Craftsman 917255462 Owner’s Manual

MODEL NUMBER 917.255462 OWNER'SMANUAL

Assembly

oOperation

Customer Responsibilities Service and Adjustments

, Repair Parts

O€onve_i_blle

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

L_I I IIIIIIIIIIIIIIIIIIII ...............................................

Safe Operation Practices for Ride-On Mowers

SAFETY RULES

IMPORTANT: THIS CUTTING MACHINE ISCAPABLE OFAMPUTATING HANDSAND FEET ANDTHROWING OBJECTS,,

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT INSERIOUS INJURY OR DEATH,

L GENERAL OPERATION

• Read, understand, and follow all instructionsin the manual

and on the machine before starting,

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.,

* Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade..

° Be sure the area tsclear of otherpeople before mowing._Stop

machine if anyone enters the area.

,, Never carry passengers.

- Do not mow in reverse unless absolutely necessary.. Always look down and behind before and while backing._

. Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place,

- Slow down before turning

. Never leave a running machine unattended. Always turnoff

blades, set parking brake, stop engine, and remove keys before dismounting

o Turn off blades when not mowing. * Stop engine before removing grass catcher or unclogging

chute.

° Mow only in daylight or good artificial light.

° Do not operate the machine while under the influence of

alcohol or drugs_

. Watch for traffic when operating near or'crossing roadways

- Use extra care when loading or unloading the machine into a traileror truck_

I1. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover

accidents,whichcan result in severe injuryordeath, All slopes requireextra caution If youcannotback uptheslope orif youfeet

uneasy on it, do not mow it DO:

• Mow up and down slopes, not across

• Remove obstacles such as rocks, tree limbs, etc

° Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine.. Tall grass can hide obstacles,

° Use slow speed° Choose alow gear sothat you will not have

to stop or shift while on the slope.

° Follow the manufacturer's recommendations for wheel

weights or counterweights to improvestability

° Use extra care with grass catchers or other attachments

These can change the stability of the machine.

° Keep all movement on the slopes slow and gradual Do not

make sudden changes inspeed or direction_

• Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed stowiy straight down the slope.

DO NOT:

° Do not turn on slopes unless necessary, andthen, turn slowly

and gradually downhill, if possible

° De not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if awheel isover the edge of acliff or ditch, or if an edge caves in..

° Do not mow on wet grass, Reduced traction could cause

sliding

• Donottrytostabilizethemachinebyputtingyourfootonthe ground.

• Do not use grass catcher on steep slopes

III. CHILDREN

Tragic accidents can occur if the operator' is not alert to the presence ofchildren. Children are often attracted tothe machine

and the mowing activity. Never assume that children will remain where you lastsaw them

• Keepchildren out of the mowing area and under the watchful care of another responsible ad-ulL

° Be alert and turn machine off ifchildren enter the area°

• Before and when backing, look behind and down for small children

• Never carry children. They may fall off and be seriously injured or'interfere with safe machine operation.

° Never allow children to operate the machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.,

IV. SERVICE

• Use extra carein handling gasoline andother'fuels. They are flammable and vapors are explosive..

Use only an approved container_ Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling Do not smoke..

Never refuelthe machine indoors Never store the machine or fuel container inside where

there is an open flame, such as awater heater..

° Never run a machine inside a closed area,

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition_

• Never tamper with safety devices.. Check their proper

operation regularly,

° Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fue! spillage. Allow machine to cool before storing

• Stop and inspect the equipment if you strike an object Repair, if necessary, before restarting,

• Never make adjustments or repairs wilh the engine running.

° Grasscatcher components are subject to wear, damage,and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary.

° Mower blades are sharp and can cut Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

° Check brake operation frequently, Adjust and service as

required.

tant safety precautions. It means Look for this symbol to point out impor-

CAUTION!!! BECOME ALERTi!! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire andplace wire where it cannot contact spark plug in order to prevent

accidental starting when setting up, transporting, adjusting or making

repairs.

CONGRATULATIONS on your purchase of a Sears Tractor., It has been designed, engineered and manufac- tured to give you the best possible dependability and performance,

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, well- trained technicians and the proper tools toservice or repair

this unit_

Please read and retain this manual.. The instructions will enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES",.

MODEL NUMBER 917.255462

SERIAL NUMBER

DATEOFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT°

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct.. Contact your nearest Sears store for details°

CUSTOMER RESPONSIBILITIES

o Read and observe the safety rules..

• Foliowa regufarschedule in maintaining, caring for and using your unit,

• Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual,

PRODUCT SPECIFICATIONS

HORSEPOWER: 14 0 GASOLINE CAPACITY 5 GUARTS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OILCAPACtTY: W/FILTER: 4,0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RCt2YC (GAP: .030")

VALVE CLEARANCE: INTAKE: .0015" - 0030"

EXHAUST: ,0020" - 0035"

GROUND SPEED (MPH): FORWARD: 0-5_5

REVERSE: 0-2 2

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT. LBS.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov* ered land unless the engine's exhaust system is equipped

with a sparkarrester meeting applicable local orstate laws (ifany). Ifa spark arrester isused, itshould be maintained in effective working order by the operator,.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code)° Other states may have similar laws. Federal laws apply on federal lands, A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual),

LIIJILIIIIJlJLJJLIILI

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears wilf repair or replace, free of charge, any parts found to be defective in matedal or

workmanship. This Warranty does notcover:

• Expendable itemswhichbecome wom during normal use, such as blades, spark plugs, air cleaners and befts..

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improperstorage or accident or the failure to maintain the equipment according to the instn_ctionscontained in the owner's manual..

• Riding equipment used for commercial or rental purposes,

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanshipand our testingdetermines the batterywillnothold a charge, Sears wilJreplacethebattery at no charge

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES,

This Warranty gives you specific legal rights,and you may also have other rightswhich may vary from state to state

SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

............................................... ,,, ,,,,, ,, ,,,

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY ................................................................... 3

TRACTOR ACCESSORIES ............................................ 5

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 11-14

INDEX

Accessories ..............................................5

Adjustments:

Brake ..................................................22

Carburetor ....................................................25

Mower

Front-To-Back ...................................22

Side-To-Side ................................22

Throttle Control Cable ........................25

Air Filter, Engine ................................................t8

Air Screen, Engine .................................18

Assembly ..........................................................7-10

Battery:

Charging .....................................................8

Cleaning ..................................................19

installation .........................................................9

Levels ...................................................8,16

Preparation ..................................................8

Starting with Weak Battery .............24

Storage ................................................................27

Terminals ..................................................t6

Belt:

Motion Drive

RemovaVReplacement .................23

Mower Belt(s3

Removal/Replacement ..............22

Blade:

Sharpening .............................................16

Replacement ........................................16

Brake Adjustment ..........................................22

Carburetor Adjustment ..............................25

Controls, Tractor, ........................................11

Customer Responsibilities ....................15-19

Engine:

Air Filter ...........................................t8

Air Screen ......................................i8

Cooling Fins ...................................18

Engine Oil .................................13,18

Fuel Filter ......................................19

Spark Plug(s) ...........................................19

Tractor:

Battery .............................................16

Blade ............................................................16

Lubrication Chart .................................15

Maintenance Schedule ..................t5

Tire Care .....................................8,16,24

Transaxle ..........................................17

Cutting Height, Mower', ...................................12

Electrical:

Interlocksand Relays ........................25

Schematic ..............................................31

Wiring Diagram ....................................32

Engine:

Air Filter ...............................................18

Air Screen ........................................................18

Cooling Fins ......................................18

Oil Change ...........................................18

Oil Level ......................................................13

Oil Type ..........................................13,17

Preparation ........................................13

Repair Parts ....................................5t-56

Starting .....................................................14

Storage ......................................................27

Filter:

Air Filter...................................................18

Fuel ...............................................................19

Fuel: '

Type .........................................................13

Storage ...................................................27

Fuse .............................................................25

Hood Removal/installation ........................25

Leveling Mower Deck .................................21

Lubrication:

Chart .....................................................15

Engine ...................................................t7

Maintenance Schedule ...................................15

Mower:

Adjustment, Front4o-Back .................21

Adjustment, Side-to-Side ................21

Blade Replacement ..............................16

Blade Sharpening .........................................16

Cutting Height .......................................12

Installation ..............................................20

Operation ....................................................13

Removal ...................................................20

Mowing Tips .......................................................14

Muffler ......................................................19

Spark Arrester ....................................3,40

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20=25

STORAGE .................................................................... 27

TROUBLESHOOTING ............................................ 28-29

REPAIR PARTS - TRACTOR .................................. 32-48

REPAIR PARTS - ENGINE ..................................... 51-56

PARTS ORDERING/SERVICE ................ BACK COVER

Oil:

Cold Weather Conditions ..........13,17

Engine ....................................................17

Storage ....................................................27

Operation ......................................................t 1-14

Operating Mower _.............................................13

Options:

Accessories ..............................................5

Spark Arrester ....................................3,40

Parking Brake ......................................................12

Parts Bag ....................................................................6

Parts, Replacement/Repair .............32-48

Product Specifications ...................................3

Repair"Parts .........................................32-46

Safety RuLes.............................................................2

Seat ..........................................................................8

Service and Adjustments .........................20+25

Carburetor ..................................................25

Fuse ....................................................25

Hood Removaltlnstallation ...............25

Motion Drive Belt

Removal/Replacement ............23

Mower Belt(s)

Removal/Replacement .............23

Mower Adjustment

Front-to-Back ......................... ........ 22

Side-to-Side .................................22

Mower Removal/Installation ...........20

Tire Care .....................................8,16,24

Slope Guide Sheet ........................................59

Spark Plug(s) ...............................................................19

Specifications ................................................3

Starting the Engine ..............................13-14

Steering Wheel ..................................................7,24

Stopping the Tractor ....................................12

Storage ..................................................................27

ThrottleControl Cable Adjustment ...........25

Tires....................................................................8,16,24

Troubleshooting Chart ........................28-29

Tmnsaxte ...............................................................17

Warranty .................................................................3

Wiring Diagram ........................................................32

Wiring Schematic .............................................31

ACCESSORHE$ AND ATTACHMENTS

These accessories and attachments were available throughmost Sears retailoutlets andservice centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor,.

ENGINE

SPARKPLUG GASCAN ENGINEOIL FUELSTABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offersawide varietyof attachmentsthatfit your tractor. Manyofthese are listedbelow withbrief explanations of howthey can help you.. Thislist was currentat the time ofpublication;however, it may change infuture years - more attachments may be added, changes may be made Inthese attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor. Most ofthese attachments do notrequire additionalhitchesor conversionkits (thosethat do are indicated) and are designedfor easy

attaching and detaching. AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-tnch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in

Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a

healthier, heater looking lawn Two Permane× containers hold 30-gallon plastic bags. BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly. CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray

EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters infront of mower deck to reduce

chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2or 3putl-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of"scalping" on uneventerrain° For mower decks notso equipped

MULCH RAKE/DETHATOHER loosens soil and flips thatch and matted leaves to lawnsurface for easy pickup. Twenty spring line

teeth.. Usefulto prepare bare areasforseeding. Available forfront or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper° Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without

changing blades, For models not equipped as 3-in-1 Convertible

mowers.. See "MOWER" in the Repair Parts section of this manual.

RAMP TOPS AND FEET let you load and unload tractorfrom a pickup truck. Use with 2 x 8 or 2 x 10 lumber_

ROLLER for smoother lawn surface. 36_inch wide, 18-inch diameterwater-tight drum holds up to 390 lbs ofweight Rounded

edges prevent harm to tuff. Adjustable scraper automatically cleans drum..

SNOW BLADE for snow removaf only. 14-inch high, 42-inch wide bladeclears38-inchpathwhenangled leltor right Raises, lowers

with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights andior rear drawbar weight)

SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow.. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractorseal 6-inch

diameter spout discharges snow 101o 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and!or rear drawbar weight.)

SPRAYERS use 12_volt DC electricmotor that connects to the tractor battery or other 12-volt source Includes booms for

automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy° Broadcast spreaders are also useful for granular de- icersand sand.

SWEEPERS let you collect grass clippings and leaves TILLER has 5hp engine and 36-inch swath toprepare seed beds,

cultivate and compost garden residue, Tiller has its own built-in liftand depth control system and does NOT require a sleeve hitch

Fitsany lawn, yard or garden tractor. Simply hook up tothetractor

drawbar and ol Optional accessories conved unit for

dethatching,aerating, hlll_ng...without tools.. TIRE CHAINS are heavy duty; closely spaced extra-large cross

linksgivesmooth dde, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; cIear plasticwindshieldoffers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm

and dry.. Remove vinyl sides and windshields for use as sun protector in summer Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves, Optional wand attachment to pick up debris in hard-to-reach

places. VAC/GHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications.

Uses (t) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Knob

H,II,Ill

Parts packed separately in carton

(1) Shoulder Bolt

5/16-18

(1) Washer

17/32 x 1-3/16 x 12 G&

(2) Screws #10 x 5/8

(2) Washers 3116 x 3/4 x 16 Gauge

(2) Lock Washers #10

(2) Weld Nuts #10 d t

1LJ

Mulcher

f 1

Plate

Steering

Wheel

Battery

r t

{ I $ r l |

1 1

I J

I t

Owner's Manual

..................... i [i iii illll i

Steering

Sleeve

.......... Parts Bag...............

Parts bag contents not shown full size I

(2) Shoulder

Bolts

(2) Washers 3/8 Q x 7/8 x 14 Gauge (2) Center-

Gauge

Wheels k

LockNuts

Assemblies

(2) Washers

9/32 x 5/8 x 16 Ga,

(2) Hex Nuts 1t4-20

(2) Lock Washers 1/4

_ teering

15° Slope Sheet

Wheel

Insert

<_(2) Keys

t i

Battery Caps

and Instructions

i i i / ulluliii/llull,,, ,, ,,

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,, To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use

the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier,, Standard wrench sizes are listed.

(2) 7/16" wrenches (1) 1/2" wrench

(1) 9/16" wrench

3/4" Socket w/drive ratchet Tire pressure gauge

Phillips Screwdriver

Utility knife

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel),,

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

= Remove aft accessible loose parts and parts cartons

from carton (See page 6).,

° Cut,from top to bottom, along lineson all four corners

of carton, and lay panels flat.

• Check for any additional loose parts or cartons and remove,

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig, 1)

. Remove locknutand large flat washer from steering

shaft,.

• Position front wheels ofthe tractor so they are pointing

straight forward.

- Slide the steering sleeve over the steering shaft.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.,

° Secure steering wheel to steering shaft with Iocknut

and large fiat washer previously removed,, Tighten securely,

. Snap steering wheel insert into center of steering

wheel,

° Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

1N SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID,

STEERING WHEEL

HEX LOCKNUT

J LARGE FLAT

@,,"_'_"_WA____ SHER STEERING

STEERING

STEERING " _t ADAPTER G ,

, / SHAFT

FIG. 1

TO ROLL TRACTOR OFF SKID (See Fig. 8)

• Raise attachment lift lever to its highest position,,

• Release parking brake by depressing clutch/brake pedak

• Place freewheel control in freewheeling position to

disengage transmission,,

• Roll tractor backwards off skid,

° Remove banding holding discharge guard up against

tracton

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

:_REPARE BATTERY (See Fig. 2)

i lllllllllllllu/i i i qjjl i

CAUTION: Wear eye and face shield, Wash hands or clothing immediately if

accidentally incontactwith batteryacid. Do not smoke. Fumes from charged

battery acid are explosive. Read the instructions included with the

batteryvent caps, Always weargloves, clothing and goggles to protect your

hands, skin and eyes_

Your tractor has a battery charging system which is suffi- cient for normal use_ However, periodic charging of the battery with an automotive charger will extend its tife_

• See instructionspacked with vent caps inparts bag.

• Flitbattery with acid. Fi!l each cell until it reaches the bottom of the vent wells, Do not overfill.

• Allow battery to stand and settle for at least thirty minutes.. After standing, check the battery cell acid level. If below the vent wells, add more acid until the correct level is reached.

While battery is standing (after adding acid)and later,while

battery is beingcharged, continue with assembly oftractor IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, tT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE

• Charge battery at a rate of 6amperes for I hour. Use a 12 volt battery charger. Observe aHsafety precau-

tions required for battery charging.,

= Check the acid level after the battery is charged. Ifthe

acid has fallen below the correct level, add distilled or iron free water,

o Install the vent caps to cover the vent well& Wash the

top of the battery with water to remove any acid, then wipe dry_

° Check battery case for leakage to make sure that no

damage has occurred in handling.

• Dispose of excess battery acid. Neutralize acid for disposal by adding itto two gatfons of water in a five

gallon plasticcontainer. Stir with a wooden or plastic paddle while adding baking soda until the addition of

more soda causes no more foarning_

• Follow instructions on how to install battery_

CUT AWAY VIEW

BATTERY

CELL ACID LEVEL

INSTALL SEAT (See Fig. 3)

Adjust seat before tighteningadjustment knob

• Remove cardboard packingon seat pan,

• Place seat on seat pan and assemble shoulder boll ° Assemble adjustment knob and flat washer toosely,

Do not tighten,

° Tighten shoulder bolt securely. ° Lower seat into operating position and sit on seat,

• Slide seat untila comfortable position is reached which aIlows you to press ctutchtbrake pedal aU the way

down_

• Get off seat without moving its adjusted position,

• Raise seat and tighten adjustment knob securely,,

SEAT

SEAT PAN

SHOULDER BOLT

.FLATWASHER

ADJUSTMENT KNOB

FIG, 3

CHECK TIRE PRESSURE

The tiresonyour tractor were ovednflated at the factory for shipping purposes° Correct tire pressure is importantfor best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled.. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted., See "TO ADJUST BRAKE" in the Service and Adjustments section of this

manual.

FIG. 2 8

ASSEMBLY

INSTALL BATTERY (See Figs. 4 and 5)

CAUTION: Do not short battery termi- nals. Before instal ling battery, remove

metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding_

- Lift seat to raised position°

• Open battery box door.

• Be sure battery drain tube is attached to battery box. ° Lower battery into battery box with battery terminals

toward front of tractor,.

• First connect RED battery cable to positive (+)terminal with hex bolt, flat washer, lock washer and hex nut as

shown,. Tighten securely..

= Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely..

• Close battery box door.

Open battery box door for:

• Inspection for secure connections (to tighten hard- ware)..

° Inspection for corrosion,. ° Testing battery,,

o Jumping (if required)°

- Periodic charging,

BAKERY BOX DOOR

BATTERY BOX DOOR

VENT CAPS

FIG. 5

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 6)

Assemble gauge wheels with tractor on aflat levelsurface, = Adjust mower to desired cutting height (See 'q-O AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

. With mower in desired height of cut position, gauge

wheels should beassembled so they are slightly offthe

ground_ instal{gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer and 3/8-16 locknut and tighten securety_

• Repeat for opposite side installing gauge wheel in same adjustment hole_

POSITIVE NEGATIVE (RED) CABLE (BLACK) CABLE

LOCK WASHER

FLAT

WASHER

HEX BOLT

POSITIVE{+) TERMINAL NEGATIVE, TERMINAL

FIG. 4

GAUGE WHEEL MOUNTING BRACKET

3/8-16 LOCKNUT _" ,

3/8 WASHER

GAUGE WHEEL

FIG. 6

_SHOULDER

BOLT

ASSEMBLY

1// illllllllllll

INSTALL MULCHER PLATE (See Figs.7A & 7B)

• Install two latch hooks to rnu[cher plate using screw, washer, lockwasher, and wetd nut as shown.

NOTE: Pro-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

. Tighten hardware securely.

• Raise and hold deflector shield in upright position_

° Place front of mulcher plate over front of mower'deck

openingand slide into place, as shown.

° Hook front latch intohote on front of mower deck. ° Hook rear latch into hole on back of mower deck

CAUTION: Do not remove discharge guard from mower. Raise and hold

WELD. WASHER

NUT \-.\

HOOK

WASHER

MULCHER

_LATE

guard when attaching mulcher plate and allow it to rest on plate while in

operation.

WELD NUT FROM THE TOP

LOCK

. SCREW

i lllll ii ii ii illllll illl illlll illllllllllllllllll

HOOK PO|NTS DOWN

HOOK

LOCK WELD WASHER NUT

WASHER

'_SCREW

FIG. 7A

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove rnulcherplate and store in a safe place. Your mower' isnow ready for discharging or installation of

optional grass catcher accessory,

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

J All assembly instructions have been completed. ,/ No remaining loose parts in carton..

./ Battery isproperly prepared and charged_ (Minimum

1 hour at 6 amps)o

_" Seat is adjusted comfortably and tightened securely. ,/ Atltires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower' deck is properly leveied side-to-side/

front-to-rear for best cutting results_ (Tires must be

properly inflated for' leveling),.

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers_

v" Check wiring° See that all connections are still secure

and wires are properlyclamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TOTHE FOLLOWING IMPORTANT ITEMS:

,/ Engine oil is at proper level ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline

v" Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition..

DEFLECTOR SHIELD

LATCH HOOKS

FIG. 7B

OPEBATmON

i illll

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare theillustrationswith your tractor tofamiliarize yourself withthe location of various controls and adjustments_ Save this manual for future reference.

ATTACHMENT CLUTCH LEVER

LIGHT SWITCH

ATTACHMENT

THROTTLE/CHOKE CONTROL

CLUTCH/BRAKE PEDAL

FREEWHEEL CONTROL

HEIGHT ADJUSTMENT

KNOB

Our tractors conform to the safety standards of the American National Standards Institute.,

ATTACHMENT CLUTCH LEVER- Usedto engagemower blades or other attachments mounted to your tractor_,

ATTACHMENT LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor,

CLUTCHtBRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

HEIGHT ADJUSTMENT KNOB., Used to adjustthe mower heighL

LIGHT SWITCH - Turns the headlights on and off_

PARKING BRAKE

MOTION CONTROL LEVER

IGNITEON SWITCH

FIG. 8

FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine ofE MOTION CONTROL I.EVER - Selects the speed and

direction of the tractor_ IGNITION SWITCH - Used to start and stop the engine

PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position, THROTTLE/CHOKE CONTROL - Used for starting and

controling engine speed. LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position°

,,,, iJlJl,l,l,i

OPERATION

The operation of any tractor can result inforeign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses oreye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask for over

the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor isequipped with anoperatorpresencesensing

switch+ When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

, Depress clutch/brake pedal into full "BRAKE" position

and hold..

• Place parkingbrake lever in"ENGAG ED"position and release pressure from clutch!brake pedal+Pedalshould remain in"BRAKE" position+ Make sure parking brake

wilt hold tractor secure.

ATTACHMENT "DISENGAGED" CLUTCH LEVER

"ENGAGED" POSITION

POSITION

PARKING BRAKE

"ENGAGED"

POSITION

THROTTLE/ CHOKE

LEVER

"BRt KEY

POSITION HEIGHT

CLUTCH/BRAKE "DISENGAGED" PEDAL "DRIVE" POSITION POSITION

ADJUSTMENT KNOB PARKING BRAKE

FIG_9

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutch lever to"DISENGAGED" po- sition°

GROUND DRIVE -

• Depress clutch/brake pedal intofull "BRAKE" position+

• Move motion control iever to neutral (N) posit+on+

IMPORTANT; THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED

ENGINE +

• Move throttlecontrol to slow (,_) position+

NOTE: Failure to move throttle control to slow (,,_,)

position and allowing engine to idle before stopping may cause engine to "backfire".+

MOTION CONTROL

LEVER

IGNITION

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor +to prevent

unauthorized use+

• Never use choke to stop engine.+

NOTE: Under certain conditions when unit is standing idle with the engine running, hot engine exhaust gases rnay cause "browning" of grass+ To elimirlate this possibility,

always stopengine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.+

* Operating engine at less than full throttle reduces the

battery charging rate+

° Full throttle offers the best bagging and mower perfor-

mance+

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The directionand speed of movement is controlledby the

motion controllever+

• Start tractor with motion control lever in neutral (N) position,.

• Release parking brake and clutch/brake pedat.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 9)

The cuttingheightiscontrolledby turningtheheight adjust-

ment knob in desired direction+

• Turn knob clockwise ((_) to raise cutting height+

• Turn knob counterclockwise (_) to lower cutting

height.

The cutting height range isapproximately 1-1/2" to 4"+ The

heights are measured from the ground to the blade tip with

the engine not running+ These heights are approximate

and may vary depending upon soil conditions, height of grass and types of grass being mowed+

• The average lawn should be cutto approximatefy 2-1/2 inches during the cool season and to over 3 inches

during hot rnonths+ For healthier' and better looking lawns, mow often and after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged wifl shut off the engine°

° Select desired height of cut. ° Lower mower with attachment lift control.

° Start mower blades by engaging attachment ck_tch

control.

o TO STOP MOWER BLADES- disengage attachment

clutch control

CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place.

"ENGAGED" POSITION ATTACHMENT

ATTACHMENT CLUTCH LEVER

"DISENGAGED"

POSITION

FIG. 10

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and

do not drive across any slope.

. Choose the slowest speed before starting up ordown

hills_

. Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position°

• If stopping is absolutely necessary, pushclutch/brake pedal quickly to brake position and engage parking brake°

- Move motion control lever to neutral (N) position°

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH!BRAKE PEDAL IS DEPRESSED, , To restart movement, slowly release parking brake and

clutch/brake pedat.

o Slowly move motion control lever to slowest setting.

o Make all turnsslowly

LIFT LEVER HIGH

DISCHARGE GUARD

TO TRANSPORT

Raise attachment lift to highest position with attach- ment lift control_

When pushing or towing your tractor, be sure free- wheel control is in freewheeling position°

• Do not push or tow tractor at more than five (5) MPH, NOTE: To protect hood from damage when transporting

your tractor onatruck ora trailer, be sure hood isclosed and secured totractor. Use anappropriate means of tying hood to tractor (rope, cord, etc.)

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

. The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil

• Check engine oil with tractor on level ground.

. Unthread and remove oil fill cap/dipstick; wipe oi! off,

Reinsert the dipstick into thetube and restoil _l cap on the tube. Do notthread the cap onto the tube. Remove

and read oil level. If necessary, add oil until "FULU' mark on dipstick is reached, Do not overfill

= For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section ofthis manual),

• To change engine oi!, see theCustomer Responsibili-

ties section in this manual

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded

gasoline (Use of leaded gasoline wileincrease carbon and lead oxide deposits and reduce valve life)o

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEANWINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel

system of an engine while in storage, To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let itrun until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information° Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur..

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel Do not store, spill or use gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 9)

When starting engine for the first time or if engine has run out offuel, itwill take extra cranking time to move fuelfrom

the tank to the engine°

• Depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position. ° Move attachment clutch to "DISENGAGED" position. o Move throttle control lever to choke (t\l) position for

cold engine start. Forwarm engine start, movethrottle control to fast (,_) position..

• Insertkey intoignitionand turnkeyclockwiseto"START" position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to fast (,_)

position, wait a few minutes and try again.

• When engine starts, slowly move throttle control lever to desired running speed°

• Allow engine to warm up for a few minutes before engaging drive or attachments.

IMPORTANT: COLD STARTING FOR HYDRO (BELOW 40=F) - AFTER STARTING ENGINE AND BEFORE

DRIVING, LET TRANSMISSION WARM UP FOR ONE (1) MINUTE BY PLACING MOTION CONTROL LEVER IN

NEUTRAL (N) POSITION AND RELEASING CLUTCH/ BRAKE PEDAL

NOTE: if at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need tobeadjusted for best engine performance.. See

'q'O ADJUST CARBURETOR" inthe Service and Adjust-

ments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to unit..

• Mower' should be,property leveled for best mow!ng performance., See 'TO LEVEL MOWER HOUSING in

the Service and Adjustments section of this manual.

• The Lefthand side of mower should be used for trim- ming.

• Ddve so that clippings are discharged onto the area

that has been cut. Have the cut area to tile right ofthe

machine. This will resultina more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 11).

° tf grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it iswet. Wet grass will ptug

mower and leave undesirable clumps Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear' to give the mower cutting performance as welt as the quality of cut desired°

• When operating attachments, select a ground speed that will suit the terrain and give best perforrnance of

the attachment being used..

,i,i i

FIG. 11

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH_ CLEAN AFTER EACH USE..

• The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as

they fall onto the lawn they will disperse intothe grass

and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your' highest engine (blade) speed as this will provide the best recutting action of the

blades.

• Avoid cutting your lawn when it iswet° Wet grass tends to formclumps and interferes with the mulching action.

The best time to mow your lawn isthe early aflernoon_ At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

Forbest results, adjustthe mower cutting height sothat

tt)e mower cuts off only the top one-third of the grass

blades (See Fig, 12). For extremely heavy mulching, reduce your width ofcut on each pass and mow slowly_

• Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut,

mow across or perpendicular' to the first cut path.

• Change your cutting pattern from week to week. Mow

northto south one week then change to eastto west the next week This will help prevent matting and graining

of the lawn.

MAX 1/3

FIG. 12

CUSTOMER RESPONSUBILITHES

mmw_,_,*_"_"_' ' "ll.............. !ll"lI '"' _"!I _'_,,u, ! ,,,';,,','_l,_,J,',"l'"'l"!'J ! , '! "" _ _ _ _ -

sc. oo. "

AS YOU COMPLETE _)£,_ _4t,_. £x_ _- _'*_ _ _4_-' O__

._REGu RSERV, E...................................................__................. RV!OEDATES

Check Brake Operation V #

Check'nreP';e$_'ur'e....... iV"..... V' ..........

T Check for Loose'Fasteners ........... _ ........ 6#4 .....

R Sharpen/Replace Mower Blades ...... 6/4

A Lubdcaii0n Chart .............. _ .........

T Check Battery L,ev,eVRecharge .............. $f .............. ......

0 Clean Battery and Terminals ......................... 6#4 6#4

R Check Transaxfe Cooling _ .............

Adjust Blade Beit(s) Tension .......... 6#t5 .

Adjust Motion Drive Belt(s) Tension _5

.... Check Engine Oil Level _' V #'

=Change Engine Oil .................. _ ...... _I,2,3 ,.....

Clean Air Filter 6#_'_ ........ ,

E Clean Air Screen .....iiii,iiiii, _2 ................... .....

G inspect Muffler/SparkArrester 6_

eP'iaceOii"F,ter ,i' 'e o'ppedi...................... iii..... .................

.......... , =,

N Clean Engine Cooling Fins"' 6_2 ......................

R_p!,,_cesparkPiiUg ............................... e,' v' ..............

Replace Air Filter Paper Cartridge ................... , .....

Replace Fuel Filter tL,-'/

1-Changemore oftenwhenoperatingundera heavy loadorin high ambienttemperatures 3 - IIequippedwithoil filter,changeoilevery50 hours 2-Service mote often when operatingin dirtyordustyconditions 4- Replacebfadesmore often when mowing insandysoll

GENERAL RECOMMENDATIONS

The warranty on thistractor does not cover items that have been subjected to operator abuse or negligence,, To

receive full value from the warranty, operator mustmaintain

tractor as instructed in this manual, Some adjustments witi need to be made periodically to

properly maintain your tractor,

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season,

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear,. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer_

BEFORE EACH USE

o Check engine oil level,

• Check brake operation,

• Check tire pressure.,

• Check for Ioose fasteners,

(_)SPtNDLE ZERK_ SPINDLE ZERK (_)

CLUTCH PIVOT

(_)CHECKiADD

PUMP FLUID

(_SAE 30 OR 10W30 MOTOR OIL AP| - SG (_)GENERAL PURPOSE GREASE

(_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT; DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, 1F YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

5- 1!equippedwith adjustablesyslem

LUBRICATION CHART

ONT WHEEL (_)

BEARING ZERK

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6)feet stopping distance at highspeed inhighest gear, then brake must be adjusted

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual)

TIRES

• Maintain proper air pressure in alt tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual),

= Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber_

• Avoid stumps, stones, deep ruts_sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best resufts mower blades must be kept sharp_ Re- place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to blades

• Remove hexbolt, lock washer andflat washer securing blade.

• Install new or'resharpened blade with trailing edge up

towards deck as shown,

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs,torque).

IMPORTANT: BLADE BOLTISGRADE 8HEATTREATED NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade isbalanced

__ MANDREL

BLADE__ _- ASSEMBLY

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

Care shouid be taken to keep the blade balanced, An unbalancedblade willcause excessivevibrationand even-

tual damage to mower and engine.

• The blade can be sharpened with afile oron agrinding wheel Do not attemptto sharpen while on the mower°

• To checkblade balance, you will need a 5/8" diameter steel bolt, pin,ora cone balancer, (When using a cone balancer, follow the instructions supplied with bal-

ancer,)

• Slide blade on toanunthreaded portion ofthe steet bolt or pin and hold the bolt orpin parallel with the ground.

if biade is balanced, it should remain in a horizontal position If either' end of the blade moves downward, sharpen the heavy end until the blade is balanced

NOTE: Donot use anail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE / /'

\ / /

FIG. 14

BATTERY (See Fig. 15)

Yourtractorhas a battery charging system whichis suffi- cient for normal use. However, periodic charging of the

battery withan automotive chargerwilt extend itslife,

• Acid solution levef in each battery cell should be even

withbottoms ofventwells_Add onlydistilled oriron free water'if necessary_, Do not overfillo

• Keep battery and terrninatsclean°

• Keep battery bolts tight.

• Keepvent caps tight and small vent holes in capsopen. ° Recharge at 6 amperes for 1 hour_

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Open battery box door'.

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor°

• Wash battery with solution of four tablespoons of baking sodato onegallon ofwater_Be careful notto get the soda solution into the cells_

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright,

° Coat terminals with grease or petroleurn jelly,

• Reinstall battery (See "INSTALL BATTERY" in the Assembly section of this manual)_

CUTAWAY VIEW / VENTCAP

VENT

BATTERY

CELL ACID LEVEL

FIG. 15

WELL

CUSTOm' ER RESPONSl

V-BELTS ENGINE Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary_ The belts are not adjustable, Replace belts ifthey begin to slip from wear_

TRANSAXLE COOLING (See Fig. '16)

The fan and cooling fins of transmission should be kept clean to assure proper cooHng_

Donot attempt to clean fan or transmission while engine is running or while the transmission is hot.

• inspect cooling fan to besure fan blades are intact and clean.,

= Inspect cooling fins for dirt, grass clippings and other

materials.

TRANSAXLE PUMP FLUID LEVEL (See Figs. 16 & 17)

Checkfluid level after every25 hours ofuse, Reardrawbar must be removed to check fluid level

= Remove the four (4) fasteners to removethe drawbar. ° Clean reservoir thoroughlybefore removing cap.

o Check for proper fluid fevel in reservoir (should be

above the "OIL LEVEL COLD" line),.

o if oil is needed, remove cap on reservoir (with a

clockwise rotation), and fill to "OIL LEVEL COLD" line with SAE 10W30 oi! (API - SG),

• Replace cap securely (do not overtighten)_ Reassemble drawbar and tighten fasteners securely.

RESERVOIR

"OIL LEVEL HOT" LINE

LEVEL COLD" LINE

COOLING FAN

COOLING

FINS

FIG. 16

LUBRICATION

Only use high quality detergent oil rated with AP! service classification SG,, Select the oil's SAE viscosity grade according to your expected operating temperature..

°c-3o' ..... _20[.....t_o" .....o" 1o° 20" 3oo 4o"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc)

improvestarting incold weather, these multFviscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oiI_

Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year..

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.,

TO CHANGE ENGINE OIL (See Fig, 18) Determine temperature range expected before oHchange..

All oil must meet API service classification SG = Be sure tractor is on level surface,

Oil will drain more freely when warm.

Catch oil in a suitable container,

Remove oilfill cap/dipstick_ Be careful not 1oallow dirt

to enter the engine when changing oil

Remove drain plug,

After oil has drained completely, replace oil drain plug and tighten securely.

Refill engine with oil through oil fill dipstick tube, Pour

slowly, Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

]

manual Use gauge on oil fill cap/dipstick for checking level,

insert dipstick into the tubeand restthe oil fill cap onthe

tube. Do notthread the cap onto the tube when taking

reading Keep oil at "FULL" line on dipstick, Tighten

cap onto the tube securely when finished

L THES

SAEWSCOSITVGRADES

CUSTOMER RESPONSIBILITIES

AIR FILTER (See Fig. 18)

Your engine will not run properly using a dirty air filter_ Clean the foam pre-cleaner after every 25 hours of opera-

tion or ever':/season. Service paper cartridge every 100

hours of operationor every season, whichever occurs first.

Service air'cleaner more often under dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from baser TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge°

• Wash it inliquid detergent and water°

• Squeeze it dry in a clean cloth_

• Saturate it in engine oil. Wrap it inclean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE ° Gently tap the fiat side of the paper cartridge to dis-

lodge dirt,. Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

Reptace a dirty, bent, or damaged cartridge°

• Reinstai! the pre-cleaner (cleaned and oiled) over the paper cartridge.

° Reassemble air cleaner, wing nut, cover and tighten

knob securely.

COVER KNOB

AIR CLEANER COVER

FOAM PRE-CLEANER

AIR CLEANER

PAPER CARTRIDGE

AIR

WING NUT

RUBBER

GROMMET

AIR CLEANER BASE

OIL FILL

CLEAN AIR SCREEN (See Fig. 18)

Air screen must be kept free of dirt and chaff to prevent enginedamagefrom overheating,,CIean witha wirebrush or compressedair to remove dirt and stubborn dried gum

fibers_

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times_

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds_ Cfean the cooling fins and external surfaces asnecessary. Make sure the cooFingshrouds are

reinstalled. NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooEingfins, and/or cooling shrouds re- moved wilf cause engine damage due to overheating.

ENGINE OIL FILTER (See Fig. 19)

Replace the engineoilfilter every season or every other oil

change ifthe tractoris used more than 100 hours in one year..

- Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this section of this manual, through

step remove drain plug)..

• Remove oil filter and wipe off filter' adapter..

- Apply a thin coating of new engine oil to the rubber

gasket on replacement oil filter..

• Install replacement oi] filter on filter adapter_ Turn oil

filter clockwise until rubber' gasket contacts the filter adapter', then tighten filter an additional 1/2 turn.,

° Fill crankcase with new oil (See "TO CHANGE EN-

GINE OIL" inthis section of this manual). For approxi- mate capacity see "PRODUCT SPECIFICATIONS" on

page 3 of this manual_

• Start the engine and check for oil leaks. Correct any

leaks before placing engine into furl operation_

OIL FILTER

FIG, 18

OIL DRAIN PLUG

FIG, 19

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Craftsman 917255462 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual