Craftsman 917255540-1987 Owner’s Manual

OWNER'S

MANUAL

MODEL NO.

917.255540

Caution: Read and follow

all Safety Rules

and Instructions Before Operating

This Equipment

14.0 HP TWIN CYLINDER ELECTRIC START

38" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

° Assembly

• Operation

. Maintenance . Service and Adjustment

, Repair Parts

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

SAFETY RULES

CAUTION: ALWAYS DISCONNECTSPARK PLUGWIRE AND PLACEWIREWHERE ITCANNOT CONTACTSPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING

REPAIRS.

iMPORTANT

SAFE3'YSTANDARDSREQUIRE OPERATOR PRESENCE CONTROLSTO MINIMIZETHE RISKOF INJURY, YOU RUNIT IS EQUIPPEDWITH SUCH CONTROLS_ DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES.

"rRAINING:

• Know the controls and how to stop quickly. Read this owner's manual and instructions furnished with attachments.

• Do not allow children to operate the machine Do not allow adults to operate it without proper instruction.,

. Do not carry passengers. Do not mow when children and

others are around.

. Do not attempt to operate your vehicie or mower when not in

the driver's seat. Always get on or off your vehicle from the operator's left hand

side.

• The vehicIe and attachments should be stopped and in- spected for damage after striking a foreign object, and the damage should be repaired before restarting and operating

_the.equipment.

PREPARATION:

Always wear substantial footwear. Do not wear loose fitting clothing that could get caught in moving parts.

Clear the work area of objects (wire, rocks, etc) which might be picked up and thrown.

• Disengage all attachment clutches before attempting to start the engine

Handle gasoline with care - it is highly flamrnable

Use approved gasoline containers Never remove the fuel cap ofthe fuel tank or add gasoline

to a running or hot engine or an engine that has not been

allowed to cool for several minutes after running. Never

fill tank indoors. Always clean up spitled gasotine.

Open doors if the engine is run in the garage - exhaust

fumes are dangerous. Do not run the engine indoors

• Do not operate the mower without the entire grass catcher, on mowers so equipped, or the deflector shield in place_

OPERATION:

Keep your eyes and mind on your vehicle, mower, and the

area being cut° Do not let other interests distract you.

, Disengage power to attachments and stop the engine before

leaving the operator's position.

Disengage power to mower, stop the engine, and disconnect

spark piug wire(s) from spark plug(s) before cleaning, making an adjustment, or repair. Be careful to avoid touching hot

muffler or engine components.

• Disengage power to attachments when transporting or not in

use,

• Take all possible precautions when leaving the vehicle unat- tended. Disengage the power take-off, lower the attach- ments, shift into neutral, set the parking brake, stop the engine, and remove the key_

, Do not stop or start suddenly when going uphill or downhill.

Mow up and down the face of stopes (not greater than 15°), never across the face.

* Reduce speed on slopes and make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when changing direction on slopes_

* While going up or down slopes, place gearshift control lever

in 1st gear position to negotiate the slope without stopping.

• Never mow in wet or slippery grass, when traction is unsure, or at a speed which could cause a skid.

° Stay alert for holes in the terrain and other hidden hazards.

Keep away from drop-offs.

• Do not drive too close to creeks, ditches, and public high- ways.

o Exercise special care when mowing around fixed objects in

order to prevent the blades from striking them. Never delib-

erately run vehicle or mower intoor over any foreign objects.

° Never shift gears until vehicle comes to a stop_

• Never place hands or feet under the mower, in discharge

chute, or near any moving parts while vehicle or mower =s running. Always keep clear of discharge chute_

• Use care when pulling leads or using heavy equipment.

Use only approved drawbar hitch points. L_mltloads to those you can safely control

Do not turn sharply. Use care when backing_ Usecounterweight or wheel weights when suggested in

owner's manual

• Watch out for traffic when crossing or near roadways.

• When using any attachments, never direct discharge of

material toward bystanders nor allow anyone near the ve- hicle while in operation.

Except for adjustments, do not operate engine if air cleaner or cover directly over carburetor air intake is removed.

Removal of such part could create a fire hazard_

• Do not change the engine governor settings or overspeed the engine; severe damage or injury may result.

• When using the vehicle with mower, proceed as follows:

Mow only in daylight or in good artificial light. Shut the engine off when unclogging chute.

Check the blade mounting bolts for proper tightness at frequent intervals

• Disengage power to mower before backing up.. Do not mow

in reverse unless absolutely necessary and then only after

careful observation of the entire area behind the mower.

MAINTENANCE AND STORAGE

• Keep the vehicle and attachments in good operating condi-

tion, and keep safety devices in place and working.

° Keep all nuts, bolts, and screws tight to be sure the equip_

ment is in safe working condition,.

• Never store the equipment with gasoline in the tank inside a

building where fumes may reach an open flame or spark.

Allow the engine to coot before storing in any enclosure. To reduce fire hazard, keep the engine free of grass, leaves,

or excessive grease. Do net dean product while engine is

running

• DO not operate without a muffler, or tamper with exhaust

system. Damaged mufflers or spark arresters could create a

fire hazard. Inspect periodically and replace if necessary.

• Under normal usage the grass catcher bag material is

subject to deterioration and wear. It should be checked

frequently for bag replacement. Replacement bags should be checked,to ensure compliance with the original

manufacturer s recommendations or specifications.

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS=

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! _ IT MEANS- ATTENTION!][ BECOME ALERTIH YOUR SAFETY IS INVOLVED.

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CONGRATULATIONS on your purchase of a Sears

Tractor_ It has been designed, engineered and manu- factured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact }/our nearest Sears Service Center/Department. We nave competent, wel!-trained technicians and the proper tools to service or repair this

unit. Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly. Atways observe the "SAFETY RULES"..

MODEL

NUMBER 917_255540

SERIAL NUMBER

DATE OF PURCHASE

THE MODELAND SERIALNUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBERAN£

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,

PRODUCT SPECIFICATIONS

HORSEPOWER: t4 0

GASOLINE CAPACITY: 2 GALLONS

UNLEADED REGULAR

OIL (3.0 PINTSw/o filter) SAE 30 (or 10W_30)

(3..5PINTSw/filter) WINTER: SAE 5W-30

SPARK PLUG (GAP.030 INn): CHAMPION RJ49LM

STD361458

VALVE CLEARANCE: INTAKE _004- °006IN.

EXHAUST .004 - °006 IN,

GROUND SPEED: FORWARD

1st 1.01 MPH

2nd 2.07 MPH 3rd 3oll MPH

4th 3.96 MPH

5th 5.07 MPH 6th 5,10 MPH

REVERSE: 1.35 MPH

TIRE PRESSURE: FRONT: 14 PSi

REAR: 10 PSt

CHARGING SYSTEM: 16 AMPS @3600 RPM

BLADEBOLT TORQUE: 30-35 FT, LBS.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

, Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your uniL

• Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual°

WARNING: This unit is equipped with an internal combus- tion engine and should not be used on or near any unim-

proved forest-covered brush-covered or grass-covered tend unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any) lfa spark arrester is used, it should be maintained in

effective working order by the operator. tn the state of California the above is required by !aw

[Section 4442 of the California Public Resources Code) Other states may have similar laws. Federal laws apply on

federal lands A spark arrester for the muffler is available through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual)..

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or

workmanship. This Warranty does not cover: , Tire replacement or repair caused by puncturesfrom outsideobjects (suchas nails, thorns, stumps, or glass)°

Expendableitems which becomeworn during normal use,such as blades,spark plug, air cleaners and belts. Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the

equipment according to the instructions contained in the owner's manual. Ridingequipment used for commercial or rental purposes°

FULL 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included withthis riding equipment proves defective in material or workmanship and our testingdetermines the batterywill not hold a charge, Sears willreplace thebattery at no charger

WARRANTY SERVICE IS AVAILABLE BY CONTACTING]'HE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES, THIS WARRANTYAPPLIES ONLY WHILE THIS PRODUCT tS IN USE INTHE UNITED STATES.

This Warranty givesyou specific legalrights, and you may also haveother rights which vary from state to state.

SEARS, ROEBUCK AND CO., D/731CR-W SEARS TOWER, CHICAGO, IL 60684

TABLE OF CONTENTS

.;AFETY RULES ........................... 2

JRODUCT SPECIFICATIONS ................. 3

;USTOMER RESPONSIBILITIES ............... 3

_"ABLE OF CONTENTS ...................... 4

NDEX .................................... 4

!VARRANTY .............................. 5

iNDEX

ASSEMBLY ............................ 7-9

OPERATION ......................... _.10-13

MAINTENANCE ........................ 14-17

SERVICE AND ADJUSTMENTS ............ 18-24

STORAGE .............................. 25

TROUBLESHOOTING ................... 26-27

REPAIR PARTS ........................ 30-50

Adjustments

Brake ..................... 21

Carburetor ................ 24

Choke ....................... 23

Mower

Front-To-Back ........... 19

Side-To-Side ................. 18

Throttle Control Cable ........ 23

Air Filter, Engine ............... 17

Air Screen, Engine ............... 16

Assembly ................... 7-9

Battery

Charging ...................... 8

Cteaning ................... 16

Installation ................. 9

Levels ................. 8, 15

Preparation .................. 8

Starting with Weak Battery ..... 22

Storage .................... 25

Terminals ................. 16

Belt

Motion Drive

Removaf/Replacement ..... 21

Mower Blade Drive

Removal/Replacement ..... 20

Blade

Replacement ............... 15

Sharpening ................. t5

Brake Adjustment .............. 21

Carburetor, Adjustment ........ 24

Choke, Adjustment ........... 23

Controls, Tractor 10

Cutting Level, Mower. ....... 11

Engine

Adjustments

Carburetor ................ 24

Choke ................. 23

Throttte Control Cable ...... 23

Air Filter ................... 17

Air Screen .................. 16

Cooling Fins ............... 16

Oil Change ................. 16

OIl Level ................ t2, 16

Oil Type .................... 16

Preparation ............... 12

Starting ..................... 13

Storage .................... 25

Filter

Air Cleaner ................ 17

Fuel ..................... 17

Oil ...................... 17

Fuel

Storage .................... 25

Type ..................... 13

Fuse ...................... 22

Headlights ................... 22

Hood Removal/installation ....... 23

Leveling Mower Deck ...... 18-19

Lubrication, Chart ............... t4

Maintenance ............. 14-t7

Air Filter .................. t 7

Foam Pre-Cleaner ......... 17

Air Screen Engine ........... 16

Battery ................. 15

Blade .................... 15

Cooling Fins, Engine ......... 16

Engine Oi! .................. 16

Fuel Filter 17

Lubrication Chart ............ t4

Schedule ................ 14

Spark Plugs ................. 17

Tire Care ............. 8, t5, 22

Transaxle .................. 21

Mower

Adjustment

Front-Tc--Back ............ 19

Side-To-Side ............ 18

Blade Replacement ......... 15

Blade Sharpening ............. 15

Cutting Level ............... 11

Installation ................ 18

Operation .................. 12

Removal ................... 18

Mowing Tips ................. 13

Muffler ........................ 17

Spark Arrester . ............. 3

Oil

Cold Weather Conditions ... 13, 16

Engine .................... 16

Filter ...................... 17

Operating Mower .............. 12

Operation ............... 10-13

Repair Parts .............. 30-50

Parking Brake ............. 1O,11

Parts Bag ................... 6

Product Specifications ........... 3

Safty Rules .................... 2

Seat .......................... 8

Service and Adjustments ....... t8-24

Carburetor. ................. 24

Choke ....................... 23

Fuse ...................... 22

Hood Removal/Installation ..... 23

Mower Adjustment

Front-To-Back ........... t9

Side-To-Side .............. i8

Motion Drive Belt

Removal/Replacement .... 21

Mower Blade Drive Belt

Removal/Replacement .... 20

Mower Removal ............. t8

Throttle Control Cable ......... 23

Tire Care .............. 8, 15, 22

Slope Guide Sheet ........... 5t

Spark Plugs .................. 17

Specifications .................. 3

Starting the Engine ............ 13

Steering Wheel ............ 7, 21

Stopping the Tractor ........... 11

Storage .................... 25

Throttle Control Cable, Adjustment 23

Tires .................. 8, 15, 22

Transaxle, Maintenance ........ 21

Trouble Shooting ......... 26--27

..... • ............ i,,u,H, n. i i

ACCESSORIES AND ATTACHMENTS

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These accessories and attachments were available when the unit was purchased. They are also available at most Sears retait ou'lets, catalog and service centers Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE

SPARK PLUG MUFFLER

ENGINE QIL STABfLtZER

I AIR FILTER GAS CAN

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your vehicle_ Many of these are listed below with brief expfanations of how they can help you This list was current at the time of publication; however, it may change in future years - more attachments may be added,

changes may be made in these attachments, or some may no longer be available or fit your model, Contact your nearest Sears store for the accessories and attachments that are available for your unit.

Most of these attachments do not require additiona! hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching.

PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn Two Permanex containers hold 30-gallon pfastic bags

LAWN SWEEPERS let you collect grass cllppings and leaves LAWN VACS for powerful collections of heavy grass clippings

and leaves. Wand attachment to pick up debris in hard4o-reach places

CARTS make hauling easy Variety of sizes available ROLLER for smoother lawn surface. 36-inch wide, 18 inch

diameterwater4ightdrumholdsupto3901bs ofweight Rounded

edges prevent harm to turf Adjustable scraper automatically

cleans drum SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de- icers and sand.

CORING AERATOR takes small plugs out of soil to aliow mois-

ture and nutrients to reach grass root& 36-inch swath 24

hardened steel coring tips 150 Ib capacity weight tray.

AERATOR promotes deep root growth for a healthy lawn, Ta-

pered 25" steef spikes mounted on 104n diameter discs punc-

ture holes in soil at close intervals to let moisture soak in Steel weight tray for increased penetration.

DETHATCHER Ioosens soil and flips thatch and matted leaves to

lawn surface for easy pick up. Twenty spring line teeth Useful to prepare bare areas for seeding. Available for front or rear

mounting SPRAYERS use t2-voit DC electric motor that connects to the

tractor battery or other 12wolt source Includes booms for automatic spraying when pulling, and hand hetd wand for spot spraying Wand has adjustable spray pattern, For applying

herbicides, insecticides, fungicides, and liquid fertilizers,

SNOW BLADE for snow removal only, 14-inch high, 42-inch

wide blade clears 38 inch path when angled left or right Raises,

lowers with side leverr Adjustable skids; replaceable, reversible scraper bar (Use with tire chains, wheel weights, or rear drawbar

weight ) SNOWTHR OWER has 40-inch swath Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat, (Use with chains, wheel weights, or rear drawbar

weight) TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction_

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials, in pairs (30 Ibs, each )

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshieEd offers 350 degree visibility Hinged metal doors with catch. Keeps operator warm

and dry Remove vinyl and windshields for use as sun protector

in summer Optional accessories for tractor cab: tinted/tempered solid safety

glass windshield with hand operated wiper; 12-volt amber caution iight for mounting on cab top

TRACTOR COVER protects tractor from weather Made of Evolution 3 fabric (water-repellent, extremely breathable, iight

weight, soft, non-abrasive, pliable in all temperatures, durable, stain/tear/puncture resistant, wi!l not shrink or stretch)

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CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Shoulder Bolt 5116-18

(1) Knob

Parts packed separately in carton

Seat

Steering Wheel

Battery acid

Battery

(1) Washer 17/32 x 1-3/16 x 12 Gao

(2) Hex Bolts 1/4 - 20 x 3/4

(2) Hex Nuts 1/4 - 20

(¢

(2) Washers 9/32 x 5/8 x 16 Ga

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(2) Lockwashers 1/4

Parts Bag

Parts bag contents not shown full size

(2) Keys

(2) Battery Carriage Bolts 1/4-20 x 7-1/2

Terminal Guard

Owner's Manual

Wheel

Steering

Insert

(2) Wing Nuts 1/4 - 20

......BatieryC.ps'

15° Slope Sheet

iiiii iii

and Instructions

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches (1) Tire Pressure Gauge (1) 9/16" wrench (1) Screwdriver (1) 1/2" wrench (t) Utility Knife

When right or left hand is mentioned in this manuat, it means when you are in the operating position (seated behind the steering wheel)_

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

• Remove all loose parts from carton (See page 6). . Cut, from top to bottom, all four corners of carton and lay

panels flat+

ATTACH STEERING WHEEL (See FIG, 1)

• Remove hex nut and large flat washer from steering shaft. . Position front wheels of the tractor so they are pointing

straight forward.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter+

• Secure steering wheel to steering shaft with hex nut and

large flat washer previously removed, Tighten securely ° Snap insert into center of steering wheel o Remove protective plastic from tractor hood,.

BEFORE ROLLING UNIT OFF SKID (See FIG, 2)

IMPORTANT: CHECK FOR AND REMOVE ANY STA-

PLES iN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS TO ROLL OFF SKID,

- Raise attachment lift lever to its highest position.

- Release parking brake by depressing clutch!brake pedal. . Place gearshift lever in "NEUTRAL" position°

. Roll unit backwards off skid.

STEERING

HEX NUT

FIG. 1

CLUTCH/BRAKE LIFT LEVER

11]

FIG. 2

GEARSHIFT

LEVER

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ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See FIG. 3)

................... i

CAUTION: Wear eye and face shield. Wash hands or clothing immediately if ac-

cidentally in contact with battery acid.

acid are explosive.

Do not smoke. Fumes from charged battery Read the instructions included with the battery vent caps in the bag of parts. Al-

ways wear gloves, clothing and goggles to protect your hands, skin and eyes,

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery

with an automotive charger will extend its life

* See instructions packed with vent caps in parts bag° , Fill battery with acid° Fill each cetl until it reaches the bot-

tom of the vent wells. Do not over fill.

, Allow battery to stand and settle for at least thirty minutes.

After standing, check the level of acid. If below the vent wells, add more acid until the correct level is reached_

While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of unit.

, To maximize the life of your battery, it is necessary that

the battery be charged before use. Use a 12 volt battery charger_ Charge battery at a rate of 6 amperes for 1 houri

Observe all safety precautions required for'battery charg-

ing. Failure to charge battery can result in a shortened

battery life.

o Checkthe acid level after the battery ischarged. Ifthe acid

has fallen below the correct level, add distilled or iron free water.

o Install the vent caps to cover the vent wells. Wash the top

of the battery with water to remove any acid, then wipe dry°

° Check battery case for Ieakage to make sure that no dam-

age has occurred in handling.

o Dispose of excess battery acid° Neutralize acid for dis-

posal by adding it to four inches of water in a five gallon plastic container (I 1 cm water in a 19 litrecontainer). Stir

with a wooden or plastic paddle while adding baking soda

until the addition of more soda causes no more foaming°

o Follow instructions on how to install battery.

CUT AWAY VIEW

I.............L----.J _ _}"_---_ VENT CAP

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VENT WELL

BATTERY CELL ACID LEVEL

INSTALL SEAT (See FIG. 4)

Adjust seat before tightening adjustment knob.

° Remove cardboard packing on seat pan. , Place seat on pan and assemble shoulder bolt.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

° Tighten shoulder bolt securely,

• Lower seat into operating position and sit on seat_

° Slide seat until a comfortable position is reached which al-

lows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position,

• Raise seat and tighten adjustment knob securely.

SEAT

PAN

SHOULDER

BOLT

FLAT

WASHER

ADJUSTMENT

KNOB

FIG. 4

CHECK TIRE PRESSURE

The tires on your unit were overinflated at the factory for

shipping pu_poses_ Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in"PRODUCTSPECI- FICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results mower housing should be properly

eveled. See "TO LEVEL MOWER HOUSING" in the Serv-

ice and Adjustments section of this manual°

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjust- ments section of this manual. Verify that the belts are routed cotrectly_

FIG. 3

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ASS BLY

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CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See"TO ADJUST BRAKE" in the Service and Adjustments section of this manual.

INSTALL BATTERY (See FIGS. 5 & 6)

CAUTION: Do not short battery terminals. Before installing battery, remove metal

A bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

=,====,1=.... , , HH' H

• Raise hood ° Lift out air intake duct

• Make sure drain tube is fastened to drain hole in battery tray and battery tray is positioned in hole of battery sup-

port

, Place battery in plastic tray, battery terminals to front of

tractor

o First connect RED battery cable to positive (+) battery ter-

minal with hex bolt, flat washer, Iockwasher and hex nut as shown Tighten securely

, Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bolt, flat washer, Iockwasher

and hex nuL Tighten securely

• Slide the two battery bolts through terminal guard and

start wing nuts onto threads

• Position terminal guard over battery as shown, lower bolts

into key holes and slide square shafts of bolts into slots of key holes

° Tighten wing nuts by hand making sure battery bolts re-

main in slots of key holes in battery support.

• Replace air intake duct Make sure bottom lip of air duct

sits between battery and lip of batterie tray

• Be sure terminal access doors are closed

Use terminal access doors for:

• Inspection for secure connections (to tighten hardware)

• Inspection for corrosion

• Testing battery

• Jumping (if required)

° Periodic charging

POSITIVE (RED)

CABLE

WING NUT

TERMINAL

GUARD

ACCESS

DOOR

AIR DUCT

BATTERY

BOLT

KEY BATTERY TRAY HOLE DRAINTUBE

BATTERY

BOTTOM OF LIP

FIG. 6

#'CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST: / All assembly instructions have been completed.

¢"No remaining loose parts in carton. / Battery is properly prepared and charged. (Minimum 1

hour at 6 amps)..

v" Seat is adjusted comfortably and tightened securely.

7 All tires are properly inflated. (For shipping purposes, the

tires were overinflated at the factory°)

¢" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results (Tires must be prop- erly inflated for leveling.)

¢" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keeper&

¢" Check wiring. See that all connections are still secure and

wires are properly clamped,

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,/Engine oil is at proper level. €" Fuel tank is filled with fresh, clean, regular unleaded gaso-

lineo

¢ Become familiar with all controls-their location and func-

tion_ Operate them before you start the engine.

¢" Be sure brake system is in safe operating condition.

NEGATIVI

_BALACK)

BLE

FLAT WASHER

.." %,

HEX

BOLT

FIG. 5

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OPERATION

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KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrationswithyour Tractor to familiarize yourseffwith the locations ofvarious controls and adjustments, Save this manual for future reference,

ATTACHMENT CLUTCH LEVER

LIGHT LIFT LEVER PLUNGER

CHOKE CONTROL

CLUTCH/ BRAKE PEDAL

HEIGHT ADJUSTMENT KNOB

A'RrACHMENT CLUTCH LEVER- Used to engage mower' blades or other attachments mounted to your tractor,

ATTACHMENT LIFT LEVER - Used to raise and lower the

attachment mounted to your tractor, CLUTCH!BRAKE PEDAL- Used for declutching and brak-

ing the tractor, HEIGHT ADJUSTMENT KNOB- Used to adjust the mower

height.

ATTACHMENT LIFT LEVER

PARKING BRAKE LEVER

GEARSHIFT LEVER

IGNITION SWITCH

FIG, 7

LIGHT SWITCH -Turns the headlights on and off,

GEARSHIFT LEVER - Selects the speed and direction of the tractor,

THROTTLE CONTROL- Used to control engine speed, IGNITION - Used to start and stop the engine_

PARKING BRAKE LEVER- Locks clutch/brake pedal into

the brake position,, CHOKE CONTROL- Used when starting a cold engine.

i....i..lll.i illl- i

.. i ........ i ........ iiil.l.il.i

OPEF ATmON

The operation of any tractor can result tn foreign objects thrown into the eyes, which can resu!t

In severe eye damage, Always wear safety glasses or eye shlelos while operating your tractor or before performing any adjustments or repairs° We recommend wide vision safety mask for over

the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See FIG. 8)

• Depress clutch/brake pedal into full"BRAKE" position and

hold_

o Place parking brake lever in "ENGAGED" positionand re-

lease pressure from clutch/brake pedal. Pedal should re- main in "BRAKE" position. Make sure parking brake will hold vehicle secure_

STOPPING (See FIG. 8)

MOWER BLADES -

. Move attachment clutch lever to "DISENGAGED" posi-

tion,

GROUND DRIVE-

. Depress clutch/brake pedal intofull "BRAKE" position . Move gearshift lever to "NEUTRAL" position,

ENGINE - . Move throttle control to "SLOW" position.

o Turn ignition key to "OFF" position and remove key, Al-

ways remove key when leaving vehicle to prevent un- authorized use.

• Never use choke to stop engine.

TO USE CHOKE CONTROL (See FIG. 8)

Use choke control whenever you are starting a cold engine, Do not use to start a warm engine.

• To engage choke control, pull knob out, Slowly push knob in to disengage.

TO USE THROTTLE CONTROL (See FIG. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the bat-

tery charging rate and the engine cooling air flow.

•Fuli throttle offers the best mower performance.

TO MOVE FORWARD AND BACKWARD (See FIG. 8)

The direction and speed of movement is controlled by the gearshift lever.

, Start unit with clutch!brake pedal depressed and the

gearshift lever in "NEUTRAL" position.

° Move gearshift lever to desired position,

• Slowly release clutch/brake pedal to start movement

IMPORTANT: BRING TRACTOR TO A COMPLETE

STOP BEFORE SHIFTING OR CHANG* ING GEARS_

........... i.i, i.ll=l.=l=.

"DISENGAGED"

ATTACHMENT POSITION CLUTCH SWITCH GEAR "ENGAGED" SHIFT POSITION LEVER

THROTTLE

CHOKE

"DISENGAGED"

POSITION

HEIGHT ADJUSTMENT

KNOB

"BRAKE" CLUTCH/BRAKE

POSITION PEDAL "DRIVE"

POSITION

FIG. 8

TO ADJUST MOWER CUTTING HEIGHT (See

FIG. 8)

The cutting height is controlled by turning the height adjust_

merit knob in desired direction.

• Turn knob clockwise to raise cutting height

• Turn knob counterclockwise to fower cutting height,

The cutting height range is approximately 1-1/4" to 3-3/4", The heights are measured from the ground to the blade tip with the engine not running, These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed,

• The average Iawn should be cut approximately 2-1/2" during the cool season and over 3" during hot months. For

healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6" in height should be mowed twice Make the first cut relatively high; the second to desired height°

IGNITION

OPERATIO

TO OPERATE MOWER (See FIG. 8 & 9) Your unit is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut, using height adjustment knob

• Lower attachment lift lever.

° Engage mower by slowly moving attachment clutch lever

to "ENGAGED" position.

• TO STOP MOWER - Move attachment clutch Iever to

"DISENGAGED" position_

° Raise attachment lift lever_

i1,1,,,,,, i,,

CAUTION: Do not operate the mower wlth-_

_k out either the entire grass catcher, on mow-_

ors so equipped, or the discharge guard lnl

p!ace- ,.........

TO OPERATE ON HILLS

,,,,,,,,,,,,,,,,,,,,,,, ,

J CAUTION: Do not drive up or down htllsJ

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speeds on hills.

• If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake,

o Move gearshift lever to "NEUTRAL" position. = To restart movement, release parking brake and move

gearshift lever to 1st gear. Besure youhave allowed room for' unit to roll slightly as you restart movement,

° Slowly release parking brake and clutch/brake pedal. ° Make all turns slowly.

with slopes greater than 15° and do not|

drive across any slope.

TO TRANSPORT

. Raise attachment lift control to highest position. o When pushing o! towing your unit, be sure gearshift lever

is in NEUTRAL' position.

= Do not push or tow unit at more than 5 MPH.

BEFORE STARTING THE ENGINE

FIG. 9

R,H_RUNNER

DISCHARGE GUARD

CHECK ENGINE OIL LEVEL (See FIG. 10)

, The engine in your unit has been shipped, from the fac_

tory, already filled with summer weight oi!.

° Check engine oil with unit on level ground.

• Remove oil fill dipstick and wipe clean replace and screw cap t ght, wait for a few seconds, remove and read oil

level if necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill

, Forcold weather oper'ationyou should change oi! for eas-

ier starting (See "OI L VISCOSITY CHART" in the Mainte- nance section ofthis manual).

• To change engine oil, see the Maintenance section in this manual.

AIR INTAKE DUCT_

OIL FILLER CAP

AND DIPSTICK

FIG. 10

,, ii,, ,11,,,,i i, iii

OPERATmO

i, ,ii ................... i,iiiii,,,MI,III,H

ADD GASOLINE

• Fill fuel tank, Use fresh, clean, regularunleaded gasoline (Use of leaded gasoline will increase carbon and lead ox-

ide deposits and reduce valve life)

IMPORTANT: WHEN OPERATINGINTEMPERATURES

BELOW 32°F (0°C), USE FRESH CLEAN

WINTER GRADE GASOLINE TO HELP

INSURE GOOD COLD WEATHER START! NG.

WARNING'. Experience indicates that alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel

system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until

the fuel lines and carburetor are empty Use fresh fuel next

season, See Storage section of this manual for additional information, Never use engine or carburetor cleaner prod- ucts in the fuel tank or permanent damage may occur

CAUTION: Fill to bottom of gas tank ftllerl neck° Do not overfill Wipe off any spilled R oil or fuel. Do not store, spill or use gaso-_

line near an 0pen flame, , ..... !

MOWING TIPS

o Tire chains cannot be used when the mower housing isat-

tached to unit

• Mower should be properly leveled for best mowing per- formance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

• Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch outside the runner

(See FIG. 9).

• The left hand side of mower should be used for trimming

= Drive so that clippings are discharged onto the area that

has been cut Have the cut area to the right of the ma- chine. This will result in a more even distribution of clip-

pings and more uniform cutting.

= When mowing large areas, start by turning to the right so

that clippings will discharge away from shrubs, fences,

driveways, etc After one ortwo rounds, mow in the oppo- site direction making left hand turns until finished (See

FIG 11).

TO START ENGINE (See FIG. 8)

When starting engine for the first time orif engine has run out

of fuel, it wilt take extra cranking time to move fuel from the

tank to the engine.

• Depress the clutch/brake pedal and setthe parking brake

• Place gearshift lever in "NEUTRAL" position

- Move attachment clutch to"DISENGAGED" position . Pull choke control out to "CHOKE" position for cold en-

gine start. For warm engine start do not use choke con-

trol.

• Move throttle control to midway between "FAST" and

"SLOW" positions.

. Turn ignition key clockwise to "START" position and re-

lease key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throt- tle control to "FAST" position, wait a few minutes and try

again . When engine starts, slowly push choke control in o Move throttle control to "FAST" position.

• Allow engine to warm up for a few minutes before engag-

ing clutch/brake pedal or attachment clutch switch. NOTE: If at a high altitude (above 3000 feet) or in cold tem-

peratures (below 32°F or 0°C), the carburetor fuel mixture may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

i ii1,111,i,

FIG. 11

° If grass is extremely tall, it should be mowed twice to re_

duce load and possible fire hazard from dried clippings,

Make first cut relatively high, the second to the desired height.

• Do not mow grass when it iswet. Wet grass will plug mow- er and leave undesirable clumps. AlIow grass to dry be-

fore mowing

• Always operate engine at full throttle when mowing to as- sure better mowing performance and proper discharge of material Regulate ground speed by selecting a tow

enough speed to give the mower cutting performance as

well as the quality of cut desired.

o When operating attachments, select a ground speed that

will suit the terrain and give best performance of the at- tachment being used

I_) AUTION: Before driving the tractor, In- I

stall mower or remove front mower sus- I

pension bracket and suspension arms,

.........................: ................................ ,..... i

NTE CE

MAINTENANCE SCHEDULE

FILLINDATES

ASYOUCOMPLETE

......REGULARSERVICE .... L

Check Brake Operation

T CheckTirePressure

A CheckforLooseFasteners

C Sharpen/ReplaceMowerBlades

___-_J_ €/Y'/_'4.-_/"S ERVICE DATES

T LubricatePivotPoints

Check

BatteryLevel/Recharge

C!ear_BatteryandTerminals CheckEngineOilLevel

ChangeEngineOil CleanAirFilter/FoamPro+cleaner

NE Or+anAt;Screen

G Inspect Muffler/Spark Arrestor .....

1 Change Engine Oil Fitter

N Clean Engine Cooling Fins

E Reptace Spark Plug

Replace Air Filter Paper Cartridge

ReplaceFuelFilter

1 ,,Change more often when operating under a heavy load ot in h{ghambient temperatures

2 +Service more often when operellng Indirty ordusty conditions

3 +Replace blades more often when mewing In sandy sot{

+ v',

I_+,=

GENERAL RECOMMENDATIONS LUBRICATION,CHART

The warranty oft this unit does not cover items that have

been subjected to operator' abuse or negligence° To receive

full value from the warranty, operator must maintain unit as

instructed in this manual. Some adjustments will need to be made periodically to prop-

erly maintain your unit. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season=

• Once a year you should replace the spark plug, clean or replace air _ter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel

mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level

• Check brake operation+

• Check tire pressure.

• Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRICATION CHART")

**SPINDLE

__ WHEEL

BEARING

PIVOT

* SAE 30 or 10W30 MOTOR OIL API - SF!CC ** EXTREME PRESSURE LUBRICATING GREASE

*_ REFER TO ENGINE MAINTENANCE SECTION

IMPORTANT: Donot oilor grease the pivotpointswhichhavespecial nylon beatings,Viscous lubricantswileattract dust and dirtthatwi{i

shortenthelife of the self-lubricatingbearings,Ifyoufeel they must be lubricated, use on+ya dry, powderedgraphite type lubricant sparingly,

BEARING**

* BOTH ENDS OF

SHIFTER SHAFT

i, nlUUUl nl ,Ul,,nlnnlll

MAINTENANCE

................. i i n,,,,,,,i,u,nl,

TRACTOR

Always observe safety rules when performing any mainte- nance

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual),

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber,

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage

BLADE CARE

For best results mower blades must be kept sharF The blades can be sharpened with a file or on a grinding wheel.

We suggest they be sharpened or replaced after every 25

hours of mowing, Check blades more often if mowing _n sandy conditions,

• Do not attempt to sharpen blades while they are on the

mower,

° Replace bent or damaged blades,

BLADE REMOVAL (See FIG. 12)

. Raise mower to highest position to allow access to

blades,

. Remove hex bolt, lockwasher and flat washer securing

blade

. Install new or resharpened blade with trailing edge up to-

wards deck as shown,

° Reassemble hex bolt, Iockwasher and fiat washer inexact

order as shown,

• Tighten bolt securely (30-35 Ft, Lbs,) IMPORTANT: BLADE BOLT IS GRADE 5 HEAT

TREATED,

TO SHARPEN BLADE (See FIG. 13)

Care should be taken to keep the blade balanced, An unbal- anced blade will cause excessive vibration and eventual

damage to mower and engine,

• The blade can be sharpened with a file or on a grinding wheel, Do not attempt to sharpen while on the mower

• To check blade balance, drive a nail into a beam or wall Leave about one inch of the straight nait exposed, Place

center hole of blade over the head of the nail, tf blade is balanced, it should remain in a horizontal position If

either end of the blade moves downward, sharpen the heavy end until the blade is balanced,

}

O j¸ o_

BLAD_

FIG. 13

BATTERY (See FIG. 14)

Your unit has a battery charging system which is sufficient for normal use_ However, periodic charging of the battery with an automotive charger will extend its life

, Acid solution level in each battery cell should be even with

bottoms of vent wells Add only distilled or iron-free water if necessary, Do not overfill,

BLADE

WASHER__

LOCKWASHER

MANDREL ASSEMBLY

HEX BOLT (GRADE5)

A GRADE 5 HEAT TREATED BOLT CAN BE IDENTIFIED BYTHREE LINES ON THE BOLT HEAD AS SHOWN AT

LEFT

FIG. 12

CUT AWAY VIEW

F ]'_'_ VENT CAP

_------r_ _ r'x"'''"'_ _ BATTERY

I H _ R ,[/J _ R P'_ "_ R I -.-,-" BATTERY

CELL

FIG. 14

• Keep battery and terminals clean

• Keep battery bolts tight,

• Keep vent caps tight and small vent holes in caps open.

• Recharge at 6 amperes for 1 hour,

HH'HHIH'I'H '"'11' I

IVIAINT CE

TO CLEAN BATTERY AND TERMINALS - Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power. * Remove terminal guard.

* Disconnect BLACK battery cable first then RED battery

cable and remove battery from tractor.

° Wash battery with solution of four tablespoons of baking

soda to one galfon of water. Be careful not to get the soda solution into the ceils.

, Rinse the battery with plain water and dry ° Clean terminals and battery cable ends with wire brush

until bright

° Coat terminals with grease or petroleum jelly. , Reinstall battery (See "INSTALL BATTERY" in the As-

sembly section of this manual).

ENGINE

LUBRICATION

Change the oil after the first two hours of operation arid every 50 hour s thereafter or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil leve_before starting the engine and after each five (5) hours of continuous use. Add SAE 30W

motor oil or equivalent Tighten oil fill cap/dipstick securely each time you check the oil level, SAE 5W-30 motor oil may

be used to make starting easier inareas where temperature is consistently 32° F (0°C) or lower.

TO CHANGE ENGINE OIL (See FIGS. 15 and 16) Determine temperature range expected before oil change.

All oil must meet API service classification SD, SE or SF.

• Be sure vehicle is on level surface.

, Oil will drain more freely when warm. , Catch oil in a suitable container.

• Remove oil fill dipstick. Be careful riotto allow dirt to enter

the engine when changing oil.

, Remove drain plug.

° After oil has drained completely, replace oil drain plug arid

tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do riot overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this man- uaL

- Use gauge on oil fitt dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading

Keep oil at "FULL" line on dipstick.

RECOMMENDED SAE VISCOSITY GRADES

°F -20° 0° 32° 60° 80° 100° °C -29° -18° 0° 16° 27° 38°

FIG= 16

CLEAN AIR SCREEN (See FIG. 15)

Air screen must be kept free of dirt and chaff to prevent en-

gine damage from overheating, Clean with a brush or com- pressed air to remove dirt, stubborn dried gum fibers,

CLEAN ENGINE COOLING FINS (See FIG, 17)

Remove any dust, dirt or oil from engine cooling fins to pre-

vent damage from overheating. Air guide covers must be re-

moved, Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in Service and Adjust=

ments section of this manuat

AIR SCREEN

ENGINE OIL DIPST|CF

CLEAN THESE

AREAS OF DIRT

AND DEBRIS

FIG. 17

OIL DRAIN PLUG

FIG. 15

+ 36 hidden pages