Craftsman 917.255561 User Manual

OWNER'S

MANUAL

MODEL NO,

917.255561

Caution: Read and follow all Safety Rules and Instructions Before Operating

This Equipment

12.0 HP IC ELECTRIC START

38" MOWER DECK 5 SPEED TRANSAXLE

LAWN TRACTOR

• Assembly

• Operation

• Customer Responsibilities “ Service and Adjustment

• Repair Parts

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

SAFETY RULES

IMPORTANT: TH!SCUTT!NGMACHiNE!SGAPABLEOFAMPUTATINGHANDSANDFEETANOTHROWiNGOBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTiONS COULD RESULT IN SERIOUS INJURY OR DEATH.

Safe Operation Practices for Ride-On Mowers

I. GENERAL OPERATION

Read, understand, and follow ail instructions In the manual and on the machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the machine,

Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade.

Be sure the area Is clearof other people before mowing. Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless absolutely necessary. Always

jQok down and behind before and while backing.

Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning

Never leave a running machine unattended. Always turn off blades, set parking Brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass catcher or undogging

chute.

Mow only in daylight or good artificial light Do not operate the machine white under the influence of

aicohoi or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into

a trailer or truck ,

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which cart result in severe injury or death. Al! slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have

to stop or shift white on the slope. Follow the manufacturer’s recommendations for wheel

weights or counterweights to improve stability.

Use extra care with grass catchers or other attachments,.

These can change the stabliity of the machine

Keep all movement on the slopes s/owand gradual Do not make sudden changes in speed or direction.

Avoid starling or stopping on a slope,, if tires lose fraction,

disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do nof turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible,.

• Do nof mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves In

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

' Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity, Never assume that children wili remain where you last saw them,

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, took behind and down for small children,

• Never cariy children. They may fail off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling., Do not sm oke

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there Is an open flame, such as a water heater,

• Never run a machine inside a closed area

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices, Check their proper operation regularly

• Keep machine free of grass, leaves, or other debris build-up. Ciean oil or fuel spillage Allow machine to cooi before storing.

• Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec essary.

• Mower blades are sharp and can cut. Wrap the biade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

Look for this symbol to point out Impor

tant safety precautions. It means

.50

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION; Always disconnect spark

plug wire and place wire where it cannot contact spark plug In order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs.

CONGRATULATIONS on your purchase of a Sears tractor, it has been designed, engineered and manufac tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department. We nave competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the "SAFETY RULES",

MODEL NUMBER

917.2S5561

SERIAL

NUMBER

DATEOFPURGHASE _________

___

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOUSHOULD RECORD BOTHSERIALNUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,

PRODUCT SPECIFICATIONS

HORSEPOWER: GASOLINE CAPACITY:

OIL (3.0 PINTS):

SPARK PLUG (GAP.030 IN.):

VALVE CLEARANCE:

GROUND SPEED:

TIRE PRESSURE:

CHARGING SYSTEM;

BLADE BOLT TORQUE;

12.0

5 QUARTS

UNLEADED REGULAR

SAE 30 (Above SE^F)

5W-30(8elow 32"F)

CHAMPION RJ-19LM STD361458

INTAKE .005 - ,007 IN . EXHAUST .009',011 IN

FORWARD .

1st 1,10 MPH 2nd 2.00 MPH 3rd 3-00 MPH 4th 4.20 MPH 5th 500 MPH

REVERSE: 1.50 MPH

FRONT: 14PSJ

REAR: 10PS1

SAMPS BATTERY 5 AMPS HEADLIGHTS

30-35 FT. LBS.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this trac tor. Contact your nearest Sears store for details.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

CUSTOMER RESPONSIBILITIES

(if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

• Read and observe the safety rules.

• Foliowaregularschedulein maintaining, caring for and using your tractor,

• Follow the instructions under "Customer Responsibili ties" and "Storage" sections of this manual.

in the state of California the above is required law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands, A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See the REPAIR PARTS section of this manuai).

' ........—

...........................

...

.............................—"1

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQv,l?MENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned ud according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be : In matenal or

workmanship. This Warranty does not cover:

“ Expendable items which become worn during norma! use, such as blades, spark psugs, air cieaners and belts

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner’s manual.

- Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship

and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO,, D/731CR-W, SEARS TOWER, CHICAGO, ILLINOIS 60684

TABLE OF CONTENTS

SAFETY RULES

PRODUCT SPECIFiCATlONS ...........................

CUSTOMER RESPONSlBILiTiES

......................

....>..3

3, 14-17

WARRANTY 4 ka4*«4«4**ifc*« •• a ■» a aaakfaa«ana»4»«attaaaaaa» aaaaaaaaa-awa«# • 3

TABLE OF CONTENTS..................................... ........4

INDEX...

.............

....................................................

....4

TRACTOR ACCESSORIES... aa4a«a«a*4*aaiaaia4«naaa»aaaaaFi w-n-afiM#**» 5 ASS EM BLY

.......................................................

......7-9

OPERATION

..........................................................

MAINTENANCE SCHEDULE ...................................

SERVICE AND ADJUSTMENTS.................

STORAGE.,.. TROUBLESHOOTING

...........................................................

....................................

REPAIR PARTS - TRACTOR...........................

REPAIR PARTS - ENGINE

PARTS ORDERING/SERVICE

....................................44-48

........BACK PAGE

INDEX

..10-13

.........

..18-23

.24

....25-26

.....28-43

Accsssotiss.......... -

Adjustments:

Brake ............................

Carburetor Mower

Throttle Control Cable Air Filter, Engine Air Screen. Engine Assembly

....................

Front-To-Back , Side-To-Side

.......................

.......

_____

..........

___

Battery:

Charging........................................

Cleaning ......-.......

Installation.......

Levels

______ Preparation — Starting with Weak Battery ...,-,..,21 Storage...

Terminals -

Belt;

Motion Drive

Mower Blade Drive

Blade;

Sharpen] ng.. Replacement-

Brake Adjustment ...............-

Carburetor Adjustment Controls, Tractor Customer Responsibilities

Engine:

Tractor:

Cutting Height, Mower

......................................

................................

Removal/Replacement

Removai/Repiacement...

Air Filter..,—,,—.—

Air Filter Foam Pre-Cteaner.... 17

Air Screen, Engine Battery.. Cooling Fins, Engine Engine OH Fuel Filter— Spark Plugs

Blade Lubrication Chart Maintenance Schedule——

Tire Care ........................ 8,15,21

................................. 16

................................. .....15

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______14-17

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....

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,,..—„24

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......-....

.......

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.19

-23

.17

7-9

8 16

-..•9 8,16

...20

...15

-IS

...20

--17

.17

.16

„17

—„,..17

Electrical:

Interlocks and Relays .. ..............

Schematic

Wiring Diagram—

Engine:

Air Filter..........................................

Air Filter Foam Pre-Cleaner

Air Screen ...................-...........

Cooling Fins, Engine ....................,17

Oil Change

Oil Level .............

Oil Type — Preparation

Repair Parts.......................... 44-48

Starting,.,. Storage

..........-...................

.......

.28

.................................... 16

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.................................. 13

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..,....,,...24

„...,„27

....

.......

12,16

............

,-22

17 17

,— 17

Filter:

Air Fitter

Air Filter Foam Pre-Cleaner

Fuel

Fuel:

Type Storage

Fuse.,.

..............

........

:.............................. —..17

.......

......................... -...........

........

...............................

................................................

...................

........

-,,...17 ...17

Operation

Operating Mower

Options:

Parking Brake...

Parts Sag ......................................

Parts, Repiacemenl/Repair ..........28-43

Product Specifications.,

Repair Parts

Safety Rules .....

Seat ----------------

Service and Adjustments ,,..,—......18-23

Headlights „ Hood Removal/Installation.,

.......................................

................

.22

-.22

Leveling Mower Deck „,,19 Lubrication:

Chart .......................................

Maintenance Schedule Mower:

Adjustment, Front-to-0ack.,.„ Adjustment, Side-to-Side ...—...19

Blade Sharpening Blade Replacement Cutting Height.-,.-...,

Installation..................................

Operation

Removal Mowing Tips

Muffler —..............................

Spark Arrester

.......................

....................................

.........

..........

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.........

...

......—........

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..................

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----------------------

........

,-,...,...,—12

............

,14

,,,,15

-15

,..,18 „,13 — 17

3,38

Oil:

Cold Weather Conditions —12,16

Engine.......................................

Storage

.......................................

,16

Slope Guide Sheet

Spark Piugs ......................................... 17

Specifications ...................................

Starting the Engine

Steering Wheel,.............................. 7,21

Stopping the Tractor ...

Storage ..........-........

Throttle Control Gable

Tires..,,....................................... ,8,15,21

Trouble Shooting Chart-.•,.-..-.25-26 Trafisaxle:

Warranty ........................................ .„-..S

Wiring Diagram Wiring Schematic —

.....

—........................... ..„—10-13

...

.....................

Accessories

Spark Arrester.........................

.....................

......

.......................

...

„..,..12

——.......

,..„.3,38

10-11

...........6

.......................

.....

..................................

28-43

.............................. ..„-2

-----

-----——

Carburetor

Fuse ...........................................

Hood Removal/Installation Motion Drive Belt

Mower Blade Drive Belt

Mower Adjustment

Mower Installation ------------------- .18

Mower Removal....

Tire Care

...................................

Removai/Replacsment

Removal/Replacement.. .,„....20

Front-to-Back.., Sicfe-to-Side

.......

......................

............................. 51

...

...............

.......................,..„11

......................24

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23 22

....

.....

...22

...........

...20

................

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.... 18

..,—.19

,...—,8,15,21

..3

.,„„..12-13

Adjustment

Repair Parts

.....................................

...........................

42-43

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,...28

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available when the tractor was purchased. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these hems for you when you provide the model number of your tractor.

engine MAINTENANCE

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help

you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold 30-galIon plastic bags.

IJtWN SWEEPERS let you collect grass clippings and leaves. LAWN VACS for powerful collection of heavy grass clippings and

leaves. Wand attachment to pick up debris in hard-to-reach places.

CARTS make hauling easy. Variety of sizes available. ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tightdruni holds up to 390 lbs, of weight Rounded edges prevent harm to turf. Adjustable scraper automatically

cleans drum. SPREADER/SEEDERS make seeding, fertilizing, and weed

killing easy. Broadcast spreaders are also useful for granular de-icers and sand,

CORING AERATOR takes smalt plugs out of soli to allow mois ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips, 150 lb. capacity weight tray.

AERATOR promotes deep root growth for a healthy lawn. Ta

pered 2.5-lnch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak In. Steel weight tray for increased penetration,

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Usefultopreparebareareasforseeding, Available for front or rear mounting,

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-vott source. Includes booms for automatic spraying when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides, and liquid fertilizers.

SNOW BLADE for snow removal orily. 14-Inch high, 42-inch wide blade clears 38-Inch path when angled left or right Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar, (Use with tire chains, wheel weights, or rear drawbar weight.)

SNOWTHROWER has 40-Inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat. 6-Inch diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat. (Use with chains, wheel weights, or rear drawbar

weight.)

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. In pairs. (30 lbs, each )

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm arid dry. Remove vinyl and windshields for use as sun protector in summer. (Catalog only.)

Optional accessories for tractor cab; tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. (Catalog only.)

fRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric (water-repellent, extremely breathable, light weight, soft, non-abrasive, pliable in all temperatures, durable, stain/tear/puncture resistant, will not shrink or stretch.) (Catalog only.)

TILLER has 5 hp engine and 36-1nch swath to prepare seed beds,

cultivate, and compost garden residue. Ttlier has its own built-in lift and depth control system and does NOT require a sieeve hitch.

Fits any lawn, yard, or garden tractor. Simply hook up to the

tractor drawbar and go!

CONTENTS OF HARDWARE PACK

Parts bag contersts not shown fyil size

Steerina

Wheel

Steering Wheel

Adapter

Insert

Steering Bushing

< (2) Keys

BaHery Caps

and Instructions

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assembJe must be tightened securely. Use

the correct tools as necessary to insure their proper tightness

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed,

(1) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench (1) 9/16" wrench

When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from cation (See page 6),

• Cut along lines on carton, from top to bottom, all four comers of carton and lay panels flat.

• Check for any additional loose parts or cartons and remove.

3/4" wrench Tire pressure gauge Screwdriver Utility knife

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

Slide the steering bushing over the steering shaft. Raise steering shaft forward until screw holes in dash

line up with steering bushing. Install two (2) sheet metai screws and tighten securely.

Position steering boot over steering shaft. Place tabs of steering boot over slots in dash and push

down to secure. Slide steering wheel adapter onto upper steering shaft. Position front wheels of the tractor so they are pointing

straight forward.

Position steering wheel so cross bars are horizontal

(left to fight) and slide onto adapter.

Assemble large flat washer and 3/8-24 hex locknut and tighten securely.

Snap insert into center of steering wheel.

Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES TRACTOR IS TO ROLL OFF SKID.

SKID THAT MAY PUNCTURE TIRES WHERE

(80® Fig. 6)

• Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

■ Place gearshift iever in "NEUTRAL" position.

• Roll tractor backwards off skid.

• Remove banding holding discharge guard up against tractor.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

CAUTION; Wear eye and face shield.

Wash hands or clothing immediately If accidentally in contact with battery acid.

/ -ff 1 * ■' »

Your tractor has a battery charging system which is suffi cient for norma! use. However, periodic charging of the battery with an automotive charger will extend its life.

• See instructions packed with vent caps In parts bag.

• Fill battery with acid. Fill each cell untii it reaches the bottom of the vent weils. Do not overfill.

• Allow battery to stand and settle for at least thirty minutes. After standing, check the !eve! of acid. If below the vent wells, add more acid untii the correct ievel is reached.

While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of tractor.

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE FAILURE TO CHARGE BATTERY GAN RESULT IN A SHORTENED BATTERY LIFE

• Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger. Observe all safety precautions required for battery charging,

‘ Check the acid level after the battery is charged, If the

acid has fallen below the correct level, add distilled or iron free water.

• Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then wipe dry.

« Check battery case for leakage to make sure that no

damage has occurred in handling. '

• Dispose of excess battery acid. Neutralize acid for disposal by adding it to lour inches of water in a five gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of more soda causes no more foaming.

» Foliow instructions on how to install battery.

Do not smoke. Fumes from charged battery acid are explosive.

Read the Instructions Included with the battery vent caps. Always wear gloves, clothing and goggles to protect your hands, skin and eyes.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

“ Remove cardboard packing on seat pan, « Place seat on pan and assemble shoulder bolt. * Assemble adjustment bolt, lock washer and flat washer

loosely. Do not tighten, * Tighten shoulder bolt securely, “ Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which

allows you to press dutch/brake pedal all the way down

(See Fig, 6).

• Get off seat without moving its adjusted position. « Raise seat and tighten adjustment boit securely.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance, *■ Reduce tire pressure PSI shown in "PRODUCT

SPECiFiCATION on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

RPM TC

O&L* I O

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

ASSEMBLY

INSTALL BATTERY (See Figs. 4 & 5)

CAUTION: Do not short battery termi nais. Before installing battery, remove metal bracelets, wnstwatcn bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden tal groundirig.

* Lift seat to raised position. » Open battery box door ” Lower battery into battery box with battery terminals

toward front of tractor, » Be sure battery drain tube is attached to battery box ® First connect RED battery cable to positive (4) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely

0 Connect BLACK grounding cable to negative (-) bat

tery terminal with remaining hex bolt, fiat washer, lock

washer and hex nut. Tighten securely,

® Close battery box door. Open battery box door for: ® Inspection for secure connections (to tighten hard

ware). « Inspection for corrosion. e Testing battery ® Jumping (if required), ® Periodic charging.

BATTERY BOX DOOR

POSITIVE (RED)

^^/VDLE

ci. :-i ."ï2-

LOCK WASHER

HEX NUT-

, .FLAT

^ \ /WASHER

NEGATIVE (BLACK) CABLE

HEX BOLT

■>—1 -P''-;m

VENT CAPS

FIG. 5

^CNECKUST

q£PORE you operate and enjoy your new

jfq^CTOR, WE WISH TO assure tha t you receive

THE BEST PERFORMANCE AND SA TISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST / All assembly instructions have been completed. / No remaining loose parts in carton. / Battery is properly prepared and charged. (Minimum

1 hour at 6 amps|,

/ Seat is adjusted comfortably and tightened securely

/ Ali tires are properly inflated. (For shipping purposes,

the tires were over-inflated at the factory),

/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling)

/ Check mowerand drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

V Check wiring. See that all connections are still secure

and wires are properly damped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level, / Fuel tank is tied with fresh, dean, regular unleaded

POSITIVE (+} TERMINAL

FIG. 4

NEGATIVE (.) TERMINAL

/ Become familiar with ali controls - their location and

function. Operate them before you start the engine.

/ Be sure brake system is in safe operating condition.

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Gomparetheiliustratlonswithyouriractortofamiliarize yourselfwith the locations ofvariouscontrolsand adjustments. Save this manual for future reference.

Sears tractors conform to the safety standards of the American National Standards Institute.

THROTTLE/CHOKE CONTROL; Used for starting and

controlling engine speed. CUUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. IGNITION SWITCH; Used for starting and stopping the engine. GEARSHIFT LEVER: Selects the speed and direction of tractor.

FIG. 6

LIGHT SWITCH: Turns the headlights on and off.

ATTACHMENT CLUTCH LEVER; Used to engage the

mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER; Used to raise, lower, and

adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER; Used to release attachment lift

lever when changing its position.

OPERATION

your tractor or performing any adjustments or repairs. We recommend wide vision safety

mask for over the spectacles or standard safety glasses, available at Sears Retail or

Catalog stores.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

a Depress clutch/brake pedal into full "BRAKE" position

and hold.

» Place parking brake lever in" ENGAG ED" position and

release pressure from cl utch/brake pedal Pedal should remain in "Bf=LAKE" position . Make sure parking brake

will hold tractor secure.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To euminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com pletely, as described above, before leav

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

0 Operating engine at less than full throttle reduces the

battery charging rate.

« Full throttle offers the best bagging and mower per

formance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement is controlled by the

gearshift lever 0 Start tractor with clutch/brake pedal depressed and

gearshift lever in “NEUTRAL" position. » Move gearshift lever to desired position. " Slowly release clutchAirake peda! to start movement,

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO v/ill shortsn the ushful liff of vour

TRANSAXLE-

MOWER BLADES ■ * Move attachment clutch lever to "DISENGAGED" po

sition. GROUND DRIVE » Depress clutch/brake pedal into full "BRAKE" position, <• Move gearshift lever to "NEUTRAL" position,

ENGINE * Move throttle control to "SLOW" position. NOTE; Failure to move throttle control to "SLOW" position

and allowing engine to idle before stopping may cause engine to "backfire".

® Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use,

o Never use choke to stop engine.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 6) '

The position of the attachment lift lever determines the cutting height

» Grasp lift lever. » Press plunger with thumb and move lever to desired

position.

The cutting height range Is approximately 1-1/2 to 4". The heights are measured From the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

e The average lawn should be cut to approximately

2-1/2 inches during the cool season and overS inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

» For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 8)

Yourtractor Is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut,

• Engage mower by slowly moving attachment clutch lever to "ENGAGED" position.

• TO STOP MOWER • Move attachment clutch lever to "DISENGAGED" position.

CAUTION: Do not operate the mower without either the entire grass catchefj on mowers so equipped, or the dis charge guard in place.

CAUTION: Do not drive up or down

. hills with slopes greater than 15* and

across any slope.

» If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

• Move gearshift lever to l st gear and be sure you have allowed room for tractor to roll slightly as you restart movement.

■ To restart movement, slowly release parking brake and clutch/brake pedal-

• Make all turns slowly.

TO TRANSPORT

» Raise attachment lift control to highest position » When pushing or towing your tractor, be sure gearshift

iever is in "NEUTRAL" position.

• Do not push or tow tractor at more than five (5) MPH.

BEFORE STARTING THE ENGINE

CHECK ENGINE OH- LEVEL (See Fig. 13)

■ The engine in your tractor has been shipped from the factory already filled with summer weight oil.

• Check engine oil with tractor on level ground

• Remove oil fill dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill,

' For cold weather operation you should change oil for

easier starting (see "OIL VJSGOSITY CHART" in the Customer Responsibilities section of this manual).

“ To change engine oil, see the Customer Responsibili

ties section in this manual

ADD GASOLINE

“ Fill fuel tank. Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32‘=F(0“G), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage instruc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills. if slowing is necessary, move throttle control lever to

slower position.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fael from the tank to the engine.

‘ Depress the clutch/brake pedal and set the parking

brake,

• Place gearshift lever in "NEUTRAL" position.

• Move attachment clutch to "DISENGAGED" position,

• Move throttfe control lever to "CHOKE" position for cold engine start. For warrn engine start, move

throttle control to "FAST" position.

• Turn ignition key clockwise to “StarT" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds

per minute, if engine does not start after several attempts, move throttle controi to "FAST" position, wait a few minutes and try again.

• When engine starts, move throttie control to desired position.

• Allow engine to warm up for a few minutes before engaging drive or attachment clutch.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32" F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and

Adjustments section of this manual,

Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu tion of clippings and more uniform cutting.

When mowing large areas, start by turning to the

right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 9).

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut reiativeiy high; the second

to the desired height

Do not mow grass when It is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper

discharge of material. Regulate ground speed by selecting a low enough gear to give the mower

cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MOWING TIPS

• Tire chains cannot be used when the mower hous ing is attached to tractor.

• Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" m the Service and Adjustments section of this

manual.

• Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch

outside the runner (See Fig. 8)

• The left hand side of mower should be used for trim ming.

FÎG. 9

CUSTOMER RESPONSIBILÎTIES

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation j ^ Check Tire Pressure | ^

Sharpen/Replace Mower Blades |

Lubrication Chart |

Check Battery Level/Rechargs j

Clean Battery and Terminals |

0 R

Check Transmission Cooling | Adjust Blade Belt(s) Tension | Adjust Motion Drive Belt(s) Tension |

Check Engine Oil Level | ^

Change Engine Oil |

Clean Air Filter j

Clean Air Screen j

Inspect Muffler/Spark Arrester |

Replace Oil Filter (If equipped) |

Clean Engine Cooling Fins |

Replace Spark Plug j Replace Air Filter Paper Cartridge j Replace Fuel Filter j

1 - Change more often when operating under a heavy load or In high ambient tempetatures E • Service mors ofisn when operating In dirty or dusty conditions

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main

tain tractor as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments In the Service and Adjustments section of

this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

i/4 «/

1/ 1/ 1/ 1/

✓

1^2.3

✓ 2

§/*5

1/5

ls^.2

3 ■ 11 equipped with oil ffiler, change oil every SO hOdfS 4 - Replace blades more often when mowing In sandy soil 5 - if equipped with adjustable system

LUBRICATION CHART

DATES

BEFORE EACH USE

• Check engine oil level,

• Check brake operation. ’ Check tire pressure.

• Check for loose fasteners.

® SAE 30 OR 10W30 MOTOR OIL API - SG

d) general purpose grease

d) REFER TO CUSTOMER RESPONSIBIUTIES “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI

CANTS WILL ATTRACT OUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

feel they must be LUBRICATED, USE ONLY A DRY. POW

DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte

nance.

BRAKE OPERATION

(See 'TO ADvJUST BRAKE" in Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD UCT SPECIFICATIONS" on page 3 of this manual),

• Keeptires free of gasoline, oil, or insect control chemi cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. The blades can be sharpened with a file or on a grinding wheel. We suggest they be sharpened or replaced ater every 25

hours of mowing. Check blades more often if mowing in

sandy conditions.

• Do not attempt to sharpen blades while they are on the mower.

• Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 10)

• Raise mower to highest position to allow access to

blades.

• R emove h ex b o It, i o ck washer and flat was h er securing blade.

' Install new or resharpened blade with trailing edge up

towards deck as shown,

' Reassemble hex bolt, lock washer and flat washer in

exact order as shown,

• Tighten bolt securely (30-35 Ft Lbs. torque).

IMPORTANT^ BLADE BOLT IS GRADES HEAT TREATED-

FIG. 10

TO SHARPEN BLADE (See Fig. 11)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal ancer).

• Slide blade on to an unthreaded portion of the steel boit or pin and hold the bolt or pin parallel with the ground, if blade is balanced, it should remain in a horizontal position, if either end of the blade moves downward, sharpen the heavy end until the blade is balanced,

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CUSTOMER RESPOMSiBILITIES

BATTERY (See Fig. 12)

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger wiil extend it's life.

• Acid solution level in each battery ceil should be even with bottoms ofvent weils. Add only distilled or iron free water if necessary. Do not overfill.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep vent caps tight and small vent holes in caps open,

" Recharge at 6 amperes for 1 hour, TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery and terminals can cause the battery to “leak" power.

• Remove terminal guard,

• Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor,

• Wash battery with solution of four tablespoons of bak ing soda to one g all on of water. Be careful not to get the soda solution into the cells,

• Rinse the battery with plain water and dry.

• Clean terminais and battery cable ends with wire brush until bright

- Coat terminals with grease or petroleum Jelly.

• Reinstaii battery (See "iNSTALL BATTERY" in the Assembly section of this manuai).

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TBANSAXLE COOLING

Keep transaxle tree from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SG. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAg VSSCOSiTV GRADES

*i] f ,

•'..'■ r-r-g:

i*F

‘¿S' su* 32* -4 0*

-asr

I TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

■ 20* -ia* D* 10* 20* so

6Q»

10TE: Although muiti-viscosity oils (5W30,10W30, etc.)

improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used aboe 32“C. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours In one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of continuous use. Tighten oil fiii cap/dipstick securely each time you check the oil

level. TO CHANGE ENGINE OIL (See Fig. 13)

Determine temperature range expected before oil change. All oil must meet API service classification SG.

Be sure tractor is on level surface. Oil will drain more freely when warm. Catch oil in a suitable container. Remove oil fill dipstick. Be careful not to allow dirt to

enter the engine when changing oil. Remove drain plug

After oil has drained completely, replace oil drain plug

and tighten securely. Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual.

Use gauge on oil fill dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

1«’

• 40*

FIG. 13

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