Craftsman 917.25432 Operator's Manual

Operator's Manual
I
I r s.. i
LAWN TRACTOR
24 HP,* 42" Mower Electric Start
6-Speed Transaxle
917.25432
This product has a low emission engine which operates I
[_ ifferently from previously built engines. Before you start the
engine, read and understand this manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears Brands Management Corporation, Hoffman Estates, [L 60179 U.S.A,
Visit our Craftsman webslte: www.craftsman.com
The power r:_ng as declared Dy the engine manufacturer fs the average gross power output at the spec_hed RRM of a typical produ&lfon erlqH3e for the et_glr_ model measured us_hg SAE
S[aRd_,rds for engine gross power F_Jease yefer tO t_B eP, gT4he m_nu|acturel- lor detad£
586506726 Rev. 2
Warranty ................................................. 2
Safety Rules ............................................ 3
Product Specifications ............................. 6
AssemblyiPre-Operatlon ......................... 7
OperatEon ................................................. 9
Maintenance .......................................... 16
CRAFTSMAN FULL WARRANTY TWO YEARS ON RIDING EQUIPMENT
Maintenance Schedule .......................... 16
Service and Adjustments ....................... 2I
Storage ................................................ 27
Troubleshooting ..................................... 28
Sears Service ........................ Back Cover
When operated and maintained according to eli supplied instructlons, Warranty wtll also cover defects in matenat and workmanship of the Frame and Front Axle for five years from the date of purchase
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:
Expendable items that become worn dunng normal use, including but not hm_ted to blades, spark plugs, air cleaners, belts, and o_1filters.
Standard maintenance servicing, o_1changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as na_ls. thorns, stumps, or glass.
Tire or wheel replacement or repair resulting from normal wear, accident, or fmproper operation or matntenance.
Repairs necessary because of operator abuse, including but not limited to damage caused by towing obiects beyond the capabJhty of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine. Repairs necessary because of operator negligence, including but not ttmited to, electrical
and mechantcal damage caused by improper storage, failure to use the proper grade and amount of engine oil, fadure to keep the deck clear of flammable debris, or failure to malntarn the riding equipment according to the instructions contatned tnthe operator's
manual.
Engine (fuel system) cleantng or repairs caused by fuel determined to be contaminated or oxidized (stale]. In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior ftnishes, or product label replacement.
All rEd,rig equipment and battery warranty coverage _svoid _fth_s product is ever used for commercial or rental purposes.
This warranty apphes only wh_le thts product _swlthtn the United States. This warranty gives you specific legal rights, and you may also have other nghts which
vary from state to state. Sears Brands Management Corporation, Hoffman Estates, IL 60179
_DANGER:This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
_WARNING: In order to prevent acciden- tal starting when setting up. transporting,
adjusting or making repairs, always discon-
nect spark ptug wire and place wire where It cannot contact spark plug.
_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_WARNING; Tow only the attachments that are recommended by and comply with
spec_hcatlons of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on aslope. Too heavy of a load, wh_le on a slope, _s dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
_WARNING: Engine exhausL some of
its constituents, and certain vehicle compo- nents contain or emit chemicals known to
the S_ate of California to cause cancer and
b_rth defects or other reproduchve harm.
_,WARNING: Battery posts, terminals and
related accessories contain tead and lead compounds, chemicals known tothe State of
Cahforma to cause cancer and b_rth defects or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc- tions on the machine and in the manual
before starting. De not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire. etc., which could be Dcked
up and thrown by the blades. Be sure the area is clear of bystanders
before operating. Stop machine if anyone enters the area.
Never carry passengers. Do not mow in reverse unless absolutely
necessary. Always look down and behind before and while backing.
Never direct d_scharged material toward anyone. Avoid discharging material
against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel
surfaces. Do not operate machine without the en-
tire grass catcher, discharge chute, or other safety devices In place and working,
Slow down before turning. Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing
Shut off engine and walt for all parts to
come to a complete stop before cleamng the machine, removing the grass catcher, or unclogging the discharge chute. Operate machine onty _ndaylig ht or good artificial light. Do not operate the machine wMe under
the _nfluence of alcohol or drugs. Watch for traffic when operahng near or crossing roadways,
Use extra care when loading or unloading
the machine into a trailer or truck. Always wear eye protection when operat-
ing machine, Use ear protectors to avoid damage to hearing, Data indicates that operators, age 60
years and above, are involved in a large
percentage of nding mower-related iniu- nes. These operators should evaiuate
their ability to operate the nd_ng mower
safely enough to protect themselves and others from serious injury.
Followthe manufacturer's recommenda- tion for wheel weights or counterweights,
Keep machine free of grass, leaves or other debris build-up which can to uch hot
exhaust / engine parts and burn. Do not allow the mower to plow leaves or other
debris which can cause build-up to oc- cur, Clean any oil or fuel sDllage before
operating or stenng the machine. Allow
machine to cool before storage.
11,SLOPE OPERATION
Slopes are a major factor related to toss of control and t_p-over accidents, which can
result in severe _njury or death. Operation on a!l slopes requtres extra caution. If you
cannot back up the slope or _fyou feel uneasy on _t,do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine, Tall grass
can hide obstacles. Choose a low ground speed so that you
will not have to stop or sh_ft white on the slope,
* Do not mow on wet grass. Tires may !ose
traction. Always keep the machine in gear when
going down slopes, Do not sh_ftto neutral and coast downhill.
Avoid starting, stopping, or turning on a slope, lfthetireslosetractlon, dtsengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating machine with grass catchers orother attachments,
they can affect the stability of the ma- chine. Do no use on steep s{opes. Do not try to stabilize the machine by putting your foot on the ground. Do not mow near drop-offs, ditches,
or embankments. The machine could suddeniy roll over if a wheel _s over the
edge or if the edge caves in.
i11.CHILDREN
_WARNING: CHILDREN CAN BE INJURED
BY THIS EQUIPMENT The Amencan Acade- my of Pediatrics recommends that children
be a m_ntmum of 12 year of age before op- erating a pedestrian con[roiled Fawn mower and a minimum of 16 years of age before operatIng a ndmg fawn mower,
Tragic acctden[s can occur if [he operator is not alert to the presence of children. Ch_fdren are often attracted to the machine
and the mowing activtty, Never assume
that children will remain where you last
saw them.
Keep chddren out of the mow_ng area and m the watchful care era responsEble adult other than the operator.
Be alert and turn machine off if a chdd enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with th e blades shut off. They may fall off and be seriously injured or interfere with safe machine
operation. Children who have been given
rides In the past may suddenly appear in
the mowing area for another ride and be
run over or backed over by the machine, Never allow children to operate the ma-
chine. Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a chdd.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
Followthemanufacturer'srecommenda- uonfor weight hm_tsfor towed equipment
and towing on slopes. Never allow children or others in or on
towed equipment.
Onslopes, the weight ofthe towed equip- ment may cause loss of tractron and loss
of control.
Travel slowly and allow extra distance to stop.
V, SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam- age, use extreme care in handling gasohne.
Gasohne _s extremely flammable and the vapors are explosive.
Extinguish alt cigarettes, cigars, p_pes, and other sources of ignit_on.
Use only approved gasoline container.
Never remove gas cap or add fuel w_th the engine running. Allow engine to cool before refueling.
Never fue! the machine _ndoors. Never store the machine or fuel container
where there _san open flame, sped<, or pl{ot light such as on a water heater or other appliances.
Never flit containers inside a vehicle or on a truck or trailer bed with piashc liner.
Always place containers on the ground
away from your vehicle when fiJltng.
Removegas-poweredequipmentfrom
thetruckortrailerandrefueiitonthe
ground,ifthisisnotpossible,thenrefuel suchequlpmentw_thaportablecontainer, ratherthanfromagasolinedispenser
nozzle.
Keepthenozzle_ncontactw_ththerim ofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete,Donot
useanozzlelock-opendevice.
Iffuelisspilledonclothing,changecloth-
ing_mmediately.
Neveroverfillfueltank.Replacegascap
andughtensecurely.
GENERALSERVICE
* Neveroperate machine in a closed area.
Keep al! nuts and bolts t_ght to be sure the equipment is _nsafe working condthon.
Never tamper with safety devices. Check
their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up, Clean oil or fuel
spillage and remove any fuel-soaked de-
bris. Allow machine to cool before stonng, If you stnke a foreign oblect, stop and inspect the machine. Repair, ifnecessary, before restarting. Never make any adiustments or repairs
with the engine running. Check grass catcher components and the
discharge chute frequently and replace with manufacturer's recommended parts r
when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required,
Maintain or replace safety and instruchon labels, as necessary. Be sure the area is clear of bystanders before operating. Stop machine #anyone
enters the area. Never carry passengers.
Do not mow in reverse unless absolutely necessary Always look down and behind
betore and while backing. Never carry children, even with the
blades shut off. They may fall off and be senously injured or interfere with safe machine operation, Chddren who have been g_ven r_desin the past may suddenly appear _n the mowing area for another ride and be run over or backed over by
the machine. Keep children out of the mowing area
and _nthe watchful care of a responsible adutt other than the operator.
Be alert and turn machine off _fa child
enters the area. Before and while backing, took behind
and down for small cMdren. Mow up and down slopes (15" Max), not
across,
Choose a low ground speed so that you w_ll not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope, lfthetlres Iosetraction, d_sengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly. Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
When loading or unloading this machine, do not exceed the maximum recom-
mended operation angle of 15°.
PRODUCT SPECIFICATIONS
Gasohne Capacrty 3 GaIi_ns/t 1,35 L and type Regular Unleadedl-
Power Rating" t 7 5 K-"W@ 3400 RF'M
eLIType SAE 30 _abeve32_Ft0_C) (API SG-SLI S_E 5W30 Ibelow 32"F/0"C)
Q_tCapactty W.,Rlter 64 Oz '1.96 L
W/out FEIter 60 Qz/t,77 L
Spark Plug Champion696798
tGap 030" / 0 76 ram)
ChargEng 3 Amps Battery System 5 Amps HeadlEghts
Battery Amp/Hr 28
Mtn CCA 230
Case s_ze U1R
Blade Bolt Torque 45-55 Ft. Lbs _62-75Nm
The power ratEng as declared by the engine manufac-
turer isthe averagegrosspoweroutputatthespectfJed
RPMofatyptcal production eng¢_eforthe enginemode{ measuredusingSAEStandardsforenginegrosspower. Pleasereferto the engLnemanufacturerfordeta(_s
"l'_lkGasehne contalmng up to 10%ethanoltel0) _s
acceptable for use in this machine Tr_e use of any gasohne exceedtng 10% ethanol (EI01 w_ll
vo_d the product warranty.
CONGRATULATIONS on your purchase of a new tractor. It has been deslgnedr engi-
nee red and manufactured to give you the best possible dependabih:y and performance.
Should you experience any problem you can-
not easily remedy, please contact a Sears or
other qualified servicecenter, We have com-
petent, well-trained representati,!es and the proper tools to service or repair th_s tractor.
PIease read and retain this manual. The instructions w_ll enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES",
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule _nmamta_nlng, caring for and using your tractor.
Follow anstructtons under "Maintenance" and "S_orage" sections of th_s manual.
Wear proper Personal Protectwe Equip- ment (PPE) while operahng [hEsmachine,
Including (at a minEmum) sturdy footwear
eye protection, and heartng protechen. Do not mow in shorts and/or open toed
footwear.
Always let someone _<nowyou are outside
mow_ng.
_,WARNING: Th_s tractor _sequipped with
at_ internal combustion engine and should not be usect on or near any unimproved
forest-covered, brush-covered or grass-
covered land unless the engine's exhaust
system is equipped with a spark arrestor
meeting apphcable local or state laws (If
any). [f a spark arrester is used, It should
be maintained tn effective working order by
the operator.
Inthe state of Cahfornia the above is req ulred by law (Section 4442 of the Caltfornla Pubhc
Resources Code). Other states may have
stmilar taws. Federal laws apply on federal lands. A spark arrester for the muffler ts ava ilablethrough your nearest Sears service
center (See REPAIR PARTS manual).
6
Keys Slope Sheet
(2) Keys
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly eas_er. Standard wrench sizes are l_sted.
(1) 1/2" wrench Tire pressure gauge (2) 7116" wrenches Utility knife
Pliers When righ_ or left hand is mentioned in this
manual, itmeans whenyou arelntheoperating position {seated behind the steering wheel),
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton.
Cut along dotted lines on all four pan-
els of carton. Remove end panels and lay side panels fiat.
Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
TO CHECK BATTERY 1, Lift hood to raised position.
NOTE: If th_s battery _sput into service after month and year _nd_cated on taoel (labe{ is located between _erminals) charge battery for m_nimum of one hour at 6-10 arabs. (See
"BATTERY" in Maintenance section of this manual for charging instructions),
* For battery, and battery cable installahon
see "REPLACING BATTERY" _n the
"Service and Adjustments" section in this manual.
Label
ADJUST SEAT
l. Satin seat.
2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
3. Release lever to lock seat in posit_on.
l [- <-.
NOTE: You may now roll your tractor off the skid. Follow the appropnate instruchor_
below to remove the tractor from the skid. _kWARNING: Before start{ng, read, under-
stand and follow al! instructions inthe Opera- tlon sec[ion of this manual. Ensure trac_or _sIn
awell-ventilated area, Ens ure the area infront of tractor is clear of other people and objects,
NOTE:Youmaynowrollyourtractoroffthe
skid.Continueustngtheinstructionsthat followtoremovethetractorfromtheskid.
WARNING:Beforestarting,read,un-
derstandandfollowallinstructionsinthe Operationsectionofth_smanual.Besure
tractorIS_nawefl-ventdatedarea.Besure theareainfrontoftractor_sc{earofother
peopleandobjects. TOROLLTRACTOROFFSKID(See
Operationsectionfor locationand functionofcontrols)
1, Raiseattachmentliftlevertoitshighest
position.
2. Releaseparkingbrakebydepressing clutch!brakepedal.
3. PlacegearshiftleverInneutralposition.
4. Rolltractorforwardoffskid.
5, Removebandingholdingthedeflector
shieldupagainsttractor.
Continuewiththeinstructionsthatfollow. CHECKTIREPRESSURE
Theflresonyourtractorwereevennflatedat thefactoryfor.shippingpurposes.Correct
tirepressureis _mportant for best cutting
performance,
Reduce tire pressure to PSI shown on
[ires.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See 'TO LEVEL
MOWER" tn the Servtce and Adjustments
section of th_s manual
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac- ing motion and mower blade dnve belts _n
the Service and Adjustments section of this
manual. Verify that the belts are routed
correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor,
check to see that the brake is operating
properly, See "TO CHECK BRAKE" in the
Service and Adjustments section of this
manual,
,!CHECKLIST
Before you operate your new tractor, we wish to ensure that you receive the best performance and satisfaction from th_s Quality Product. Please rewew the following checkiist: ,/Alt assembly instructions have been com-
pleted, v" No remaining loose parts _ncarton. ,/Battery is properly prepared and charged. ,/Seat _sadjusted comfortably and tfg hte ned
securely,
¢" All tires are properly inflated. (For shEp-
ping purposes, the tires were overinflated
at the factory). ¢" Ensure mower deck is properly leveled
side-to-sideifront-te-rear for best cueing
results. (Tires must be properly inftated
for levehng).
,/Check mower and dnve belts. Ensure
they are routed properly around pulleys and inside all belt keepers.
v" Check w_rEng. See that all connections
are stitl secure and w_res are properly
clamped. Whtle learning how to use your tractor, pay extra atXent_on to the following important
_tems'
/ Engine otl is at proper level. ,/Fuel tank _sfilled w_thfresh, clean, reguIar
unleaded gasoline. ,/Become familEar wtth all comrois, [herr Io-
cahon and function. Operate them before
you start the engine. v' Ensure brake system is tn safe operatHlg
condition. v" Ensure Operator Presence System and
Reverse Operal:lon System (ROSI are
working properly (See the Operation and
Maintenance secttons in [h_s manual).
Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct. Learnandunderstandtheirmeaning.
R N H L Ikl
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
SWITCH
@
ENGINE ENGINE ENGINE DIFFERENT[AL
OFF START ON LOCK
CLUTCH/ MOWER
BRAKE PEDAL LIFT
@} @
PARKING MOWER
BRAKE HEIGHT
IklH
REVERSE REVERSE FORWARD
OPERATION
SYSTEM (ROS)
®,u o
CRUISE CONTROL LIGHTS ON
ATTACHMENT A'N'ACHMENT DANGER, KEEP
CLUTCH CLUTCH HANDS AND
DISENGAGED ENGAGED FEET AWAY
FREEWHEEL
)Automatic Models only)
Faliure to follow instructions could result tn senous injury or
death. The safety alert symbol is used to _dentffy safety inform-
ation about hazards which can result _ndeath, serious injury and:or property damage.
FUEL BATTERY EAR
PROTECTION
REOU1RED
®@@@@
KEEP AREA CLEAR SLOPE HAZARDS
{SEE SAFETY RULES SECTION)
& &
&
,lll_tlll,lllu,I
DANGER indicates a hazard wnlcr=, if not avoided
will result in death or serious injury.
WARNING _ndlcates a hazard wr_leh, if not avmoed, could result In death or serious injury.
CAUTION _ndlcates a hazard which tf Dot avoided might result in minor or moderate injury.
CAUTION when used without me alert symbol, JndLcates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES tnd=cates a hazard wh{cn, =1ROt avoided, could result In death, serious inluqi and/or property damage.
FIRE indicates a hazard which, _frxot avoided, could result in death, serious injury and/or property damage.
KNOW YOUR TRACTOR READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of vanous controls and adjustments Save this manual for future reference.
i ,i
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-
ments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL -Used for
declutch_ng and braking the tractor and starting the engine.
(C) PARKING BRAKE _Locks clutch/brake pedal into the brake posItion.
(D) THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed,
(E) ATTACHMENT CLUTCH LEVER - Used to eng age the mower blades, or other attach-
merits mounted to your tractor.
(F) IGNITION SWITCH - Used for starting
and stopping the engine.
(G} REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation
of mower or other powered attachment white
IR reverse.
(H) LIGHT SWITCH - Turns the headhghts
on and off.
(J) GEARSHIFT LEVER- Selects the speed
and direction of tractor.
(P) SERVICE MINDERiHOUR METER -
Indicates when service _s required for the engine and mower.
10
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