Craftsman 917255560 Owner’s Manual

i OwNeR'S

I MODELNO.

" Caution:

Read and follow

all Safety Rules

and Instructions

Before Operating

Th_s Equipment

- ,_:, ,:_,_=_ _=•7 ¸ _ : :

CRRFrXiVlnN+

12.0 HP iC

ELECT C START

38" OWER ECK

5 SPEED TRANSAXLE

LAWN TRACTO

, Assembly

, Operation , Customer Responsibiliti"es

• Service and Adjustment

• Repair Parts

Sears, Roebuck and Coo, Chicago, _L60684 U°SoA,

Safe Operation Practices for Ride-On Mowers

SAFETY RULES

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERtOUS INJURY OR DEATH

L GENERAL OPERATION * Read, understand, and follow all instructions in the manual

and on the machine before starting.

, Only allow responsible adutts, who are familiar with the

instructions, to operate the machine.

, Clear the area of objects such as rocks, toys, wire, etc., which

could be picked up and thrown by the blade.

, Besuretheareaisclearofotherpeoplebeforemowing. Stop

machine ff anyone enters the area.

, Never carry passengers. , Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

- Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

* Slow down before turning. , Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

o Turn off blades when not mowing. , Stop engine before removing grass catcher or unclogging

chute.

° Mow only in daylight or good artificial light. , Do not operate the machine while under the influence of

alcohol or drugs.

o Watch for traffic when operating near or crossing roadways. o Use extra care when toading or unloading the machine into a

trailer or truck.

H. SLOPE OPERATION

Slopes are a major factor related to toss-of-control and tipover accidents, which can result in severe injury or death. All slopes

require e._.r_ caution. Ifyou cannot back up the slope or if you feel uneasy on it, do not mow it,

DO:

• Mow up and down slopes, not across.

o Remove obstacles such as rocks, tree Uimbs,etco

, Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. TaP grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

" FollowIhemanufacturer'srecommendationsforwheelweights

or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

o Keep ail movement on the slopes slow and gradual Do not

make sudden changes in speed or direction.

, Avoid starting or stopping on a slope, tf tires lose traction,

disengage the blades and proceed slowly straLghtdown the slope.

DO NOT:

o Do not turn on slopes untess necessary, and then, turn slowly

and gradually downhill, if possible.

, Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of

a cliff or ditch, or ff an edge caves in.

o Do _ot mow on wet grass. Reduced traction could cause

sliding.

° Do not try to stabilize the machine by putting your foot on the

ground.

o Do not use grass catcher on steep slopes.

HI. CHILDREN

Tragic accidents can occur ff the operator is not alert to th_ presence of children. Children are often attracted tothe machin_ and the mowing activity. Never assume that children wil! remair where you last saw them.

o Keep children out of the mowing area and under the watchfu

care of another responsible adult.

, Be alert and turn machine off if children enter the area. , Before and when backing, took behind and down for smaf

children.

, Never carry children. They may falt off and be serious!_

injured or interfere with the safe machine operation. , Never allow children to operate the machine. , Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

!V. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammabIe and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do no_ smoke.

Never refuel the machine indoors. Never store the machine or fue! container inside where

there is an open flame, such as a water heater.

- Never run a machine inside a closed area. o Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

o Never tamper with safety devices. Check their proper

oper._tion regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing,

o Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage,

and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary.

o Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

o Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out Impor- tant safety precautions. It means CAUTION!!! BECOME ALERT!l! YOUR

SAFETY ISINVOLVED.

CAUTION: Always dEscet_nect spark plug wire and place wlre where It cannot

contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making

repabso

•

CONGRATULATIONS on your purchase of a Sears

Tractor. {t has been designed, engineered and manu+ factured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service Center/Department. We have competent, weil-trained technicians and the proper tools to service or repair this

unit,

Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properfy. Always obse_e the '+SAFETY RULES".

MODEL NUMBER 9t7.255560

SERIAL NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WfLLBE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SER ALNUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: 12.0 GASOLINE CAPACITY: 5 QUARTS

UNLEADED REGULAR

OIL (3,0 PINTS): SAE 30 (or 10W-30)

WINTER: SAF..5W-30

SPARK PLUG(GAP.030 iN.): CHAMPION RJ-19LM

STD361458

VALVE CLEARANCE: INTAKE ,005 - .007 iN.

EXHAUST .009 - .0t t IN,

GROUND SPEED: FORWARD

1st 1ot0 MPH

2nd 2.00 MPH

3rd 3.00 MPH

4th 4.20 MPH

5th 5,00 MPH

REVERSE: 1.50 MPH

TIRE PRESSURE: FRONT: 14 PSi

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30+35 FT, LBS,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement isavailable on this prod-

uct, Contact your nearest Sears store for details.

CUSTOMER RESPONSIBlUTIES

+ Read and observe the safety rules. + Follow a regular schedule in maintaining, caring for and

using your unit.

° Fo+lowthe instructions under Maintenance and Stor +

age" sections of this owner's manual.

II 11 1!

WARNING: This unit is equipped with an internal combus-

tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if

any), if a spark arrester +sused, it should be maintained in effective working order by the operator.

(_Section 4442 of=the California Public Resources Code).

ln the state of California the above is required by _aw

Other states may have similar laws. Federal laws apply on

,_ federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manua0.

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, ff this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manueJ,Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship. This Warranty does not cover: + Expendableitems which become worn duringnormal use, suchas blades, spark plugs,air cleaners and belts.

• "13rereplacementor repair caused by puncturesfrom outside objects,such asnails, thorns,stumps, or glass.

• Repairs necessary because of operator abuse,negligence, improperstorage or accidentor the failure to maintain the equipment according tothe instructionscontained inthe owner's manual.

• Riding equipment usedfor commercialor rentalpurposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For90 days from date of purchase, if anybattery included with this riding equipmentproves defective inmaterial or workmanship and our testing determines the batterywill not hold a charge, Sears willreplace the batteryat no charge.

WARRANTY SERVICE iS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT INTHE UNITED STATES. This Warranty g!ves you specific legaJdghts,and you may also have otherrights which may varyfrom state to state.

SEARS, ROEBUCK AND CO., D/731CR,W, SEARS TOWER, CHICAGO, iLLINOIS 60684

TABLE OF

SAFETY RULES ........................................................ ;...2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, !4-1"/'

WAR RANTY ................................................................... 3

TABLE OF CONTENTS ................................................. 4

INDEX ........................................................... ;................. 4

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY ................................................................ 7@

INDEX

CONTENTS

OPERATION ............................................................ 10-13

MAINTENANCE SCHEDULE ...................................... 14

SERVICE AND ADJUSTMENTS ............................ 18-23

STORAGE .................................................................... 24

TROUBLESHOOTING ....... ,.................................... 25-26

REPAIR PARTS -TRACTOR ................................. 28-43

REPAIR PARTS - ENGINE ..................................... 44-48

PARTS ORDERING/SERVICE ................... BACK PAGE

Accessories ............................................ 5

Adjustments=

Brake ........... i............ i.................. 20

Carburetor. .................................. 23

Mower

Front-To-Back ........................ t9

Side-To-Side .......................... 19

Throttle Control Cable ...... :.......... 23

Air Filter, Engine ................................. t7

Air Screen, Engine ............................. t7

Assembly ........................................... 7-9

Battery:

Charging ........................................ 8

Cleaning ...................................... ! 6

installation ..................................... 9

Levels ....................................... 8,16

Preparation .................................... 8

Starting with Weak Battery .......... 21

Storage ........................................ 24

Terminals .................................... 16

BeR:

Motion Drive

Removal/Replacement ........... 20

Mower Blade Drive

Remova!/Replacement ........... 20

Blade:

Sharpening .................................. 15

Replacement ............................... 15

Brake Adjustment ............................... 20

Carburetor Adjustment ....................... 24

Controls, Tractor ................................. t0

Customer Responsibilities ............. 14-17

Engine:

Air Filter ................................... 17

Air Filter Foam Pre-Cleaner .... 17

Air Screen, Engine .................. 17

Battery ..................................... !6

Cooling Fins, Engine ............... t7

Engine Oil ................................ 16

Fuel Fitter ................................ 17

Spark Piugs ............................. 17

Tractor:

Blade ....................................... t5

Lubrication Chart ..................... 14

Maintenance Schedule ............ 14

Tire Care .............. ........... 8,15,21

Cutting Height, Mower ........................ 11

Electrical:

Interlocks and Relays .................. 22

Schematic ................................... 27

Wiring Diagram .......... :................. 28

Engine:

Air Filter ....................................... t7

Air Filter Foam Pre:Cteaner ........ 17

Air Screen ................................... !7

Cooling Fins, Engine ................... 17

Oil Change .................................. t6

Oil Level ................................. 12,16

Oil Type ....................................... 16

Preparation .................................. 12

Repair Parts ........................... 4448

Starting ........................................ 13

Storage ........................................ 24

Filter:

Air Filter ....................................... 17

Air Filter Foam Pre-Cleaner ........ t7

Fuel ............................................. 17

Fuel:

Type ............................................ 12

Storage ........................................ 24

Fuse :.... ............................................... 22

Hood Removal/lnstaUation .................. 22

Leveling Mower Deck ......................... t9

Lubrication:

Chart ............................................ 14

Maintenance Schedule ........ _............. 14

Mower:

Adjustment, Front-to-Back ........... 19

Adjustment, Side-to-Side ............. t9

Blade Sharpening..: ..................... 15

Blade Replacement ..................... 15

Cutting Height ........... ;;................. tl

Installation ...................... ;............ 18

Operation ..................................... 12

Removal ....... ::............................. t8

Mowing Tips ....................................... 13

Muffler ................................................. !7

=Spark Arrester ............. t-.-......... 3,38

Oil:

Cold Weather Conditions ,..., I2,16

Engine ............................. ;........... t6

Storage ........................................ 24

Operation ...................................... 10-t 3

Operating Mower ................................ 12

Options:

Accessories ................................... 5

Spark Arrester .......................... 3,38

Parking Brake ................................ 10-! t

Parts Bag .............................................. €

Parts, Replacement/Repair ........... 28-43

Product Specifications ........................... 3

Repair Parts .................................. 28-43

Safety Rules ......................................... 2

Seat ...................................................... 8

Service and Adjustments .............. t8-23

Carburetor ................................... 23

Fuse ............................................ 22

Hood Removal/Installation .......... 22

Motion Drive Belt

Removal/Replacement ........... 20

Mower B!ade Drive Belt

Removal/Replacement ........... 20

Mower Adjustment

Front- to-Back ......................... 19

Side-to-Side ............................ 19

Mower Removal .......................... 18

Tire Care ............................. 8,15,21

Slope Guide Sheet .... :........................ 51

Spark Plugs ........................................ 17

Specifications ....................................... 3

Starting the Engine ........................ 12-13

Steering Wheel ................................ 7,21

Stopping the Tractor ........................... 11

Storage ............................................... 24

Throttle Control Cable

Adjustment .................................. 23

Tires ................................................... 8,t5,2!

Trouble Shooting Chart .................. 25-26

Transaxle:

Repair Parts ........................... 4243

Warranty ............................................... 3

Wiring Diagram ................................... 28

Wiring Schematic ............................... 28

ACCESSORIES AND ATTAC TS

These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

PLUG AIR FILTER

MUFFLER

GAS CAN ENGINE OiL

PERFORMANCE

Sears offers a wide variety of attachments that fit your vehicle. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years -more attachments may be added, changes may

be made inthese attachments, or some may no longer be available orfit your model. Contact your nearest Sears store for the accessories

and attachments that ate avaltable for your unit. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching,

STABILIZER BLADES BELTS

MAfNTENANCE

PERMANEX BAGGER lets you collect grass clippings and

leaves for a healthier, nearer looking lawn. Two Permanex containers hold 30-gallon plastic bags.

LAWN SWEEPERS let you collect grass clippings and leaves. LAWN VACS for powerful collection of heavy grass clippings and

leaves. Wand attachment to pick up debris in hard-to-reach places.

CARTS make hauling easy. Variety of sizes available. ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwater-tight drum holds upto390 Ibs. ofweight. Rounded

edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SPREADER/SEEDERS make seeding, fertilizing, and weed

kiUing easy. Broadcast spreaders are also usefut for granular de-icers and sand.

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. 150 lb. capacity weight tray. AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration. MULCH RAKE/DETHATCHER loosenssoil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tins

teeth. Usefultopreparebareareasforseeding. Availableforfront

or rear mounting. SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12wolt source. Includes booms for

automatic spraying when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying

herbicides, insecticides, fungicides, and liquid fertilizers.

SNOW BLADE for snow removal only. 14-inch high, 42-inch wide blade clears 38-inch path when angled left or right. Raises,

lowers with side lever. Adjustable skids; replaceable, reversible

scraper bar. (Use with tire chains, wheel weights, or rear drawbar weight.)

SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow ! 0 to 50 feet. Lift controlled at

tractor seat. (Use with chains, wheel weights, or rear drawbar weight.)

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials, in pairs. (30 ibs. each.)

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl and windshields for use as sun protector

in summer. (Catalog only.) Optiona! accessories for tractor cab: tinted/tempered solid

safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top, (Catalog only.)

TRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric (water-repellent, extremely breathable, light

weight, soft, non-abrasive, pliable in all temperatures, durable, stain/tear/puncture resistant, will not shrink or stretch.) (Catalog

only.)

CONTENTS OF HARDWARE PACK

i i

Parts Bag contents shown full size

Parts packed separately in carton

(1) 2-3/8" Dia. Washer

(2) Sheet

Metal

Screws

#10-16 x 1/2

(1) Locknut 3/8-24

(1) Hex Bolt 1/2-13 x 1

Owner's Manual

Seat

Battery acid

Battery

Steering

Boot

Parts Bag

(1) Shoulder Bolt 5/t8-18

(1) Washer 17/32 x 1-3/!6 x !2 Ga,

(2) Hex Bolts 1/4 - 20 x 3/4

(2) Hex Nuts !/4- 20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Ga.

(1) Lock Washer 1/2

Parts bag contents not shown full size

Wheet

Steering Wheel ansert

Adapter

Steering

Bushing

15° Slope Sheet

__ Steering

(2) Keys

B_tter3, Caps

and Instructions

, . ,,.

ASSE BLY

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes are listed.

(1) 5/!6" wrench (2) 7/t6" wrenches (!) t/2" wrench

(1) 9/16" wrench

When right and left hand is mentioned in this manual, it means when you are in the operating position (seated

behind the steering wheel).

Tire pressure gauge

Screwdriver Utility knife

TO REMOVE UNiT FROM CARTON

UNPACK CARTON

° Remove all accessible loose parts and parts cartons

from carton (See page 6).

• Cut along dotted lines on carton, from top to bottom, all four corners of carton and lay panels fiat.

• Check for any additional loose parts or cartons and remove.

BEFORE ROLLING UNiT OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

* Slide the steering bushing over the steering shaft.

= Raise steering shaft forward until screw holes in dash

tine up with steering bushing. Install two (2) sheet

metal screws and tighten securely.

o Position steering boot over steering shaft. * Place tabs of steering boot over slots indash and push

down to secure.

° Slide steering wheel adapter onto upper steed ng shaft. o Position front wheels of the tractor so they are pointing

straight forward.

, Position steering wheel so cross bars are horizontal

(teftto right) and slide onto adapter.

o Assembte large fiat washer and 3/8-24 hex locknut and

tighten securely. Snap insert into center of steering wheel,

* Remove protective plastic from tractor hood and grill. IMPORTANT; CHECK FOR AND REMOVE ANY

STAPLES iN SKiD THAT MAY PUNCTURE TIRES WHERE UNIT IS TO ROLL OFF SKID,

(See Fig,6)

" Raise attachment liftlever to itshighest position.

o Release parking brake by depressing clutch/brake

pedal.

, Place gearshift tever in "NEUTRAL" position. o Roll unit backwards off skid.

o Remove banding holding discharge gua[d up against

tractor.

3]8-24 HE)( LOCKNUT

2-3/8" DIA. WASHER

STEERING

BUSHING

STEERING SHAFT

(ASSEMBLY POSITION)

INSERT

STEERING BOOT

STEERING SHAFT

=SoHIPPING

SIT|ON)

FIG. 1

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2}

CAUTBON: Wear eye and face sh|etd.

Wash hands or clothing Immedlately if accidentalmy tncontact with battery acid,

Do not smoke. Fumes from charged

battery acid are explosive, Read the instructions Included with the

batteryvent caps. Alwayswear gloves, clothing and goggles to protect your

hands, skln and eyes.

Your unit has a battery chargingsystem which issufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

, See instructions packed with vent caps in parts bag.

• Fill battery with acid. Fill each cell until it reaches the bottom of the vent wells. Do not overfill.

Allow battery to stand and settle for at least thirty

minutes. After standing, check the level of acid. If below the vent wells, add more acid until the correct

level is reached.

While battery is standing (after adding acid) and later, while battery isbeing charged, continue with assembly of unit.

iMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY

LIFE.

• Charge battery at a rate of 6 amperes for ! hour. Use a 12volt battery charger. Observe at!safety precautions

required for battery charging.

o Check the acid level after the battery ischarged, if the

acid has fallen below the correct level, add distilled or iron free water.

= install the vent caps to cover the vent wells. Wash the

top of the battery with water to remove any acid, then wipe dry.

" Check battery case for Beakage to make sure that no

damage has occurred in handling.

, Dispose of excess battery acid. Neutralize acid for

disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda untit the addition of more soda causes no more foaming.

o Follow instructions on how to install battery.

iNSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt. , Remove cardboard packing on seat pan. = Place seat on pan and assemble shoulder bolt.

o Assemble adjustment bolt, tockwasherand fiat washer

toosely. Do not tighten.

° Tighten shoulder bolt securely.

- Lower seat into Operating position and sit on seat.

• Slide seat until a comfortable position is reached which allowsyou to press clutch/brake pedal all the way down

(See Fig. 6).

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SHOULDER

BOLT

FLAT WASHER

ADJUSTMENT ,LOCK WASHER

BOLT

FtG. 3

CHECK TIRE PRESSURE

The tires on your unit were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance. * Reduce tire pressure to PSi shown in "PRODUCT

SPECIFiCATiONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting _esults, mower housing should be properly leveled. See TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSiTiON OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

FiG° 2 8

CHECK BRAKE: SYSTEM

After you learn how to operate your tractor, check to see that the,,brake is properly adjusted. See "TO ADJUST

BRAKE in the Service and Adjustments section of this

manual

ASSEMBLY

iNSTALL BATTERY (See Figs. 4 & 5)

CAUTION: Do not short battery termi- nals. Before Installing battery, remove metat bracelets, wristwatch bands,

rings, etc, Positive termina_ must be connected

first to prevent sparking from acciden- tal grounding.

Lift seat to raised position.

Open battery box door.

Lower battery into battery box with battery terminals

toward front of unit.

° Be sure battery drain tube is attached to battery box,

• First connect RED battery cabfe to positive (+) battery terminal with hex bolt, flat washer, lockwasher and he×

nut as shown. Tighten securely. Connect BLACK grounding cable to negative (°) bat-

tery ,erminal with remaining hex bolt, flat washer, lock

washer and he× nut. Tighten securely.

• Close battery box door.

Open battery box door for: , Inspection for secure connections (to tighten hard-

ware).

o inspection for corrosion.

, Testing battery.

• Jumping (if required). , Periodic charging.

BATTERY BOX DOOR

POSITIVE NEGATtVI_ (RED) CABLE (BLACK) CABLE

FLAT

WASHER

HE×

BO_

FIGo 4

BATTERY

VENT CAPS

FiG. 5

JCHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCEAND SATISFACTION FROM THIS QLIALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST: / All assembly instructions have been completed.

,! No remaining bose parts in carton.

J Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

Seat is adjusted comfortably and tightened securely.

€" AI! tires are properly inflated. (For shipping purposes,

the tires were over-inflated at the factory).

•/ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be

properly inflated for bveiing).

_" Check mower and drive belts, Be sure they are routed

properly around pulleys and inside all belt keepers.

€" Check wiring_ See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HO W TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS:

J" Engine oil is at proper level. V' Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,f Become familiar with all controls - their location and

function. Operate them before you start the engine.

_f Be sure brake system is in safe operating condition.

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save

this manual for future reference.

ATTACHMENT

LIGHT SWITCH

,THROTTLFJCHOKE

CONTROL

CLUTCH LEVER IGNITION LIFT LEVER

SWITCH PLUNGER

ATTACHMENT

LIFT LEVER

CLUTCH!BRAKE

[ J

PARKING

Sears tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position,

MOWER DECK HEIGHT ADJUSTMENT

POSITIONS

GEARSHIFT LEVER

FiG. 6

GEARSHIFT LEVER: Selects the speed and direction of tractbr.

ATTACHMENT LiFT LEVER: Used to raise, iower, and adjust the mower deck or other attachments mounted to

your tractor, UFT LEVER PLUNGER: Used to release attachment lift

lever ,whenchanging its position. IGNiTiON SWITCH: Used for starting and stopping the

engine.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend wide vision safety

mask for over the spectacles or standard safety glasses, available at Sears Retail or CataJog stores,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

• Depress clutch/brake pedat into full "BRAKE" position and hold.

- Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold vehicle secure,

IGNITION

PARKING

8RAKE

THROTTLF_

CHOKE

CONTROL'

LEVER

"ENGAGED"

POSITION

G EAR-

SHIFT LEVER

NOTE: Under certain conditions when unit is standing idle

with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping unit on grass areas.

CAUTiO N: Always stop unit cornpletely, as described above, before leaving theoperator's position; to empty grass _

catcher, etc,

_.J

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

o Operating engine at less than full throttle reduces the

battery charging rate and the engine cooEing air flow.

• Full throttle offers the best bagging and mower per- formance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement is controlled by the gearshift lever.

, Start tractor with clutch/brake pedal depressed and

gearshift lever in "NEUTRAL" position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

iMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE,

FiG. 7

STOPPING (See Fig, 7)

MOWER BLADES-

• Move attachment clutch lever to "DISENGAGED" po- sition.

GROUND DRIVE -

• Depress clutch/brake pedal intofull "BRAKE" position.

• Move gearshift lever to "NEUTRAL" position.

ENGINE - o Move throttle control to "SLOW" position. , Turn ignition key to "OFF" position and remove key.

Always remove key when leaving vehicle to prevent unauthorized use.

• Never use choke to stop engine.

TO ADJUST MOWER CUTTING HEIGHT (See

FL.6)

The position of the attachment lift lever determines the cutting height.

° Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

Thecutting height range is approximately 1-t/2to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

o The average lawn should be cut approximately 2-1/2

inches during the coot season and over 3 inches during

hot months. For healthier and better looking lawns, mow often and after moderate growth.

o For best cutting performance, grass over 8 inches in

height should be mowed twice. Make the first cut relatively high; the seco_c__odes_d height.

OPERATION

TO OPERATE MOWER (See Fig. 8)

Your unit is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will

shut off the engine,

, Select desired height of cut. o Engage mower by slowly moving attachment clutch

lever to "ENGAGED" position.

• TO STOP MOWER - Move attachment clutch lever to "DISENGAGED" position.

If stopping is absolutely necessary, push clutch/brake pedal quickty to brake position and engage parking

brake.

Move gearshift Dover,to1st gear and be sure you have

allowed room for trac,or to rol! slightly as you restart movement.

To restart movement, slowly release parking brake and clutch/brake pedal.

Make alSturns slowty.

TO TRANSPOF_T

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place.

ATTACHMENT LIFT LEVER

HiGH POSITION

LOW POSiTiON

o Raise attachment liftcontrol to highest position.

- When pushing or towing your unit, be sure gearshift lever is in "NEUTRAL" position.

• Do not push or tow unit at more than five (5) MPH.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig, 13)

o The engine in your unit has been shipped, from the

factory, already filled with summer weight oit.

* Check engine oil with unit on tevet ground. , Remove oil fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and read oil level, if necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill

o For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

o To change engine oil, see the Customer Responsibili-

ties section in this manuat.

ADD GASOUNE

, Fill fue! tank. Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce vatve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

DISCHARGE GUARD

FIG. 8

TO OPERATE ON HILLS

1_ CAUTmON: Do not drive up or down

hi{Is with slopes greater than 15° and do not drive across any slope.

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of _qnengine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run unlit the fue_ lines and carburetor are empty. Use fresh fuel next season, See Storage instruc-

tions for additional information, Never use engine er carburetor cleaner products in the fuel tank or permanent

damage may occur.

Choose the slowest speed before starting up or down

hills.

, Avoid stopping or changing speed on hills, o If slowing is necessary, move throttle control aever to

slower position,

CAUTION: FitJto bottom of gas tank fiBter neck, Do not overfill, Wipe off any spilJed oil or fuel. Do not store, spil! or use gasoline near an open flame°

OPERATIO

TO START ENGINE (See Fig. 7}

When starting engine for the first time or ff engine has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine, , Depress the clutch/brake pedal and set the parking

brake.

• Place gearshift Jever in "NEUTRAL" position. , Move attachment cfutch to "DISENGAGED" position,

, Move throttle control lever to "CHOKE" position for

cold engine start, For warm engine start, move throttle controt to "FAST" position.

. Turn ignition key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds

per minute, if engine does not start after several attempts, move throttle control to "FAST" position, wait a few minutes and try again.

, When engine starts, move throttle control to desired

position.

o Allow engine to warm up for a few minutes before

engaging drive or attachment clutch.

NOTE; If at a high altitude (above 3000 feet) or in cold

temperatures (below 32° F), the carburetor fuel mixture

may need to be adjusted for best engine performance, See "TO ADJUST CARBURETOR" in the Service and

Adjustments section of this manual.

MOWING TIPS

. Tire chains cannot be used when the mower hous-

ing is attached to unit.

* Mower should be properly leveled for best mowing

performance. See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this

manual.

• Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch

outside the runner (See Fig. 8).

o The left hand side of mower should be used for trim-

ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the rightof

the machine, This will result in a more even distri- bution of clippings and more uniform cutting.

When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc, After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 9).

FIG. 9

. If grass is extremely tall, it should be mowed twice

to reduce load and possible fire hazard from dried clippings, Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow

grass to dry before mowing,

• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as welt as the quality of cut

desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

CUSTO E RESPONS L lee

-i

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check for Loose Fasteners Sharpen!Replace Mower Blades

Lubrication Chart Check Battery Level/Recharge

Clean Battery and Terminals Check Transmission Cooling

Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil

Clean Air FJ_ter Clean Air Screen

inspect Muffler/Spark Arrester Replace Oil Filter ({f equipped)

Clean Engine Cooling Fins Replace Spark Ptug

Reptace Air Filter Paper Cartridge Replace Fuei Filter

- Change more often when operating under a hear

2 - Service more o_en when operating tn ditty or dusty conditions,

SERVICE DATES

8 - ifequipped withoit fiiter, change oil avery 50 hours. 4 - Replace blades more oftenwhen mowing ins_ndysoil,

GENERAL RE COIVIMENDATIONS

The warranty onthis vehicle does not cover items that have

been subjected to operator abuse or negligence. To receive full .value from the warranty, operator must main-

tain unit as instructed in this manual.

Some adjustments will need to be made periodicaity to properly maintain you_ unit.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark ptug and clean air filter assure proper air-fuel mixture and help your engine run better

and last longer,

BEFORE EACH USE

o Check engine oil level.

• Check brake operation. , Checktire pressure.

. Check for loose fasteners.

LUBRiCATiON CHART

(_) SPINDLE ZERK _PiNDLEZERK(_)

(if _quipped) {If equipped)

CLUTCH PIVOT

(_ SAE 30 OR 10W30 MOTOR O_L APJ * SG (_) GENERAL PURPOSE GREASE

{_) RE,FER TO CUSTOMER RESPONS_BZUTtE$ "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRt_

CANTS WILL ATTRACT DUST AND DIRT THAT W_LL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. iF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

"14

CUSTOM

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at high speed in highest gear, than brake must be adjusted.

(See TO ADJUST BRAKE in Service and Adjustments

section of this manual).

TIRES

. Maintain proper air pressure in alt tires (See "PROD-

UCT SPECiFiCATiONS" on page 3 of this manual}.

° Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. The blades can be sharpened with a file or on a grinding wheel,

We suggest they be sharpened or replaced after every 25 hours of mowing. Check blades more often if mowing in sandy conditions.

• Do not attempt to sharpen blades while they are onthe mower.

* Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 10)

* Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lockwasher and fiat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown,

Tighten bolt securely (30-35 Ft, Lbs. torque).

iMPORTANT: BLADE BOLT tS GRADE 8 HEAT TREATED.

ESPONSI

BLADE _'_ _ %_ MANDREL

*A GRADE 8 HEAT TREATED BOLT CAN BE

iDENTIFIED BY SiX LINES ON THE BOLT HI_,D.

TO SHARPEN BLADE (See Fig. 11)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine, * The blade can be sharpened with a file oron a grinding

wheel, Do not attempt to sharpen while on the mower.

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using acone balancer, foltow the instructions supplied with bar ancer).

, Slide blade on to an unthreaded portion ofthe steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nait for balancing blade. The lobes of the center hole may appear to be centered, but are not.

LITIES

"_ H_ BOLTIG_D_8)*

FIG. 10

CENTER HOLE

5/8" BOLT OR PIN

BLADE

FIG, 11

CUSTO

E RESPO

Sl iLITIES

BATTERY (See Fig. 12)

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery

with an automotive charger wilt extend it's life.

• . Acid solution tevel in each battery ceil should be even with bottoms of vent wells. Add only distilled or iron free water if necessary. Do not overfill.

CUT AWAY VIEW

CELL ACID

LEVEL

FroG°i 2

, Keep battery and terminals clean. , Keep battery bo!ts tight. o Keep vent caps tight and smal! vent holes incaps open,

• Recharge at 8 amperes for 1 hour,

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

- Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

° Wash battery with solution of four tablespoons of

baking soda to one gallon of water. Be carefut not to get the soda solution into the ceils.

• Rinse the battery with plain water and dry.

• Clean terminaJs and battery cable ends with wire brush until bright.

, Coat terminals with grease or petroleum jelly. ° Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).

ENGINE

LUBRICATION

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use. Add SAE

30W motor oi{ or equalivent, Tighten oit fill cap/dipstick securely each time you check the oil level, SAE 5W-30 motor oil may be used to make starting easier in areas where temperature is consistently 32° F or Jower.

TO CHANGE ENGINE OiL (See Fig, !3) Determine temperature range expected before oil change.

All oil must meet API service classification SG, o 8e sure vehicle is on level surface.

- Oil will drain more freely when warm. , Catch oil in a suitable container.

* Remove oil filf dipstick. Be careful not to allow dirt to

enter the engine when changing oil. o Remove drain plug. , After oil has drained completely, replace oil drain plug

and tighten securely. o Refill engine with oi! through oil fill dipstick tube. Pour

slowfy. Do not overfil!. For approximate capacity see

Product Specifications on page 3 of this manual.

, Use £auge on oil fill dipstick for checking level. Be sure

dipstick cap istightened securely for accurate reading.

Keep oil at "FULL" line on dipstick.

SAE V_SCOStTY GRADES

V-BELTS

Check V-belts for deterioration and wear after t00 hours and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooJing.

F_G. 13

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