Craftsman 917255551 Owner’s Manual

SEARS
OWNER'S
MANUAL
MODEL NO.
917.255551
[RAFTSMIIN+
12.5 HP OHV
Caution: Read and follow
all Safety Rules
Before Operating
This Equipment
ELECTRIC START
38" MOWE
AUTOMATIC (HYDROSTATIC)
DRIVE
LAWN TRACTOR
Assembly
Operation
Maintenance
Service and Adjustment
Repair Parts
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4. Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.
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SAFETY RULES
PLUGTO PREVENTACCIDENTALSTARTINGWHEN SETI'INGUP,TRANSPORTING,ADJUSTINGOR MAKING
CAUTION:ALWAYSDISCONNECTSPARKPLUGWIREANDPLACEWIREWHEREITCANNOTCONTACTSPARK
REPAIRS.
IMPORTANT
SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJU RY, YOUR UNIT IS EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES.
TRAINING:
Know the controlsand howto stopquickly.Read this owner's manual and instructionsfurnishedwithattachments.
Do not allow children to operate the machine. Do notallow adultsto operate itwithout proper instruction.
DO not carry passengers. Do not mow when children and othersare around.
DOnot attempt to operate yourvehicle or mower when not in the driver's seat.
Always get onor offyourvehiclefromthe operator'sleft hand side.
The vehicle and attachments should be stopped and in- spected for damage after strikinga foreign object, and the
damage should be repaired before restartingand operating
the equipment.
PREPARATIO N:
Always wear substantial footwear. Do not wear loosefitting clothing that could get caught in moving parts.
Clear the work area of objects (wire, rocks, etc.) which might be picked up and thrown.
Disengage all attachment clutches before attem pting to start the engine.
Handle gasoline with care - it is highly flammable. Use approved gasoline containers.
Never remove thefuel capofthefueltank or add gasoline
to a running or hot engine or an engine that has not been allowed to cool for several minutes after running. Never
fill tank indoors. Always clean up spilledgasoline.
Open doors ifthe engine is run in the garage - exhaust
fumes are dangerous. Do not run the engine indoors.
Do not operate the mower without the entire grass catcher,
on mowers so equipped, orthe deflectorshield in place.
OPERATION:
Keep your eyes and mind on your vehicle, mower, and the
area being cut. Do not let other interests distract you.
o
Disengage power to attachmentsand stop the engine before leaving the operator's position.
Disengage power to mower, stop the engine, and disconnect spark plug wire(s) from spark plug(s) before cleaning, making
an adjustment, or repair. Be careful to avoid touching hot muffler or engine components.
=
Disengage power to attachments when transporting or not in
use. Take all possible precautionswhen leaving the vehicle unat-
tended. Disengage the power take-off, lower the attach.
ments, shift into neutral, set the parking brake, stop the engine, and remove the key.
Do not stop or start suddenly when going uphill or downhill. Mow up and down the face of slopes (not greater than 15°),
never across the face. Reduce speed on slopes and make turns gradually to prevent
tipping or toss of control. Exercise extreme caution when changing direction on slopes.
While going up or down slopes, place gearshift control lever
in 1st gear posit{onto negotiate the slope without stopping.
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. I IT MEANS - ATTENTION!I! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
Never mow inwet or slipperygrass, when tractionis unsure, or at a speed which could cause a skid.
Stay alert for holes inthe terrain and other hidden hazards.
Keep away from drop-offs.
Do not drive too close to creeks, ditches, and public high-
ways.
Exercise special care when mowing! aroundfixed objectsin orderto preventthe blades from stnkingthem. Never delib-
erately runvehicle ormower into oroverany foreignobjects.
Never shift gears untilvehicle comesto a stop.
Never place hands or feet under the mower, in discharge chute, or near any moving parts while vehicle or mower is running.Always keep clear of discharge chute.
Use care when pullingloads or using heavy equipment.
Use only approved drawbar hitchpoints. Limittoads to those you can safely control.
Do notturn sharply. Use care when backing. Use counterweightorwheel weightswhen suggested in
owner's manual.
Watch out for traffic when crossing or near roadways.
When using any attachments, never direct discharge of
material toward bystanders nor allow anyone near the ve- hicle while in operation.
Except for adjustments, do not operate engine if air cleaner or cover directly over carburetor air intake is removed.
Removal of such part could create afire hazard.
- Do not change the engine governor settings or overspeed the engine; severe damage or injurymay result.
When using the vehicle with mower, proceed as follows: Mow only in daylight or in good artificial light.
Shut the engine off when unclogging chute. Check the blade mounting bolts for proper tightness at
frequent intervals.
Disengage power to mower before backing up. Do not mow in reverse unless absolutely necessary and then only after careful observation of the entire area behind the mower.
MAINTENANCE AND STORAGE
Keep the vehicle and attachments in good operating condi-
tion, and keep safety devices in place and working.
Keep all nuts, bolts, and screws tight to be sure the equip- ment is in safe working condition.
Never store the equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark.
Allow the engine to cool before storing inany enclosure.
To reduce fire hazard, keep the enginefree of grass, leaves,
or excessive grease. Do not clean productwhile engine is running.
Do not operate without a muffler, or tamper with exhaust
system. Damaged mufflers or spark arrestors could create a fire hazard. Inspect periodically and replace if necessary.
Under normal usage the grass catcher bag material is subject to deterioration and wear. It should be checked
frequently for bag replacement. Replacement bags should be checked to ensure compliance with the original
manufacturer's recommendations or specifications.
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2
CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manu- factured to give you the best possibledependabilityand
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service Department. We have competent, well-trained_techni- clans and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES".
PRODUCT SPECIFICATIONS
HORSEPOWER: 12.5
GASOLINE CAPACITY: 5 QUARTS
UNLEADED REGULAR
OIL (4.0 PINTS w/o FILTER): ShE 30 (or 10W-30)
(4.5 PINTS w/FILTER): WINTER: SAE 5W-30
SPARKPLUG (GAP.030 IN.): CHAMPION RC-12YC
MODEL NUMBER 917.255551
SERIAL
NUMBER
DATE OFPURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIALNUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Followa regular schedule in maintaining, caring for and using your unit.
Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual.
VALVE CLEARANCE: INTAKE .0015/.0030 IN.
EXHAUST .0020/.0035 iN.
GROUND SPEED: FORWARD: 0-5.5 MPH
REVERSE: 0-2.2 MPH
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI
CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BLADE BOLT TORQUE: 30-35 FT. LBS.
WARNING: This unitisequipped with an internal combus-
tion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equippedwith a spark arrester meeting applicable local or state laws (if
any). lfa spark arrester is used, it should be maintained in effective working order by the operator.
in the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similarlaws. Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center
(See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the
operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship.
This Warranty does not cover:
Tire replacementor repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).
Expendable items which become worn during normal use, such as blades, spark plug,air cleaners and belts.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the
equipmentaccordingto the instructions contained inthe owner's manual.
Riding equipment used for commercial or rental purposes.
FULL 90 DAY WARRANTY ON BA'I-rERY
For 90 days from date of purchase, if any battery includedw_ththis ridingequipment proves defective in material orworkmanship and our testing determines the battery willnot hold a charge, Sears will replace the battery at no charge.
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rightswhich vary from state to state.
SEARS, ROEBUCK AND CO., Di731CR-W SEARS TOWER, CHICAGO, IL 60684
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PROD UCT SPEC! FICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ................................ 3
WARRANTY ................................................................... 3
TABLE OF CONTENTS ................................................. 4
INDEX ............................................................................. 4
TRACTOR ACCESSORIES ........................................... 5
ASSEMBLY ............................................................... 7-9
INDEX
A
Accessodes ............................................ 5
Adjustments:
Brake ........................................... 22
Carburetor ................................... 26
ElectricClutch ............................. 21
Mower
FrontoTo-Back ........................ 20
Side-To-Side .......................... 19
Throttle Control Cable ................. 26
Air Filter, Engine ................................. 17
Air Screen, Engine ............................. 17
Assembly ........................................... 7-9
B
Battery:
Charging ........................................ 8
Cleaning ...................................... 15
Installation ..................................... 9
Levels ....................................... 6,15
Preparation .................................... 8
Starting with Weak Battery .......... 24
Storage ........................................ 27
Terminals .................................... 15
Belt:
Motion Drive
Removal/Replacement ........... 22
Mower Blade Drive
Removal/Repfacement ........... 21
Blade:
Sharpening .................................. 15
Replacement ............................... 15
Brake Adjustment ............................... 22
C
Carburetor Adjustment .......:............... 26
Controls,Tractor................................. 10
Cuffing Height, Mower ........................ 11
E
Electrical:
Interlocksand Relays .................. 24
Schematic ................................... 31
Wiring Diagram............................ 32
Engine:
Air Filter....................................... 17
Air Screen ................................... 17
Cooling Fins ................................ 17
Oil Change .................................. 16
Oil Level ................................. 12,16
OilType ....................................... 16
Preparation.................................. 12
Repair Parts ........................... 48-53
Starting ........................................ 13
Storage ........................................ 27
Filter:
Air Cleaner .................................. 17
Fuel ............................................. 18
Oil ................................................ 18
Fuel:
Type ............................................ 12
Storage ........................................ 27
Fuse .................................................... 24
Headlights .......................................... 24
Hood Removal/Installation.................. 25
Leveling Mower Deck .................... 19-20
Lubrication:
Chart............................................ 14
Maintenance .................................. 14-18
Air Filter ....................................... 17
Foam Pre-cleaner ................... 17
Air Screen, Engine ...................... 17
Battery ......................................... 15
Blade ........................................... 15
CoolingFins, Engine.................... 17
Engine Oil.................................... 16
Fuel Filter .................................... 18
LubricationChart ......................... 14
Schedule ..................................... 14
Spark Plugs ................................. 17
Tire Care ............................. 8,15,23
Transaxle ..................................... 16
Mower:
Adjustment, Front-to-Back........... 20
Adjustment, Side-to-Side ............. 19
Blade Sharpening........................ 15
Blade Replacement ..................... 15
Cutting Height.............................. 11
Installation ................................... !9
Operation..................................... 12
Removal ...................................... 19
MowingTips ....................................... 13
Muffler................................................. 17
Spark Arrester.......................... 3,36
Oil:
Cold Weather Conditions ....... 12,16
Engine ......................................... 16
Filter ............................................ 18
Operation ....................................... 10-13
Storage ............................................... 27
OPERATION ........................................................... 10-13
MAINTENANCE ...................................................... 14-18
SERVICE AND ADJUSTMENTS ............................ 19-26
STORAGE .................................................................... 27
TROUBLES HOOTIN G ............................................ 28-29
REPAIR PARTS -TRACTOR ................................. 32-47
REPAIR PARTS - ENGINE ..................................... 48-53
PARTS ORDERING/SERVICE ................... BACK PAGE
F
Operating Mower ............................... 12
Options:
Accessories ................................... 5
Spark Attester .......................... 3,36
P
Parking Brake ................................ 10-11
Parts Bag .............................................. 6
Parts, Replacement/Repair ........... 32-53
H
L
M
O
Product Specifications........................... 3
R
Repair Parts .................................. 32-53
S
Safety Rules ......................................... 2
Seat ...................................................... 8
Service and Adjustments .............. 19-26
Carburetor ................................... 26
Electric Clutch ............................. 21
Fuse ............................................ 24
Hood Removal/Installation ..........25
Motion Drive Belt
Removal/Replacement ........... 22
Mower Blade DriVeBelt
Removal/Replacement ........... 21
Mower Adjustment
Front- to-Back ........................ 20
Side.to-Side ............................ 19
Mower Removal!Installation........ 19
Motion ControlLever ................... 23
Tire Care ............................. 8,15,23
Slope Guide Sheet ............................. 55
Spark Plugs ........................................ 17
S pecifications ....................................... 3
Starting the Engine............................. 13
Steering Wheel ................................ 7,23
Stopping the Tractor ........................... 11
Storage ............................................... 27
T
Throttle Control Cable
Adjustment .................................. 26
Tires...................................................8,15,23
Trouble Shooting Chart .................. 28-29
Transax[e:
Maintenance ................................ 16
Repair Parts ........................... 44-47
W
Warranty ............................................... 3
Wiring Diagram ................................... 32
Wiring Schematic ............................... 31
4
ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available when the unit was purchased. They are atso available at most Sears retail outlets,
catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE MAINTENANCE
,,L
SPARKPLUG MUFFLER AIR FILTER GAS CAN ENGINEOIL STABILIZER
PERFORMANCE
Sears offers a wide variety ofattachmentsthatfit your vehicle. Many ofthese are listedbelowwith brief explanations of how they can help you. This listwas current at the time of publication;however, itmay change infutureyears - more attachments may be added, changes may
be made inthese attachments, orsomemaynolongerbe availableorfltyour model. Contact your nearest Sears store forthe accessories and attachments that are available for your unit.
Most of these attachments do notrequire additional hitches or conversion kits (thosethat do are indicated) and are designed for easy attaching and detaching.
PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold 30-gallon plastic bags.
LAWN SWEEPERS let you collectgrass clippingsand leaves. LAWN VACS for powerful collectionsof heavy grass clippings
and leaves. Wand attachment to pickupdebrisin hard-to-reach p[aces.
CARTS make hauling easy. Variety of sizesavailable.
ROLLER for smoother lawn surface. 36-inch wide, 18 inch
diameterwater-tight drumholdsupto3901bs, ofweight. Rounded edges prevent harm to tuff. Adjustable scraper automatically
cleans drum. SPREADER/SEEDERS make seeding,fertilizing,and weed kill-
ing easy. Broadcast spreaders are also useful for granular de- icers and sand.
CORING AERATOR takes small plugs outof soilto allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 lb.capacityweight tray. AERATOR promotes deep root growthfor a healthy fawn. Ta-
pered 2.5" steel spikes mounted on 10-in. diameter discs punc- ture holes insoil at close intervals to let moisturesoak in. Steel
weight tray for increased penetration. DETHATCHER loosenssoilandflipsthatch and matted leaves to
lawn surface for easy pick up. Twenty springtine teeth. Useful to prepare bare areas for seeding. Available for front or rear mounting.
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source. Includes booms for
automatic spraying when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern. For appiying herbicides, insecticides, fungicides, and liquidfertilizers.
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BLADES
SNOW BLADEfor snow removal only. 14-inch high,42-inchwide bladeclears 38 inchpath when angled leftor right. Raises, lowers
withsidelever. Adjustable skids; replaceable, reversible scraper bar. (Use withtirechains, wheel weights,orrear drawbarweight.)
SNOW'rHROWER has40-inch swath. Drum-type auger handles powdery and wet!heavy snow. Mounts easily with simple pin
arrangement. Dischargechute adjusts fromtractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlledat tractor seat. (Use with chains, wheel weights, or rear drawbar
weight.) TIRE CHAINS are heavy duty; closelyspaced extra-large cross
links give smooth ride, outstanding traction. WHEEL WEIGHTS for rear wheels provide needed traction for
snowremovatordozingheavy materials. In pairs. (30 Ibs.each.)
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl and windshields for use as sun protector
in summer. Optional accessories for tractorcab: tinted/tempered solid safety
glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top.
TRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric (water-repellent, extremely breathable, light weight, soft, non-abrasive, pliable in all temperatures, durable, stain/tear/puncture resistant, will not shrink or stretch).
BELTS
5
CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
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Parts packed separately in carton
H m i
O (2) Sheet
(1) 2-3/8" Dia. Washer
i
(4) Hex Bolts 5/16-18 x 1
Metal
Screws
#10-16 x 1/2
(1) Locknut 1/2 - 20
Wheel
I I
Steering I
Steering
Owner's Manual
%
Steering
Bushing (2) Keys
Seat
Boot
Battery acid
Battery
Parts Bag
Wheel
Steering
Insert
"1
(4) Spacers
1IIII1IIIIIIIIlllllll!U
(2) Hex Bolts 1/4 - 20 x 3/4
(2) Hex Nuts 1/4 - 20
@
(2) Washers 9/32 x 5/8 x 16 Ga. (2) Lockwashers 1/4
(2) Wing Nuts 1/4 - 20
(2) Battery Carriage Bolts 1/4-20 x 7-1/2
Steering Wheel
Adapter
Terminal Guard
i
s
15° Slope Sheet
6
Battery Caps
and Instructions
ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set willmake assembly easier. Standard wrench sizes are listed.
(1) 5/16" wrench (1) 3/4" wrench
(2) 7/16" wrenches Tire pressure gauge (I) 1/2" wrench Screwdriver
(1) 9/16" wrench Utility knife
When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).
TO REMOVE UNIT FROM CARTON
UNPACK CARTON
Remove allaccessible loose parts and parts cartoons from carton (See page 6).
Cut, from top to bottom, all four corners of carton and lay panels flat.
Check for any additional loose parts or cartons and remove.
ATTACH STEERING WHEEL (See Fig. 1)
Slide the steering bushing over the steering shaft.
Raise steering shaft forward until screw holes in dash lin@up with steering bushing. Install two (2) sheet
metal screws and tighten securely.
Position steering boot over steering shaft.
Place tabs of steering boot over slots in dash and push
down to secure.
Siide steering wheel adapter onto upper steering shaft.
Position front wheels of the tractor sothey are pointing straight forward.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
Assemble large flatwasher and 1/2-20 hex Iocknut and tighten securely.
Snap insert into center of steering wheel.
° Remove protective plastic from tractor hood and grill.
1/2 - 20 HEX LOCI
2-1/4" DIA.
STEERING BUSHING
STEERING SHAFT (ASSEMBLY POSITION)
INSERT
SLOT
STEERING SHAFT
(SHIPPING POSITION)
FIG. 1
BEFORE ROLLING UNIT OFF SKID (See Fig. 6)
IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURETIRES WHERE
UNIT IS TO ROLL OFF SKID.
Raise attachment liftlever to its highest position.
Release parking brake by depressing clutch/brake pedal.
Pull freewheel knob up to disengage transmission.
. Roll unit backwards off skid.
Remove banding holding discharge guard up against tractor.
7
ASSEMBLY
HOW TO SET UP YOUR TRACTOR PREPARE BATTERY (See Fig. 2)
CAUTION: Wear eye and face shield. Wash hands or clothing immediately if
accidentally in contact with battery acid. Do not smoke. Fumes from charged
battery acid are explosive. Read the Instructions included with the
batteryvent caps. Alwayswear gloves, clothing and goggles to protect your
hands, skin and eyes.
Your unit has a battery chargingsystem which issufficient for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
See instructions packed with vent caps in parts bag.
Flit battery with acid. Flit each cell until it reaches the
bottom of the vent wells. Do not overfill.
Allow battery to stand and settle for at least thirty minutes. After standing, check the level of acid. If below the vent wells, add more acid until the correct level is reached.
While battery isstanding (after adding acid) and later, while
battery is being charged, continue with assembly of un;t. IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE.
Charge battery at a rate of 6 amperes for 1 hour. Use a 12voltbattery charger. Observeall safety precautions
required for battery charging.
Check the acid level after the battery is charged. Ifthe acid has fallen below the correct level, add distilled or
iron free water.
Install the ventcaps to coverthe ventwells. Wash the top of the battery w_h water to remove any acid, then
wipe dry.
Check battery case for leakage to make sure that no damage has occurred inhandling.
Dispose of excess battery acid. Neutralize acid for disposal by adding itto four inches of water in a five
gallon plastic container.Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming.
Follow instructions on how to install battery.
CUT AWAY V lEW
VENT WELL
INSTALL SEAT (See Fig. 3)
Seat positionshouldbe adjusted forward or backward so thatthe operatorcan comfortablyreachclutch/brakepedal and safelyoperate the tractor.
Remove cardboard packing on seat pan.
Release R.H. slide onseat pan bypullingoutonhandle
and slidingittothe rear positionexposingseat mount- ing holes from bottom. Slide L.H. slide to same rear
position,
Mount rear of seat onslides usingmountinghardware
shown, Be sure to install spacers between seat and seat slideswithcupped side of spaceruptowardseat.
Pulloutonadjustmenthandleand slideseatall the way forward.Installfrontmounting boltsandspacers.Tighten
all mountingbolts securely.
Lower seat into operating position and sit on seat. Press clutch/brake pedal allthe way down. Ifoperating
position is not comfortable, adjust seat.
To adjust seat: Grasp adjustment handle and pull out, slide seat to desired position and release handle.
SPACERS _ _ _ SEAT
FIG. 3
CHECK TIRE PRESSURE
The tires on your unit were overinf[ated at the factory for shipping purposes. Correct tire pressure is important for
best cutting performance.
Reduce tire pressure to PS! shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed correctly.
BATTERY
CELL ACID
LEVEL
FIG. 2 8
CHECK BRAKESYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual.
ASSEMBLY
INSTALL BATTERY (See Figs. 4 & 5)
CAUTION: Do not short battery termi- nals. Before installing battery, remove
metal bracelets, wristwatch bands,
&
Liftseat to raised position.
Lower battery into fender well with battery terminals
toward front of unit. Make sure battery rests inbattery tray.
Be sure battery drain tube has not come loose and is securely attached to drain in battery tray.
First connect RED battery cable to positive (+)battery terminal with hex bolt, flat washer, lock washer andhex
nut as shown. Tighten securely.
Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
Slide the two battery bolts throughthe terminal guard
and start the wing nuts onto the threads.
Position terminal guard over the battery as shown, lower bolts into key holes and slide square shafts of
bolts intoslots of key holes.
Tighten wing nuts by hand making sure battery bolts remain in slots of the key holes inthe battery support.
Be sure terminal access doors are closed.
Use terminal access doors for:
Inspection for secure connections (to tighten hard- ware)
Inspection for corrosion
Testing battery
jumping (if required)
Periodic charging
POSITIVE (RED) (BLACK) CABLE FLATWASHERS CABLE
HEX NUT LOCK WASHERS HEX NUT
rings, etc. Positive terminal must be connected
first to prevent sparking from acciden- tal grounding.
POSITIVE (+) NEGATIVE ( - ) TERMINAL TERMINAL
FIG. 4
NEGAT/VE
WING TERMINAL GUARD ACCESS NUT DOOR
BATTERY BOLT
KEY BATTERY BATTERY HOLE DRAIN TUBE TRAY
FIG. 5
,/'CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THEBEST PERFORMANCEAND SA TISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/ All assembly instructions have been completed. ,/" No remaining loose parts in carton. ,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps). ,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,
the tires were over-inflated at the factory). #" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling). #" Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers. V" Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS:
/ Engine oilis at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/" Become familiar with all controls - their location and
function. Operate them before you start the engine.
/ Be sure brake system is in safe operating condition.
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Comparethe illustrationswithyourtractortofamiliarizeyourselfwiththe locationsofvariouscontrolsand adjustments. Save
this manualfor future reference.
ATTACHMENT CLUTCH SWITCH UGHT SWITCH AMMETER
THRO'B'L_CHOKECONTROL
CLUTCH!BRAKE PEDAL
FREEWHEEL CONTROL
HEIGHT ADJUSTMENT KNOB
FIG. 6
Sears tractors conformto the safety standards of the American National Standards Institute.
A'I-rACHMENT CLUTCH SWITCH - Used to engage the rection of the tractor. mower blades or other attachments mounted to your trac-
tor, ATTACHMENT LIFT LEVER - Usedto raiseand lower the
mower deck orother attachmentsmounted to your tractor.
LIFT LEVER PLUNGER - Usedto release attachment lift lever when changingits position.
HEIGHTADJUSTMENT KNOB - Usedto adjust themower cuttingheight.
CLUTCH/BRAKE PEDAL - Used for declutching and braking thetractor and startingthe engine.
IGNITION SWITCH - Used for startingand stopping the
engine.
LIGHT SWITCH -Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position. THRO'B'LEiCHOKE CONTROL - Used for starting and
controlling engine speed.
FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.
AMMETER - Indicates charging (+) or discharging (-) of
batte_.
INDICA'I;OR LIGHTS - Indicates clutch/brake pedal en-
gagement, attachment engagement, low oil pressure,and
lowfuel level.
MOTION CONTROL LEVER - Selects the speed and di-
LIFT LEVER PLUN(_ER
LEVER
BRAKE LEVER
CONTROLLEVER
10
OPERATION
The operationof any tractorcan result inforeign objectsthrownintothe eyes, whichcanresuft
in severe eye damage. Always wear safety glasses or eye shieldswhile operating your tractor or performing any adjustments or repairs. We recommend Wide Vision Safety Mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog Stores.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 7)
Your unit is equipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without firstsetting the parking
brake will shut offthe engine.
Depress clutch/brakepedal intofull "BRAKE" position and hold.
Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedalshould
remain in "BRAKE" position. Make sure parking brake will hold vehicle secure.
STOPPING (See Fig. 7)
MOWER BLADES -
Move attachment clutch switch to "DISENGAGED" position.
GROUND DRIVE - , Depressclutch/brakepedalintofull "BRAKE" position.
Move motioncontrollever to "NEUTRAL" position. iMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO "NEUTRAL" POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
Move throttlecontrolto "SLOW" position,
Turn ignitionkey to "OFF" position and remove key. Always remove key when leaving vehicle to prevent
unauthorizeduse.
Never use choke to stopengine,
TO USE THROTI'LE CONTROL (See Fig. 7)
Always operate engine at full throttle. * Operating engineat lessthan full throttlereduces the
battery charging rateand the engine coolingair flow.
, Full throttle offers the best bagging and mower per-
formance.
TO MOVE FORWARD AND BACKWARD (See Fig. 6)
The direction and speed of movement is controlledby the motion controllever.
Start tractor with motion control lever in "NEUTRAL" position.
Release parkingbrake and clutch/brake pedal.
Slowly move motion controllever to desired position.
CLUTCH SWITCH
"ENGAGED"
"BRAKE"
POSITION
POSITION MOTION
"DISENGAGED"
POSITION
CLUTCH/BRAKE HEIGHT PEDAL "DRIVE" ADJUSTMENT POSITION KNOB
CONTROL
LEVER IGNITION
KEY
PARKING BRAKE
"ENGAGED =
POSITION
FIG. 7
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 7)
The cuttingheightis controlled by turning the height adjust- ment knob in desired direction.
Turn knob clockwise (r_) to raise cutting height.
Turn knob counterclockwise (_'_)to [ower cutting height.
The cutting height range is approximately 1-1/4" to 3-3/4". The heights are measured from the ground to the blade tip
with the engine not running. These heights are approxi- mate and may vary depending upon soil conditions, height
of grass and types of grass being mowed.
The average lawn should be cut approximately 2-1/2 inches during the coolseason and over 3 inches during
hot months. For healthier and better looking lawns, mow oftenand after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
11
OPERATION
TO OPERATE MOWER (See Fig. 8)
Your unit is equipped with an operatorpresence sensing
switch. Any attempt bythe operatorto leave theseat with
the engine runningand the attachment clutchengagedwill
shut off the engine.
Select desired height of cut, using height adjustment knob.
Lower attachment lift lever.
Engage mower by pulling attachment clutch switch up and out to "ENGAGED" position.
TO STOP MOWER- Move attachment clutch switch to "DISENGAGED" position.
Raise attachment lift lever.
without either the entire grass catcher, CAUTION: Do not operate the mower
on mowers so equipped, or the dis- charge guard in place.
ATTACHMENT CLUTCH
SWITCH "DISENGAGED" POSITION
ATTACHMENT
DISCHARGE GUARD
UFT LEVER HIGH POSITION
POSITION
POSITION
R.R.
RUNNER
FIG. 8
TO OPERATE ON HILLS
hills with slopes greater than 15° and
CAUTION: Do not drive up or down do not drive across any slope,
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
Move motion control lever to "NEUTRAL" position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO "NEUTRAL" POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.
To restartmovement,slowlyrelease parkingbrakeand clutch/brake pedal.
Slowly movemotion control leverto slowestsetting.
Make allturns slowly.
TO TRANSPORT
Raise attachment lift control to highest position.
When pushing or towing your unit, be sure motion control lever is in "NEUTRAL" position.
Pull freewheel control knob upto disengage transmis- sion (See Fig. 6).
Do not push or tow unit at more than five (5) MPH.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
The engine in your unit has been shipped, from the factory, already filled with summer weight oil.
Check engine oil with unit on level ground.
Unthread and remove the oil fill cap/dipstick; wipe oil
off. Reinsert the dipstick into the tube and restthe oilfill cap on the tube. Do not thread the cap onto the tube.
Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (see "OIL VISCOSITY CHART" in the Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual,
ADD GASOLINE
° Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32° (0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel
system of an engine whiie in storage. To avoid engine problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
CAUTION: Fill to bottom of gas tank filler neck. Do notoverfill. Wipe offany spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
12
OPERATION
TO START ENGINE (See Fig. 7)
When starting engine for the firsttime or if engine has run
outof fuel, it will take extra cranking time to movefuel from
the tank to the engine.
Depress the clutch/brake pedal and set the parking brake.
Place motion control lever in "NEUTRAL" position.
Move attachment clutch to "DISENGAGED" position.
Movethrottle control leverto"CHOKE" position forcold engine start. For warm engine start, move throttle
control to "FAST" position.
Turn ignition key clockwise to "START" position and release key as soon as engine starts. Do not run
starter continuously for more than fifteen seconds per
minute. If engine does no_start a_er several attempts, move throttle control to FAST position, wait a few
minutes and try again.
When engine starts, slowly move throttle control lever to desired running speed.
Allow engine to warm up for a few minutes before
engaging motion control or attachment clutch.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32° F), the carburetor fuel mixture
may needto be adjusted for best engine performance. See "TO ADJUST CARBURETOR" inthe Service and Adjust- ments section of this manual.
MOWING TIPS
Tire chains cannot be used when the mower housing
is attached to unit.
Mower should be properly leveled for best mow!,n..g performance. See"TO LEVELMOWER HOUSING in
the Service and Adjustments section of this manual.
Use the runner on the right hand side of mower as a
guide. The blade cuts approximately an inchoutside the runner (See Fig. 8).
The left hand side of mower should be used for trim-
ruing. Drive so that clippings are discharged onto the area
that has been cut. Have the cutarea to the right ofthe
machine. This will result in amore even distribution of clippingsand more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 9).
F
FIG. 9
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-
dPings.Make first cut relatively high; the second to the
esired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine atfull throttle when mowing to
assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting performance as welt as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of the attachment being used.
13
MAINTENANCE
CheckBrakeOperation If Check:FirePressure !1/' !l/'
t "Checkfor LooseI=asteners I_ _#'
R Sharpen/ReplaceMowerBlades V#'4
LubricationChart _
T Check'BatteryLevellRecharge _#
0 CleanBatteryand Terminals _ V #
R Check TransmissionCooling I##
AdjustBlade Bett(s)Tension
Adjusi 'MotionDriveBelt(s)Tension .... !_,,,
CheckEngineOil Level _ V _
ChangeEngine Oil W # I_ti.s .... V #
E CleanAi!.Filter .... !/2
N CleanAir Screen .... I/2
G InspectMuffler/SparkArrester . . . I_#
I ReplaceOil Filter(If equipped) ._.2
N CleanEngineCoolingFins V'2
ReplaceSpark Plug _ V _ . ReplaceAirFilter Paper Cartridge I##'2 . ReplaceFuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service mote often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
Thewarrantyonthisvehicle doesnot coveritemsthathave been subjected to operator abuse or negligence. To
receive fullvalue from the warranty, operator mustmain- tain unit as instructedin this manual.
Some adjustments will need to be made periodically to properly maintain your unit.
All adjustments in the Service andAdjustments section of this manual should bechecked at leastonce each season.
Once a year you shouTd replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
Check engine oil level.
Checkbrake operation.
Checktire pressure.
Checkfor loose fasteners.
14
LUBRICATION CHART
(_)SPINDLEZERK-_ _r_- SP=NDLEZERK
(_)FBRE_NITN_HzEEELK"I_ I_l Vl'.'-"I_FRONITN_rHzEEELK(_)
(_)CH ECK/ADD""
CHECqADD I \.............. / I I
PUMP FLUID _
(_) SAE 10W30 MOTOR OIL API - SF/CC (_ GENERAL PURPOSE GREASE
(_) REFER TO ENGINE MAINTENANCE SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW.
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
MAINTENANCE
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If unit requires morethan six (6)feet stoppingdistance at high speed in highest gear, than brake mustbe adjusted.
(See "TO ADJUST BRAKE" in Service and Adjustments
section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).
Keep tires free ofgasoline, oil,or insect control chemi- cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp. The blades can be sharpened with a file orOnagrinding wheel.
We suggest they be sharpened or replaced after every 25 hours of mowing. Check blades more often if mowing in
sandy conditions.
Do notattempt to sharpen blades while they are on the mower.
Replace bent or damaged blades.
BLADE REMOVAL (See Fig. 10)
, Raise mower to highest position to al!ow access to
blades.
Remove hex bolt, lockwasher and flatwasher securing biade.
Install new or resharpened blade with trailing edge up towards deck as shown.
Reassemble hex bolt, lock washer and flat washer in exact order as shown.
Tighten boft securely (30-35 Ft. Lbs. torque).
IMPORTANT; BLADE BOLT IS GRADE 5 HEAT TREATED.
/ MANDREL
_)j_-"- (JACKSHAFT)
ASSEMBLY
F __'_ FLANGES
LOCKWASHEr- . T UUNG
HEX BOLT _ _ UP
(GRADE S)"
CAN BE IDENTIFIED BYTHREE LINES
Q *A GRADE 5 HEAT TREATED BOLT
ON THE BOLT HEAD AS SHOWN AT
LEFT,
FIG. lO 15
_ _ EDGE
TO SHARPEN BLADE (See Fig. 11)
Care should be taken to keep the blade balanced. An unbalanced blade witlcause excessive vibration and even-
tual damage to mower and engine.
The blade can be sharpened with afile or on a grinding wheel. Do not attempt to sharpen while onthe mower.
Tocheck blade balance, drive anail intoa beam orwall.
Leave about one inch of the straight nail exposed.
Place center hole of blade over the head ofthe nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
CENTER HOLE
FIG. 11
BATTERY (See Fig. 12)
Your unithas a battery chargingsystemwhich is sufficient for normal use. However, periodiccharging of the battery
with an automotivecharger will extend it'slife.
Acid solutionlevel in each batterycell should be even withbottomsofventwells. Add onlydistilled or ironfree
water if necessary. Do not overfill
CUT AWAY VIEW _VENTCAP
I 'VENT
i . 'J_L
BATTERY CELL ACID
LEVEL
.... _=!
FIG. 12
Keep battery and terminalsclean.
Keep battery boltstight.
Keep vent caps tight and small vent holes in caps open. ° Recharge at 6 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS -
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
Remove terminal guard.
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
Wash battery' with solution of four tablespoons of baking sodatoone gallon ofwater. Becareful notto get
the soda solution intothe cells.
° Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
untilbright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See "INSTALL BATI'ERY" in As-
sembly sectionof this manual).
MAINTENANCE
TRANSAXLE PUMP FLUID LEVEL (See Figs.
13 & 14)
Check fluid level after every 25hours of use. Rear drawbar must be removed to check fluid level.
Remove the four (4) fasteners to remove the drawbar.
Clean reservoir thoroughly before removing cap.
Check for proper fluid level in reservoir (should be above the "OIL LEVEL COLD" line).
If oil is needed, remove cap on reservoir (with a
clockwise rotation), and fill to "OlL LEVEL COLD" line
with SAE 10W30 oil.
Replace cap securely (do not overtighten).
Reassemble drawbar and tighten fasteners securely.
V-BELTS
Check V-Belts for deteriorationand wear after 100 hours
and replace if necessary. The motion and mower blade drive belts are not adjustable. Replace belts if they beginto
slip from wear.
TRANSMISSION COOLING (See Fig. 13)
The fan and cooling fins of transmissionshould be kept
clean to assure proper cooling. Do not attempt to clean fan ortransmission while engine is
running or while the transmission is hot.
Inspect cooling fan to be sure fan blades are intact and clean.
Inspect cooling fins for dirt, grass clippings and other materials.
Thoroughly cleanthe cooling fins with a cloth, brush, or compressed air.
RESERVOIR
"OIL LEVEL HOT" LINE
"OIL LEVEL COLD" LINE
COOUNG FAN
COOLING
FINS
FASTENERS
FASTENERS
/
DRAWBAR
FIG. 14
ENGINE
LUBRICATION Change the oil after the first two hours of operation and
every50hoursthereafter or atleast oncea yearifthetractor is not usedfor 50hours inone year.
Check the crankcase oil level before starting the engine
and after each five (5) hours of continuous use. Add SAE 30W motor oil or equivalent. Tighten oil fill cap/dipstick securely each time you check the oil level. SAE 5W-30
motor oil may be used to make starting easier in areas where temperature is consistently 32° F or lower.
TO CHANGE ENGINE Of L (See Figs. 15 and 16) - Determine temperature range expected before oil change,
All oil must meet AP[ service classification SG.
Be surevehicle is on level surface.
Oil willdrain more freely when warm.
Catch oil in a suitable container. ° Remove oil fill dipstick. Be careful not to allow dirt to
enter the engine when changing oil.
Remove drain plug.
After oil has drained completely, replace oil drain plug and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
Use gauge on oil fill dipstick for checking level. Donot thread the cap onto the tube when taking reading. Keep
oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.
RECOMMENDED SAE VISCOSITY GRADES
4 EE
-20° 0° 32° 60° 80° 100°
FIG. 13 16 FIG, I5
l,I,l,l
MAINTENANCE
AIR FILTER FOAM PRE-CLEANER (See Fig. 16)
Your engine will not run properly and may be damaged by using a dirty air filter. Clean the foam pre-cleaner element
after every 25 hours of operation, more often if tractor is
used in very dusty, dirty conditions.
Remove knob and cover.
Remove foam pre-cleaner element by sliding it off of
the paper cartridge.
NOTE: Do not attempt to clean or oil the paper cartridge. Replace paper cartridge once a year or after every 100 hours of operation; more often ifused invery dusty ordirty
conditions.
Wash foam pre-cleaner in liquid detergent and water.
Wrap foam pre-cleanerin cloth and squeeze dry.
Lightly coat foam pre-cleaner with clean engine oil. Squeeze in towel to remove excess oil. Do not satu-
rate.
Install foam pre-cleaner over paper cartridge.
Reassemble cover and tighten knob securely.
MR CLEANER
COVER
-COVER KNOB
NUT
CLEAN AIR INTAKE/COOLING AREAS (See Fig. 16)
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are kept clean at all times.
Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shroudsare
reinstalled.
NOTE; Operating the enginewith ab!ocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds re-
moved, will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hoursof use, whichever comes
first. Spark plugtype and gap settingis shownin "PROD-
UCT SPECiFiCATIONS" on page 3 of this manual.
FOAM PRE-CLEANER
AIRINTAKE SC
AIR CLEANER PAPER CARTRIDGE
OIL DRAIN PLUG
MR CLEANER
'BASE
ENGINE OIL
AND DIPS_CK
FIG. 16
17
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