Craftsman 917.25552 User Manual

Download

Page 1

OWNER'S

MANUAL

MODEL NO.

917.255520

..................................::::iii,_........

Caution: Read and follow

all Safety Rules and Instructions

Before Operating

This Equ=pment

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

oAssembly oOperation

° Maintenance ° Service and Adjustment

° Repair Parts

,,ll i , i I,IMll, II,l,lllllllll IIllll

,,N ...........................................

Page 2

SAFETY RULES

PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING CAUTION: ALWAYS DISCONNECTSPARK PLUGWtREAND PLACEWIREWHEREIT CANNOT CONTACTSPARK &

REPAIRS

INPORTANT

SAFETY STANDARDS REQUIRE O PERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY, YOUR UNIT IS EQUIPPED WITH SU CH CONTROLS, DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES,

TRAINING:

• Know the controls and how to stop quickly. Read this owner's

manual and instructions furnished with attachment&

• Do not allow children to operate the machine. Do not allow adults to operate it without proper instruction

• Do not carry passengers Do not mow when children and others are around

, Do not attempt to operate your veh[cte or mower when not in

the driver's seat.

• Always get on or off your vehicle from the operator's left hand side.

• The vehicle and attachments should be stopped and in_ spected for damage after striking a foreign object, and the damage should be repaired before restarting and operating

the equipment

PREPARATION:

Always wear substantial footwear. Do not wear loose fitting

clothing that could get caught in moving part& Clear the work area of objects (wire, rocks, etc.) which might

be picked up and thrown Disengage all attachment clutches before attempting to start

the engine.

Handle gasoline with care - it is highly flammable.

Use approved gasoline containers. Never remove the fuel cap of the fuel tank or add gasoline

to a running or hot engine or an engine that has not been

allowed to cool for several minutes after running Never

fill tank indoors. Always clean up spiiled gasoline.

Open doors if the engine is run in the garage, exhaust

fumes are dangerous Do not run the engine indoors

Do not operate the mower without the entire grass catcher, on mowers so equipped, or the deflector shield in place

OPERATION:

, Keep your eyes and mind on your vehicle, mower, and the

area being CULDo not let other interests distract you.

• Disengage power to attachments and step the engine before leaving the operator's position°

Disengage power to mower, stop the engine, and disconnect

spark plug wire(s) from spark plug(s) before cleaning, making an adjustment, or repair. Be careful to avoid touching hot

muffler or engine component& Disengage power to attachments when transporting or not in

use

• Take all possible precautions when leaving the vehicle unat-

tended Disengage the power take-off, lower the attach- merits, shift into neutral, set the parking brake, stop the engine, and remove the key.

• Do not stop or start suddenty when going uphill or downhitI

Mow up and down the face of slopes (not greater than 15"), never across the face

• Reduce speed on slopes and make turns gradually to prevent

tipping or loss of control Exercise extreme caution when

changing direction on slope&

• While going up or down slopes, place gearshift controi _ever

in 1st gear position to negotiate the slope without stopping.

• Never mow in wet or slippery grass, when traction isunsure, or at a speed which could cause a skid.

• Stay alert for holes in the terrain and other hidden hazards.

Keep away from drop-offs,

* Do not drive too close to creeks, ditches, and public high-

ways.

. Exercise special care when mowing around fixed objects in

order to prevent the blades from striking them. Never detib. erately run vehicle or mower into or over any foreign object&

• Never shift gears until vehicle comes to a stop. Never place hands or feet under the mower, in discharge

chute, or near any moving parts while vehicle or mower is

running Always keep clear of discharge chute,

• Use care when pulling loads or using heavy equipmenL

Use only approved drawbar hitch points, Limit loads to those you can safely control

Do not turn sharply, Use care when backing. Use counterweight or wheel weights when suggested in

owner's manual

Watch out for traffic when crossing or near roadways.

• When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the ve-

"-'_"f_icle while in operation

. E_xcept for adjustments, do not operate engine if air cleaner

Qr cover directly over carburetor air intake is removed. Removal of such part could create a fire hazard.

iDo not change the engine governor settings or overspeed

the engine; severe damage or injury may result When using the vehicle with mower, proceed as follows:

• \ - Mow only in daylight or in good artificial light. 'k_ Shut the engine off when unclogging chute.

-\ Check the b]ade mounting beits for proper tightness at

. n_fr equent intervals. . Diseqgage power to mower before backing up., Do not mow

in reverse unless absolutely necessary and then only after careful observation of the entire area behind the mower.

MAINTENANCE AND STORAGE

• Keep the vehicle and attachments in good operating condi-

tion, and keep safety devices in place and working

• Keep all nuts, bolts, and screws tight to be sure the equip- ment is in safe working condition.

• Never store the equipment with gasoline inthe tank inside a building where fumes may reach an open flame or spark

Allow the engine to cool before storing in any enclosure To reduce fire hazard, keep the engine free of grass, leaves,

or excessive grease Do not clean product while engine is

running

• Do not operate without a muffler, or tamper with exhaust

system. Damaged mufflers or spark arresters could create a fire hazard. Inspect periodically and replace if necessary_

• Under normal usage the grass catcher bag material is sub ect to deterioration and wear. It Should be checked frequent y for bag rep acemenL Replacement bags should

be checked to ensure compliance with the original manufacturer's recommendations or specifications.

•r

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. tT MEANS - ATTENTIONHI BECOME ALERTtl! YOUR SAFETY IS INVOLVED.

Page 3

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manu- factured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center!Department. We have competent, well-trained

technicians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES".

MODEL

NUMBER

917255520

SERIAL NUMBER

DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: 125

GASOLINE CAPACITY: 5 QUARTS

UNLEADED REGULAR

OIL (3 0 PINTS): SAE 30 (or 10W-30)

WINTER: SAE 5W-30

SPARK PLUG (GAP.030 IN ): CHAMPION RJ-I9LM

STD361458

VALVE CLEARANCE: INTAKE 005- 007 IN.

EXHAUST .009 - 011 IN.

GROUND SPEED: FORWARD

1st 110 MPH

2nd 140 MPH 3rd 200 MPH 4th 3 O0 MPH

5th 4.20 MPH 6th 5OO MPH

REVERSE: 150 MPH

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT. LBS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details°

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your unit.

• Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual

WARNING: This unit is equipped with an internal combus- tion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if

any). If a spark arrester _sused, it should be maintained in effective working order by the operator.

in the state of California the above is required by law (.Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal land& A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center (S,ee,,REPA1R,,,PAR,TS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQURPMENT

For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the

operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship.

This Warranty does not cover:

• Tire replacement or repair caused by punctures #ore outside objects (such as nails, thorns, stumps, or glass). , Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts

• Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain tile

equipment according to the instructions contained in the owner's manual.

Riding equipment used for commercial or rental purposes.

FULL 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included with this riding equipment proves defective [n material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge,

WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS tN USE IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CQ, D/731CR-W SEARS TOWER, CHICAGO, IL 6&S84

Page 4

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

WARRANTY ................................................................... 3

TABLE OF CONTENTS ................................................. 4

INDEX .............................................................................4

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY ................................................................7-9

NDEX

OPERATION ........................................................... 10-13

MAINTENANCE ...................................................... 14-17

SERVICE AND ADJUSTMENTS ............................ 18-24

STORAGE .................................................................... 25

TROUBLESHOOTING ............................................ 26-27

REPAIR PARTS - TRACTOR .............. ;...,; ......... ;;.30-43

REPAIR PARTS - ENGINE ..................................... 44-48

PARTS ORDERING/SERVICE ................... BACK PAGE

Accessories .......................................................5

Adjustments:

Brake ...................................................21

Carburetor ..............................................24

Mower

Front-To-Back ........................... l 9

Side-To-Side ........................... 18

Throttle Control Cable ..........................24

Air FRet, Engine ..................................... 16

Air Screen, Engine .........................................17

Assembly ..........................................................7-9

Battery:

Charging ....................................................8

Cleaning .................................................16

fnstal]ation ........................................................9

Levels .......................................................8, t 6

Preparation ....................................................8

Starting with Weak Battery ..................22

Storage ............................................ 25

Terminals ...................................................16

Belt:

Motion Drive

Removal/Replacement ..............21

Mower Blade Drive

Removal/Replacement ........... 20

Blade:

Sharpening .........................................15

Replacement ......................................15

Brake Adjustment .................................. 21

Carburetor Adjustment ....................... 24

Controls, Tractor .................................................... 10

CuLting Height, Mower _.......................... 1t

Electrical:

Interlocks and Relays .......................23

Schematic ..................................... 29

Wiring Diagram ......................................30

Engine:

Air Filter ......................................................16

Air Filter Foam Pre-Cleaner ........ 16

Air Screen ..................................................... 17

Cooling Fins, Engine ..................... 17

Oil Change .......................................16

Oil Level .......................................12,t6

Oil Type .....................................................16

Preparation ......................................... 12

Repair Parts .........................................44-48

Starting ................................................13

Stor age .................................................. 25

Parking Brake ................................ 10-11

Parts Bag ..............................................6

Pads, Replacement/Repair ...........30-48

Product Specifications...........................3

Repair Parts .................................... 30-48

Safety Rules ......................................... 2

Seat ...................................................... 8

Service and Adjustments .............. 18-24

Carburetor ..................................... 24

Fuse .......................................... 23

Hood Removal/installation .......... 23

Motion Drive Belt

Removal/Replacement .......... 21

Mower Blade Drive Belt

Removal/Replacement ......... 20

Mower Adjustment

Front- to-Back ....................... 19

Side-to-Side ............................ 18

Mower Removal .......................... 18

Tire Care ............................ 8,1522

Slope Guide Sheet ............................. 51

Spark Plugs ........................................ 17

Specifications ....................................... 3

Starting the Engine ........................ t 2-13

Steering Wheel ............................. 722

Stopping the Tractor ........................... 11

Storage ............................................... 25

Throttle Control Cable

Adjustment .................................. 24

Tires ................................................... 8, l 5,22

Trouble Shooting Chart .................. 26-27

Transaxle:

Repair Parts ........................... 42-43

Warranty .............................................. 3

Wiring Diagram ................................ 30

Oil:

Cold Weather Conditions ....... 12,16

Engine ......................................... 16

Storage ........................................ 25

Operation ....................................... 10-13

Operating Mower .................................. 12

Options:

Accessories .......... _........................ 5

Spark Arrester, ......................... 3,34

Page 5

................ • ill,ll,i i i1,111ii ii1,11111111,1111. ,llllll i,

ACCESSORIES AN ATTACH ENTS

These accessories and attachments were available when the unit was purchased, They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGI NE MAI NTE NAN CE

SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OtL STABILIZER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your vehicle Many of these are listed befow with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears

store for the accessories and attachments that are available for your unit,

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching PERMANEX BAGGER lets you collect grass clippings and

leaves for a healthier, nearer looking lawn Two Permanex containers hold 30-gallon plastic bags,

LAWN SWEEPERS let you collect grass clippings and leaves, LAWN VAOS for powerful collections of heavy grass clippings

and leaves Wand attachment to pick up debris in hard-to-reach

places

CARTS make hauling easy. Variety of sizes available.

ROLLER for smoother lawn surface, 36-inch wide, I8 inch

diameter water-tight drum holds up to390 Ibs. of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically

c_eans drum. SPREADER/SEEDERS make seeding, fertilizing, and weed kilt-

ing easy. Broadcast spreaders are also useful for granular de- icers and sand.

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath 24 hardened steel coring tips, 150 Ib capacity weight tray.

AERATOR promotes deep root growth for a healthy lawn Ta* pered 2.5" steei spikes mounted on 10-in. diameter discs punc- ture holes in soil at close intervals to let moisture soak in Steel

weight tray for increased penetration,

DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pick up. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available for front or rear

mounting. SPRAYERS use 12-voit DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for automatic spraying when puffing, and hand held wand for spot spraying Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides, and liquid fertilizers•

SNOW BLADE for snow removal only 14-inch high, 42-inch

wide blade clears 38 inch path when angled left or right Raises,

lowers with side lever. Adjustable skids; replaceable, reversible

scraper bar (Use with tire chains, wheelweights, or rear drawbar weight )

SNOW'FHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat 6-inch diameter spout discharges snow t0 to 50 feet. Lift controlled at tractor seat. (Use with chains, wheel weights, or rear drawbar

weight ) TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction. WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials In pairs (30 lbs each )

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch, Keeps operator warm and dry Remove vinyl and windshields for use as sun protector

in summer Optional accessories for tractor cab: tinted/tempered solid safety

glass windshtefd with hand operated wiper; 12-voit amber caution light for mounting on cab top

TRACTOR COVER protects tractor from weather. Made of

Evolution 3 fabric (water-repellent, extremely breathable, light

weight, soft, non-abrasive, pliable in all temperatures, durable,

stain/tear/puncture resistant, will not shrink or stretch)

iii

Page 6

i , u n n n n n i,nll lul, ii ,, I, u un,I,,,,HW,I,,I

CONTENTS OF

Parts Bag contents shown full size

, n,,, ,,i ,u,,,,,,,

(2) Sheet

Screws

Meta!

#10-16 x 1/2

(1) Locknut 1/2o20

(1) 2-t/4" Dis, Washer

HARDWARE PACK

Parts packed separately in carton

Seat

Steering

Wheel

Battery

(I) Shoulder' Bolt 5/t6q8 (1) Hex Bolt

1/2-13 x 1

(1) Washer

17/32 x 1-3/16 x 12 Ga, (1) Lockwasher 1/2

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 518 x 16 Ga, (2) Lock Washers 1/4

Steering

Boot

vner's Manual

%'_- _ O Steering

Steering Insert

Bushing (2) Keys

(2) Battery Carriage Bolts 1/4-20 x 7-I/2

Steering Wheel

Adapter

Terminal Guard

Wheel

I I I I

1 I

(2) Wing Nuts t/4-20

15 ° Slope Sheet

Battery Caps

and Instructions

Page 7

ii iii iii, u.,

ASSEM

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier Standard wrench sizes are listed,

(1) 5/16" wrench (2) 7118" wrenches

(1) 1/2" wrench (1) 9/16" wrench

When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated be- hind the steering wheel),

(1) 3/4" wrench

Tire pressure gauge Screwdriver

Utility knife

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

• Remove all toose parts from carton (See page 6)

• Cut, from top to bottom, all four corners of carton and lay panels flat

ATTACH STEERING WHEEL (See Fig. 1)

• Sfide the steering bushing over the steering shaft

• Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sh@t

metal screws and tighten securely \

• Position steering boot over steering shaft \

• Place tabs of steering boot over slots in dash and push',k down to secure

• Slide steering wheel adapter onto upper steering shaft

• Position front wheels of the tractor so they are pointing

straight forward

• Position steering wheel so cross bars are horizontal//

(left to right) and slide onto adapter /

, Assemble large flat washer and 1/2-20 hex nut ar_tJ

tighten securely

• Snap insert into center of steering wheel

• Remove protective plastic from tractor hood

INSERT

2-1/4" DIA, WASHER

STEERING

BOOT

STEERING BUSHING

STEERING SHAFT (SHIPPING

POSITION)

STEERING SHAFT

(ASS EMBLY POSITION)

FIG, 1

BEFORE ROLLING UNIT OFF SKID (See Fig. 6)

IMPORTANT: CHECK FOR AND REMOVE ANY

STAPLES 1N SKID THAT MAY PUNC- TURE TIRES WHERE UNIT IS TO ROLL

OFF SKID.

• Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Roll unit backwards off skid

Page 8

AS E LY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig, 2)

CAUTION: Wear eye and face shield. Wash hands or clothing immediately tf

accldent ally In contact with battery acid,

Do not smoke. Fumes from charged battery acid are explosive.

Read the instructions included with the battery vent caps. Alwayswear gloves,

clotMng and goggles to protect your hands, skin and eyes.

Your unit has a battery charging system which is sufficient for normal use However, periodic charging of the battery

with an automotive charger will extend its life

• See instructions packed with vent caps in parts bag.

• Fill battery with acid. Fill each celt until it reaches the bottom of the vent wells Do not ovedill

• Atlow battery to stand and settle for at least thirty minutes After standing, check the level of acid If

below the vent wells, add more acid until the correct level is reached..

While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of unit

• To maximize the life of your battery, it is necessary that the battery be charged before use Use a 12volt battery charger. Charge battery at a rate of 6 amperes for 1 hour. Observe all safety precautions required for bat- tery charging Failure to charge battery can result in a shortened battery life.

• Check the acid level after the battery is charged, If the

acid has fallen below the correct level, add distilled or

iron free water

, Install the vent caps to cover the vent wells, Wash the

top of the battery with water to remove any acid, then wipe dry,

• Check battery case for leakage to make sure that no

damage has occurred in handling

• Disposeofexcessbatte_acid Neutralize acidfordis-

posal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic paddle

while adding baking soda until the addition of more soda causes no more foaming.

• Follow instructions on how to install battery.

CUT AWAY VIEW

VENT CAP

VENTWELL

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt,

• Remove cardboard packing on seat pan.

• Place seat on pan and assemble shoulder bolt.

• Assemble adjustment bolt, tockwasher and fiat washer loosely, Do not tighten.

• Tighten shoulder bolt securely,

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached

which allows you to press clutchib_ake pedal all the way down (See Fig, 6),,

• Get off seat without moving its adjusted position

• Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER BOLT

ADJUSTMENT LOCKWASHER BOLT

,FLAT WASHER

FIG. 3

CHECK TIRE PRESSURE

The tires on your unit were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual,

CHECK DECK LEVELNESS

For best cutting results, mower housing should be propedy leveled. See TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly_

BATTERY

CELL ACID LEVEL

FIG. 2 8

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

Page 9

ASSEMBLY

INSTALL BATTERY (See Figs. 4 & 5)

CAUTION: Do not short battery termi-

nals. Before Installing battery, remove

metal bracelets, wristwatch bands, rings, etco

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding,

• Lift seat to raised position

• Lower battery into fender welt with battery terminals

toward front of unit. Make sure battery rests in battery tray

• Be sure battery drain tube has not come loose and is securely attached to drain in battery tray

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, Iockwasher and hex

nut as shown Tighten securely

• Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock- washer and hex nut Tighten securely

• Slide the two battery bolts through the terminal guard and start the wing nuts onto the threads f

• Position terminaf guard over the battery as shown_

lower bolts into key holes and slide square shafts oy bolts into slots of key holes° \

• Tighten wing nuts by hand making sure battery bolts remain in slots of the key holes inthe battery support.

• Be sure terminal access doors are closed°

Use terminal access doors for: hard-

inspection for secure connections (to tighten ware).

• Inspection for corrosion.

• Testing battery

• Jumping (if required),

• Periodic charging,

POSITIVE (+) NEGATIVE ( - ) TERMINAL TERMINAL

POSITIVE (RED) (BLACK) CABLE

HEX NUT LOCKWASHERS HEX NUT

FLATWASHERS CABLE

FIG. 4

NEGATIVE

WING

NUT

BATTERY BOLT

KEY

HOLE

TERMINAL GUARD ACCESS

DOOR

VENTCAPS

BATTERY BATTERY DRAIN TUBE TRAY

FIG. 5

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST'

At] assembly instructions have been completed

No remaining loose parts in carton Battery is properly prepared and charged (Minimum

1 hour at 6 amps)

¢" Seat is adjusted comfortably and tightened securely / All tires are properfy inflated (For shipping purposes,

the tires were over-inflated at the factory)

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results (Tires must be

properly inflated for leveling).

€" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers

/ Check wiring See that all connections are still secure

and wires are properly clamped

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLL OWING IMPORTANT ITEMS:

€" Engine oil is at proper level.

•/ Fuel tank is filled with fresh, clean, regular unleaded gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine

v" Be sure brake system is in safe operating condition

Page 10

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locationsof various controls and adjustments, Save

this manual for future reference,

LIGHTSWITCH_

THROTTL_CHOKE CONTROL

CLUTCH/BRAKE PEDAL

PARKING BRAKE

ATTACHMENT CLUTCH LEVER

[ 1

FIG. 6

IGNITION

SWITCH

_,...,.,,_LIFTLEVER

PLUNGER

f \

-'--_GEARSHIFT

LEVER

ATTACHMENT

LIFT LEVER

MOWER DECK HEIGHT ADJUSTMENT POSITIONS

Sears tractors conform to the safety standards of the American National Standards Institute_

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off_

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine_

PARKING BRAKE LEVER: Locks clutch/brake pedal into the brake position.

GEARSHIFT LEVER: Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mower deck or other attachments mounted to your tractor_

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine,

Page 11

, , ,, ,,, , ,, i

OPERATION

your tractor or performing any adjustments or repairs We recommend wide vision safe_y mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog stores

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

• Depress clutch/brake pedal into full "BRAKE" position and hold

• Place parking brake lever in "ENGAGED' position and release pressurefrom clutch/brake pedal Pedal should remain in "BRAKE" position Make sure parking brake

will hold vehicle secure

ATTACHMENT CLUTCH LEVER

"ENGAGED"

POSITION \'X.,

IGNITION

KEY

'DISENGAGED '

POSITION

STOPPING (See Fig. 7)

MOWER BLADES -

Move attachment clutch lever to "DISENGAGED" po- sition

GROUND DRIVE -

Depress clutch/brake pedal into full "BRAKE" position

• Move gearshift lever to "NEUTRAL" position ENGINE -

• Move throttle control to "SLOW" position Turn ignition key to "OFF" position and remove key

Always remove key when leaving vehicle to prevent

unauthorized use

• Never use choke to stop engine

TO USE THROTTLE CONTROL (See Fig, 7)

Always operate engine at full throttle

• Operating engine at less than full throttle reduces the

batterv charging rate and the engine cooling air flow

• Full throttle offers the best bagging and mower per-

formance

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement is controlled by the

gearshift lever

• Start tractor with clutch/brake pedal depressed and gearshift lever in "NEUTRAL" position

• Move gearshift lever to desired position

• Slowly release clutch/brake pedal to start movement

THROTTLE/

CHOKE CONTROL LEVER

POSITION

"BRAKE" SHIFT

POSITION IIBRAKE

"CLUTCH"

POSITION

PEDAL "DRIVE" LEVER POSITION

GEAR

FIG. 7

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 6)

The position of the attachment lift lever determines the cutting height

, Grasp lift lever

Press plunger with thumb and move lever to desired position

The cutting height range is approximately t-1/4 to 3-3/4" The heights are measured from the ground to the blade tip

with the engine not running These heights are approxi-

mate and may vary depending upon soil conditions, height of grass and types of grass being mowed

The average lawn should be cut approximately 2-1/2 inches during the cool season and over 3 inches during

hot months For healthier and better looking lawns, mow often and after moderate growth

• For best cutting performance, grass over 6 inches in height should be mowed twice Make the first cut relatively high; the second to desired height

Page 12

OPERATUON

TO OPERATE MOWER (See Fig. 8)

Your' unit is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will shut off the engine,

• Select desired height of cut . Engagemower by slowly moving attachment clutch

lever to ENGAGED' position,

• TO STOP MOWER - Move attachment clutch lever to "DISENGAGED" position_

CAUTION: DO NOT OPERATE THE MOWER WITHOUT EITHER THE EN-

TIRE GRASS CATCHER, ON MOWERS

SO EQUIPPED, OR THE DISCHARGE GUARD IN PLACE.

"ENGAGED" POSITION

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION ATTACHMENT

FIG, 8

TO OPERATE ON HILLS

CAUTION: DO NOT DRIVE UP OR

DOWN HILLS WITH SLOPES GREATER

THAN 15°AND DO NOT DRIVE ACROSS ANY SLOPE.

LIFT LEVER

HIGH POSITION

LOW

)SITION

DISCHARGE

GUARD

R,H,

RUNNER

• Ifstopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake

• Move gearshift lever to 1st gear and be sure you have allowed room for tractor to roll slightly as you restart

movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make at1turns slowly.

TO TRANSPORT

• Raise attachment lift control to highest position.

• When pushing or towing your unit, be sure gearshift

lever' is in "NEUTRAL" position.,

. Do not push or tow unit at more than five (5) MPH

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

• The engine in your unit has been shipped, from the

factory, already filled with summer weight oil,,

• Check engine oil with unit on level ground

• Remove oil fill dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until "FULL" mark on dipstick is reached Do not overfill.

° For cold weather operation you should change oil for

easier starthg (see "OIL VISCOSITY CHART" in the Maintenance section of this manual).

. To change engine oil, see the Maintenance section in

this manual.

ADD GASOLINE

• Fill fuel tank, Use fresh, clean, regular unleaded gaso- line. (Use of leaded gasoline will-increase carbon and lead oxide deposits and reduce valve life),

IMPORTANT: WHEN OPERATING IN TEMPERA-

TURES BELOW 32°F(0°C), USE FRESH,

CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTtNG_

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage, Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer,. D_ain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information,, Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.,

• Choose the slowest speed before starting up or down hills,

• Avoid stopping or changing speed on hills

• If slowing is necessary, move throttle control lever to slower position.

CAUTION; FILL T'O BOTTOM OF GAS

FILL. WIPE OFF ANY SPILLED OIL OR

TANK FILLER NECK. DO NOT OVER-

FUEL. DO NOT STORE, SPILL OR USE GASOLINE NEAR AN OPEN FLAME,

Page 13

, =,,,= , , = =,, ,,,,,,,,,,,, ,, ,, m,m,L,

OPERATION

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has

run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine

• Depress the clutch/brake pedal and set the parking brake.

• Place gearshift lever in "NEUTRAL" position.

• Move attachment clutch to "DISENGAGED" position

• Move throttle control lever to "CHOKE" position for cold engine start For warm engine start, move throttle control to "FAST" position

• Turn ignition key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to "FAST" position, wait a few minutes and try again

• When engine starts, move throttle control to desired position.

• Allow engine to warm up for a few minutes before engaging drive or attachment clutch.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32° F), the carburetor fuel mixture may ,need to be adjusted for best engine performance,

See TO ADJUST CARBURETOR in the Service and

Adjustments section of this manual,

MOWING TIPS

• Tire chains cannot be used when the mower hous- ing is attached to unit

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING"

m the Service and Adjustments section of this manual

• Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch

outside the runner (See Fig. 8).

• The left hand side of mower should be used for trim_ ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of

the machine. This will result in a more even distri-

bution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the

right so that clippings will discharge away from shrubs, fences, driveways, etc, After one or two rounds, mow in the opposite direction making left

hand turns until finished (See Fig. 9).

, , ,,

FIG. 9

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height

• Do not mow grass when it is wet, Wet grass will

plug mower and leave undesirable clumps Allow

grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower

cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

Page 14

MAINTENANCE

MAINTENANCE SCHEDULE _"___/_o_,,_._ '_

ASYouCOMPLETE

REGU_R SERVICE ATES

Check Brake Operation _

Check Tire Pressure ......

,Checkfor Loose Fas!e,ners,, , Sharpen/Replace Mower Blades

T Check Battery Level/Recharge

0 Clean Battery and Terminals

R Check Transmission Cooling

Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil Clean Air Ffiter

N C!ean A!! Screen .......

G Inspect Mufffer/SparkArrester

I Replace Oil Filter (If equipped)

J J

,_2 ....

N E' g+neCo oi+ogF+os...................

Replace Spark Plug

ReplaceAirFilterPaperCa.ridge

Replace Fuel Filter

1 - Change more often when operating under • heavy toad or in high ambient temperatures 2 - Semite more often when operating in dirty or dusty cond{tions

GENERAL RECOMMENDATIONS

The warranty on this vehicle does not cover items that have (_) been subjected to operator abuse or negligence, To

receive full value from the warranty, operator must main- tain unit as instructed inthis manual (_)

Some adjustments will need to be made periodically to properly maintain your unit..

Al! adjustments in the Service and Adjustments section of this manual should be checked at least once each seasom

• Once a yea_ you should replace the spark ptug, clean or replace air filter, and check blades and belts for (_

wear. A new spark plug and clean ai+ filter' assure

proper air.fuel mixture and help your engine run better

and last IongeL

3 - If equipped with oil filter, change oil every 50 hours

4 ..Replace blades mere often when mowing In sandy sell

LUBRICATION CHART

RK@

(If equipped) (If equipped)

BEARING ZERK BEARING ZERK

ENGINE(_)

CLUTCH PIVOT

BEFORE EACH USE

• Check engine oil level

• Check brake operation

• Check tire pressure,

• Check for loose fastenei'&

(_) SAE 30 OR t0W30 MOTOR OIL API * SF/CC (_) GENERAL PURPOSE GREASE

(_ REFER TO ENGINE

IMPORTANT; DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

MAINTENANCE SECTION

Page 15

AINTENANCE

i llll,ll i i i ......................

TRACTOR

Always observe safety rules when performing any mainte- nance

TIRES

• Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual),

• Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage,

BLADE CARE

For best results mower blades must be kept sharp The blades can be sharpened with a file or on agrinding wheel, We suggest they be sharpened or replaced after every 25

hours of mowing Check blades more often if mowing in

sandy conditions

• Do not attempt to sharpen blades while they are on the mower,

• Replace bent or damaged blades.

BLADE REMOVAL (See Fig, 10)

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt, tockwasher and flat washer securing

blade_

• Install new or resharpened blade with trailing edge up towards deck as shown.

• Reassemble hex bolt, lockwasher and f{at washer in

exact order as shown.

• Tighten bolt securely (30-35 Ft, Lbs, torque).

IMPORTANT: BLADE BOLT IS GRADE 5 HEATTR EATED°

TO SHARPEN BLADE (See Fig. 11)

Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine,

• The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower

• To check blade balance, drive a nail into a beam or wa!l

Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nai! If

blade is balanced, it should remain in a horizontal position if either end of the blade moves downward, sharpen the heaW end until the blade is bafanced

CENTER HOLE

FIG. 11

FLAT WASHER

(GRADE5)*

_ACKSHAF_

ASSEMBLY

FLANGES

TRAILING EDGE

*A GRADE 5 HEAT TREATED BOLT

CAN BE IDENTIFIED BYTHREE LINES ON THE BOLT HEAD AS SHOWN AT LEFT_

FIG. 10

Page 16

MAINTENANCE

, 111 , , 11,,1,,1,, , ,, , ,,, ,1,,, ,, =H, =

BATTERY (See Fig. 12) • Catch oil in a suitable container,

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend it's life.

• Acid solution level in each battery cell should be even with bottoms of vent wells. Add only distilled or iron flee water if necessary° Do not overfill.

CUT AWAY VIEW CAP

WELL

BATTERY CELL ACID

LEVEL

FIG. 12

• Keep battery and terminals clean.

• Keep battery bofts tight.

• Keep vent caps tight and small vent holes in caps open

• Recharge at 6 amperes for 1 hour,

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Remove terminal guard_

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

. Wash battery with solution of four tablespoons of bak-

ing soda to one gallon of water Be careful not to get the soda solution into the cells.

• Rinse the battery with plain water and dry

• Clean terminals and battery cable ends with wire brush until bright

• Coat terminals with grease or petroleum jelly

• Reinstall battery (See "INSTALL BATTERY" in as- sembly section of this manual).

• Remove oil fill dipstick° Be careful not to allow dirt to enter the engine when changing oil.

. Remove drain plug,

• After oil has drained completely, replace oil drain plug

and tighten securely,

• Refill engine with oil through oil fill dipstick tube, Pour

slowly, Do not overfill. For approximate capacity see Product Specifications on page 3 of this manual, Use gauge on oil fill dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick_

RECOMMENDEDSAEVISCOSITYGRADES

-20 ° 0° 32 _ 60° 80 ° 100 °

OIL FILL DIPSTICK

DRAIN PLUG

FIG, 13

AIR FILTER (See Fig. 14)

ENGINE LUBRICATION

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year_

Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use° Add SAE

30W motor oil or equativent Tighten oil lill cap/dipstick securely each time you check the oil level, SAE 5W-30 motor oil may be used to make starting easier in areas where temperature is consistently 32_ F or lower.

TO CHANGE ENGINE OIL (See Fig 13)

Determine temperature range expected before oii change,

All oil must meet APt service classification SD, SE or SF.

• Be sure vehicle is on level surface.

• Oil will drain more freely when warm.

Your engine witl not run properly and may be damaged by using a dirty air filter= Replace paper cartridge once a year or after every 100 hours of operation, more often if used in very dusty, dirty conditions.

• Remove knobs and cover.

• Remove cartridge nut and replace cartridge.

• Reassemble and tighten securely. NOTE: Do not attempt to clean or oil the paper cartridge.

Page 17

MAINTENANCE

COVER

KNOB _ T

FIG. 14

AIR SCREEN (See Fig. 13)

The engine air screen must be kept free of dirt and chaff to

prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn

dried gum fibers.

ENGINE COOLING FINS (See Fig. 15)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.

• Remove oil fill dipstick and cover opening to prevent entry of dirt,

• Remove screws from blower housing and lift housing

off engine.

. Remove the screws securing the starter housing and

lift housing off engine.

• Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins_

• To reassemble, reverse above procedure_

,=, ,, ,,,

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PROD- UCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 16)

Fuelfilter should be replaced once each season. Iffuelfilter becomes clogged, obstructing fuel flow to carburetor, re-

placement is required.

• With engine cool, remove filter and plug fuel line sections,

• Place new fuel filter in position infuel line.

• Be sure there are no fuel Iine leaks and clamps are

properly positioned.

• immediately wipe up any spilled gasoline.

FUEL FILTER

FIG. '16

SCREWS

STARTER HOUSING

OIL FILL DIPSTICK

BLOWER HOUSING

ENGINE COOLING FINS

FIG, 15

SCREWS

SPARK PLUG

CLEANING

• Clean engine, battery, seat, finish, etc, of all foreign matter,

• Keep finished surfaces and wheels free of all gasoline, oil, etc,

• Protect painted surfaces with automotive type wax,

We do not recommend using a garden hose to clean your unit unless the electrical system, muffler, air filter and car- buretorare covered to keep water out_ Water inengine can

result in a shortened engine life,

Page 18

...................................... I,,L= i i ,i i i ill,i ,,,,,, r ' i i_ ,

ERV CE A D ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS; . Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in "NEUTRAL" position.

• Place attachment clutch in "DISENGAGED" position°

• Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug,

................................. = HN,l= ,m,,,m,,i , N ,=

TRACTOR

TO REMOVE MOWER (See Fig. 17)

Mower will be easier to remove from the right side of uniL

Remove mower blade drive belt from engine pulley only (See TO REPLACE MOWER BLADE DRIVE

BELT" through step removing belt from engine pulley)

• Remove retainer spring from clutch rod;pull clutch rod out of clutch lever,

Pull retainer springs out of rear suspension trunnions, Remove rear suspension trunnions from lift brackets.

Pull retainer springs from front hinge pins, Remove hinge pins attaching parallel link to mower

and front axle

• Raise lift lever to [aise suspension arms Slide mower out from under tractor,

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE

TRACTOR, THE R.H. AND L.H. SUS-

PENSION ARMS MUST BE REMOVED FROM TRACTOR,

TO INSTALL MOWER (See Fig, 17)

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with discharge guard to right side of tractor

• Install parallel link to front axle and mower with hinge pins, Secure hinge pins with retainer springs

• Install clutch rod inclutch lever and secure with retainer spring

• Lower attachment lift lever to lower suspension arms, Slide trunnions through lift bracket holes and secure with retainer springs_

, Roll bett over engine pulley Make sure belt is inside all

pulley grooves and inside belt guides.

Raise attachment lift tever to raise mower,

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3). If tires are over or under inflated, you will not properly adjust your

mower

CLUTCH LEVER RETAINER

ROD SPRING

CLUTCH ROD

MF'T BRACKET

RETAINER ENGINE

SPRING PULLEY

CLUTCH

RETAINER

SPRINGS

_PARALL,EL

HINGE

PINS

FIG. 17

SIDE-TO-SIDE ADJUSTMENT (See Figs18 and19) -

• Raise attachment lift lever to its highest position.

• Measure height from bottom of deck curl to ground

level at front corners of mower Distance "A" should be

the same_

• If distance "A" needs to be changed, snap out access

hole cover on left side of tractor above footrest.

To raise left side of mower, loosen nut "B" and tighten

nut "C".

To lower left side of mower, loosen nut "C" and tighten

nut "B".

• When distance "A" is equal, securely tighten nuts "B"

and "C".

: Replace access hole cover.

Page 19

BOTTOM

OF CURL

REAR SUSPENSION ARM

BOTTOM

OF CURL

D'['_

REAR SUSPENSION TRUNNION

FIG. 2O

=-t*

GR OU ND J LINE

GROUND LINE

FIG. 18

SIDE TO SIDE ADJUSTMENT

TRUNNION

FIG. 19

FRONT-TO=BACK ADJUSTMENT(See Figs. 20 and 2I) -

To obtain the best cutting results, the mower housing

should be adjusted so the rear is approximately 3/4 to 7/8" higher than the front when the mower is in its highest position,

Check adjustment on right side of tractor. Measure dis-

tance "D" at front and rear flanges of mower housing as

shown,

• To raise rear of mower, loosen nut "E" on both rear suspension arms. Screw both nuts "F" on both rear

suspension arms an equal number of turns.

• When distance "D" is 3/4 to 7/8" higher at rear than front, retighten nuts "E",

• Recheck side-to-side adjustment_

REAR

SUSPENSION

TRUNNION

NUT"E"

REAR

SUSPENSION ARM

NUT "F"

LIFTBRACKET

FIG. 21

IMPORTANT: WHEN ADJUSTING REAR SUSPENSION TRUNNIONS, ALWAYS ADJUST BOTH EQUALLY SO

MOWER WILL STAY LEVEL SIDE-TO-SIDE

Page 20

S1ERVUCEAN ADJUSTMENTS

TO ADJUST MOWER BLADE DRIVE BELT

(See Fig. 22)

Your tractor has been manufactured with the ability to

readjust the mower blade drive belt to provide you with longer belt life.

With the engine off and the lift lever in the highest po-

sition, move clutch lever up slowly until resistance is felt. If distance from bottom of slot in dash to clutch lever is

greater than 4-1/2 inches, adjustment is necessary. * Lower the mower deck for easier access.

• Remove the bolt, nut and D-shaped washers from rock shaft assembly.

, Move extension spring from lower to upper end of

slot in rock shaft assembly and install bolt, nut and the D-shaped washers (flat side of washers down),

Tighten bolt and nut to secure the D-shaped wash- ers (fiat side down as shown).

TO REPLACE MOWER BLADE DRIVE BELT

(See Figs. 22 and 23)

The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking

brake For assistance, there is a belt installation guide decal on the mower housing

IDLER BELT BELT' ENGINE PULLEY

GUIDE

L.H,

MANDREL

EXTENSION

R.H,

ROCK SHAFT

SPRING

BRAKE ROD

BELT REMOVAL -

Place attachment clutch in "DISENGAGED" position,

• Move attachment lift lever forward to lower mower to its lowest position

• Roll belt off engine pulley.

• Pull belt off both mandrel pulleys.

• Spring belt guide away from idler pulley and pull belt off idler pulley

• $iide belt from under extension spring

BELT INSTALLATION -

• Slide belt under extension spring,

• Place belt around back side and in groove of both mandrel pulleys.

• Spring idler belt guide down and place belt around rear side of idler pulley

. Roll belt over engine pulley

• Make sure belt is in all pulley grooves and inside all belt guides

_'-..... FIG, 22

BELT

GUIDES

ENGINE PULLEY

FIG. 23

Page 21

$ERVUCE

i ii iii ill ii illll ,Ulllllllllll,l,,,i

AND ADJUSTMENTS

TO ADJUST BRAKE (See Fig. 24)

Your unit is equipped with an adjustable brake system which is mounted on the right side of the transaxle

if unit requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake,

• Measure distance between brake operating arm and nut "A" on brake red,

tf distance is other than 1-1/2", disengage parking brake, loosen jam nut and turn nut "A" until distance

becomes 1-1/2", Retighten )am nut against nut "A", Engage parking brake and recheck distance,

Road test unit for proper stopping distance as stated above, Readjust if necessary. Ifstopping distance is still greater than six (6) feet in highest gear, further

maintenance is necessary Contact your nearest Sears Service Center,

W_H PARKING BRAKE "ENGAGED"

TO REPLACE MOTION DRIVE BELT (See

Fig. 25)

The tractor drive belt may be replaced without tools,

Park the tractor on level area, Engage parking brake, For assistance, there is a belt installation guide decal on

bottom side of left footrest,

• Remove mower (See "TO REMOVE MOWER" in this section of this manual)_

• Roll belt over top of transaxle pulley°

• Roll beft over engine pulley and off idler,

• Release parking brake, Pull belt as far as possible over top of clutch pulfey.

• Reset parking brake Pull belt over top of clutch pulley,

• Pull belt out up through gearshift lever gate opening to remove from tractor,

• install new belt by reversing above procedure

IMPORTANT: REPLACE ONLY WITH BELT LISTED IN THIS MANUAL

NUT"A"

CLUTC H PULLEY

/ / JAM NUT

FIG, 24

NUT "A"

IDLER BELT

_opE_j - ARMRATING

VIEWED FROM BOTTOM OF TRACTOR

NGINE

FIG. 25

Page 22

SERVICE AN

i i i i lll illllUlllllliHlll i i,!l,llll,ll,i

TO ADJUST STEERING WHEEL ALIGNMENT

Ifsteering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove

steering wheel and reassemble per instructions in the

Assembly section of this manual

FRONT WHEEL TOE-IN/CAMBER

The fiont wheel toe-in and camber are not adjustable on your unit, If damage has occured to affect the front wheel

toe-in or camber, contact your nearest Sears Service Center.

TO REMOVE WHEEL FOR REPAIRS (See

Fig. 26)

• Block up axle securely.

• Remove hub cap, retaining ring and washers to allow wheel removal (_ear wheel contains a square key - Do

not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear'wheef hub

and axle, Insert square key.

• Replace washers and snap retaining ring securely in

axle groove.,

Replace hub cap,

WASHERS

RETAINING RING

ADJUSTMENTS

TO START ENGINE WITH A WEAK BATTERY

(See Figs. 27 & 28)

CAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: YOUR UNIT IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM,_ THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES_ TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short against chassis.

• Connect one end of the BLACK cable to the NEGA- TIVE (-) terminal of fully charged battery_

. Connect the other end of the BLACK cable to a panel

bott on the left side of the chassis, away from fuel tank and battery,

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from left side of chassis and fully

charged battery,

RED cable last from both batteries.

HUBCAP

_SGUAREKEY

(REARWHEELONL_

FIG, 26

"POSITIVE .... NEGATIVE"

(+) (-)

FIG. 27

FIG. 28

Page 23

SERVICE AN

TO REPLACE FUSE (See Fig. 29)

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located in the engine compartment, directly

in front of the dash.

FUSE HOLDER

ADJUSTMENTS

ii iiii NIIIII, ,NN,, ,,,,,, ,,, I L,,JJUL_III JlJI,,UUL

HOOD

CONNECTOR

HOOD SPRING

HINGEBRACKET

FIG, 29

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside ofthe grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running or prevent it from starting.

• Check wiring, See electrical wiring diagram in Repair Parts section of this manual,

TO REMOVE HOOD, GRILL AND SIDE PAN-

ELS (See Fig's. 30 and 31)

• Raise hood°

• Unsnap headlight wire connector,

• Stand at side of tractor, Grasp hood and tilt forward and lift off hinge brackets,

• To reinstall,slide hood pivot rod into slot in hinge brackets, and carefully reinstall hood springs,

FIG. 30

[

HOOD PIVOT ROD

HINGE BRACKET

SLOT

FIG. 31

Page 24

,.............................. ,i,J,J,J,J,,=,lin = u ,,, ,=it,,, _*twm

SERVICE AND ADJUSTMENTS

nil n = nln

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 32)

The throttle control has been preset at the factory and ad- _dustmentshould not be necessary Check adjustment as

escribed below before loosening cable tf adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever from "SLOW" to "CHOKE" position Slowly move lever from "CHOKE" to "FAST" position

, Check that holes "A" ingovet nor control lever and hole

in governor plate line-up. If holes "A" are not aligned,

loosen clamp screw and move throttle cable until holes

are aligned. Tighten clamp screw securely.

GOVERNOR CONTROL LEVER

GOVERNOR

CONTROL PLATE

FINAL SETTING -

• Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion

control lever' in "NEUTRAL" position.

• Move throttle control lever to "SLOW" position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM

• While still holding throttle lever against idle speed screw, turn idle mixture valve in (clockwise) until en- gine begins to die and then turn out (counterclockwise) until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever..

ACCELERATION TEST -

• Move throttle control lever from "SLOW" to "FAST" position. If engine hesitates or dies, turn idle mixture

valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may result.

HOLES "A" CLAMP

SCREW

THROTTLE

CABLE

FIG, 32

TO ADJUST CARBURETOR (See Fig. 33)

The carburetor has been preset at the factory and adjust- merit should not be necessary. However, minor adjust- ment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does Reed adjustment, proceed as follows:

In general, turnig idle mixture valve in (clockwise) de- creases the supply offuel to the engine giving a leaner fuel/ air mixture, Turning the idle mixture valve out (counter- clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture IMPORTANT: DAMAGETOTHENEEDLEVALVE AND

THE SEAT tN CARBURETOR MAY RE_

SULT IF SCREW IS TURNED IN TOO

TIGHT.

PRELIMINARY SETTING -

• Air cleaner assembly must be assembled to the carbu- retor when making carburetor adjustments.

• Be sure the throttle control cable is adjusted properly (see above).

• With engine off turn idle mixture valve in (clockwise) closing it finger tight and then turn out (counterclock-

wise) 1 full turn

IMPORTANT:

NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET

FOR PROPER ENGINE SPEED, OVER- SPEEDING THE ENGINE ABOVE THE

FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED

NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE

CENTER, WHICH HAS PROPER EQUIP- MENTAND EXPERIENCETO MAKEANY

NECESSARY ADJUSTMENTS

THROTTLE IDLE SPEED

LEVER SCREW

IDLE MIXTURE

VALVE

24 FIG. 33

Page 25

Immediatelyprepareyourtractorforstorageattheendof . Drainthefueltank,

theseasonoriftheunitwillnotbeusedfor30daysormore,

CAUTION: Never store the tractor with gasoline in the tank inside a building

where fumes may reach an open flame or spark, Allow the engine to cool before storing In any enclosure,

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, Jeaves, etc. Give blades and underside of housing a good coat of grease or rust

preventative. Store in a clean, dry area. , CJean entire tractor (See "CLEANING" in the Mainte-

nance section of this manual).

• Inspect and replace belts, if necessary (See belt re- placement instructions inthe Service and Adjustments section of this manual),

• Lubricate as shown in the Maintenance section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear_ Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting,

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

, To help prevent corrosion and power leakage during

long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Mainte- nance section of this manual).

After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery

terminals, Be sure battery drain tube is securely attached to drain

in battery tray

• Start the engine and let it run until the fuel lines and carburetor are empty,,

• Never use engine or carburetor cleaner products inthe

fuel tank or permanent damage may occur,

• Use fresh fuel next season,

NOTE= Fuel stabilizer is an acceptable alternative in mini- mizing the formation of fuel gum deposits during storage,

Add stabilizer to gasoline in fuel tank or storage container, Always follow the mix ratio found on stabilizer container°

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor° Do not drain the

gas tank and carburetor if using fuel stabilizer.,

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil,, (See "ENGINE" in the Maintenance section of this manual).

CYLINDERS

• Remove spark plug(s)_

° Pour one ounce of oil through spark plug hole(s) into

cylinder°

• Turn ignition key to "START" position for afew seconds to distribute oil.

, Replace with new spark plug(s)o

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rusL Rust and/or dirt in your gasoline will cause problem&

• tf possible, store your unit indoors and cover it to give protection from dust and dirL

• Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and will cause your unit to rust°

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE iNDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE

Page 26

TROUBLESHOOTING POmNTS

PROBLEM CAUSE CORRECTION

iiiii n iiii nnl i UUll

Will not start

1. Out of fuel.

2. Engine not"CHOKED"properly.

3. Engine flooded. 4 Bad sparkplug.

5. Dirty a{r filter.

6. Ditty fuel filter.

7. Water In fuel.

& Loose or damagedwldng.

9. Carburetor out ofadjustmerit.

10. Engine vaives out of adjustment.

t. F_llfuettank

2. See TO START ENGINE in operation section.

3. Wait several minutes before attemptfng to start.

4. Replace spark plug. 5_ Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

8. Check allwlring.

9. Contact Sears Sewice Department.

10. Contact Sears Service Department.

Hard to start

Engfhewill not turn over

Engine clicks but will not start

Loss of power

1 Dirty a_r_ter

2 Bad sparkplug.

3. Weak or dead battery.

4. D_rty fuel filter.

5. Stale or dirty fuel

6. Loose ot damagedwlrlng_

7. Carburetor out of adjustment.

8. Engine valves out of adjustment

Clutch/brake pedal not depressed

Attachment clutch Is engaged. Spark plug wire is disconnected.

Weak or dead battery_

Blown fuse.

Corroded battery terminals

Loose or damaged wiring.

Faulty Ignitlan switch.

Faulty solenoEdor starter

Faulty operator presence swltch(es).

1 Weak or dead battery.

2. Corroded battery terminal& 3, Loose or damaged wiring. 4_ Faultysolenotd or starter.

1. Cutting too much grass/foe fast.

2. Throttle In "CHOKE" position.

3. Build-up of grass, leaves and trash under mower_

4. Dirty air filter. 5, Low oil laveildlrty oil

6 Faulty sparkplug.

7. D_rty fuel filter, 8 Stale or dirty fuel

9. Water in fuel

10. Spark plug wire looser I Dirty engine air screen/fins

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Clean/replace air filter.

2_ Replace spark plug

3. Recharge or replace battery.

4. Replace fuel filter,

5. Drain fuel tank and refill with fresh gasoline

6. Check all wiring.

7. Contact Sears Service Department.

8. Contact Seats Service Department.

1. Depress Clutch!brake pedal

2. Disengage attachment clutch

3. Connect wire to spark plug

4. Recharge or replace battery.

5. Replace fuse. 6 Clean battery terminals.

7. Check all wiring. 8 Check/replace ignlt{on switch.

9 Check/replace solenoid or starter.

10. Contact Sears Service Department.

1 Recharge or replace battery.

2_ Clean battery terminals.

3. Check al_wiring. 4_ Check/replace solenoid or starter.

1. Set In "Higher Cut" position/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean!replace air filter.

5. Check ott level/change oil

6. Clean and regap or change spark plug.

7. Replace fuel filter 8 Drain fuet tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refilt tank with fresh gasoline and replace fuel _ter.

10. Connect and tighten spark plug wire. 11o CFean engine air screen/fins

12. Clean/replace muffler.

13. Check alt w_r{ng_

14. Contact Sears Service Department.

15. Contact Sears Service Department.

Excessive vibration

1, Worn, bent or loose b/ode.

2 Bent blade mandrel, 3 Loose/damaged part(s)

1. Replace blade. Tighten blade boll 2 Replace blade mandrel. 3 Tighten loose part(s). Replace damaged parts.

Page 27

_: ii HIIIIIIIIll I

TROUBLESHOOTING POBNT$

PROBLEM CORRECTION

Engine contlnuas to run when operator leaves seat with attachment clutch

CAUSE

1 Faulty ope_to_sa_ p_sence cont_l system

1 Check widng, switches and connections If not

corrected, contact Sears Service Department,

engaged

Poorcut-uneven

Mower blades will not rotate

Poor grass discharge

1. Worn, bent or loose blade

2, Mower deck nottevel. 3_ Build-up of grass, leaves, and trash under mower

4, Bent blade mandrel

1, Obstruction in clutch mechanism, 2_ Mower drive belt out of adjustment,

3, Worn/damaged mower drive belt. 4, Frozen idler pulley

5 Frozen blade mandrel.

1. Engine speed too slow

2. Travel speed too fast

3. Wet grass 4 Mower deck not ]eve],

5. Low/uneven tire air pressure. 6 Worn, bent or loose bEade.

7 Build-up of grass, leaves and trash under mower. 8, Mower drive belt worn or out of adjustment

9. Blades tmproperlytnstalled

I0 improper blades used,

1. Replace blade Tighten blade bolt,

2. Level mower deck

3. CIean underside of mower housing.

4. Repiace blade mandrel.

1, Remove obstruction.

2, Adjust mower drive belt.

3. Replace mower drive belt- 4, Replace Idler pulley.

5. Replace blade mandrel.

t. Place throttle control in "FAST' position.

2r Shift to slower speed

3. AI]OW grass to dry before mowing 4, Level mower deck°

5. Check tires for proper air pressure, 6o Replace/sharpen b]ade. Tighten blade bolt. 7, Clean underside of mower housing

8, Replacetadjust mower drive be[tr

9. Relnstall blades sharp edge down-

10, Replace with blades listed in this manual-

Head_ight(s) not working

(_fso equipped)

Batterywill not charge

1, Sw{tch is"OFF"

2. Bufb(s) burned out. 3, Faulty Itght switch,

4. Loose or damaged wiring 5 Blown fuse

1- Bad battery ceil(s).

2. Poor cable connections

3. Fautlyregulator (if so equipped). 4, Faulty alternator

1. Turn switch "ON".

2. Replace bulb(s). 3 Checklrep[ace flght switch 4_ Checkwtrlng and connections,

5, Replace fuse.

1. Replace battery. 2, Check/clean aF[connections.

3. Replace regu/ator_ 4 Replace alternator.

Page 28

i ill illlll i illlllllll

SERVICE NOTES

ill i lllllllllllllll,ll i, ii,

Page 29

REPAIR PARTS

12.5 HP 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.255520

SCHEMATIC

÷Ill--

BATTERY

[

! WHITE

IGNITION SWITCH

RED

--_ ,O"_---O,

'%. Of,' '-

...... ]

CLUTCH/BRAKE

(PEDAL UP)

cello

FUSE 30AMP

BLACK

ATT'MENT CLUTCH

RED

I L I I I

(CLUTCH OFF)

STARTER

1 ?OLENO,O

,_J

I BLACK ..__.._ - , 8LAC4K

- _ SEAT SWITCH

(NOT OCCUPIED)

iGNITiON _.._____@

t UNIT PLUG

IGNITION SWITCH

POSITION

OFF

START

RED

@ 3600 RPM " 2.0VOLTS AC {MIN)

(BATTERY IN LINE)

NOTE

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR

SYSTEM, THE LIGHTS ARE NOT CONNECTED TO THE BATTERY,

BUT HAVE THEIR OWN ELECTRICAL SOURCE°

BECAUSE OF THIS, THE BRIGHT- NESS OF THE LIGHTS WILL

CIRCUIT

M+G

B+L

B+S

NON-REMOVABLE ---_'_----- REMOVABLE CONNECTIONS CONNECTIONS

CHANGE WITH ENGINE SPEED

AT IDLE THE LIGHTS WiLL DIM AS THE ENGINE tS SPEEDED UP, THE LIGHTS WILL BECOME

THEIR BRtGHTEST,

AMPS DO "X

'..... _, I _ I HEAD

HEADLIGHT [ _ I LIGHTS

SWITCH _._-"'

(OFF)

WIRING INSULATED CLIPS

NOTE: If wiring ins_dated clips were re- moved for servicing of unit, they should be replaced to properly secure your wiring.

-.. ALTERNATOR

" 5AMPS

@ tl VOLTS AC @3600 RPM

Page 30

Craftsman 917.25552 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual