Craftsman 917254780 Owner’s Manual

OWNER'S

MANUAL

MODEL NO,

917,254780

Caution:

Read and follow

all Safety Rules and Instructions

Before Operating

This Equipment

12.5 HP IC

ELECTRIC START

38" MOWE ECK

6 SPEE TRANSAXLE

LAWN TRACTOR

• Assembly

• Operation . Maintenance

. Service and Adjustment

oRepair Parts

Sears, Roebuck and Co., Chicago, _L 60684 U.S°A.

SAFETY RULES

CAUTION: ALWAYSDISCONNECTSPARK PLUGWIRE ANDPLACEWIREWHEREIT CANNOTCONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP,TRANSPORTING, ADJUSTING OR MAKING

REPAIRS.

IMPORTANT

SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR UNIT iS EQUIPPED WITH SUCH CONTROLS, DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES.

TRAINING:

• Know the controls and how to stop quickly. Read this owner's

manual and instructions furnished with attachments.

• Do not allow children to operate the machine. Do not allow adults to operate it without proper instruction.

, Do not carry passengers, Do not mow when children and

others are around.

- Do not attempt to operate your vehicle or mower when not in the driver's seat.

• Always get on or off your vehicle from the operator's _efthand side.

• The vehicle and attachments should be stopped and in- spected for damage after striking a foreign object, and the

damage should be repaired before restarting and operating

the equipment.

PREPARATION:

= Always wear substantial foot-wear, Do r_ot wear loose fitting

clothing that could get caught in moving parts.

• C_earthe work area of objects (wire, rocks, etc.) which might be picked up and thrown.

o Disengage all attachment clutches before attempting to start

the engine.

o Handle gasoline with care - it is highly flammable,

Use approved gasoline containers. Never remove th_ fuel cap of the fuel tank or add gasoline

to arunning or hot engine or an engine that has not been allowed to cool for several minutes after running. Never

fill tank indoors. Always clean up spilled gasoline. Open doors if the engine is run in the garage oexhaust

fumes are dangerous. De t_otrun the engine indoors.

o Do not operate the mower without the entire grass catcher,

on mowers so equipped, or the deflecto_ shield in place.

OPERATION; o Keep your eyes and m nd on your vehicle, mower, and the

area being cut, Do not let ether interests distract you.

o Disen_jage power to attacl_ments and stop the engine before

Jeaving the operator's position.

Disengage power to mower, stop the engine, and disconnect spark plug wire(s) from spark p_ug(s) before cleaning, making a_nadjustment, or repair. Be careful to avoid touching hot

muffler or engine components.

o Disengage power to a_achments when transporting or not in

USe,

Take at_possible precautions when leaving the vehicle unat- tended. Disengage the power take-off, Jower the attach- ments, shift into neutral, set the parking brake, stop the engine, and remove the key.

o Do not stop or start suddenly when going uphill or downhill.

Mow up and down the face of slopes (not greater than t5°), never across the face.

o Reduce speed on slopes and make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when changing direction on slopes.

* While going up or down slopes, place gearshift control lever

in 1st gear position to negotiate the slope without stopping.

, Never mow in wet or slippery grass, when traction is unsure,

or at a speed which could cause a skid.

, Stay alert for holes in the terrain and other hidden hazards.

Keep away from drop-offs.

. Do not drive too close to creeks, ditches, and public high-

ways.

, Exercise special care when mowing around fixed objects in

order to prevent the blades from strsking them, Never delib- erately run vehicle or mower into or over any foreign objects,

• Never shift gears until vehicle comes to a stop,

• Never place hands or feet under the mower, in discharge chute, or near any moving parts while vehicle or mower =s

running. Always keep clear of discharge chute.

o Use care when pulling loads or using heavy equipment.

Use only approved drawbar hitch points. Limit loads to those you can safely control.

Do not turn sharply. Use care when backing. Use counterweight or wheel weights when suggested in

owner's manual.

• Watch out for traffic when crossing or near roadways,

• When using any attachments, never direct discharge of

materiat toward bystanders nor allow anyone near the ve- hicle while in operation.

o Except for adjustments, do not operate engine if air cleaner

or cover directly over carburetor air intake is remove& Removal ef such part could createa fire hazard.

o Do not change the engine governor settings or overspeed

the engine; severe damage or injury may result°

o When using the vehicle with mower, proceed as follows:

Mow on!y in daylight or in good artificial Iighto Shut the engine off when unclogging chute.

Check the blade mounting bolts for proper tightness at

frequent intervals.

o Disengage power to mower before backing up. Do not mow

in reverse untess absolutely necessary and then only after careful observation of the entire area behind the mower.

MAINTENANCE AND STORAGE

o Keep the vehicle and attachments in good operating condi.

tion, and keep safety devices in place and working.

• Keep all nuts, bolts, and screws tight to be sure the equip- ment is in safe working condition,

• Never store the equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark,

Allow the engine to cool before storing in any enclosure.

o To reduce fire hazard, keep the engine free of grass, leaves,

or excessive grease. Do not clean product While engine is running.

• Do not operate without a muffler, or tamper with exhaust system. Damaged mufflers or spark arresters could create a

fire hazard, inspect periodically and replace if necessary.

• ' Under normal usage the grass catcher bag material is subject to deterioration and wear. It should be checked

frequently for bag replacement. Replacement bags should

be checked to ensure compliance with the original manufacturer's recommendations or specifications.

LOOK FOR THiS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS, iT MEANS =ATTENTIONH! BECOME ALERT!If YOUR SAFETY IS INVOLVED,

CONGRATULATIONS on your purchase of a Sears

Tractor. tt has been designed, engineered and manu-

factured to give you the best possible dependability and performance.

Should you experience any problem you cannot easity

remedy, please contact your nearest Sears Service

...... i

Center/Department We have competent, well-trained

technicians and the proper tools to service or repair this

unit. Please read and retain this manual. The instructions wiif

enable you to assemble and maintain your unit properly. Always observe the "SAFETY RULES".

MODEL NUMBER 917.254780

SERIAL NUMBER

DATE OF PURCHASE THE MODELAND SER1AL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

._RODUCT SPECIFICATIONS

HORSEPOWER: 12.5

GASOLINE CAPACITY: 5 QUARTS

UNLEADED REGULAR

OIL (3,0 PINTS): SAE 30 (or 10W-30)

WINTER: SAE 5W_30

SPARK PLUG (GAP.030 IN.): CHAMPION RJ-19LM

STD361458

VALVE CLEARANCE: INTAKE .005-,O07'.IN.

EXHAUST .009 - .011 IN.,

GROUND SPEED: FORWARD

1st !.10 MPH

2nd 1.40 MPH 3rd 2.00 MPH

4th 3.00 MPH 5th 4.20 MPH

6th 5,00 MPH

REVERSE: 1.50 MPH

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSt

CHARGING SYSTEM: 16 AMPS @ 3600 RPM

BLADE BOLT TORQUE: 30-35 FT. LBS.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules. , Foflow a regular schedule in maintaining, caring for and

using your unit.

° Follow the instructions under "Maintenance" and

"Storage" sections of this owner's manual,

WARNING; This unit is equipped with an internal combus- tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). Ifa spark attester _sused, it should be maintained in

effective working order by the operator. in the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar Iaws. Federal laws apply on federal lands. A spark attester for the muffler is available

through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANT'/' ON ELECTRIC START RIDING EQUIPMENT

For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship.

This Warranty does not cover:

• Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass). , Expendable items which become worn during normal use, such as blades, spark plug, air cIeaners and belts.

• Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

FULL 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery Included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge.

WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE

UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS tN USE iN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Di731CR-W SEARS TOWER, CHICAGO, IL 60684

TABLE

SAFETY RULES ............................................................ 2

PRODUCT SPECiFiCATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ................................. 3

WARRANTY ................................................................... 3

TABLE OF CONTENTS ................................................. 4

INDEX ............................................................................. 4

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY ................................................................ 7-9

OF CONTENTS

INDEX

OPERATION ........................................................... 10-13

MAINTENANCE ...................................................... 14-17

SERVICE AND ADJUSTMENTS ............................ 18-24

STORAGE .................................................................... 25

TROUBLESHOOTING ............................................ 26-27

REPAIR PARTS - TRACTOR ................................. 30-43

REPAIR PARTS =ENGINE ..................................... 44-48

PARTS ORDERING/SERVICE ................... BACK PAGE

Accessories ............................................ 5

Adjustments:

Brake ........................................... 21

Carburetor ................................... 24

Mower

Front-To-Back ........................ 19

Side-To-Side .......................... 18

Throttle Control Cable ................. 24

Air Filter, Engine ................. ................ 16

Air Screen, Engine ............................. 17

Assembly ........................................... 7-9

Battery:

Charging ........................................ 8

Cleaning ...................................... 16

Installation ..................................... 9

Levels ....................................... 8,t6

Preparation .................................... 8

Starting with Weak Battery .......... 22

Storage ........................................ 25

Terminals .................................... 16

Belt:

Motion Drive

Removal/Replacement ........... 21

Mower Blade Drive

Removal/Replacement ........... 20

Blade:

Sharpening .................................. 15

Replacement ............................... 15

Brake Adjustment ............................... 21

Carburetor Adjustment ....................... 24

Controls, Tractor ................................. 10

Cutting Height, Mower ........................ 11

Electrical:

interlocks and Relays .................. 23

Schematic ................................... 29

Wiring Diagram ............................ 30

Engine:

Air Filter ....................................... 16

Air Filter Foam Pre-Cleaner ....... 116

Air Screen ................................... 17

Cooling Fins, Engine ................... t7

Oil Change .................................. 16

Oil Level ................................. !2,16

Oil Type ....................................... 16

Preparation .................................. 12

Repair Parts ........................... 44-48

Starting ........................................ t 3

Storage ........................................ 25

Filter:

Air Filter ....................................... 16

Air Filter Foam Pre-Cleaner ........ 16

Fuel ............................................. 17

Fuel:

Type ............................................ 12

Storage ........................................ 25

Fuse .................................................... 23

Hood Removal/Installation .................. 23

Leveling Mower Deck .................... 18-!9

Lubrication:

Chart ............................................ 14

Maintenance .................................. 14-17

Air Filter ....................................... 16

Air Filter Foam Pre..Cteaner ........ t6

Air Screen, Engine ...................... 17

Battery ......................................... 16

Blade ........................................... 15

Cooling Fins, Engine .................... 17

Engine Oil .................................... 16

Fuel Fitter .................................... 17

Lubrication Chart ......................... 14

Schedule ..................................... 14

Spark Plugs ................................. !7

Tire Care ............................. 8,15,22

Mower:

Adjustment, From-to-Back ........... 19

Adjustment, Side-to-Side ............. 18

Blade Sharpening ........................ 15

Blade Replacement ..................... 15

Cutting Height .............................. 11

Installation ................................... 18

Operation ..................................... 12

Removal ...................................... 18

Mowing Tips ....................................... 13

Muffler ................................................. 17

Spark Arrester .......................... 3,34

Oil:

Cold Weather Conditions ....... 12,16

Engine ............. ............................ 16

Storage ......... _.............................. 25

Operation ....................................... 10-13

Operating Mower ................................ 12

Options:

Accessories ................................... 5

Spark Attester .......................... 3,34

ParkingBrake ................................ 10-11

Parts Bag.............................................. 6

Parts, RepfacementjRepair ............30-48

Product Specifications...........................3

Repair Parts .................................. 30-48

Safety Rules ......................................... 2

Seat ......................................................8

Set€ice and Adjustments .............. t8-24

Carburetor ................................... 24

Fuse ............................................ 23

Hood Removal/Installation .......... 23

Motion Drive Belt

Removal/Replacemant ........... 21

Mower Blade Drive Belt

Removal/Replacement ........... 20

Mower Adjustment

Front- to-Back ........................ 19

Side-to-Side ............................ 18

Mower Removal .......................... 18

Tire Care ............................. 8,! 5,22

Slope Guide Sheet ............................. 51

Spark Plugs ........................................ 17

Specifications ....................................... 3

Starting the Engine ........................ 12-! 3

Steering Wheel ................................ 7,22

Stopping the Tractor ........................... 1t

Storage ............................................... 25

Throttle Centre! Cable

Adjustment .................. ................ 24

Tires................................................... 8,15,22

Trouble Shooting Chart .................. 26-27

Transaxle:

Repair Parts .......... ................. 42-43

Warranty ............................................... 3

Wiring Diagram .................................. 30

Wiring Schematic ............................... 29

ACCESSO ES AND ATTACH

NTS

.... i

..... i

These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets,

catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG

MUFFLER

AIR FILTER GAS CAN

ENGINEOIL STABILIZER

MAINTENANCE

BLADES

BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your vehicle. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years * more attachments may be added,

changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your unit.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching,

PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking lawn. Two Permanex

containers hold 30-gallon plastic bags.

LAWN SWEEPERS let you collect grass clippings and leaves. LAWN VACS for powerful collections of heavy grass clippings

and leaves. Wand attachment to pick up debris in hard-to-reach places,

CARTS make hauling easy. Variety of sizes available. ROLLER for smoother lawn surface. 36-inch wide, 18 inch

diameterwater4ight drum holds upto3901bs, of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically

cleans drum, SPREADER!SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de- icers and sand.

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips. 150 lb. capacity weight tray,

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5" steel spikes mounted on 10-in. diameter discs punc- ture holes in soil at close intervals to let moisture soak in. Steel

weight tray for increased penetration. DETHATCHER loosens soil and flips thatch and matted leaves to

lawn surface for easy pick up. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available for front or rear mounting.

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for

automatic spraying when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying

herbicides, insecticides, fungicides, and liquid fertilizers.

SNOW BLADE for snow removal only. 14-inch high, 42-inch

wide blade clears 38 inch path when angled left or right. Raises,

lowers with side lever, Adjustable skids; replaceable, reversibfe scraper bar. (Use with tire chains, wheel weights, or rear drawbar

weight.) SNOWTHROWER has40-inch swath. Drum-type auger handles

powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch

diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains, wheel weights, or rear drawbar weight.)

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. In pairs. (30 tbs. each.)

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm

and dry, Remove vinyl and windshields for use as sun protector in summer.

Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top.

TRACTOR COVER protects tractor from weather. Made of

Evolution 3 fabric (water-repellent, extremely breathable, light weight, soft, non-abrasive, pliable in all temperatures, durabte, stain/tear/puncture resistant, will not shrink or stretch).

ARDWARE

-4

Parts packed separa_eiy in carton

(1) 2-I/4 Dia, Washer (1) Locknut 112 - 20

a, Seat d. Battery Acid b. Steering Wheel e. Owner's Manual c. Batte_ f. Pans Bag

g, Steetln 9 Boot

Parts bag contents not shown rut size

(2) Battery Carriage Bols- t/4-20 × 7-t/2

Terminaa Guard

(2) Keys

15° SLope Instruction

Steering Wheel

Adapter

(I) Adjustment Knob

(2) He× Bolts

1/4 = 20 × 3/4

(2) Lockwashers 1/4

(1) Shoulder Bolt

5116- t8

(1) Washer 17/32 x

1 - 3/16 × 12 Ga.

(2) Washers 9/32

x 5/8 x !6 Ga.

(2) Hex Nuts 1/4 - 20

Battery Caps and

instructions

Steering Wheeg insert

(2) Wing Nu_s ii4 = 20

ASSE LY

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wilI make assembly easier. Standard 1/2- 20 HEXNUT wrench sizes are listed.

(1) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench

(1) 9/16" wrench

When right and left hand is mentioned in this manuat, it

means when you are in the operating position (seated be- hind the steering wheel).

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

• Remove all loose parts from carton (See page 6).

• Cut, from top to bottom, all four corners of carton and lay panels flat.

ATTACH STEERING WHEEL (See Fig. !)

• Remove hex nut and large fiat washer from steering

shaft.

• Position steering boot over steering shaft.

, Position front wheels ofthe tractor so they are pointing

straight forward.

o Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

, Secure steering wheel to steering shaft with hex nut

and large flat washer previously removed. Tighten securely.

• Snap insert into center of steering wheel.

• Remove protective pIastic from tractor hood.

(1) 3/4" wrench

Tire pressure gauge

Screwdriver Utility knife

STEERSNG WHEEL

FLAT WASHER

STEERING BOOT

FIG. 1

BEFORE ROLLING UNIT OFF SKID

(See Fig. 6)

IMPORTANT: CHECK FOR AND REMOVE ANY

STAPLES fN SKID THAT MAY PUNC- TURE TIRES WHERE UNiT IS TO ROLL

OFF SKID.

• Raise attachment lift lever to its highest position. , Release parking brake by depressing clutch/brake

pedal.

• Roll unit backwards off skid.

ASSE

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if

accidentally in contact with battery acid, Do not smoke. Fumes from charged

battery acid are explosive. Read the instructions included with the

batteryvent caps. Alwayswear gtoves, clothing and goggles to protect your

hands, skin and eyes.

: for normal use. However, periodic charging ofthe battery : with an automotive charger will extend its life.

Your unit has a battery charging system which issufficient

, See instructions packed with vent caps in parts bag. o Fill battery with acid. Fill each cell until it reaches the

bottom of the vent wells. Do not overfill. Allow battery to stand and settle for at least thirty

minutes. After standing, check the level of acid. If below the vent wells, add more acid until the correct

level is reached.

While battery isstanding (after adding acid) and later, while battery is being charged, continue with assembly of unit.

, To maximize the life of your battery, it is necessary that

the battery be charged before use. Use a 12 volt battery charger. Charge battery at a rate of 6 amperes for ! hour. Observe all safety precautions required for bat-

tery charging. FaiIure to charge battery can result in a shortened battery life.

o Check the acid level after the battery is charged, tf the

acid has fallen below the correct level, add distilled or iron free water.

o Install the vent caps to cover the vent wells. Wash the

top of the battery with water to remove any acid, then wipe dry.

, Check battery case for leakage to make sure that no

damage has occurred in handling.

• Dispose of excess battery acid. Neutralize acidfordis- posaf by adding itto four inches of water in a five gallon

plastic container. Stir with a wooden or plastic paddle

while adding baking soda until the addition of more soda causes no more foaming.

• Follow instructions on how to install battery.

CUT AWAY VIEW

VENT CAP

INSTALL SEAT (See Fig. 3)

Adjust se£_ before tightening adjustment bolt,

• Remove cardboard packing on seat pan. , Place seat on pan and assemble shoulder bolt,

• Assemble adjustment knob loosely, Do not tighten,

• Tighten shoulder bolt securely. o Lower seat into operating positionand sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down (See Fig. 6).

, Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely,

SEAT

SEAT PAN

SHOULDER BOLT

FLAT WASHER

ADJUSTMENT

KNOB

FIG, 3

CHECK T_RE PRESSURE

The tires on your unit were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance. , Reduce tire pressure to PSt shown in "PRODUCT

SPECIFICATIONS" on page 3 ofth s manual.

CHECK DECK LEVELNESS

For best cutting r:esults, mower housing should beproperly leveled: See TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for repiacing motion and mower blade drive belts in the S_rvice and Adjustments

section of this manuaf. Verify that the belts are routed correctly.

BATTERY

CELL ACID LEVEL

FIG. 2 8

CHECK BRAKESYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

ASS

...... !,

..... i

INSTALL BATTERY (See Figs. 4 & 5)

CAUTION: Do not short battery termi- nals. Before installing battery, remove

metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden-

tal grounding.

• Lift seat to raised position.

• Lower battery into fender well with battery terminals toward front of unit. Make sure battery rests in battery tray.

, Be sure battery drain tube has not come loose and is

securely attached to drain in battery tray.

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, Iockwasher and hex

nut as shown. Tighten securely.

o Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt, flat washer, lock- washer and hex nut. Tighten securely,

° Slide the two battery bolts through the terminal guard

and start the wing nuts onto the threads.

• Position terminal guard over the battery as shown, lower bolts into key holes and slide square shafts of bolts into slots of key holes.

• Tighten wing nuts by hand making sure battery bolts remain in slots of the key holes in the battery support.

• Be sure terminal access doors are closed.

Use terminal access doors for:

• inspection for secure connections (to tighten hard- ware).

o Inspection for corrosion.

• Testing battery.

• Jumping (if required).

, Periodic charging.

POSITIVE (+) NEGATIVE (-)

TERMINAL TERMINAL

POSITIVE (R ED) NEGATIVE CABLE (BLACK)

HEX NUT

FLATWASHERS CABLE

LOCKWASHERS

HEXNUT

FIG. 4

WING NUT

BATTERY VENT CAPS i_"_

BOLT , _!i_._

KEY BATTERY BATTERY HOLE BRAIN TUBE TRAY

TERMINAL GUARD ACCESS

DOOR

FIG, 5

7CHECKMST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BY-"STPERFORMANCEAND SA TISFA CTtON FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST." ¢' All assembly instructions have been completed,

v" No remaining loose parts in carton,

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

V" Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were over-inflated at the factory).

¢" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling),

,/ Check mower and drive belts, Be sure they are routed

properly around pulleys and inside all belt keepers.

¢" Check wiring, See that aIf connections are still secure

and wires are properly clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLO WING IMPORTANT ITEMS:

v" Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

v" Become familiar with all controls - their location and

function, Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manua! for future reference,

_NDICATOR LIGHTS PLUNGER

LIGHT SWITCH

[ 1

F_Go6

PLEVER

ATTACHMENT

CLUTCH

SWITCH

THROTTL_CHOKE

CONTROL

Sears tractors conform to the safety standards of the American National Standards institute.

ATTACHMENT CLUTCH SWtTCN: Used to engage the mower blades, or other attachments mounted to your tractor.

L_GHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and

braking the tractor and starting the engine. PARKING BRAKE LEVER: Locks clutch/brake pedal into

the brake position.

HEIGHTADJUSTMENT KNOB- Used to adjust the mower height.

GEARSHIFT LEVER: Selects the speed and direction oI tractor, ATTACHMENT LiFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor,

LiFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

aGNITJON SWITCH: Used for starting and stopping the engine.

iNDICATOR LIGHTS - Indicates clutch/brake pedal en-

gagement, attachment engagement and battery charging

(+) or discharging (-)

..... i

OPERATION

..... i

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs, We recommend wide vision safety

mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog stores.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig, 7)

• Depress clutch/brake pedal into full "BRAKE" position and hold.

, Place parking brake lever in "ENGAGED" position and

release pressurefrom clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

will hold vehicle secure.

STOPPING (See Fig. 7)

MOWER BLADES -

• Move attachment clutch switch to "D!SENGAGED" po- sition.

GROUND DRIVE - , Depress clutch/brake pedal into ful! "BRAKE" position.

• Move gearshift lever to "NEUTRAL" position.

ENGINE -

• Move throttle control to "SLOW" position.

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving vehicle to prevent

unauthorized use.

. Never use choke to stop engine.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

- Operating engine at less than full throttle reduces the

battery charging rate and the engine cooling air flow.

• Full throttle offers the best bagging and mower per- formance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement is controlled by the gearshi!! lever. , Start tractor with clutch/brake pedal depressed and

gearshift lever in "NEUTRAL" position.

o Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

SWITCH "ENGAGED" POSITION

IGNITION

KEY

"BRAKE" POSITION

"CLUTCH" ADJUST-

POSITION MENT

CLUTCH

POSITION

PEDAL "DRIVE" KNOB POSITION

THROTTLE/

)KE

CONTROL

LEVER

GEAR SHIFT

LEVER

HEIGHT

FIG. 7

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 7)

The cutting height is controlled by turning the height ad-

justment knob in desired direction.

, Turn knob clockwise to raise cutting height. o Turn knob counterclockwise to lower cutting height. The cutting height range is approximately 1-1/4to 3-3/

4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil condi- tions, height of grass and types of grass being mowed.

o The average lawn should be cut approximately 2-1/2

inches during the cool season and over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

o For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

OP ATIO

TO OPERATE MOWER (See Fig. 8)

Your unit is equipped with an operator presence sens- ing switch. Any attempt by the operator to leave the seat

with the engine running and the attachment dutch en- gaged will shut off the engine.

. Select desired height of cut, . Engage mower by puliJng attachment dutch switch

up and out to "ENGAGED" position,

. TO STOP MOWER - Move attachment clutch switch

to "DISENGAGED" position.

, Raise mower deck with lift lever.

CAUTION: DO NOT OPERATE THE

MOWER WITHOUT EITHER THE EN-

TIRE GRASS CATCHER, ON MOWERS

SO EQUIPPED, OR THE DISCHARGE GUARD IN PLACE.

ATrAOHi_ENT CLUTCH SWITCH

"DISENGAGED" POSITION

ATTACHMENT

L_FT LEVER HIGH POSITION

R.H, RUNNER

DISCHARGE

GUARD

FIG. 8

TO OPERATE ON HILLS

CAUTION: DO NOT DRIVE UP OR

DOWN HILLS WITH SLOPES GREATER THAN 15°AND DO NOT ORtVEACROSS ANY SLOPE.

, If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear and be sure you have allowed room for tractor to roll slightly as you restart

movement.

. To restart movement, slowly release parking brake and

clutch/brake pedal.

* Make all turns slowly.

TO TRANSPORT

. Raise attachment lift control to highest position. ° When pushing or towing your unit, be sure gearshift

lever is in "NEUTRAL" position.

. _ Do not push or tow unit at more than five (5) MPH.

BEFORE STARTING THE ENGINE

CHECK ENGINE O_L LEVEL (See Fig. 13)

° The engine in your unit has been shipped, from the

factory, aiready filled with summer weight oil,

. Check engine oil with unit on level ground,

• Remove oil fill dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and

read oil level If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

, For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the Maintenance section of this manual).

, To change engine oil, see the Maintenance section in

this manual.

ADD GASOLINE

o Fillfuettank. Use fresh, clean, regular unleaded gaso-

line. (Use of leaded gasoline wilt increase carbon and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERA-

TURES BELOW32°F(0°C), USE FRESH,

CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage, To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills.

if siowing is necessary, move throttle control lever to

slower position.

CAUTION: FILL TO BOTTOM OF GAS TANK FILLER NECK. DO NOT OVER-

FILL. WIPE OFF ANY SPILLED OIL OR FUEL, DO NOT STORE, SPILL OR USE

GASOLINE NEAP AN OPEN FLAME.

OPERAT!

..... i

.... !

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has

run out of fuel, it will take extra cranking time to move fuel from the tank to the engine,

, Depress the clutch/brake pedal and set the parking

brake,

. Place gearshift lever in "NEUTRAL" position. * Move attachment ciutch to "DISENGAGED" position,

, Move throttle control lever to "CHOKE" position for

cold engine start, For warm engine start, move throttle control to "FAST" position.

. Turn ignition key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds

per minute, If engine does not start after several attempts, move throttle control to "FAST" position,

wait a few minutes and try again,

, When engine starts, move throttte control to desired

position,

, AiIow engine to warm up for a few minutes before

engaging drive or attachment clutch,

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32° F), the carburetor fuel mixture

may need to be adjusted for best engine performance, See "TO ADJUST CARBURETOR" in the Service and

Adjustments section of this manual.

MOWING TIPS

, Tire chains cannot be used when the mower hous-

ing is attached to unit,

• Mower should be properly leveled for best mowing performance, See "TO LEVEL MOWER HOUSING"

in the Service and Adjustments section of this

manual,

• Use the runner on the right hand side of mower as a guide, The blade cuts approximately an inch outside the runner (See Fig. 8).

• The left hand side of mower should be used for trim- ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine. This will result in a more even distri-

bution of clippings and more uniform cutting. When mowing large areas, start by turning to the

right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 9).

FiG. 9

, tf grass is extremely tall, it should be mowed twice

to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

, Do not mow grass when it is wet. Wet grass wilI

plug mower and leave undesirable clumps. Allow grass to dry before mowing.

, Always operate engine at full throttle when mowing

to assure better mowing performance and proper dis-

charge of material. Regulate ground speed by se- lecting a Iow enough speed to give the mower cut-

ting performance as welt as the quality of cut de-

sired.

When operating attachments, select a ground_speed that will suit the terrain and give best performance of the attachment being used.

MAINTENANCE SCHEDULE

FILL fN DATES AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check _or Loose Fasteners

A C

Sharpen!Replace Mower Blades Lubricate Pivot Points

Check Battery Level/Recharge

Clean 8artery and Terminals

Check Engine Oil Level Change Engine Oil

GENERAL RECOMMENDATnONS

The warranty on this vehicle does not cover items that have

been subjected to operator abuse or negligence. To

Clean Air Filter/Foam Pre-cleaner Clean Air Screen

Inspect Muffler/Spark Arrester

Clean Engine Cooting Fins

Replace Spark Piug Replace Air Filter Paper Cartridge Replace Fuel Fi!ter

t - Change mc_e often when operating under a hee_ 2 - Service more often when operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy 8oil.

,toad or in high ambient tern

]

_era'{uree.

LUBRICATION CHART

** FRONT

WHEEL

receive full value from the warranty, operator must main-

tain unit as instructed inthis manual.

Some adjustments wilt need to be made periodically to properly maintain your unit.

All adjustments in the Service and Adjustments section of

BFJ_RING

ATTACHMENT

CLUTCH PIVOT

this manual should be checked at least once each season.

o Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and_ast longer.

SERVICE DATES

** FRONT

WHEEL

BEARING

BEFORE EACH USE

, Check engine oil level.

- Check brake operation. o Check tire pressure.

• Check for loose fasteners.

LUBR!CATION

Keep unit well lubricated (See "LUBRICATION CHART").

* 8AE 30 OR 10W30 MOTOR OiL API - SF/CC

GENERAL PURPOSE GREASE

REFER TO ENGINE MAINTENANCE SECTION

iMPORTANT - Do not oil or grease the pivot points which have special nylon bearings. Viscous _ubricants wil! attract dust and

d rt that will shorten the life of the self-lubricating bearings.lf you

feel they must be lubricated, use only a dry, powdered graph te type lubricant sparingly.

AINTENANCE

TRACTOR

Always observe safety rules when performing any mainte-

nance.

TIRES

, Maintain proper air pressure in att tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

, Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. The blades can be sharpened with a file or on a grinding wheel.

We suggest they be sharpened or replaced after every 25 hours of mowing. Check blades more often if mowing in sandy conditions.

• Do not attempt to sharpen blades while they are on the mower.

• Replace bent or damaged b{ades.

BLADE REMOVAL (See Fig. 10)

• Raise mower to highest position to allow access to blades,

° Remove hex bolt, lockwasher and flat washer securing

blade,

• install new or resharpened blade with trailing edge up towards deck as shown.

• Reassemble hex bolt, Iockwasher and flat washer in exact order as shown.

° Tighten bolt securely (30-35 Ft. Lbs. torque). iMPORTANT: BLADE BOLT iS GRADE 5 HEATTREATED.

TO SHARPEN BLADE (See Fig. 11)

Care shoutd be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine. , The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, drive anail into a beam or wail. Leave about one inch of the straight nail exposed.

Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced,

FIG. 11

FLATWASHER

LOCKWASHER

MANDREL (JACKSHAF'r)

ASSEMBLY

FLANGES

TRAILING

EDGE UP

*A GRADE 5 HEAT TREATED BOLT

CANBEIDENTIFIEDBYTHREE LINES

ON THE 8OLT HEAD AS SHOWN AT

LEFT,

, ,G. i0

MAINTENANCE

BATTERY (See Fig. 12)

.....i

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger wi!t extend it's life.

° Acid solution levet in each battery celt should be even

with bottoms of vent wells. Add only distilled or iron free water if necessary, Do not overfill.

]

FIG, t2

° Keep battery and terminals clean.

]

, Keep battery bolts tight.

• Keep vent caps tight and small vent holes in caps open. Recharge at 6 amperes for 1 hour,

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery' and terminals can cause the battery to "leak" power.

• Remove terminal guard.

o Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

o Wash bakery with solution of four tablespoons of bak-

ing soda to one gallon of water. Be careful not to get

the soda solution into the ceils,

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright,

° Coat terminals with grease or petroleum jelly, , Reinstall battery (See "INSTALL BATTERY" in as-

sembly section of this manual).

- Catch oil in a suitable container. o Remove oil fil! dipstick. Be careful not to allow dirt to

enter the engine when changing oil,

, Remove drain plug. , After oil has drained Completely, replace oil drain plug

and tighten securely.

o Refill engine with oil through oil fill dipstick tube, Pour

slowly, Do not overfill. For approximate capacity see Product Specifications on page 3 of this manual,

, Use gauge on oil fill dipstick for checking level, Be sure

dipstick cap istightened securely for accurate reading,

Keep oil at "FULU' line on dipstick,

RECOMMENDED SAE VISCOSITY GRADES

-20 ° 0_ 32 _ 60 ° 80 ° 100 _

AIR SCREEN

OIL FILL DIPSTICK

DRAIN PLUG

FIG. 13

AiR FILTER FOAM PRE-CLEANER (See Fig,

14)

ENGINE

LUBRICATION

Change the oil after the first two hours of operation and

even/ 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine

and after each eight (8) hours of continuous use, Add SAE 30W motor oil or equalivent, Tighten oil fill cap/dipstick securely each time you check the oil level. SAE 5W-30

motor oil may be used to make starting easier in areas

where temperature is consistently 32° F or lower. TO CHANGE ENGINE OIL (See Fig. t3)

Determine temperature rang e expected before oil change.

All oil must meet API service classification SD, SE or SF.

o Be sure vehicle is on level surface, ° Oil wil! drain more freely when warm,

Your engine will not run properly and may be damaged by

using a dirty air filter, Clean the foam pre-cteaner element after every 25 hours of operation, more often if tractor is used in very dusty, dirty conditions,

o Remove knobs and cover.

• Remove foam pre-cleaner by sliding it off the paper cartridge,

NOTE: Do not attempt to clean or oi! the paper cartridge, Replace paper cartridge once a year or after every 100

hours of operation, more often ifused in very dusty, dirty conditions,

° Wash foam pre-cleaner in liquid detergent and water. , Wrap foam pre-cleaner in cloth and squeeze dry.

, Lightly coat foam pre-cleaner with clean engine oil,

Squeeze in towel to remove excess oil, Do not satu- rate,

, Install foam pre-cleaner over paper cartridge. o Reassemble cover and secure with knobs.

+ 36 hidden pages