Craftsman 917.25435 Operator's Manual

Operator's Manual

®

1

LAW

24.0 HR*

TRACTO

46" Mower

Electric Start

Automatic Transmission

Model No.

917.25435

This product has a low emission engine which operates

differently from previously built engines. Before you start the
engine, read and understand this Operator's Manual.

IMPORTANT:

Read and follow all Safety
Rules and Instructions before

operating this equipment.

Gasoline containing up to 10% ethanol (EIO) is acceptable for use in this machine.

The use of any gasoline exceeding 10% ethanol (EIO) will void the product warranty.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

446615

For answers to your questions

about this product, Call:

1-800-659-5917

SEARS Craftsman Help Line
5 am - 5 pm, Mon- Sat

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/Pre-Operation ....................... 7

Operation ............................................... 9

Maintenance Schedule ........................ 16

Maintenance ........................................ 16

Service and Adjustments ..................... 21

Storage ................................................ 27

Troubleshooting ................................... 28

Sears Service ........................ Back Cover

CRAFTSMAN PROFESSIONAL LIMITED WARRANTY
TWO YEARS ON TRACTOR

This warranty applies for only one year from the date of purchase if this tractor is ever

used for commercial or rental purposes.
During the first year of purchase, there will be no charge for warranty service in your

home. For your convenience, in-home warranty service will still be available after the first
year of purchase, but a trip charge will apply. This charge will be waived if you transport

the tractor to an authorized Craftsman drop-off location.

90 DAYS ON BATTERY
For ninety (90) days from date of purchase, if the battery included with this tractor is

defective in material or workmanship (our testing proves it will not hold a charge), it will be
replaced free of charge in your home.

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

• Expendable items that become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the tractor, impacting objects that

bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical

and mechanical damage caused by improper storage, failure to use the proper grade
and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to

maintain the equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated

or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

2

,_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_,WARNING: In order to prevent acciden-
tal starting when setting up, transporting,

adjusting or making repairs, always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.

_,WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments
that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo-
nents contain or emit chemicals known to

the State of California to cause cancer and

birth defects or other reproductive harm.

_,WARNING: Battery posts, terminals and

related accessories contain lead and lead
compounds, chemicals known to the State of

California to cause cancer and birth defects
or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-
tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating
parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are
familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blades.

• Be sure the area is clear of bystanders
before operating. Stop machine ifanyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely
necessary. Always look down and behind

before and while backing.

• Never direct discharged materialtoward
anyone. Avoid discharging material
against a wall or obstruction. Material

may ricochet back toward the operator.
Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the en-

tire grass catcher, discharge chute, or

other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove
keys before dismounting.

• Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge chute.

• Operate machine only indaylight or good
artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or
crossing roadways.

• Use extra care when loading or unloading

the machine into a trailer or truck.

• AIways wear eye protection when operat-
ing machine.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related inju-
ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and
others from serious injury.

• Followthemanufacturer'srecommenda-

tion for wheel weights or counterweights.

• Keep machine free of grass, leaves or
other debris build-up which can touch hot
exhaust / engine parts and burn. Do not

allow the mower to plow leaves or other
debris which can cause build-up to oc-
cur. Clean any oil or fuel spillage before

operating or storing the machine. Allow
machine to cool before storage.

3

li. SLOPE OPERATION

Slopes are a major factor related to loss of
control and tip-over accidents, which can

result in severe injury or death. Operation
on all slopes requires extra caution. If you
cannot back up the slope or ifyou feel uneasy
on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you
will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may lose
traction.

Always keep the machine in gear when
going down slopes. Do not shift to neutral

and coast downhill.

• Avoid starting, stopping, or turning on a
slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight
down the slope.

• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine
with grass catchers or other attachments;
they can affect the stability of the ma-

chine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,
or embankments. The machine could

suddenly roll over if a wheel is over the
edge or if the edge caves in.

Iii. CHILDREN

_WARNING: CHILDREN CAN BE INJURED
BYTHIS EQUIPMENT. The American Acade-

my of Pediatrics recommends that children
be a minimum of 12 year of age before op-
erating a pedestrian controlled lawn mower

and a minimum of 16 years of age before
operating a riding lawn mower.

Tragic accidents can occur if the operator

is not alert to the presence of children.
Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.

• Be alert and turn machine off if a child
enters the area.

• Before and while backing, look behind
and down for small children.

• Nevercarrychildren, even with the blades
shut off. They may fall off and be seriously
injured or interfere with safe machine

operation. Children who have been given
rides in the past may suddenly appear in

the mowing area for another ride and be

run over or backed over by the machine.

• Never allow children to operate the ma-
chine.

• Use extra care when approaching blind
corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch
designed for towing. Do not attach towed

equipment except at the hitch point.

• Followthemanufacturer'srecommenda-

tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight ofthetowed equip-
ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to
stop.

V. SERVICE

SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam-

age, use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool

before refueling.

• Never fuel the machine indoors.

• Neverstorethe machine orfuel container

where there is an open flame, spark, or

pilot light such as on a water heater or
other appliances.

• Never fill containers inside a vehicle or
on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

4

• Remove gas-powered equipment from
the truck or trailer and refuel it on the

ground. Ifthis is not possible, then refuel
such equipment with a portable container,

rather than from a gasoline dispenser
nozzle.

• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do not

use a nozzle lock-open device.

• Iffuel is spilled on clothing, change cloth-

ing immediately.

• Never overfill fuel tank. Replace gas cap
and tighten securely.

GENERALSERVlCE

• Never operate machine in aclosed area.

• Keep all nuts and bolts tight to be surethe
equipment is in safe working condition.

• Nevertamperwithsafetydevices. Check
their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked de-
bris. Allow machineto cool before storing.

• If you strike a foreign object, stop and

inspectthe machine. Repair, if necessary,
before restarting.

• Never make any adjustments or repairs

with the engine running.

• Checkgrasscatchercomponentsandthe

discharge chute frequently and replace
with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp. Wrap the blade

or wear gloves, and use extra caution
when servicing them.

• Check brake operation frequently. Adjust

and service as required.

• Maintain orreplace safetyand instruction
labels, as necessary.

• Be sure the area is clear of bystanders
before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.

• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with safe

machine operation. Children who have
been given rides in the past may suddenly
appear in the mowing area for another
ride and be run over or backed over by

the machine.

• Keep children out of the mowing area
and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child
enters the area.

• Before and while backing, look behind
and down for small children.

• Mow up and down slopes (15 ° Max), not
across.

• Choose a low ground speed so that you
will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a
slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,
disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary,
and then, turn slowly and gradually

downhill, if possible.

• When loading or unloading this machine,
do not exceed the maximum recom-

mended operation angle of 15 °.

5

PRODUCT SPECIFICATIONS

Gasoline Capacity 3.0 Gallons/11,35 L
and type: Regular Unleaded

Oil Type: SAE 30 (above 32°F/0°0

API: SG-SL) SAE 5W30 (below 32°F/0°0

Oil Capacity: W/Filter: 64 Oz./1,96 L

W/out Filter: 60 Oz./1,77 L

Spark Plug: Champion QC12YC

(Gap: .040"/1.02 mm)

Ground Speed Forward: 0 - 5.2/8,4

(Mph/Kph): Reverse: 0 - 2.9/4,7

Charging 3 Amps Battery
System: 5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230

Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm

CONGRATULATIONS on your purchase of
a new tractor. It has been designed, engi-
neered and manufactured to give you the best

possible dependability and performance.
Should you experience any problem you can-

not easily remedy, please contact a Sears or
other qualified service center. We have com-
petent, well-trained representatives and the

proper tools to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble

and maintain your tractor properly. Always
observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining,
caring for and using your tractor.

• Follow instructions under "Maintenance"
and "Storage" sections of this manual.

• Wear proper Personal Protective Equip-
ment (PPE) while operating this machine,
including (at a minimum) sturdy footwear,

eye protection, and hearing protection. Do
not mowin shortsand/oropentoed footwear.

• Always let someone know you are outside
mowing.

_,WARNING: This tractor isequipped with

an internal combustion engine and should
not be used on or near any unimproved

forest-covered, brush-covered or grass-

covered land unless the engine's exhaust
system is equipped with a spark arrester

meeting applicable local or state laws (if
any). If a spark arrester is used, it should

be maintained in effective working order by

the operator.

In the state of Californiathe above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have
similar laws. Federal laws apply on federal
lands. A spark arrester for the muffler is

available through your nearest Sears service
center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur-

chase. Your new Craftsman® product is
designed and manufactured for years of

dependable operation. But like all products,
it may require repair from time to time. That's

when having a Repair Protection Agreement
can save you money and aggravation.

Purchase a Repair Protection Agreement
now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 professional

repair specialists.

Unlimited service and no charge for parts
and labor on all covered repairs.

Product replacement if your covered
product can't be fixed.

Discount of 10% from regular price of
service and service-related parts not
covered bythe agreement; also, 10% off

regular price of preventive maintenance
check.

Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient
repair scheduling.

Once you purchase the Agreement, a simple
phone call is all that it takes for you to sched-

ule service. You can call anytime day or night,
or schedule a service appointment online.

Sears has over 12,000 professional repair
specialists, who have access to over 4.5

million quality parts and accessories. That's
the kind of professionalism you can count on

to help prolong the life of your new purchase
for years to come. Purchase your Repair

Protection Agreement today!
Some limitations and exclusions apply.

For prices and additional information call

1-800=827=6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in the

U.S.A. call 1-800=4-MY=HOME®

6

Slope Sheet

Keys

(2) Keys

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes are listed.

(1) 1/2" wrench Tire pressure gauge
(2) 7/16" wrenches Utility knife LABEL

Pliers

When right or left hand is mentioned in this

manual, itmeans when you are inthe operating
position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON
UNPACK CARTON

• Remove all accessible loose parts and
parts cartons from carton.

• Cut along dotted lines on all four panels
of carton. Remove end panels and lay

side panels flat.

• Check for any additional loose parts or
cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

TO CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service after
month and year indicated on label (label is

located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this
manual for charging instructions).

• For battery and battery cable installation
see "REPLACING BATTERY" in the

"Service and Adjustments" section in this

manual.

ADJUST SEAT

1. Sit in seat.

2. Lift up adjustment lever (A) and slide seat
until a comfortable position is reached

which allows you to press clutch/brake

pedal all the way down.

3. Release lever to lock seat in position.

7

NOTE: You may now roll your tractor off the
skid. Followthe appropriate instruction below

to remove the tractor from the skid.

_l_ WARNING: Before starting, read, un-

derstand and follow all instructions in the
Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)

1. Raise attachment lift lever to its highest
position.

2. Release parking brake by depressing
brake pedal.

3. Place freewheel control in disengaged
position to disengage transmission (See

"TO TRANSPORT" inthe Operation sec-
tion of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector

shield up against tractor.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at
the factory for shipping purposes. Correct

tire pressure is important for best cutting

performance.

• Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing
should be properly leveled. See "TO LEVEL

MOWER" in the Service and Adjustments
section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing
motion and mower blade drive belts in the

Service and Adjustments section of this man-
ual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is operating prop-
erly. See "TO CHECK BRAKE" inthe Service

and Adjustments section of this manual.

,/CHECKLIST

Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this

Quality Product.

Please review the following checklist:
J All assembly instructions have been com-

pleted.

J No remaining loose parts in carton.
J Battery is properly prepared and

charged.

J Seat is adjusted comfortably and tightened

securely.

/All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated
at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly
clamped.

/ Before driving tractor, be sure freewheel

control is in "transmission engaged"
position (see "TO TRANSPORT" in the

Operation section of this manual).
While learning how to use your tractor, pay ex-
tra attention to the following important items:

/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regular

unleaded gasoline.
/ Become familiar with all controls, their lo-

cation and function. Operate them before

you start the engine.
/ Be sure brake system is in safe operating

condition.
/ Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).
/ Itisimportant to purgethetransmission before

operating your tractor for the first time. Fol-

low proper starting and transmission purging

instructions (See "TO START ENGINE" and

"PU RG ETRANSMISSION" inthe Operation

section of this manual).

8

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N N L I',,I @

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

IGNITION SWITCH

6 e G (@) -@

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

OPERATION

SYSTEM (ROS)

MOWER LIFT

t

LIGHTS ON

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

(Automatic ModeJsonly)

Failure to follow instructions

could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

FUEL BATTERY

FREE WHEEL

REVERSE FORWARD

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.
WARNING indicates a hazard which, if not avoided

could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that couNd result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury

and/or property damage.
FIRE indicates a hazard which, if not avoided,

could resuNt in death, serious injury and/or
property damage.

CRUISE CONTROL

CLUTCH/BRAKE

PEDAL

@@®@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

9

KNOW YOUR TRACTOR

READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to
raise and lower the mower or other attach-

ments mounted to your tractor.
(B) BRAKE PEDAL - Used for braking the

tractor and starting the engine.

(C) PARKING BRAKE - Locks clutch/
brake pedal into the brake position.

(D) THROTTLE/CHOKE CONTROL-
Used for starting and controlling engine
speed.

(E) ATTACHMENT CLUTCH LEVER

- Used to engage the mower blades, or
other attachments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting

and stopping the engine.
(G) REVERSE OPERATION SYSTEM
(ROS) "ON" POSITION - Allows operation
of mower or other powered attachment

while in reverse.

03108

(H) LIGHT SWITCH - Turns the headlights
on and off.

(J) CRUISE CONTROL LEVER - Used to
set forward movement of tractor at desired

speed without holding the forward drive
pedal.
(K) FORWARD DRIVE PEDAL - Used for

forward movement of tractor.
(L) REVERSE DRIVE PEDAL - Used for

reverse movement of tractor.
(M) FREEWHEEL CONTROL - Disen-

gages transmission for pushing or slowly
towing the tractor with the engine off.

(P) SERVICE REMINDER/HOUR METER

- Indicates when service is required for the
engine and mower.

10

The operation of any tractor can result in foreign objects thrown into I

the eyes, which can result in severe eye damage. Always wear safety !

glasses or eye shields while operating your tractor or performing any !
adjustments or repairs. We recommend standard safety glasses or a_

wide vision safety mask worn over spectacles. J

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE
Your tractor is equipped with an operator

presence sensing switch. When engine is
running, any attempt bythe operator to leave

the seat without first setting the parking brake
will shut off the engine.

1. Depress brake pedal (B) all the way down
and hold.

2. Pull parking brake lever (C) up and hold,
release pressure from brake pedal (B),
then release parking brake lever. Pedal
should remain in brake position. Make

sure parking brake will hold tractor se-
cure.

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch control to disengaged position (t_=l).

1

NOTE: Failure to move throttle control be-

tween half and full speed (fast) position, be-
fore stopping, maycause engineto "backfire".

• Turn ignition key (F) to "STOP" position
and remove key. Always remove key when
leaving tractorto prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the

battery to discharge and go dead.
NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility,

always stop engine when stopping tractor
on grass areas.

_CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator'sposition.
TO USE THROTTLE CONTROL

Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating effi-

ciency.

• Full speed (fast) offers the best mower
performance.

(r_) Attachment (1_) Attachment

GROUND DRIVE-

. To stop ground drive, depress brake pedal

IMPORTANT: Forward and reverse drive

pedals return to neutral position when not
depressed.

ENGINE -

• Move throttle control (D) between half and

Clutch Control Clutch Control

"Engaged .... Disengaged"

all the way down.

full speed (fast) position.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement

is controlled by the forward and reverse

drive pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward (K) or reverse (L)

drive pedal to begin movement. Ground
speed increases the further down the

pedal is depressed.

11

TO USE CRUISE CONTROL

The cruise control feature can be used for
forward travel only.

SYSTEM CHARACTERISTICS

The cruise control should only be used

while mowing or transporting on relatively
smooth, straight surfaces. Other conditions

such as trimming at slow speeds may cause
the cruise control to disengage. Do not use
the cruise control on slopes, rough tertian

or while trimmimg or turning.

• With forward drive pedal (K) depressed to
desired speed, pull cruise control lever (d)

up and hold while lifting your foot off the
pedal, then release the lever.

To disengage the cruise control, depress the

brake pedal or tap on forward drive pedal.
TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever (A)

determines the cutting height.

• Put attachment lift lever in desired cut-
ting height slot.

The cutting height range is approximately

1" to 4". The heights are measured from

the ground to the blade tip with the engine

not running. These heights are approximate
and may vary depending upon soil condi-

tions, height of grass and types of grass

being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2" during the cool sea-

son and to over 3" during hot months.

For healthier and better looking lawns,
mow often and after moderate growth.

• For best cutting performance, grass over
6" in height should be mowed twice. Make

the first cut relatively high; the second to
desired height.

TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when

they are slightly off the ground when mower

is at the desired cutting height in operating
position. Gauge wheels then keep the deck
in proper position to help prevent scalping

in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on
a flat level surface.

1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut posi-
tion, gauge wheels should be assembled

so they are slightly off the ground. Install
gauge wheel in appropriate hole. Tighten
securely.

O

9/16

O

3/4

3. Repeat for all, installing gauge wheel

in same adjustment hole.

TO OPERATE MOWER
Your tractor is equipped with an operator

presence sensing switch. Any attempt
by the operator to leave the seat with the

engine running and the attachment clutch
engaged will shut off the engine. You must

remain fully and centrally positioned in the
seat to prevent the engine from hesitating or
cutting off when operating your equipment
on rough, rolling terrain or hills.

1. Select desired height of cut with attach-
ment lift lever.

2. Start mower blades by engaging attach-
ment clutch control.

TO STOP MOWER BLADES

Disengage attachment clutch control.

_IbCAUTION: Do not operate the mower
without either the entire grass catcher, on

mowers so equipped, or the deflector shield

(S) in place.

12

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by
the operator to travel in the reverse direction
with the attachment clutch engaged will shut

off the engine unless ignition key is placed

in the ROS "ON" position.
_,WARNING" Backing up with the at-

tachment clutch engaged while mowing is

strongly discouraged. Turning the ROS "ON",
to allow reverse operation with the attach-

ment clutch engaged, should only be done
when the operator decides it is necessary to

reposition the machine with the attachment

engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

Only use if you are certain no children or

other bystanders will enter the mowing area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key
counterclockwise to ROS "ON" position.

3. Look down and behind before and while
backing.

4. Slowly depress reverse drive pedal to
start movement.

5. When use ofthe ROS is no longer needed,
turn the ignition key clockwise to engine

"ON" position.

ROS "ON" Position

TO OPERATE ON HILLS
_L, WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not
drive across any slope. Use the slope guide
provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping orchanging speed on hills.

• If stopping is absolutely necessary, push

brake pedal quickly to brake position and

engage parking brake.

• To restart movement, slowly release park-

ing brake and brake pedal.

• Slowly depress appropriate drive pedal to

slowest setting.

• Make all turns slowly.

Engine "ON" Position
(Normal Operating)

TO TRANSPORT

When pushing or towing your tractor, be
sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift lever to its highest
position.

2. Pull freewheel control out and into the slot
and release so it is held in the disengaged

position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse above

procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor on atruck or atrailer,

be sure hood is closed and secured to tractor.
Use an appropriate means of tying hood to

tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH=

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of

a load, while on a slope, is dangerous. Tires
can lose traction with the ground and cause
you to lose control of your tractor.

SERVICE REMINDER/HOUR METER

Service reminder shows the total number
of hours the engine has run and flashes to

indicate that the engine or mower needs ser-
vicing. When service is required, the service

reminder will flash for two hours. To service
engine and mower, see the Maintenance

section of this manual.

NOTE: Service reminder runs when the igni-
tion key is in any position but "STOP". For

accurate reading, be sure key remains in the

"STOP" position when engine is not running.

13

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped,
from the factory, already filled with summer

weight oil.

1. Check engine oil with tractor on level
ground.

2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap
tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until

"FULL' mark on dipstick is reached. Do

not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil
viscosity chart in the Maintenance section
of this manual).

• To change engine oil, seethe Maintenance

section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with
gasoline. Purchase fuel in quantities that

can be used within 30 days to assure fuel
freshness.

_CAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an
open flame.
IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can

attract moisture which leads to separation
and formation of acids during storage. Acidic
gas can damage the fuel system of an engine

while in storage. To avoid engine problems,

the fuel system should be emptied before

storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the
fue! lines and carburetor are empty. Use
fresh fuel next season. See Storage Instruc-

tions for additional information. Never use

engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or

if the engine has run out of fuel, it will take

extra cranking time to move fuel from the
tank to the engine.

1. Be sure freewheel control is in the trans-
mission engaged position.

2. Sit on seat in operating position, depress
brake pedal and set parking brake.

3. Move attachment clutch to disengaged
position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm and
cold starting procedures below.

5. Insert key into ignition and turn key
clockwise to start position and release

key as soon as engine starts. Do not run
starter continuously for more than fifteen
seconds per minute. If the engine does

not start after several attempts, move

throttle control to fast position, wait a
few minutes and try again. If engine still

does not start, move the throttle control
back to the choke position and retry.

WARM WEATHER STARTING (50°F/10 °
C and above)

6. When engine starts, move the throttle
control to the fast position.

• The attachments and ground drive can

now be used. Ifthe engine does not accept

the load, restart the engine and allow it to

warm up for one minute using the choke
as described above.

COLD WEATHER STARTING ( 50°F/10 ° C
and below)

6. When engine starts, leave throttle control
in choke position until engine warms up
and begins to run roughly. Once rough

running begins, immediately move the

throttle control to the fast position. Engine
warm-up may take from several seconds

to several minutes (the colder the tem-

perature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as fol-
lows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the
brake slowly return to operating position.

3. Allow one minute fortransmission to

warm up. This can be done during the

engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet)
or in cold temperatures (below 32°F/0°C)
the carburetor fuel mixture may need to be

adjusted for best engine performance (see
"TO ADJUST CARBURETOR" in the Service

and Adjustments section of this manual).

14

PURGE TRANSMISSION

_CAUTION: Never engage or disengage
freewheel lever while the engine is running.

To ensure proper operation and performance,

it is recommended that the transmission be
purged before operating tractor for the first

time. This procedure will remove any trapped

air inside the transmission which may have
developed during shipping of your tractor.
IMPORTANT: Should your transmission

require removal for service or replacement,
it should be purged after reinstallation before
operating the tractor.

1. Place tractor safely on a level surface -
that is clear of objects and open - with
engine off and parking brake set.

2. Disengage transmission by placing
freewheel control in disengaged position

(See "TO TRANSPORT" in this section

of manual).

3. Sitting in the tractor seat, start engine.
After the engine is running, move throttle
control to slow position. Disengage park-

ing brake.

CAUTION: At any time, during step 4,

there may be movement of the drive wheels.

MOWING TiPS

• Tire chains cannot be used when the
mower housing is attached to tractor.

• Mower should be properly leveled for
best mowing performance. See "TO

LEVEL MOWER HOUSING" in the
Service and Adjustments section of this

manual.

• The left hand side of mower should be
used for trimming.

• Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more
uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,
driveways, etc. After one or two rounds,

mow in the opposite direction making
left hand turns until finished.

f

r-

4. Depressforwarddrivepedaltofullforward
position and hold for five (5) seconds and

release pedal. Depress reverse drive
pedal to full reverse position and hold
for five (5) seconds and release pedal.

Repeat this procedure three (3) times.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing free-
wheel control in engaged position (See

"TO TRANSPORT" in this section of
manual).

7. Sitting in the tractor seat, start engine.
After the engine is running, move throttle

control to half (1/2) speed. Disengage
parking brake.

8. Drive tractor forward for approximately
five feet then backwards for five feet.

Repeat this driving procedurethreetimes.

Your transmission is now purged and now

ready for normal operation.

,

( J

• If grass is extremely tall, it should be
mowed twice to reduce load and pos-

sible fire hazard from dried clippings.
Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry
before mowing.

• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of

material. Regulate ground speed by
selecting a low enough speed to give

the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-

tachment being used.

15

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

m

SCHEDULE EACH 8 25 50 100 SEASON STORAGE

Check Brake Operation _
Check Tire Pressure _ _'

T Check Operator Presence & ROS Systems
A Check for Loose Fasteners I[_ _

C ChecWReplace Mower Blades _3
T Lubrication Chart _f

0 Check Battery Level _4
R Clean Battery and Terminals _

Clean Debris Off Steering Plate _5
Check Transaxle Cooling

Check Mower Levelness
Check V-Belts _#'

u

Check Engine Oil Level if _'
Change Engine Oil (with oil filter) q_'1,2

Change Engine Oil (without oil filter) _1_1,2

NE Clean Air Filter _2

G Clean Air Screen q_'2

Inspect Muffler/Spark Attester _S'
a Replace Oil Filter (If equipped) _,2
E Clean Engine Cooling Fins _ 2

Replace Spark Plug if

Replace Air Filter Paper Cartridge _2

R_lace Fuel Filter _ _

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

USE HOURS HOURS HOURS HOURS

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - See (}leaning in Maintenance Section.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator
abuse or negligence. To receive full value

from the warranty, operator must maintain
tractor as instructed in this manual.

Some adjustments will need to be made
periodicallyto properly maintain your tractor.

At least once a season, check to see if

you should make any of the adjustments
described in the Service and Adjustments

section of this manual.

• At least once a year you should replace
the spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter assure
proper air-fuel mixture and help your en-

gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

(_ S_
Zerk

Spindle

Zerk

Front

(_Front Wheel

Bearing zerk

d_

Sector Gear

Wheel

Bearing Zerk

Engine

Teeth

(_)General Purpose Grease
(_Referto Maintenance ENGINE" Section.

iMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings.

Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type lu-

bricant sparingly.

16

TRACTOR

Always observe safety rubs when per-
forming any maintenance.

BRAKE OPERATION
if tractor requires more than five (5) feet to

stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be serviced. (See "TO CHECK

BRAKE" in the Service and Adjustments
section of this manual).

TIRES

• Maintain proper air pressure in all tires
(See PSI on tires).

• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.

OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse
operation systems are working properly. If

your tractor does not function as de-
scribed, repair the problem immediately.

• The engine should not start unless the
brake pedal is fully depressed, and the

attachment clutch control is in the disen-
gaged position.

CHECK OPERATOR PRESENCE
SYSTEM

• When the engine is running, any at-

tempt by the operator to leave the seat
without first setting the parking brake

should shut off the engine.

• When the engine is running and the
attachment clutch is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-
erate unless the operator is in the seat.

ROS "ON" Position

Engine "ON" Position
(Normal Operating)

CHECK REVERSE OPERATION (ROS)
SYSTEM

• When the engine is running with the
ignition switch in the engine "ON" posi-

tion and the attachment clutch engaged,
any attempt by the operator to drive in

reverse should shut off the engine.

• When the engine is running with the
ignition switch in the ROS "ON" position

and the attachment clutch engaged,
any attempt by the operator to drive in
reverse should NOT shut off the engine.

BLADE CARE
For best results mower blades must be

sharp. Replace worn, bent or damaged

blades.

& CAUTION: Use only a replacement

blade approved by the manufacturer of

your tractor. Using a blade not approved

by the manufacturer of your tractor is
hazardous, could damage your tractor and

void your warranty.
BLADE REMOVAL

1. Raise mower to highest position to al-

low access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter-
clockwise.

3. Install new blade with stamped
"GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star
on mandrel assembly.

4. Install and tighten blade bolt securely
(45-55 Ft. Lbs./62-75 Nm torque).

IMPORTANT: Special blade bolt is heat

treated.

Blade

Blade Bolt
(Special)

Center Hole

BATTERY

Your tractor has a battery charging system
which is sufficient for normal use. How-

ever, periodic charging of the battery with
an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not
attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

17

Mandrel
Assembly

TO CLEAN BATTERYANDTERMINALS

Corrosionanddirton thebatteryandtermi-
nalscancausethe batteryto "leak"power.

1. DisconnectBLACK batterycablefirst
then RED battery cableand remove

batteryfrom tractor.

2. Rinsethe batterywith plainwater and
dry.

3. Cleanterminalsand battery cableends
with wirebrush untilbright.

4. Coatterminalswith greaseor petro-

leumjelly.

5. Reinstallbattery (See"REPLACING

BATTERY"inthe SERVICEANDAD-

JUSTMENTSsection ofthis manual).

TRANSAXLE COOLING

The transmissionfan and coolingfins

shouldbe kept cleanto assureproper
cooling.

Do notattemptto cleanfan or transmis-
sionwhile engine isrunningorwhile the

transmission ishot.Topreventpossible

damageto seals,do notuse highpressure
wateror steamto clean transaxle.

• Inspectcooling fanto besure fan blades

are intactand clean.

• Inspectcooling finsfor dirt,grass clip-

pingsand other materials. To prevent

damageto seals,do notuse com-

pressedair or highpressure sprayerto

cleancoolingfins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact
your nearest Sears or other qualified

service center.

V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace

if necessary. The belts are not adjustable.
Replace belts if they begin to slip from

wear.

ENGINE
LUBRICATION

Only use high quality detergent oil rated
with API service classification SG-SL.

Select the oil's SAE viscosity grade
according to your expected operating

temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

i i i i i

C -30 -2_0 -10 0 1_0 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil viscchartl e

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in

cold weather, they will result in increased
oil consumption when used above
32°F/0°C. Check your engine oil level
more frequently to avoid possible engine

damage from running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor

is not used for 50 hours in one year.
Check the crankcase oil level before start-

ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/

dipstick securely each time you check the
oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API
service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine when

changing oil.

2. Slideoildrainextensionfromthedocking
position on the engine blower housing
and extend outward from engine.

Docking
Position

3. To open, twist cap counter-clockwise

4. After oil is drained completely, replace
cap and twist clockwise until it stops.

5. Re-attach oil drain extension to engine
blower housing.

6. Refill engine with oil through oil fill dipstick

tube. Pour slowly. Do not overfill. For ap-

proximate capacity see "PRODUCT SP-
ECIFICATIONS" section of this manual.

.

Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,

tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil

at "FULl" line on dipstick. Tighten cap
onto the tube securely when finished.

Oil Drain

Exten_.cap

18

ENGINE OIL FILTER
Replace the engine oil filter every season or

every other oil change if the tractor is used
more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every
season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.
Service air cleaner more often under dusty

conditions.

1. Remove cover.

TO SERVICE PRE-CLEANER

2. Wash it in liquid detergent and water.

3. Squeeze it dry in a clean cloth.

4. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to

remove excess oil.

NOTE: If very dirty or damaged, replace
pre-cleaner.

TO SERVICE CARTRIDGE

1. Clean cartridge by tapping gently on
flat surface. If very dirty or damaged,

replace cartridge.

2. Reinstall precleaner cartridge, cover
and secure.

IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean

the cartridge. They may cause deteriora-
tion of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or dry

cartridge.

/Knobs,

I _ i/

Cover /_-_ ............

CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the

grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean

at all times.

Every 100 hours of operation (more often
under extremely dusty, dirty conditions),

remove the blower housing and other cool-

ing shrouds. Clean the cooling fins and
external surfaces as necessary. Make sure
the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds

removed will cause engine damage due to
overheating.

MUFFLER

Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning
of each mowing season or after every

100 hours of operation, whichever occurs
first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"
section of this manual.

IN-LINE FUEL FILTER
The fue! filter should be replaced once

each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and
plug fuel line sections.

2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and
clamps are properly positioned.

4. Immediately wipe up any spilled gaso-
line.

Clamp

Foam fl
Pre-C eaner/ /_=%!

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.

19

CLEANING

• Clean engine, battery, seat, finish, etc.
of all foreign matter.

• Clean debris from steering plate.

Debris can restrict clutch/brake pedal

shaft movement, causing belt slip and

loss of drive.

_i, CAUTION: Avoid all pinch points and

movable parts

Clutch/brake pedal

Clean

top side

_J
\

Steering

Steering System, Dash, _ Pinch|

, i CAUTION:I

Fender and Mower Npt Shown 413 PointsJ

• Keep finished surfaces and wheels
free of all gasoline, oil, etc.

• Protect painted surfaces with automo-
tive type wax.

We do not recommend using a garden hose

or pressure washer to clean your tractor
unless the engine and transmission are

covered to keep water out. Water in engine
or transmission will shorten the useful life of

your tractor. Use compressed air or a leaf
blower to remove grass, leaves and trash

from tractor and mower.

DECK WASHOUT PORT

Your tractor's deck is equipped with a

washout port on its surface as part of its
deck wash system. It should be utilized af-

ter each use.

1. Drive the tractor to a level, clear spot

on your lawn, near enough to a water
spigot for your garden hose to reach.

iMPORTANT: Make certain the tractor's
discharge chute is directed AWAY from your

house, garage, parked cars, etc. Remove
bagger chute or mulch cover if attached.

2. Make sure the attachment clutch control

is in the "DISENGAGED" position, set
the parking brake, and stop the engine.

3. Thread the nozzle adapter (packaged

with your tractor's Operator's Manual)
onto the end of your garden hose.

4. Pull back the lock collar of the nozzle

adapter and push the adapter onto the
deck washout port at the left end of the

mower deck. Release the lock collar to
lock the adapter on the nozzle.

Nozzle _/Hose

Adapter _ _ Washout Port

IMPORTANT: Tug hose ensuring connec-
tion is secure.

5. Turn the water on.

6. While sitting in the operator's position
on the tractor, re-start the engine and

place the throttle lever in the Fast ",_"
position.

iMPORTANT: Recheck the area making
certain the area is clear.

. Move the tractor's attachment clutch

control to the "ENGAGED" position.

Remain in the operator's position

with the cutting deck engaged until the
deck is cleaned.

. Move the tractor's attachment clutch

control to the "DISENGAGED" posi-
tion. Turn the ignition key to the STOP

position to turn the tractor's engine off.

Turn the water off.

9. Pull back the lock collar of the nozzle
adapter to disconnect the adapter from

the nozzle washout port.

10. Move the tractor to a dry area, prefer-
ably a concrete or paved area. Place

the attachment clutch control in the
"ENGAGED" position to remove excess

water and to help dry before putting the
tractor away.

_WARNING" A broken or missing washout
fitting could expose you or others to thrown

objects from contact with the blade.

• Replace broken or missing washout fitting
immediately, prior to using mower again.

• Plug any holes in mower with bolts and
Iocknuts.

20

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER=VICE OR ADJUSTMENTS:

1. Depress brake pedal fully and set parking brake.

2. Place attachment clutch in "DISENGAGED" position.

3. Turn ignition key to "STOP" and remove key.

4. Make sure the blades and all moving parts have completely stopped.

5. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TO REMOVE MOWER

1. Place attachment clutch in "DISEN-
GAGED" position.

2. Lower attachment lift lever to its lowest
position.

3. Roll belt off engine pulley (M) and belt
keepers (G).

4. Remove retainer spring (K), slide collar

(L) off and push housing guide (P) out

of bracket.

5. Remove clutch cable spring (Q) from
idler arm (R).

6. Disconnect front link (E) from mower -
remove retainer spring and washer.

7. Go to either side of mower and discon-
nect mower suspension arm (A) from

chassis pin (B) and rear lift link (C) from
rear mower bracket (D) - remove retainer

springs and washers.

Al_ CAUTION: After rear lift links are discon-

nected, the attachment lift lever will be spring
loaded. Have a tight grip on lift lever when

changing position of the lever.

8. Slide mower out from under right side of
tractor.

IMPORTANT: If an attachment other than

the mower is to be mounted on the tractor,

remove the front link (E) and rear lift links
(C) from tractor and hook the clutch spring

(Q) into the cable guide on front edge of
lower dash.

TO INSTALL MOWER

Be sure tractor is on level surface and engage
parking brake.

1. Lower attachment lift lever to its lowest
position.

CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly

and engage in lowest position.

NOTE: Be sure mower side suspension

arms (A) are pointing forward before sliding

mower under tractor.

2. Slide mower under tractor until it is cen-
tered under tractor.

03042tex

21

3. ATTACH MOWER SIDE SUSPENSION
ARMS (A) TO CHASSIS - Position hole

in arm over pin (B) on outside of tractor

chassis and secure with retainer spring.

4. Repeat on opposite side of tractor.

.

ATTACH REAR LIFT LINKS (C) - Lift

rear corner of mower and position slot
in link assembly over pin (D) on rear

mower bracket and secure with washer

and retainer spring.

7. Insert end of link (E) into hole in front
mower bracket (H) and secure with

washer and retainer spring (J).

8. Hook end of clutch cable spring (Q) into
hole in idler arm (R).

9. Push clutch cable housing guide (P) into
bracket, slide collar (L) onto guide and
secure with retainer spring (K).

10. Install belt onto engine pulley (M) and belt
keepers (G).

.

ATTACH FRONT LINK (E) - Work from

left side of tractor. Insert rod end of link

assembly through front hole in tractor
front suspension bracket (F).

iMPORTANT: Check belt for proper routing
in all mower pulley grooves.

11. Raise attachment lift lever to highest
position.

12. If necessary, adjust gauge wheels before
operating mower as shown in the Opera-

tion section of this manual.

03042tex

22

TO LEVEL MOWER

Make sure tires are properly inflated to the
PSI shown on tires. Iftires are over or under

inflated, it may affect the appearance of your
lawn and lead you to think the mower is not

adjusted properly.

VISUAL SIDE-TO-SIDE ADJUSTMENT

1. With all tires properly inflated and if your
lawn appears unevenly cut, determine

which side of mower is cutting lower.

2. With a 3/4" or ad ustable wrench, turn lift
link adjustment nut (A) to the left to lower

LH side of mower, or, to the right to raise
LH side of mower.

NOTE: Each full turn of adjustment nut will
change mower height about 3/16".

FRONT=TO=BACK ADJUSTMENT

IMPORTANT: Deck must be level side-

to-side.
To obtain the best cutting results, the mower

blades should be adjusted so the front tip is
1/8" to 1/2" lower than the rear tip when the

,i_ower is in its highest position.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade
with heavy cloth.

• Raise mower to highest position.

• Position any blade so the tip is pointing
straight forward. Measure distance (B)

to the ground at front and rear tip of the

blade.

• If front tip of blade is not 1/8" to 1/2" lower

than the rear tip, go to the front of tractor.

• With an 11/16" or adjustable wrench,
loosen jam nut A several turns to clear

adjustment nut B.

Turn nut rig Turn nut left
to raise mower . to lower mower

3. Test your adjustment by mowing some
uncut grass and visually checking the

appearance. Readjust, if necessary, until
you are satisfied with the results.

PRECISION SIDE-TO=SIDE ADJUSTMENT

1. With all tires properly inflated, park tractor
on level ground or driveway.

_i, CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap blade

with heavy cloth.

2. Raise mower to its highest position.

3. At both sides of mower, position blade at
side and measure the distance (A) from
bottom edge of blade to the ground. The

distance should be the same on both
sides.

4. If adjustment is necessary, see step 2 in
Visual Adjustment instructions above.

5. Recheck measurements, adjust if neces-
sary until both sides are equal.

: ::::_..............................

AI lA

With a 3/4" or adjustable wrench, turn
front link adjustment nut (B) clockwise

(tighten) to raise the front of mower, or,

counterclockwise (loosen) to lower the

front mower.

Tighten adjust nut
B to raise mower

NOTE: Each full turn of the adjustment nut

will change mower height about 1/8".

• Recheck measurements, adjust if neces-
sary until front tip of blade is 1/8" to 1/2"

lower than the rear tip.

• Hold adjustment nut in position with wrench
and tighten jam nut securely against ad-

justment nut.

/ °`

Loosen jam nut A first

Loosen adjust
nut B to lower

23

mower

TO REPLACE MOWER BLADE DRIVE
BELT

The mower blade drive belt may be replaced

without tools. Park the tractor on level sur-

face. Engage parking brake.

BELT REMOVAL-

1. Remove mowerfrom tractor (See"TO RE-
MOVE MOWER" inthis section ofmanua0.

2. Work belt off both mandrel pulleys and
idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys

and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See "To Install Mower" in

this section of this manual).

BELT INSTALLATION -

1. Install new belt from tractor rear to front,
over the steering plate (F) and above

clutch brake pedal shaft (G).

2. Pull belt toward front of tractor and roll
belt onto engine pulley (E).

3. Pull belt toward rear of tractor. Carefully

work belt down around transmission

cooling fan and onto the input pulley (D).
Be sure belt is inside the belt keeper.

4. Install belt on centerspan idler (C).

5. Install belt through stationary idler (A)
and clutching idler (B).

6. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.

7. Install mower (See "TO INSTALL MOW-
ER" in this section of manual).

Mandrel
Pulle'

Idler
Pulleys

Mandrel

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a

belt installation guide decal on bottom side
of left footrest.

BELT REMOVAL-

1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and
position of all belt guides and keepers.

2. Remove beltfrom stationary idler (A) and

clutching idler (B).

3. Remove belt from centerspan idler (C).

6. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from

transmission input pulley and over cool-

ing fan blades (D).

4. Remove belt downward from engine
pulley (E).

5. Slide belt toward rear of tractor, off the

steering plate (F) and remove from tractor.

24

TO CHECK BRAKE

If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a

level, dry concrete or paved surface, then
brake must be serviced.

You may also check brake by:

1. Park tractor on a level, dry concrete or
paved surface, depress brake pedal
all the way down and engage parking

brake.

2. Disengage transmission by placing
freewheel control in "transmission dis-

engaged" position. Pull freewheel con-
trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid
when you try to manually push the tractor

forward. If the rear wheels rotate, then the

brake needs to be serviced. Contact a
Sears or other qualified service center.

FRONT WHEEL TOE-IN/CAMBER

Your new tractor front wheel toe-in and

camber is set at the factory and is normal.

The front wheel toe-in and camber are

not adjustable. If damage has occurred to
affect the factory set front wheel toe-in or

camber, contact a Sears or other qualified
service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear

wheels have a square key - Do not lose).

3. Repair tire and reassemble.
NOTE: On rear wheels only: align grooves in

rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring

securely in axle groove.

5. Replace axle cover.
NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

usetire sealant from Sears. Tire sealant also
prevents tire dry rot and corrosion.

TO START ENGINE WITH A WEAK BAT-
TERY

_IbWARNING: Lead-acid batteries generate
explosive gases. Keep sparks, flame and

smoking materials away from batteries.
Always wear eye protection when around

batteries.
If your battery is too weak to start the engine, it

should be recharged. (See "BATTERY" in the

MAINTENANCE section of this manual).
If "jumper cables" are used for emergency

starting, follow this procedure:

iMPORTANT: Your tractor is equipped with

a 12 volt system. The other vehicle must also

be a 12 volt system. Do not use your tractor
battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one endofthe RED cable to the
POSITIVE (+) terminal of each battery(A-

B), taking care not to short against tractor
chassis.

2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of fully

charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground, away

from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER

1. BLACK cable first from chassis and then
from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

Washers

Retaining
Ring

I

Axle Cover

_--xSquare Key (Rear

Wheel Only)

25

REPLACING BATTERY

_,WARNING: Do not short battery termi-

nals by allowing a wrench or any other object

to contact both terminals at the same time.

Before connecting battery, remove metal
bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to
prevent sparking from accidental grounding.

,

Lift hood to raised position.

2.

Remove terminal cover.

3.

Disconnect BLACK battery cable then
RED battery cable and carefully remove

battery from tractor.

.

Install new battery with terminals in same

position as old battery.

.

Reinstall terminal cover.

6.

First connect RED battery cable to posi-

tive (+) battery terminal with bolt and nut
as shown. Tighten securely.

.

Connect BLACK grounding cable to
negative (-) batteryterminal with remain-

ing bolt and nut. Tighten securely

8. Close hood.

_/_:,..1 Negative

/f :1 (Black)

//_-<- ' Cable

Term_

Cover !_

Positive_

(Red)_-

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Remove bulb holder from the hole in the
backside of the grill.

3. Replace bulb in holder and install bulb
holder securely back into the hole in the

backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your

tractor to run poorly, stop running, or prevent

it from starting.

• Check wiring.

TO REPLACE FUSE
Replace with 30 amp automotive-type plug-

in fuse. The fuse holder is located behind

the dash.

TO REMOVE HOOD AND GRILL AS-
SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to recon-
nect the headlight wire connector.

Headlight Wire
Connector

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal for
service or replacement, it should be purged

after reinstallation and before operating the
tractor. See "PURGE TRANSMISSION" in

the Operation section of this manual.

ENGINE

TO ADJUST THROTTLE CONTROL
CABLE

The throttle control has been preset at
the factory and adjustment should not be

necessary Check adjustment as described
below before loosening cable. If adjustment

is necessary, see engine manual.
TO ADJUST CHOKE CONTROL

The choke control has been preset at the
factory and adjustment should not be neces-
sary. If adjustment is necessary, see engine

manual.
TO ADJUST CARBURETOR

Your carburetor has been preset at the factory
and adjustment should not be necessary.

However, minor adjustment may be required

to compensate for differences in fuel, tem-
perature, altitude or load. Ifthe engine does
need adjustment, see engine manual.

26

Immediately prepare your tractor for storage
at the end of the season or if the tractor will

not be used for 30 days or more,

_WARNING: Never store the tractor with

gasoline in the tank inside a building where

fumes may reach an open flame or spark.
Allow the engine to cool before storing in

any enclosure.

TRACTOR

When tractor is to be stored for a period

of time, clean it thoroughly, remove all dirt,
grease, leaves, etc. Store in a clean, dryarea.

1. Clean entire tractor (See"CLEANING" in
the Maintenance section of this manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in the
Service and Adjustments section of this
manual).

3. Lubricate as shown in the Maintenance
section of this manual.

4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,
battery cables should be disconnected

and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

• After cleaning, leave cables disconnected

and place cables where they cannot come

in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on
concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel
system parts such as carburetor, fuel hose,

or tank during storage. Also, alcohol blended

fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads

to separation and formation of acids during

storage. Acidic gas can damage the fuel
system of an engine while in storage.

• Empty the fuel tank by starting the engine
and letting it run until the fuel lines and
carburetor are empty.

• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable a!-
ternative in minimizing the formation of fuel
gum deposits during storage. Add stabilizer

to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes

after adding stabilizer to allowthe stabilizer to

reach the carburetor. Do not empty the gas
tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).
CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to

another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your
gasoline will cause problems.

• If possible, store your tractor indoors and

cover it to give protection from dust and
dirt.

• Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot breathe

which allows condensation to form and
will cause your tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

27

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center.

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

1 Out of fuel.

2 Engine not "CHOKED" properly.

3 Engine flooded.

4 Bad spark plug.
5 Dirty air filter.

6 Dirty fuel filter.
7 Water in fuel.

8 Loose or damaged wiring.
9 Carburetor out of adjustment.

10 Engine valves out of adjustment.

1 Dirty air filter.

2 Bad spark plug.
3 Weak or dead battery.

1 Fill fuel tank.
2 See "TO START ENGINE" in

Operation section.

3 Wait several minutes before

attempting to start.

4 Replace spark plug.
5 Clean/replace air filter.

6 Replace fuel filter.
7 Empty fuel tank and carburetor,

refill tank with fresh gasoline and
replace fuel filter.

8 Check all wiring.
9 See "To Adjust Carburetor" in

Service and Adjustments section.

10 Contact a Sears or other qualified

service center.

1 Clean/replace air filter.
2 Replace spark plug.

3 Recharge or replace battery.

Engine will not

turn over

4 Dirty fuel filter.
5 Stale or dirty fuel.

6 Loose or damaged wiring.
7 Carburetor out of adjustment.

8 Engine valves out of adjustment.

1 Clutch/brake pedal not depressed.
2 Attachment clutch is engaged.
3 Weak or dead battery.

4 Blown fuse.

5 Corroded battery terminals.
6 Loose or damaged wiring.

7 Faulty ignition switch.
8 Faulty solenoid or starter.

9 Faulty operator presence

switch(es).

4 Replace fuel filter.
5 Empty fuel tank and refill tank with

fresh, clean gasoline.

6 Check all wiring.
7 See "To Adjust Carburetor" in

Service and Adjustments section.

8 Contact a Sears or other qualified

service center.
1 Depress clutch/brake pedal.
2 Disengage attachment clutch.
3 Recharge or replace battery.

4 Replace fuse.
5 Clean battery terminals.

6 Check all wiring.
7 Check/replace ignition switch.
8 Check/replace solenoid or starter.

9 Contact a Sears or other qualified

service center.

Engine clicks but

1 Weak or dead battery.

will not start

2 Corroded battery terminals.
3 Loose or damaged wiring.

4 Faulty solenoid or starter.

1 Recharge or replace battery.
2 Clean battery terminals.

3 Check all wiring.
4 Check/replace solenoid or starter.

28

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center.

PROBLEM

Loss of power

CAUSE

1 Cutting too much grass/too fast.

2 Throttle in "CHOKE" position.
3 Build-up of grass, leaves and

trash under mower.

4 Dirty air filter.
5 Low oil level/dirty oil.
6 Faulty spark plug.
7 Dirty fuel filter.
8 Stale or dirty fuel.

9 Water in fuel.

10 Spark plug wire loose.
11 Dirty engine air screen/fins.
12 Dirty/clogged muffler.

13 Loose or damaged wiring.
14 Carburetor out of adjustment.

CORRECTION

1 Raise cutting height/reducespeed
2 Adjust throttle control.

3 Clean underside of mower

housing.

4 Clean/replace air filter.
5 Check oil level/change oil.
6 Clean & regap orchangespark plug
7 Replace fuel filter.
8 Empty fuel tank and refill tank witi-

fresh, clean gasoline.

9 Empty fuel tank and carburetor,

refill tank with fresh gasoline and

replace fuel filter.
10 Connect & tighten spark plug wire
11 Clean engine air screen/fins.
12 Clean/replace muffler.

13 Check all wiring.
14

See "To Adjust Carburetor" in
Service and Adjustments section.

Excessive vibration

Engine continues to
run when operator

leaves seat with atta-

chment clutch engaged
Poor cut = uneven

cutting

15 Engine valves out of adjustment. 15

1 Worn, bent or loose blade.

2 Bent blade mandrel.

3 Loose/damaged part(s).

1 Faulty operator-safety presence

control system.

1 Worn, bent or loose blade. 1

2 Mower deck not level. 2

3 Buildup of grass, leaves, and 3

trash under mower.

4 Bent blade mandrel. 4

5 Clogged mower deck vent from 5

build-up of grass, leaves, and

trash around mandrels.

Contact a Sears or other qualified
service center.

1 Replace blade. Tighten blade bolt
2 Contact a Sears or other qualified

service center.

3 Tighten loose part(s).

Replace damaged parts.

1 Check wiring, switches and

connections. If not corrected,
contact a Sears or other

Replace blade. Tighten blade bolt

Level mower deck.

Clean underside of mower

housing.

Contact a Sears or other
qualified service center.

Clean around mandrels to
open vent holes.

29

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center.

PROBLEM

Mower blades will
not rotate

Poor grass

discharge

CAUSE

1 Obstruction in clutch mechanism.

2 Worn/damaged mower drive belt.
3 Frozen idler pulley.

4 Frozen blade mandrel.

1 Engine speed too slow.

2 Travel speed too fast.
3 Wet grass.

4 Mower deck not level.

5 Low/uneven tire air pressure.
6 Worn, bent or loose blade.

7 Buildup of grass, leaves and

trash under mower.
8 Mower drive belt worn.
9 Blades improperly installed.

CORRECTION

1 Remove obstruction.
2 Replace mower drive belt.

3 Replace idler pulley.
4 Contact a Sears or other

qualified service center.

1 Place throttle control in "FAST"

position.

2 Shift to slower speed.
3 Allow grass to dry before mowing.

4 Level mower deck.

5 Check tires for proper PSI.
6 Replace/sharpen blade. Tighten

blade bolt.

7 Clean underside of mower

housing.
8 Replace mower drive belt.
9 Reinstall blades sharp edge down.

Headlight(s) not

working

(if so equipped)

Battery will not
charge

10 Improper blades used.

11 Clogged mower deck vent holes

from buildup of grass, leaves, and
trash around mandrels.

1 Light switch is "OFF".
2 Bulb(s) or lamp(s) burned out.
3 Faulty light switch.
4 Loose or damaged wiring.

5 Blown fuse.

1 Bad battery cell(s).
2 Poor cable connections.

3 Faulty regulator (if so equipped).
4 Faulty alternator.

10 Replace with blades listed in

this manual.
Clean around mandrels to

11

open vent holes.

m

1 Turn light switch "ON".
2 Replace bulb(s) or lamp(s).
3 Check/replace light switch.
4 Check wiring and connections.
5 Replace fuse.
1 Replace battery.
2 Check/clean all connections.

3 Replace regulator.
4 Replace alternator.

30

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center.

PROBLEM CAUSE CORRECTION
Loss of drive 1 Freewheel control in 1

"DISENGAGED" position.

2 Debris on steering plate (if 2

equipped).

3 Motion drive belt worn, damaged, 3

or broken.

4 Air trapped in transmission during 4 Purge transmission.

shipment or servicing.

5 Axle key missing. 5 Install axle key at rear wheel. See

Engine "backfires"

when turning
engine "OFF"

Engine dies when 1 Reverseo,peration system (ROS) 1

tractor is shifted is not ON" while mower or other

into reverse attachment is engaged.

1 Engine throttle control not set 1 Move throttlecontrol between

between half and full speed (fast) half and full speed (fast) position
position before stopping engine, before stopping engine.

Place freewheel control in

"ENGAGED" position.

See "CLEANING" in the

maintenance section.
Replace motion drive belt.

"TO REMOVE WHEEL" in the

Service and Adjustments section.

Turn ignition key to ROS "ON"

position. See Operation section.

31

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

FO

I/v_

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

15 DEGREES MAX.

_i ARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow
slopes greater than 15degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or ether upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

33

34

35

09.28.11 SR Printed in the U.S.A.