Craftsman 917254860 Owner’s Manual

MODEL NUMBER 917.254860

• Assembly

• Operation

• Customer Responsibilities

• Service

OWNER'S MANUAL

II II IIIIIIIIIIII I IIIII IIIIII

Convertible

• Adjustments

° Repair Parts

Caution:

Read and Follow all Safety Rules

and Instructions Before Operating

This Equipment

_L_ IIIIIIIIII IIIIIIIIII

IIIIIIIIIIIIIIIIIIIIIIIHIIIIIHIIH

Safe Operation Practices for Ride-On Mowers

SAFETY RULES

IMPORTANT: THIS CU'FI-tNG MACHINE tSCAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

1. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before Starting.

. Only allow responsible adults, who are famil{ar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area isclear of other peop/e before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

o Donot mow in reverse uniess absolutely necessary. Always

took down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place,

° Slow down before turning.

• Never [eave a running machine unattended; Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unc!ogging

chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of

alcohol or drugs,

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

a trailer or truck.

I!. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can resuit in severe injury or death. All slopes require extra caution. If you cannot backup the stopeor if you feet uneasy on it, do not mow it.

DO:

° Mow up and down slopes, not across. * Remove obstacles such as rocks, tree limbs, etc.

. Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tatl grass can hide obstacles.

• Use slow speed. Choose a low gear sothat you wilt not have to stop or shift while on the slope.

• Fottow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine,

. Keep all movement on the slopes stowand gradual Do not

make sudden changes in speed or direction.

o Avoid starting or stopping on a slope, ff tires lose traction,

disengage the blades and proceed slowly straight down the siope.

DO NOT:

. Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheet is over the edge of a ctiff or ditch, or if an edge caves in.

. Do not mow on wet grass, Reduced traction could cause

stiding.

• Do not try to stabilize the machine by putting your foot on the ground,

• Do not use grass catcher on steep s{opes.

III. CHILDREN Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Neverassume that children will remain

where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow chiidren to operate the machine.

• Use extra care when approaching b{ind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Useextracareinhandtinggasolieeandotherfuels. Theyare

flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fue! with the engine running. Aliow engine to cooI before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and botts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly,

• Keep machine free of grass, leaves, or other debris build-up, i

Clean oit or fuel spiflage. Allow machine to coot before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting, i

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and:

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

rep ace with manufacturer's recommended parts, when nec- I essary.

• Mower blades are sharp and can cut, Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation kequently. Adjust and service as

required.

tant safety precautions. It means

i l_. LoOk for this sym bol to point out impor-

CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION" Always disconnect spark

plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up,

transporting, adjusting or making

repairs.

i ii, ii

CONGRATULATIONS on your purchase of a Sears tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service Center/Department. We have competent, welFtrained technicians and the proper tools to service or repair this

unit. Please read and retain this manual, The instructions will

enable you to assemble and maintain your unit properly,

Atways observe the "SAFETY RULES".

MODEL

NUMBER 917.254860

SERIAL NUMBER

DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: ! 8.0 GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (APFSG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3.0 PINTS j SPARK PLUG: CHAMPION RJ-19LM

(GAP: .030") STD361458 f VALVE CLEARANCE: INTAKE: .004" - .006" t

EXHAUST: .007" - .009"

GROUND SPEED (MPH): FORWARD:

1st 0.77

2nd 1.46

3rd 3.4t 4th 4.34

5th 5.57

REVERSE: 1.07

TIRE PRESSURE: FRONT: 14 PSI

REAR: t0 PSI

CHARGING SYSTEM: 5 AMPS BATTERY

3 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 F-F. LBS.

MAINTENANCE AGREEMENT

A Scars maintenance agreement is available on this prod- uct. Contact your nearest Scars store for details.

CUSTOMER RESPONSIBILmES

Read and observe the safety rules.

, Foflowa regular schedule in maintaining, caring for and

using your unit. Foflow the instructions under "Customer ResponsibiD

ties" and "Storage" sections of this owner's manual.

WARNING: This unit is equipped with an internal combus.- tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state taws (if any)_ if a spark arrester is used, it should be maintained in

effe,,tive working order by the operator. _3Sn the state of CaIifornia the above is required by taw

ection 4442 of the California Public Resources Code).

ther states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions Jnthe owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in mateda[ or

workmanship. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts. Tire replacement or repair caused by punctures from outside objects, such as nails thorns, stumps, or glass.

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual

o Riding equipment used for commercial or rental purposes.

LiMiTED 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hotd a charge, Sears wilt replace the battery at no charge.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT tN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

TABLE OF CONTENTS

SAFETY- RULES ............................................................ 2

PRODUCT SPECIFICATIONS ........................ ;.............. 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-18

WARRANTY ................................................................... 3

TABLE OF CONTENTS ................................................. 4

iNDEX ............................................................................. 4

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY .............................................................. 7-10

iNDEX

Accessories ............................................ 5

Adjustments:

Brake ........................................... 21

Carburetor ................................... 24

Gauge Wheels ............................... 9

Mower

Front-To-Back ........................ 20

Side-To-Side ............... :.......... 20

Throttle Control Cable ................. 23

Air F;Iter, Engine ......................... ........ 17

Air Screen, Engine .............................. 17

Assembly ......................................... 7-10

Battery:

Charging ........................................ 8

Cleaning ...................................... 17

Installation ..................................... 9

Levels ....................................... 8,!6

Preparation .................................... 8

Starting with Weak Battery .......... 22

Storage ........................................ 25

Terminals .................................... t 7

Belt:

Motion Drive

Removal/Replacement ........... 21

Mower Blade Drive

Removal/Replacement ........... 21

Brade:

Sharpening .................................. 16

Replacement ............................... 16

Brake Adjustment ............................... 21

Carburetor Adjustment ....................... 24

ControFs, Tractor ................................. 11

Customer Responsibilities ............. 15- ! 8

Engine:

Air FiIter ................................... 17

Air Filter Foam Pre-Cteaner .... 17

Air Screen, Engine .................. 17

Battery ..................................... 17

Cooling Fins; Engine ............... 18

Engine Oil ................................ 17

Fuel Filter ............................ :... 18

Spark Plugs ............................. 18

Tractor:

Blade ....................................... 16

Lubrication Chart ..................... 15

Maintenance Schedule ............ 15

Tire Care ...... :.................. 8,16,22

Cutting Height, Mower ........................ I2

Electrical:

Interlocks and Relays .................. 23

Schematic .................................... 29

Wiring Diagram ............................ 30

Engine:

Air Filter ....................................... 17

Air Filter Foam Pre-Cieaner ........ I7

Air Screen .................................... 17

Cooling Fins, Engine ................... 18

Oil Change ................................... 17

Oil Level ................................. 13,16

Oi! Type ....................................... 17

Preparation .................................. 13

Repair Parts ........................... 48-53

51Starting .................................... t4

Storage ........................................ 25

Filter:

Air Filter ....................................... t7

Air Filter Foam PreoOleaner ........ 17

Fuel ............................................. 18

Fuel:

Type ............................................ 13

Storage ........................................ 25

Fuse .................................................... 23

Gauge Wheel Installation ......... :........... 9

Hood RemovaVInstallation .................. 23

Leveling Mower Deck ......................... 20

Lubrication:

Chart ............................................ t 5

Maintena.noe Schedule ....................... 15

Mower:

Adjustment, Front-to-Back ........... 20

Adjustment, Side-to-Side ............. 20

Adjustment, Gauge Wheel ............ 9

Blade Sharpening ........................ 16

Blade Replacement ..................... 16

Cutting Height ............. _................ 12

Installation ................................... 19

Operation ..................................... 13

Removal ...................................... 19

Mowing Tips ....................................... 14

Muffler ................................................. 18

Spark Arrester .......................... 3,40

Mulcher Plate/Installation ................... I 0

OPERATION ........................................................... 11-14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 19-24

STORAGE .................................................................... 25

TROUBLESHOOTING ............................................ 26-27

REPAIR PARTS - TRACTOR ................................. 29-47

REPAIR PARTS - ENGINE ..................................... 48-53

PARTS ORDERING/SERVICE ................... BACK PAGE

Oii:

Cold Weather Conditions ....... 13,t 7

Engine ......................................... 17

Storage ...................... :................. 25

Operation ....................................... 1I-t4

Operating Mower ................................ 13

Options:

Accessories ................................... 5

Spark Arrester .......................... 3,40

Parking Brake ................................ 11-12

Parts Bag .............................................. 6

Parts, Replacement/Repair ........... 29-47

Product Specifications ........................... 3

Repair Parts .................................. 29-47

Safety Rules ;........................................ 2

Seat ...................................................... 8

Service and Adjustments ............... 19-24

Carburetor ................................... 24

Fuse ............................................ 23

Hood Removal/installation .......... 23

Motion Drive Belt

Removal/Replacement ........... 21

Mower Blade Drive Belt

Removal/Replacement ........... 2!

Mower Adjustment

Front- to-Back ......................... 20

Side-to_Side ............................ 20

Mower Removal .......................... 19

T!re Care ............................. 8,t6,22

Slope Guide Sheet ............................. 55

Spark Plugs ........................................ t8

Specifications ....................................... 3

Starting the Engine ........................ 13-14

Steering Wheel ................................ 7,21

Stopping the Tractor ........................... 12

Storage ............................................... 25

Throttle Control Cable

Adiustment .................................. 23

Tires................................................... 8,t6,22

Trouble Shooting Chart ............... ...26-27

Transaxle:

Repair Parts ........................... 46-47

Warranty....: .......................................... 3

Wiring Diagram ................................... 30

Wiring Schematic ................................ 29

ACCESSORIES A ATTACHMENTS

These accessories and attachments were available when the unit was purchased. They are also available at most Sears retait outlets, catalog and service centers. Most Sears stores Can order these items for you when you provide the model number of your tractor.

ENGINE MAmNTENANCE

SPARK PLUG MUFFLER

PERFOR[_ANCE

Sears offers a wide variety of attachments that fit your vehicle. Many of these are [isted below with brief explanations of hew they can help you. This Iist was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be availabte or fit your model. Contact your nearest Sears store

for the accessories and attachments that are available for your unit. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AIR=FILTER GAS CAN ENGINE OIL STABiLiZER BLADES BELTS

AERATOR promotes deep root growth for a healthy tawn. Tapered 2.5qnch steel spikes mounted on 10-inch diameter discs puncture holes in soi! at close intervals to let moisture soak in, Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and teaves for a healthier, neater _ooking lawn. Two Permanex containers hold

30_gallon plastic bags, BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus

_ccessories such as side panel kits, toe{ caddy, cart cover, 3rotective mat and doily.

CORING AERATOR takes small plugs out of soil to allow noisture and nutrients to reach grass roots. 36qnch swath. 24

qardened steel coring tips. I50 lb. capacity weight tray. EASY OiiL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deck to _educe chances of t'scalping" on uneven terrain,

3ANG H_TCH lets you tow 2 or 3 pull-behind attachments at >nce, such as sweepers, dethatchers, aerators (not for use with oilers, carts or other heavy attachments).

3AUGE WHEELS on both sides of the mowei" deck reduce _'hances of "scalping" on uneven terrain. For mower decks not ;o equipped.

V]ULCH RAKE/DETHATCHER loosens soil and flips thatch and hatted leaves to lawn surface for easy pickup. Twenty spring

ine teeth. Useful to prepare bare areas for seeding. Available or front or rear mounting. HIGH PERFORm#lANCE REEL-

_,CTION SPRING TtNE DETHATCHER covers 36-inch wide _athand tosses thatch into large hopper, Mounts behindtracter.

_ULCH_NG KIT, once installed, lets you mulch, discharge or _ag clippings (bagger optional) without changing blades. For

_odets not equipped as 3-in-l Convertible mowers. :tAMP TOPS AND FEET let you toad and unload tractor from a

)ickup truck. Use with 2 x 8 or 2 x 10 lumber. :teLLER for smoother lawn surface. 36-inch wide, 18-inch

Jiameter water-tight drum holds up to390 Ibs.ofweight. Rounded }dges prevent harm to tuff. Adjustable scraper automatically

"leans drum. _NOW BLADE for snow removal onty. t4qnch high, 42-inch

'videblade clears 38qnch path when angled left or right. Raises, owers with side lever. Adjustable skids; replaceable, reversible ;craper bar. (Use with tire chains and wheel weights and/or rear _rawbar weight.)

SNOWTH ROWER has 40-inch swath. Drum-type augerhandles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge ehute adjusts from tractor seat. 6-inch

diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight,) SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquid fertilizers.

SPREADERlSEEDERS make seedin , fertilizin , and weed

.. g g

k_ll_ngeasy, Broadcast spreaders are also useful for granular de- icers and sand.

SWEEPERS let you cotlect grass clippings and leaves.

T_LLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth controJ syStem and does NOT require a sleeve hitch, Fits any lawn, yard or garden tractor. Simply hook

up to the tractor drawbar and go! Optionali accessories convert unit for dethatching, aerating, hitling...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360

degree visibility. Hinged metal doors with catch Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/tempered solid safety glass windshield with hand oper-

ated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerfuS collection of heavy grass clippings and

{eaves, Optional wand attach merit to pick up debris ff-_hard-to- reach places. VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal appIications. Uses (1) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.

CONTENTS OF HARDWARE PACK

Parts Bag contents shown fult size

Metal

O t (2) Sheet

(t) Locknut 3/8-24

(1) Large Fiat Washer

(l) Shoulder Bott 5/16-18 (1) HexBolt t/2-13xl

Screws

x I/2

Parts packed separately in carton

Seat

Battery acid

Mulcher -t

Plate

Steering Wheel

Steering

Boot

Parts Bag

Battery

Owner's Manual

Parts bag contents not shown full size

(1) Lock Washer 1/2

(1) Washer 17/32 x t-3/16 x t2 Gauge

(2) Screws #10 x 5/8 (2) Lock Washers #t0 _

(2) Weld Nuts #10

) Washers 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts !/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x t6 Gauge

_(2) Shoulder

_tch Hook

(2) Battery Carriage Bolts 1/4-20 x 7-1/2 (2) Keys

!5 ° Slope Sheet and InStructions

Bolts

(2) Gauge

Assembtys

Bushing

Steering

Guard : ................

wheels

Steering Wheel

Steering [ , m_---: ,

Adapter ,

I Battery Caps

(2) Locknuts

3/8-! 6

!/4-20

(2) Wing Nuts

Insert

ASSE LY

Your new tractor has been assembled at the factory with exception of those parts tel unassembled for shipping purposes.

To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use the correct toots as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes are listed;

(1) 5116" wrench (2) 7/16" wrenches (t) t/2" wrench

(I) 3/4" wrench

When right and left hand is mentioned in this manual, it means when you are in the operating position (seated

behind the steering wheel).

"TO REMOVE UNIT FROM CARTON

UNPACK CARTON

o' Remove all accessible loose parts and parts cartons

from carton (See page 6).

= Cut, from top to bottom, aiong lines on all four corners

of carton and lay panels flat.

, Check for any additional loose parts or cartons and

remove.

9/! 6" wrench Screwdriver

Utility knife Tire pressure gauge

SCREW

BEFORE ROLLING UNIT OFF SKiD

&TTACH STEERmNG WHEEL (See Fig. !}

Slide the steering bushing over the steering shaft,

, Raise steering shaft forward untiI screw hotes in dash

line up with steering bushing, install two (2) sheet metal screws and tighten securely.

Position steering boot over steering shaft.

Place tabs of steering boot over tab slots in dash and push down to secure.

Slide steering wheel adapter onto upper steering shaft, Position front wheels of the tractor so they are pointing

straight forward. Position steering wheel so cross bars are horizontal

(left to right) and stide onto adapter. Assemble large flat washer and 3/8-24 Iocknut and

tighten securely. Snap steering wheel insert into center of steering

wheel. Remove protective plastic from tractor hood and grill.

Raise hood, Remove any packing material from en- gine. Close hood.

MPORTANT: CHECK FOR AND REMOVE ANY _TAPLES tNSKIDTHATMAY PUNCTURE TIRES WHERE JNtT IS TO ROLL OFF SKID.

TO ROLL UNIT OFF SKiD (See Fig. 7)

, Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

= Place gearshift lever in "NEUTRAL" position. ", Roll unit backwards off skid.

Remove banding holding discharge guard up against

tractor.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig, 3)

PREPARE BATTERY (See Fig. 2) Adjust seat before tightening adiustment bolt.

CAUTION: Wear eye and face shield, Wash hands or c_othing immediately if

accidentally in contact with battery a¢ido

Do not smoke. Fumes from

battery acid are explosiveo Read the instructions included with the

battery vent caps. Always wear gloves, clothing and goggles to protect your

hands, skin and eyes,

Your unit has a battery ch£rging system which is sufficient for normat use. However, periodic charging of the battery with an automotive charger will extend its life.

• See instructions packed With vent caps in parts bag. o Fill battery with acid. Rll each cel! until it reaches the

bottom of the vent wells. Do not overfill

, Allow battery to stand and settle for at least thirty minutes.

After standing, check the level of acid. if below the vent wells, add more acid until the correct tevel is reached.

Charged

o Remove cardboard packing on seat pan.

Place seat on pan and assemble shouider bolt.

, Assemble adjustment bolt, lock washer and fiat washer

loosely. Do not tighten.

Tighten shoulder bolt securely.

* Lower seat into operating position and sit on seat.

Stide seat until a comfortable position is reached which altows you to press clutch/brake pedal all the way down

(See Fig 6). Get off seat without moving itSadjusted posit}on.

o Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER BOLT

CUT AWAY VIEW

_...... VENT CAP

VENT WELL

_ BATTERY

z LEVEL

CELL ACID

FiG. 2

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly of unit,

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT [S NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY

LIFE_

• Charge battery at a rate of 6 amperes for 1 hour. Observe all safety precautions required for battery charging.

Check the acid level after the battery is charged. If the acid has fallen below the correct level, add distilled or iron free

water.

, Install the vent caps to cover the vent welts, Wash the top

of the battery with water to remove any acid, then wipe dry. Check battery case for leakage to make sure that no

damage has occurred in handling.

o Dispose of excess battery acid. Neutralize acid for

disposal by adding it to four inches of water in a five gatton plastic container. Stir with a wooden or plastic paddle

while adding baking soda until the addition of more soda

causes no more foaming. Follow instructions on how to instatl battery.

FLAT WASHER

ADJUSTMENTBOLT

FIG. 3

CHECK TIRE PRESSURE

The tires on your unit were o.verinfiated at the factory for shipping purposes, Correct tire pressure is important for best cutting performance,

Reduce tire pressure to PS! shown Jn "PRODUCT SPECP FICAT[ONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled, See "TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this

manual. Verify that the betts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that

the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual

INSTALL BATTERY (See Figs. 4A & 41B)

CAUTION: Do not short battery terml- naiso Before instaling battery, remove

rings, etc.

rect!! bracelets, wristwatch bands,

Positive termina_ must be connected first to prevent sparking from acciden-

tal grounding°

NOTE: For ease of battery installation, the heat shiefd

between engine and battery compartrnent may be re-

moved. Before removing heat shield, note position and routing of att cables and wires. If you remove the shield, be

sure it is reassembled properly after installing battery.

Make sure drain tube isfastened to drain hoe n battery tray and battery tray is positioned in hole of battery support.

Place battery in plastic tray, battery terminals to front of

tractor.

First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, Iock washer and hex

nut as shown. Tighten securely.

, Connect BLACK grounding cable to negative (-) bat-

tery terminaf with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

o Slide the two battery bo ts through the terminal guard

and start the wing nuts onto the threads,

• Position terminal guard over the battery as shown, lower bolts into key holes and slide square shafts of

bolts into slots of key holes.

, Tighten wing nuts by hand making sure battery bolts

remain in slots of the key hotes in the battery support. Be sure terminal access doors are closed.

dse terminal access doors for: o Inspection for secure connections (to tighten hard-

ware).

Inspection for corrosion.

Testing battery.

Jumping (if required).

Periodic charging.

BLY

(POSIT_VE}

HEX NUT.

LOCK

WASHER

FLAT WASHER

WiNG NUTS . , _ _TER_tNAL

I G=A=o

TERIINAL

=OLT

k .__ --KEy HOL!

FIG. 4B

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig, 5)

Assemble gauge wheels with tractor on a flat level surface. o Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation section of this manual).

, With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with

shoulder bolt and locknut and tighten securely.

, Repeat for opposite side installing gauge wheel in

same adjustment hole.

GAUGE WHEEL

MOUNTING

NG. 5

ASSEMBLY

iNSTALL lVlULCHER PLATE (See Figs. 6A & 6B)

Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE:: Pre-assemble wetd nut to latch hook by inserting weld nut from the top with hook pointing down.

o Tighten hardware securely.

Raise and hold deflector shield in upright position.

, Place front of mulcher plate over front of mower deck

opening and sJide into place, as shown. Hook front latch into hole on front of mower deck.

, Hook rear {arch into hole on back of mower deck.

CAUTION: Do not remove discharge

guard when attaching mulcher plate

guard from mower. Raise and hold

and a_low it to rest on pJate while in

operation.

TO CONVERT TO BAGGING OR DISHCHARGtNG

Simply remove muicher plate and store ina safe place. Your mower is now ready for discharging orinstallation of optional

grass catcher accessory.

HOOKPOZNTS

LOCK

WASHER

DOWN

WELD

NUT

WELD NUT FROM THE TOP

LATCH "-_ !-tOOK

WASHER

MULCHER PLATE

FIG, 6A

DEFLECTOR SHIELD

LATCH

HOOKS

FIG. 6B

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT.

Please review the fo/lowing checklist:

,/ All assembly instructions have been completed. ¢ No remaining loose parts in carton,

v' Battery is properly prepared and charged, (Minimum

I hour at 6 amps). ,/ Seat is adjusted comfortably and tightened securely, ¢" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly _eveled side-to-side/

frontqO-rear for best cutting resutts. (Tires must be properly inflated for leve!ing).

¢" Check mower and drive belts. Be sure they are routed

properly around pulleys!and inside all belt keepers,

v" Check wiring, See that _I_connections are sti}l secure

and wires are properly clamped.

WHILE LEA RNtNG HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENT!ON TO THE FOLLOWING IMPORTANT

ITEMS:

¢" Engine oil is at proper level.

,/ Fuel tank iSfiIled with fresh, clean, regular unleaded

gasoline.

7" Become famitiar with all controls - their location and

function. Operate them before you start the engine.

v" Be sure brake system is in safe operating condition.

O ERATION

KNOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR C0mparethe illustrationswith your tractor to familiarize yourself with the locations of vadouscontrols and adjustments. Save

this manual for future reference.

ATTACHMENT CLUTCH LEVER IGNiTiON SWITCH

\ _ _----_ PLUNGER

CHOKE _

LIGHT SWITCH

CLUTCH_RAKE

PEDAL

THROTTLE

CONTROL

% :

LIFT LEVER

ATTACHMENT

LIFT LEVER

PARKING BRAKE LEVER

HEIGHT ADJUSTMENT

KNOB

Sears tractors conform to the safety standards of the American National Standards institute.

THROTTLE CONTROL: Used for starting and controlling _ngine speed.

DHOKE CONTROL: Used for starting a cold engine. DLUTCH/BRAKE PEDAL: Used for clutching and braking

:he tractor and starting the engine. "{EIGHT ADJUSTMENT KNOB: Used to adjust the mower

;utting height,

GNITION SWITCH: Used for starting and stopping tile

.=ngine. JGHT SWITCH: Turns the headlights on and off.

FiG. 7

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor.

LiFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

ATTACHMENT LiFT LEVER: Used to raise and Iower the

mower deck or other attachments mounted to your tractor.

PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of

tractor.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage, Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairS. We recommend wide vision safety mask for over the spectacles or standard safety glasses, available at Sears

Retail or Catalog stores.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

• Depress clutch/brake pedal into fuli "BRAKE" position and hotd.

Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedat. Pedal should

remain in "BRAKE" position. Make sure parking brake will hotd vehicle secure.

STOPPING (See Fig. 8)

MOWER BLADES -

- Move attachment clutch lever to "DISENGAGED" po- sition.

GROUND DRIVE-

Depress clutch/brake pedal into full "BRAKE" position.

, Move gearshift lever to "NEUTRAL" position. ENGINE -

• Move throttle control to "SLOW" position.

NOTE: Failure to move throttle control to "SLOW" position

and allowing engine to idle before stopping may cause engine to "backfire".

. Turn ignition key to "OFF" position and remove key.

Always remove key when leaving vehicle to prevent unauthorized use.

Never use choke to stop engine.

NOTE: Undercertain conditions when unit isstanding idle

with the engine running, hot engine exhaust gases may cause "browning _'of grass. To eliminate this possibi;ity, always stop engine when stopping unit on grass areas.

TO MOVE FORWARD AND BACKWARD (See Fig. 8)

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch!brake pedal depressed and gearshift lever in "NEUTRAL" position.

, Move gearshift lever tOdesired position.

Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORESHIFTtNG OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE,

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

THROTTLE CONTROL

CHOKE POSITION

IGNITION KEY

NGAGED"

PARKING BRAKE

_NGAGED"

POSITION

TO USE THROTTLE CONTROL (See Fig. 8) Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

, Full throttle offers the best bagging and mower per-

formance.

TO USE CHOKE CONTROL (See Fig; 8)

Usechokecontroiwheneveryou are starting acotd engine. Do not use to start a warm engine.

o To engage choke control, pull knob out, Slowly push

knob in to disengage.

FIG. 8

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height iscontrolled byturning the height adjust-

ment knob in desired directiori.

Turn knob clockwise to raise cutting height, Turn knob counterclockwise to lower cutting height.

Thecutting height range is approximately 1-t/2to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass belng mowed.

, The average lawn should be cut to approximately 2-t/

2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

* For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 9)

Your unit is equipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will shut off the engine.

o Select desired height of cut.

Lower mower with attachment lift control

o Start mower blades by engaging attachment clutch

control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_ AUT|ON: Do not operate the mower

ATTACHMENT CLUTCH LEVER "DISENGAGED"

POSiTiON

without either the entire grass catcher _on

mowers so equipped, or the discharge guard inplace.

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

LiFT LEVER "HIGHEST"

LOWEST

POSITION

Move gearshift Iever to 1st gear and be sure you have

altowed room for tractor to roll slightly as you restart movement.

To restart movement, slowly release parking brake and clutch/brake pedal.

Make all turns slowIy.

TO TRANSPORT

, Raise attachment lift control to highest position_ o When pushing or towing your unit, be sure gearsilift

lever is in "NEUTRAL" position. Do not push or tow unit at more than five (5) MPH.

NOTE: To protect hood from damage when transporting yourtractor on atruck or atrailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc,).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. t5)

o The engine in your unit has been shipped, from the

factory, already filled with summer weight oil. Check engine oil with unit on level ground.

• Remove o{! fill dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and

read oil level. If necessary, add oil unti! "FULL" mark

on dipstick is reached. Do not overfill.

o For cold weather operation you should change oil for

easier starting (see "OtL VISCOSITY CHART" in the Customer Responsibilities section of t:his manual).

,, To change engine oi!, see the Customer Responsibifio

ties section in this manual.

FgG:9

rO OPERATE ON H_LLS

with slopes greater than 15° and do not l

Choose the slowest speed before starting up or down

hills.

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slower position.

If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

ADD GASOUNE

Fill fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline wit! increase carbon and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING INREI_APERATURE_

BELOW o,pop_,_or "',

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer, Drain the gas tank, star_ the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

.__ __,_,_,j,USE FRESH, CLEAN WINTER GRADE

neck. Do not overfill W_pe off any spilled

CAUTION: Fil! to bottom of gas tank fH_er

oil or fuel Do not store, spill or use gasoline near an open flame°

OPERATION

TO START ENGINE (See Fig. 8) When starting engine for the first time or if engine has

run out of fuel, it wil! take extra cranking time to move

fuel from the tank to the engine.

Depress the clutch/brake pedal and set the parking brake.

• Place gearshift lever in "NEUTRAL" position. Move attachment clutch to "DISENGAGED" position.

Pull choke control out to "CHOKE" position for cold engine start. For warm engine start do not use choke

control. Move throttle control to midway between "FAST" and

"SLOW" positions.

Turn ignition key clockwise to "START" position and refease key as soon as engine starts. Do not run

starter continuously for more than fifteen seconds per minute. If engine does not start after several

attempts, move throttle control to "FAST" position,

wait a few minutes and try again. When engine starts, slowly push choke control in.

,, Move throttle control to "FAST" position.

Allow engine to warm up for a few minutes before engaging drive or attachment clutch.

NOTE: tf at a high altitude (above 3000 feet) or in cold temperatures (below 32° F), the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

MOWING TiPS

• Tire chains cannot be used when the mower hous- ing is attached to unit.

o Mower should be properly leveled for best mowing

performance. See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trim- ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of

the machine. This will result in a more even distri- bution of clippings and more uniform cutting.

• When mowing large areas, start by turningto the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished (See Fig. 10).

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried

clippings. Make first cut relatively high; the second

to the desired height.

Do not mow grass when it is wet. Wet grass will

plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at ful! throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by se- lecting a tow enough speed to give the mower cut-

ting performance as well as the quality of cut de- sired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used.

FIG. 10

MULCHtNG MOWING T|PS

_MPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn, Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades. Avoid cutting your lawn when it iswet. Wet grass tends

to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area wil! not be exposed to the direct sun.

For best results, adjust the mower cutting height so that the mower cuts offonly the top one-third of the grass blades (See Fig. 1I). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

MA×I_

FiG. 11

Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining

of the lawn.

OUSTO ESPONSIBmLmES

MAINTENANCE SCHEDULE

FtLL IN DATES AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check for Loose Fasteners

Sharpen/Replace MowerBiades

Lubrication Chart

Check Battery Level!Recharge

T 0

Clean Battery and Terminals

Chock Transmission Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Bett(s) TenSion

Check EngineOil Level

Change Engine Oil

Clean Air Filter

Clean Air Screen

inspect Muffler!Spark Attester Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug Replace Air Fi_terPaper Cartridge

Replace Fuel FiIter

- Change more often when operating under a heavy load or in high arr_bient temperatures,

2 - Service more often when operating in dirty or dusty conditions.

SERVICE DATES

3 -If equipped with oil fitter, change oil ever,/50 hours.

4 - Reptace blades more often when mowing in sandy soil,

5 - If equipped with adjustable system.

GENERAL RECO[ MENDATIONS

The warranty on:this vehicle does not cover items that have been subjected to operator abuse or negligence. To

receive ful! value from the warranty, operator must main-

tain unit as instructed in this manual.

Some adjustments will need to be made periodically to

propedy maintain your unit. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season. o Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-rue! mixture and help your engine run better and last longer.

BEFORE EACH USE

o Check engine oil level. o Check brake operation.

, Check tire pressure. o Check for loose fasteners.

LUBRRCATtON CHART

BEARING ZERK I_-J] "_,.,JL-'_- BEARING ZERK

t_ ATTACHMENT"

CLUTCH

PivoT(s)

Q SAE 30 OR 10W30 MOTOR OiL API - SG (_ GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBtLR1ES "ENGINE _' SECTION

tMPORTANTr DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS L.UBRt-

CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN THE UFE OF THE SELF-LUBRICATING BEARINGS. if: YOU

FEE[. THEY MUST BE LUBRICATED, USE ONLY A DRY, Pew-

15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

ENGINE Q

CUSTOMER ESPONSIBILITiES

TRACTOR

Always observe safety rules when pedorming any mainte-

nance.

BRAKE OPERATION

If unit require s more than six (6) feet stopping distance at high speed in highest gear, then brake must be adiusted.

(See "TO ADJUST BRAKE" in Service and Adjustments section of this manual).

TIRES

, Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

- Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE For best resutts mower blades must be kept sharp, Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 12}

, Raise mower to highest position to allow access to

btades.

- Remove hex bolt, !ock washer and flat washer securing blade,

o Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex boIt, lock washer and fiat washer in exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEAT

TREATED. NOTE: We do not _commend sharpening blade- but ifyou

do, be sure the blade is balanced.

MANDREL ASSEMBLY

FLAT WASHER

BLADE

TO SHARPEN BLADE (See Fig, 13}

Care should be taken to keep the b:lade balanced, An unbalanced blade wilt cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen white on the mower.

,, To check b_ade balance; you will need a 5/8" diameter

steel bolt, pin, or cone balancer. (When using a cone

balancer, follow the instructions supplied with the bat-

ancer).

• Slide blade on to an unthreaded portion of the steet bolt or pin parallel with ground. If blade is balanced, it

should remain in a hodzontal position. Ifeither end of the blade moves downward, sharpen the heavy end

until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole mm_vappear to be centered, but are not.

OR PIN

FIG, 13

BATTERY (See Fig. 14)

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery

with an automotive charger wiil extend it's life.

• Acid solution level ineach battery cell should be even with bottoms of vent wells. Add only distilled or iron free water if necessary. Do not overfill.

, Keep battery and terminals clean.

- Keep battery bolts tight. = Keep vent caps tight and smalt vent holes in caps open.

, Recharge at 6 ampere_ for 1 hour.

CUT AWAY VIEW VENTCAP

LOCK WASHER

HEX BOLT (GRADE 8 *

•A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

TRAILING EDGE

F1G° 12

_ VENT

WELL

BATTERY CELL ACID

LEVEL

F G.14

CUSTO RESPONSIBILITIES

TO CLEAN BATTERY AND TERMINALS - Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

Remove terminal guard. Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor.

Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to

get the soda solution into the ceils.

Rinse the battery with plain water and dry.

o Clean terminals and battery cable ends with wire brush

until bright.

° Coat terminals with grease or petroleum jelly. o Reinstall battery (See "INSTALL BATTERY" in As-

sembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which (;an restrict cooling_

,, Remove drain plug. o After oi! has drained completely, replace oil drain plug

and tighten securely.

- Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

Product Specifications on page 3 of this manual.

- Use gauge onoil fill dipstick for checking level Be sure dipstick cap,is tigh,!ened securely for accurate reading.

Keep oil at FULL line on dipstick.

OIL DRAIN

PLUG

ENGINE O|L DIPSTICK AND

FIG. 15

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG. Select the oi!'s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

OC 30"

1 EMPL-RA 1URn] RANG_: ANTtCfPA] _:O BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above 32'>F. Check you r engine oil level more frequently to avoid

possible engine damage from running tow on oil. Change the oit after the first two hours of operation and

every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use. Tighten

oil fill Capidipstic_ securely each time you check the oil level

TO CHANGE ENGINE OIL (See Fig. t5) o Be sure vehicle is on level sudace.

o Oil wiii drain more freeiy when warm. . Catch oil in a suitable container.

Remove oii till dipstick. Be careful not to allow dirt to

enter the engine when changing oil.

AIR SCREEN (See Fig, t5)

The engine air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a

wire bnJsh or compressed air to removed dirt and stubborn dried gum fibers.

AIR FILTER (See Fig, 16)

Your engine wilt not run properly using a dirty air filter. Clean the foam pre-cleaner element after every 25 hours of operation or every season. Service paper cartridge every 100 hours or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

- Remove knob(s) and cover. TO SERVICE PRE-.CLEANER

Slide foam pre-cteaner off cartridge.

Wash it in liquid detergent and water.

o Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

o Reinstall pre-cleaner over cartridge. o Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

Remove wing n_ts and cartridge plate.

', Remove cartridge and clean by tapping gently on flat

surface. ttvery dirty, replace or wash in a nonsudsing detergent

and warm water solution. Rinse thoroughly with water from inside out until water runs ctear. Let cartridge dry thorot_ghty before using.

. Reinstall cartridge plate, wing nuts, precleaner, cover

and secure with knob(s).

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