Craftsman 917.254531 User Manual

OWNER'S

MANUAL

MODEL NO.

917.254531

®

Caution:

Read and follow

all Safety Rules
and Instructions

Before Operating

This Equipment

............ , ,, ,, ,,,, ,,,.,,,, •

12.0 HP IC
ELECTRIC START

38" OWER DECK
5 SPEED TRANSAXLE

LAWN TRACTOR

oAssembly

• Operation

• Customer Responsibilities

• Service and Adjustment
° Repair Parts

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

Safe Operation Practices for Ride-On Mowers

SAFETY RULES &

IMPORTANT; THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS,
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

I. GENERAL OPERATION

* Read, understand, and follow all instructions in the manual

and on the machine before starting.

Only allow responsible adults, who are familiar with the
instructions, to operate the machine.

, Cteartheareaofobjects suchas rocks, toys, wire, etc., which

could be picked up and thrown by the blade.

Be sure the area isclear of other people before mowing. Stop
machine ifanyone enters the area.

, Never carry passengers.

Do not mow in reverse unless absolutely necessary., AIways
look down and behind before and while backing.

Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place..

Slow down before turning.
Never leave a running machine unattended Always turn off

blades, set parking brake, stop engine, and remove keys
before dismounting

* Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging
chute

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of

alcohol or drugs.
Watch for traffic when operating near or crossing roadways.

. Use extra care when loading or unloading the machine into a

trailer or truck.

I1, SLOPE OPERATION

Slopes are a major factor related to toss-of-contro! and tipover
accidents, which can resuit in severe injury or death.. All slopes

require extra caution, If you cannot back up the slope or ffyou feet
uneasy on it, do not mow ito

DO:

• Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, eta.,

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine Tall grass can hide obstacfe&

Use slow speed Choose a low gear so that you will not have

to stop or shift while on the slope°

Followthe manufacturer's recommendations forwheel weights

or counterweights to improve stability.

• Use ex_a care with grass catchers or other attachments.

These can change the stability of the machine.
Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed or direction.
Avoid starting or stopping on a slope If tires lose traction,

disengage the blades and proceed slowly straight down the
slope

DO NOT:

Do not turn on slopes unless necessary, and then turn slowly
and gradually downhi , if possible.

Do notmow near drop-offs, ditches, or embankments The
mower could suddenly turn over if a wheel is over the edge of
a cliff or ditch, or if an edge caves in,

• Do not mow on wet grass Reduced traction could cause
sliding,

Do not try to stabilize the machine by putting your foot on the
ground.

• Do not use grass catcher on steep slopes.

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children, Children are often attracted to the machine
and the mowing activity. Neverassume that children will remain
where you last saw them,

• Keep children out of the mowing area and under the watchful
care of another responsible adult.

• Be alert and turn machine off if children enter the area.

, Before and when backfng, look behind and down for small

children.

• Never carry children.. They may fall off and be seriously
injured or interfere with the safe machine operatiom

• Never allow children to operate the machlne_

• Use extra care when approaching blind comers, shrubs,
trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care In handling gasoline and other fuels. They
are flammable and vapors are explosive.

Use only an approved container.
Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling, Do not

smoke

Never refuel the machine indoors.
Never store the machine or fuel container insidewhere

there is an open flame, such as a water heater

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices Check their proper

operation regularly.

• Keep machine free of grass, leaves, orother debris build-up

Clean otl or fuel spillage. Allow machine to cool before
stodng.

• Stop and inspect the equipment If you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage,

and deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec-
essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently Adjust and service as
required.

Look for this symbol to point out impor- !

tant safety precautions. It means |

CAUTION!!! BECOMEALERTH! YOUR [

.... SAFE ,SINVOL,'ED. I

CAUTION: Always disconnect spark

contact spark plug in order to prevent
plug wire and place wire where it cannot

accidental starting when setting up,
transporting, adjusting or making
repairs.

2

CONGRATULATIONS on your purchase of a Sears

Tractor, It has been designed, engineered and manu-
factured to give you the best possible dependability and
performance.

.Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service
Center/Department. We have competent, well-trained
technicians and the proper tools to service or repair this

unit,
Please read and retain this manual° The instructions will

enable you to assemble and maintain y.our unit properly.
Always observe the 'SAFETY RULES.

_ODEL

NUMBER 917254531

SERIAL
NUMBER

DATE OF PURCHASE

THE MODELAND SERIALNUMBERSWILLBE FOUND

ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIALNUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod_
ucL Contact your nearest Sears store for details°

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules_
, Follow a regular schedulein maintaining, caring for and

using your unit.

• Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: t2.0
GASOLINE CAPACITY: 5 QUARTS

UNLEADED REGULAR

OiL (3.0 PINTS): SAE 30 (or 10W-30)

WINTER: SAE 5W-30

SPARK PLUG (GAP°030IN.): CHAMPION RJ-19LM

STD361458

VALVE CLEARANCE: INTAKE .005 - .007 IN

EXHAUST .009 - o0t I IN

GROUND SPEED: FORWARD

1st 1.t0 MPH

2nd 2.00 MPH

3rd 3,00 MPH

4th 4.20 MPH
5th 5.00 MPH

REVERSE: 130 MPH

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT. LBS

WARNING: This unit is equipped w!th an internal combus-
tion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-eoverea
land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if
any). Ifaspark arrester ts used, it should be maintained in
effective working order by the operator,

In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center
(See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two years from date of purchase, when this tiding equipment is maintained, lubricated,and tuned up according to the
operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or

workmanship.

This Warranty does not cover:

• Tire replacement or repair caused by puncturesfrom outside objects (suchas naits,thorns, stumps, or glass).
° Expendable itemswhich become worn during normal use, such as blades,spark plug, air cleaners and belts.

• Repairs necessary because of operator abuse or negligence, includingbent crankshafts and the failure to maintain the
equipment according to the instructions contained in the owner's manual.

• Riding equipmentused for commercial or rentalpurposes.

FULL 90 DAY WARRANTY ON BATTERY

For90 days from date of purchase, ffany batteryincluded with this ridingequlpment proves defective in material or workmanship

and our testing determines the battery wif{ nothold a charge, Sears wiltreplace the battery at no charge.
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTEPjDEPARTMENT INTHE

UNITED STATES THIS WARRANTY APPLIES ONLY WHILETHIS PRODUCT IS IN USE IN THE UNITED STATES°

This Warranty gives you specific legal rights,and you mayalso have other rightswhich vary from state to stater

SEARS, ROEBUCK AND CO,, D/'731CR-W SEARS TOWER, CHICAGO, IL 60684

3

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBIMTIES ..................... 3, 14-17

WARRANTY ................................................................... 3

TABLE OF CONTENTS ................................................. 4

INDEX ...................................... ;...................................... 4

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY ................................................................ 7-9

INDEX

OPERATION ........................................................... 10-13

MAINTENANCE SCHEDULE ...................................... 14

SERVICE AND ADJUSTMENTS ............................ 18-23

STORAG E .................................................................... 24

TROUBLESHOOTING ............................................ 25-26

REPAIR PARTS - TRACTOR ................................. 28-43

REPAIR PARTS - ENGINE ..................................... 44-48

PARTS ORDERING/SERVICE ................... BACK PAGE

A

Accessories ................................................ 5

Adjustments:

Brake ............................................. 20

Carburetor .................................... 23

Mower

Front-To-Back ......................... 19

Side-To-Side ........................... 19

Throttle Control Cable ................... 23

Air Filter, Engine .................................... 17

Air Screen, Engine .....................................17

Assembly ....................................................7-9

B

Battery:

Charging ............................................ 8

Cleaning ............................................16

Installation ....................................... 9

Levels ......................................... 8,16

Preparation ....................................... 8

Starting with Weak Battery ...........21

Storage ........................................... 24

Terminals ...................................... 16

Belt:

Motion Drive

Removal!Replacement .............20

Mower Blade Drive

Removal/Replacement ........... 20

Blade:

Sharpening ..................................... 15

Replacement .............................. 15

Brake Adjustment .................................. 20

C

Carburetor Adjustment ............................24

Controls, Tractor ................................. 10

Customer Responsibilities ............. 14-17

Engine:

Air Filter ....................................... 17

Air Filter Foam Pre-Cleaner o_o17

Air Screen, Engine .................... 17

Battery ........................................ t 6

Cooling Fins, Engine ............... 17

Engine Oil ................................. 16

Fuel Filter ................................ 17

Spark Plugs .................................t7

Tractor:

Blade .......................................... ! 5

Lubrication Chad ....................... 14

Maintenance Schedule ............ 14

Tire Care ........................... 8,15,21

Cutting Height, Mower ........................... 11

E

Electrical:

interlocks and Relays ....................22

Schematic ...................................... 27

Wiring Diagram .............................. 28

Engine:

Air Filter ....................................... 17

Air Filter Foam Pre.Cleaner ......... 17

Air Screen ....................................... 17

Cooling Fins, Engine ..................... 17

Oil Change ........................................16

Oil Level ................................... 12,16

Oil Type ............................................16

Preparation ................................... 12

Repair Parts ..............................44-48

Starting ............................................ 13

Storage ...............................................24

F

Filter:

Air Filter .............................................17

Air Filter Foam Pre-Cfeaner ........ 17

Fuel .............................................. 17

Fuel:

Type .....................................................12

Storage .................................................24

Fuse ...........................................................22

H

Hood Remova!/Installation ................... 22

L

Leveling Mower Deck .......................... 19

Lubrication:

Chart ..................................................14

M

Maintenance Schedule ...........................14

Mower:

Adjustment, Front-to-Back ............ 19

Adjustment, Side4o-Side ...............19

Blade Sharpening ............................15

Blade Replacement ...................... 15

Cutting Height ................................ 1t

Installation ...................................... 18

Operation ............................................12

Removal ........................................ 18

Mowing Tips ........................................... 13

Muffler ................................................... 17

Spark Arrester ............................ 3,38

O

Oil:

Cold Weather Conditions .........12,16

Engine ......................................... 16

Storage .......................................... 24

Operation ......................................... 10-13

Operating Mower ................................ 12

Options:

Accessories ................................... 5

Spark Arrester ........................... 3,38

P

Parking Brake ................................ 10-11

Parts Bag ............................................... 6

Parts, ReplacementJRepalr ........... 28-43

Product Specifications ...............................3

R

Repair Parts ........................................28-43

S

Safety Rules ............................................ 2

Seat ......................................................... 8

Service and Adjustments ............... !8-23

Carburetor ..................................... 23

Fuse .............................................. 22

Hood Removal/Installation ............22

Motion Drive Belt

Removal/Replacement ............20

Mower Blade Drive Belt

Removal/Replacement ........... 20

Mower Adjustment

Front- to-Back .......................... lg

Side-to-Side ............................. 1g

Mower Removal .................................18

Tire Care ............................... 8,15,21

Slope Guide Sheet ..................................51

Spark Plugs ......................................... 17

Specifications ........................................ 3

Starting the Engine ......................... 12-13

Steering Wheel ................................. 7,21

Stopping the Tractor ........................... 11

Storage ................................................ 24

T

Throttle Control Cable

Adjustment ................................... 23

Tires......................................................8,15,21

Trouble Shooting Chad .................. 25-26

Transaxle:

Repair Parts .............................. 42-43

W

Warranty .................................................... 3

Wiring Diagram ....................................... 28

Wiring Schematic .................................. 28

4

ACCESSORIES AND ATTACHMENTS

These accessories and attachments werg available when the unit was purchased. They are also available at most Sears retail outlets,
catalog and service centers_ Most Sears stores can order these items for you when you provide the model number of your tractor_

ENGINE MAINTENANCE

SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGtNE OIL STABiLiZER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your vehicle_ Many of those are listed below with brief explanations of how they can help

you. This list was current at the time of publication; however, it may change infuture years - more attachments may be added, changes may
be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories

and attachments that are available for your unit.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

PERMANEX BAGGER lets you collect grass clippings and
leaves for a healthier, neater looking lawn Two Permanex

containers hold 30-gallon plastic bags.

LAWN SWEEPERS let you collect grass clippings and leaves,
LAWN VAtS for powerful collection of heavy grass clippings and

leaves. Wand attachment to pick up debris in hard4o-reach

pfaces_
CARTS make hauling easy Variety of sizes available

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tight drum holds up to390 Ibs_ofweight. Rounded
edges prevent harm to tuff. Adjustable scraper automatically

cleans drum_
$PREADERISEEDER$ make seeding, fertilizing, and weed

killing easy Broadcast spreaders are also useful for granular
de-icers and sand.

CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steelcoring tips, 1501b. capacity weight tray,
AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-inch steel spikes mounted on lO-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration

P_IULCHRAKE/DETHATOHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available for front

or rear mounting,
SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for
automatic spraying when pulling, and hand held wand for spot
spraying Wand has adjustable spray pattern. For applying

herbicides, insecticides, fungicides, and liquid ferlilizers.

SNOW BLADE for snow removal only 14-inch high, 42-inch
wide blade clears 38-inch path when angled left or right. Raises,

lowers with side lever. Adjustable skids; replaceable, reversible
scraper bar. (Use with tire chains, wheet weights, or rear drawbar

weight.)
SNOWTHROWER has40-inch swath_ Drum-type auger hand!es

powdery and wet/heavy snow. Mounts easily with simple pin

arrangement, Discharge chute adjusts from tractor seal 6-inch

diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains, wheel weights, or rear drawbar
weight.)

TIRE CHAINS are heavy duty; ctosely spaced extra-large cross

links give smooth ride, outstanding traction_

WHEEL WEIGHTS for rear wheets provide needed traction for
snow t'emoval or dozing heavy materials_ In pairs. (30 tbs. each.)

TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl and windshields for use as sun protector
in summer_ (Catalog onlyo)

Optional accessories for tractor cab: tinted/tempered solid
safety glass windshield with hand operated wiper; 12-vott amber
caution light for mounting on cab top. (Catalog only.)

TRACTOR COVER protects tractor from weather. Made of
Evolution 3 fabric (water-repallent, extremely breathable, light
weight, soft, non-abrasive, pliable in all temperatures, durable,
stain/tear/puncture resistant, will not shrink or stretch.) (Catalog

onlyo)

Parts Bag contents shown full size

Parts packed separately in carton

O

(I) Shoutder Bolt 5/16-18

(2) Sheet

Screws

Metal

#10-16 x 1/2

(1) Hex Bolt t/2-13 x I

Seat

Battery acid

L..............l

Steering

Wheel

Steering

Boot

Owner's Manual

,i ,, i , , ,

.............. •............. ,,,,,,_,,,= ................. ,........... , ,

Parts bag contents not shown full size

Battery

@

(1) Washer 17/32 x 1-3/16 x 12Ga.

(2) Hex Bolts 1/4 - 20 x 3/4

(2) Hex Nuts 1/4 - 20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Ga.

C

(1) Lock Washer 1/2

G

i Wheel

Steering Wheel Insert

Adapter

Steering
Bushing

15° Slope Sheet and Snstructions

6

__/___ Steering

_1_ (2) Keys

I

i
f

Battery Caps

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.

(1) 5/16" wrench
(2) 7/t6" wrenches

(1) 1/2" wrench

Tire pressure gauge
Screwdriver

Utility knife

(t) 9/t6" wrench

When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

, Remove all accessible loose parts and parts cartons

from carton (See page 6)°

• Cut along dotted lines on carton, from top to bottom, all
four corners of carton and lay panels flat.

° Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING UNIT OFF SKID

STEERING

BUSHING

2-3/8"

STEERING

3/8-24 HEX LOCKNUT

INSERT

_ STEERING

WHEEL
ADAPTER

STEERING
BOOT

ATTACH STEERING WHEEL (See Fig. 1)

• Slide the steering bushing over the steering shaft,

_' Raise steering shaft forward until screw holes in dash

line up with steering bushing. Install two (2) sheet
metal screws and tighten securely,

• Position steering boot over steering shaft.

° Place tabs of steering boot over slots in dash and push

down to secure,

o Slide steering wheel adapter onto upper steering shaft,

• Position front wheels of the tractor so they are pointing
straight forward,

. Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter,

• Assemble large flat washer and 3/8-24 hex locknut and
tighten securely,

. Snap insert into center of steering wheel.

o Remove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY

STAPLES IN SKI DTHAT MAY PUNCTURE T_RES WHERE
UNIT IS TO ROLL OFF SKID.

(See Fig. 6)

o Raise attachment lift lever to its highest position.

, Release parking brake by depressing clutch/brake

pedal.

, Ptace gearshift lever in "NEUTRAL" position,
, Roll unit backwards off skid.

, Remove banding holding discharge guard up against

tractor.

STEERING SHAFT
(ASSEMBLY POSITION)

STEERING SHAFT
pSHIPPtNG

OSITtON)

FIG. !

7

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

CAUTION: Wear eye and face shield.
Wash hands or clothing Immediately If

accidentally In contact wlth battery acid.
Do not smoke. Fumes from charged

battery acid are explosive.
Read the Instructions Included with the

batteryvent caps. Alwayswear gloves,
clothing and goggles to protect your
hands, skin and eyes.

Your unit has a battery charging system which issufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.

• See instructions packed with vent caps in parts bag_
. Fill battery with acid. Fill each celt until itreaches the

bottom of the vent wells. Do not overfill.

• Allow battery to stand and settle for at least thirty
minutes, After standing, check the level of acid. if
below the vent wells, add more acid until the correct

level is reached,

While battery is standing (after adding acid) and later, while
battery is being charged, continue with assembly of unit.

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT tS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE, FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY

LIFE.

o Charge battery at a rate of 6 amperes for 1 hour. Use

a 12volt battery charger° Observe all safety precautions
required for battery charging.

o Check the acid level after the battery is charged, ifthe

acid has fallen below the correct level, add distilled or
iron free water.

• Install the vent caps to cover the vent wells. Wash the
top of the battery with water to remove any acid, then

wipe dry°

. Check battery case for leakage to make sure that no

damage has occurred in handling°

o Dispose of excess battery acid. Neutralize acid for

disposal by adding it to four inches of water in a five

gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of
more soda causes no more foaming

• Follow instructions on how to install battery.

CUT AWAY VIEW _ VENT CAP

/VENT WELL

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolto

• Remove cardboard packing on seat pan.
° Place seat on pan and assemble shoulder bolt.

• Assemble adjustment bolt, lock washer and flat washer
loosely. Do not tighten_

o Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position isreached which

allows you to press clutch/brake pedal all the way down
(See Fig. 6).

. Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SEAT

SEATPAN

SHOULDER

BOLT

- FLAT WASHER

ADJUSTMENT LOCK WASHER
BOLT

FIG. 3

CHECK TIRE PRESSURE

The tires on your unit were overinflated at the factory for
shipping purposes. Correct tire pressure is important for

best cutting performance.
. Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting resuRs, mower housing should be ,properly

leveled. See TO LEVEL MOWER HOUSING' in the
Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed
correctly.

E ,H;I LEv,-

FIG=2 8

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see
that the brake is propedy adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this

manual°

ASSEMBLY

INSTALL BATTERY (See Figs. 4 & 5)

CAUTION: Do not short battery terml.
metal bracelets, wristwatch bands,

nals. Before Installing battery, remove

rings, etc,

Positive terminal must be connected
first to prevent sparking from acclden=

tat grounding.

• Lift seat to raised position,
= Open battery box door.

= Lower battery into battery box with battery terminals

toward front of unit.

. Be sure battery drain tube is attached to battery box.

• First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely.

. Connect BLACK grounding cable to negative (-) bat-

tery terminal with remain{ng hex bolt, flat washer, lock

washer and hex nut. Tighten securely°

- Close battery box door.

Open battery box door for:
. Inspection for secure connections (to tighten hard-

ware).

o Inspection for corrosion.
° Testing battery.

. Jumping (if required).

• Periodic charging o

BATTERY
BOX DOOR

POSlTIVE NEGATIVE
(RED) CABLE (BLACK) CABLE

FLAT

WASHER

HEX
BO_

POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL

LOCK WASHER

\

HEX NUT

I

FIG. 4

BATTERY
BO_

VENT CAPS

FIG. 5

,!'CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/" All assembly instructions have been completed.
,/ No remaining loose parts in carton_

/ Batteryis properly prepared and charged. (Minimum

1 hour at 6 amps).

v" Seat is adjusted comfortably and tightened securely°
/ Alttires are properly inflated, (For shipping purposes,

the tires were over-inflated at the factory).

/" Be sure mower deck is properly leveled side-to-side/

front4o-rear for best cutting results. (Tires must be

prcpedy inflated for leveling).

/ Check mower and drive belts, Be sure they are routed

properly around pulleys and inside all belt keepers_

v" Check wiring, See that all connections are stilt secure

and wires are property clampe&

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

#" Engine oil is at proper level

,/ Fuel tank is fifted with fresh, clean, regular unleaded

gasoline,

,I Become familiar with all controls - their location and

function. Operate them before yo_t _t?_ the engine.

v" Be sure brake system is in safe operating condition,

OPERATnON

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractorto familiarize yourself with the locationsofvarious controls and adjustments, Save
this manual for future reference_

ATTACHMENT

CLUTCH LEVER IGNITION LIFT LEVER

LIGHT SWITCH

SWITCH PLUNGER

ATTACHMENT
LIFT LEVER

\\

THROTTLE/CHOKE

CONTROL

CLUTCH!BRAKE

[ J

Sears tractors conform to the safety standards of the American National Standards Institute_

ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.

LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL; Used for starting and

controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and
braking the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedat into the
brake position.

MOWER DECK

HEIGHT ADJUSTMENT
POSITIONS

GEARSHIFT
LEVER

FIG, 6

GEARSHIFT LEVER: Selects the speed and direction of

tractor.
ATTACHI'_IENT LIFT LEVER: Used to raise, lower, and

adjust the mower deck or other attachments mounted to

your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the

engine.

10

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage, Always wear safety g|asses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend wide vision safety
mask for over the spectacles or standard safety glasses, available at Sears Retail or
Catalog stores.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

• Depress clutch/brake pedal into full "BRAKE" position
and hold.

• Place parking brake lever in "ENGAGED" position and
release pressurefrom clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake

will hold vehicle secure.

IGNITION ATTACHMENT
KEY ,, CLUTCH LEVER

_ROTTL_

CHOKE
CONTROL'
LEVER

"BRAKE'

POSITION

"ENGAGED"

POSITION

"DISENGAGED"

POSITION

PARKING

BRAKE

"ENGAGED"

GEAR-

LEVER

NOTE: Under certain conditions when unit is standing idle

with the engine running, hot engine exhaust gases may

cause "browning" of Brass. To eliminate this possibility,

always stop engine wnen stopping unit on grass areas.

---CAUTIO N_p unit cornpletely,-

a_ov,be efore leaving the
_. poIstol _n' to empty grass

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle,

o Operating engine at less than full throttle reduces the

battery charging rate and the engine cooling air flow,

• Full throttle offers the best bagging and mower per-
formance,

TO MOVE FORWARD AND BACKWARD (See

F g.6)

The direction and speed of movement is controlled by the
gearshift lever,

• Start tractor with clutch/brake pedal depressed and
gearshift lever in "NEUTRAL position,

• Move gearshift lever to desired position,

. Slowly release clutch/brake pedal to start movement,

IMPORTANT; BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE,

CLUTCHtBRAKE
PEDAL "DRIVE" POSITION

PARKING BRAKE

'DISENGAGED" POSITION

FIG. 7

STOPPING (See Fig. 7)

MOWER BLADES -
o Move attachment clutch lever to "DISENGAGED" po-

sition,

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position.
o Move gearshift lever to "NEUTRAL" position.

ENGINE -

• Move throttle control to"SLOW" position°
o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving vehicle to prevent

unauthorized use.

o Never use choke to stop engine,

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 6)

The position of the attachment lift lever determines the
cutting height,

• Grasp lift lever.
, Press plunger with thumb and move lever to desired

position,

The cutting height range is approximately 1..1/2to 4'L The
heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.

° The average lawn should be cut approximately 2-1/2

inches during the cool season and over 3 inches during
hot month& For healthier and better looking lawns,

mow often and after moderate growths

o For best cutting performance grass over 6 inches in

heght should be mowed twice, Make the first cuf
relatively high; the second to desired height.

11

OPERATION

TO OPERATE MOWER (See Fig. 8)

Your unit is equipped with an operator presence sensing

switch° Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will
shut off the engine,

• Select desired height of cut.

• Engagemower by slowly moving attachment clutch
lever to ENGAGED' position.

° TO STOP MOWER _ Move attachment clutch lever to

"DISENGAGED" po__sition;...........

without either the entire grass catcher,

CAUTION: Do not operate the mower

on mowers so equipped, or the dis-
charge guard in place,

ATTACHMENTCLUTCHLEVER

=DISENGAGED=POSITION

.ENGAGED =

POSI_ON

DISCHARGE GUARD

ATTACHMENT
LIFT LEVER
HIGH POSITION

LOW
POSITION

R ,N°

RUNNER

FIG. 8

TO OPERATE ON HILLS

hills with slopes greater than 15° and

CAUTION; Do not drive up or down

do not drive across any slope.

* Choose the slowest speed before starting up or down

hitis.

o Avoid stopping or changing speed on hills_
. If slowing is necessary, move throttle control lever to

slower position.

= Ifstopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking
brake.

o Move gearshift lever to 1st gear and be sure you have

allowed room for tractor to roll slightly as you restart

movement.

• To restart movement, slowly release parking brake and
clutch/brake pedal.

. Make all turns slowly.

TO TRANSPORT

o Raise attachment lift control to highest position°
. When pushing or towing your unit, be sure gearshift

lever is in "NEUTRAL" position_

. Do not push or tow unit at more than five (5) MPH.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 13)

• The engine in your unit has been shipped, from the

factory, already filled with summer weight oil.

o Check engine oil with unit on level ground,
o Remove oil fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and
read oil level. If necessary, add oil until "FULL" mark

on dipstick is reached_ Do not overfill.

o For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual)_

° To change engine oil, see the Customer Responsibili-

ties section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline willincrease carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.

: _.,,,,,,,_ ,,, ., ,.......

,_ CAUTION: Fill to bottom of gas tank !

._ filler neck. Do not overfill. Wipeoffany I

spilled oil or fuel, Do not store, spill or |

I

12

OPERATION

TO START ENGINE (See Fig, 7)

When starting engine for the first time or if engine has

run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine,

• Depress the clutch/brake pedal and set the parking
brake.

• Place gearshift lever in "NEUTRAL" position°

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control lever to "CHOKE" position for
cold engine start. For warm engine start, move
throttle control to "FAST" position.

° Turn ignition key clockwise to "START" position and

release key as soon as engine starts. Do not run
starter continuously for more than fifteen seconds

per minute If engine does not start after several
attempts, move throttle control to "FAST" position,

wait a few minutes and try again.

• When engine starts, move throttle control to desired

position.

• Allow engine to warm up for a few minutes before
engaging drive or attachment clutch.

NOTE: tf at a high altitude (above 3000 feet) or in cold

temperatures (below 32° F), the carburetor fuel mixture
may need to be adjusted for best engine performance,

See TO ADJUST CARBURETOR' in the Service and

Adjustments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower hous-

ing is attached to unit°

• Mower should be properly leveled for best mowing
performance, See TO LEVEL MOWER HOUSING

in the Service and Adjustments section of this
manual°

, Use the runner on the right hand side of mower as

a guide. The blade cuts approximately an inch
outside the runner (See Fig. 8)_

• The left hand side of mower should be used for trim-
ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of

the machine. This will result in a more even distri-
bution of clippings and more uniform cutting.

When mowing large areas, start by turning to the

right so that clippings wilt discharge away from
shrubs, fences, driveways, etc, After one or two
rounds, mow in the opposite direction making left

hand turns until finished (See Fig° 9),

FIG. 9

• If grass is extremely tall, it should be mowed twice
to reduce load and possible fire hazard from dried
clippings. Make first cut relatively high; the second
to the desired heighL

, Do not mow grass when it is wet. Wet grass will

plug mower and leave undesirable clumps. Allow
grass to dry before mowing°

, Always operate engine at full throttle when mowing

to assure better mowing performance and proper
discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower

cutting performance as well as the quality of cut
desired.

• When operating attachments, select a ground speed
that will suit the terrain and give best performance of

the attachment being used.

13

..... ii ¸ lu-ill iii1,, iiii, ,, ,u ....

CUSTOMER RESPONS BILFRES

nunl i , i]_, i,, ,,, i, lU,,, .......

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Br,a,ke Ope,ra!!on
Check T_rePressure 6#4'

Check for Loose Fasteners ...... _44

R

Sharpen!Replace Mower Blades

_A LubricationChart

v'

v'

e/

v',

SERVICE DATES

C Check Battery LeveVRecharge

0 Clean Battery and Terminals

R Check Transmission Cooling

Adjust Blade Belt(s) Tension
Adjust Motion Drive Be_t(s)Tension

Check Engine Oil Level
Change EngineOil

Clean Air Filter

E

v'
v'

...... ,, i, ,,

N Clean AirScreen

G InsPect Muffler/SparkArrester

I Replace Otl Filter (If equipped)

EN "Clean En,,g,i,ne,,,c,ooling ........

Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter

1 - Change mere often when operating under a heavy toad or tn high ambient temperatures.
2 - Service mere often when operatIng In dirty or dusty conditions

Fins

....... v'v'

J__U L

3 _If equipped with ot! fitter,changeoll every 50 hours+
4 - Re#ace btadee more oftenwhen mowing Fnsandy soIL

GENERAL RECOMMENDATIONS

The warranty onthis vehicle does not cover items that have @

been subjected to operator abuse or negligence° To (Ifequipped)
receive ful! value from the warranty, operator must main-

tain unit as instructed in this manual.
Some adjustments will need to be made periodically to

properly maintain your unit.
All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.
, Once a year you should replace the spark plug, clean

or repIace air filter, and check blades and belts for @

wear, A new spark plug and clean air filter assure

proper air4uel mixture and help your engine run better

and last tonger°

@ FRONT WHE _)

BEARING ZERK BEARING ZERK

CLUTCH PIVOT

v'

LUBRICATION CHART

(If equipped)

ENGINE@

BEFORE EACH USE

• Check engine oil level,

• Check brake operation,

" Check tire pressure°

• Check for loose fasteners,

(_) SAE 30 OR 10W30 MOTOR OIL API - BG
(_) GENERAL PURPOSE GREASE

@ REFER TO CUSTOMER RESPONSIBILITIES =ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT PO)NTS

WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI*
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

14

CUSTOMER ESPONSIBILITmES

TRACTOR

Always observe safety rules when performing any mainte-

nance_

BRAKE OPERATION
If unit requires more than six (6) feet stopping distance at

high speed in highest gear,,!han brake must be adjusted,

(See 'TO ADJUST BRAKE in Service and AdjLJstments

section of this manual),

TIRES

- Maintain proper air pressure in all tires (See "PROD ,_

UCT SPECIFICATIONS" on page 3 of this manual),

. Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

" Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

DE f'_ _" "_ MANDREL

BLADE CARE

For best results mower blades must be kept sharp. The
blades can be sharpened with a file or on a grinding wheel.
We suggest they be sharpened or replaced after every 25
hours of mowing. Check biades more often if mowing in
sandy conditions.

- Do not attempt to sharpen blades while they are on the

mower_

o Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 10)

o Raise mower to highest position to allow access to

blades,

• Remove hex bott, lock washer and flat washer securing

blade,

° Install new or resharpened blade with trailing edge up

towards deck as shown,

- Reassemble hex bolt, lock washer and flat washer in

exact order as shown,

• Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

_'A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIEDBYSIXLINESONTHEBOLTHEAD.

FIG. 10

TO SHARPEN BLADE (See Fig. 11)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with afile or on a grinding
wheel. Do not attempt to sharpen while on the mower.

° To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancero (When using a cone
balancer, follow the instructions supplied with bat-
ancer).

, Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal
position, If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade, The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

15

5/8_ BOLT BLADE

OR PIN J

FIG. 11

iiiiii i,

RESPONSiBILiTIES

BATTERY (See Fig. 12)

Your unit has a battery charging system which is sufficient
for normal use. However periodic charg,ing of the battery

wth an automotive charger will extend its life.

• Acid solution level in each battery cell should be even
with bottoms of vent wells. Add only distilled or iron free
water if necessary. Do not overfill.

CUT AWAY VIEW CAP

WELL

CELL ACID
LEVEL

FIG. 12

° Keep battery and terminals clean.
. Keep battery bolts tight.

• Keep vent caps tight and small vent holes in caps open.

- Recharge at 6 amperes for I hour.

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.
, Remove terminal guard.

. Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Wash battery with solution of four tablespoons of
baking soda to one galton of water. Becarefulnottoget

the soda solution into the cells,

• Rinse the battery with plain water and dry,

• Clean terminals and battery cable ends with wire brush
until bright.

• Coat terminals with grease or petroleum jeI¥

° Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual)°

ENGINE

LUBRICATION

Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year ff the

tractor is not used for 25 hours in one year°

Check the crankcase oil level before starting the engine

and after each eight (8) hours of continuous use. Add SAE
30W motor oil or equalivento Tighten oil fill cap/dipstick

securely each time you check the oil level. SAE 5W-30
motor oil may be used to make starting easier in areas

where temperature is consistently 32° F or lower.
TO CHANGE ENGINE OIL (See Fig° 13)
Determine temperature range expected before oil change.

All oil must meet APt service classification SG.

• Be sure vehicle is on level surface.
, Oil will drain more freely when warm.

, Catch oil in a suitable container.
" Remove oil fill dipstick_ Be careful not to allow dirt to

enter the engine when changing oil.

, Remove drain pJug.
, After oil has drained completely, replace oil drain plug

and tighten securely.

- Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill For approximate capacity see
Product Specifications on page 3 of this manual.

° Use gauge on oit fill dipstick for checking levet. Be sure

dipstick cap is tightened securely for accurate reading.
Keep oil at "FULL" line on dipstick.

SAE VISCOSITY GRADES

V-BELTS
Check V-belts for deterioration and wear after 100 hours

and replace if necessary. The belts are not adjustable°
Replace belts if they begin to slip from wear,

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

,OIL DRAIN PLUG

FIG. 13

16

AIR FILTER FOAM PRE-CLEANER (See Fig,

14)

Your engine will not run properly and may be damaged by
using a dirty air filter_ Clean the foam pro-cleaner element

after every 25 hours of operation, more often if used in very
dusty, dirty conditions.

• Remove knob and cover.

• Remove cartridge nut and replace cartridge.
, Reassemble and tighten securely,
NOTE: Do not a_empt to clean or oil the paper cartridge.

Replace paper cartridge once a year or after every 100
hours of operation, more often if used in very dusty, dirty

condition&

• Wash foam pre-cleaner in liquid detergent and water.

• Wrap foam pro-cleaner in c_oth and squeeze dry_

• Lightly coat foam pre-cleaner with clean engine oil.
Squeeze in towel to remove excess oil. Do not satu-

rate_

o Install foam pro-cleaner over paper cartridge.

• Reassemble cover and secure with knobs.

COVER
KNOB

= CARTRIDGE

COVER _NUT

_"'_PAPER

FOAM _ _ CARTRIDGE
FRE-CLE ANERI'- _ _

__R CLEANER BASE

FIG. 14

AIR SCREEN (See Fig, 15)

The engine air screen must be kept free of dirt and chaff to
prevent engine damage from overheating. Clean with a

wire brush or compressed air to remove dirt and stubborn
dried gum fibers.

ENGINE COOLING FINS (See Fig. 15)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating_

• Remove oil fill dipstick and cover opening to prevent
entry of dirt.

o Remove screws from blower housing and lift housing

off engine.

. Remove the screws securing the starter housing and

lift housing off engine.

o Use compressed air or stiff bristle brush to thoroughly

ctean engine cooling fins,

. To reassemble, reverse above procedure°

SCREWS

STARTER
HOUSING

OIL FILL

DIPSTICK 1

ENGINE COOLINGFINS PLUG

BLOWER HOUSING

FIG. 15

MUFFLER

Inspect and replace corroded muffler and spark arrester (if
equipped) as it coutd create afire hazard and/or damage.

SPARK PLUGS
Replace spark plugs at the beginning of each mowing

season or after every t00 hours of use, whichever comes

first, Spark plug type and gap setting is shown in "PROD-

UCT SPECIFICATIONS on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig, 16)
Fuel filter should be replaced once each season. Iffuel filter

becomes clogged, obstructing fuel flow to carburetor, re-
placement is required.

• With engine cool, remove filter and plug fuel line
sections.

° Place new fuel filter in position in fuel line.

• Be sure there are no fuel line leaks and clamps are
properly positioned.

• Immediately wipe up any spilled gasoline°

'-_ FUEL

FILTER

FIG. 16

CLEANING

• Clean engine, battery, seat, finish, etc_ of all foreign
matter.

o Keep finished surfaces and wheels free of all gasoline,

oil, etc,

" Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean youl

unit unless the electrical system, muffler, air filter and
carburetor are covered to keep water out Water in engine

can result in a shortened engine life.

17

SPARK

SERVSCE AND ADJUSTMENTS

i,, i i i,ii1,1,,,,11,,,i i ! ii i

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in "NEUTRAL" position,
, Place attachment clutch in "DISENGAGED" position.

o Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped,
. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

ii,l,,,i ii i1,1 i ir..... ,lll,,i ii, ii, i i ,, _ i i, i _................. 111111i ,i , ii

TRACTOR {

TO REMOVE MOWER (See Fig. 17)

Mower will be easier to remove from the right side of unit.

• Place attachment clutch in "DISENGAGED" position_

• Move attachment lift lever'forward to lower mower to its

lowest position,

• Roll belt off engine pulley,

• Disconnect clutch rod from clutch lever by removing
retainer spring,

• Disconnect suspension arms from rear deck brackets
by removing retainer springs_

• Disconnect front links from deck by removing retainer
springs,

• Raise lift lever to raise suspension arms Slide mower
out from under tractor,

IMPORTANT: IFAN ATTACHMENT OTHER THAN THE

MOWER tS TO BE MOUNTED TO THE TRACTOR, THE

R.H. AND Loll. SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR,

plug.

CLUTCH RETAINER
ROD SPRING

RETAINER

SPRINGS

TO INSTALL MOWER (See Fig. 17)

° Raise attachment lift lever to its highest position,

. Slide mower under tractor with discharge guard to right

side of tractor.

= Lower tift tever to its lowest position_

• lnsta]l mower in reverse order of removal instructions_

ENGINE
PULLEY

FIG. 17

18

ii ii,i, ,i , ..............

TO LEVEL MOWER HOUSING

Adjust the mower whifetractor is parked on tevet ground or

dfiveway_ Make sure tires are properly inflated (See

PRODUCT SPECIFICATIONS' on page 3) If tires are

over or under inflated, you will not properly adjust your
mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs_18 and19) -

• Raise attachment lift lever to its highest position.

• Measure height from bottom of deck curl to ground
level at front corners of mower, Distance "A" should be

the same

. Ifdistance "A" needs to be changed, snap out access

hole cover on left side of tractor above footrest°

• To raise teft side of mower, loosen nut "B" and tighten
nut "C".

• To lower leftside of mower, loosen nut "C" and tighten
nut "B".

. When distance "A" is equal, securely tighten nuts "B"

and "C".

• Replace access hole cover.

FRONT-TO-BACK ADJUSTMENT (See Figs 20 and 21) -

To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 3/8" to

1/2" lower than the rear when the mower is in its highest

position_
Check adjustment on right side of tractor° Measure dis-

tance "D" at front and rear flanges of mower housing as
shown,

• To lower front of mower turn nut"E" counterclockwise
on both front links an equal number of turns.

• When distance "D" is 3/8" to 1/2" lower at front than

rear, tighten nuts "F" against trunnion on both front
links

o To raise front of mower, loosen nut"F" from trunnion on

both front links Turn nut "E" clockwise on both front

links an equal number of turns.

. When distance "D" is 3/8" to 1/2" lower at front than

rear, retighten nut "F" against trunnion on both front
links,

IMPORTANT: WHEN ADJUSTING FRONT LINK
TRUNNIONS, ALWAYS ADJUST BOTH EQUALLY SO

MOWER WILL STAY LEVEL SIDE-TO-SIDE.

• Recheck side-to-side adjustment,

LIFT LEVER

(RAISED

POSITION)

BOTTOM BOTTOM
OF CURL OF CURL

\

GROUNDLINE

FIG. 18

SIDE TO SIDE

ADJUSTMENT _ [)) _ /

NUT"F"

FIG. 20

.E•

TRUNNION_NUT "C'

NUT"B"

FIG. 19

FRONT LINKS TRUNNION

FIG. 21

19

_111 ....... i .......

SERVICE AN

=:n,l,ll, ii, ii ,

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig, 22)

The mower blade drive belt may be replaced without
tools. Park the tractor on level surface. Engage parking

brake. For assistance, there is a belt installation guide
decal on the mower housing_

BELT REMOVAL

• Place attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forward to lower mower to

its lowest position,

• Roll belt off engine pulley°

• Disconnect R.Ho suspension arm from rear deck
bracket by removing retainer spring.

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and inside all

belt guides°

MANDREL R,H. SUSPENSION ARM ENGINE PULLEY
PULLEY

PULLEY

RETAINER
SPRING

ADJUSTMENTS

WITH PARKING BRAKE "ENGAGED'

NUT "A"

JAM NUT

OPERATING

ARM

FIG. 23

TO REPLACE MOTION DRIVE BELT (See

Fig. 24)

Park the tractor on level area° Engage parking brake.
For assistance, there is a belt installation guide decal on

bottom side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this
section of this manual)°

• Remove belt from stationary idler and clutching idler.

• Remove belt from engine pulley.

• Roll belt over top of transaxle pulley.

• Install new belt by reversing above procedure°

IMPORTANT: REPLACE
IN THtS MANUAL.

ONLY WITH BELT LISTED

MANDREL
PULLEY

FIG. 22

TO ADJUST BRAKE (See Fig. 23)

Your unit is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.

If unit requires more than six (6) feet stopping distance at

high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and
nut "A" on brake rod°

• If distance is other than 1-1/2", disengage parking
brake, loosen jam nut and turn nut "A" until distance

becomes 1-1/2'L Retighten jam nut against nut "A".

• Engage parking brake and recheck distance.

o Road test unit for proper stopping distance as stated

above, Readjust if necessary, If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-

thorized service center.

20

PULLEY

STATIONARY

IDLER

FRAME

CLUTCHING

IDLER

ENGINE
PULLEY

FIG. 24

SERVICE AN

ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

if steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer..
ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toeqn and camber are not adjustable on
your tractor_ if damage has occured to affect the front wheel
toe-in or camber, contact your nearest authorized service

center,

TO REMOVE WHEEL FOR REPAIRS (See

Fig, 25)

• Block up axle securely.

• Remove axle cover, retaining ring andwashers to allow

wheel removal (rear wheel contains a square key- Do
not Iose)o

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key

• Replace washers and snap retaining ring securely in
axle groove.

• Replace axle cover.

TO START ENGINE WITH A WEAK BATTERY

(See Fig, 26)

_ CAUTION: Lead-acid batteries goner-
| _'-_, ate explostve gases, Keepsparks, flame

| _ and smoking materials away from bat-

_ terles. Always wear eye protection

! --_, When around batteries,

If your battery istoo weak to start the engine, it should be
recharged, tf "jumper cables" are used for emergency

starting, follow this procedure:
IMPORTANT: YOUR UNIT tS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM, THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHiCLES_

TO ATTACH JUMPER CABLES -

, Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis,.

• Connect one end of the BLACK cable to the NEGA-
TiVE (-) terminal of fully charged battery,

. Connect the other end of the BLACK cable to a good

CHASSIS GROUND, away from fuel tank and battery,

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from left side of chassis and fully
charged battery.

• RED cable tast from both batteries.

WASHERS

RETAINING

RING

AXLECOVER

POSITIVETERMINAL NEGATIVE TERMINAL

!

"_ SQUARE KEY

(REARWHEELONLY)

FIG, 25

CHARGED
BATTERY

POSITIVE TERMINAL NEGATIVE TERMINAL

FIG, 26

21

SERVICE AN

,, ,i

TO REPLACE FUSE (See Fig. 27)

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located in the engine compartment, directly

in front of the dash.

FUSE

_' HOLDER

FIG. 27

ADJUSTMENTS

i,i ,i ,,111,,111,,, i ii i, ,i ii, / i i [

TO REMOVE HOOD AND GRILL (See Fig. 28)

CAUTION: Muffler is hot. Be careful I
when removing retainer springs from

...........

hood pivot brackets. ,,,, ............... ]

, Raise hood_
. Unsnap headright wire connector.

o Remove retainer springs from hood pivot brackets.
° Stand in front of tractor. Grasp hood at sides, tilt

forward and lift off of tractor°

* 'To reinstall, slide hood pivot brackets into slots in

frame° Replace retainer springs.

. Reconnect headlight wire connector and close hood,

HEADLIGHT

WIRE
CONNECTOR

HOOD

TO REPLACE HEADLIGHT BULB

. Raise hood.
" Pull bulb holder out of the hole in the backside of the

grill.

° Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill

• Close hood°

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running or prevent it from starting.

• Check wiring, See electrical wiring diagram in Repair
Parts section of this manual.

REMOVE
RETAINER

SPRINGS

FIG. 28

22

............................... j_ =l ..... m

SERVICE AN

,1 , ill = , = i i, M,,, =,H.,,.I,

ENGINE

TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 29)

The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable, If adjustment is
necessary, proceed as follows:

• With engine not running, move throttle control lever
from "SLOW" to "CHOKE" position° Slowly move lever
from "CHOKE" to "FAST" position_

• Check that holes"A" in governor control lever and hole

in governor plate line-up_ if holes "A" are not aligned,

loosen clamp screw and move throttle cable until holes
are aligned. Tighten clamp screw securely.

GOVERNOR

CONTROL LEVER

HOLES "A" CLAMP

SCREW

GOVERNOR
CONTROL PLATE

ADJUSTMENTS

i ,, i , ,,i i,, 11, i, i i, _L,,u,_,,

FINAL SET'f'tNG -

• Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shiftj'motion

control lever in "NEUTRAL position.

• Move throttle control lever to "SLOW" position. With

finger, rotate and hold throttle lever against idle spee_
screw_ Turn idle speed screw to attain t750 RPM.

. While still holding throttle lever against idle speed

screw, turn idle mixture valve in (clockwise) until en-
gine begins to die and then turn out (counterclockwisel
until engine runs rough. Turn valve to a point midway
between those two positions° Release throttle lever.

ACCELERATION TEST -

• Move throttle control lever from "SLOW" to "FAST'

position. If engine hesitates or dies, turn idie mixture
valve out (counterclockwise) 1/8 turn. Repeat test anc
continue to adjust, if necessary, until engine acceler

ates smoothly.

High speed stop is factory adjusted_ Do not adjust
damage may result°

IMPORTANT; NEVER TAMPER WtTH THE ENGINE
GOVERNOR, WHICH iS FACTORY SET FOR PROPEF

ENGINE SPEED, OVERSPEEDING THE ENG1NEABOVE

THE FACTORY HIGH SPEED SETTING CAN BI!

DANGEROUS. IF YOU THINK THE ENG1NE-GOVERNE[
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUF
NEAREST AUTHORfZED SERVICE CENTER, WHICH HA.c

PROPER EQUIPMENT AND EXPERIENCE TO MAKE AN _
NECESSARY ADJUSTMENTS

FIG. 29

TO ADJUST CARBURETOR (See Fig. 30)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required to compensate for differences infuel,
temperature, altitude or load If the carburetor does need

adjustment, proceed as follows:

In general, turnig idle mixture valve In (clockwise) de-
creases the supply of fuel to the engine giving a leaner fuel/
air mixture, Turning the idle mixture valve out (counter.
clockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture.

IMPORTANT" DAMAGE TO THE NEEDLE VALVE AND
THE SEAT tNCARBURETOR MAY RESULT tFSCREW tS

TURNED IN TOO TIGHTo

PRELIMINARY SETTING -

• Air cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments,

• Be sure the throttle control cable is adjusted properly

(see above).

• With engine off turn idle mixture valve In (clockwise)
closing it finger tight and then turn out (counterclock-

wise) 1 full turn.

THROTTLE IDLE SPEED
LEVER SCREW

IDLE MIXTURE

VALVE

FIG. 30

23

.......................... , ,, ...................... _ --

STORAGE

Immediately prepare your tractor for storage at the end of

the season orif the unit will not be used for 30 days or more.

CAUTION: Never store the tractor with
where fumes may reach an open flame

gasoline In the tank Inside a building

or spark. Allow the engine to cool
before storing In any enclosure.

TRACTOR

Remove mower from tractor for winter storage° When
mower is to be stored for a period of time, clean it thor.
oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

• Clean entire tractor (See "CLEANING" in the Customer
Responsibilities section of this manual)°

• Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual),

• Lubricate as shown in the Customer Responsibilities
section of this manual.

o Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary,

. Touch up all rusted or chipped paint surfaces; sand

Iightlybefore painting.

BATTERY

° Fully charge the battery for storage.
* After a period of time in storage, battery may require

recharging_

° To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cteaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual)_

. After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery
terminals_

. Be sure battery drain tube is securely attached°

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE, ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE, ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

o Drain the fuel tank°
° Start the engine and let it run until the fuel lines and

carburetor are empty°

. Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

• Use fresh fuel next season.
NOTE; Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage
container. Always foliow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor ifusing fuel stabilizer°

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsib'hTes

section of this manual),

CYLINDERS

° Remove spark plug(s)_

. Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

. Turn ignitionkey to"START" position fora few seconds

to distribute oil.

o Replace with new spark plug(s),

OTHER

° Do not store gasoline from one season to another.
o Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• tf possible, store your unit indoors and cover it to give

protection from dust and dirL

. Cover your unit with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and

witl cause your unit to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.

24

TROU LESHOOTING POINTS

,i,, ,,i, ],11illl , Ulll ............................. : ............ • _:,_ ......................

PROBLEM

ill I UU'U. ii

Will not start

Hard to 8tart

Engine will not turn over

CAUSE

1, Out of fuel.
2, Engine not "CHOKED" properly,

3 Engine flooded,

4. Bad spark piug.

5. Dirty eJrfilter.

6. Dirty fuet filter.

7. Water In fuel

8. Loose or damaged wNng.
9o Carburetor out of adjustment.

10 Engine valves out of adjustment.

1 Dirty air fiitar..

2. Bad spark plug
& Weak or dead battery
4 Dirty fuel filter.

5. Stale or dirty fuel,

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of edjustmanL

t. Clutch!brake pedal not depressed°

2. Attachment clutch is engaged.

3. Spark plug wire Is disconnected.
4 Weak er dead battery.

5 BIown fuse.

6. Corroded battery terminals.
7 Loose or damaged wiring.

8. Faulty Ignition switch.

9. Faulty solenoid or starter.

10. Faulty operator presence switch(es).

CORRECTION

1 Flit fuel tank.

2o See TO START ENGINE in Operation section.
3, Wait several minutes before attempting to start.

4. Replace spark pTug

5. Clean/replace air filter.
6, Replace fuel filter,

7o Drain fuel tank and carburetor, refill tank with fresh

gasoline and repfaca fuel fitter.

8 Check aUwEdng,

9, Contact Sears Service DepartmenL

10. Contact Sears Service Department.

1. Clean/replace air fi_ter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter

5. Drain fuel tank and refill with fresh gasoline.
6o Check el{ wiring.

7 Contact Seats Service DepaP, mant

8. Contact Se&rs Service Department.

1. Depress clutch/brake pedal.

2, Disengage attachment clutch,
3 Connect wire to spark plug.

4, Recharge or replace battery
5, Replace fuse.

6 Clean batterytermtnais,

7. Cheek all wiring
8 Check/replace Ignition switch.
9, Check/repeats solenoid or starter.

l& ContaCt Sears Service DepartmenL

.................................................... ,i

Engine clicks but wltl not

start

i ,i i i i, n l

Lose of power

Exceastve vibration

1: Weaker dead battery.

2 Corroded battery terminals.
3 Loose or damaged wtdng

4. Faulty solenoid or statler,

1. Cutting too much grass/too fasL

2_ ThrotlJe tn "CHOKE" position.

3 Build-up of grass, leaves and trash under mower

4. Dlrty air filter.

5. Low ell level/dirty oil

6. Faulty spark plug,
7 DLrtyfuel filter.

8. State or dirty fuel.
9 Water in fuel.

10. Spark plug wire loose.

11. Dirty engine alr screen/fins
t2. Dirty/slogged muffler

13 Loose or damaged wiring.

14. Carburetor out of adjustment
t5 Engine valves out of adjustmenL

I. Worn, bent or loose blade

2. Bent blade mandrel

3. Loose/damaged part(s).

1, Recharge or replace battery

2 Clean battery terminals.

3. Check nit wiring.

4r CheckJreplaee solenoid or statler.

........... H U:H,,"I'IH,

1 Set tn =Higher Cut" position/reduce speed.

2. Adjust throttle control.

3, Clean underside of mower housing.

4. Clean/repines a_rfilter.
5_ Check oil level./change oil.

6. Clean and regap or change spark plug.
7 Replace fuel filler.

8. Drain fuel tank end refill with fresh gasoline.

9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

10. Connect and tighten sp_k plugwfre.
11, Clean englne air screen/fins.

12. Clean/replace muffler

13. Check allwidng.

14. Contact Sears Service Department
15, Contact Sears Service DepartmenL

1. Replace blade Tighten blade boll

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

25

i,l_,_J,J,i,J,i,

PROBLEM

Engine continues to run
when operator leaves seat

with attachment clutch
engaged

..... ii, , ,ir,, /i '1 ....... i' ,11,,

TROUBLESHOOTING POINTS

, i,i ...... _ ,,, i,ii i

CAUSE

1 Fauity operator-safety presence central system,

CORRECTION

, ,1 ,,1,1 ii

1, Check wiring, switches and connections, If not

corrected, contact Sears Service Department,

Poor cut - uneven

Mower blades wl]l not
rotate

Poor grass discharge

Headlight(s) not working
(If so equipped)

t. Worn, bentor _oosebiade_
2 Mower decknotlevel

3_ Buildupofgrass, _eaves,and trashundermowe_,

4. Bentblade mandrel,

1, Obstruction tn clutch mechanism

2, Worn/damaged mower ddve belt.

3 Frozen idler pulley
4r Frozen blade mandrel

1, Enginespeedtoostow.

2. Travelspeedtoo fasL

3 Wet grass.
4, Mowerdecknot level

5, Low/uneventire air pressure
6, Worn, bent or {easeblade,

7, Buiidup of grass, {eavesand trash under mower.

8o Mower drive belt worn,

9, Blades improperlyinstalled.

10, improperblades used,

1, Switch _s"OFF",

2 Bulb(s) burned out°
3 Faulty tight switch.

4, Loose or damaged wiring.
5 Blown fuse,

I, Rep{ace blade. Tighten blade boll

2, Leve_mower deck.
3 Clean undersideofmower housing,

4. Replace blade mandrel

1, Remove obstruction.

2. Replace mower ddve bell
3, Replace idler pu]leyo

4, Replace blade mandrel.

1, Place throttle control in "FAST" position°

2, Shift to slower speed,
3, At_ow grass to dry before mowing,

4, Level mower deck,
5 Check tires for proper air pressure,

6, Replace/sharpen blade, Tighten blade boll

7. Clean underside of mower housing,
8 Replace mower drive bell

9 Retnsta{I bfades sharp edge dowm

t0. Replace with blades listed In Lhis manual

1, "rum switch "ON"r

2_ RepJace bulb(s),

3. Check]replace light switch,

4, Check wiring and connections,
5o Replace fuse.

Battery will not charge

1, Bad battery ce_I(s),

2. Poor cabte connections,

3. Faulty regulator (if so equlppsd).

4, Faulty alternator,

1_ Replace battery.

2, Check/clean aJl connections,
3,, Replace regulator.

4, Replace altemator

26

SCHEMATIC

12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254531

RED

BLACK

BATTERY

RED

WHITE

FUSE 30 AMP.

-- I_

I i l

STARTER

(

J

SOLENOID

BLACK

IGNITION SWITCH

F

I

' O1

I {,._1

...... J

CLUTCH/BRAKE

(PEDAL UP)

BLACK

....... 1

WHITE __.._"_T'-

1 I
t I
t t

ATT'MENT CLUTCH

(CLUTCH OFF)

I
!

BLACK

I- I

} I

SEAT

SWITCH

(NOT OCCUPIED)

1i".-.-.-.-.-.-._313CZ33

IGNITION8WITCH

POSITION CIRCUIT 7

NON-REMOVABLE

CONNECTIONS

BLACK

RED

3AMPSOC/" DIODE '%,.....

@ 3600 RPM " 20 VOLTS AC (MfN)
(BATTERY _N LINE)

NOTE

YOUR TRACTOR IS EQUIPPED
WITH A SPECIAL ALTERNATOR
SYSTEM THE LIGHTS ARE NOT

CONNECTED TO THE BATTERY,
BUT HAVE THEIR OWN

ELECTRICAL SOURCE.
BECAUSE OF THIS, THE BRIGHT-

NESS OF THE LIGHTS WILL

CHANGE WITH ENGINE SPEED.
AT IDLE THE LIGHTS WILL DIM.
AS THE ENGINE tS SPEEDED UP,

THE LIGHTS WILL BECOME
THEIR BRIGHTEST.

--(-_--- REMOVABLE
CONNECTIONS

NOTE: If wiring insulated clips were re-
moved for servicing of unit, they should
be replaced to properly secure your wlring_

,oN,T,oNSPARKUNIT PLUG

ALTERNATOR

5 AMPS ALTERNATOR

@11voLTSAc@_ _PM

I ...... I

(OFF)

WIRING INSULATED CLIPS

F7

27

REPAnR PARTS

12 HP 38" RIDING LAWN TRACTOR ° .. MODEL NUMBER 917.254531

ELECTRICAL

A B C

12 13 18

8

\

32 33

28

4

I

31 34

19

28

REPAIR PARTS

12 HP 38" RIDING LAWN TRACTOR., o MODEL NUMBER 917,254531

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

t 121265X
2 STD365402
3 124211X

4 132017

5 4207J
6 132202

7 4799J
8 129965
9 t09596X

t0 !09081X
tt STD551125

12 73350400
13 74780408
14 STD551225

15 STD541425
16 131563
17 109553X

18 STD601005

19 104445X
2O STD601005
21 12t305X
22 121264X

23 74760412
24 STD55t025

25 STD55!125
26 STD541025
27 109310X

28 108824X
29 105687X
30 123620X
31 1t0712X
32 127441X
33 7662J
34 108236X

35 STD601005
36 130890
37 STD601005

Battery 12 Volt 25 Amp

* Switch Ign 5 Term Woiwash/nut

Nut Ignition
Harness tgn Bs Dash Headlights

Cable Ground 6ga 12' black
Cable Battery 6 Ga 42"red

Cable Battery 6ga 11"red
Case Battery Hinge Mechanical
Clamp Hose Olive

Solenoid

*Washer Lock 1/4

Nut Jam Hex 1/4-20 Unc
Bolt Fin Hex 1/4-20uncxl/2 Gr5

*Washer Lock Ext Tooth 1/4
* Nut Keps Hex 1/4_20 Unc

Cover Terminal Red
Switch lntlk Clutch Red 4 Term

* Screw Tap Hex #10-24unc X 1/2

Switch lntlk Clutch Red 2 Term

* Screw Tap Hex #10,24unc X 1/2

Switch Plunger Nc Gray
Caps Battery 25/30 Amp.

Bolt Hex Hd 1/4-20unc X 3/4

*Washer 9/32 X 5/8 X 16 Ga
*Washer Lock Hvy Helical 1/4

* Nut Fin Hex 1/4-20 Unc

Key Ign Molded Craftsman

Fuse 30 Amp Auto Green

Tube Plast c
Cover Sw Key BIk I 25 Text Sit

Switch Light Blk BIk Red

Harness Socket Light
Bulb Light #1141

Bracket Switch Clutch

* Screw Tap Hex #10-24unc X 1/2

Bracket Switch Interlock

* Screw Tap Hex #10-24unc X 1/2

* STANDARD HARDWARE _- PURCHASE LOCALLY

NOTE: All component dimensions given in U,S, inches

1 inch = 25,4 mm

29

REPAUR PARTS

12 HP 38" RIDING LAWN TRACTOR ° = MODEL NUMBER 917,254531

CHASSIS AND ENCLOSURES

A B D E F G H ! K L

10

9

_2s

23_._

21 " o

6

21 t7

11

3O

31

13

33

A

2

F

34

3O

REPAIR PARTS

12 HP 38" RIDING LAWN TRACTOR ,-,-MODEL NUMBER 917.254531

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 131052
2 127866
3 17490612
4 STD523707
5 STD541437

6 124465x0t4
7 17490608

8 2751R
9 123042X

10 5479J
11 122795X
12 12t794X
13 124031X

14 17490608
15 74180512
16 STD541431
17 13t445x417
18 126938X
t9 STD512505

20 8TD551125
21 122933X
22 124479X
23 4921H
24 STD523707

25 19131312
26 STD541437

27 17490608
28 123915X
29 124029X

30 109872x417
31 109873X
32 17490612
33 105476x417
34 105475x417
36 STD533707 *

36 STD541437 *

Chassis Weldment 12ga 38/42
Drawbar Lt/yt 11 Ga

Screw Thdrol 3/8-16x3/4 Ty4t

* Bolt Fin Hex 3/8-16unc X 3/4
* Nut Crowntock 3/8-16 Unc

Saddle Silkscreen 5sp English
Screw Thdrol 3/8-16xl/2 Ty-tt

Clip Line Fuel t3/32 Mtg Hole

Dash Siikscreened Sears Eng
Plug Button Blk 359 Dia

Panel Pnt Dash Lh
Cover Access Black Square

Panel Slkscr Dash Rh Weldment
Screw Thdrol 3/8q 6xl/2 Ty-tt

Screw Mach Trhd 5/16-18uncx3/4

* Nut Keps 5/'16-,18 Unc

Hood Asm Pnt Weld Silver Powde
Bumper Hood

* Bolt Fin Hex 1/4-20unc X 1/2
*Washer Lock Hvy Helical 1/4

Rivet Ratchet Nylon

Washer Nylon Blk 28x 75x 19

Retainer Spring

* Bolt Fin Hex 3/8-t6unc X 3/4

Washer 13/32 X 13/16 X 12 Ga

* Nut Crownlock 3/8-16 Unc

Screw Thdrcl 3/8-16xl/2 Ty-tt

Grille Grey

Lens Headlight Bar Clear
Fender Pnt

Bracket Pnt Fender

Screw Thdro! 3/8-16x3/4 Ty-tt

Footrest Pnt Lh Perf (silver)
Footrest Pnt Rh Perf (silver)
Bolt Rdhd Sht Sqnk 3/'8-16 X3/4

Nut Crownleck 3/8-16 Unc

* STANDARD HARDWARE - - PURCHASE LOCALLY

NOTE; All component dimensions given in U,S. inches

1 inch = 25.4 mm

31

REPAIR PARTS

12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254531

DRIVE

57

D

30 _! 13 39 -_,

E_L _1 _1 12 14

-17 \ 0----21
E 10 8 34 37

A B C D E F G H I

15 6 18 1 67 0 32

72 _ 19_o_ 68

32

REPARR PARTS

12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254531

DRIVE

KEY PART KEY PART

NO. NOn DESCRIPTION NO. NO. DESCRIPTION

120897X

1

1t0422X

2

123666X

3
4

12000028

121520X

5

17490512

6

1069t9X

7

12446tX

8

19151216

9

10 STD5612t0 * Pin Cotter t/8 X 1 Cad
11 105701X Washer Plate Shf 388 Sq Hole

12 19091210 Washer 9/32 X 3/4 X 10 Ga
13 71040412 Bolt Fin Hex 1/4,28unfx3/4 Gr8
14 STD551t25 *Washer Lock Hvy Helical 1/4

15 STD523727 * Bott Fin Hex 3/8-t6unc X 2-3/4
!6 STD541437 *Nut Crownlock 3/8-16 Unc

17 121520X Strap PntTorque 30 Deg Blk
18 STD523707 * Bolt Fin Hex 3/8-16unc X 3/4

19 STD54t437 *Nut Crownlock 3/8-16 Unc

20 17490512 Screw Thdrot 5/t6q8 X 3/4 Tyt
21 106933X Knob Rd 1/2,,13 Ptstc Thds BIk

22 131867 Rod Brake Lt
23 STD541437 * Nut Lock Hex W/wsh 3/8-16unc

24 STD541237 * Nut Hex Jam 3/8-16 Unc
25 106888X Spring Rod Brake 2 00 Zinc

26 STD551037 *Washer 13/32X 13/16X 16Ga
27 STD561210 * Pin Cotter l/S X 3/4 Cad

28 128904 Rod Brake Parking Lt
29 124236X Cap Parking Brake Red

30 109167X Bracket Transmission
31 127275X Keeper Belt Lh Lt 14 Ga

32 STD523707 * Bolt Fin Hex 3/8,16unc X 3/4
33 STD541437 * Nut Crownlock 3/8-16 Unc

34 122424X Shaft Asm Pedal Foot I 930
35 120t83X Bearing Nylon Blk 629 Id

36 STD551062 *Washer 21/32 X 1 X 16 Ga
37 STD57t8t0 *Pin Roll 3/16 X 1"
38 123674X Pulley tdter Flat

39 STD523727 * Bolt Fin Hex 3/8-t6unc X 2-3/4
40 4470J Spacer Split 395 X 59 Bzp

41 !09070X Keeper Belt Retainer

Transaxle 5sp Std Dana

Spring Return Brake T/a Zinc
Pulley Transaxte Alum
Ring Retainer # 5100-62

Strap Pnt Torque 30 Deg Blk
Screw Thdrol 5/t6-18 X 3/4 Tyt

Plate Pnt Rod Shift T/a (btk)
Rod Shifter Blk (dana)

Washer t5/32 X 3/4 X 16ga

42 19131312
43 STD541437

44 105706X
45 1108t2X
46 12000039
47 127783
48 123789X

49 123205X
50 STD523715
51 STD54t437
52 STD55t037
53 t05710X
54 STD5612t0
55 t05709X
56 STD56t210
57 125907X

58 127274X
59 104777X

60 19131312
61 17490612

62 8883R
63 131002
64 7t'130720
65 STD55t143
66 129921
67 STD523710
68 19131312
69 STD541437

70 131402
71 STD523710

72 19132012
73 STD541437
74 t09502X
75 I21749X
76 STD581075

77 123583X
78 t21748X

* STANDARD HARDWARE - _ PURCHASE LOCALLY
NOTE: All component dimensions given in Uo& inches

'I inch = 25.4 mm

Washer 13/32 X 13/16 X 12 Ga

* Nut Crownlock 3/8q6 Unc

Bearing Nyl 503 X 628 X 1 25

Washer Hardened

Ring KIip #t5304-50
Pulley Idler V Groove Plastic

Beflcrank Asm
Retainer Belt Style Spring

* Bolt Hex Hd 3/8-16unc X t-1/2
* Nut Crownlock 3/8-16 Unc
*Washer 13/32 X 13/16 X 16 Ga

Link Clutch 7 66

* Pin Cotter 1/8 X 3/4 Cad

Spring Return Clutch 6 75

* Pin Cotter 1/8 X 3/4 Cad

V-belt Ground Drive 90 00
Keeper Belt Rh Lt Pnt!zinc 16g

Retainer Belt Chassis Lh Zinc
Washer 13/32 X 13/16 X 12 Ga

Screw Thdrol 3/8-16x3/4 Ty-tt
Cover Pedal BIk Std

Pulley Engine
Bolt Finhex 7/16-20unfx1-1/4g8

*Washer Lock HW Hlcl Spr 7/16

Keeper Belt Engine Lh Lt

* Bolt Fin Hex 3/8-16unc X 1

Washer 't3/32 X 13/16 X t2 Ga

* Nut Crownlock 3/8-16 Unc

Guide Belt Dr Mower Rh

* Bolt Fin Hex 3/8-16unc X 1

Washer 13/32 X 1-!/4 X 12 Ga

* Nut Crownlock 3/8-16 Unc

Spacer Split 80xl 94 Cad/zinc
Washer 25/32 X 1 1/4 X t6 Ga

* Ring E #5133-75

Key Square 2 0 X 1845/1865
Washer 25/32 X t 5/8 X 16ga

33

/ !," }_J_I._

tl I t 2"_ i q!,l_,lii.

\,, t \ " .,tp

I _o ,,+ s#'-'_

I

REPAIR PARTS

12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254531

STEERING ASSEMBLY

KEY PART
NO. NO. DESCRIPTION

1 t00713N
2 105669X

3 130460
4 130459
5 6266H
6 121748X

7 19272016
8 12000029

9 3366R
10 130468
11 STD551137
12 73610600

13 110438X
!4 74011056

15 73601000
16 132624
17 132614
18 57079
19 124035X
20 !26684X
21 STD551125

22 71070410
23 127501
24 109816X
25 124036X

26 12000029
27 !24034X
28 6266H
29 17490612
30 STD551137
31 73610600
32 130465

33 120754X
34

19131416 Washer 13/32 X 7/8X 16ga

35

STD561210 * Pin Cotter 1/8 X 3/4

36

132196 Bushing Strg 5/8 ld Dash

37

STD611005 * Screw Slftp #10d 6 X 1/2 Ty-b

38

100710L Insert Cap Strg Wheel Std BIk
!9133808 Washer t3/32 X 2-3/8 X 8 Ga

39
4O

STD54t537 * Nut Lock Center 3/8-24unf

41

104820X Adaptor Wheel Strg 640/635id

42

124417X Boot Shaft Steering

43

121749X Washer 25/32 X 1 !/4 X 16 Ga

44

12t748X Washer 25/32 X 1 5/8 X 16ga

45

12000029 Ring Klip #t5304-75

46

!21232X Cap Spindle Fr Top Blk

Wheel Steering Std Black

Axle Asm Front
Spindle Asm Lh

Spindle Asm Rh
Bearing Race Thrust Harden
Washer 25/32 X 1 5/8 X 16ga

Washer 27/32 X 1 1/4 X 16 Ga

Ring Klip #t5304-75
Bearing Col Strg Blk

Link Drag Sol Ball Jt 20 064

*Washer Lock Hvy Hfct Spr 3/8

Nut Fin Hex 3/8-24 Unf
Spacer Bearing Axle Front

Bolt Hex 5/8-11 Uric X 3-1/2
Nut Hex Jam Lk W/wh 5/8-11 Unc

Pin Axle 5/8 X 1 55/1 54 Lg
Shaft Asm Strg 5/8 X 15 19 Lt

Washer Thrust 515x 750x 033
Support Shaft

Washer Shim 1/4 X 5/8 X 062

* Washer Lock HW Helical 1/4

Screw Hex Socket 1/4-20 X 5/8
Shaft Asm Pittman

Nyliner Snap tn
Bracket Steering
Ring Klip #t5304-75

Gear Sector
BearingRace Thrust Harden

Screw'rhdrol 3/8-16x3/4 Ty-tt

*Washer Lock HW Hlcl Spr 3/8

Nut Fin Hex 3/8-24 Unf

Rod Tie Wire Form 19 75 Mech
Bushing Rod Tie BIk Lt

Cad

* STANDARD HARDWARE - - PURCHASE LOCALLY

NOTE; All component dimensions given in UoS. inches

1 inch = 25,4 mm

35

REPAIR PARTS

12 HP 38" RBDING LAWN TRACTOR o- MODEL NUMBER 917.254531

SEAT ASSEMBLY

8

C

•, ,)

12

KEY PART
NO. NO.

1 127436
2 126656X

3 STD523707
4 19131210

5 275tR

6 STD54t437

7 12418tX
8 17490616
9 19131614

t0 124294X

11 12!26tX

!2 121246X

13 121248X

14 72050411
f5 t2t249X

2

16

13

DESCRIPTION

Seat V250 BIk/red Craftsman

Bracket Pnt Pivot Seat (blk)

* Bolt Fin Hex 3/8-16unc X 3/4

Washer 13/32 X 3/4 X !0 Ga
Clip Line Fuel 13/32 Mtg Hole

* Nut Crownlock 3/8-16 Unc

Spring Seat Cprsn 2 250 BIk Zi
Screw Thdrol 3/8-16 X 1 Ty4t
Washer 13/32 X 1 X 14 Ga

Pan Pnt Seat (blk)
Strio Foam Gray Or Black
Bracket Pnt Mounting Switch
Bushing Soap Blk Nyl 50 ld
Bolt Rdhd Sht Nk t/4-20xl-3/8

Spacer Split 28 X 88 Zinc

!

|'..,,

A B C D E

_19 _22_ 4 (_)8 _)17

KEY PART
NO. NO.

16 t21250X
17 123976X
!8 8TD51t005
19 73951000

20 4171R
21 105529X
22 8TD541431
23 74780814

24 19171912
25 127018X
26

STD551t50 *Washer Lock Hvy Htcl Spr 1/2

* STANDARD HARDWARE - - PURCHASE LOCALLY

NOTE: All component dimensions given in UoSoinches

! inch = 25°4 mm

DESCRIPTION

Spring Cprsn 127 BIk Pnt

Nut Lock t/4 Lge Fig Gr 5 Zinc

* Screw Sltd Pan Hd #10-32 X 1/2

Nut Keps #t0-32 Unf

Clip Insulated 11/32 Mtg Hole

Bolt Shoulder 5/16-18 Unc Blkz

* Nu! Crown Lock 5/16-18

Bolt Fin Hex 1/2-13 X 7/8 Gr5
Washer 17/32 X 1-3/16 X t2 Ga
Bolt Shoulder 5/16-18 X 62

36

REPAIR PARTS

12 HP 38" RIDING LAWN TRACTOR., - MODEL NUMBER 917.254531

DECALS

13 18 6 4 7 8 5 8 7 3 13 10

9

t5

11

16

12

1

KEY PART

NO, NO.

1 t08456X
2 126685X

3 124489X

4 124490X
5 132674
6 133644
7 126770X
8 10863tX
9 125880X

10 106974X

WHEELS & TIRES

DESCRIPTION

Decal

Instruction Operat Eng

Decal

Eng 12hp Ic B&s Craft

Decal

Hood Slope Rh Craftsman

Decal

Hood Slope Lh Craftsman

Decal

Grille Lt4000 Craft Usa

Decal

Maint Customer Sears Dom

Decal

Panel Side12 Hp Ic

Decal

li(dfe Cut)

Decal

Fender Craftsman Red

Decal

Caution English

10

KEY PART

NO. NO.

11 4900J

12 109199X

13 105809X
14 130929
15 121343X

16 3713J
17 133179
18 132267

-- 133947

KEY PART

NO, NO. DESCRIPTION

t

59192

2

65139

t24157X

3

4 59904
5 106732x361

6 278H
7 9040H
8 t06108x361
9 123969X

10 7152J

tl t04757X

DESCRIPTION

Decal Clutch/brake English
Decal V-belt Dr Sch Tractor E

Decal Chassis 5 Sp 38"
Decal Mower Drive Schematic 38

Decal Danger English
Decal Rota Blades English

Decal Mower Qc System
Decal Insr Wh Strg Crafts Usa

Manual Owners 254531

Cap Value Tire
Stem Value

Tire Front Turf t t (Optional, Service

Item Only)
Tube Inner Front #35060

Rim Asm 6"front Silver Service
Fitting Grease

Bearing F_ange

Rim Asm 8"rear Silver Service

Tire R Tsii t8x8 5-8 C Service
Tube Rear 9 5 X 8 Service

_Optional, Service Item Only)

ap Axle Blk 1 50 X 1 00

NOTE: All component dimensions given in U_S. inches

1 inch = 25.4 mm

37

REPAIR PARTS

12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254531

ENGINE

1 27

B

30

25

36 F 3236

OPTIONAL EQU IPM ENT

33

34

29

/

Spark Arrestet

38

II /

23

C D E F G H I J

9 6 1 5 4 2 7

_8 _16 _ _)11

_7

_10 lg

38

REPAIR PARTS

12 HP 38" RIDING LAWN TRACTOR ==MODEL NUMBER 917.254531

ENGINE

KEY PART

NO. NO. DESCRIPTION

1 132759

2 17720410
3 131951
4 1256t0X

5 101326L

6 17030808

7 STD55t025

8 STD55t125

9 STD522510

10 73220500
11 STD551t31

!2 71070510
13 125593X
14 13280324

t5 13200300
16 STD551237

'17 17490620

t8 105736X

t9 !05839X
20 105838X
21 STD55t025
22 123650X

23 128953
24 STD60t005
25 124027X
26 17030808
27 105037X
28 2751R

29 t21851X
30 127057X
31 t09202X
32 123549X
33 123487X
34 t24028X

35 17490412
36 19091416

37 101335K
38 ---

Control Throt Rh Blk Pdl 15 t0
Screw Hex Thd Cut 1/4-20x5/8 T
Engine B&s 12hp I/c Dual 1 Vt

Muffler Exhaust B&s Lt Std
Deflector Muffler # 222573
Screw Spiderloc Hexhd#8xt/2 Ab

*Washer 9/32 X 5/8 X 16 Ga
* Washer Lock Hvy Helicat 1/4

*Bolt Fin Hex 1/4-20 UncX 1

Nut Fin Hex 5/16-18 Unc

*Washer Lock Hvy H/cl Spr 5/16

Screw Hexhd Cap 5/16-18x5/8
Gasket t 313 ld Tin Plated

Nipple Pipe 3/8 Npt X 3"
Elbow Std 90 Degree 3/8-!8 Npt

* Washer Lock Ext Tooth 3/8

Screw Thdrol 3/8-16xl -1/4 Tytt
Shield Pnt Heat

Receptacle 1/4 Turn Dacrotized
Retainer 1/4 Turn 365odx 222id

* Washer 9/32 X 5/8 X 16 Ga

Stud 1/4 Turn (replaces 105751
Shield Pnt Heat Browning Grass

* Screw Tap Hex #10-24unc X 1/2

Shield Pnt Heat Hood Lt
Screw Spiderloc Hexhd#8xl/2 Ab
Strip Foam 18"

Clip Line Fuel 13/32 Mtg Hole

Arrestor Spark

Strap Hood

Tank Fuel 1 25 Fr

Cap Asm Fuel W/sym Vented
Clamp Hose Blk
Bushing Snap Nyl BIk Fuel Une

Screw Hexwsh Thdrol 1/4-20x3/4

Washer 9/32 X 7/8 X 16ga

Line Fuel 9 50"
Plug Oil Drain (Order From Engine

Manufacturer)

* STANDARD HARDWARE - - PURCHASE LOCALLY

NOTE: All component dimensions given in U_S, inches

1 inch = 25.4 mm

39

REPAIR PARTS

12 HP 38" RIDING LAWN TRACTOR =,.MODEL NUMBER 917.254531

38" MOWER

L

45 45

44

77 71 _'/ 57 58

C

63

1

52

53

55

51

50

37

56

57

15

24

27 o 22

"J 19 17

10-.---

_'11"-""

14'

4O

REPAIR PARTS

12 HP 38" RIDING LAWN TRACTOR - = MODEL NUMBER 917.254531

38" MOWER

KEY PART KEY PART
NO. NO. DESCRIPTION NO, NO. DESCRIPTION

1

129365

2

STD54t431

3

STD533107

4

7631J

5

110485X

6

128774

7

t29895 Bearing, Bali

8

t33172 Shaft and Bearing Asm_

9

127842 Blade, Mower, High Performance

10

129962 Washer, Hard, Mower, Vented

11

STD551137 * Washer, Lock Hvy 3/8

12

850857 Bolt, Blade 3/8-24 x 1-1/4 Gr. 8

t3

128961
106736X

t4

15

106735X

I05896X

16
17

110452X

18

106734X

19

19111016

20

105304X

21

128772

22

19111216

23

78158

24

STD624008

25

74600636

26

851074

27

127218

28

73350800

29

130171

3O

73680800

31

127224

32

128763

33

133710

34

127223

35

STD541343

36

t10447X

37

73710700

38

133736

39

129963

4O

129206

41

73050900

42

131494
!22052X

43
44

19131612

Mower Asm 38"welded
* Nut, Crownlock 5/16-18
* Bolt, Carriage 5/16.18 x 3/4

Runner, L. H.

Bearing, Ball, Mandrel

Housing Asmo, Mandrel Vented

(machd)

Stripper, Mower, Vented

Shield, Deflector

Rod, Hinge

Bracket, Deflector, Mower

Nut, Push

Spring, Deflector

Washer 11/32 x 3/4 x 16 Ca.

Cap, Sleeve

Runner, R. H.

Washer 11/32 x 3/4 x 16 Ca.

Bolt, Mandrel

* Retainer, Spring

Bolt, Hex Hd. 3/8-t6 x 2_25

Washer, Wear 7 Ga.

Link, Front
Nut, Jam Hex t/2-t3

Trunnion

Nut, Crownlock 1/2-13
Lift, Link, RoH_

Pin Spring 5/16_3/4

Arm, Suspens on, Rear Asm.

Link, Lift, R. H.

* Nut, Hex Jam ASF 7/t6-20 UNF

Trunnion, Lift

Nut, Crownlock Jam 7/16-20 UNF
Idler Arm Asm.

Washer, Spacer Mower, Vented

Pulley, Mandrel, Single
Nut, Flangelock 9/16

Pulley, Idler, Flat
Spacer, Retainer 1-3/4

Washer 13/32 x I x 12 Ca°

45 STD541437 *Nut, Crownlock 3/8-16
46 131290 Belt

47 133502 Spacer, Retainer
48 !33503 Stiffener, Arm Idler

49 120183X Bearing, Nylon
50 122507X Shaft Asmo, Lift

51 105767X Pin, Groove
52 125631X Grip, Handle
53 122365X Button, Plunger

54 122364X Ptunger, Lever
55 122512X Spring

56 122514X Rod, Lever
57 STD581062 *Ring, E

58 19211416 Washer 21/32x7/Sx16Ga.
59 131288 Rod, Brake, R. H.

60 131289 Rod, Brake, L. H.
61 STD560907 *Pin, Cotter 3/32 × 3/4
62 133551 Rod, Pivot

63 133504 Rod, Clutch, Secondary
64 STD533717 *Bolt, Carriage 3/8-16 × t-3/4
65 133550 Red, Clutch, Primary
66 73350600 Nut, He× Jam 3/8-t6

67 133205 Trunnion 3/8q6
68 STD624003 *Retainer, Spring

69 127498 Bushing
70 !28759 Spring
71 133573 Arm, Clutch PrimaryAsmo

72 106932X Knob
73 12t748X Washer 25/32 × 1-5/8 x 16 Ca.
74 12000029 Ring, Ktip

75 128903 Bott, Shoulder
76 127845 Keeper, Spring

77 127847 Arm, Clutch, Secondary
78 131870 Spring, Return
79 130840 Brake Ass., Mower, Vented
80 17490512 Screw, Hex, Thd. RoL

5/16-18 x 3/4

-- 131529 Deck, Complete Mower

-- 130794 Mandrel Assembly (Includes Key
Numbers 5-8, 10-12, 39 and 41)

* STANDARD HARDWARE - - PURCHASE LOCALLY

NOTE; All component dimensions given in U.S. inches

1 inch = 2&4 mm

41

FIEPAnFI PARTS

12 HP 38 '=RIDING LAWN TRACTOR - - MODEL NUMBER 917.254531

54

45

46

56 47

__'- 49

57 4B

59

58

6O

62

63

64

73

68

61

74

_5

ri 72

-17

16

19

43_

52

42

7O

REPAgR PARTS

12 HP 38" RIDING LAWN TRACTOR o- MODEL NUMBER 917,254531

FOOTE/DANA TRANSAXLE- MODEL NUMBER 143.4360-06

KEY PART KEY PART
NO, NO. DESCRIPTION NO, NO. DESCRIPTION

1 120458X Housing, Upper 41 105928X

2 2274J Screw, Tapping, Large 42 110084X
3 68003 Bali, Detent 105930X

4 105904X Spring, Detent 10593tX
5 105905X Screw, Set 105932X

6 120460X Shifter Assembly 3417J
7 120461X O-Ring 106097X
8 120462X *Washer, Plain .505 x °942 x -006 2264J

120463X * Washer, Plain ,505 x .942 x .010 106098X
120464X * Washer, Plain .505 x .942 x .015 2265J
120465X * Washer, Plain .505 x .942 x °020 106586X
t20466X * Washer, Plain _505 x .942 x °026 106587X

838t8 * Washer, Plain °505 x °942 x °030 106588X

120467X * Washer, Plain 505 x 942 x .040 2263J

9 2286J Ring, Retaining 44 120473X

!0 2267J Ring, Retaining 45 !05933X
11 3413J * Washer, Plain ,632 x 1_00x _0t0 46 120407X

2233J * Washer, Plain ,632 x 1.00 x .020 47 106589X
2232J * Washer, Plain °632 x 1.00 x .026 48 120408X
2231J *Washer, Plain .632 x 1_00x 031 49 105937X
2230J *Washer, Plain .632 x 1o00x .036 50 105936X
2229J *Washer, Plain .632 x 1.00 x .041 51 2226J

2228J *Washer, Plain _632x !.00 x .046 52 2227J
2227J *Washer, Plain .632 x 1.00 x .050 53 2263J

2226J *Washer, Plain °632 x 1o00 x _060 54 120474X

105906X * Washer, Plain .632 x I _00 x _082 55 110081X
12 6725J O-Ring 56 105941X
13 120415X Washer, Plain .632× 1.38 ×.046 57 110071X

I4 2257J Key, Woodruff, #9 58 120952X
15 110077X Kit, Input Shaft Assembly 59 110082X
16 t10078X Pinion, Bevel, 14 Teeth 60 120475X

17 105909X Ring, Retaining 61 t20476X
18 105910X Chain, 24 Pitches 62 120961X

19 10591 IX Bearing, Flange 63 7294J

20 108976X Gear, Spur, 14 Teeth 64 108989
21 1059t3X Collar, Clutch 65 120953X

22 120468X Key, Clutch 66 120954X
23 2242J Key, Woodruff, #3 67 120955X

24 !20469X Shaft, Intermediate
25 2244J Key, Woodruff, #6t 68 108992X
26 105916X Ring, Retaining 69 108996X

27 120470X Sprocket, 18Teeth 70 120956X
28 1t0070X Spacer 71 73810500

29 108977X Gear, Spur, 37 Teeth 72 106596X
30 120405X Gear, Spur, 30 Teeth
31 108980X Gear, Spur, 25 Teeth 73 120993X

32 120406X Gear, Spur, 22 Teeth 74 120951X
33 t08455X Gear, Spur, t9 Teeth 75 !20416X

34 t05923X Spacer 1.133 x 1.50 x.375
35 I05825X Washer, Plain .640 x 1.37 x .06t

36 2232J Washer, Plain .632 x 1.00 x .026
37 108978X Spacer .630 x 1.00 x.169

38 110079X Assembly, Gear, Combination of _ Order Key Number t5
39 120471X Shaft, Idler

40 120472X Spacer ,635 x .875 x .755

1/4-20 x .734 43 108983X

* Use in Various Combinations To Maintain Proper

Clearances

12 Teeth and 35 Teeth

NOTE; All component dimensions given in U.S. inches

1 inch = 25.4 mm

Sprocket, 9 Teeth

Gear, Bevel, 42 Teeth
* Washer, Plain ,758 x 1_12× _010
*Washer, Plain ,758 x 1o12x o015

*Washer, Plain _758x 1o12× °020
*Washer, Plain °758 x t.12 x .025

*Washer, Plain .758 x t_25 × .020
* Washer, Plain .758 x 1.25 × .025
*Washer, Plain .1758× 1.25 x .031
*Washer, Plain .758 × 1.25 x _035

* Washer, Plain 758 × 1.25 x .040
* Washer, Plain .'758 x 1.25 × .045

* Washer, Plain °758 x 1_25× .050
* Washer, Plain .758 × 1.25 × .055

*Washer, Plain .758 x 1.25 × .062

Shaft, Drive

Gear, Spur, 12 Teeth

Gear, Spur, 20 Teeth

Gear, Spur, 25 Teeth

Gear, Spur, 28 Teeth

Gear, Spur, 31 Teeth

Spacer .781 x 1,00 x .375

Washer, Plain °632 x t .00 x .060
Seal, Felt

Washer, Plain .758 × 1o25 × _062
Axle, Left Hand

Gear, Miter, 15 Teeth

Ring, Retaining

Gear, Spur, 32 Teeth
Shaft, Cross

Gear, Miter, 15 Teeth

Axle, Right Hand

Housing, Lower
Puck, Friction

Disc, Brake
Spacer

Jaw, Brake

Pin, Dowel

Screw, Tapping, Large
5/16-18 x 2.25

Lever, Actuating

Washer, Plain .321 × t .00 × .055

Bracket, Anti-Rotation
Locknut 5/16.24

Screw, Tapping, Large
5/t 6-18 x 1_44

Washer, Plain ,343 × 81 x .059
Puck, Friction

Grease

43

REPAURPARTS

12 HP 38" R_DHNG LAWN TRACTOR o oMODEL NUMBER 917.254531

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 0217-01

334

13

307

11

44

REPAIR PARTS

12 HP 38" RRDING LAWN TRACTOR - ° MODEL NUMBER 917.25453!

BRIGGS & STRATTON ENGINE = MODEL NUMBER 283707, TYPE NUMBER 0217o01

12t CARBURETOR OV_UL KIT

965 53

52

164

84A

131 14t

_ lo8

987,= _ ®634

535 17'

©

127

6_

._,78

I 125

,,,,, , ,,,,

601 601 I

45

EPA R PARTS

12 HP 38" RiDiNG LAWN TRACTOR =° MODEL NUMBER 917.254531

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 0217-01

3tO

803

801

.F{eference Number | 309 1 310 ......|i "311 I 51Q

.__._urer I Drive Ass__.,_L_,I Assembtv I Assembly

Br=ggs& j Housing t J J J

. izv 1 3-__ Ii_ _9480_ _I L_40_3_ l__39ss;_O.1 4904Zl*"

"IncludesBrushSet

"lncludGs #398003 Clutch As,s_mbly (Ref, No. 513)

#280104 Ge_ (Ref., No 783)

#490467 Retainer and Pin (Ref, No. 876)

# 94288 RO_Pin (Ref No, 896)

Motor and I _Bolt I Brush I Drive

544

Armature

Assembtv i

39_37

sol I eo_ . T so3 l

13rtveEndC_p j End Cap Ass y. I H0using j

46

REPAUR PARTS

12 HP 38" RIDBNG LAWN TRACTOR ==MODEL NUMBER 917o25453t

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707_ TYPE NUMBER 0217-01

KEY PART KEY PART
NO. NO. DESCRIPTION NO, NO, DESCRIPTION

1 490450
2 399265

3 391086
5 494240

7 271866
8 391406

9 27803
I0 93394
tt 280100
12 271916

271997

271996
13 93723
15 94239
16 490466

94196
18 494238
20 291675
22 94305
23 492326

24 222698
25 394661

394662

394663

394664
26 391780

392331

391781

391782

391783
27 260924
28 299691

391286
29 490348

490469
31 222299

32 92909
33 262246

34 262247
35 65906

36 26828
37 223752
40 221596

41 292260
42 93630
45 262248
46 212897
51 272465

52 270872

Cylinder Assembly 53 94637

Bearing, Cylinder (Requires Special 75 22406I

Tools For installation) 78 93805

* Seal, Oil 95 94098

Head, Cylinder 98 494382

* Gasket, Cylinder Head 104 231789

Breather Assembly 105 231790

* Gasket, Valve Cover 106 281169

Screw, Sems 108 224540

Tube, Breather 118 494383
* Gasket, Crankcase Cover 1/64" 121 494384
* Gasket, Crankcase Cover .005" 123 94616
* Gasket, Crankcase Cover .009" 125 494502

Screw, Cylinder Head 127 - - -
Plug, Oil Drain 130 224539

Crankshaft 131 494379
Key, Timing Gear 133 494381

Base, Engine 137 281165

*Seal, Oil 138 281164

Screw, Seres, Base Mounting 141 494380
Flywheel and Ring Gear Assembly, 142 494537

Magneto 494499
Key, Flywheel

Piston Assembly, Standard
Piston Assembly .010" Oversize 147 231794

PistonAssembiy .020"Oversize 164 213819
Piston Assembly .030" Oversize 171 281051
Ring Set, Piston, Standard Size 187 393815

Ring Set, Piston, Chrome, Standard 188 93535
Ring Set, Piston .010 Oversize 201 262767

Ring Set, Piston .020' Oversize 209 260871
Ring Set, Piston 4030" Oversize 216 262766

Lock, Piston Pin 219 490815
Pin Assembly, Piston, Standard

Pin Assyo, Piston .005" Oversize 222 494887
Rod Assembly, Connecting

Rod Assembly, Connecting, 224 94513
.020" Undersize Crankpin Bore 225 231058

Lock, Connecting Rod Screw 227 493935
Screw, Connecting Rod 230 222450
Valve, Exhaust 232 262785

Valve, intake 240 394358
Spring, intake Valve

Spring, Exhaust Valve
Guard, Flywheel

Retainer, Intake Valve

Rotocoil, Exhaust Valve

Retainer, Exhaust Valve Rotocoit
Tappet, Valve

Gear, Cam
Gasket, Carburetor (Carburetor to

Elbow)

'_Gasket, Carburetor (Elbow to

Cylinder)

* Included in Gasket Set (494241)

** Included in Carburetor Overhaul Kit (494384)

*** Included in both Carburetor Overhaul Kit (494384)

and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in US inches

1 inch = 25°4 mm

Stud, Carburetor Mounting
Washer, Spring

Screw, Sems

** Screw, Throttle

Screw, Idle Speed

** Pin, Float Hinge

Valve Assembly, Inlet Needle

Inlet, Valve Seat

Valve, Choke

*_Valve, Needle

Carburetor Overhaul Kit
Screw, Elbow Mounting

Carburetor Assembly

'_ Plug, Wetch (Sold in Kit Only)

Valve, Throttle
Shaft and Lever, Throttle

Float, Carburetor

Gasket, Float Bowl

_* Washer, Float Bowl Screw

** Shaft and Lgver, Choke

Nozzle / Jet, Carburetor
High Altitude Kit:

231796 Pilot, Jet, High Altitude
281164 Seal, Bowl Screw

** Pilot, Jet

Carburetor, Etbow

Nut, Air Cleaner Mounting
line, Fuel

Screw, Sems

Link, Governor
Spring, Governor

Unk, Choke

Oil Slinger, Governor Gear and

Bracket Assembly
Plate, Governor Control
(Choke-A-Matic)
Screw, Sems, Air Cleaner
Crank, Governor

Lever Assembly, Governor

Washer, Governor Crank

Spring, Governor Unk
Filter, Fuel

47

REPAIR PARTS

12 HP 38" R D[NG LAWN TRACTOR o oMODEL NUMBER 917.254531

BRIGGS & STRATTON ENGINE - MODEL NUMBER 283707, TYPE NUMBER 02t7-01

KEY PART KEY PART
NO, NO. DESCRIPTION NO. NO, DESCRIPTION

265 221535
284 94419
284A 94326
304 494269

305 94608
306 224545

307 93949
308 491490

309 ---

332 92284

333 492341

334 93381

337 802592

346 93705
356 494328
358 494241
363 19203
383 89838

422 223721
423 94073
445 493909
455 222561
467 493903

468 222562
474 393474
482 93621
523 490327
524 68838
525 280741
535 272403

537 281106
552 231597
562 92613
592 231082
601 93053
6tl 494451

614 93306

615 93307
618 262803
634 281168

634A 491323

634B 281167

Clamp, Casing 635 66538
Screw, Clamp Mounting 646 224546
Screw, Air Cleaner 657 93496

Housing, Blower 663 94620
Screw, Seres, Blower Housing 668 280848
Mounting 726 392t 34
Shield, Cylinder
Screw, Sems, Cylinder Shield 727 490324

Mounting
Cover, Cylinder Head 728 94627
Motor, Starting (See Chart on 729 281159
Illustrated Pages for Replacement 741 262135

Parts for Starting Motors) 757 212359
Nut, Hex 758 399891

Armature, Magneto 759 298909
Screw, Sems, Armature Mounting 761 93875

Plug, Spark 842 270920
Screw, Hex Head 847 490474

Wire, Ground 851 221798
Gasket Set 869 261463

Puller, Flywheel 870 213316
Wrench, Spark Plug 87I 261961
Clamp, Oil Filler Tube 872 281104

Screw, Seres 875 494237

Cartridge, Air Cleaner 877 393456
Cup, Screen Mountlng

Knob, Air Cleaner 955 94642

Screen, Flush Rotating 965 94108

Stator, Alternator 975 494378

Screw, Sems 977 494385
Cap and Dipstick, Oil Filler 987 281166

Seal, FillerTube 1005 280687

Tube, Oil Filler 1006 224413

Element, Air Cleaner t020 262243

*O-Ring, Air Cleaner 1021 94160

Bushing, Governor Crank
Bolt, Governor Lever

Nut, Hex #10-24

Clamp, Fuel Pipe

Fuel Inlet Tube

Cotter, Hair Pin

Retainer, E-Ring
Spring, Choke Return

** Seal, Choke Shaft

* Seal, Governor

Washer, Throttle Shaft

* Included in Gasket Set (494241)

** Included in Carburetor Overhaul Kit (494384)

_** Included in both Carburetor Overhaul Kit (494384)

and Carburetor Gasket Set (494385)

NOTE; All component dimensions given in U.S. inches

1 inch = 25.4 mm

Elbow, Spark Plug

Brace, Air Cleaner

Screw, Seres

Screw, Hex Head

Spacer

Gear, Ring (includes Mounting
Parts)

Cover, Starter (Includes Mounting

Screws)

Screw, Seres
Clip, Lead Wire

Gear, Timing

Link, Counterweight
Counterweight Assembly
Pin, Counterweight

Screw, Countenweight
Seat, Oil Filler Cap
Fill Group, Oil
Terminal, lgnitlon Cable
Seat, Intake Valve, Standard
Beat, Exhaust Valve, Standard
Guide, Exhaust Valve
Cover, Air Cleaner

Body, Air Cleaner

Diode and Connector Assembly,
Dual Circuit

** Screw, Fuel Bowl

Locknut, Air Cleaner Mounting

Bow_ Assembly, Carburetor
Carburetor Gasket Kit

** Seat, Throttle Shaft

Fan, Flywheel
Retainer, Fan

Eccentric
Pin, Eccentric

48

SERVICE: NOTES

49

5O

SUGGESTED GUIDE FOR S_GHTING SLOPES FOB SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

SIGHTING
GUIDE

SIGHT AND HOLD THIS LEVEL WITH
SKY LiNE OR TREE.

NOT ACROSS HILL

15° MAX.

greater than !5°), never across the face. Make turns gradu

Operate your Tractor up and down the face of slopes (not

ally to prevent tipping or Joss of corntrel. Exercise extreme
caution when changing direction en siopes.

®

OWNER'S

MANUAL

MODEL NO.

917.254531

12.0,HP IC
ELECTRIC START

38" MOWER DECK
5 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has its own model
number.

The model number for your tractor will be found on the model plate
located under the seat.

The model number for your engine wilt be found on the blower housing.

All parts listed herein may be ordered from any Sears, Roebuck and Co.
Service Centers and most Retail Stores..

HOW TO ORDER

REPAIR PARTS

qllrl,

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOW-
ING INFORMATION:

• PRODUCT-LAWN TRACTOR

. MODEL NUMBER - 917.254531

- ENGINE MODEL NUMBER - 283707, TYPE NUMBER 0217-01

. PART NUMBER

o PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has

service units nationwide staffed with Sears trained technician&_ profes-
sional technicians specifically trained to insure that we meet our pledge

to you, we service what we sello

r

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

i ,,h,U, ................... ' ' hi" I ' _ ......

133947 10A_91 PRINTED IN U,S,A.