose Fasteners

a Sharpen/Replace Mower Blades. C Lubrication Chart

T Check Battery Level/Recharge .......

0 Clean Battery and Terminals

a CheckTransmisslon Cooling

Adjust Blade Belt(s)Tension Adjust Motion Drive Belt(s) Tension

Check EngineOil Level Change EngineOil

CleanAir Filter

E ........ , .......................................................

N .Clean.&irScreen G Inspect Muffler/SparkArrester

t Replace Oil FHter(Ifequipped)

,V" .....V" ........................

v" v'

V" v" . . _

_4 ....

.... V'. V" __

..... _ .................. V"

.... y ........... _ _5

V'2] V'2i

,, , , ....... , ........

N CIean Englne'codling F;ns...... ...........

Replace Spark Plug Replace Air Filter Paper Cartridge

Replace FuelFilter

1 - Change more often when operating under a heavy load or in high ambient temperatures 2 - Service more often when operating in dldy or dusty conditions,

GENERAL RECOMMENDATIONS

The warranty on this vehicle does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must main- tain unit as instructed in this manual.

Some adjustments wilt need to be made periodically to properly maintain your unit.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark p_ug and clean air filter assure proper air-fuel mixture and help your engine run better

andlast Ionger_

BEFORE EACH USE

• Check engine oil level. o Check brake operation.

• Check tire pressure.

• Check for loose fasteners.

Iv' ............

3 - If equipped wl|h el! filter, change oil every 50 hours 4 - Replace blades more often when mowing In sandy soil 5 - If equipped with ad{uslable system

LUBRICATION CHART

(_ _FRONT WHEEL (_)

BEARING ZERK BEARING ZERK

CLUTCH

P,VOT(S)

(_) SAE 30 OR 10W30 MOTOR OIL API - SG

(_) GENERAL PURPOSE GREASE _) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY

NE®

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at

high speed in highest gear, than brake must be adjusted.

(See "TO ADJUST BRAKE" in Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual)_

" Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

. Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. The blades can be sharpened with a file or on agrinding wheel,

We suggest they be sharpened or replacedafter every 25 hours of mowing. Check blades more often if mowing in

sandy conditions, . Do not attempt to sharpen blades while they are on the

mower.

. Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

- Raise mower to highest position to a_low access to blades.

• Rernove hex bolt, lock washer and flatwasher securing blade,

, Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and fiat washer in exact order as shown.

• Tighten bolt securely (30-35 Fto Lbsotorque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

BLADE

FLAT WASHER

LOCKWASHER

_'A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

MANDREL

TRAILING

EDGE UP

:_LT (GRADE 8)*

FIG. 13

TO SHARPEN BLADE (See Fig. 14)"

Care should be taken to keep the blade balanced= An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine

• The blade can be sharpened with afile or on a grinding wheel Do not attempt to sharpen while on the mower,

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancero (When using a cone

balancer, follow the instructions supplied with bal- anGer)

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NO'f'E: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are noL

S_/CENTER HOLE

S/B"B B!.ADE

FIG. 14

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