Craftsman 917.25480 Operator's Manual

Operator's Manual

CRAFTSMAN°

LAW TRACTOR

21.0 HR* 42" Mower
Electric Start

Automatic Transmission

Model No.

917.25480

I

This product has a low emission engine which operates I

differently from previously built engines. Before you start the

I

engine, read and understand this Owner's Manual.

IMPORTANT:
Read and follow all Safety

Rules and Instructions before
operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

433231

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Assembly/Pre-Operation ......................... 7

Operation ................................................. 9

Maintenance Schedule .......................... 16

Maintenance .......................................... 16

Service and Adjustments ....................... 21

Storage .................................................. 27

Troubleshooting ..................................... 28

CRAFTSMAN FULL WARRANTY

TWO YEARS ON RIDING EQUIPMENT
Also, when operated and maintained according to all supplied instructions, Warranty wilt

also cover defects in material and workmanship of the Frame and Front Axle for five years
from the date of purchase

This warranty covers ONLY defects in material and workmanship. Sears will NOT

pay for:

• Expendable items that become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because ofoperator negligence, including but nottimited to, electrical
and mechanical damage caused by improper storage, failure to use the proper grade

and amount of engine oil, failure to keep the deck clear of flammable debris, orfailure to
maintain the riding equipment according to the instructions contained in the operator's

manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or
oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

All riding equipment and battery warranty coverage is void if this product is ever used for

commercial or rental purposes.
This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

2

_DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_IWARNING: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs, always discon-

nect spark plug wire and place wire where
it cannot contact spark plug.

_IbWARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_IWARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_IWARNING: Engine exhaust, some of its

constituents, and certain vehicle components
contain oremit chemicals known to the State

ofCaliforniato cause cancer and birth defects
or other reproductive harm.

_,WARNING: Battery posts, terminals and

related accessories contain lead and lead
compounds, chemicals known to the State of

California to cause cancer and birth defects
or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION
* Read, understand, and follow all instruc-

tions on the machine and in the manual
before starting.

* Do not put hands or feet near rotating

parts or under the machine. Keep clear
of the discharge opening at all times.

* Only allow responsible adults, who are

familiar with the instructions, to operate
the machine.

* Clear the area of objects such as rocks,

toys, wire, etc., which could be picked
up and thrown by the blades.

* Be sure the area is clear of bystanders

before operating. Stop machine ifanyone
enters the area.

* Never carry passengers.
* Do not mow in reverse unless absolutely

necessary. Always look down and behind
before and while backing.

Never direct discharged material toward
anyone. Avoid discharging material
against a wall or obstruction. Material

may ricochet back toward the operator.
Stop the blades when crossing gravel

surfaces.
Do not operate machine without the entire
grass catcher, discharge guard, or other

safety devices in place and working.
Stow down before turning.

Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove
keys before dismounting.
Disengage blades when not mowing.

Shut off engine and wait for all parts to
come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge guard.
Operate machine only indaylight or good

artificial light.
Do not operate the machine while under

the influence of alcohol or drugs.
Watch for traffic when operating near or

crossing roadways.
Use extra care when loading or unloading

the machine into a trailer or truck.
Always wear eye protection when operat-

ing machine.
Data indicates that operators, age 60
years and above, are involved in a large

percentage of riding mower-related inju-
ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and
others from serious injury.

Follow the manufacturer's recommen-
dation for wheel weights or counter-

weights.
Keep machine free of grass , leaves

or other debris build-up which can

touch hot exhaust / engine parts and

burn. Do not allow the mower to plow
leaves or other debris which can cause

build-up to occur. Clean any oil or fuel
spillage before operating or storing the

machine. Allow machine to cool before
storage.

II.SLOPEOPERATION

Slopesareamajorfactorrelatedtotossof

controlandtip-overaccidents,whichcan

resultinsevereinjuryordeath.Operation

onallslopesrequiresextra caution. If you

cannot back upthe slope or ifyou feetuneasy

on it, do not mow it.

* Mow up and down slopes, not across.

* Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain
could overturn the machine. Tall grass

can hide obstacles.

* Choose a low ground speed so that you

will not have to stop or shift while on the
slope.

* Do not mow on wet grass. Tires maylose

traction.
Always keep the machine in gear when

going down slopes. Do notshift to neutral
and coast downhill.

* Avoid starting, stopping, or turning on a

slope. Ifthetireslosetraction, disengage
the blades and proceed slowly straight

down the slope.

* Keep all movement on the slopes slow

and gradual. Do not make sudden
changes in speed or direction, which

could cause the machine to roll over.

* Use extra care while operating machine

with grass catchers or other attachments;
they can affect the stability of the ma-

chine. Do no use on steep slopes.

* Do not try to stabilize the machine by

putting your foot on the ground.

* Do not mow near drop-offs, ditches, or

embankments. The machine could sud-
denly roll over ira wheel is over the edge

or if the edge caves in.

Ill. CHILDREN
Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine
and the mowing activity. Never assume

that children will remain where you last
saw them.

* Keep children out of the mowing area

and in the watchful care of a responsible
adult other than the operator.

* Be alert and turn machine off if a child

enters the area.

* Before and while backing, look behind

and down for small children.

Never carry children, even with the

blades shut off. They may fall off and
be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may
suddenly appear in the mowing area for
another ride and be run over or backed

over by the machine.

Never allow children to operate the ma-
chine.

Use extra care when approaching blind
corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING
* Tow only with a machine that has a hitch

designed for towing. Do not attach towed
equipment except at the hitch point.

* Followthemanufacturer'srecommenda-

tion for weight limits for towed equipment
and towing on slopes.

* Never allow children or others in or on

towed equipment.

* On slopes,the weight ofthetowed equip-

ment may cause loss oftraction and toss
of control.

* Travel slowly and allow extra distance to

stop.

V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam-

age, use extreme care in handling gasoline.
Gasoline is extremely flammable and the

vapors are explosive.
* Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

* Use only approved gasoline container.
* Never remove gas cap or add fuel with

the engine running. Allow engine to cool
before refueling.

* Never fuel the machine indoors.
* Neverstorethemachineorfuetcontainer

where there is an open flame, spark, or
pilot light such as on a water heater or

other appliances.

* Never fill containers inside a vehicle or

on a truck ortrailer bed with plastic liner.
Always place containers on the ground

away from your vehicle when filling.

4

Removegas-poweredequipmentfrom
thetruckortrailerandrefuelitonthe

ground.Ifthisisnotpossible,thenrefuel
suchequipmentwithaportablecontainer,

ratherthanfromagasolinedispenser
nozzle.

Keepthenozzleincontactwiththerim
ofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.Donot
useanozzlelock-opendevice.

Iffuelisspilledonclothing,changecloth-
ingimmediately.

* Neveroverfillfueltank.Replacegascap

andtightensecurely.

GENERALSERVICE

. Never operate machine in a closed area.

Keep all nuts and bolts tightto be sure the
equipment is in safe working condition.

Never tamper with safety devices. Check
their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked de-

bris. Allow machine to cool before storing.

If you strike a foreign object, stop and

inspectthe machine. Repair, ifnecessary,

before restarting.

Never make any adjustments or repairs

with the engine running.

Check grass catcher components and the

discharge guard frequently and replace

with manufacturer's recommended parts,

when necessary.

Mower blades are sharp. Wrapthe blade

or wear gloves, and use extra caution

when servicing them.

Check brake operation frequently. Adjust

and service as required.

Maintain or replace safety and instruction

labels, as necessary.

Be sure the area is clear of bystanders
before operating. Stop machine if anyone

enters the area.
Never carry passengers.

Do not mow in reverse unless absolutely
necessary. Always look down and behind

before and while backing.
Never carry children, even with the

blades shut off. They may fall off and
be seriously injured or interfere with

safe machine operation. Children who
have been given rides in the past may

suddenly appear in the mowing area for
another ride and be run over or backed

over by the machine.
Keep children out of the mowing area

and in the watchful care of a responsible
adult other than the operator.

Be alert and turn machine off if a child
enters the area.

Before and while backing, look behind

and down for small children.

Mow up and down slopes (15° Max), not

across.

Choose a low ground speed so that you

will not have to stop or shift while on the

slope.
Avoid starting, stopping, or turning on a

slope. Ifthetires Iosetraction, disengage
the blades and proceed slowly straight

down the slope.

If machine stops while going uphill, dis-

engage blades, shift into reverse and

back down slowly.

Do not turn on slopes unless necessary,

and then, turn slowly and gradually down-

hill, if possible.

PRODUCTSPECIFiCATiONS

Gasoline Capacity 2.50 Gallons

and Type: Unleaded Regular

Oil Type SAE 30 (above 32°F)

API-SG-SL): SAE 5W30 (below32°F

Oil Capacity: W/Filter: 56 oz.

W/O Filter: 48 oz.

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed Forward: 0- 5.2

Reverse: 0- 2.9

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230
Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give

you the best possible dependability and

performance.
Should you experience any problem you

cannot easily remedy, please contact aSears
or other qualified service center. We have
competent, well-trained representatives and

the proper tools to service or repair this tractor.

Please read and retain this manual. The
instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".
CUSTOMER RESPONSIBILiTiES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining,

caring for and using your tractor.

• Follow the instructions under "Mainte-
nance" and "Storage" sections of this

owner's manual.

_IbWARN[NG: This tractor isequipped with
an internal combustion engine and should not

be used on or near any unimproved forest-
covered, brush-covered or grass-covered

land unless the engine's exhaust system is
equipped with a spark arrester meeting ap-

plicable local or state taws (if any). [f a spark

arrester is used, it should be maintained in

effective working order by the operator.
Inthe state of California the above is required

by law (Section 4442 of the California Public
Resources Code). Other states may have

similar laws. Federal laws apply on federal

lands. A spark arrester for the muffler is

available through your nearest Sears service

center (See REPAIR PARTS manual).

6

Keys Slope Sheet

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes are listed.
(1) 1/2" wrench Tire pressure gauge

(2) 7/16" wrenches Utility knife

Pliers

When right or left hand is mentioned in this

manual, itmeanswhen youarein the operating
position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON
UNPACK CARTON

* Remove all accessible loose parts and

parts cartons from carton.

* Cut along dotted lines on all four pan-

els of carton. Remove end panels and
lay side panels flat.
Check for any additional loose parts or
cartons and remove.

BEFORE REMOVING TRACTOR
FROM SKID

TO CHECK BATTERY

1. Lift seat to raised position.
NOTE: If this battery is put into service after

month and year indicated on label (label is
located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this
manual for charging instructions).

* For batteryand battery cable installation

see "REPLACING BATTERY" in the
"Service and Adjustments" section in this

manual.

Label

ADJUST SEAT
* Sit in seat.
* Lift up adjustment lever (A)and slide seat

until a comfortable position is reached
which allows you to press clutch/brake

pedal all the way down.

* Release lever to lock seat in position.

NOTE:Youmaynowrollyourtractoroff

theskid.Followtheappropriateinstruction

belowtoremovethetractorfromtheskid.

_WARNING:Beforestarting,read,

understandandfollowallinstructionsinthe

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest
position.

2. Release parking brake by depressing
clutch/brake pedal.

3. Place freewheel control in "transmission
disengaged position" (See "TO TRANS-

PORT" inOperation section ofthis manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector

shield up against tractor.

Continue with the instructions that follow.
CHECK TIRE PRESSURE

The tires on your tractor were overinftated at
the factory for shipping purposes. Correct
tire pressure is important for best cutting

performance.

• Reduce tire pressure to PSI shown on
tires.

CHECK DECK LEVELNESS
For best cutting results, mower housing

should be properly leveled. See "TO LEVEL

MOWER" in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing
motion and mower blade drive belts in the

Service and Adjustments section of this man-
ual. Verifythat the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is operating
properly. See "TO CHECK BRAKE" in the

Service and Adjustments section of this
manual.

_CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this
Quality Product.

Please review the following checklist:
_" All assembly instructions have been

completed.
_" No remaining loose parts in carton.
_'Battery is properly prepared and

charged.
_" Seat is adjusted comfortably and tight-

ened securely.
J" All tires are properly inflated. (For ship-

ping purposes, thetires were overinftated

at the factory).
_" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

_" Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.
J" Check wiring. See that all connections

are still secure and wires are properly

clamped.
J" Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay ex-
tra attention to the following important items:

J" Engine oil is at proper level.
J" Fuel tank isfilled with fresh, clean, regular

unleaded gasoline.
J" Become familiar with all controls, their

location and function. Operate them

before you start the engine.
J" Be sure brake system isin safe operating

condition.
J" Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (Seethe Operation and

Maintenance sections in this manual).
J" It is important to purge the transmission

before operating your tractor for the

first time. Follow proper starting and
transmission purging instructions (See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation sec-
tion of this manual).

8

These symbols may appear on your tractor or in literature supplied with the product. Learn
and understand their meaning.

R N H I'.,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

OPERATION

SYSTEM(ROS)

CRUISE CONTROL

G

IGNITION SWITCH

MOWER LIFT

CLUTCH/BRAKE

LIGHTS ON FUEL BATTERY REVERSE FORWARD PEDAL

m

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

DANGER, KEEP HANDS

AND FEET AWAY

®@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

Failure to follow instructions
could result in serious injury or
death. The safety alert symbol

is used to identify safety inform-
ation about hazards which can

result in death, serious injury
and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

,Jl_llIll/l_lll,,

CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.

HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.

KNOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

03078

Our tractors conform to the applicable safety standards of the

American National Standards institute.

(A) ATTACHMENT LIFT LEVER - Used to
raise and lower the mower or other attach-

ments mounted to your tractor.
(B) CLUTCH/BRAKE PEDAL- Used for
dectutching and braking the tractor and

starting the engine.

(C) PARKIN G BRAKE - Locks clutch/brake
pedal into the brake position.

(B) THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

(E)ATTACH MENT CLUTC H LEVER - Used

to engage the mower btades, or other attach-

ments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM
(ROS) "ON" POSITION - Allows operation
ofmower or other powered attachment while

in reverse.
(H) LIGHT SWITCH - Turns the headlights

on and off.
(J) MOTION CONTROL LEVER - Selects

the speed and direction of tractor.

(M) FREEWHEELCONTROL- Disengages

transmission for pushing or slowly towing
the tractor with the engine off.

10

The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a
wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt bythe operator to leave
the seat without first setting the parking brake

will shut off the engine.

1. Depress clutch/brake pedal (B) all the
way down and hold.

2. Putt parking brake lever (C) up and hold,
release pressure from clutch/brake pedal

(B), then release parking brake lever. Ped-
al should remain in brake position. Make

sure parking brake willhold tractor secure.

STOPPING

• Turn ignition key (F) to "STOP" position
and remove key. Always remove key when

leaving tractor to prevent unauthorized use.

IMPORTANT." Leaving the ignition switch in
any position other than "STOP" will cause

the battery to discharge and go dead.

NOTE: Undercertain conditionswhentractor
is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility,

always stop engine when stopping tractor
on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, and set parking
brake before leaving the operator's position.

TO USE THROTTLE CONTROL (D)
Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating efficiency.

• Full speed (fast) offers the best mower
performance.

MOWER BLADES -

• To stop mower blades, move attachment
clutch clutch lever to disengaged position

(r_).

(1_1) Attachment (1"_1) Disengaged

Clutch Position
Engage Position

GROUND DRIVE -

• Tostop ground drive, depress clutch/brake

pedal (B) all the way down.

• Move motion control lever (J) to neutral

position.

ENGINE -

• Move throttle control (D) between half and

full speed (fast) position.

NOTE: Failure to move throttle control be-

tween half and full speed (fast) position, be-
fore stopping, may cause engine to"backfire".

TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is

controlled by the motion control lever. (J)

11

1. Start tractor with motion control lever in
neutral position.

2. Release parking brake.

3. Slowly move motion control lever to
desired position.

TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A)

determines the cutting height.

Put attachment lift lever in desired cutting
height slot.

The cutting height range isapproximately 1"to
4". The heights are measured from the ground

to the blade tip with the engine not running.
These heights are approximate and may

vary depending upon soil conditions, height

of grass and types of grass being mowed.

The average lawn should be cutto approxi-

mately 2-1/2" during the cool season and

to over 3" during hot months. Forhealthier
and better looking lawns, mow often and

after moderate growth.

For best cutting performance, grass over
6inches in height shoutd be mowed twice.

Make the first cut relatively high; the sec-
ond to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when

they are slightly off the ground when mower

is at the desired cutting height in operating
position. Gauge wheels then keep the deck

in proper position to help prevent scalping
in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut posi-
tion, gauge wheels should be assembled

so they are slightly off the ground. Install
gauge wheel inappropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in
same adjustment hole.

TO OPERATE MOWER
Your tractor is equipped with an operator

presence sensing switch. Any attempt
by the operator to leave the seat with the

engine running and the attachment clutch
engaged will shut off the engine. You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating or

cutting off when operating your equipment
on rough, rolling terrain or hills.

1. Select desired height of cut with attach-
ment lift lever.

2. Start mower blades by engaging attach-
ment clutch control.

TO STOP MOWER BLADES

Disengage attachment clutch control.

_ICAUTION: Do not operate the mower
without either the entire grass catcher, on

mowers so equipped, or the deflector shield
(S) in place.

TO OPERATE ON HILLS
,_I,WARNING: Do not drive up or down hills

with slopes greater than 15° and do not

drive across any slope. Use the slope guide
provided at the back of this manual.

• Choose the slowest speed before starting
up or down hills.

• Avoid stopping or changing speed on
hills.

• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position

and engage parking brake.

• Move motion control lever to neutral posi-

tion.

IMPORTANT: The motion control lever does
not return to neutral position when the clutch/

brake pedal is depressed.

• Torestart movement, slowly release park-
ing brake and clutch/brake pedal.

• Slowly move motion control lever to slow-
est setting.

• Make all turns slowly.

12

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel inthe reverse direction
with the attachment clutch engaged will shut

off the engine unless ignition key is placed
inthe ROS "ON" position.

,_WARNING: Backing up with the at-
tachment clutch engaged while mowing is

strongly discouraged. Turning the ROS "ON",
to allow reverse operation with the attach-

ment clutch engaged, should only be done

when the operator decides itisnecessary to

reposition the machine with the attachment
engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION
SYSTEM -

Only use ifyou are certain no children orother
bystanders will enter the mowing area.

1. Move motion control lever to neutral
position.

2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before and while
backing.

4. Slowly move motion control lever to
reverse (R) position to start movement.

5. When use ofthe ROS isnolonger needed,
turn the ignition key clockwise to engine

"ON" position.

ROS "ON" Position

Engine ;'ON" Position
(Normal Operating)

TO TRANSPORT
When pushing or towing your tractor, be

sure to disengage transmission by placing
freewheel control infreewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift lever to its highest
position.

2. Pull freewheel control outand intothe slot
and release so itisheld inthe disengaged

position.

+ Do not push or tow tractor at more than

two (2) MPH.

+ Tore-engage transmission, reverse above

procedure.

TRANSMiSSiON ENGAGED

TRANSMiSSiON DISENGAGED

NOTE: To protect hood from damage when

transporting your tractor on atruck or atrailer,
be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to

tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, isdangerous. Tires
can lose traction with the ground and cause
you to lose control of your tractor.

13

BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped,
from the factory, already filled with summer

weight oil.

1. Check engine oil with tractor on level
ground.

2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap

tight, wait for a few seconds, remove and
read oil level. If necessary, add oil until

"FULL' mark on dipstick is reached. Do
not overfill.

• For cold weather operation you should
change oil for easier starting (See the oil

viscosity chart in the Maintenance section

of this manual).

• Tochange engine oil, seethe Maintenance

section in this manual.

ADD GASOLINE

• Fillfuel tank to bottom of filler neck. Do not
overfill. Usefresh, clean, regular unleaded

gasoline with a minimum of 87 octane.
(Use of leaded gasoline will increase
carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used

within 30 days to ensure fuel freshness.

_I,CAUTION: Wipe off any spilled oil orfuel.

Do not store, spill or use gasoline near an
open flame.

IMPORTANT: When operating in tem-
peratures below 32°F(0°C), use fresh, clean

winter grade gasoline to help ensure good

cold weather starting.
CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separation
and formation of acids during storage. Acidic

gas can damage thefuel system ofan engine

while in storage. To avoid engine problems,
the fuet system should be emptied before

storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use fresh
fuel next season. See Storage Instructions

for additional information. Never use engine

or carburetor cleaner products inthe fuel tank

or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or

if the engine has run out of fuel, it will take

extra cranking time to move fuel from the
tank to the engine.

1. Be sure freewheel control is in the trans-
mission engaged position.

2. Siton seat inoperating position, depress
clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral
position.

4. Move attachment clutch to disengaged
position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and
cold starting procedures below.

6. Insert key into ignition and turn key
clockwise to start position and release

key as soon as engine starts. Do not run
starter continuously for more than fifteen

seconds per minute. If the engine does
not start after several attempts, move

throttle control to fast position, wait a
few minutes and try again. If engine still

does not start, move the throttle control
back to the choke position and retry.

WARM WEATHER STARTING (50° F and
above)

7. When engine starts, move the throttle
control to the fast position.

• The attachments and ground drive can

now be used. Ifthe engine does not accept

the load, restart the engine and allow itto
warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and
below)

7. When enginestarts, leavethrottle control
in choke position until engine warms up

and begins to run roughly. Once rough
running begins, immediately move the

throttle control to the fast position. Engine

warm-up may take from several seconds

to several minutes (the colder the tem-

perature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as fol-

lows:

1. Be sure the tractor is on level ground.

2. Placethe motion control lever in
neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to
warm up. This can be done during

the engine warm up period.

• The attachments can also be used dur-
ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 ° F)
the carburetor fuel mixture may need to be

adjusted for best engine performance (see
"TO ADJUST CARBU RETOR"in the Service

and Adjustments section of this manual).

14

PURGE TRANSMiSSiON

_CAUTION: Never engage or disengage
freewheel lever while the engine is running.

Toensure proper operation and performance,

it is recommended that the transmission be
purged before operating tractor for the first

time. This procedure will remove any trapped
air inside the transmission which may have

developed during shipping of your tractor.
IMPORTANT: Should your transmission

require removal for service or replacement,
itshould be purged after reinstallation before

operating the tractor.

1. Place tractor safely on a level surface -
that is clear of objects and open - with
engine off and parking brake set.

2. Disengage transmission by placing
freewheel control in disengaged position

(See "TO TRANSPORT" in this section
of manual).

3. Sitting in the tractor seat, start engine.
After the engine is running, move throttle

control to slow position. With motion
control lever in neutral position, slowly

disengage clutch/brake pedal.

_IiCAUTION: At any time, during step 4,
there may be movement of the drive wheels.

4. Move motion control lever to full forward
position and hold for five (5) seconds.

Move lever to full reverse position and
hold for five (5) seconds. Repeat this

procedure three (3) times.

5. Move motion control lever to neutral
position. Shutoff engine and set parking

brake.

6. Engage transmission by placing free-
wheel control in engaged position (See

"TO TRANSPORT" in this section of
manual).

7. Sitting in the tractor seat, start engine.
After the engine is running, move throttle

control to half (1/2) speed. With motion
control lever in neutral position, slowly

disengage clutch/brake pedal.

8. Slowly move motion control leverforward,
after the tractor moves approximately

five (5) feet, slowly move motion control
lever to reverse position. After the tractor

moves approximately five (5) feet return
the motion control lever to the neutral

position. Repeat this procedure with the
motion control lever three (3) times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

Mower should be properly leveled for best

mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.
The left hand side of mower should be

used for trimming.

Drive so that clippings are discharged onto

the area that has already been cut. Have
the cut area to the right ofthe tractor. This
will result in a more even distribution of

clippings and more uniform cutting.
When mowing large areas, start byturning

to the right so that clippings will discharge
away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the
opposite direction making left hand turns

until finished.

If grass is extremely tall, it should be

mowed twice to reduce load and possible
fire hazard from dried clippings. Make

first cut relatively high; the second to the
desired height.

Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir-
able clumps. Allow grass to dry before

mowing.

* Always operate engine at full throttle

when mowing to ensure better mow-

ing performance and proper discharge

of material. Regulate ground speed by
selecting a low enough speed to give the

mower cutting performance as well as the
quality of cut desired.

. When operating attachments, select a

ground speed that will suit the terrain and
give best performance of the attachment

being used.

15

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

EACH 8 2S 100 SEASON STORAGE

SCHEDULE USE HOURS.OURS HOURS HOURS

w Check Brake Operation _

Check Tire Pressure

T Check Operator Presence & ROS Systems

A Check for L.... Fast..... _ if

C Check/Replace Mower Blades Ks
T Lubrication Chart _

0 Check Battery Level _4
R Clean Battery and Terminals if _#'

Clean Debris Off Steering Plate _s
Check Transaxle Cooling

Check Mower Levelness
Check V-Belts _f

Check Enqine Oil Level _
Change Engine Oil (with oil filter) _1,2 _t"

Change Engine Oil (without oil tilter) 1_'1,2

NE Clean Air Filter _2

G Clean Air Screen 1_4_'2

Inspect Muffler/Spark Arrester

N Replace Oil Filter (If equipped) _,2

E Clean Engine Cooling Fins _ 2

Replace Spark Plug _ _4"

Replace Air Filter Paper Cartridge _,_2

__ _lace Fuel Filter _4'

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GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value
from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made pe-
riodically to properly maintain your tractor.

At least once a season, check to see if
you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear. A

new spark plug and clean air filter assure
proper air-fuel mixture and help your en-
gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and
ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

(_S
Zerk

(_Front Wheel
Bearingzerk

@
Sector Gear

Teeth

Spindle

Zerk

Front

Wheel

Bearing zerk

Engine

_General Purpose Grease
@Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings.

Viscous lubricants will attract dust and dirt
that will shorten the life ofthe self-lubricating

bearings. Ifyou feet they must be lubricated,
use only a dry, powdered graphite type lu-
bricant sparingly.

16

TRACTOR
Always observe safety rules when performing

any maintenance.

BRAKE OPERATION
If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then
brake must be serviced. (See "TO CHECK
BRAKE" in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires
(See the sides of tires for proper PSI).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause
tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse
operation systems are working properly. If

your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the
attachment clutch control is in the disen-

gaged position.

CHECK OPERATOR PRESENCE
SYSTEM

• When the engine is running, any attempt

by the operator to leave the seat without
first setting the parking brake should shut

off the engine.

• When the engine is running and the at-

tachment clutch is engaged, any attempt
by the operator to leave the seat should

shut off the engine.

• The attachment clutch should never oper-

ate unless the operator is in the seat.

ROS "ON" Position

Engine "ON" Position
(Normal Operating)

CHECK REVERSE OPERATION (ROS)
SYSTEM

• When the engine isrunning with the ignition
switch in the engine "ON" position and the
attachment clutch engaged, any attempt
by the operator to drive in reverse should

shut off the engine.

• When the engine isrunning with the ignition
switch in the ROS "ON" position and the
attachment clutch engaged, any attempt
by the operator to drive in reverse should

NOT shut off the engine.

BLADE CARE
For best results mower blades must besharp.

Replace worn, bent or damaged blades.

_, CAUTION: Use only a replacement
blade approved by the manufacturer of your
tractor. Using a blade not approved by the

manufacturer of your tractor is hazardous,
could damage your tractor and void your

warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow
access to blades.

NOTE: Protect your hands with gloves and/

or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter-
clockwise.

3. install new blade with stamped "GRASS
SIDE" facing the ground.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on
mandrel assembly.

4. install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat
treated.

Star

Center Hole

Blade Bolt Mandrel
(Special) ------._<___ Assembly

Blade

V=BELTS
Check V-belts for deterioration and wear after

100 hours of operation and replace if neces-
sary. The belts are not adjustable. Replace
belts if they begin to slip from wear.

17

BATTERY

Your tractor has a battery charging system
which is sufficient for normal use. However,

periodic charging of the battery with an au-

tomotive charger wilt extend its life.

Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is

not necessary.
TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt onthe battery and terminals

can cause the battery to "leak" power.

1. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.

2. Rinsethe batterywith plain waterand dry.

3. Clean terminals and battery cable ends
with wire brush until bright.

4. Coatterminals with grease or petroleum
jelly.

5. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING
The transmission fan and cooling fins should

be kept clean to ensure proper cooling.
Do not attempt to clean fan or transmission

while engine is running or while the trans-

mission is hot. To prevent possible damage

to seals, do not use high pressure water or
steam to clean transaxle.

• inspect cooling fan to be sure fan blades
are intact and clean.

• inspect cooling fins for dirt, grass clippings
and other materials. To prevent damage to
seals, do not use compressed air or high

pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and

fluid maintenance is not required for the life

of the transaxle. Should the transaxle ever
leak orrequire servicing, contact yournearest

Sears or other qualified service center.
ENGINE

LUBRiCATiON
Only use high quality detergent oil rated with

API service classification SG-SL Selectthe

oil's SAE viscosity grade according to your
expected operating temperature.

NOTE: Although multi-viscosity oils (5W30,
10W30 etc.) improve starting in cold weather,

they will result in increased oil consumption
when used above 32°R Check your engine

oil level more frequently to avoid possible
engine damage from running low on oil.

18

SAE VISCOSITY GRADES

C _30 _20 _10 0 10 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of opera-

tion or at least once a year if the tractor is

not used for 50 hours in one year.
Checkthe crankcase oil level before starting

the engine and after each eight (8) hours of

operation. Tighten oil fill cap/dipstick se-
curely each time you check the oil level.

TO CHANGE ENGINE OiL

Determine temperature range expected

before oil change. All oil must meet API
service classification SG-SL.

®

®

®

1.

2.

Be sure tractor is on level surface.

Oil will drain more freely when warm.
Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine when

changing oil.
Slide oil drain extension from the docking

position on the engine blower housing
and extend outward from engine.

Docking
Position Oil Drain

Extension

Cap

3. To open, twist cap counter-clockwise

4. After oil is drained completely, replace
cap and twist clockwise until it stops.

5. Re-attach oil drain extension to engine
blower housing.

6. Refill enginewith oitthrough oilfill dipstick

tube. Pour slowly. Do not overfill. For ap-

proximate capacity see "PRODUCT SP-
ECIFICATIONS" section of this manual.

7. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,

tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil

at "FULL' line on dipstick. Tighten cap
onto the tube securely when finished.

ENGINE OIL FILTER
Replace the engine oil filter every season or

every other oil change if the tractor is used
more than 100 hours in one year.

AIR FILTER
Your engine will not run properly using a

dirty air filter. Service paper cartridge every
100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty
conditions.

1. Remove cover.

2. Carefully remove air filter cartridge and
pre-cleaner from base.

3. Clean base carefully to prevent debris
from falling into carburetor.

Knobs Ca_ridge

NOTE: If very dirty or damaged, replace
cartridge.

4. Place new pre-cleaner and cartridge
firmly in base.

5. Replace cover.

IMPORTANT: Petroleum solvents, such as
kerosene, are not to be used to clean the
cartridge. They may cause deterioration of

the cartridge. Do not oil cartridge. Do not

use pressurized air to clean cartridge.
ENGINE COOLING SYSTEM

Debris may clog the engine's air cooling

system. Remove blower housing and clean
area shown to prevent overheating and

engine damage.

Air Scree Clean outchaff

r_. anddebris

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff
to prevent engine damage from overheating.

Clean with awire brush orcompressed airto
remove dirt and stubborn dried gum fibers.

19

MUFFLER
inspect and replace corroded muffler and

spark arrester (if equipped) as itcould create
a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) atthe beginning ofeach
mowing season or after every 100 hours of
operation, whichever occursfirst. Spark plug
type and gap setting are shown in"PRODUCT

SPECIFICATIONS" section of this manual.
IN=LINE FUEL FILTER

The fuel filter should be replaced once each
season. If fuel filter becomes clogged, ob-
structing fuel flow to carburetor, replacement

is required.

1. With engine cool, remove filter and plug
fuel line sections.

2. Place newfuelfilter in position in fuel line
with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and
clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

Clamp

CLEANING

• Clean engine, battery, seat, finish, etc.
of all foreign matter.

• Clean debris from steering plate.
Debris can restrict clutch/brake pedal
shaft movement, causing belt slip and

loss of drive.

A CAUTION: Avoid all pinch points and

movable parts

Clutch/brake pedal

Clean

Steering

IMPORTANT: Tug hose ensuring connec-

tion is secure.

5. Turn the water on.

6. While sitting in the operator's position
on the tractor, re-start the engine and
place the throttle lever in the Fast ",_"
position.

Nozzle
Ada

Washout Port

CAUTION:

\

Steering System, Dash, _ Pinch
Fenderand Mower N_otShown _ Points

• Keep finished surfaces and wheels
free of all gasoline, oil, etc.

• Protect painted surfaces with automo-
tive type wax.

We do not recommend using a garden hose

or pressure washer to clean your tractor
unless the engine and transmission are

covered to keep water out. Water in engine
or transmission will shorten the useful life of

your tractor. Use compressed air or a leaf

blower to remove grass, leaves and trash

from tractor and mower.

DECK WASHOUT PORT

Your tractor's deck is equipped with a
washout port on its surface as part of its

deck wash system. It should be utilized af-

ter each use.

1. Drive the tractor to a level, clear spot

on your lawn, near enough to a water

spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor's
discharge chute is directed AWAY from your

house, garage, parked cars, etc. Remove
bagger chute or mulch cover if attached.

2. Make sure the attachment clutch controt
is in the "DISENGAGED" position, set

the parking brake, and stop the engine.

3. Thread the nozzle adapter (packaged

with your tractor's Operator's Manual)

onto the end of your garden hose.

4. Pull back the lock collar of the nozzle

adapter and push the adapter onto the

deck washout port at the left end of the
mower deck. Release the lock collar to

lock the adapter on the nozzle.

20

IMPORTANT: Recheck the area making
certain the area is clear.

7. Move the tractor's attachment clutch
control to the "Engaged" position.

Remain in the operator's position

with the cutting deck engaged until the

deck is cleaned.

8. Move the tractor's attachment clutch
control to the "DISENGAGED" posi-

tion. Turn the ignition key to the STOP

position to turn the tractor's engine off.

Turn the water off.

9. Pull back the lock collar of the nozzle
adapter to disconnect the adapter from

the nozzle washout port.

10. Move the tractor to a dry area, prefer-
ably a concrete or paved area. Place

the attachment clutch control in the
"Engaged" position to remove excess

water and to help dry before putting the
tractor away.

_,WARNING: A broken or missing washout
fitting could expose you or others to thrown

objects from contact with the blade.

Replace broken or missing washout fitting
immediately,prior to using mower again.

Plug any holes in mower with bolts and
Ioeknuts,

WARNING: TO AVOID SERIOUS iNJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TO REMOVE MOWER

1. Place attachment clutch in "DISEN-
GAGED" position.

2. Lower attachment lift lever to its lowest
position.

3. Roll belt off engine pulley (M) and belt
keepers (G).

4. Remove retainer spring (K), slide collar
(L) off and push housing guide (P) out
of bracket.

5. Remove clutch cable spring (Q) from
idler arm (R).

6. Disconnect front link (E) from mower -
remove retainer spring and washer.

7. Go to either side of mower and discon-
nect mower suspension arm (A) from
chassis pin (B) and rear lift link (C) from

rear mower bracket (D) -remove retainer
springs and washers.

_f_ CAUTION: After rear lift links are discon-

nected, the attachment liftlever will be spring
loaded. Have a tight grip on lift lever when
changing position of the lever.

8. Slide mower out from under right side of
tractor.

IMPORTANT: If an attachment other than
the mower is to be mounted on the tractor,

remove the front link (E) and rear lift liks

(C) from tractor and hook the clutch spring
(Q) into the cable guide on front edge of

lower dash.
TO iNSTALL MOWER

Be sure tractor ison level surface and engage
parking brake.

1. Lower attachment lift lever to its lowest
position.

CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly
and engage in lowest position.

NOTE: Be sure mower side suspension
arms (A) are pointing forward before sliding

mower under tractor.

2. Slide mower under tractor until it is cen-
tered under tractor.

03042tex

21

3. ATTACH MOWER SIDE SUSPENSION
ARMS (A) TO CHASSIS - Position hole

in arm over pin (B) on outside of tractor

chassis and secure with retainer spring.

4. Repeat on opposite side of tractor.

7. Insert end of link (E) into hole in front
mower bracket (H) and secure with

washer and retainer spring (J).

5,

ATTACH REAR LIFT LINKS (C) - Lift

rear corner of mower and position slot
in link assembly over pin (D) on rear

mower bracket and secure with washer
and retainer spring.

8. Hook end of clutch cable spring (Q) into
hole in idler arm (R).

9. Push clutch cable housing guide (P) into
bracket, slide collar (L) onto guide and

secure with retainer spring (K).

10. Install belt onto engine pulley (M) and belt
keepers (G).

6,

ATTACH FRONT LINK (E) - Work from

left side of tractor. Insert rod end of link

assembly through front hole in tractor
front suspension bracket (F).

IMPORTANT: Check belt for proper routing

in all mower pulley grooves.

11.Raise attachment lift lever to highest
position.

12. If necessary, adjust gauge wheels before
operating mower as shown in the Opera-

tion section of this manual.

%

03042rex

22

TO LEVEL MOWER

Make sure tires are properly inflated to the
PSI shown on tires. Iftires are over orunder

inflated, itmay affect the appearance of your
lawn and lead you to think the mower is not

adjusted properly.
VISUAL SIDE=TO-SIDE ADJUSTMENT

1. With all tires properly inflated and if your
lawn appears unevenly cut, determine
which side of mower is cutting lower.

2. With a 3/4" or adjustable wrench, turn lift
link adjustment nut (A)to the left to lower
LH side of mower, or, to the right to raise

LH side of mower.

NOTE: Each full turn of adjustment nut will
change mower height about 3/16".

Turn nut rig Turn nut left
to raise mower to lower mower

3. Test your adjustment by mowing some
uncut grass and visually checking the
appearance. Readjust, if necessary, until
you are satisfied with the results.

PRECISION SIDE=TO=SIDE ADJUSTMENT

1. With alttires properly inflated, parktractor
on level ground or driveway.

_iL CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap blade

with heavy cloth.

2. Raise mower to its highest position.

3. At both sides of mower, position blade at
side and measure the distance (A) from
bottom edge of blade to the ground. The

distance should be the same on both
sides.

4. If adjustment is necessary, see step 2 in
Visual Adjustment instructions above.

5. Recheckmeasurements, adjustifneces-
sary until both sides are equal.

AI L' hJ W IA

23

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-
to-side.

Toobtain the best cutting results, the mower
blades should be adjusted so the front tip is

1/8" to 1/2" lower than the rear tip when the

ower is in its highest position.

CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap blade
with heavy cloth.

• Raise mower to highest position.

Position any blade so the tip is pointing
straight forward. Measure distance (B)
to the ground at front and rear tip of the

blade.

Iffront tip of blade is not 1/8" to 1/2" lower
than the rear tip, go to the front of tractor.

• With an 11/16" or adjustable wrench,
loosen jam nut A several turns to clear

adjustment nut B.

With a 3/4" or adjustable wrench, turn
front link adjustment nut (B) clockwise

(tighten) to raise the front of mower, or,

counterclockwise (loosen) to lower the
front mower.

Tighten adjust nut Loosen adjust

B to raise mower nut B to lower

mower

Loosen jam nut A first

NOTE: Each full turn of the adjustment nut

will change mower height about 1/8".

• Recheck measurements, adjust if neces-

sary until front tip of blade is 1/8" to 1/2"

lower than the rear tip.

• Holdadjustment nutin position with wrench

and tighten jam nut securely against ad-
justment nut.

TO REPLACE MOWER BLADE DRIVE BELT
The mower blade drive belt may be replaced

without tools. Park the tractor on level sur-
face. Engage parking brake.

BELT REMOVAL -

1. Removemowerfromtractor (See"TO RE-
MOVE MOWER"inthissectionofmanual).

2. Work belt off both mandrel pulleys and
idler pulleys.

3. Putt belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys
and idler pulleys

2. Make sure belt is in all pulley grooves
and inside all belt guides.

3. Install mower (See "To Install Mower" in
this section of this manual).

Mandrel Idler
Pulle_ Pulle,

BELT INSTALLATION -

1. install new belt from tractor rear to front,
over the steering plate (F) and above
clutch brake pedal shaft (G).

2. Pull belt toward front of tractor and roll
belt onto engine pulley (E).

3. Pull belt toward rear of tractor. Carefully
work belt down around transmission

cooling fan and onto the input pulley (D).
Be sure belt is inside the belt keeper.

4. Install belt on centerspan idler (C).

5. Install belt through stationary idler (A)
and clutching idler (B).

6. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.

7. Install mower (See "TO INSTALL MOW-
ER" in this section of manual).

Mandrel

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a

belt installation guide decal on bottom side
of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and
position of all belt guides and keepers.

2. Remove bettfrom stationary idler (A)and
clutching idler (B).

3. Remove belt from centerspan idler (C).

6. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from

transmission input pulley and over cool-
ing fan blades (D).

4. Remove belt downward from engine
pulley (E).

5. Slide belt toward rear of tractor, off the
steering plate (F) and remove from tractor.

24

TO REMOVE WHEEL

1. Block up axle securely.

2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear

wheels have asquare key- Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in
rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring
securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to stow leaks, purchase and

use tire sealant from Sears. Tire sealant also
prevents tire dry rot and corrosion.

Washers

Retaining

Axle Ring\
Cover, \

Square_

Key ___ _
(Rear Wheel Only)

FRONT WHEEL TOE=IN/CAMBER

Your new tractor front wheel toe-in and cam-

ber is set at the factory and is normal. The

front wheel toe-in and camber are not adjust-
able. If damage has occurred to affect the

factory set front wheel toe-in or camber, con-
tact a Sears or other qualified service center.

TRANSAXLE MOTION CONTROL LEVER

NEUTRAL ADJUSTMENT

The motion control lever has been presetatthe
factory; adjustment should not be necessary.

1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.

2. Start engine and move motion control
lever until tractor does not move forward

or backward.

3. Hold motion control lever in that position
and turn engine off.

4. While holding motion control lever in
place, loosen the adjustment bolt.

5. Move motion control lever to the neutral
(lock gate) position.

6. Tighten adjustment bolt securely.
Motion Neutral

Lever Lock

Gate

...... Adjustment Bolt

NOTE: If additional clearance is needed to
get to adjustment bolt, move mower deck

height to the lowest position.

After above adjustment is made, if the trac-
tor still creeps forward or backward while

motion control lever is in neutral position,

follow these steps:

1. Loosen the adjustment bolt.

2. Movethe motion control lever 1/4 to 1/2
inch in the direction it is trying to creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above steps
until satisfied.

25

TO CHECK BRAKE

if tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be serviced.
You may also check brake by:

1. Park tractor on a level, dry concrete or
paved surface, depress brake pedal

all the way down and engage parking
brake.

2. Disengage transmission by placing
freewheel control in "transmission dis-

engaged" position. Pull freewheel control
out and intothe slot and release so it is

held in the disengaged position.

The rear wheels must lock and skid when
you try to manually push the tractor forward.

if the rear wheels rotate, then the brake
needs to be serviced. Contact a Sears or

other qualified service center.
TO START ENGINE WiTH WEAK BATTERY

AGL,WARNING: Lead-acid batteries gener-
ate explosive gases. Keep sparks, flame
and smoking materials away from batteries.

Always wear eye protection when around
batteries.

ifyour battery istoo weak to start the engine, it

should be recharged. (See "BATTERY" inthe

MAINTENANCE section of this manual).
If "jumper cables" are used for emergency

starting, follow this procedure:
IMPORTANT: Your tractor is equipped with

a 12 volt system. The other vehicle must also
be a 12 volt system. Do not use your tractor

battery to start other vehicles.
TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the
POSITIVE (+)terminal of each battery(A-
B), taking care notto short against tractor

chassis.

2. Connect one end of the BLACK cable
to the NEGATIVE (-)terminal (C) of fully

charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground, away

from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and then
from the fully charged battery.

2. RED cable last from both batteries.

Weak or I__ "_1_ Fully

Dead _[_ L_JCharged

Battery Battery

REPLACING BATTERY
n_asWARNING: Do not short battery

termi-

byallowing awrench or any other object

to contact both terminals at the same time.

Before connecting battery, remove metal
bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to
prevent sparking from accidental grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first
then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in same

position as old battery.

4. First connect RED battery cable to posi-
tive (+) terminal with hex bolt and keps

nut as shown. Tighten securely. Slide

terminal cover over terminal

5. Connect BLACK grounding cable to

negative (-) terminal with remaining hex
bolt and keps nut. Tighten securely.

TO REPLACE FUSE

Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD & GRILLASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to recon-
nect the headlight wire connector.

Headlight Wire
Connector

Terminal

. Keps

Cover / Nut

"-_. Hex

Bolt

Positive

(Red)

Cable Negative (Black)

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Remove bulb holder from the hole in
the backside of the grill.

3. Replace bulb in holder and install bulb
holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS
Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

Check wiring.

TRANSMISSION REMOVAL/REPLACE=

MENT

Should your transmission require removal for
service or replacement, it should be purged
after reinstallation and before operating the

tractor. See "PURGE TRANSMISSION" in
the Operation section of this manual.

ENGINE
TO ADJUST THROTTLE CONTROL

The throttle control has been preset at
the factory and adjustment should not be

necessary Check adjustment as described

below before loosening cable. Ifadjustment

is necessary, see engtne manual.
TO ADJUST CHOKE CONTROL

The choke control has been preset at the
factory and adjustment should not be neces-

sary. If adjustment is necessary, see engine

manual.
TO ADJUST CARBURETOR

Your carburetor has been preset atthe factory
and adjustment should not be necessary.

However, minor adjustment may be required
to compensate for differences in fuel, tem-

perature, altitude or load. Ifthe engine does

need adjustment, see engine manual.

26

Immediately prepare your tractor for storage

at the end of the season or ifthe tractor will

not be used for 30 days or more.

WARNING: Never store the tractor with

gasoline inthe tank inside a building where

fumes may reach an open flame or spark.
Allow the engine to cool before storing in

any enclosure.
TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in aclean,

dry area.

1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary
(See belt replacement instructions in the

Service and Adjustments section of this
manual).

3. Lubricate as shown in the Maintenance
section of this manual.

4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving

parts for damage, breakage and wear.
Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BATTERY
* Fully charge the battery for storage.

* After a period of time in storage, battery

may require recharging.

* To help prevent corrosion and power leak-

age during long periods ofstorage, battery
cables should be disconnected and bat-

tery cleaned thoroughly (see "TO CLEAN

BATTERY AND TERMINALS" in the
Maintenance section of this manual).

* After cleaning, leave cables disconnected

and place cables where they cannot come

in contact with battery terminals.

* If battery is removed from tractor for

storage, do not store battery directly on
concrete or damp surfaces.

ENGINE
FUEL SYSTEM

IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel

system parts such as carburetor, fuel hose,
or tank during storage. Also, alcohol blended

fuels (called gasohot or using ethanol or
methanol) can attract moisture which leads

to separation and formation of acids during
storage. Acidic gas can damage the fuel

system of an engine while in storage.
* Empty the fuel tank by starting the engine

and letting it run until the fuel lines and
carburetor are empty.

* Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

* Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable al-

ternative in minimizing the formation of fuel
gum deposits during storage. Add stabilizer

to gasoline infuel tank or storage container.
Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes
after adding stabilizer to allow the stabilizer to

reach the carburetor. Do not empty the gas

tank and carburetor if using fuel stabilizer.

ENGINE OiL
Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in the

Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark plug
hole(s) into cylinder(s).

3. Turn ignition key to "START" position for
a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER
* Do not store gasoline from one season to

another.

* Replace your gasoline can ifyour can starts

to rust. Rust and/or dirt in your gasoline
will cause problems.

* If possible, store your tractor indoors and

cover itto give protection from dust and dirt.

* Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot breathe

which allows condensation toform andwill
cause your tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

27

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

Engine will not

turn over

CAUSE

1 Out of fuel.

2 Engine not "CHOKED" properly.

3 Engine flooded.

Engine clicks but

will not start

4 Bad spark plug.
5 Dirty air filter.

6 Dirty fuel filter.
7 Water in fuel.

8 Loose or damaged wiring.
9 Carburetor out of adjustment.

10 Engine valves out of adjustment.

1 Dirty air filter.

2 Bad spark plug.

3 Weak or dead battery.

4 Dirty fuel filter.

5 Stale or dirty fuel.

6 Loose or damaged wiring.

7 Carburetor out of adjustment.

8 Engine valves out of adjustment.

1 Clutch/brake pedal not depressed.
2 Attachment clutch is engaged.

3 Weak or dead battery.
4 Blown fuse.

5 Corroded battery terminals.

6 Loose or damaged wiring.
7 Faulty ignition switch.

8 Faulty solenoid or starter.
9 Faulty operator presence

switch(es).

1 Weak or dead battery.
2 Corroded battery terminals.

3 Loose or damaged wiring.
4 Faulty solenoid or starter.

28

CORRECTION

1 Fill fuel tank.
2 See "TO START ENGINE" in

Operation section.

3 Wait several minutes before

attempting to start.
4 Replace spark plug.
5 Clean/replace air filter.

6 Replace fuel filter.
7 Empty fuel tank and carburetor,

refill tank with fresh gasoline and

replace fuel filter.
8 Check all wiring.
9 See "To Adjust Carburetor" in

Service and Adjustments section.

10 Contact a Sears or other qualified

service center.

1 Clean/replace air filter.
2 Replace spark plug.

3 Recharge or replace battery.
4 Replace fuel filter.

5 Empty fuel tank and refill tank with

fresh, clean gasoline.
6 Check all wiring.

7 See "To Adjust Carburetor" in

Service and Adjustments section.
8 Contact a Sears or other qualified

service center.

1 Depress clutch/brake pedal.
2 Disengage attachment clutch.

3 Recharge or replace battery.
4 Replace fuse.
5 Clean battery terminals.

6 Check all wiring.
7 Check/replace ignition switch.

8 Check/replace solenoid or starter.
9 Contact a Sears or other qualified

service center.

1 Recharge or replace battery.
2 Clean battery terminals.

3 Check all wiring.
4 Check/replace solenoid or starter.

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

CAUSE

1 Cutting too much grass/too fast.
2 Throttle in "CHOKE" position.
3 Build-up of grass, leaves and

trash under mower.

PROBLEM

Loss of power

Excessive vibration

Engine continues to

run when operator
leaves seat with atta-

chment clutch engaged

Poor cut =uneven

cutting

Mower blades will
not rotate

4 Dirty air filter.
5 Low oil level/dirty oil.
6 Faulty spark plug.
7 Dirty fuel filter.
8 Stale or dirty fuel.

9 Water in fuel.

10 Spark plug wire loose. 10

11 Dirty engine air screen/fins. 11
12 Dirty/clogged muffler. 12
13 Loose or damaged wiring. 13

14 Carburetor out of adjustment. 14

15 Engine valves out of adjustment. 15

1 Worn, bent or loose blade.

2 Bent blade mandrel.

3 Loose/damaged part(s). 3

1 Faulty operator-safety presence 1

control system.

1 Worn, bent or loose blade.

2 Mower deck not level.

3 Buildup of grass, leaves, and

trash under mower.

4 Bent blade mandrel.

1
2

3

4

Clogged mower deck vent from
build-up of grass, leaves, and

trash around mandrels.

Obstruction in clutch mechanism.

Worn/damaged mower drive belt

Frozen idler pulley.
Frozen blade mandrel.

29

CORRECTION

1 Raise cutting height/reducespeed
2 Adjust throttle control.

3 Clean underside of mower

housing.
4 Clean/replace air filter.
5 Check oil level/change oil.
6 Clean ®ap or changespark plug
7 Replace fuel filter.
8 Empty fuel tank and refill tank wig-

fresh, clean gasoline.
9 Empty fuel tank and carburetor,

refill tank with fresh gasoline and

replace fuel filter.

Connect & tighten spark plug wire

Clean engine air screen/fins.

Clean/replace muffler.

Check all wiring.

See "To Adjust Carburetor" in

Service and Adjustments section.

Contact a Sears or other qualified

service center

1 Replace blade. Tighten blade bolt
2 Contact a Sears or other qualified

service center

Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not corrected,

contact a Sears or other

1 Replace blade. Tighten blade bolt
2 Level mower deck.

3 Clean underside of mower

housing.
4 Contact a Sears or other

qualified service center.
5 Clean around mandrels to

open vent holes.

1 Remove obstruction.

2 Replace mower drive belt.
3 Replace idler pulley.

4 Contact a Sears or other

qualified service center.

TROUBLESHOOTING CHART:

See appropriate section in rnanual unless directed to Sears service center

PROBLEM

Poor grass

discharge

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine "backfires"

when turning
engine "OFF"

Engine dies when

tractor is shifted

into reverse

CAUSE CORRECTION

1 Engine speed too slow. 1 Place throttle control in "FAST"

position.
2 Travel speed too fast. 2 Shift to slower speed.
3 Wet grass. 3 Allow grass to dry before mowing.

4 Mower deck not level. 4 Level mower deck.

5 Low/uneven tire air pressure. 5 Check tires for proper PSI.
6 Worn, bent or loose blade. 6 Replace/sharpen blade. Tighten

blade bolt.

7 Buildup of grass, leaves and 7 Clean underside of mower

trash under mower, housing.
8 Mower drive belt worn. 8 Replace mower drive belt.
9 Blades improperly installed. 9 Reinstall blades sharp edge down.

10 Improper blades used. 10 Replace with blades listed in

this manual.

11 Clogged mower deck vent holes 11 Clean around mandrels to

from buildup of grass, leaves, and open vent holes.

trash around mandrels.

1 Light switch is "OFF". 1 Turn light switch "ON".
2 Bulb(s) or lamp(s) burned out. 2 Replace bulb(s) or lamp(s).
3 Faulty light switch. 3 Check/replace light switch.
4 Loose or damaged wiring. 4 Check wiring and connections.
5 Blown fuse. 5 Replace fuse.
1 Bad battery cell(s). 1 Replace battery.

2 Poor cable connections. 2 Check/clean all connections.

3 Faulty regulator (if so equipped). 3 Replace regulator.
4 Faulty alternator. 4 Replace alternator.

1 Freewheel control in 1 Place freewheel control in

"DISENGAGED" position. "ENGAGED" position.

2 Debris on steering plate (if 2 See "CLEANING" in the

equipped), maintenance section.

3 Motion drive belt worn, damaged, 3 Replace motion drive belt.

or broken.

4 I Air trapped in transmission during 4 Purge transmission.

shipment or servicing.

5 I Axle key missing. 5 Install axle key at rear wheel. See

"TO REMOVE WHEEL" in the
Service and Adjustments section.

Engine throttle control not sel

between half and full speed (fast)

position before stopping engine.

Reverse operation system (ROS)

is not "ON" while mower or other

attachment is engaged.

Move throttle control between
half and full speed (fast) position
before stopping engine.

Turn ignition key to ROS "ON"
position. See Operation section.

30

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when
changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4oCompare the angle of the fold with the slope of the hill

o3

JCRI_FTSMI:IWJ

11.25.09 CL Printed in the U.S.A.