Craftsman 917255441 Owner’s Manual

M
MBER 917.255441
o Assembly oOperation
Customer Responsibilities
®Service and Adjustments
Repair Parts
OWNER'S MANUAL
CAUTION: Read and follow all safety rules and instructions before operating this equipmen[
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACH INE ISCAPABLE OFAMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH°
L GENERAL OPERATION
Read, understand, and follow all instructions inthe manual
and on the machine before starting..
° Only allow responsible adults, who are familiar with the
instructions, to operate the machine_
Clear the area of objects such as rocks, toys, wire, etc._, which could be picked up and thrown by the blade.
Besure the area isclearof other people before mowing, Stop machine if anyone enters the area,
Never carry passengers.
= Donot mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either' the entire grass catcher or the guard in place.
° Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys before dismounting..
Tum off blades when not mowtng_
o Stop engine before removing grass catcher or unclogging
chute..
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs..
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck
Ii. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover
accidents which can result in severe injuryor death. Alt slopes
requireextra caution, ifyou cannotback upthe slope or ifyou feel uneasy on it, do not mow it.
DO:
° Mow up and down slopes, not across ° Remove obstacles such as rocks, tree limbs, etc
Watch for holes, ruts, or bumps_ Uneven terrain could overturn the machine. Tall grass can hide obstacles°
Useslow speed. Choose alow gear so that you will not have to stop or shift while on the slope.,
° Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stabiiityo
, Use extra care with grass catchers or other attachments
These can change the stability of the machine,
° Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction."
° Avoid starting or'stopping on a slope. If tires tose traction,
disengage the blades and proceed slowly straight down the slope.,
DO NOT:
° Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments., The
mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.,
Do not mow on wet grass. Reduced traction could cause
sliding,
° Do not try tostabilize the machine by putting your foot on the
ground.
° Do not use grass catcher on steep slopes.
i11. CHILDREN Tragic accidents can occur if the operator is not alert to the
presence ofchildren. Children are oftenattracted to the machine and the mowing activity, Neverassume that childrenwill remain
where you lastsaw them, * Keepchildrenout ofthemowing area and underthe watchful
care of another responsibleadult.
Be alertand turn machine offif childrenenter the area_ o Before andwhen backing, lookbehind and down for small
children,
° Never carry children, They may fail otf and be seriously
injured or interfere with safe machine operation_
° Never alIow childrento operate the machine.
° Use extra care when approaching blind corners, shrubs,
trees, or other objectsthat may obscure vision,
IV. SERVICE
° Useextracare inhandlinggasoline andotherfuels. They are
flammable and vapors are explosive_
Use only an approved container. Never remove gas cap or' add fuel with the engine
running, Allow engine to cool before refueling, Do not smoke.
Never refuel the machine indoors. Never store the machine or fuel container inside where
there is an open flame, such as a water heater°
° Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition..
° Never tamper with safety devices Check their proper
operation regularly..
,, Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage_ Allow machine to cool before stodngo
° Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting,.
° Never make adjustments or' repairs with the engine running.
Grass catchercomponents are subject towear, damage, and
.deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec-
essary_
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them..
° Check brake operation frequently_ Adjust and service as
required.
.................. i H llJu,Jllu
tant safety precautions. It means
I A Look!or this symbolto point out impor-
CAUTION!!! BECOME ALERT!i! YOUR SAFETY IS INVOLVED.
, ,, ,,,,,,,,,,,
CAUTION: Always disconnect spark plug wire and place wire where it cannot
contact spark plug in order to prevent accidental startin_t when setting up,
transporting, adjusting or making
repairs.
2
CONGRATULATIONS on your purchase of a Sears Tractor.. It has been designed, engineered and manufac- tured to give you the best possible dependability and performance°
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized Service Center/Department, We have competent, wetl- trained technicians and the proper tools to service or repair
this unito
Please read and retain this manual The instructions will enable you to assemble and maintain your unit property_
Always observe the "SAFETY RULES"..
PRODUCT SPECIFICATIONS
HORSEPOWER: t2,5
GASOLtN E CAPACITY 5 QUARTS AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 3.0 PINTS
SPARK PLUG: CHAMPION RJ-19LM (GAP: .0XX") STD361458
VALVE CLEARANCE: INTAKE: ..005"- .007"
EXHAUST: _009" - .0t 1"
MODEL NUMBER 917°255441
SERIAL
NUMBER
DATEOF PURCHASE
THE MODELAND SERIAL NUMBERS WILLBE FOUND
ON A PLATE UNDER THE SEAT°
YOU SHOULD RECORD BOTH SERIAL NLJMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE..
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
ucto Contact your nearest Sears store for details..
CUSTOMER RESPONSIBILITIES
o Read and observe the safety rules.
o Follow a regular schedule inmaintaining, caring for and
using your unit,
= Follow the instructionsunder"Customer Responsibili-
ties" and "Storage" sections of this owner's manual
GROUND SPEED (MPH): FORWARD:
1st 1_.02 2nd 1_.35 3rd 210
4th 3.14
5th 4.OO 6th 5._!2
REVERSE: 1.58
TIRE PRESSURE: FRONT: 14 PSI
REAR: t2 PSt
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30-35 FT..LBS.
WARNING: This unit isequipped withan internalcombus- tion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).. If a spark arrester is used, it should be maintained in effective working order by the operator_,
In the state of California the above is required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws., Federal laws apply on federal lands° A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section ofthis manual),
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship. This Warranty does not cover:.
Expendable items whichbecome worn during normal use, such as blades, spark plugs, air cleaners and belts..
Tire replacement or repair caused by punctures from outside objects, such as nails, thoms, stumps, or glass°
Repairs necessary because of operator abuse, negligence, improperstorage or accident or thefailure to maintain the equipment according to the instructions contained in the owner's manual
- Riding equipment used for commercial or rental purposes..
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this tiding equipment proves defective in material or workmanship and our testing determines the battery willnot hold a charge, Sears will replace the battery at no charger
WARRANTY SERVICE 1S AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
3
TABLE OF CONTENTS
SAFETY RULES ............................................................. 2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-19
WARRANTY ....................................................................3
TABLE OF CONTENTS ................................................. 4
INDEX ..............................................................................4
TRACTOR ACCESSORIES ........................................... 5
ASSEMBLY .............................................................. 7-10
INDEX
A
Accessories .......................................................5
Adjustments:
Brake .............................................. 22
Carburetor .......................................25
Mower:
Front-To-Back .....................................21
Side-To-Side ....................................21
Throttle Control Cable .................. 24
Air Filter, Engine ..............................................18
Air Screen, Engine ........................................18
Assembly ........................................................7-10
B
Battery:
Charging ..........................................................8
Cleaning ......................................................17
Installation .......................................................9
Levels ......................................................8,17
Preparation ...........................................8
Starting with Weak Battery .......... 23
Storage .......................................................26
Term_als ......................................................! 7
Boils:
Motion Drive
Removal/Replacement ................22
Mower Blade Drive
Removal/Replacement ...................22
Blade:
Sharpening ...........................................16
Replacement ...................................16
Brake Adjustment ............................................22
C
Carburetor Adjustment .....................................25
Controls, Tractor, .................................................11
Customer Responsibilities ..................15-19
Engine:
Air Filter .................................................18
Air Screen, Engine .........................18
Battery .........................................17
Cooling Fins, Engine .................18
Engine Oil ..............................................!7
Fuel Filter ..................................................19
Spark Plugs .............................................19
Tractor:
Blades ................................................................16
LubricationChart ...........................!5
Maintenance Schedule ................15
Tire Care ....................................8,16,23
Cutting Height, Mower _..........................12
Electrical:
Interlocksand Relays ........................24
Schematic .............................................29
Wiring Diagram ...................................30
Engine:
Air Filter .................................................18
Air Screen .....................................................18
Cooling Fins, Engine ............................18
Oil Change ......................................................17
Oil Level .................................................13,17
Oil Type ...................................................17
Preparation ......................................13
Repair Parts .................................48-52
Starting ...............................................14
Storage ................................................26
Filters:
Air .............................................................18
Fuel ..............................................................19
Fuel:
Type ...............................................................13
Storage........................................................26
Fuse ......................................................................24
Gauge Wheels ..................................................9
Hood Removal/Installation .......................24
Leveling Mower Deck .........................................21
Lubrication Chart ..................................................15
Maintenance Schedule ........................ 15
Mower:
Adjustment, Front-to-Back .............21
Adjustment, Side-to-Side ...............21
Blade Sharpening ................................16
Blade Replacement ................................16
Cutting Height.........................................12
Installation ............................................20
Operation ..............................................13
Remova! ...................................................20
Mowing Tips .............................................14
Muffler ............................................................19
Spark Arrestor ....................................3,40
Mulchel: Plate .....................................................10
OPERATION ........................................................... 11_14
MAINTENANCE SCHEDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE .................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS - TRACTOR ................................. 30-47
REPAIR PARTS ,_ENGINE ..................................... 48-52
PARTS ORDERING/SERVICE ................... BACK PAGE
E
Oil:
Cold Weather Conditions ............13,17
Engine ................. ....................................17
Storage ........................................................26
Operation .....................................................11-14
Operating Mower ..........................................13
Options:
Accessodes ..............................................5
Spark Attester ..................................3,40
Parking Brake ........................................11-i2
Parts Bag .................................................................6
Pads, Replacement/Repair ................30-47
Product Specifications ....................................3
F
Repair Parts ..............................................30-47
Safety Rules ..............................................................2
Seat ........................................................................8
Service and Adjustments .....................20-25
Brake .................................................................22
G
H
L
M
Carburetor .....................................................25
Fuse .........................................................24
Hood Removal/Installation .............24
Motion Drive Belt
Removal/Replacement ............22
Mower Blade Drive Belt
Removal/Replacement ...................22
Mower Adjustment:
Front-to-Back ......................................21
Side=to-Side ..........................................21
Mower Installation ..................................20
Mower Removal ................................20
Tire Care ....................................8,16,23
Slope Guide Sheet ................................55
Spark Piugs .................................................19
Specifications ......................................................3
Starting the Engine ....................................13-14
Steering Wheel ..................................................7,23
Stopping the Tractor, ......................................12
Storage ........................................................................26
Thrott(eControl' Cab(e Adjustment ......24
Tires ...............................................................8,t6,23
Trouble Shooting Chart .......................27-28
Transaxle Repair Parts.....................46-47
Warranty ................................................................3
Wiring Diagram ..........................................30
Wiring Schematic .............................................29
O
P
R
S
T
W
4
ACC AND ATTACHMENTS
These accessories and attachments were available throughmost Sears retail outlets andservice centers whenthe tractorwas purchased. Most Sears stores can order these itemsfor you when you provide the model number of your tractor°
ENGINE
SPARKPLUG GASCAN ENGINEOIL FUEL STABILIZER
MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed belowwith brief explanations of howthey can help
you, This list was current at the time of publication; however, itmay change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model, Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching
AERATOR promotes deep root growth for a healthy lawn.. Ta-
pered 2,5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.,
Steel weight tray for increased penetration.. BAGGER lets you collect grass clippings and leaves for a
healthier, nearer looking lawn. Two Permanex containers hold
30-gallon plastic bags..
BUMPER protects front end of tractor from damager
CARTS make hauling easy° Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly..
CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips, 150 Ib. capacity weight tray,. EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER cantersin front of mower deck toreduce
chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3pull-behind attachments atonce,
such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachmenls)o
GAUGE WHEELS on both sides of the mower deck reduce chances of"scalping" on uneven terrain_ Formower decks notso
equipped° MULCH RAKE/DETHATCHER loosens soil and flips thatchand
matted leaves to lawn surface for easy pickup.. Twenty spring fine
teeth° Useful topreparebare areasforseeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATOHER covers 36-inch wide path and
tosses thatch into large hopper Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without
changing blades. For mod,,elsnot equipped as 3-in-! Convertible mowers. See MOWER in the Repair Parts section of this
manual, RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck Use with 2 x 8 or2 x 10 lumber. ROLLER for smoother lawn surface, 36-inch wide, 18-inch diameter water-tight drum holds up to390 Ibs, ofweight., Rounded
edges prevent harm to turf, Adjustable scraper automatically cleans drum.
SNOW BLADE forsnow removal only. 14-inch high, 42-inch wide blade clears38-inch path when angled leftor right,, Raises, lowers with side lever, Adjustable skids; replaceable, reversible scraper bar_ (Use with tire chains and wheel weights andlor rear drawbar
weight.) SNOWTHROWER has 40-inch swath.. Drum4ype auger handles
powdery and weVheavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat.. 6qnch
diameter spout discharges snow 10 to 50 feel Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbarweight.)
SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source_ Includes booms for
automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecti- cides, fungicides and liquid fertilizers,
SPREADER/SEEDERS make seeding, fertilizing, and weed kilF ing easy. Broadcast spreaders are also useful for granular de-
icers and sand. SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engineand 36-inch swath to prepare seed beds,
cultivate and compost garden residue,. Tilter has its own built-in lift anddepth control system and does NOT require asleeve hitch° Fits any lawn, yard or garden tractor° Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for dethatching, aerating, hillingooowithouttools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding tract=on.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility, Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summery Optional accessories include; tinted/
tempe redsolid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top..
VACS for powerful collection ofheavy grass clippings and leaves.. Optional wand attachment to pick up debris inhard4o-reach
places, VAC/CHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb..weight. WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or doztng heavy materials.
5
....... : .......................................... illllllllll i Ill III
Parts Bag contents shown full size
i ii,i .......... llllluulmlll 'llll IIm
Parts packed separately in carton
O
Metal
O (2) Sheet
(1) Locknut 3/8_24
(1) Large Flat Washer
(1) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x 1
(1) Lock Washer t/2
(1) Washer 17/32 x 1-3/16 x 12 Gauge
Screws
#10-16 x t/2
@
Seat
Steering
Wheel
Steering
Boot
Owner's Manual
.......... :: ...... ii iiil,,r'rll ii,lull" L_I ,,i,i i,ill
Parts bag contents not shown full size
©
(2) Shoulder (2) Locknuts
Bolts 3/8-16
(_(2) Washers 3/8
Battery
t I
I I
Parts Bag
I t tuitttt
x 7/8 x 14 Gauge
(2) Screws #10 x 5/8
(2) Washers 3/16 x 3/4 x 16 Gauge
(2) Hex Bolts 1/4-20 x 3/4
(2) Lock Washers #10
(2) Weld Nuts #10 L_J
i i i llll .............
(2) Hex Nuts 1/4-20
&
(2) Washers 9/32 x 5/8 x 16 Gauge
.................. ,, (2) Lock Washers ...!/4
LJ
Steering
Wheel Steering
Insert Wheel
Adapter
(@ Steering
k
Assemblys ', "_.......... ,
....................... ! t
15° Slope Sheet Battery Caps
6
(2) Gauge
Wheels
Bushing
I I
t _ f
t
and Instructions
ASSEMBLY
Your new tractorhas been assembled at thefactory with exception of those parts left unassembled for shipping purposes+ To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness_
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier Standard wrench sizes are listed.
(I) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench (1) 9/16" wrench When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated behind the steering wheel)+
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton (See page 6).
,, Cut,from top to bottom, along lines on all four corners
of carton, and lay panels flat,,
° Check for any additional loose parts or cartons and
remove.
(1) 3/4" Socket w/drive rachet Phillips Screwdriver
Tire pressure gauge
Utility knife
WHEEL ADAPTER
STEERING BOOT
STEERING SHAFT
POSITION)
TABS
BUSHING
SCREW
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
° Slide the steering bushing over the steering shaft++
= Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet metal screws and tighten securely,
= Position steering boot over steering shafL ° Place tabs of steering boot over tab slots indash and
push down to secure.
o Slidesteeringwheeladapterontouppersteeringshaft,, ° Position front wheels of the tractor sothey are pointing
straight forward
Position steering wheel so cross bars are horizontal (reff to right) andslide onto adapter.
° Assemble large flat washer and 3/8-24 Iocknut and
tighten securely.
= Snap steering wheel insert into center of steering
wheel+
° Remove protective plastic from tractor hood and grill+ IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
tN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS TO ROLL OFF SKID,
FIG. 1
TO ROLL TRACTOR OFF SKID (See Fig. 8)
Raise attachment lift lever to itshighest position+
= Release parking brake by depressing clutch/brake
pedal+
Place gearshift lever in neutral (N) position.
. Roll unit backwards off skid+ ° Remove banding holding discharge guard up against
tractor+
7
LY
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
......................... / i ....................
CAUTION: Wear eye and face shield. Wash hands or clothing immediately if
accidentally incontactwith battery acid. Do not smoke. Fumes from charged
battery acid are explosive.
Read the instructions included with the
battery vent caps. Always wear gloves, clothing and goggles to protect your
hands, skin and eyes.
Your tractor has a battery charging system which is
sufficient for norma! use° However, periodicchargingofthe battery with an automotive charger will extend its life_
o See instructions packed with vent caps inparts bag.
Fill battery with acid_ Fill each cell until it reaches the bottom of the vent weltso Do not overfill.
° Allow battery to stand and settle for at least thirty
minutes,. After standing, check the battery cell acid level If below the vent wefts, add more acid until the
correct levelis reached_
While battery is standing (after adding acid) and later, while
battery is being charged, continue with assembly of unit.,
IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LiFE
Charge battery at a rate of 6 amperes for I hour_Use
a 12 volt battery charger. Observe all safety precau- tions required for battery charging..
° Check the acid level after the battery ischarged. If the
acid has fallen below the correct level, add distilled or iron free water_
. Install the vent caps to cover the vent welt& Wash the
top of the battery with water to remove any acid, then
wipe dry°
, Check battery case for leakage to make sure that no
damage has occurred inhandling
o Dispose of excess battery acid° Neutralize acid for
disposal by adding it to two gallons of water in a five
gallon plastic container. Stir-with a wooden or'plastic paddle while adding baking soda until the addition of
more soda causes no more foaming_
Follow instructions on how to install battery.
CUTAWAY VIEW /i, VENTCAP
BATTERY
LEVEL
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tighteningadjustment boll ° Remove cardboard packing on seat pan°
= Place seat on seat pan and assemble shoulder bolt.
Assemble adjustment bolt, lockwasher and flatwasher loosely. Do not tighten.
Tighten shoulder boltsecureiy.
° Lower seat intooperating position and sit on seat. = Slide seat untit a comfortable position is reached which
allows you to press clutchfbrake pedal all the way down
° Get off seat without moving itsadjusted position.
Raise seat and tighten adjustment bolt securely
SEAT
SEAT PAN
SHOULDER
BOLT
LOCK WASHER
ADJUSTMENT
BOLT
LARGE FLAT WASHER
FIG. 3
CHECK TIRE PRESSURE
The tires on your tractor were ovednflated at the factory for' shipping purposes. Correct tire pressure is important for'
best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 ofthis manual°
CHECK DECK LEVELNESS
Forbest cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacingmotion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your'tractor, check to see that the brake is properly adjusted, See ''TO ADJUST
BRAKE" in the Service and Adjustments section of this manual
8
,,, , , ,, ,,, ,, ,,,,,,,,,,, ,,, , ,
INSTALL
BATTERY (See Figs. 4 and 5)
i =ill= / ijl=
CAUTION: Do not short battery termi- nals. Before installing battery, remove metal bracelets, wristwatch bands,
rings, etc. Positive terminal must be connected
first to prevent sparking from acciden- tal grounding.
- Lift seat to raised position°
Open battery box door.
Be sure battery drain tube is attached to battery box.
Lower battery into battery box with battery terminals toward front of uniL
First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely,.
Connect BLACK grounding cable to negative (-)termi-
nal with remaining hex bolt, flat washer, lock washer
and hex nut° Tighten securely_ ° Close battery box door° Open battery box door for:
o Inspection for secure connections (to tighten hard-
ware)°
° Inspection for corrosion_ ° Testing battery°
. Jumping (if required)_ o Periodic charging
BATTERY BOX DOOR
POSITIVE (RED) CABLE
NEGATIVE
(BLACK) CABLE
LY
BATTERY
BOX DOOR
VENT CAPS
FIG. 5
ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 6)
Assemble gauge wheels withtractorona flat level surface. ° Adjust mower to desired cutting height (See 'q-O AD-
JUST MOWER CUTTING HEIGHT" in the Operation section ofthis manual).
o With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly offthe ground° Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely,
° Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE WHEEL
MOUNTING _
BRACKET
POSITIVE (+) TERMINAL
LOCK WASHER
NEGATIVE (-) TERMINAL
FIG. 4
HEX
BOLT
3/8-16 LOCKNUT
3/8 WASHER
GAUGE WHEEL
9
INSTALL MULCHER PLATE
(See Figs. 7A & 7B)
, Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.,
NOTE: Pre=assemble weld nut to latch hook by inserting weld nut from the top with hook pointingdown°
Tighten hardware securely.. = Raise and hold deflector shield in upright position
° Place front of mulcher plate over front of mower deck
opening and slide into place, as shown_
= Hook front latch into hole on front of mower deck., = Hook rear latch into hole on back of mower deck_
CAUTION: Do not remove discharge
guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in
operation.
L illl iilll ill i i i ill illlllllllllllll
MBLY
l llll ill ill ill llllllllllllllll,lllllllllllllllllill ii
DEFLECTOR SHIELD
LATCH HOOKS
FIG. 7B
WELD NUT FROM THE TOP HOOK POINTS DOWN
LOCK
WELD WASHER
LATCH
HOOK
WELD
NUT
WASHER
MULCHER _._... PLATE SCREW
LOCK WASHER
WASHER
FIG. 7A
TO CONVERT TO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or'installationof optionalgrass catcher accessory.
/ CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THEBESTPERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/ All assembly instructionshave been completed.. / No remaining loose parts incarton. / Battery is property prepared and charged. (Minimum
1 hour at 6 amps).
/ Seat is adjusted comfortably and tightened securely_
4" All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory),.
/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results.. (Tires must be proper_y inflatedfor leveling)°
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers°
/ Check wiring_ See that all connections are still secure
and wires are properly clamped_
WHILELEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS.:
/ Engine oil is at proper level° / Fuel tank is filled with fresh, clean, regular unleaded
gasoline_
/ Become familiar with all controls - their location and
function° Operate them before you start the engine,
,/' Be sure brake system is in safe operating condition.
10
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with you rtractor tofamiliarize yourself with the locations of various controls and adjustments_ Save this manual for future reference°
LIGHT
THROTTLE/CHOKE CONTROL
CLUTCH/BRAKE
PEDAL
HEIGHT ADJUSTMENT KNOB
I\1
IGNITION
SWITCH
! !
LIFT LEVER PLLINGER
ATTACHMENT
LIFT LEVER
ATTACHMENT
PARKING BRAKE
GEARSHIFT LEVER
LEVER
Our tractors conform to the safety standards of theAmerican National Standards Institute,,
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.,
LIGHT SWITCH: Turns the headlights on and off,,
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed, CLUTCH/BRAKE PEDAL: Used fordeclutching and brak*
ingthe tractor and starting the engine,, PARKING BRAKE: Locks clutch/brake pedal into the
brake position.
FIG, 8
GEARSHIFT LEVER: Selects the speed and direction of
tractor_
ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor°
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing itsposition.
IGNITION SWITCH: Used for starting and stopping the engine,,
HEIGHTADJUSTMENT KNOB: Usedto adjustthe mower
cutting height_
11
OPERATION
i,,,.................. ,,, ....................................., ......... . m ..........
ititu trill tit i=/ tttlqtttqttt L i tit tt Itllltltltll iiit ti
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while operating yourtractor or performing any adjustments orrepairs. We recommend a wide vision safety mask for over the spectacles or standard safety glasses.
I till ...................................... _........... t t It IIIttttti........ i,,_, II I Itlllttlttt
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Depress clutch/brake pedal intofull "BRAKE" position
and hold.
Place parking brake lever in"ENGAGED" positionand release pressure from clutch!brake pedal Pedalshould
remain in"BRAKE" position,. Make sure parking brake will hold vehicle secure.
STOPPING (See Fig. 9)
MOWER BLADES -
Move attachment clutch lever to "DISENGAGED" po- sition,.
GROUNDDRIVE- ° Depress clutch/brake pedal into full"BRAKE" position,,
Move gearshift lever to neutral IN) position.
ENGINE -
Move throttle control to slow () posItion_
NOTE: Failure to move throttlecontrol to slow 0 position and allowing engine to idle before stopping may cause engine to "backfire",,
Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent
unauthorized use.
= Never use choke to stop engine_ NOTE; Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas°
CAUTION: Always stop tractor com- pletely, as described above, before leav-
ing the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttie_ . Operating engine at less than full throttle reduces the
battery charging rate,
Full throttle offers the best bagging and mower perfor- mance_
TO MOVE FORWARD AND BACKWARD
(See Fig, 9)
The direction and speed of movement is controlled by the gearshift lever°
= Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral IN) position.
Move gearshift and range shift levers to desired posi- tion.
Slowly release clutch/brake pedal to start movemenL
IMPORTANT; BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE,_
At-I"ACHMENT CLUTCH LEVER
THROTTL_ CHOKE CONTROL
"BRAKE"
POSITION
CLUTCHJBRAKE PEDAL "DRIVE" POSITION
"ENGAGED" POSITION
"DISENGAGED"
_OSITION
PARKING BRAKE
'ENGAGED"POSITION
GEARSHIFT
LEVER
HEIGHT ADJUSTMENT KNOB
FIG. 9
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 9)
The cuttingheight is controlledbyturningthe heightadjust- ment knob in desired direction.
° Turn knobclockwise (F*I) to raise cutting heighL
Turn knob counterclockwise (_) to lower cutting
heighL
The cuttingheightrange is approximately 1-1/2" to4'L The
heights are measured from the ground tothe blade tip with the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of grass and types of grass being mowed,
The average lawn should becut to approximately 2-1/2 inches during the cooJ season and to over 3 inches during hot months. For healthier and better looking
lawns, mow often and after moderate growth,.
° For best cutting performance grass over 6 inches in
height should be mowed tw co,, Make the first cut relatively high; the second to desired height,,
12
OPERATI
TO OPERATE MOWER (See Fig, '10)
Your tractor isequipped with anoperatorpresence sensing switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will shut off the engine°
= Select desired heightof cut
° Lower mower with attachment lift control. ° Start mower blades by engaging attachment clutch
control,.
= TO STOP MOWER BLADES - disengage attachment
clutch control
without either the entire grass catcher,
i_ CAUTION: Do not operate the mower
on mowers so equipped, or the dis* charge guard in place.
° Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal°
= Make all turns slowly,.
TO TRANSPORT
- Raise attachment lift to highest position with attach- ment lift control..
- When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position,.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truckor atrailer, be sure hood isclosed and
secured totractoro Use an appropriate means of tying hood to tractor (rope, cord, etc.),.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig, 16)
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground., = Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level° If necessary, add oil until
"FULL" mark on dipstick is reached,. Do not overfill.
° For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual)_
° To change engine oil, see the Customer Responsibili-
ties section in this manual.
FIG. '10
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
,,,,,,
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills°
If slowing is necessary, move throttle control lever to slower position.
if stopping is absolutely necessary, push clutch!brake pedal quickly to brake position and engage parking
brake.
hills with slopes greater than 15° and do not drive across any slope.
ADD GASOLINE
° Fill fuel tank,. Use fresh, clean, regular unleaded
gasoline.. (Use of leaded gasotine will increase carbon and lead oxide deposits and reduce valve life),
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
AsOMNE TO HELP INSURE GOOD COLD WEATHER
STARTING. WARNING: Experience indicates that alcohol blended
fuels (called gasohot or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent
damage may occur_
illll ii i IHHH .......................
CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
'13
TO START ENGINE (See Fig. 9)
When starting engine for the first time or if engine has run out of fuel, itwill take extra cranking time to move fuel from the tank to the engine°
= Depress clutch/brake pedal and set parking brake. o Place gearshift lever'in neutral iN) position_ ° Move attachment clutchto"DISENGAGED" position,
Move throttlecontrol lever' tochoke its,J)positionfor coldengine start. Forwarm engine start, move throttle
controlto fast (,_) position.
Insert key intoignitionand turnkeyclockwiseto"START" position and release key as soon as engine starts, Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after several attempts, move throttle control to fast (_)
position, wait a few minutes and try again,.
When engine starts, move throttle control to desired position_
Allow engine to warm up for a few minutes before engaging driveor'attachments.
NOTE." If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need tobe adjusted forbestengine performance° See "TO ADJUST CARBURETOR" in the Service and Adjust-
ments section ofthis manual.
MOWING TIPS
* Tire chains cannot be used when the mower housing
is attached to unit.
° Mower' should be properly leveled for best mow!ng
performance. See 'TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual
° The left hand side of mower should be used for trim-
ming.
', Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the machine This will result in a more even distribution of
clippings and more uniform cutting,
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs,
fences, driveways, etco After one ortwo rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 11 ).
° if grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the
desired heighL
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to
dry before mowing.
° Always operate engine at full throttle when mowing to
assure better mowing performance and proper' dis* charge of material Regulate ground speed by select-
ing a low enough gear to give the mower cutting performance as well as the quality of cut desired..
° When operating attachments, select a ground speed
that will suit the terrain and give best performance of the attachment being used..
FIG. 11
MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH, CLEAN AFTER EACH USE_
- The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
Avoid cutting your-lawn when it iswet. Wet grass tends
to form clumps and interfereswith the mulchingactiono The best time to mow your lawn is the early afternoon,
At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
,, Forbestresults, adjust the mower cutting height sothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 12)_For extremely heavy mulching, reduce your width of cut and mow slowly°
o Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path,
,, Change your cutting pattern from week to week., Mow
northto south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
MAX 1/3
14
FIG, 12
CUSTOMER RESPONSiBiLiTiES
'""""'''''" "' " '"'"" " '' '" ''"" '"" ......................
MAINTENANCE SCHEDULE .__.F'_ _,__F__, '_'"
ASYOU COMPLETE _,._ _q,_ ,q,_ A"t-; ,-4._" ,.4"; _ _,
FILL IN DATES
.REGULARSERV1CE ....... £_ _ £,4 ¢_ _ _,,"; _.4 _,_ SERVICEDATESVICE¢ ¢ ¢ £_ _ £
CheckBrake Operation _ $/
CheckTire Pressure tp/ .... _/ ...............................
T Checkfor'LooseFasteners _
a Sharperv'ReplaceMowerBlades _1'4
c €,o, v' .......
T CheckBatte,rY,,,,LeveltRecharge t##' ,
0 CleanBatteryandTerminals tp/
R CheckTransaxlecooling "_"
AdjustBladeBeii'isiTension'
Adjust MotionDriveBelt(s)Tension I/'5
CheckEngineOil Level =tl/ : : _' ...............
Change Engine Oil _#' !_,3 if
C!eanAirF!.!ter ....... _2'
E
U CleanAirScreen ............... ........V'2
G InspectMuffler/SparkArrester tp/
I Repl'aceOil Filter (if equipped) ........... 61_,2
N CleanEnginecoo!!ng Fins __2 ........................ "
ReplaceSparkPlug {b#j' 6/ ReplaceAir Filter PaperCartridge _/2
Replace Fuel Filter
1 - Change more o{ten when operating under a heavy load or in high ambient temperatures 2 - Service more often when operating In didy er dusty condilions
GENERAL RECOMMENDATIONS
The warranty on this tractordoes not cover items that have
been subjected to operator abuse or negligence, To receive full value from the warranty, operator must maintain
tractor as instructed in this manual. Some adjustments will need to be made periodically to
properly maintain your tractor. All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season..
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer..
BEFORE EACH USE
- Check engine oil level
Check brake operation_
Check tire pressure.
Check for loosefasteners,.
3 - If equipped with oil filter, change o_|every 50 hours
4 _Repface blades more ei'ten when mewing in sandy soil 5 - 1!equlpped with adjustable system
LUBRICATION CHART
(_)SPtNDLE ;PINDLE ZERK (_)
(_ FRONT
BEARING ZERK
:RENT WHEEL (_)
BEARING ZERK
@
CLUTCH PIVOT(S)
iEARSHIFT (_
PIVOTS
® SAE 30 OR 10W30 MOTOR OIL API - SG (_) GENERAL PURPOSE GREASE
® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATiNG BEARINGS, IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY
15
®
TRACTOR
Always observesafety rules when performingany mainte-
rlanceo
BRAKE OPERATION
If tractorrequires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.,
(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).,
TIRES
. Maintainproper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3of this manual)°
o Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
° Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE
For best results mower blades must be kept sharp_ Re- place bent or damaged bladeso
BLADE REMOVAL (See Fig. 13)
. Raise mower to highest position to allow access to
blade&
Removehexbolt, lockwasher and flat washersecuring blade°
= Install new or resharpened btade with trailing edge up
towards deck as shown_
= Reassemble hex bolt, lock washer and flat washer in
exact order as shown_
° Tighten bolt securely (30-35 Ft. Lb& torque)_
IMPORTANT: BLADE BOLTISGRADE 8 HEAT TREATED. NOTE: We do notrecommendsharpening blade- but ifyou
do, be sure the blade is balanced.
BLADE
\
FLAT WASHER_ LOCK WASHER*_ HEX BOLT
(GRADE
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD°
'_ MANDREL
.,...,._ ASSEMB LY
TRAILING EDGE
FIG. 13
TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced_ An unbalanced blade willcause excessive vibrationandeven-
tual damage to mower and engine. ° The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while onthe mower.
° To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or acone balancer. (When using acone balancer, follow the instructions supplied with bal-
ancer).
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of the center' hole may appear to be centered, but are not.
16
CENTER HOLE / /
FIG. 14
CUSTOMER SIBILITIES
BATTERY (See Fig. 15) ENGINE
"Yourtractor has a battery charging system which issuffi-
cient for normal use° However, periodic charging of the battery with an automotive charger wil! extend its life,,
Acid solution level in each battery cell should be even with bottoms of vent wells. Add only distilled or ironfree water ifnecessary. Do not overfiiL
. Keep battery and terminals cleam . Keep battery bolts tight.
Keepvent capstight and smallvent holestn caps open,
Recharge at 6 amperes for I hour,
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power,
° Open battery box door,
- Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor°
Wash battery with solution of four tablespoons of baking soda to onegallon of water. Becareful notto get
the soda solution into the cells.
° Rinse the battery with plain water and dry, = Clean terminals and battery cable endswith wire brush
until bright°
= Coat terminals with grease or petroleum jelly,,
Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual),.
CUTAWAYVIEW
VENT CAP
VENT WELL
BATTERY
CELL ACID LEVEL
FIG. 15
V-BELTS
Check V-belts for deterioration and wear after 100hours of operation and replace if necessary,, The belts are not
adjustable,, Replace belts ifthey begin to slip from wear.,
TRANSAXLE COOLING
Keep transaxle free from build_up of dirt and chaff which can restrict coolingo
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG Select the oil's SAE viscosity grade
according to your expected operating temperature.,
:_0_......., 0.. 3o° 3=o,.o_ soo........, 80. _0o°_,....
TEMPERAT'L/RE RANGE ANTiCiPATEO BEFORE NEXT OiL CHANGE
NOT_" Although multi-viscosity oils (5W30, 10W30 etc improvestarting incold weather, these multi-viscosity oils
wilt result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil,, Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year,,
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation,, Tighten oil fill cap/dipstick securely each time you check the oil level,
TO CHANGE ENGINE OIL (See Fig 16)
Determine temperature range expected before oil change,,
All oil must meet API service classification SG_
Be sure tractor is on level surface. = Oil will drain more freelywhen warm.
° Catch oil in a suitable container,,
Remove oil fill cap/dipstick, Be careful not to allow dirt to enter the engine when changing oil
= Remove drain plug. ° After oil has drained completely, replace oil drain plug
and tighten securety_
. Refill engine with oil through oil fill dipstick tube, Pour
slowly. Do not overfill,, For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this
manual
° Usegauge on oil fillcap/dipstick for checking level Be
sure dipstick cap is tightened securely for accurate
reading,, Keep oil at "FULL" line on dipstick,
ii,i
SAE VISCOSITY GRADES
CAP/DIPSTICK
'17
OIL DRAIN PLUG
FIG. 16
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