Craftsman 917.254611 User Manual

Page 1
BlEAm
OWNER’S
MANUAL
MODEL NO.
917.254611
Caution: Read and follow all Safety Rules and Instructions Before Operating This Equipment
CRRFTSMRII®
12 HP
ELECTRIC START 38" MOWER DECK 5 SPEED TRANSAXLE LAWN TRACTOR
Assembly Operation
Maintenance
Service and Adjustment
Repair Parts
Sears, Roebuck and Co., Chicago, IL 60684 li.S.A.
Page 2
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAU TIONS. IT MEANS - ATTENTION! BE
A
COME ALERT! YOUR SAFETY IS IN VOLVED.
NOTE: LOOK FOR THIS WORD TO POINT OUT IM PORTANT INFORMATION ABOUT THE OPERATION AND PERFORMANCE OF YOUR TRACTOR
CAUTION; LOOK FOR THIS WORD TO POINT OUT
IMPORTANT EQUIPMENT PRECAUTIONS.
A
WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered, brush covered or grass covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or area laws (if anyj. If a spark arrester is used, it should be maintained in effective woiking order by the operator. (See REPAIR PARTS for part number identification!.
In the State of California the above is required by law {Section 4442 of the California Public Resources Code) Other Slates m ay have similar laws. Federal laws apply on federal lands.
Know Ihe controls and how to stop quickly, READ THIS OWNER'S MANUAL and instructions furnished with attach ments.
Do not allow children to operate the machine Do not allow adults to operate it without proper ¡nstrudbn.
3.
Do not carry passengers Do not mow when children and others are around
Always wear substantial footwear. Do no! wear toóse fitting clothtng that could get caugnt in moving parts.
Keep your ayes and mind on your tractor, mower, and the area being cut Do not let other interests distract you.
Do not attempt to operate your tractor or mower when not in the driver's seat
Always get on or off your tractor from the operator's left hand side,
Clear the work area of objects (wire, rocks, etc ) which might be picked up and thrown
9,
Disengage all attachment clutches before attempting to start the engine,
10
Disengaoe power to attachments and stop the engine before leaving the operator's posittori.
11
Disengage power to mower, stop the engine, and disconnect spark plug wire(s) from spark piug(s) before cleaning, making an adjustment, or repair. Be careful to avoid touching hot muffier or engine components
12
Disengage power to attachments when transporting or not in use.
13
Take all possible precautions when leaving the vehicle unattended. Disengage the power take-off, lowerthe attach ments, shift into neutral, set the parking brake, stop the engine, and remove the Hey
14
Do not stop or start suddenty when going uphill or downhill Mow up and down the (ace of stopas (not greater than 15“), never across the face Refer to page 51,
15
Reduce speed on slopes and make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes
16
While going up or down slopes, place gear shift control lever in 1st gear position to negotiate Ihe slope without stopping.
17
Never mow in wet or slippery grass, when traction is unsure, or at a speed which could cause a skid.
Ifl,
Slay alert for holes in the terrain and other hidden hazards Keep away from drop-offs
19
Do not drive too close to creeks, ditches, and public high ways.
20
Exercise special care when mowing around fixed objects in order to prevent the blades from striking them. Never delib erately run tractor or mower into or over any foreign objects
21
Never shift gears until tractor comes to a stop
22
Never place hands or feat under Ihe mower, in discharge chute, or near any moving parts while tractor or mower is funning, Always keep clear of discharge chute
23
Use care when pulling loads or using heavy equipment a. Use only approved drawbar hitch points b. Limit toads to those you can safely control
RULES FOR SAFE OPERATION
c. Do not turn sharply Use care when backing d. Use counterweight or wheel weights when suggested in
owner’s тапиаГ 24, Watch out for traffic when crossing or near roadways 25, When using any attachments, never direct discharge of
material toward bystanders nor allow anyone near the ve hicle while in operation,
26, Handle gasoline with care - it is highly llammable,
a Use approved gasoline containers b- Never remove the fuel cap of the fuel tank or add
gasoline to a running or hot engine or an engine that has
not been allowed to cool for several minutes after run
ning Never fill tank indoors Always clean up spilled
gasoline
c, C^en doors if the engine is run in the garage - exhaust
fumes are dangerous Do not run the engine indoors. 27 Keep the vehicle anci attachments in good operating condi
tion, and keep safety devices in place and working.
28. Keep all nuts, bolts, and screws tight to be sure the equip
ment is in safe working condition.
29. Never store the equipment with gasoline in the tank inside a
building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
30. To reduce fire hazard, keep the engine free of grass, leaves,
or excessive grease, Do not clean product while engine is running
31. Except for adjustments, DO NOT operate engine if air cleaner
or cover directly over carburetor aif intake is removed. Removal of such part could create a fire hazard.
32. Do not operate without a muffler, or tamper with exhaust
system, Damaged mufliers or spark arresters could create a fire hazard. Inspect periodically and replace it necessary.
33. The vehicle and attachments should be stopped and in
spected for damage after striking a foreign object, and the damage should be repaired before restarting and operating the equipment
34. Do not change the engine governor settings or overspead the
engine; severe damage or injury may result
35. When using the vehicle with mower, proceed as follows:
a Mow only in daylight or tn good artificial light b. Shot the engine off when unclogging chute, c Check the blade mounting bolts for proper tightness at
frequent intervals
36. Do not operate the mower without the entire grass catcher, on mowers so equipped, or the deflector shield in place,
37. Disengage power to mower before backing up Do not mow
in reverse unless absolutely necessary and then only after
careful observation of the entire area behind the mower.
38 Under normal usage the grass catcher bag material is subjecl
to deterioration and wear, ft should be checked frequently for bag replacement Replacement bags should be checked to ensure compliance with the original manufacturer’s recom mendations or speciftoations.
Page 3
CONGRATULATIONS on your purchase of a Sears Lawn Tractor, It has been designed, engineered and
SERIAL NUMBER
you cannot easily remedy, please contact your nearest
Sears Service Department IVe have competent, well-
trained technicians and the proper tools to servte or
DATE OF PURCHASE
repair this unit
THE SERIAL NUMBER WILL BE FOUND ON THE MODEL
MAINTENANCE AGREEMENT
PLATE UNDER THE SEAT.
A Sears Maintenance Agreement is available on this product. See the nearest Sears store or service centre for details.
YOU SHOULD RECORD THESE NUMBERS AND KEEP FOR FUTURE REFERENCE.
CUSTOMER RESPONSIBILITIES
Read atKl retain this manual. Study and observe the safety rules. Always use care when using your tractor. Always keep your tractor and mower clean, Folbw a regular schedule In maintaining, caring for, and using your tractor. A well carecf for tractor will run better and last bnger.
ATTACHMENTS This unit can use many attachments now available at your Sears store. It cannot use attachments that engage the ground
like a plow, harrow, cultivator, or tiller. See page SO for a list of available attachments.
LIMITED ONE YEAR WARRANTY
ON ELECTRIC START RIDING EQUIPMENT
For one year from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to
the operating and maintenance Instruction in the owner's manual, Sears will repair free o( charge any defect in
material or workmanship in this electric start riding equipment.
This wan-anty excludes blade(s), blade adapter(s), spark plugfs), air cleaner and belt(s), which are expendable and become worn during normal use,
This warranty does not cover:
• Tire replacement or repair caused by punctures from outside objects {such as nails, thorns, stumps, or glass): and
• repairs necessary because of operator abuse or negligence, including the failure to maintain the equip ment according to instructions contained in the owner's manual; and
" riding equipment used for commercial or rental purposes,
FULL 90 DAY WARRANTY ON BATTERY
For 90 days from the date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPART­MENT.
This warranty gives you specilic legal rights, and you may also have other rights which may vary from state to state
SEARS. ROEBUCK AND GO, D/731CR-W SEARS TOWER, CHICAGO. IL 60684
NOTE: THE ILLUSTRATIONS SHOWN IN THIS MANUAL ARE TO AID IN THE ASSEMBLY AND OPERATION OF YOUR TRACTOR. THEY MAY OR MAY NOT SHOW THE ACTUAL MODEL YOU HAVE PURCHASED,
Page 4
A Filter:
Adjustments; Air Cleaner..............................16
Brake
________________. Cariiuretor Mower Drive Belt
........................
.......
.........
Mower Storage
Front'To-Rear
Side-TdSide
........
....................
Throttle Control Cable ....
Engine Valves
Air Cleaner Air Screen, Engine
.......................
...................................
.............
...
Asserrtily......................................
Attachments
......................................„50
B Tractor Pivot Points................
.....
14
.
......18 Fuel:
.....
22
...............23 Fuse
.
.....
22
.....
18
......
18
Hood Removal/lnstallation
Fuel
................................
Type
............................
...
.....................
......................................
H
.............
.....18
.
.....10
.
....
.
.......19 Parts Bag
....
......16 Repair and Adjustments......... 14-24
........
.....
....
16
5^9
Leveling Mower Deck
L
................. .
.....22 Carburetor
Lubrication:
Chart
............................
..
.
....
Battery:
Charging Cleaning Installation Levels
Preparation............................
Starting with Weak Batter) ....17 Battery......................
Storage
Terminals..................................15 Brake Adjustment...................
Belt: Engine Oil
Motion Drive Fuel Filler.............................
Mower Drive Sparkplug
Blade:
Sharpening
Replacement.............................
Brake Adjustment
CartHjretor Adjustment Controls, Tractor Cutting Level, Mower
...
...................
...........................
.....
...................
......................................
.....
.
.7, 17 M
.
.....
15 Maintenance
.
........8
15
Air Cleaner
Foam Pre-cleaner
........7 Air Screen, Engine ...
............................
Removal/Replacement
....
...
.23 Blade Sharpening
....
19
Lubrication Chart
Removal/Replacement Tire Care.
Adjustment
........................22
Mower;
Adjustment, Front-to-Rear
.................
..................................
... .....
...
..14 Adjustment, Side-to-Side. ......22
.....14 Blade Sharpening
.
......
14 Blade Replacement
Cutting Level,
C
..........................
..........
...........................
.............................
E
....
.18
.........9 Removal
12,22
Installation Operation
Mowing Tips Muffler
.....................................................
Spark Arrester................................ .2,32
.......................
.........
............................
.........
...............
.
.....
........
......................
.................. ......24
.......
...........................18
....
.............. ..........
..................
............
.....
.......
...........12,22
...........
..........................
......................................
........................................
.................................
.......
.....
.
.........
.........
...
....
....
.....16
..,..15
....
.....14
.....16
.....18
..8,14
.
....
.....
.....
....
......
....
......
20 R
..24
17
„13
16 Mower Adjustment 16 Front- to-Rear
14
23
14 14
21
,11
21
,12
17
Cations:
Attachments... Spark Arrester
...........................
......
..............2,32
P
Parking Brake
Parts,- Replacement/Repair
Blade...
Fuse
.........................
....
................................
.............
......
..................
........
.......
....
..................
............
.
......
Hood Removal/lnstallation .....20
Motion Drive Bell
Removal/Replacement
Mower Drive Belt
Removal/Replacement
..................
Side-to-Side Mower Removal Tire Care
Repair Parts
.....................
.....
..........
......................
..............................
.
S Safety Rules
Seat............................
Service Record.........
........
....................
........................
.........
Slope Guide Sheet.....................
Sparkplug Speed Control Chart Starting the Engine Steering Wheel,.
....................................
.............................
................
..... ...
.......................
Stopping the Tractor...................
Storage.....................................................
T
Throttle Control Cable
Adjustment
Tires.......................
..........................
.
......................
.........
Engine: Trouble Shooting Chart................
Air Screen Oil Change
Oil Level.......................
Oil Type
Preparation.............................
Repair Parts Starting Storage
..................
......
.
.....................
.
.................................
.........
..................42-46
..................................
...........................
.
.....16
....
15 Oil;
.....16
.....
16 Engine .................................
....
10
....
10
Cold Weather Conditions . .16
Storage
.............
Operation
.....................................
(Iterating Your Mower
0
...................
..............
.....23 Operating Your Tractor
Starting the Engine
.................
Stopping Your Tractor
Tractor Operation on Hills. .....12
............
_______
.....16
.....11
.....11
.....10
.
....
,9-12
23
10
Transaxle:
Repair Parts
Warranty
Transporting
....
_______________ _
Valve Adjustments.
Warranty
....................
Wiring Schematic
.................
.........
.........................48
V
................
.........
W
.........
.
.........................
.
.
....
.
........
.
.
50
....5-6
28-46
.....14
....
18
.....19
.....19
.....22
....
23
21
....
14
28-46
......
.......8
13
....
51
....
18
.....
12
......11
......
10
.....
23
.....18
.8,14
25-26
40-41
.....12
18
......
....
22
2
7
3
27
4
Page 5
ASSEMBLY
To assemble tractor you will need; (2) 7/1 &" wrenches Tire Pressure Gauge {1) 1 /2" wrench Screwdriver
(2) 9/16" wrenches Utility Knife {1) 3/4" wrench 5/16" Wrench
Take all of the Items out of the box. The box contains the Items shown below. Open the parts bag and check the contents (see page 6).
Parts bag contents not shown full size
(2) Battery Carriage Bolts -1/4 x 20 x 7 1/2
Terminal Guard
a. Seal d b. c
NOTE: RIGHT HAND(R.H ) AND LEFT HAND (L.H.) ARE
Steering wheel e. Owner's Manual
Battery
DETERMINED FROM OPERATOR’S POSITION WHILE SEATED ON THE TRACTOR
Battery Acid
f
9
Parts Bag Steering Boot
(2) Keys
15° Slope Instruction
m
steering Wheel Adapter
Battery Caps and Instructions
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age Always wear safety glasses or eye shields before start ing your tractor and while moving We recommend Wide Vi sion Safety Mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog Stores
Steering Wheel Insert
Page 6
ASSEMBLY
ASSEMBLY
LOCATION
BATTERY
BATTERY
TERMINALS
SEAT
PARTS BAG CONTENTS SHOWN FULL SIZE
(2) Wing Nut 1/4-20
(2) Hex Bolt 1/4-20x3/4 (2) Lock Washer 1/4
O
{2) Washer 9/32 x 5/8 x 16 Ga
(1) Adjustment Boll
(2) Hex Nut 1/4-20
STEERING
BUSHING
STEERING
WHEEL
(1) Washer 17/32 x
1-3/16 x 12 Ga
(1) Shoulder Bolt 5/16-18
(2) Sheet Metal Screw 10-16 x 1/2 ABTBS
Page 7
1. Pr^iare Banery
ASSEMBLY
Fill and charge battery {before installing)- NOTE: SEE DE TAILED INSTRUCTIONS PACKAGED WITH BATTERY VENT CAPS FOUND IN BAG OF PARTS.
a. Fill each cell with battery acid. Add the acid until it
reachesihe bottom of the vent tubes (Fig. 1}, Do not add the acid beyond this level or the additional acid can come out when the battery is charged
b. After cells are filled, tilt battery from side to side to
release air bubbles.
c. Allow battery to stand and settle for at least thirty
minutes. If the level of acid falls below the point de scribed in step (a), add more acid until the correct
level is reached. Install the battery caps, found in the bag of parts, to coverthe vent tubes. Wash!he top of the battery with water to remove any acid, then wipe dry.
d. Check battery case for leakage to make sure that no
damage has occurred in handling
e. Neutralize excess battery ackJ for disposal by add
ing it to 2 gallons (7 litres) of water in a five gailon (20 litres) plastic container. Stirwith a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming
f. it is recommended that the battery be charged be
fore use. Use a 12 volt battery charger Charge bat tery at a rate of 6 amperes for 1 hour. NOTE: OB SERVE SAFETY PRECAUTIONS, LISTED IN BOX ABOVE, REQUIRED FOR BATTERY CHARGING. Check the acid level after the battery is charged. If the acid has fallen below the correct level, add dis tilled or iron free water
2. Unpack Tractor
a. Cut down four comers of the carton with utility knife
and fold down sides.
b. Disengage parking brake and position front wheels
straight ahead (see page 9)
c Install steering wheel
Slide the steering bushing over the steering
1.
shaft (Fig, 2). Position steering shaft forward until screw hoies
in dash line up with steering bushing install two (2) screws (Fig 2)
Position steering boot over steering shaft
3.
Place bottom of steering boot over two slots in
4,
dash (Fig 2)
1/2" NUT
2 -1/4” DIA. WASHER s
STEERING WHEEL ^
SCREW-
STEERING WHEEL ADAPTER
STEERING
BOOT
STEERING BUSHING
STEERING SHAFT
(REC’D. POSITION)
STEERING SHAFT (INST. POSITION)
FIGUREZ
5 Push steering boot down into aligning slofe on
dash­6 Place steering wheel adapter on steering shaft 7 With front wheels pointed straight ahead, place
steering wheel on steering wheel adapter Bars of steering wheel should point straight across tractor.
Page 8
ASSEMBLY
SHOULDER BOLT
ADJUSTMENT
BOLT LOCK
WASHER
Fiauma
POSITIVE WASHER
TERMINAL
FLAT WASHER
WASHER NEGATIVE
TERMINAL
3. Install Seat a. Remove cardboard from seat pan. b Place seal on seat pan. Screw adpstment bolt, lock
washer and flat washer into seat (Fig. 3). ^rew shoulder bolt into seat (Fig. 3). Adjustment bolt, shoulder bolt and washers found in bag of parts (shown full size on page 6).
c. Tighten shoulder bolt using a 1/2" wrench. NOTE:
THE SHOULDER BOLT WILL BE LOOSE IN THE SEAT PAN SLOT.
d Tighten adjustment bolt, lock washer and flat wash
er securely.
NOTE: SEAT POSITION SHOULD BE ADJUSTED FOR
WARD OR BACKWARD SO THAT THE OPERA
TOR CAN COMFORTABLY REACH CLUTCH/
BRAKE PEDAL AND SAFELY OPERATE TRAC
TOR.
e Place seat in operating position. Sit on the seat and
press clutch/brake pedal all the way down, if operat
ing position is not comfortable, adjust seat.
f. To adjust: raise seal. Loosen adjustment bolt. Slide
seat to desired position. Tighten adjustment bolt se
curely.
POSITIVE CABLE
(RED)
FIGURES
WING NUT
BATTERY
TRAY
FIGURES
d. e f
NEGATIVE CABLE
HEX NUTS''
TERMINAL GUARD
BATTERY DRAIN TUBE
8 Place 2 1/4” diameterwasheron steering shaft
and install a 1/2" locknut (washer and locknut found in bag of parts) Tighten securely.
9. Snap insert into steering wheel Remove plastic on tractor hood.
Raise attachment lift handle (see page 9)
Roll Tractor off skid. Be careful of staples in skid
WING NUT
BATTERY BOLT
ACCESS DOORS
KEY
HOLE
ADJUSTMENT BOLT, LOCK WASHER AND FLAT WASHER MUST BE TIGHT
A
4. Check Tires
Check the air pressure in the tires. Tires with too much air pressure will cause the unit to ride tough. The wrong air pressure will also keep the mower from cutting level. The correct air pressure is shown on the side of the tires, if the air
ressure is not shown, set to pressures shown in the RE
P
AIR AND ADJUSTMENT section (page 14).
S. Install Battery
A
A
ENED SECURELY TO PREVENT MOVE MENT OF SEAT.
BEFORE INSTALLING BATTERY. RE MOVE METAL BRACELETS, WRIST WATCH BANDS, RINGS, ETC. FROM YOUR PERSON. TOUCHING THESE ITEMS TO BATTERY TERMINALS COULD RESULT IN BURNS.
WEAR EYE AND PACE SHIELD. WASH HANDS OR CLOTHING IMMEDI
ATELY IF ACCIDENTALLY IN CONTACT WITH BATTERY ACID.
DO NOT SMOKE. FUMES FROM CHARGED BATTERY ACID ARE EX PLOSIVE.
READ THE INSTRUCTIONS INCLUDED WITH THE BATTERY VENT CAPS IN THE BAG OF PARTS. ALWAYS WEAR GLOVES, CLOTHING AND GOGGLES TO protect your HANDS, SKIN AND
EYES.
8
Page 9
ASSEMBLY
a Lift seal (Fig 3) b Lower battery into fender well with battery terminals
toward front of tractor {Fig 4) Make sure battery rests in battery tray (Fig 5)
NOTE: BE SURE BATTERY DRAIN TUBE IS SECURELY
ATTACHED TO BATTERY TRAY DRAIN (Fig 5)
POSITIVE TERMINAL MUST BE CON NECTED FIRST TO PREVENT SPARKS
A
FROM ACCIDENTAL GROUNDING.
Connect RED battery cable to positive {+) battery terminal with hex bolt, flat washer, lock washer and
hex nut (shown full size on pg 6) found in bag of parts Tighten securely with two 7/16" wrenches (Fig 4)
d Connect BLACK ground cable to negative (-) bat
tery terminal with remaining hex bolt, flat washer, lock washer and hex nut (shown full size on pg 6) found in bag of parts Tighten securely (Fig 4),
e To prevent corrosion, apply grease to the battery
terminals after installing cables.
f Slide two battery bolts through terminal guard and
start the wing nuts onto the threads (Fig 5)
g Position terminal guard over battery as shown (Fig
5) and align bolt heads with key holes next to battery tray (Fig,5)
h Lower boll heads into key holes and slide square
shafts of bolts into slots of key holes (Fig, 5) i Tighten wing nuts j Close terminal access doors
CAUTION:
DO NOT START ENGINE UNTIL YOU HAVE REVIEWED THE OPERATION SECTION OF THIS MANUAL
KNOW YOUR TRACTOR
ATTACHMENT CLUTCH LEVER: Push lever up to engage attachment There will be an engine hesitation as the clutch engages
ATTACHMENT LIFT LEVER: Use the attachment lift lever to raise and lower the attachment rrounted to your tractor. Pul! lever back slightly and push button, then move the lift lever forward to lower attachment
CLUTCH/BRAKE PEDAL: The pedal has 2 lunctions; a clutch and a brake To engage the brake push the pedal completely down
HEIGHT ADJUSTMENT: Use the height adjustment slots to adjust the mower height. Push the attachment lift lever plunger down and position the attachment lilt lever into the desired slot Release lilt lever plunger
GEARSHIFT: Press the clutch/brake pedal down firmly and move gearshift lever to desired speed
IGNITION: Place key in ignition and turn to the right to start The switch spring returns from the start position
LIGHT SWITCH: Turns the headlights on and off PARKING BRAKE: To set the parking brake, push the
clutch/brake pedal completely down. Hold the parking brake lever in "Engage" position and release pressure from pedal Clutch/brake pedal will remain in brake position.
THROTTLE/CHOKE CONTROL: Use the throttle control to increase or decrease the speed of the engine, and to choke the engine for starting Push lever to the right andfonwardto choke
NEUTRAL LOCKOUT POSITION: Transmission is disen gaged when gearshift lever is in tWs position.
Page 10
OPERATION
AIR SCREEN
IGNITION KEY
1. Stopping Your Tractor
NOTE; REMOVE KEY WHEN LEAVING TRACTOR TO
PREVENT UNAUTHORIZED USE:
a Push clutch-brake pedal into lull “BRAKE" position.
Keep your foot on pedal (Fig 7).
b Place attachment clutch lever in "DISENGAGED"
position.
c. Move gear shift lever tp “NEUTRAL" position.
d. Lift up to place parking brake in "ENGAGED" posi
tion (Fig. 10) and release pressure from clutch/ brake. Pedal should remain in "BRAKE" position.
e Move throttle control to "S" (slow) position.
f. Turn ignition key to "OFF" position Never use choke
to stop engine,
2. Preparing the Engine
LEARN TO STOP YOUR TRACTOR BE
FORE ATTEMPTING TO START THE EN
A
a This engine has been shipped filled with summer
Changing oil after the first two hours (or two mowings) will help eliminate break-in residue which might be damaging to your engine
b Fill fuel tank (Fig. 6). Use fresh, clean, regular un
GINE.
weight oil (For cold weather operation see chart
page 16). Check engine oil level. Refer to REPAIR AND ADJUSTMENT section (page 16)
leaded gasoline. Capacity is 5 quarts (4.73 litres).
NOTE: FRESH. CLEAN WINTER GRADE FUEL MUST
BE USED TO INSURE GOOD COLD WEATHER STARTING
FILL TO BOTTOM OF GAS TANK FILLER NECK. DO NOT OVERFILL.
WIPE OFF ANY SPILLED OIL OR FUEL.
A
CAUTION:
DO NOT STORE, SPILL OR USE GASO LINE NEAR AN OPEN FLAME.
EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN AT TRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE, ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF ANY EN GINE WHILE IN STORAGE.
TO AVOID ENGINE PROBLEMS, THE FUEL SYSTEM SHOULD BE EMPTIED BEFORE STORAGE FOR 30 DAYS OR LONGER
DRAIN THE GAS TANK. START THE EN
GINE AND LET IT RUN UNTIL THE FUEL
LINES AND CARBURETOR ARE EMPTY, USE FRESH FUEL NEXT SEASON. SEE STORAGE INSTRUCTIONS FOR ADDI TIONAL INFORMATION
NEVER USE ENGINE OR CARBURETOR CLEANER PRODUCTS IN THE FUEL TANK OR PERMANENT DAMAGE MAY OCCUR.
10
Page 11
3. starting the Engine
a. Move throttle control lever (Fig, 7) past "FAST” to
the “CHOKE" position. b. Fully depress clutch/brake pedal c. Turn ignition key to “START" and release key as
soon as engine starts
CAUTION: DO NOT RUN STARTER CONTINUOUSLY
FOR MORE THAN FIFTEEN SECONDS PER MINUTE.
d. If engine does not start alter (our or fiYe tries, move
throttle control lever to “FAST* position, wait a few
minutes and try again It the engine does not start after four or five more tries, see the TROUBLESHOOTING Chart (page 25}
e. After the engine starts move throttle control lever
slowly to the “SLOW" position
I To start a hot engine move the throttle control lever
to a position between “FAST and “SLOW"
OPERATION
ATTACHMENT CLUTCH LEVER “ENGAGED"
POSITION
ATTACHMENT CLUTCH / LIFT LEVER
LEVER “DISENGAGED" PLUNGER POSITION
LIFT LEVER
"HIGHEST" POSITION
LIFT LEVEF
“LOWEST" POSITION
READ THE "RULES FOR SAFE OPERA
TION" CAREFULLY BEFORE OPERAT
ING YOUR MOWER. DO NOT OVER LOAD TRACTOR BY
TOWING WEIGHTS GREATER THAN 150 POUNDS (68 KG).
ALWAYS WEAR SUBSTANTIAL FOOT
A
WEAR AND AVOID LOOSE FITTING CLOTHING THAT COULD GET CAUGHT IN MOVING PARTS.
DO NOT OPERATE THE MOWER WITH OUT EITHER THE ENTIRE GRASS CATCHER, ON MOWERS SO EQUIPPED, OR THE DEFLECTOR SHIELD IN PLACE.
CAUTION
TO AVOID INJURY
1. Read owner’s manual.
2. Know location and function of alt controls.
3. Keef) guards, safety shield and switches in place and working.
4. Remove objects that can be thrown by blades.
5. Do not mow when children and others are around.
6 Never carry children or passengers.
7. Always look behind machine before backing.
8. Do not mow where machine can tip or slip.
9. If machiné stops going uphill, stop blades and back
slowly down.
10. Be sure blades and engine have stopped before placing hands or feet near the blades.
11. Remove key when leaving machine .
R.H. RUNNER
DISCHARGE
GUARD
WHEN PARKING BRAKE IS ENGAGED,
MAKE SURE IT WILL KEEP TRACTOR FROM MOVING.
A
NEVER PLACE YOUR HANDS OR FEET IN OR UNDER ANY POWERED ATTACH MENT OR NEAR ANY MOVING PART WHILE TRACTOR OR ANY POWERED ATTACHMENT IS RUNNING.
4. Operating Your Lawn Tractor and Mower
NOTE: THIS TRACTOR IS EQUIPPED WITH AN OPERA
TOR PRESENCE SENSING SWITCH. ANY AT TEMPT BY THE OPERATOR TO LEAVE THE SEAT WITH THE ENGINE RUNNING AND THE ATTACHMENT CLUTCH LEVER ENGAGED WILL SHUT OFF THE ENGINE.
CAUTION: DO NOT ADD ADDITIONAL WEIGHT
TO THE TRACTOR OTHER THAN THE OP TIONAL WHEEL WEIGHTS. EXCESSIVE WEIGHT MAY OVERLOAD AND DAMAGE THE TRANSAXLE,
a Depress lift lever plunger and move the attachment
lift lever to the highest position See Fig 8. b Start the engine. (See Starting the Engine) c Move the throttle lever to mid range position. Fully
depress clutch/brake pedal. Select a low (Is! or 2nd)
gear until you become more familiar with the opera
tion of the unit
11
FIGURES
Page 12
OPERATION
r
figure 9
FUNCTION
Normal
Mowing
Heavy Mowing
Snow Blowing
r
c
«
................
SPEED SELECTION GUIDE
...
: "
GEARSHIFT
2 or 3
1 or 2
1
. j
)
j
THROTTLE
Ì9>
FAST
- '
Ì
/
a. Mower should be adjusted properly front to back
and side to side for good mowing performartce. Re fer to REPAIR AND ADJUSTMENT section {page
22)
b. Use the runner on the R.H. side as a guide; the
blade cuts approximately an irrch outside the runner
(Fig. 8).
c Drive so that clippings are discharged onto thè area
that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu tion of clippings and more uniform cutting.
d.
from shaibs, feixes, driveways, etc. After two or three rounds, mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice The first time cut relatively high; the second time to the desired height
The left hand side of mower should be used for trim
f,
ming. See Speed Selection Guide (above)
g
Do not mow tall, dry (brown) grass over 6 inches
h.
(15 24 cm) tail It is a fire hazard
6. Operating the Tractor on Hills
4-5
2
SLOW-
FAST
Snow Blade
Transport
d. Slowly release clutch/brake pedal and proceed to
the mowing area.
e Stop the unit, then select a mowing speed {See
Speed Selection Guide, page 12).
f. Move throttle lever to half throttle and slowly move
attachment clutch lever to engaged position, Fig 8 g Slowly release clutchA)rake pedal h Move throttle lever to fast position
i Observe height of cut and readjust as desired (see
page 9)
CAUTION: BEFORE YOU MOVE THE GEARSHIR
LEVER, COME TO A COMPLETE STOP.
FAILURE TO DO SO CAN RESULT IN GEAR
BOX DAMAGE
5. Mowing Tips
NOTE: TIRE CHAINS CANNOT BE USED WITH THE
MOWER ATTACHED.
DO NOT DRIVE UP OR DOWN HILLS
WITH SLOPES GREATER THAN 15“
AND DO NOT DRIVE ACROSS ANY
A
a. Move gearshift lever to 1st" gear before starting up
b. AVOID STOPPING OR SHIFTING ON HILLS. c. if stowing is necessary, move throttle control lever
SLOPE. REFER TO PAGE 51.
or down hills
to slower position
LEAVE ENOUGH ROOM WHEN STOP PING AND STARTING TO ALLOW SLIGHT TRACTOR ROLL DOWNHILL
A
e To restart tractor movement, make sure tractor is in
f Make all turns gradually
AS CLUTCH/BRAKE PEDAL MOVES THROUGH CLUTCH POSITION.
If stopping is absolutely necessary, push clutch/ brake pedal quickly to brake position.
the lowest speed range (“1st" Gear) and release ciutch/brake pedal SLOWLY.
7. Transporting Your Tractor
For pushing or towing your tractor, place gearshift lever
in “N" positon Do not tow or push at more than 6 MPH
(9 7KPH),
12
Page 13
To kmpyourtmctorrunning better and longer,
perform necessary service using the follow
ing maintenance schedule:
WITH EVERY MOWING 1 Make sure all nuts on bolts are tight and cotter pins and
retainer springs are secure 2 Observe all safety precautions, 3 Keep tractor well lubricated (refer to page 24) 4 Make sure areas around muffler, engine and mower
deck are clean and free of debris buildup.
MAINTENANCE
FOR ANY ADJUSTMENTS, INSPEC
TION OH MAINTENANCE:
1. PUSH TRACTOR CLUTCH/BRAKE PEDAL COMPLETELY INTO "BRAKE" POSITION.
2. MOVE gearshift TO "N” NEUTRAL POSITION.
3. PLACE PARKING BRAKE IN “EN
GAGED” POSITION. REMOVE FOOT FROM PEDAL.
4. PLACE ATTACHMENT CLUTCH LEVER IN "DISENGAGED" POSI
TION.
A
5. TURN IGNITION KEY TO "OFF" PO
SITION.
6. MAKE ABSOLUTELY SURE THE BLADES AND ALL MOVING PARTS HAVE COMPLETELY STOPPED.
7. REMOVE THE IGNITION KEY.
8. DISCONNECT THE SPARK PLUG
WIRE FROM THE SPARK PLUG AND KEEP WIRE AWAY FROM THE PLUG TO PREVENT INJURY FROM ACCI DENTAL STARTING. BE CAREFUL
TO AVOID TOUCHING HOT ENGINE
OR MUFFLER COMPONENTS.
SERVICE RECORD
FILL IN DATES
Change Engine Oil
Check Brake Operatton Check Tire Pressure
Clean Air Screen Clean Air Cleaner Lubricate Pivot Points (see page 24)
Check Battery Level and Recharge Clean Battery and Terminals Carburetor Adjustment V-Belt Adjustment Clean Engine Cooling Fins Chedt Muffler
Replace Air Cleaner Paper Cartridge
Replace Spark Plug Replace Fuel Filter
REGULAR SERVICE ocnviuc i co
|/
DATES
Adjust Valves
13
Page 14
REPAIR AND ADJUSTMENT
HUB CAP WASHERS
SQUARE KEY (REAR TIRE ONLY)
FIGURE 11
1. Brake Adjustment
This tractor is equif^jed with an adjustable brake system mounted on the ngnt side of the fransaxle (F^. 10).
IF TRACTOR REQUIRES MORE THAN SIX FEET (1.8 METERS) STOPPING
A
a Depress ciutch/brake pedal and engage parking b Measure distance between brake operating arm c. If distance is other than 1-1/2" (3.81 cm), loosen
Road lest tractor for proper stopping distance as stated above Readjust if necessary. If stopping distance is still greater than 6 feet (18 meters) in highest gear, further maintenance is necessary Contact your local Sears Serv
ice Center
DISTANCE IN HIGHEST GEAR, THEN BRAKE MUST BE ADJUSTED.
brake. . . and nut “A” on brake rod,
jam nut (Fig. 10) and turn nut until distance be
comes 1-1/2” (3 81 cm). Retighten jam nut against nut “A".
2, Tire Care
a Maintain tire pressure in front at 14 PSt (1Kg/cm^)
and rear tires at 10 PSI (0.7 Kg/cm'')
b Keep tires free of gasoline, oil. or insect control
chemicals which can harm rubber
c Avoid stumps, stones, deep mfs, sharp objects and
other hazards that may cause tire damage
d, Removing wheel for lire repair (Fig 11).
1 Block up axle securely
2. Remove hub cap, klip ring and washer to allow wheel removal (rear wheel contains a square
key - Do Not Lose).
3. Repair lire and reassemble. Align slots in rear wheel hub and axle. Insert square key. Re
place washers and snap klip ring securely in axle groove. Replace hub cap.
NOTE: USE GREASE FITTINGS TO LUBRICATE FRONT
WHEELS WITH GENERAL PURPOSE GREASE. APPLY AN ANTI-SEIZE OR GOOD GENERAL
PURPOSE GREASE TO LUBRICATE REAR AX LES,
3. Blade Care
For best resutts,nvDwer blades must be kept sharp, The blades can be sharpened with a few strokes of a file, or on a grinding wheel. We suggest they be sharpened after every 25 hours of mowing Do not attempt to sharpen while on
mower. If you mow in sandy soil check the blades after each two mowings The sand wears the blades away rapidly
a Blade Replacement
Raise mower to highest position to permit access lo
blades
1. Remove the hex head bolt, lockwasher and flat washer (Fig 12) (turn counterclockwise)
2. Retrave and discard old blade
3. Clean top and bottom of mower housing 4 Install new blade with SHARP EDGE DOWN
and secure with flat washer, lockwasher and hex head bolt. TIGHTEN SECURELY.
A GRADE 5 HEAT TREATED BOLT CAN BE IDENTIFIED BY THREE LINES ON THE BOLT HEAD AS SHOWN AT LEFT.
14
A
ALWAYS USE GRADE 5 HEAT
TREATED BOLTS TO ATTACH
BLADES. DO NOT USE PLATED BOLTS. CHECK BOLTS IN BLADES OCCASION ALLY TO MAKE SURE BOLTS ARE TIGHT. TORQUE BOLTS TO 30-35 FT.-LBS (41-47 Nm).
Page 15
b. When grinding, care should be taken to maintain
blade balance and the blade should be checked for proper balance before réinstallation on mower. An unbalanced or bent blade will cause excessive vi bration when running, and eventual damage to mower or engine. Replace bent or damaged blades
c. To check blade balance, drive a nail into a beam or
wall. Leave about one inch of the straight nail ex-
osed. Place center hole of clean blade over the
K
ead ot the nail (Fig. 13). NOTE: CENTER HOLE OF BLADE ON NAIL. IF BLADE IS PROPERLY BALANCED. BLADE SHOULD REMAIN IN POSI TION SHOWN IN FIG. 13. IF EITHER END OF THE BLADE MOVES DOWNWARD. BLADE IS NOT BALANCED SHARPEN THE HEAVY END UNTIL BLADE IS BALANCED
4. Battery Care
CHECK BATTERY
a. Battery acid solution level in each battery cell should
be even with bottoms of vent tubes in cells (Fig. 14) Add ONLY distilled or iron free water if necessary.
NOTE: DO NOT OVERFILL, b. Keep battery and terminals clean, c Keep battery bolls tight, d. Keep vent caps light and small vent holes in caps
open. e. Recharge with auto battery charger.
REPAIR AND ADJUSTMENT
BATTERY
NOTE: OVERCHARGING WILL SHORTEN BATTERY
LIFE
CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals cause the battery to leak” power and hinders the operation of the
charger.
LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS, FLAME AND SMOKING MATERIALS
A
a Remove terminal guard
b. Disconnect BLACK battery cable, then RED battery
c Wash battery with lour tablespoons (6 grams) of
d. Rinse the battery with plain water, dry and reinstall e Clean terminals and battery cable ends with wire
AWAY FROM BATTERIES. ALWAYS SHIELD YOUR EYES AROUND BAT TERIES.____________________________
cable, and remove battery from tractor
baking soda in one gallon (3.8 litres) of water. NOTE: BECAREFULLNOTTOGETTHESODA
SOLUTION INTO THE CELLS
on tractor bnjsh until bright
bie to negative terminal Coat terminal connections with grease after installation of cables,
g Replace terminal guard
5. Change Engine Oil
The best time to change engine oil is at the end of a day's operation when all dirt and foreign materiais are suspended
in the hot oil Capacity is 1 quart (.94 litres). NOTE: DONOTOVERFILL.
Dipstick assembly must be securely tightened into tube at ail times when engine is operating. 15
Page 16
REPAIR AND ADJUSTMENT
AIR
a Remove oil drain plug to drain engine oil. Tighten
plug securely before filling with fresh oil.
b Add oil through the oil filler cap/dipstick (Fig. 15).
RECOMMENDED SAE VISCOSITY GRADES
ENGINE OIL FILLER CAP AND DIPSTICK
AIR CLEANER COVER
^CARTRIDGE j ^ rbER
‘ WASHERS
NUTS
FOAM
ELEMENT
T -20“
“C -29“
100“
38“
e. Check Engine Oil Level
NOTE: DO NOT CHECK ENGINE OIL LEVEL WITH EN
Several minutes after stopping engine, check engine oil level with tractor on level ground. Wipe dipstick (Fig, 15) clean, screw it down tight tor a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark is reached (See chart above) NOTE: DO NOT OVERFILL.
GINE RUNNING
7. Clean Air Cleaner Element (Fig. 16)
a. Remove two wing nuts and remove air cleaner
cover.
b- Remove foam pre-deaner.
1. Wash prifr“Cleaner in liquid detergent and warm
water to rerrove dirt.
2. Wrap pre-cleaner in ctoth and squeeze dry.
3. Wipe foam with a light coat of engine oil. Do not saturate. Squeeze in rag or towel to remove ex cess oil.
c Remove two nuts from lop of cartridge, d Remove cartridge and dean air deaner body care
fully to prevent dirt from entering carburetor.
e. Clean cartridge by gentiy tapping on flat surface. If
very dirty, replace cartridge.
f. Reassemble air cleaner.
NOTE: NUTS HOLDING AIR CLEANER CARTRIDGE
NOTE: NEVER RUN ENGINE WITH AIR CLEANER RE
MUST BE INSTALLED WITH FIBER WASHERS DOWN ON CARTRIDGE PUTE TO PREVENT DIRT FROM ENTERING CARBURETOR.
TIGHTEN NUTS BY HAND. OVER TIGHTENING
COULD COLLAPSE CARTRIDGE.
MOVED
AIR CLEANER BODY
FIGURE 16
IMPORTANT: TO AVOID DAMAGE TO THE STARTING
SYSTEM. USE SAE 5W30 OIL WHEN THE TEMPERATURE FALLS BELOW 32°F (0°C).
RECOMMENDED SAE VISCOSITY GRADES
Determine temperature range expected before next oil change All oil must meet API, service classification SD, SE or SR
8. Clean Air Cleaner and Engine Cooling Fins
ALWAYS WEAR EYE AND FACE PRO TECTION WHEN USING COMPRESSED AIR.
Air screen and cooling fins (Figs. 16 and 17} must be kept free of dirt and chaff to prevent engine damage from over
heating. Clean with a wire brush or compressed air to re move dirt and dried gum fibers,
Remove hood (page 20).
a.
Remove air deaner cover (Fig. 16).
b c
Remove 3 screws securing air cleaner body (Fig.
17) and remove. (Covercarburetorto prevent entry
of dirt.)
Remove oil dipstick and cover opening to prevent
entry of dirt.
Remove 3 screws from blower housing and lift housing off engine (Fig 17),
16
Page 17
REPAIR AND ADJUSTMENT
f. Use compressed air or stiff bristle brush to thor
oughly clean engine cooling fins (Fig, 17) and air screen (Fig. 16).
g. To reassemble, reverse above procedure,
h. Be certain carburetor tube, breather tube, and gas
kets are in place (Fig. 17).
9. Check Muffler
Inspect and replace damaged nmjffler and/or deflector as it
could create a fire hazard and/or damage.
DO NOT TOUCH HOT MUFFLER, CYLIN DER OR FINS AS CONTACT MAY CAUSE BURNS.
10. Lubricate Pivot Points
Place several drops of SAE 30 oil at points where metal
parts move against each other, see Lubricatfon Chart page
24.
11. Starting Your Tractor With a Weak Battery
If your battery is too weak to start the engine, it should be re charged. If "jumper cables” are used for emergency starting, follow this procedure:
NOTE: YOUR TRACTOR IS EQUIPPED WITH A12 VOLT
NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A12 VOLT NEGATIVE GROUNDED SYSTEM.
SCREW AIR
blowerX cover
HOUSING %
HEX HEAD SCREW
COOLING FINS
SPARK PLUG
\ CLEANER
BREATHER TUBE
MUFFLER
SCREWS
GASKET
Ncarburetor
xTUBE
CYLINDER HEAD COVER
FIGURE 17
LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS. FLAME AND SMOKING MATERIALS
A
AWAY FROM BATTERIES. ALWAYS WEAR EYE PROTECTION WHEN AROUND BATTERIES.
Connect each end ol the RED jumper cable to the
a.
POSITI VE(+) terminals of each battery (taking care not to short against chassis) {Fig 18).
Connect one end of the BLACK jumper cable to the
b
NEGATIVE (“) terminal of fully chaiged battery.
Connect the other end of the BLACK jumper cable
to the L.H side panel bolt (Fig 19) NOTE: KEEP
AWAY FROM GAS TANK AND BATTERY, Disconnect cables in reverse order:
d
1 L H side panel bolt (Fig 19) 2 Negative terminal of fully charged battery 3 Positive terminals
DO NOT USE YOUR TRACTOR BAT
A
TERY TO START OTHER VEHICLES
17
■DRIVE" POSITION
FIGURE 19
Page 18
REPAIR AND ADJUSTMENT
SCREW
FIGURE 20
12. Throttle Control Cable Adjustment
DO NOT MAKE UNNECESSARY AD JUSTMENTS. FACTORY SETTINGS ARE SATISFACTORY FOR MOST AP
A
PLICATIONS AND CONDITIONS. IF AD JUSTMENTS ARE NEEDED, PROCEED AS FOLLOWS:
a. Make sure air cleaner is clean (see page 16).
b. With engine not running, place Ihrottie control in
“FAST’position (not in ‘CHOKE" position).
CLAMP
c. Chedtthat holein throttle teverand hole in plate line
up {Fig. 20 “ Insert). If trales “A" are not aligned,
loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw.
d. If holes do not align, repeat steps in throttle cable
adjustment.
13. Carburetor Adjustment
NOTE: ADJUSTTHROTTLE CONTROL CABLE BEFORE
NOTE: THE SCREW SEAT MAY BE DAMAGED BY
MAKING ANY ADJUSTMENT TO CARBURETOR.
a. With engine off turn high speed mixture screw cfock-
wise closing finger tight ONLY, and turn counter clockwise 1-1/2 turns.
TURNING IT TOO FAR CLOCKWISE.
b. Turn idle mixture screw clockwise closing finger
light only, and turn counterclockwise 1-1/2 turns.
REFER TO “STARTING THE ENGINE' PAGE 11.
c. Start engine and allow to warm for five minutes.
Make final adjustment with engine running and gear shift lever in "NEUTRAL" position.
d. With throttle control lever in "FAST position, turn
high speed mixture screw clockwise until engine runs "rough" and then turn counterclockwise 3/4
turn.
e With throttle control lever in "SLOW" position, hjm
idle mixture screw counterclockwise until engine
runs "rough" and then turn clockwise until engine begins to die. Turn idle mixture saew to a point mid way between these positions.
f. With throttle control lever in "SLOW position en
gine should idle at 1700 RPM. If engine idles too slow, push throttle control lever above idle and turn
idle speed screw one turn clockwise. Set throttle control lever at "SLOW. Repeat until satisfactory
idle is attained.
g If engine idles too fast with throttle control lever in
"SLOW position push throttle control lever above
idle and turn idle speed screw one turn counter clockwise. Set throttle control lever at "SLOW.
Repeat until satisfactory idle is attained.
h . High speed stop is factory adjusted . DO NOT AD
JUST - DAMAGE MAY RESULT,
14. Replace Spark Plug
Replace spark plug at the beginning of each mowing season
or every 100 hours, whichever comes first. Gap should be
set a 0.030 inch (Fig 21) .
15. Adjust Valves on Engine
After approximately 200 hours of operation, the engine valves will require adjustment. It is suggested that a Sears Service Center do this work. Correct settings are: Intake -
,002 (.05 mm). Exhaust - 004 (.1 mm).
16. Replace In-Line Fuel Filter
BE SURE THERE ARE NO FUEL LINE LEAKS AND THAT HOSE CLAMPS ARE PROPERLY INSTALLED.
If fuel filter is clogged, obstructing fuel flow to carburetor, re
placement is required.
a With engine cool, remove filter and plug fuel line
sections that were removed from botn ends of fuel filter (Fig. 20).
b. Place new fuel filter in position in fuel line.
18
Page 19
17. Motion Drive Beit Removal
Tile tractor drive ben maybe replaced wflthouttools. Park the tradoron level area. Engage parking brake. NOTE: A BELT INSTALUTION DECAL IS UNDER LEFT FOOTREST.
a Remove mower {See page 21), b. Remove two retainer springs from belt guide
bracket below transaxle pulley Remove bracket (Fig. 22).
c. Swing belt guides away from belt, toward rear of
tractor (Fig. 22). d Roll bell over top of transaxte pulley. e Roll belt over engine pulley and off idler (Fig 23). I, Release parking brake. f^H belt as far as possible
over top of clutch pulley. g. Reset parking brake. Pull belt over top of clutch pul
ley (Fig, 23). h. Pull belt out through shift gate to remove from trac
tor (Fig 24)
i Install belt by reversing above procedure
REPLACE BELT ONLY WITH THE BELT LISTED IN THE REPAIR PARTS SEC
A
TION OF THIS MANUAL.
18. Fuse Replacement
Replace with 30 amp automotive-type plug-in fuse The fuse holder Is located under the dash
REPAIR AND ADJUSTMENT
FIGURE 22
ENGINE
19
FIGURE 23
Page 20
REPAIR AND ADJUSTMENT
GRASP ,
tJt^otr' ^
FiClMItM
HOOD
DASH
19. Hood Removal
KEEP FEET CLEAR FROM UNDER
A
A
MOWER DECK.
DO NOT TOUCH HOT MUFFLER, EN GINE CYLINDER OR COOLING FINS AS CONTACT MAY CAUSE BURN.
FIGURE 2S
HOOD
GRASP HERE
HINGE BRACKET
HOOD SPRING
GRASP
ucoc
a. Grasp hood at edge next to dash afKl open hood to
full up position (Fig. 25). b. Disconnect headlight connection (Fig. 28) c Carefully remove hood springs from hinge brack
ets (Fig. 25).
SPRINGS ARE UNDER TENSION. WEAR SAFETY GOGGLES DURING RE
A
20.
MOVAL AND INSTALLATION.
d Lower hood half way and grasp at the bottom of the
grill and at the upper hood edge (Fig . 26). Lilt hood
up, out and away from tractor,
e. Place hood carefully on the ground ,
Hood installation
a. Pick hood up at top of grill and upper hood edge
(Fig. 27),
b Align hood pivot rod with hinge brackets. Rotate
hood halt way down, slide pivot rod in and down into hinge slots (Fig. 27).
Open hood to full up position (Fig. 25). Carefully reinstall hood hinge springs (Fig 25).
Reconnect headlight connection.
Close hood.
HEADLIGHT
FIGURE 2S
GRASP HERE
FIGURE 27
HINGE BRACKET
SLOT
20
Page 21
21. Mower Romoval
a Remove mower belt per instructions under “Mower
Drive Beit Removal" through step (c).
b. Remove retainer spring from clutch rod; pull clutch
rod out of clutch bracket. (Fig. 29)
c. Pull retainer springs out of rear suspension trun
nions. Remove rear suspension trunnions from lift
brackets (Fig, 29).
d. Pull retainer spring out of rear hinge pin. Remove
rear hinge pin. (Fig. 29).
e Pull retainer spring out of front hinge pin Remove
front hinge pin (Fig. 29).
f Use lift leverto raise suspension arms Slide mower
out from under tractor
NOTE: IF AN ATTACHMENT OTHER THAN THE MOWER
DECK IS TO BE MOUNTED ON THE TRACTOR, THE L H AND R.H. SUSPENSION ARMS (FIG.
29) SHOULD BE REMOVED FROM TRACTOR,
22. Mower Installation
Your Mower Installs without the use of tools Raise attach ment lift lever (Fig 30) to its highest position.
a. Slide mower under tractor,discharge guard to R H
side-
fa Install front hinge pin through axle and parallel link
(Fig. 32). Secure with retainer spring.
c Install rear hinge pin through mower lift brackets
and parallel link (Fig 32) Secure with retainer
spring d Install clutch rod in clutch lever (Fig 32). e. Move attachment lift lever (Fig 30) forward to lower
suspension arms. Slide trunnions through lift
bracket holes and secure with retainer springs (Fig.
29).
f. Roll belt over engine pulley Make sure belt is inside
bell guides (Fig 32). See belt drive schematic decal
on mower housing g. Use attachment lift lever (Fig 30) to raise mower h. Push lift lever plunger down and position
attachment lift leverto desired cutting height (Fig
31). Release lift lever plunger
REPAIR AND ADJUSTMENT
RETAINER SPRING
R H
SUSPENTION
RETAINER SPRING
ENGINE PULLEY
RETAINER SPRINGS
Page 22
REPAIR AND ADJUSTMENT
BELT
EXTENSION SPRING
L.H.
MANDREL
COTTER PIN
EXTENSION SPRING
BRAKE
ROD
BOLT
L.H. PIVOT BRACKET
FIGURE 33
LIFT LEVER
ENGINE PULLEY
IDLER BELT GUIDE
ROCK SHAFT ASSEMBLY
R.H. PIVOT
BRACKET
23. Mower Drive Belt Removal
NOTE: MOWER BELT INSTALLATION DECAL LOC
REPUCE ONLY WITH THE BELTS SPECIFIED IN THIS MANUAL.
ATED ON MOWER HOUSING.
a. Place attachment clutch lever in "Disengaged” posi
tion (Fig 30).
Move Attachment lift lever {Fig 30) forward to lower
b.
mower to Us lowest position
Roll belt off engine pulley.
c.
Pull belt off both mower deck pulleys
d
Spring belt guide away from idler pulley and pull belt
e.
off idler pulley
f Slide belt from under extension spring
24. Mower Drive Belt Replacemertt
a Slide belt under extension spring (Fig, 33), b Place bett on rear side of both mandrel puiieys c Spring idler belt guide down and place belt around
rear side of idler pulley
d Roll belt over engine pulley
e. Make sure belt is inside all bell guides.
NOTE: WHEN INSTALLING A NEW BELT, EXTENSION
SPRING MUST BE RETURNED TO LOWER END OF SLOT (ORIGINAL POSITION) ON ROCK SHAFT ASSEMBLY.
25. Mower Drive Belt Adjustment
Your tractor has been manufactured with the ability to read just the mower drive belt to provide you with longer belt life.
If the attachment clutch lever travels 4-1/2" (11.43 cm) up
the slot in the dash before spring resistance is evident ad^
iustment is necessary. NOTE: CHECK FOR PROPER ipHING TENSION WITH THE ENGINE OFF AND THE
LIFT LEVER IN THE HIGHEST POSITION.
a Lower the mower deck for easier access b Using (2) 7/16" wrenches, remove the bolt, nut & D-
Shaped washers (Fig 33 - inset).
c Move extension spring from lower end of slot to up
per end in rock shaft assembly and install bolt, nut & the D-Shaped washers
d Tighten bolt and nut to secure the D-shaped wash
ers (flat side down).
26. Level Mower Housing
Adjust the mower while tractor is parked on level ground or driveway. Make sure lire pressure is correct, if tires are over or under infiated, you will rrot properly adjust your mower
FIGURE 34
FIGURE 3S
NUT"C”
NUT"B"
SIDE-TO-SIDE MOWER ADJUSTMENT
a Depress lift lever plunger and use lift lever to raise
mower to maximum cutting height {Fig. 31).
b. Measure height from bottom of curl to ground line at
front of mower. Distance "A" should be the same on both sides (Fig. 34).
c. if distance “A” needs to be changed, snap out ac
cess hole cover on L.H. side above footrest Use
11/16” wrench on nuts "B” and "C" at side-to-side adjustment trunnion (Fig. 35),
d To raise left side of mower, loosen nut “B" and
tighten nut “C"
e To lower left side of mower, loosen nut “C" and
tighten nut "B".
22
Page 23
REPAIR AND ADJUSTMENT
NOTE: ONE ROTATION OF ADJUSTMENT NUTS IS
FRONT-TO-REAR MOWER ADJUSTMENT
NOTE: MEASURE DISTANCE “D” FROM GROUND LINE
NOTE: WHEN ADJUSTING REAR SUSPENSION TRUN
EQUIVALENT TO APPROXIMATELY 3/16* (4.75
mm) HEIGHT CHANGE.
L Be sure all rwls are securely tightened. g. Replace cover.
a. To obtainihe best cutting results, your mower hous
ing should be adjusted so the front and rear flange
distance "D" (Fig. 36) is 1/2’ (1.27 cm) lower in front when the mower is positioned in the highest cutting position.
TO BOTTOM OF CURL ON RIGHT REAR
FLANGE AND COMPARE TO DISTANCE’D’ AT BOTTOM OF CURL ON RIGHT FRONT FLANGE.
b. To raise rear of mower, loosen nut “E" on both rear
suspension arms. Screw both nuts “P up EQUAL NUMBER OF TURNS (Fig 37).
c. When distance "D* is 1/2" (1.27 cm) lower at front
than rear lighten nuts “E"
d. To lower rear of mower, loosen nut "P on both rear
suspension arms an EQUAL NUMBER OF TURNS (Fig. 37).
e. When distance “D" is 1/2" (1.27 cm) tower at front
than rear, retighten nuts “E”.
NIONS. ALWAYS ADJUST BOTH EQUALLY SO MOWER WILL STAY LEVEL.
27. Storage
Remove mowerfromlractorfor winter storage. When mow er Is to be stored for a period of time, clean it thoroughly, re move all dirt, grease, leaves, etc. Give blades and uriderside of fwusing a good coat of grease or rust preventative. Store in a clean dry area.
A. Fuel System R is important to prevent gum deposits from forming in es
sential fuel system parts such as the carburetor, fuel filter, fuel hose, ortank during storage. Also, experience indicates that alcohol blendedfuels (called gasohoior using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage Acidic gas can dam age the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.
B. Engine OH Drain (with engine warm) and replace with clean engine oil,
(See chart page 16).
C. Cylinder
Remove spark plug.
1.
Pour one ounce (29.5 ml) of oil through spark plug
2.
hole in to cylinder. Turn Ignition key to "START" position for a few sec
3.
onds to distritxjte oil.
Replace with new spark plug.
TRUNNION
NUT"E"
REAR SUSPENSION
TRUNNION
NUT "F"
D. Battery
LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS. FLAME AND SMOKING MATERIALS
A.
E. General Cleaning
AWAY FROM BATTERIES. ALWAYS WEAR EYE PROTECTION WHEN AROUND BATTERIES.
1. Prior to storage, clean terminals and top of battery
2. Disconnect BLACK battery cable from
negative side of battery.
3 Disconnect RED battery cable from positive
side of battery.
4. Position cables down and away from battery,
Clean engine, battery, seat, finish, etc of ail foreign matter.
REAR SUSPENSION
FIGURE 36
OCT AO
ItCArf SUSPENSION
ARM LIFT
Kl O ACI'T
O’riiM I
HGURE37
23
Page 24
REPAIR AND ADJUSTMENT
LUBRICATION CHART
©SiEMHOTOHOIL
0 GENERAL PURPOSE GREASE
REFER TO PAGE 16 FOR
©
ENGINE OIL SPECIFICATIONS
24
Page 25
PROBLEM
WILL NOT START
WILL NOT TURN OVER
ENGINE CUCKS BUT WON’T START
HARD TO START
ENGINE MISSES OR LACKS POWER
ENGINE OVERHEATS
TROUBLE SHOOTING
19*
Push Clutch/Bfake Pedal into Brake positton Move Attachment Clutch Lover to "Disengaged* positton
IST'
Fill Tank wHh Gasoline. Check Fuel Line and Carburetor (dean if necessary). Replace Fuel Rlter. Use Fresh Fuel
Check Fuse for fault and replace
«r
Recharge or replace Battery Check Wiring Replace Spark Plug(s) and adjust gap
m“
Adjust Valves
m
Push Clutch/Brake Pedal into brake position
tr
Charge or replace Battery
W'
Move Mower Clutch Lever to “DISENGAGED" position Replace Ignition Switch
w-
Replace Interlock Switch(es)
tet
Replace Solenoid or Starter
mr
Check for fault and replace Fuse
m-
Check all Wire Connections and “Ground" Points
mt
Clean Battery Terminals
№'
Replace Starter or Solenoid
mt
Charge or Replace Battery
m
Chedt Wire Connectbns and “Ground” Points
m-
Place Throttle Control in “FAST” position and run starter several times to clear out gas
cSP
Remove Air Filter and clean
■I-
Replace Spark Plug(s) and afjust gap
*s*
Recharge or replace Battery
1®*
Check the Wiring
lar
Drain Fuel Tank and Carburetor. Use Fresh Fuel Replace Fuel Filter
w
Make necessary adjustments to Carburetor
ar
Adjust Valves
ar
Major Engine Overhaul Shift to a lower gear or reduce toad
19"
Drain Gas Tank and Carburetor, Use Fresh Fuel
19'
Remove and clean Air Cleaner
IT
Make necessary Carburetor adjustments
«r
Clean Air Screen
Add or change oil
19'
Replace Spark Plug(s) and adjust gap
<at
Check for loose wires
m-'
Replace Fuel Filter
nt
Adjust Valves
m
Major Engine Overhaul
mt
Shift to lower gear or reduce load
mt
Clean Air Saoen
19-
Add or change oil
m-
Clean Engine Cooling Fins
m-
Remove and clean Muffler or replace
Mr
Remove and clean Air Filter
25
Page 26
TROUBLE SHOOTING
NOUGH1B
WONT CHARGE
ENGINE WILL NOT SHUT DOWN
WHEN OPERATOR LEAVES SEAT
UNSATISFACTORY MOWER PERFORÎWANCE
UNEVEN DISTRIBUTION OF CUPPINGS
MOWER BLADES WILL NOT ROTATE
EXCESSIVE MOWER VIBRATION
WINDROWING STRIPPING OH
DROPPING OF GRASS CUPPINGS
UNEVEN CUT OR SCALPING
m-
Use fresh fuel and adjust Carburetor
m
Drän and replace oil for proper temperature
isr
Check Fuse, Switch and Wire Connections. Replace Headlight Bulbs
«r
Replace Switch
cr
Check Fuse for fault and replace
m
Replace Battery Replace Regulator Replace Altarnator
NOTE: Ibis tractor is equipped with an operator presence sensing system. Any attempt by the operator to leave the seat with the engine running and the mower clutch engaged will shut down the engine.
Check all Wire connections
mt
Check Seat Switch
m-
Chedc Operator Presence Relay
tsr
Place Throttle Control in “FAST position Check air pressure in Tires
m-
Check front-to-rear and side-to-side Mower adjustment
«r
Use a sbwer ground speed Replace Mower Blades
mt
Reinstall Mower Blades with Sharp Edge down Replace with proper Mower Blades
vsr
Readjust Mower Drive Belt
m-
Clean underside of Mower Deck
Correct Clutch mechanism Interference
Install new Mower Drive Belt
XSt
Adjust Mower Drive Belt
fiSr
Replace frozen Mandrel
fSBf
Replace frozen Idler Pulley
m-
Replace bent or unbalanced Blades
ifflr
Replace Mandrel, Replace Deck
«0^
Set Throttle for maximum engine speed
m-
Let grass dry out
for
Clean underside of Mower Deck
w
Readjust Mower front-to-rear and side-to-side
m-
Replace Blades
BT
Readjust Mower front-to-rear and side-to-side
sst
Replace Blades
Ifflr
Replace bent Mandreljs}
26
Page 27
12 HP 38"
SCHEMATIC
mmm
lawn tractor - - model number d17.254611
№0
1ZV
“1“
O|lI I o
SLACK
FUSE
30 AMP
RED
WHiTi
lOTERLOCK SWITCHES
CLUTCH? BRAKE (aUTCHOFF)
(TOALUP)
ATTMENT CLUTCH
I RED
o
BUCK
IGNITION SWITCH
POSITION
OFF
ON
START
aRCurr
B-S
WIRING INSULATED CURS
NOTE: IF WIRING INSULATED CLIPS OR CABLETIES WERE REMOVED FOR SERVICING OF UNIT. THEY SHOULD BE REPLACED TO PROPERLY SE CURE YOUR WIRING.
NON-REMOVABLE CONNECTIONS
-O- REMOVABLE CONNECTIONS
3 AMPS DC AT 3600 RPI«L BATTERY IN LINE
CnANGE
U6HT SWITCH
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOTCONNECTEDTOTHE
BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS,THE BRIGHTNESS OFTHE UGHTS WILL CHANGE WITH THE ENGINE SPEED. AT IDLE SPEED, THE LIGHTS WILLDIM. ASTHEENGINEISSPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.
27
CHAKIS GROIJND
Page 28
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR - • MODEL NUMBER 917.254511
ELECTRICAL
U
Page 29
REPAIR PARTS
12 HP 38” RIDING LAWN TRACTOR - - MODEL NUMBER 917.254611
ELECTRICAL
IS9
iO
KEY NO. NO.
1
PART
7662J
2 124108X
3 126399X 4 5 6 7 8
9 10 11 12 13 14 STD541425 15 108423X 16 17
18
19 20 21 22 STDS51025 23
24
25
26
27
10931OX Key. Molded
110712X 104446X
7603J
109596X STD365402 • Switch, Ignition
108824X STDS51125 STD541225 STD5^50S
11050400 719J 5114J
109553X 4207J
STD522507
STD541025
121265X
102476X
123198X
STD551125
DESCRIPTION
Bulb, Light Harness, Light Socket Harness, Wiring
Switch, Light Switch, Interlock Tray, Battery Clamp, Hose
Fuse. 30 Amp
* Washer, Lock, 1/4
• Nut. Hex Jam 1/4 20 . Bolt, Hex, 1/4 20 X 1/2 Gr, 5
• Nut. Keps 1/4 20 Cable Assembly Washer Lock. Ext. Tooth, 1/4 Cover, Terminal Cable, Battery Switch, interlock Cable, Batterv
• Bolt, Hex. 1/4 20 X 3/4
• Washer 9/32 x 5/8 x 16 Ga.
• Nut, Hex 1/4-20 Battery, 12V„ 25 Amp
Terminal Guard Wing Nut 1/4-20
• Washer, Lock Hvy Helical Spring
KEY NO.
28 72240460 Bolt Rd. Hd. Sq. Nk. 1/4 20 x 29
30 31 109788X Nut, Ignition 32 7192J Cable Tie 33 34 121305X 35 36 74641008
37 38 39 41 11150400 Lockwasher 1/4 Internal Tooth
NOTE: All component dimensions given in U.S. inches,
PART NO.
10908IX 109787X
105687X STD601005
73951000 Nut Keps No. 10-32 x 1/2 4171H Clip Insulated
121264X
101539X 126795X
1 inch » 25.4 mm.
•STANDARD HARDWARE -PURCHASE LOCALLY
DESCRIPTION
7-1/12 Solenoid Bezel ' ignition
Tube, Plastic Switch, Plunger
• Screw,Tap Hex Hd. #10 x 24 UNO Screw - Slotted Pan Hd. No, 10-32 x
1/2
Battery Caps Set
Sheet, Instruction, Tractor, 15® Owner’s Manual
Page 30
REPAIR PARTS
12 HP 38” RIDING LAWN TRACTOR - - MODEL NUMBER 917.254611
40
Page 31
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254611
CHASSIS
KEY NO. NO.
1
2 17430612 Screw. Hex Washer ThcJ. Roll
3 17490616
4 5 6 73680500 7 8 9
10
11 12
13 14
u
15 16 !7
IS STDSS1125 20 21 19131312 22 24
25 26 27 29 30 31 32 33 121248X 34
PART DESCRIPTION
121075X
105513X 106529X
124181X 109872X STD523707
Seat
3/8 16 X 3/4 Screw, Hex Washer Thd. flotling
3/6 16 1 Bracket-Pivol. Seal Soft. Shoulder, 5'16 18 Nul Crownlock 5i16 18
Spring. Seat Fender
* Bolt. Fin Hex 3/8x16 UNO x 3/4
17030808 Screw, Spiderlock Hex #8 x 1/2 AB
73680600
17490608 109873X Bracket, Fender
STDS12505
10S465X
Nut, Crownlock 3'8 16
Screw. Hex Washer Thd Roll 3 8
16x12
• Bolt, Fin Hex 1/4 x 20 UNC x 1/2
Footrest. L H
105464X Footrest. R.H
STD533707
• Bah, RdHdSqNk 3/8 x 16 UNC x 3/4
• Washer. Lock, Hvy Helical Spring
STD523710
•Bolt. Fin Hex 3/8x16UNCx1 Washer 13/32 x 13/16 x 12 Ga.
124029X
19131210
124238X 105466X
Lens Assembly
Washer 13 32 x 3'4 x 10 Ga
Cap, Spring Pad, Footrest
124493X Decal, 12 HP
122933X Rivot, Ratchet, Nylon 124027X
Shield, Hcx>d, Heat
123665X Deflector, Heat 124025X
STD541437
Hood Assembly
Bushing. Snap
• Nut. Crownlock 3/8x16 UNC
KEY
PART
NO. NO.
35 36 37 3B 39 40 41 42 43 44 45 46 47 48 49 50 123976X 51 52 53 54 55 56 124490X
57
58
59 60 61
62
124479X
124355X
121306X
124294X
125880X
124492X
4900J
105809X
109199X 19132012
121440X 121441X 2751R
19131614 72170410
121251X
121250X Spring, Seat, Compression
121249X 121246X
124489X 123913X
123914X 124040X 123915X 105037X 121144X
63 STD525010 64 65
66
19171912
106974X Decal, Caution 750211
67 STD551150
DESCRIPTION •
Washer, Black, Nylon
Chassis Assembly Drawbar
Pan . Seat Decal Fender Decal. Grill, Craftsman
Decal, Clutch/Brake
Deca), Chassis, S Spaed, 38*
Decal, V-Belt Ground Drive
Washer 13/32 x M/4 x 12 Ga. Guide Belt. Lower. Eng. Pulley, L.H. Guide Belt, Lower, Eng. Pulley. R.H
Clip Washer 13/32 x 1 x 14 Ga-
BoN.RdHd 1/4x20x1-1/4
Nut, Hex, Lg., Flange, Loc.
Strip. Foam
spacer. Split Bracket, Switch Mount
Decal Strioe Hood L.H. Oecai Stripe Hood R.H,
Bracket, Rvot, R.H. Bracket, Pivot, L.H. Spring, Extension Grill Foam, Strip 18 Boh. Shoulder
• Boh, Fin Hex 1/2 -13 UNC x 1 Gr. 5 Washer 17/32 x 1-3/16 x 12 Ga.
Decal, USA
* Washer, Lock Hvy. Helical Spring
B c
□ 5 J 9
® <S> 24
©6
10
(5^19
14
1 inch = 25.4 mm.
•STANDARD HARDWARE PURCHASE LOCALLY L
® 44 ® 11
|49
® 50
12
© 21
©11
62
Page 32
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR ■■ - MODEL NUMBER 917.254611
DRIVE
/8515/^35 4
?'i|^77 27 3^\\y I
----------------
^36
.-O' -i
2 / 57
88
OPTIONAL EQUtPMINT
Spark Arresier
32
Page 33
REPAIR PARTS
12 HP 38” RIDING LAWN TRACTOR - - MODEL NUMBER 9.17.254611
DRIVE
KEV PART W NO.
1
126126X
*
2
10S731X
3
13200300
4
STD551143
5
74770720
6
12S907X
7
12298ЭХ
8
2949R Gasket
9 101326L
10
12
12352вХ
STD551131
12121BX STD551031 17490620
73680500 123666X
STD523710
17490512
108171X
123662X
4921H
STD523107
11
13
14
15 STD5S1125 16 122372X
17 STD523727
18 STD541437 19 20
21 12000028
22 109167X 23 24
25 26 27 28 10ei90X
29
30 STD541437
31
123770X
32
123663X
33 34 121748X 35 Ш6933Х
STD523707
36 124379X
37 71040412
38 105701X 39
40 19151216 41 104777X 42
43 44 105730X
45 46 47
STD561210
17490612
19131312
10Э070Х
4470J Spacer
123674X
A В
DESCRIPTION
Engine, 12 HP, Tecumseh, Model Number 143,408152
Pulley, Eneine
Elbow' STD 90 3/8 -18 NPT
* Washer, Lock, Hvy Helical Spring
Bolt. Нек 7/16 20 к М/4 V Belt. Drive Muffler
Deflector, Muffler
Screw, Hex Head Cap
•Washer- Lock 5/16
Keeper, Belt, Engine
Washer 11/32x11/16x16Ga. Screw, Hex Washer Thd Rolling
3/8x 16xM/2
• Washer,Lock, Hvy. Helical Spring Transaxle, Tecumseh 5 Speed, 143,920037 (See pages 40 and 41)
• Bolt. Нек 3/8 16 X 2 3/4
•Nut, Crownlock 3/8 16
Nut, Crownlock 5/16 X 18
Pulley, Transaxle Ring, Retainer Bracket Transaxie
• Boil Hex 3/8 16 X 1
Screw. Hex Washer Thread Rolling
5/16-18 X 3/4 Support. Battery Keeper 8eit. L H Retainer Spring Clamp
* Soil- Hex 5/16 18 X 3/4
• Nut, Crownlock 5/16 X 16
Strap Locator Keeper Belt. R H
• Boll, Hex 3/8-16 X 3/4 Washer 25/32 x 1 5/8 x 16 Ga Knob Shift Rod Shift Bolt Hex 1/4-28 X 3/4
Washer Shift Plate
* Cotter Pin, 1/8x1
Washer 15/32 x 3/4 x 16 Ga Retainer Belt Screw, Hex Washer Thd Rolling 3/B
16x3/4
Washer 13/32 x 13/16 x 12 Ga Keeper, Bell. Engine
Retainer Belt
Idler Flat
C D E F
KEY PART DESCRIPTION NO.
NO
48
123766X
49
123789X
50
STD523715 ' Bolt. Hex 3/B 16x11.2
51
105709X
52
110B12X
53
12000039
54
105710X Link, Clutch STD561210 .
55 56
123102X Bracket. Clutch
57 110437X 58
106888X Spring, Rod, Brake
59
73350600
60
19131316
61
12563BX
62 1242Э6Х Cap Plunger 63
122424X
64
8883R 66 121749X 66
STD571810 ’
67
120183X Bearing, Nylon
68
123583X
69
13280324
70
59192 Cap Valve
71
65139
72
3588R
73
106108X
74
109501X
2751R
75
76
12000001 77
121520X 78
STD533707 ’
79
110422X
80
105706X Bearing
81
123205X Retainer Beh
82
17030808
83
105700X
84
108843X
85
19091210
86
11050600
87
7152J
88
121851X
89
STD551062
74760540
90
91 104757X 92
STD58002S •
93
126629X
94
STD541437 *
95
*—
•STANDARD HARDWARE PURCHASE LOCALLY
NOTE: All component dimensions given in U S inches
1 inch = 25.4 mm.
H
a к
Pulley, Idler
Arm, Idler
Spring, Return. Clutch Washer Hardened Ring Klip '
Pin Cotter 1/8x34
Rod Brake
Nut Jam 3/8 16 Washer 13/32 x 13 16 x 16 Ga Rod Brake, Parking
Shaft Foot Pedal Cover Pedal Washer 25/32 x 1 1 4 x 16 Ga
■ Pm. Roll 3/16 X 1
Key, Square, 2.5 x ,1845/. 1865
Nipple. Pipe 3/8 NPT 3" Stem, Valve
Tire, Rear Rim Assembly, B", Rear
Spacer
Clip, Fuel Line
E Ring
Strap, Torque Transaxle Bolt. Carnage 3/8 16 x 3/4 Spring Brake
Screw Spider Lock No 8-18
X 1/2 ABTPS
Spring
Plate. Shift Washer 9/32 x 3/4 x 10 Ga Washer Lock Ext Tooth 3/8 Tube Tire (not lurmshed with tractor)
Spark Arrester
Washer 21/32 x 1 x 16 Ga.
Boh, Hex 5/16x16x2-1/2
Cap, Hub
Key, Woodruff #9 3/16x3/4
Decal, Craftsman/Teoumseh 12 HP
Nut, Lock Hex w/wsh ins 3/8-16 See Key No. 72, Page 43
L M
33 '^42 *^78
®tei^3^43 @11
®18
33
Page 34
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254611
STEERING AND FRONT AXLE
Page 35
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254611
STEERING AND FRONT AXLE
27
28
29 30
31 32 33
34
11
12 13 14 15 16
1 7
18 19 20
21
22
23 24 25 26
KEY NO
I 2 3
4 5 6
7
8
9
10
PART
OESCRiPTION KEY
NO
123042X012
74180512 73510500
109816X
124434X
17720410
Dash Screw Truss Hd 5/16 18 x 3/4 Nut Keps 5/16 IB
Nyilner, Snap In Control Throttle
Screw, Hex Thread Cut 1/4 X 20 X 5/8
126684X 124417X
WasherS/8x 1/4x16 Ga, Bcxjt, Steering Shaft
124466X011 Saddle
17490608
2751R
125879X
100710L STDS41350
100712K 100713N 10071IL
STD551125 71070410 124030X 5479J STD611005
108456X
124373X 124036X
17490612
6266H
124034X 124035X
12000029
57079 124038X 122819X 104757X
Screw Hex Washer Hd Thread
RoNtng 3'8 16 X 1 2 Clip Insulated Decal Steering Wheel Cap Insert Steering Wheel
• Nut Hex Jam Lock 1 2 20
Washer 2-1/4
Wheel Steering Adapter Steering Wheel
• Lockwasher 1/4 Screw, Socket Hex 1/4 x 20 x 5/8
Bumper, Hood Plug, Button
• Screw Hex Sell Tap No
10 16 X t 2 Type ABTPS
Decal Instruction uperatmg
Bushing Steering Bracket Steering Screw Hex Washer Thread Rolling 3 8 16 x 3 4 Type TT Bearing Thrust
Gear Sector 65
Shaft, Support
Klip Ring Washer. Hardened
Shaft, Steering, Lower Screw, Special Cap, Hub
64
66 68 69
59 60 61 63
43 44
45
46 47 48 49 50 51 52
53 54
55 56 57
50
NO
36
37 38 39 40 41 42
NO
124033X
105663X 105664X 74761060 10566ЭХ 110438X
73901000
17490508
124037X
3366R
PART
Ю5715Х
120754X
19131416
76020412
STD5S1137
73610600 124032X
105656X Ю5654Х
278H
9040H
106732X
59192 65139
106222X
121/4ЭХ
59904
121748X STD551231
110307X 19272016
121232X
•STANDARD HARDWARE PURCHASE LOCALLY
DESOilPTfON
Shaft, Pitman
Support Saddle Rear Support Saddle. Front Bolt Нек 5,'8 1 1 к 3 3 4 A*ie Front Spacer Bearing Front Axle Nut Lock Flange 5 8 11 Screw Hex Washer Thread Rolling 51618x12 Tvpe TT
Gear, Piniori
Bearing
Rod Tie Bushing Washer 13 32 x 7 8 « 16 Ga
F'o Cotter 18x34
* Washer Lock 3 8
Nut, Fin Hex 3/8 X 24 UNF
Link Drag Spindle L H Spindle R H Fitting Grease
Bearing Flange Rim 6 Front (Inc 2 Each Key No 561 Cap Valve Stem Valve
Tire, Front
Washer 25 32 x I 1 4 x 16 Ga
Tube Front tNot furnished with
tractor)
Washer 25/32 x 1-5/8 X 16 Ga,,
* Washer Lock, Int Tooth 5 16
Stop, Mower Clutch
Washer 27 32 x 1 i 4 x 16 Ga
Gap, Spindle
NOTE: Ail component dimensions given in U,S. inches
1 inch t= 25,4 mm.
A В C 0 f 2 ? 6 f 33 ^10
®3
35
О О о
F G H
'Г26 ¥43 I 2
i В
О 65
® 3
Page 36
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR»
LIFT ADJUSTMENT
MODEL NUMBER 917.254611
20
20
36
Page 37
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254611
LIFT ADJUSTMENT
29 30 31
24 25 26
27 28
20 21 22
23
Kiv NO
10 11 12
13
14
15
16 17
18 19
PART
DESCRIPTION
NO
1
124429X Handle Ctuich Mower
2
106932X
3
10645IX
4
73680600
5
106452X
6
19171516
7
17021008
a
106447X
9
123549X 109202X 101335K
124026X 123487X
17490612 Screw, Hex Washer Thd Rolling
19091416
122795X
121794X 124031X012 19211416
STD5B1062 122365X 122512X
17490412 105736X
53208
120183X 105839X
105836X STD551025 122507X
105751X
Knob Bolt Shoulder Nui, Crownlock 3/S 16
Bracket Switch Interlock
Washer 17/32 x 15/16 x 16 Ga.
Screw He* Tapping No 10 24
1 2 ■
Support Lever Clutch Cap Fuel
Tank Fuel Line Fuel Grommet Clamp Hose
3/8 X 16 X 3/4
Washer 9/32 x 7/8 x 16 Ga
Panel Dash L H Cover Access Panel Dash R H
Washer 21/32 x 7/8 x 16 Ga.
• E Ring
Button, Plunger Spring, Compression
Screw, Hex Washer Thd Rolling
1/4 -20 X 3/4 Shield, Heat Clip, Insulated Bearing, Nylon
Receptacle, 1/4 Turn Retainer, 1/4 Turn
• Washer 9/32 x 5/8 x 16 Ga
Shalt Lilt
Slud, 1/4 Turn
KEYNOPART
DESCRIPTION
NO
32 33
34 35 11Q029X 36 110447X 37 3B 39
40 41
42 43 44 45 4921H 46 I05864X 47 48 49 109728X 50 51 52
53
54
55 56 57 59 60 61 62
122364X 125631X
4939M
n0448X 121598X 105848X 121599X 106308X
STD541050
9135R
19171516
106444X
STD523707
STD561210
124444X
19131410
122514X
105767X
124446X
72140606 108236X
110739X 73980600 73360700 73710700
•STANDARD HARDWARE PURCHASE LOCALLY
Plunger Grip Handle Retainer Srpmg Link LitS Trunnion Lift Link Liit Adiustable Arm Suspension R H Bolt Shoulder 3 8 16
Arm Suspension L H
Trunnion Lift Lower
* Nut Hex 12 13
Retainer Spring Washer 17 32 X 15 16 * 16 Ga Retainer Spring Bracket Suspension Bracket Belicrank
■ Bolt Hex 3 8 16 * 3 4 Belicrank Assembly
• Pin Colter 18*34 Rod Cl rich. Primary
Washer 1 3 32 * 7 8 * 10 Ga Pod Assembly Lever
Pin Groove Spring Extension
Screw 3 6 16x34 Bracket Switch Washer Spring Nut Flangelock 3 8 16 Not Hex Jam 7 16 20 Nut Crownlock 7 16 20
NOTE: All component dimensions gwen in U.S„ inches.
1 inch = 25,4 mm„
56
f se f ^ f
® 4
8
14 n 39 y 48
(0)59 @4
60
23
37
Page 38
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR
38” MOWER
- MODEL NUMBER 917.254611
38
Page 39
REPAIR PARTS
12 HP 38” RIDING LAWN TRACTOR - - MODEL NUMBER 917.254611
38” MOWER
PART
KEY NO
NO
DESCRIPTION
KEY NO
PART NO
DESCRIPTION
t 2 3 4 5 e 7
В 110452X
9 106734X Spritig, Deflector 10 11 12 105814X 13 105304X 14 15 105744X
16 105B72X Stop, Link 17 18
19 73680500 20 109598X 21 10Э597Х 22
23 24 10Í603X Support. Arm 25 109504X 26 27 28 74760632 29 1235S3X Arm, Idler Э0 106902X 31 '21Э16Х 32 106513X 33 102в69Х 34 121в87Х 35 1006681 36 37
106085X V-Belt
121259X Housing 8417J Runner, R H 73680600
19111216 Washer 11/32 * 3/4 X 16 Ga 72140605 10589вХ
106735X 106736X
loseeax
109835X
STD523707
STD533107
3713J Decal, Instruction Caution
_ _ _
126756X
17490614
17490620
Nut, Crownlock 3/8 16
Bolt, Carr., 5/16 18 X 5/8 Bracket. Dellector
Puahnut Rod • Hinge
Dellector Shield Oecai, V Bel! Mower Drive Cep Link Parallei Pin Hinge. Front
Pin Hinge. Rear
• Bolt 3/8 16 X 3/4 Nut. Crownlock 5/16 18 Bracket Lift R H Bracket. Lift. L.H
• Bolt Ca rr 5/16 18 x 3/4
Stop, Deck. Front Decal Safety Standard Not Serviced Guide Beit Boll 3/8 16x2
Spacer Retainer Pulley idler
Washer. Wear 1/16 Keeper. Belt Mandrel Assembly Plate. Support Mandrel
Screw. Hex Washer Hd 3/8 x 16 x 7/8 Screw, Hex Washer Hd 3/8 x 16 x 1-1/4
38 121263X 39 40 41 42 43 44 45 46 47 48 108247X 49 50 51 10824IX 52 106857X 53 54 55 56 57 58 100672K
59 100673L 60 61 62 7631,J 63 64 65 66 67 68 69
70 109893X
71
72 110445X
73
19132012 STD551137 • Washer. Lock 3/8 STD623715
108250X
108235X 4921H
6404J
124066X
76020616
72140606
108243X
108673X
Ш6578Х
106463X
t08249X
106456X
19131614 74760688
19111016
72140610
121343X Decal Warning
122314X STD560907
72110506
74760412
73680400
STD551037
122215X
Blade Washer 13/32 x 1 1/4 x 12 Ga
. Bolt. Hex, 3/8 24 X 1 1/2 Gr 5
Spring, Extension Rod Clutch Mower Spring Retainer Spacer 1/2x9/16 Rock Shalt Assembly Pin. Cotter. 3/16 X 1 Rod. Brake. Primary Ben. Carr. 3/8-16 X 3/4 Bracket, Pivot. R H Bracket. Pivot L H Bracket, Suspension Rear. R И Bracket. Suspension. Rear, L H Brake Assembly Rod Brake. Secondary. L H Rod, Brake. Secondary. Я H Bracket. Brake. Pivot Spacer, Brake Bracket. Suppon Washer 13/32 x 1 x 14 Ga Bolt. 3/8-16 X 5-1/2 Runner L H. Washer 11/32 x 5/8 x 16 Ga Bolt. 3/8-16 X 1-1/4
Spacer
• Pin. Cotter, 3/32 X 1/2 Bolt. Carriage 5/16-18 x 3/4 Bolt Hex 1/4-20 x 3/4
Washer, Special
Nut Crownlock 1/4 20
Plate, Support, Mandrel, LH.
• Washer 13/32 x 13/16 x 16 Ga. Mower Assembly, Complete
• STANDARD HARDWARE - - PURCHASE LOCALLY NOTE: Aii component dimenstans given in U S. inches.
1 inch s 25.4 mm,
'22
®5 ®19
® 19
22
D
49% 6
4 ® 19
E
Я
g
©19
F
61
36
37
U
39
Page 40
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254611
TRANSAXLE PEERLESS - MODEL NUMBER 143.920-037
21
-27
@—as
.ir“ i Q-64 :
-.71
I ‘ J
Page 41
REPAIR PARTS
12 HP 38” RIDING LAWN TRACTOR - - MODEL NUMBER 917.254611
TRANSAXLE PEERLESS - MODEL NUMBER 143.920-037
Ref.
No.
10
11 12 778113A 13 14
15 16 17 18
18A 20 792077 21 22 792079 23 788061 Ring, Felt 60 25
26 27 792035 28 788040 Ring, Retainer 29 30 780108 Washer, Thrust 31 780001 Washer 32
33 34 780105A Bushing, Flanged 35 TKIIIBA 36 37 790007 38
Part
No.
1
2 4
S 6
7 8 8
772094 780086 Bearing, Needle
3
770082 776260 Shaft, Counter 776219 778139 Gear, Output 778136 792123A Key
784216 Collar, Shifter 784340 778229 Gear, Bevel (42 teeth)
778221
77«368 Gear, Bevel pinion 7^165 1W101 Block, Bearing
786040 786121 Spacer, Neutral 54 786122 Spacer
792078 Set Screw, 3/8-16 x 3/8 57 778128A
792073 Screw, Flanged hex hd thread form 61
792125 Ring, Retainer (4 req , pkg of 2) 64
imjz Washer, Thrust 67
7B20Q1 "0" Ring
788051 Seal, Square cut 70
790003 790006
Cover, Transaxle Case, Transaxle Shaft 6f Pinion Assy., Output Goar, Spur (15 teeth!
Rod & Fork Assy , Shift Bevel Pinion, Input
Gear, Bevel Gear, Ring Pin, Drive S3
Balt, Steel (5/16" dia.)
Spring 58 778163
ing, 1/4-20 X 1-1/4 Ring, Retainer
Bushing, Flanged Disk, Brake Piste, Brake pad 75 786072 Spacer Pad, Brake
Part Name
Ref.
No.
Part
No.
39 786026 40 7^76 40A 792128 41 790047 42 792073
43 792075 44 45 46 776135 47 48 774^1
50 7TO124A 51 778123A Gear, Spur (25 teeth) 52 778122A
55 56 778127A
62 786107 65 7«3109 Washer, Thrust
66 786067
68 786086 69 780051 Washer, Thrust
71 788069 72 788116 Disk 74 786071
790025 776273 Shaft, Brake
774690 Axle 111-15/16 long) 778191
778209 778230 778126A Gear, Spur (20 teeth)
786081 786082
792074
792085
786118 Spacer
Pin, Dowel Washer, Flat Washer, Flat
Lever, Brake' Screw, Flanged hex hd, thread form
ing, 1/4-20 x 1-1/4 Nut, Lock, 5/16-24 Holder, Brake pad
Shaft, Input
Axle (16-1/2" long)
Goar, Spur (37 teeth)
Gear, Spur (30 teeth) Gear, Spur (22 teeth)
Gear, Spur (19 teeth) Gear, Spur (12 teeth)
Gear, Spur (25 teeth) Gear, Spur (28 teeth) Goar, Spur (31 teeth) Chain, Roller |No. 41 chain, 24 links) Sprocket (9 teeth) Sprocket (18 teeth) Plug, Hex hd., 9/16-18 thread
Spacer Screw, Flanged hex hd. thread form
ing 1/4-20x2-1/4
Bracket, Brake lever
Seal, Square cut Spacer
Part Name
NOTE: All component dimensions given in U.S„ inches.
1 inch - 25.4 mm.
41
Page 42
CRAFTSMAN 4-aOE ENGINE
282\
MODEL: 143.406152
@-251
2S0
mmasdSERiu.
NINNSaS HERE
m
146144
150l^ -
IK ^164
1S3
Revised 1-18*^
Page 43
CRAFTSMAN 4-CYCLE ENGINE
Ref.
No.
14 15 35324 16 17 18
19 20 25 25A
26 650561 30
31
35
36 37 38 40
40 3S777
40
41 41
41 42
42 42 43 45
46 47 48
SO
51 52 60 35316 1
61
64
65 70
72
75 80 81 35479 y 82 83 84 86
88 89 90 92
93 100 101 102 103
119 120
Part
No.
1
2
-
35323A 27№2 28277
35520
■29916 650548
35521
35319 35326 30322
35338A
35327 29826 29918 29216 29642
35776
35778
35773 35774
35775 35779
357«)
35781
35772
35330A
650908 650882
35313 3S314A
35315 \
31356 1 *35317 {
30063 Î
650128 i
35711A f
31927 F
35319 £ 35712 £
35321 C
35322 £
29193 F
650833 E
31707A S
32589 K
611093 F
650880 V
650881 h
35135 S 610118 C 650872 S 650814 S
•35306A G 35307 H
Cylinder Assy, ilncl. Nos. 2 & 20)
Pin, Dowel Washer, Flat Rod, Governor Lever, Governor Clamp, Throttle lever Screw, Hex washer hd., 8-32 x 5/16
Spring, Control Seal, Oil Baffle, Blower housing Nut & Washer, B-32 "keps" Screw, Hex washer hd. Duriok, 1/4-20 x5/8 Crankshaft Assy. {Counterbalance) Gear, Counterbalance Screw, Hex washer hd-, 10-32 x 3/4
Washer, ET. Lock
Nut, Lock, 10-32
Ring, Retaining . Piston, Pin & Ring Assy. ¡Std.) {Incl. Nos. 41, 42 & 431 Piston, Pin & Ring Assy. (.010 over size) {fncl. Nos. 41, 42 & 43) Piston, Pin & Ring Assy. (.020 over
size) (Incl. Nos. 41, 42 & 43)
Piston & Pin
(Incl. No. 43) Piston & Pin
No. 43)
t
: 1/2
8
1
1
Part Name
Assy. (.010 oversize)
Assy. (.020 oversize)
(Mechanical
ncl. No, 48)
Hex washer hd. Sems, 1/4-20
Hex hd. Sems, 10-24 x 1/2
Governor
Hex washer hd. Powerlok,
Compression
Sems,
Ref.
No.
121
1| 123 124
12b 125 125 126 127 128 129 130
135 141
142 143 144 145 146
147 148 149
150 151 152 153 154 155 156 157
158 159 160 161
162 iæ 170 171 172 173 174 1«)
181 182 184 185 186 186A
202 205 207 209A
210 211
216
Part
No.
73(018
^2035
35288
650738
35308 35433 35309 35432
650691 650690 650746
650^2
34046
t*33481
35475 35310
t*33484
650168
32610A
t*33509 t*34410
33510 33507 33508
t*35295
35296
6508^ 35297 35298
t*28264
35466
t*35299B
35300
t*650879
t*650903
•27896A 28423 28424 28425 35350
650128
35301 650128 650517
*33263
35304
35522
35523
33802
650777
35525
650902
27793
28942
35524
MODEL; 143.406152
Part Name
Valve Guide Kit (Ind. 2 of No. 122) Ring, Retaining Brace, Intake pipe Screw, Hex washer spinlock hd. thread forming, 1/4-20 x 5/8
Valve, Exhaust (Std.) Valve, Exhaust (1/32" oversize) Valve, Intake (Std.) Valve, Intake (1/32" oversize) Washer, Flat Washer, Belleville Screw, Hex hd., 5/16-18 x 3/8 Screw, Hex hd,, 5/16-18 x 1-3/4 Resistor Spark plug (Champion RL-
86C or equivalent)
"0" Ring
Tube, Push rod
Housing, Rocker arm
"0" Ring
Washer, Flat
Screw, Flanged hex hd., 1/4-20 x
29/32
"0" Ring (Intake) "0" Ring (Exhaust) Cap, Valve spring Spring, Valve Cap, Valve spring keeper "0" Ring
Guide, Push rod Stud, Rocker arm Arm, Rocker Bearing, Rocker arm Nut Assy., Lock (Incl. No, 162)
Rod, Push "0" Ring Assy. (Ind. No. 161) Cover, Rocker arm housing Screw, Truss hd. w/sealing lockwasher, 8-32 x 1/2 Nut, Hex Jam Gasket, Valve cover Body, Breather Element, Breather Cover, Valve spring box
Tube, Breather
Screw, Hex hd. Sems, 10-24 x 1/2 Extension, Blower housing
Screw, Hex hd. Sems, 10-24 x 1/2 Screw, Hex hd. Sems, 1/4-20 x 13/16 Gasket, Carburetor to intake pipe Pipe, Intake ' Link, Governor
Link, Choke Spring, Compression Screw, Fit, hd., 6-32 x 21/32 Link, Ciontrol bracket Screw, Hex washer hd.., Sems, 10-32 x
7/16
Clip, Conduit Screw, Hex washer hd, Sems, 10-32 x
3/8
Bracket Assy., Override control (incl
Nos . 202, 205)
■indicates Part included in Gasket Set, Ref. No, 400.
itndicatos Parts Included in
"0" Ring Set, Ref. No. 401.
43
Page 44
CRAFTSMAN 4-aCLE ENGINE
MODEL BndSaiAL
NUMBERS HBIE
306’
MODEL: 143.406152
250
-
...
......
-
Ravisad 1-18-30
Page 45
CRAFTSMAN 4-ŒCLE ENGINE
Eef.
No.
237 239 239A 240
243 245
246A 250 251 2S1A
252 260
281 262 265 286 287
290 292 292A 296 305
mi
ms
308A 310
Part
No.
fKZf9Q£l
«SOcoo
•33629
'•35408
364026
«10875
35403 35404
35405 650886 65062S 650887
35793
30063
29747B 35290 35792
650936
29774 26460 35864 34279B 35574 35499 33997
æ437
35578
Fart Name
Adpater, Air cleaner Gasket, Air cleaner elbow Gasket, Air clesner'tO'housIng Body Assy., Air cleaner {Incl. Nos. 239 &239A) Screw, Rl. hd, Sams, 10-32 x 5-1/4 Slsment, Air cleaner (Incl. No. 251AI (paper)
Rfter, Poly pre-cleaner Cover, Air cleaner Nut, Wing 1/4-2) Nut & Lockwastier, 1/4-20 (Sealing) Screw, Hex washer hd. self-drill, self tap, 1/4-20x1 Housing, Blower Screw, Hex hd. Sems, 1/4-20 x 1/2 Screw, Hexhd. Sems, 5/16-24x21/32 Cover, Cylinder head Scieen, Debris Screw, Hex washer hd. shoulder, 10-32x13/32 Line, Fuel Clamp, Fuel line Clamp, Fuel filter to fuel line filter, FuBi (Incl. Nos. 292 & 292A)
Tube, OH fill "0" Ring Clip, Oil fill tube Clip, Oil fill tube Dipstick, Oil
Ref. No.
314 316
321 322 323
3^
342 361
363 370 380 395 400 401
Part
No.
650873 611113
610335
610^1 610^2
272re
«0273
30063 34148
34346
632490
36763 36«5 35332
MODEL: 143.406152
Part Name
Screw, Hex hd. Sems, 1/4-20 x 3/4 Coil Assy., Alternator (3 Amp D.C.) (Incl. Nos, 321,322 & 323) Diode
Connector, Body
Terminal, Female
Clip, Wire Screw, Hex hd. Sems, 5/16-18 x 5/8 Screw, Hex washer hd. Sems, 1/4-20
X 1/2
Spring, Coil
Decal, Instruction Carburetor (Incl. No. 184) Starter Motor (12 Vott) ' Gasket Set (Incl, items marked *) "O" Ring Kit (Incl. items marked t)
RPM Setting; High Speed: 3350 • Low Speed: 1950 -
•Indicates Parts Included in Gasket Sot, Ref. No. 400.
ttnd!ca№3 Parts Included in
•'0" Ring Kit, Ref. No. 401.
3650
22K3
45
Page 46
CARBURETOR NO. 632430
6 \ "
% f’' I
^ 1 ®'—27 I f'14
lEtciFe
No.
Part
No.
.
igSOT
1 632471
2 632244 3
632517
4 650506
S
630766
5A
630738
6
650417
7
632472 8 632473 9
632429A
10
•630748
11 •631027
12
•631021
13 631022 14
632019
15
•631024 Shaft, Float
16 •631867
21
27110
22
•632239
23
630740
24 •632281 25 •631028 27
631184 Washer
7B 631971
29A
631183 Seal, Dust
30 630739
31
631775
32
632347 ( Repair Kit (irtci. items marked •)
.....
Part Name
Carburetor Shaft a* Lever Assy., Throttle Spring, Throttle return
Shutter, Throttie
Screw, Rd. hd., 4-40 x 3/16 Spring, Idle regulating screw Spring, Main adjustment screw Screw, Idle regulating Shaft & Lever Assy., Choke Spring, Return Shutter, Choke Plug, Welch
Plug, Welch Inlet Needle, Seat & Clip Assy,
(Inct, No. 13) Clip, Inlet needle Float, Carburetor
Bowl, Float Gasket, Bowl-to-body Adjustment Screw Assy., Main adjustment screw (incl Nos, 6A, 21, 23 &30) "0" Ring Screw, Idle adjustment Gasket, Bowf-to-body
Seal, Dust
Washer, Flat
Fitting, Fuel
STARTER MOTOR NO. 35763
Ref.
No.
Part
No.
35763
1
33451
2
33842
3
33430
4
33431
5
33432 6 33433A 7
33450 8 33434 9
33703 Armature
10
33759 Housing Assy
11
33712
12
33705
13
33440
14 590500 15
33449
16
35766
17
650168
18
650723 Nut, Hex
19
34685
Part Name
Starting Motor, Complete Cover, Dust Ring. Retainer
Retainer, Spring Spring, Anti-drift Gear Nut & Retainer (Incl. No, 2) Nut, Lock Cap Assy ., Drive end
Card Assy., Brush (incl. No. 12) Brush & Spring Kit (Incl 4 pcs of No. 13) Spring, Brush Washer, Thrust Bolt, 10-32x4-1/4 Cap Assy., Commutator end Washer, Flat
Terminal Insulators
46
Page 47
SERVICE NOTES
47
Page 48
SERVICE NOTES
48
Page 49
SERVICE NOTES
49
Page 50
Attachments That Add to the Usefulness of Your Craftsman Lawn Tractor
(induding changes in the stock number) may bo made in these attachments, or soma may no iongar be available. Most of these attachments do not require additional hitches or converston kits {those that do are indicated) and are designed for easy
attaching and detaching. You may order these attachments at most Sears retail stores, catalog sales offices, and through the catalog. PERMANEX BAGGER lets you coflect grass clippings and leaves for a healthier, neater-looking lawn. Two Permanex containers hold 30-
gallon plastic bags. Stock number 71-24940 LAWN SWEEPERS let you collect grass dippings and leaves.
' 71-24030
71-24032 71-24033
71-24038
LAW! VACS for powerful ooilecttons
71-2452 3HP
CAR1B make hauling easy.
71-24353
71-24354
71-24355 10CU,ft.
71-24356
HOLLER for smoother lawn surface. 36-inch wide, 18 inch diameter water-tight drum holds up to 390 lbs of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum. Stock number 71-24084,
SPREADER/SEEDEHS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also usefulfor granular de-icers and sand.
71 -24194 Drc^ type, 36 inch. 12 in, semi-pneumatic wheels. 100 lb. capcKy steal hopper.
71 -24394 Broadcasts over a 5 to 8 foot swath. 70 lb. capacity steel hopper. Noncorrosive spreading spinner, nylon gear box.
stainless steal shaft.
High-Perfbrrtianca 32 in.
of heavy grass dippings and leaves; Wand attachment
4 cu. ft. 400 Ib,.
lOcu. ft. 1,0001b,
14cu. ft.
30-in, 32-in.
38-in.
to pick up debris in
12 bu.
1.0001b. Dump cart 1,250 ib.
9.0 cu. ft.
10.0 cu. ft.
11.S cu. ft.
12.5 cu.ft.
71-26471 chute
Dump cart Hauling cart
Dump cart
71 -24395 Broadcasts 8 to 10 foot swath. 160 ib. capacity.No-rust polypropylene hopper and impeller. Vinyl hopper cover.
CORING AERATORtakes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 Ib. capacity weight tray. Stock number 71-25351.
AERATOR promotes deep toot growth for a healthy fawn Tapered 2.5“ steel spikes mounted on 10-in. diameter discs puncture holes in soii at dose intervals to let moisture soak H. Steel weight tray for increased penetration. Stock number 71 -2435.
DETHATCHER loosens and flips thatch and matted leaves to lawn surface for easy pick up. Twenty spring tine teeth. Useful to prepare bare areas for reseeding. 40 inch rear mount: Stock number 71-24313,38 inch front mount: Stock number 71-24301.
SPRAYERS use 12-volt DC electric motor that connects to the tractorbattery or other 12-volt source, includes booms for automatic spraying
when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides,
and liquid fertilizers.
71 -2458 SO psi maximum pressure with 12 foot wand length. Sprays up to 25 feet with wand, 71-24398 25 psi maximum pressure with 10 tool wand length. Sprays up to 18 feet with wand.
SNOW BLADE for snow removal only . 14 inch high, 42 inch wide blade clears 38 inch path when angled left or right. Raises, lowers with side lever. Adjustable skids: replaceable, reversible scraper bar. (Use with tire chains, wheel weights, or rear drawbar weight). Stock number
71-24407.
SNOWTHROWER has 40-irtch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arangement.
Discharge chute adjusts to 210 degree arc from tractor seat. 6-inch diameter spout discharges snow 10 to 50 ft Lift controlled at tractor seat. (Use with tire chains, wheel weights, or rear drawbar weight). Stock No. 71-24072.
TIRE CHAINS are heavy duty; ctosely spaced extra-large cross links give smooth ride, outstanding traction. Slock No. 71-24952.
WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. In pairs. Stock No. 71 -24434 (30 Ib. each) TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offere 360 degree vis^ility.
Hinged metal frame doors with catch. Keeps operator warm and dry . Remove vinyl and windshield for use as sun protector in summer. Stock No. 71-24171. Optional accessories lor tractor cab: tinted/lempered solid safety glass windshied with hand operated wiper (Stock No. 71 -26168); 12-volt
amber caution light for mounting on cab top (Stock No. 71-26169). TRACTOR COVER protects tractor from weather . Made of Ewaiution 3 fabric (water repellent, extremely breathable, light weight, soft, non
abrasive, pliable in all temperatures, durable, stain-tear-puncture resistant, will not shrink or stretch). Stock No. 71-24601.
50
Page 51
U!
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
T
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
rrniriWmYWWnVYWW>VVV>nWVWY>mYWYymmnmvynmY>vmvvv>>>>vw>wvwwmvvHWwwv>mvvvvvwv)r»vwv>vmvvww>Wftto
Operate your Tractor up and down the face of slopes (not greater than 15“} never across the face. Make turns gradu
A
ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
Page 52
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OWNER’S
MANUAL
MODEL NO.
917.254611
HOW TO ORDER
REPAIR PARTS
12 HP
ELECTRIC START 38" MOWER DECK 5 SPEED TRANSAXLE
LAWN TRACTOR
Each Tractor has its own tmdel number Each Engine has its own rrxKlel mjmber.
The modei number for your Tractor wili be found on the Model Plate
located under the seat.
The model nurrtoer for your Engine will be found on the Blower Housing.
All parts listed herein may be ordered from any Sears. Roebuck and Co. Service Centers and most Retail Stores.
WHEN ORDERING REPAIR PARTS. ALWAYS GIVE THE FOLLOWING
INFORMATION;
• PRODUCT-12 HP LAVW TRACTOR
• MODEL NUMBER - 917.254611
• ENGINE MODEL NUMBER -143.406152
• PART NUMBER
• PART DESCRIPTION
126795XOE 2 10.90
Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians sional technicians specificaliy trained to insure that we meet our pledge to you, we service what we sell.
Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.
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profes
PRINTED IN U S A.
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