Craftsman 917.254531 User Manual

OWNER'S

MANUAL

MODEL NO.

917.254531

Caution:

Read and follow

all Safety Rules and Instructions

Before Operating

This Equipment

............ , ,, ,, ,,,, ,,,.,,,, •

12.0 HP IC ELECTRIC START

38" OWER DECK 5 SPEED TRANSAXLE

LAWN TRACTOR

oAssembly

• Operation

• Customer Responsibilities

• Service and Adjustment ° Repair Parts

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

Safe Operation Practices for Ride-On Mowers

SAFETY RULES &

IMPORTANT; THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

I. GENERAL OPERATION

* Read, understand, and follow all instructions in the manual

and on the machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the machine.

, Cteartheareaofobjects suchas rocks, toys, wire, etc., which

could be picked up and thrown by the blade.

Be sure the area isclear of other people before mowing. Stop machine ifanyone enters the area.

, Never carry passengers.

Do not mow in reverse unless absolutely necessary., AIways look down and behind before and while backing.

Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place..

Slow down before turning. Never leave a running machine unattended Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting

* Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of

alcohol or drugs. Watch for traffic when operating near or crossing roadways.

. Use extra care when loading or unloading the machine into a

trailer or truck.

I1, SLOPE OPERATION

Slopes are a major factor related to toss-of-contro! and tipover accidents, which can resuit in severe injury or death.. All slopes

require extra caution, If you cannot back up the slope or ffyou feet uneasy on it, do not mow ito

DO:

• Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, eta.,

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine Tall grass can hide obstacfe&

Use slow speed Choose a low gear so that you will not have

to stop or shift while on the slope°

Followthe manufacturer's recommendations forwheel weights

or counterweights to improve stability.

• Use ex_a care with grass catchers or other attachments.

These can change the stability of the machine. Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed or direction. Avoid starting or stopping on a slope If tires lose traction,

disengage the blades and proceed slowly straight down the slope

DO NOT:

Do not turn on slopes unless necessary, and then turn slowly and gradually downhi , if possible.

Do notmow near drop-offs, ditches, or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in,

• Do not mow on wet grass Reduced traction could cause sliding,

Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children, Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you last saw them,

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

, Before and when backfng, look behind and down for small

children.

• Never carry children.. They may fall off and be seriously injured or interfere with the safe machine operatiom

• Never allow children to operate the machlne_

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care In handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling, Do not

smoke

Never refuel the machine indoors. Never store the machine or fuel container insidewhere

there is an open flame, such as a water heater

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices Check their proper

operation regularly.

• Keep machine free of grass, leaves, orother debris build-up

Clean otl or fuel spillage. Allow machine to cool before stodng.

• Stop and inspect the equipment If you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage,

and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently Adjust and service as required.

Look for this symbol to point out impor- !

tant safety precautions. It means |

CAUTION!!! BECOMEALERTH! YOUR [

.... SAFE ,SINVOL,'ED. I

CAUTION: Always disconnect spark

contact spark plug in order to prevent plug wire and place wire where it cannot

accidental starting when setting up, transporting, adjusting or making repairs.

CONGRATULATIONS on your purchase of a Sears

Tractor, It has been designed, engineered and manu- factured to give you the best possible dependability and performance.

.Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service Center/Department. We have competent, well-trained technicians and the proper tools to service or repair this

unit, Please read and retain this manual° The instructions will

enable you to assemble and maintain y.our unit properly. Always observe the 'SAFETY RULES.

_ODEL

NUMBER 917254531

SERIAL NUMBER

DATE OF PURCHASE

THE MODELAND SERIALNUMBERSWILLBE FOUND

ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIALNUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE,

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod_ ucL Contact your nearest Sears store for details°

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules_ , Follow a regular schedulein maintaining, caring for and

using your unit.

• Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: t2.0 GASOLINE CAPACITY: 5 QUARTS

UNLEADED REGULAR

OiL (3.0 PINTS): SAE 30 (or 10W-30)

WINTER: SAE 5W-30

SPARK PLUG (GAP°030IN.): CHAMPION RJ-19LM

STD361458

VALVE CLEARANCE: INTAKE .005 - .007 IN

EXHAUST .009 - o0t I IN

GROUND SPEED: FORWARD

1st 1.t0 MPH

2nd 2.00 MPH

3rd 3,00 MPH

4th 4.20 MPH 5th 5.00 MPH

REVERSE: 130 MPH

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT. LBS

WARNING: This unit is equipped w!th an internal combus- tion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-eoverea land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). Ifaspark arrester ts used, it should be maintained in effective working order by the operator,

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two years from date of purchase, when this tiding equipment is maintained, lubricated,and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or

workmanship.

This Warranty does not cover:

• Tire replacement or repair caused by puncturesfrom outside objects (suchas naits,thorns, stumps, or glass). ° Expendable itemswhich become worn during normal use, such as blades,spark plug, air cleaners and belts.

• Repairs necessary because of operator abuse or negligence, includingbent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.

• Riding equipmentused for commercial or rentalpurposes.

FULL 90 DAY WARRANTY ON BATTERY

For90 days from date of purchase, ffany batteryincluded with this ridingequlpment proves defective in material or workmanship

and our testing determines the battery wif{ nothold a charge, Sears wiltreplace the battery at no charge. WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTEPjDEPARTMENT INTHE

UNITED STATES THIS WARRANTY APPLIES ONLY WHILETHIS PRODUCT IS IN USE IN THE UNITED STATES°

This Warranty gives you specific legal rights,and you mayalso have other rightswhich vary from state to stater

SEARS, ROEBUCK AND CO,, D/'731CR-W SEARS TOWER, CHICAGO, IL 60684

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBIMTIES ..................... 3, 14-17

WARRANTY ................................................................... 3

TABLE OF CONTENTS ................................................. 4

INDEX ...................................... ;...................................... 4

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY ................................................................ 7-9

INDEX

OPERATION ........................................................... 10-13

MAINTENANCE SCHEDULE ...................................... 14

SERVICE AND ADJUSTMENTS ............................ 18-23

STORAG E .................................................................... 24

TROUBLESHOOTING ............................................ 25-26

REPAIR PARTS - TRACTOR ................................. 28-43

REPAIR PARTS - ENGINE ..................................... 44-48

PARTS ORDERING/SERVICE ................... BACK PAGE

Accessories ................................................ 5

Adjustments:

Brake ............................................. 20

Carburetor .................................... 23

Mower

Front-To-Back ......................... 19

Side-To-Side ........................... 19

Throttle Control Cable ................... 23

Air Filter, Engine .................................... 17

Air Screen, Engine .....................................17

Assembly ....................................................7-9

Battery:

Charging ............................................ 8

Cleaning ............................................16

Installation ....................................... 9

Levels ......................................... 8,16

Preparation ....................................... 8

Starting with Weak Battery ...........21

Storage ........................................... 24

Terminals ...................................... 16

Belt:

Motion Drive

Removal!Replacement .............20

Mower Blade Drive

Removal/Replacement ........... 20

Blade:

Sharpening ..................................... 15

Replacement .............................. 15

Brake Adjustment .................................. 20

Carburetor Adjustment ............................24

Controls, Tractor ................................. 10

Customer Responsibilities ............. 14-17

Engine:

Air Filter ....................................... 17

Air Filter Foam Pre-Cleaner o_o17

Air Screen, Engine .................... 17

Battery ........................................ t 6

Cooling Fins, Engine ............... 17

Engine Oil ................................. 16

Fuel Filter ................................ 17

Spark Plugs .................................t7

Tractor:

Blade .......................................... ! 5

Lubrication Chad ....................... 14

Maintenance Schedule ............ 14

Tire Care ........................... 8,15,21

Cutting Height, Mower ........................... 11

Electrical:

interlocks and Relays ....................22

Schematic ...................................... 27

Wiring Diagram .............................. 28

Engine:

Air Filter ....................................... 17

Air Filter Foam Pre.Cleaner ......... 17

Air Screen ....................................... 17

Cooling Fins, Engine ..................... 17

Oil Change ........................................16

Oil Level ................................... 12,16

Oil Type ............................................16

Preparation ................................... 12

Repair Parts ..............................44-48

Starting ............................................ 13

Storage ...............................................24

Filter:

Air Filter .............................................17

Air Filter Foam Pre-Cfeaner ........ 17

Fuel .............................................. 17

Fuel:

Type .....................................................12

Storage .................................................24

Fuse ...........................................................22

Hood Remova!/Installation ................... 22

Leveling Mower Deck .......................... 19

Lubrication:

Chart ..................................................14

Maintenance Schedule ...........................14

Mower:

Adjustment, Front-to-Back ............ 19

Adjustment, Side4o-Side ...............19

Blade Sharpening ............................15

Blade Replacement ...................... 15

Cutting Height ................................ 1t

Installation ...................................... 18

Operation ............................................12

Removal ........................................ 18

Mowing Tips ........................................... 13

Muffler ................................................... 17

Spark Arrester ............................ 3,38

Oil:

Cold Weather Conditions .........12,16

Engine ......................................... 16

Storage .......................................... 24

Operation ......................................... 10-13

Operating Mower ................................ 12

Options:

Accessories ................................... 5

Spark Arrester ........................... 3,38

Parking Brake ................................ 10-11

Parts Bag ............................................... 6

Parts, ReplacementJRepalr ........... 28-43

Product Specifications ...............................3

Repair Parts ........................................28-43

Safety Rules ............................................ 2

Seat ......................................................... 8

Service and Adjustments ............... !8-23

Carburetor ..................................... 23

Fuse .............................................. 22

Hood Removal/Installation ............22

Motion Drive Belt

Removal/Replacement ............20

Mower Blade Drive Belt

Removal/Replacement ........... 20

Mower Adjustment

Front- to-Back .......................... lg

Side-to-Side ............................. 1g

Mower Removal .................................18

Tire Care ............................... 8,15,21

Slope Guide Sheet ..................................51

Spark Plugs ......................................... 17

Specifications ........................................ 3

Starting the Engine ......................... 12-13

Steering Wheel ................................. 7,21

Stopping the Tractor ........................... 11

Storage ................................................ 24

Throttle Control Cable

Adjustment ................................... 23

Tires......................................................8,15,21

Trouble Shooting Chad .................. 25-26

Transaxle:

Repair Parts .............................. 42-43

Warranty .................................................... 3

Wiring Diagram ....................................... 28

Wiring Schematic .................................. 28

ACCESSORIES AND ATTACHMENTS

These accessories and attachments werg available when the unit was purchased. They are also available at most Sears retail outlets, catalog and service centers_ Most Sears stores can order these items for you when you provide the model number of your tractor_

ENGINE MAINTENANCE

SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGtNE OIL STABiLiZER BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your vehicle_ Many of those are listed below with brief explanations of how they can help

you. This list was current at the time of publication; however, it may change infuture years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories

and attachments that are available for your unit. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn Two Permanex

containers hold 30-gallon plastic bags.

LAWN SWEEPERS let you collect grass clippings and leaves, LAWN VAtS for powerful collection of heavy grass clippings and

leaves. Wand attachment to pick up debris in hard4o-reach

pfaces_ CARTS make hauling easy Variety of sizes available

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tight drum holds up to390 Ibs_ofweight. Rounded edges prevent harm to tuff. Adjustable scraper automatically

cleans drum_ $PREADERISEEDER$ make seeding, fertilizing, and weed

killing easy Broadcast spreaders are also useful for granular de-icers and sand.

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steelcoring tips, 1501b. capacity weight tray, AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2.5-inch steel spikes mounted on lO-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration

P_IULCHRAKE/DETHATOHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available for front

or rear mounting, SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source. Includes booms for automatic spraying when pulling, and hand held wand for spot spraying Wand has adjustable spray pattern. For applying

herbicides, insecticides, fungicides, and liquid ferlilizers.

SNOW BLADE for snow removal only 14-inch high, 42-inch wide blade clears 38-inch path when angled left or right. Raises,

lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains, wheet weights, or rear drawbar

weight.) SNOWTHROWER has40-inch swath_ Drum-type auger hand!es

powdery and wet/heavy snow. Mounts easily with simple pin

arrangement, Discharge chute adjusts from tractor seal 6-inch

diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains, wheel weights, or rear drawbar weight.)

TIRE CHAINS are heavy duty; ctosely spaced extra-large cross

links give smooth ride, outstanding traction_

WHEEL WEIGHTS for rear wheets provide needed traction for snow t'emoval or dozing heavy materials_ In pairs. (30 tbs. each.)

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl and windshields for use as sun protector in summer_ (Catalog onlyo)

Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-vott amber caution light for mounting on cab top. (Catalog only.)

TRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric (water-repallent, extremely breathable, light weight, soft, non-abrasive, pliable in all temperatures, durable, stain/tear/puncture resistant, will not shrink or stretch.) (Catalog

onlyo)

Parts Bag contents shown full size

Parts packed separately in carton

(I) Shoutder Bolt 5/16-18

(2) Sheet

Screws

Metal

#10-16 x 1/2

(1) Hex Bolt t/2-13 x I

Seat

Battery acid

L..............l

Steering

Wheel

Steering

Boot

Owner's Manual

,i ,, i , , ,

.............. •............. ,,,,,,_,,,= ................. ,........... , ,

Parts bag contents not shown full size

Battery

(1) Washer 17/32 x 1-3/16 x 12Ga.

(2) Hex Bolts 1/4 - 20 x 3/4

(2) Hex Nuts 1/4 - 20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Ga.

(1) Lock Washer 1/2

i Wheel

Steering Wheel Insert

Adapter

Steering Bushing

15° Slope Sheet and Snstructions

__/___ Steering

_1_ (2) Keys

i f

Battery Caps

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 5/16" wrench (2) 7/t6" wrenches

(1) 1/2" wrench

Tire pressure gauge Screwdriver

Utility knife

(t) 9/t6" wrench

When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

, Remove all accessible loose parts and parts cartons

from carton (See page 6)°

• Cut along dotted lines on carton, from top to bottom, all four corners of carton and lay panels flat.

° Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING UNIT OFF SKID

STEERING

BUSHING

2-3/8"

STEERING

3/8-24 HEX LOCKNUT

INSERT

_ STEERING

WHEEL ADAPTER

STEERING BOOT

ATTACH STEERING WHEEL (See Fig. 1)

• Slide the steering bushing over the steering shaft,

_' Raise steering shaft forward until screw holes in dash

line up with steering bushing. Install two (2) sheet metal screws and tighten securely,

• Position steering boot over steering shaft.

° Place tabs of steering boot over slots in dash and push

down to secure,

o Slide steering wheel adapter onto upper steering shaft,

• Position front wheels of the tractor so they are pointing straight forward,

. Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter,

• Assemble large flat washer and 3/8-24 hex locknut and tighten securely,

. Snap insert into center of steering wheel.

o Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY

STAPLES IN SKI DTHAT MAY PUNCTURE T_RES WHERE UNIT IS TO ROLL OFF SKID.

(See Fig. 6)

o Raise attachment lift lever to its highest position.

, Release parking brake by depressing clutch/brake

pedal.

, Ptace gearshift lever in "NEUTRAL" position, , Roll unit backwards off skid.

, Remove banding holding discharge guard up against

tractor.

STEERING SHAFT (ASSEMBLY POSITION)

STEERING SHAFT pSHIPPtNG

OSITtON)

FIG. !

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

CAUTION: Wear eye and face shield. Wash hands or clothing Immediately If

accidentally In contact wlth battery acid. Do not smoke. Fumes from charged

battery acid are explosive. Read the Instructions Included with the

batteryvent caps. Alwayswear gloves, clothing and goggles to protect your hands, skin and eyes.

Your unit has a battery charging system which issufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• See instructions packed with vent caps in parts bag_ . Fill battery with acid. Fill each celt until itreaches the

bottom of the vent wells. Do not overfill.

• Allow battery to stand and settle for at least thirty minutes, After standing, check the level of acid. if below the vent wells, add more acid until the correct

level is reached,

While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of unit.

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT tS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE, FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY

LIFE.

o Charge battery at a rate of 6 amperes for 1 hour. Use

a 12volt battery charger° Observe all safety precautions required for battery charging.

o Check the acid level after the battery is charged, ifthe

acid has fallen below the correct level, add distilled or iron free water.

• Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then

wipe dry°

. Check battery case for leakage to make sure that no

damage has occurred in handling°

o Dispose of excess battery acid. Neutralize acid for

disposal by adding it to four inches of water in a five

gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of more soda causes no more foaming

• Follow instructions on how to install battery.

CUT AWAY VIEW _ VENT CAP

/VENT WELL

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolto

• Remove cardboard packing on seat pan. ° Place seat on pan and assemble shoulder bolt.

• Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten_

o Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position isreached which

allows you to press clutch/brake pedal all the way down (See Fig. 6).

. Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SEAT

SEATPAN

SHOULDER

BOLT

- FLAT WASHER

ADJUSTMENT LOCK WASHER BOLT

FIG. 3

CHECK TIRE PRESSURE

The tires on your unit were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance. . Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting resuRs, mower housing should be ,properly

leveled. See TO LEVEL MOWER HOUSING' in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

E ,H;I LEv,-

FIG=2 8

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is propedy adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this

manual°

ASSEMBLY

INSTALL BATTERY (See Figs. 4 & 5)

CAUTION: Do not short battery terml. metal bracelets, wristwatch bands,

nals. Before Installing battery, remove

rings, etc,

Positive terminal must be connected first to prevent sparking from acclden=

tat grounding.

• Lift seat to raised position, = Open battery box door.

= Lower battery into battery box with battery terminals

toward front of unit.

. Be sure battery drain tube is attached to battery box.

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely.

. Connect BLACK grounding cable to negative (-) bat-

tery terminal with remain{ng hex bolt, flat washer, lock

washer and hex nut. Tighten securely°

- Close battery box door.

Open battery box door for: . Inspection for secure connections (to tighten hard-

ware).

o Inspection for corrosion. ° Testing battery.

. Jumping (if required).

• Periodic charging o

BATTERY BOX DOOR

POSlTIVE NEGATIVE (RED) CABLE (BLACK) CABLE

FLAT

WASHER

HEX BO_

POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL

LOCK WASHER

HEX NUT

FIG. 4

BATTERY BO_

VENT CAPS

FIG. 5

,!'CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/" All assembly instructions have been completed. ,/ No remaining loose parts in carton_

/ Batteryis properly prepared and charged. (Minimum

1 hour at 6 amps).

v" Seat is adjusted comfortably and tightened securely° / Alttires are properly inflated, (For shipping purposes,

the tires were over-inflated at the factory).

/" Be sure mower deck is properly leveled side-to-side/

front4o-rear for best cutting results. (Tires must be

prcpedy inflated for leveling).

/ Check mower and drive belts, Be sure they are routed

properly around pulleys and inside all belt keepers_

v" Check wiring, See that all connections are stilt secure

and wires are property clampe&

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

#" Engine oil is at proper level

,/ Fuel tank is fifted with fresh, clean, regular unleaded

gasoline,

,I Become familiar with all controls - their location and

function. Operate them before yo_t _t?_ the engine.

v" Be sure brake system is in safe operating condition,

OPERATnON

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractorto familiarize yourself with the locationsofvarious controls and adjustments, Save this manual for future reference_

ATTACHMENT

CLUTCH LEVER IGNITION LIFT LEVER

LIGHT SWITCH

SWITCH PLUNGER

ATTACHMENT LIFT LEVER

THROTTLE/CHOKE

CONTROL

CLUTCH!BRAKE

[ J

Sears tractors conform to the safety standards of the American National Standards Institute_

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL; Used for starting and

controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedat into the brake position.

MOWER DECK

HEIGHT ADJUSTMENT POSITIONS

GEARSHIFT LEVER

FIG, 6

GEARSHIFT LEVER: Selects the speed and direction of

tractor. ATTACHI'_IENT LIFT LEVER: Used to raise, lower, and

adjust the mower deck or other attachments mounted to

your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the

engine.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage, Always wear safety g|asses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend wide vision safety mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog stores.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "ENGAGED" position and release pressurefrom clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

will hold vehicle secure.

IGNITION ATTACHMENT KEY ,, CLUTCH LEVER

_ROTTL_

CHOKE CONTROL' LEVER

"BRAKE'

POSITION

"ENGAGED"

POSITION

"DISENGAGED"

POSITION

PARKING

BRAKE

"ENGAGED"

GEAR-

LEVER

NOTE: Under certain conditions when unit is standing idle

with the engine running, hot engine exhaust gases may

cause "browning" of Brass. To eliminate this possibility,

always stop engine wnen stopping unit on grass areas.

---CAUTIO N_p unit cornpletely,-

a_ov,be efore leaving the _. poIstol _n' to empty grass

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle,

o Operating engine at less than full throttle reduces the

battery charging rate and the engine cooling air flow,

• Full throttle offers the best bagging and mower per- formance,

TO MOVE FORWARD AND BACKWARD (See

F g.6)

The direction and speed of movement is controlled by the gearshift lever,

• Start tractor with clutch/brake pedal depressed and gearshift lever in "NEUTRAL position,

• Move gearshift lever to desired position,

. Slowly release clutch/brake pedal to start movement,

IMPORTANT; BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE,

CLUTCHtBRAKE PEDAL "DRIVE" POSITION

PARKING BRAKE

'DISENGAGED" POSITION

FIG. 7

STOPPING (See Fig. 7)

MOWER BLADES - o Move attachment clutch lever to "DISENGAGED" po-

sition,

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position. o Move gearshift lever to "NEUTRAL" position.

ENGINE -

• Move throttle control to"SLOW" position° o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving vehicle to prevent

unauthorized use.

o Never use choke to stop engine,

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 6)

The position of the attachment lift lever determines the cutting height,

• Grasp lift lever. , Press plunger with thumb and move lever to desired

position,

The cutting height range is approximately 1..1/2to 4'L The heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

° The average lawn should be cut approximately 2-1/2

inches during the cool season and over 3 inches during hot month& For healthier and better looking lawns,

mow often and after moderate growths

o For best cutting performance grass over 6 inches in

heght should be mowed twice, Make the first cuf relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 8)

Your unit is equipped with an operator presence sensing

switch° Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will shut off the engine,

• Select desired height of cut.

• Engagemower by slowly moving attachment clutch lever to ENGAGED' position.

° TO STOP MOWER _ Move attachment clutch lever to

"DISENGAGED" po__sition;...........

without either the entire grass catcher,

CAUTION: Do not operate the mower

on mowers so equipped, or the dis- charge guard in place,

ATTACHMENTCLUTCHLEVER

=DISENGAGED=POSITION

.ENGAGED =

POSI_ON

DISCHARGE GUARD

ATTACHMENT LIFT LEVER HIGH POSITION

LOW POSITION

R ,N°

RUNNER

FIG. 8

TO OPERATE ON HILLS

hills with slopes greater than 15° and

CAUTION; Do not drive up or down

do not drive across any slope.

* Choose the slowest speed before starting up or down

hitis.

o Avoid stopping or changing speed on hills_ . If slowing is necessary, move throttle control lever to

slower position.

= Ifstopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

o Move gearshift lever to 1st gear and be sure you have

allowed room for tractor to roll slightly as you restart

movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

. Make all turns slowly.

TO TRANSPORT

o Raise attachment lift control to highest position° . When pushing or towing your unit, be sure gearshift

lever is in "NEUTRAL" position_

. Do not push or tow unit at more than five (5) MPH.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 13)

• The engine in your unit has been shipped, from the

factory, already filled with summer weight oil.

o Check engine oil with unit on level ground, o Remove oil fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark

on dipstick is reached_ Do not overfill.

o For cold weather operation you should change oil for

easier starting (see "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)_

° To change engine oil, see the Customer Responsibili-

ties section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline willincrease carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

: _.,,,,,,,_ ,,, ., ,.......

,_ CAUTION: Fill to bottom of gas tank !

._ filler neck. Do not overfill. Wipeoffany I

spilled oil or fuel, Do not store, spill or |

OPERATION

TO START ENGINE (See Fig, 7)

When starting engine for the first time or if engine has

run out of fuel, it will take extra cranking time to move fuel from the tank to the engine,

• Depress the clutch/brake pedal and set the parking brake.

• Place gearshift lever in "NEUTRAL" position°

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control lever to "CHOKE" position for cold engine start. For warm engine start, move throttle control to "FAST" position.

° Turn ignition key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds

per minute If engine does not start after several attempts, move throttle control to "FAST" position,

wait a few minutes and try again.

• When engine starts, move throttle control to desired

position.

• Allow engine to warm up for a few minutes before engaging drive or attachment clutch.

NOTE: tf at a high altitude (above 3000 feet) or in cold

temperatures (below 32° F), the carburetor fuel mixture may need to be adjusted for best engine performance,

See TO ADJUST CARBURETOR' in the Service and

Adjustments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower hous-

ing is attached to unit°

• Mower should be properly leveled for best mowing performance, See TO LEVEL MOWER HOUSING

in the Service and Adjustments section of this manual°

, Use the runner on the right hand side of mower as

a guide. The blade cuts approximately an inch outside the runner (See Fig. 8)_

• The left hand side of mower should be used for trim- ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of

the machine. This will result in a more even distri- bution of clippings and more uniform cutting.

When mowing large areas, start by turning to the

right so that clippings wilt discharge away from shrubs, fences, driveways, etc, After one or two rounds, mow in the opposite direction making left

hand turns until finished (See Fig° 9),

FIG. 9

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired heighL

, Do not mow grass when it is wet. Wet grass will

plug mower and leave undesirable clumps. Allow grass to dry before mowing°

, Always operate engine at full throttle when mowing

to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower

cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used.

..... ii ¸ lu-ill iii1,, iiii, ,, ,u ....

CUSTOMER RESPONS BILFRES

nunl i , i]_, i,, ,,, i, lU,,, .......

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Br,a,ke Ope,ra!!on Check T_rePressure 6#4'

Check for Loose Fasteners ...... _44

Sharpen!Replace Mower Blades

_A LubricationChart

v',

SERVICE DATES

C Check Battery LeveVRecharge

0 Clean Battery and Terminals

R Check Transmission Cooling

Adjust Blade Belt(s) Tension Adjust Motion Drive Be_t(s)Tension

Check Engine Oil Level Change EngineOil

Clean Air Filter

v' v'

...... ,, i, ,,

N Clean AirScreen

G InsPect Muffler/SparkArrester

I Replace Otl Filter (If equipped)

EN "Clean En,,g,i,ne,,,c,ooling ........

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change mere often when operating under a heavy toad or tn high ambient temperatures. 2 - Service mere often when operatIng In dirty or dusty conditions

Fins

....... v'v'

J__U L

3 _If equipped with ot! fitter,changeoll every 50 hours+ 4 - Re#ace btadee more oftenwhen mowing Fnsandy soIL

GENERAL RECOMMENDATIONS

The warranty onthis vehicle does not cover items that have @

been subjected to operator abuse or negligence° To (Ifequipped) receive ful! value from the warranty, operator must main-

tain unit as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your unit. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season. , Once a year you should replace the spark plug, clean

or repIace air filter, and check blades and belts for @

wear, A new spark plug and clean air filter assure

proper air4uel mixture and help your engine run better

and last tonger°

@ FRONT WHE _)

BEARING ZERK BEARING ZERK

CLUTCH PIVOT

LUBRICATION CHART

(If equipped)

ENGINE@

BEFORE EACH USE

• Check engine oil level,

• Check brake operation,

" Check tire pressure°

• Check for loose fasteners,

(_) SAE 30 OR 10W30 MOTOR OIL API - BG (_) GENERAL PURPOSE GREASE

@ REFER TO CUSTOMER RESPONSIBILITIES =ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT PO)NTS

WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI* CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER ESPONSIBILITmES

TRACTOR

Always observe safety rules when performing any mainte-

nance_

BRAKE OPERATION If unit requires more than six (6) feet stopping distance at

high speed in highest gear,,!han brake must be adjusted,

(See 'TO ADJUST BRAKE in Service and AdjLJstments

section of this manual),

TIRES

- Maintain proper air pressure in all tires (See "PROD ,_

UCT SPECIFICATIONS" on page 3 of this manual),

. Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

" Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

DE f'_ _" "_ MANDREL

BLADE CARE

For best results mower blades must be kept sharp. The blades can be sharpened with a file or on a grinding wheel. We suggest they be sharpened or replaced after every 25 hours of mowing. Check biades more often if mowing in sandy conditions.

- Do not attempt to sharpen blades while they are on the

mower_

o Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 10)

o Raise mower to highest position to allow access to

blades,

• Remove hex bott, lock washer and flat washer securing

blade,

° Install new or resharpened blade with trailing edge up

towards deck as shown,

- Reassemble hex bolt, lock washer and flat washer in

exact order as shown,

• Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

_'A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIEDBYSIXLINESONTHEBOLTHEAD.

FIG. 10

TO SHARPEN BLADE (See Fig. 11)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with afile or on a grinding wheel. Do not attempt to sharpen while on the mower.

° To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancero (When using a cone balancer, follow the instructions supplied with bat- ancer).

, Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position, If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade, The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

5/8_ BOLT BLADE

OR PIN J

FIG. 11

iiiiii i,

RESPONSiBILiTIES

BATTERY (See Fig. 12)

Your unit has a battery charging system which is sufficient for normal use. However periodic charg,ing of the battery

wth an automotive charger will extend its life.

• Acid solution level in each battery cell should be even with bottoms of vent wells. Add only distilled or iron free water if necessary. Do not overfill.

CUT AWAY VIEW CAP

WELL

CELL ACID LEVEL

FIG. 12

° Keep battery and terminals clean. . Keep battery bolts tight.

• Keep vent caps tight and small vent holes in caps open.

- Recharge at 6 amperes for I hour.

TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power. , Remove terminal guard.

. Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Wash battery with solution of four tablespoons of baking soda to one galton of water. Becarefulnottoget

the soda solution into the cells,

• Rinse the battery with plain water and dry,

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jeI¥

° Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual)°

ENGINE

LUBRICATION

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year ff the

tractor is not used for 25 hours in one year°

Check the crankcase oil level before starting the engine

and after each eight (8) hours of continuous use. Add SAE 30W motor oil or equalivento Tighten oil fill cap/dipstick

securely each time you check the oil level. SAE 5W-30 motor oil may be used to make starting easier in areas

where temperature is consistently 32° F or lower. TO CHANGE ENGINE OIL (See Fig° 13) Determine temperature range expected before oil change.

All oil must meet APt service classification SG.

• Be sure vehicle is on level surface. , Oil will drain more freely when warm.

, Catch oil in a suitable container. " Remove oil fill dipstick_ Be careful not to allow dirt to

enter the engine when changing oil.

, Remove drain pJug. , After oil has drained completely, replace oil drain plug

and tighten securely.

- Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill For approximate capacity see Product Specifications on page 3 of this manual.

° Use gauge on oit fill dipstick for checking levet. Be sure

dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

SAE VISCOSITY GRADES

V-BELTS Check V-belts for deterioration and wear after 100 hours

and replace if necessary. The belts are not adjustable° Replace belts if they begin to slip from wear,

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

,OIL DRAIN PLUG

FIG. 13

+ 36 hidden pages

Craftsman 917.254531 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual