Craftsman 917.25432 Operator's Manual

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Operator's Manual
I
I r s.. i
LAWN TRACTOR
24 HP,* 42" Mower Electric Start
6-Speed Transaxle
917.25432
This product has a low emission engine which operates I
[_ ifferently from previously built engines. Before you start the
engine, read and understand this manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears Brands Management Corporation, Hoffman Estates, [L 60179 U.S.A,
Visit our Craftsman webslte: www.craftsman.com
The power r:_ng as declared Dy the engine manufacturer fs the average gross power output at the spec_hed RRM of a typical produ&lfon erlqH3e for the et_glr_ model measured us_hg SAE
S[aRd_,rds for engine gross power F_Jease yefer tO t_B eP, gT4he m_nu|acturel- lor detad£
586506726 Rev. 2
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Warranty ................................................. 2
Safety Rules ............................................ 3
Product Specifications ............................. 6
AssemblyiPre-Operatlon ......................... 7
OperatEon ................................................. 9
Maintenance .......................................... 16
CRAFTSMAN FULL WARRANTY TWO YEARS ON RIDING EQUIPMENT
Maintenance Schedule .......................... 16
Service and Adjustments ....................... 2I
Storage ................................................ 27
Troubleshooting ..................................... 28
Sears Service ........................ Back Cover
When operated and maintained according to eli supplied instructlons, Warranty wtll also cover defects in matenat and workmanship of the Frame and Front Axle for five years from the date of purchase
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:
Expendable items that become worn dunng normal use, including but not hm_ted to blades, spark plugs, air cleaners, belts, and o_1filters.
Standard maintenance servicing, o_1changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as na_ls. thorns, stumps, or glass.
Tire or wheel replacement or repair resulting from normal wear, accident, or fmproper operation or matntenance.
Repairs necessary because of operator abuse, including but not limited to damage caused by towing obiects beyond the capabJhty of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine. Repairs necessary because of operator negligence, including but not ttmited to, electrical
and mechantcal damage caused by improper storage, failure to use the proper grade and amount of engine oil, fadure to keep the deck clear of flammable debris, or failure to malntarn the riding equipment according to the instructions contatned tnthe operator's
manual.
Engine (fuel system) cleantng or repairs caused by fuel determined to be contaminated or oxidized (stale]. In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior ftnishes, or product label replacement.
All rEd,rig equipment and battery warranty coverage _svoid _fth_s product is ever used for commercial or rental purposes.
This warranty apphes only wh_le thts product _swlthtn the United States. This warranty gives you specific legal rights, and you may also have other nghts which
vary from state to state. Sears Brands Management Corporation, Hoffman Estates, IL 60179
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_DANGER:This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
_WARNING: In order to prevent acciden- tal starting when setting up. transporting,
adjusting or making repairs, always discon-
nect spark ptug wire and place wire where It cannot contact spark plug.
_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_WARNING; Tow only the attachments that are recommended by and comply with
spec_hcatlons of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on aslope. Too heavy of a load, wh_le on a slope, _s dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
_WARNING: Engine exhausL some of
its constituents, and certain vehicle compo- nents contain or emit chemicals known to
the S_ate of California to cause cancer and
b_rth defects or other reproduchve harm.
_,WARNING: Battery posts, terminals and
related accessories contain tead and lead compounds, chemicals known tothe State of
Cahforma to cause cancer and b_rth defects or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc- tions on the machine and in the manual
before starting. De not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire. etc., which could be Dcked
up and thrown by the blades. Be sure the area is clear of bystanders
before operating. Stop machine if anyone enters the area.
Never carry passengers. Do not mow in reverse unless absolutely
necessary. Always look down and behind before and while backing.
Never direct d_scharged material toward anyone. Avoid discharging material
against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel
surfaces. Do not operate machine without the en-
tire grass catcher, discharge chute, or other safety devices In place and working,
Slow down before turning. Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing
Shut off engine and walt for all parts to
come to a complete stop before cleamng the machine, removing the grass catcher, or unclogging the discharge chute. Operate machine onty _ndaylig ht or good artificial light. Do not operate the machine wMe under
the _nfluence of alcohol or drugs. Watch for traffic when operahng near or crossing roadways,
Use extra care when loading or unloading
the machine into a trailer or truck. Always wear eye protection when operat-
ing machine, Use ear protectors to avoid damage to hearing, Data indicates that operators, age 60
years and above, are involved in a large
percentage of nding mower-related iniu- nes. These operators should evaiuate
their ability to operate the nd_ng mower
safely enough to protect themselves and others from serious injury.
Followthe manufacturer's recommenda- tion for wheel weights or counterweights,
Keep machine free of grass, leaves or other debris build-up which can to uch hot
exhaust / engine parts and burn. Do not allow the mower to plow leaves or other
debris which can cause build-up to oc- cur, Clean any oil or fuel sDllage before
operating or stenng the machine. Allow
machine to cool before storage.
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11,SLOPE OPERATION
Slopes are a major factor related to toss of control and t_p-over accidents, which can
result in severe _njury or death. Operation on a!l slopes requtres extra caution. If you
cannot back up the slope or _fyou feel uneasy on _t,do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine, Tall grass
can hide obstacles. Choose a low ground speed so that you
will not have to stop or sh_ft white on the slope,
* Do not mow on wet grass. Tires may !ose
traction. Always keep the machine in gear when
going down slopes, Do not sh_ftto neutral and coast downhill.
Avoid starting, stopping, or turning on a slope, lfthetireslosetractlon, dtsengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating machine with grass catchers orother attachments,
they can affect the stability of the ma- chine. Do no use on steep s{opes. Do not try to stabilize the machine by putting your foot on the ground. Do not mow near drop-offs, ditches,
or embankments. The machine could suddeniy roll over if a wheel _s over the
edge or if the edge caves in.
i11.CHILDREN
_WARNING: CHILDREN CAN BE INJURED
BY THIS EQUIPMENT The Amencan Acade- my of Pediatrics recommends that children
be a m_ntmum of 12 year of age before op- erating a pedestrian con[roiled Fawn mower and a minimum of 16 years of age before operatIng a ndmg fawn mower,
Tragic acctden[s can occur if [he operator is not alert to the presence of children. Ch_fdren are often attracted to the machine
and the mowing activtty, Never assume
that children will remain where you last
saw them.
Keep chddren out of the mow_ng area and m the watchful care era responsEble adult other than the operator.
Be alert and turn machine off if a chdd enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with th e blades shut off. They may fall off and be seriously injured or interfere with safe machine
operation. Children who have been given
rides In the past may suddenly appear in
the mowing area for another ride and be
run over or backed over by the machine, Never allow children to operate the ma-
chine. Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a chdd.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
Followthemanufacturer'srecommenda- uonfor weight hm_tsfor towed equipment
and towing on slopes. Never allow children or others in or on
towed equipment.
Onslopes, the weight ofthe towed equip- ment may cause loss of tractron and loss
of control.
Travel slowly and allow extra distance to stop.
V, SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam- age, use extreme care in handling gasohne.
Gasohne _s extremely flammable and the vapors are explosive.
Extinguish alt cigarettes, cigars, p_pes, and other sources of ignit_on.
Use only approved gasoline container.
Never remove gas cap or add fuel w_th the engine running. Allow engine to cool before refueling.
Never fue! the machine _ndoors. Never store the machine or fuel container
where there _san open flame, sped<, or pl{ot light such as on a water heater or other appliances.
Never flit containers inside a vehicle or on a truck or trailer bed with piashc liner.
Always place containers on the ground
away from your vehicle when fiJltng.
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Removegas-poweredequipmentfrom
thetruckortrailerandrefueiitonthe
ground,ifthisisnotpossible,thenrefuel suchequlpmentw_thaportablecontainer, ratherthanfromagasolinedispenser
nozzle.
Keepthenozzle_ncontactw_ththerim ofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete,Donot
useanozzlelock-opendevice.
Iffuelisspilledonclothing,changecloth-
ing_mmediately.
Neveroverfillfueltank.Replacegascap
andughtensecurely.
GENERALSERVICE
* Neveroperate machine in a closed area.
Keep al! nuts and bolts t_ght to be sure the equipment is _nsafe working condthon.
Never tamper with safety devices. Check
their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up, Clean oil or fuel
spillage and remove any fuel-soaked de-
bris. Allow machine to cool before stonng, If you stnke a foreign oblect, stop and inspect the machine. Repair, ifnecessary, before restarting. Never make any adiustments or repairs
with the engine running. Check grass catcher components and the
discharge chute frequently and replace with manufacturer's recommended parts r
when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required,
Maintain or replace safety and instruchon labels, as necessary. Be sure the area is clear of bystanders before operating. Stop machine #anyone
enters the area. Never carry passengers.
Do not mow in reverse unless absolutely necessary Always look down and behind
betore and while backing. Never carry children, even with the
blades shut off. They may fall off and be senously injured or interfere with safe machine operation, Chddren who have been g_ven r_desin the past may suddenly appear _n the mowing area for another ride and be run over or backed over by
the machine. Keep children out of the mowing area
and _nthe watchful care of a responsible adutt other than the operator.
Be alert and turn machine off _fa child
enters the area. Before and while backing, took behind
and down for small cMdren. Mow up and down slopes (15" Max), not
across,
Choose a low ground speed so that you w_ll not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope, lfthetlres Iosetraction, d_sengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly. Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
When loading or unloading this machine, do not exceed the maximum recom-
mended operation angle of 15°.
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PRODUCT SPECIFICATIONS
Gasohne Capacrty 3 GaIi_ns/t 1,35 L and type Regular Unleadedl-
Power Rating" t 7 5 K-"W@ 3400 RF'M
eLIType SAE 30 _abeve32_Ft0_C) (API SG-SLI S_E 5W30 Ibelow 32"F/0"C)
Q_tCapactty W.,Rlter 64 Oz '1.96 L
W/out FEIter 60 Qz/t,77 L
Spark Plug Champion696798
tGap 030" / 0 76 ram)
ChargEng 3 Amps Battery System 5 Amps HeadlEghts
Battery Amp/Hr 28
Mtn CCA 230
Case s_ze U1R
Blade Bolt Torque 45-55 Ft. Lbs _62-75Nm
The power ratEng as declared by the engine manufac-
turer isthe averagegrosspoweroutputatthespectfJed
RPMofatyptcal production eng¢_eforthe enginemode{ measuredusingSAEStandardsforenginegrosspower. Pleasereferto the engLnemanufacturerfordeta(_s
"l'_lkGasehne contalmng up to 10%ethanoltel0) _s
acceptable for use in this machine Tr_e use of any gasohne exceedtng 10% ethanol (EI01 w_ll
vo_d the product warranty.
CONGRATULATIONS on your purchase of a new tractor. It has been deslgnedr engi-
nee red and manufactured to give you the best possible dependabih:y and performance.
Should you experience any problem you can-
not easily remedy, please contact a Sears or
other qualified servicecenter, We have com-
petent, well-trained representati,!es and the proper tools to service or repair th_s tractor.
PIease read and retain this manual. The instructions w_ll enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES",
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule _nmamta_nlng, caring for and using your tractor.
Follow anstructtons under "Maintenance" and "S_orage" sections of th_s manual.
Wear proper Personal Protectwe Equip- ment (PPE) while operahng [hEsmachine,
Including (at a minEmum) sturdy footwear
eye protection, and heartng protechen. Do not mow in shorts and/or open toed
footwear.
Always let someone _<nowyou are outside
mow_ng.
_,WARNING: Th_s tractor _sequipped with
at_ internal combustion engine and should not be usect on or near any unimproved
forest-covered, brush-covered or grass-
covered land unless the engine's exhaust
system is equipped with a spark arrestor
meeting apphcable local or state laws (If
any). [f a spark arrester is used, It should
be maintained tn effective working order by
the operator.
Inthe state of Cahfornia the above is req ulred by law (Section 4442 of the Caltfornla Pubhc
Resources Code). Other states may have
stmilar taws. Federal laws apply on federal lands. A spark arrester for the muffler ts ava ilablethrough your nearest Sears service
center (See REPAIR PARTS manual).
6
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Keys Slope Sheet
(2) Keys
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly eas_er. Standard wrench sizes are l_sted.
(1) 1/2" wrench Tire pressure gauge (2) 7116" wrenches Utility knife
Pliers When righ_ or left hand is mentioned in this
manual, itmeans whenyou arelntheoperating position {seated behind the steering wheel),
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton.
Cut along dotted lines on all four pan-
els of carton. Remove end panels and lay side panels fiat.
Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
TO CHECK BATTERY 1, Lift hood to raised position.
NOTE: If th_s battery _sput into service after month and year _nd_cated on taoel (labe{ is located between _erminals) charge battery for m_nimum of one hour at 6-10 arabs. (See
"BATTERY" in Maintenance section of this manual for charging instructions),
* For battery, and battery cable installahon
see "REPLACING BATTERY" _n the
"Service and Adjustments" section in this manual.
Label
ADJUST SEAT
l. Satin seat.
2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
3. Release lever to lock seat in posit_on.
l [- <-.
NOTE: You may now roll your tractor off the skid. Follow the appropnate instruchor_
below to remove the tractor from the skid. _kWARNING: Before start{ng, read, under-
stand and follow al! instructions inthe Opera- tlon sec[ion of this manual. Ensure trac_or _sIn
awell-ventilated area, Ens ure the area infront of tractor is clear of other people and objects,
Page 8
NOTE:Youmaynowrollyourtractoroffthe
skid.Continueustngtheinstructionsthat followtoremovethetractorfromtheskid.
WARNING:Beforestarting,read,un-
derstandandfollowallinstructionsinthe Operationsectionofth_smanual.Besure
tractorIS_nawefl-ventdatedarea.Besure theareainfrontoftractor_sc{earofother
peopleandobjects. TOROLLTRACTOROFFSKID(See
Operationsectionfor locationand functionofcontrols)
1, Raiseattachmentliftlevertoitshighest
position.
2. Releaseparkingbrakebydepressing clutch!brakepedal.
3. PlacegearshiftleverInneutralposition.
4. Rolltractorforwardoffskid.
5, Removebandingholdingthedeflector
shieldupagainsttractor.
Continuewiththeinstructionsthatfollow. CHECKTIREPRESSURE
Theflresonyourtractorwereevennflatedat thefactoryfor.shippingpurposes.Correct
tirepressureis _mportant for best cutting
performance,
Reduce tire pressure to PSI shown on
[ires.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See 'TO LEVEL
MOWER" tn the Servtce and Adjustments
section of th_s manual
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac- ing motion and mower blade dnve belts _n
the Service and Adjustments section of this
manual. Verify that the belts are routed
correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor,
check to see that the brake is operating
properly, See "TO CHECK BRAKE" in the
Service and Adjustments section of this
manual,
,!CHECKLIST
Before you operate your new tractor, we wish to ensure that you receive the best performance and satisfaction from th_s Quality Product. Please rewew the following checkiist: ,/Alt assembly instructions have been com-
pleted, v" No remaining loose parts _ncarton. ,/Battery is properly prepared and charged. ,/Seat _sadjusted comfortably and tfg hte ned
securely,
¢" All tires are properly inflated. (For shEp-
ping purposes, the tires were overinflated
at the factory). ¢" Ensure mower deck is properly leveled
side-to-sideifront-te-rear for best cueing
results. (Tires must be properly inftated
for levehng).
,/Check mower and dnve belts. Ensure
they are routed properly around pulleys and inside all belt keepers.
v" Check w_rEng. See that all connections
are stitl secure and w_res are properly
clamped. Whtle learning how to use your tractor, pay extra atXent_on to the following important
_tems'
/ Engine otl is at proper level. ,/Fuel tank _sfilled w_thfresh, clean, reguIar
unleaded gasoline. ,/Become familEar wtth all comrois, [herr Io-
cahon and function. Operate them before
you start the engine. v' Ensure brake system is tn safe operatHlg
condition. v" Ensure Operator Presence System and
Reverse Operal:lon System (ROSI are
working properly (See the Operation and
Maintenance secttons in [h_s manual).
Page 9
Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct. Learnandunderstandtheirmeaning.
R N H L Ikl
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
SWITCH
@
ENGINE ENGINE ENGINE DIFFERENT[AL
OFF START ON LOCK
CLUTCH/ MOWER
BRAKE PEDAL LIFT
@} @
PARKING MOWER
BRAKE HEIGHT
IklH
REVERSE REVERSE FORWARD
OPERATION
SYSTEM (ROS)
®,u o
CRUISE CONTROL LIGHTS ON
ATTACHMENT A'N'ACHMENT DANGER, KEEP
CLUTCH CLUTCH HANDS AND
DISENGAGED ENGAGED FEET AWAY
FREEWHEEL
)Automatic Models only)
Faliure to follow instructions could result tn senous injury or
death. The safety alert symbol is used to _dentffy safety inform-
ation about hazards which can result _ndeath, serious injury and:or property damage.
FUEL BATTERY EAR
PROTECTION
REOU1RED
®@@@@
KEEP AREA CLEAR SLOPE HAZARDS
{SEE SAFETY RULES SECTION)
& &
&
,lll_tlll,lllu,I
DANGER indicates a hazard wnlcr=, if not avoided
will result in death or serious injury.
WARNING _ndlcates a hazard wr_leh, if not avmoed, could result In death or serious injury.
CAUTION _ndlcates a hazard which tf Dot avoided might result in minor or moderate injury.
CAUTION when used without me alert symbol, JndLcates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES tnd=cates a hazard wh{cn, =1ROt avoided, could result In death, serious inluqi and/or property damage.
FIRE indicates a hazard which, _frxot avoided, could result in death, serious injury and/or property damage.
Page 10
KNOW YOUR TRACTOR READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of vanous controls and adjustments Save this manual for future reference.
i ,i
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-
ments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL -Used for
declutch_ng and braking the tractor and starting the engine.
(C) PARKING BRAKE _Locks clutch/brake pedal into the brake posItion.
(D) THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed,
(E) ATTACHMENT CLUTCH LEVER - Used to eng age the mower blades, or other attach-
merits mounted to your tractor.
(F) IGNITION SWITCH - Used for starting
and stopping the engine.
(G} REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation
of mower or other powered attachment white
IR reverse.
(H) LIGHT SWITCH - Turns the headhghts
on and off.
(J) GEARSHIFT LEVER- Selects the speed
and direction of tractor.
(P) SERVICE MINDERiHOUR METER -
Indicates when service _s required for the engine and mower.
10
Page 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repa;rs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor ts equipped with an operator
presence sensing sw_tch. When engme is running, any attempt by the operator to leave the seat wlthoutflrst seltingthe parking brake w_ll shut off the engine,
1, Depress clutchfbrake pedal (B) a!l the
way down and hold.
2. Pull parkmg brake lever (C) up and hold, release pressure from clutchlbrake pedal
(B), then release parking brake tever. Ped- al should remain in brake position. Ensure parking brake wilt hold tractor secure.
. . t.t__ " ..,.(c)-s
':',;4_',<,J "L - '-"
STOPPING
, Z-:
[/?
MOWER BLADES -
To stop mower blades, move attachment clutch control to disengaged position (r_).
J
',i>..."--T._),
(1"_1) Attachment (t_) Attachment
Clutch Contro] Clutch Control
"Engaged .... Disengaged"
ENGINE -
Move throttle control (D) to slow position. NOTE; Failure to move throttle control
to slow position and atlowlng engine to idle before stopping may cause engine to
"backfi re". * Turn ignition key (F) to "STOP" poslbon
and remove key. Always remove keywhen leavtng tractor to prevent unauthonzed use.
Never use choke to stop engine. IMPORTANT: Leavmg the _gnition switch in
any positaon other than "STOP" will cause the battery to discharge and go dead, NOTE: Under certain conditions when tracto r
ts standing tdlewith the engme runmng, hot engine exhaust gases may cause "brown-
mg'' of grass. To eliminate this poss_bihty, always stop engine when stopping tractor
on grass areas.
_i_ CAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).
Operating engine at less than ful! speed (fast) reduces engine's operating efficiency.
Full speed (fast) offers the best mower performance.
l .. iI :iii
GROUND DRIVE -
To stop ground dnve, depress brake pedal all the way down.
Move gearshift lever to neutral posmon.
1!
Page 12
TO MOVE FORWARD AND BACKWARD
The d{rectlon and speed of movement is
controlled by the gearshift lever (J},
"-_L
_--J2"- "- <
Start tractor with clutch/brake pedal depressed and gearshift lever =nneutral
(N) posiuon.
2. Move gearshift leverto desired pos_tion,
3, Slowly release clutch/brake pedalto start
movement. IMPORTANT: Bnng tractor to a complete stop before shifting or changing gears.
Fadure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUFFING HEIGHT The position of tile attachment hft _ever (A)
determines the cutting height.
I ._. ]
Put attachment hft _ever _ndesired cutting height slot.
The cutting height range is approxtmately 1 to 4" (25,4 to 101,6 mm), The heights are measured from the ground to the blade tip with the engine not running, These heiglqts are approximate and may vary dependtng upon soil conditions, height of grass and
types of grass being mowed. , The average lawn should be cut to approxi-
mately 2-1/2" (63,5 mm) during the cool season and to over 3" (76,2 ram) during
hot months. For heakh[er and better look- ing tawns, mow often and after moderate
growth.
For best cutttng performance, grass over
6" (152,4 ram) in height should be mowed [w_ce. Make the first cut rela[wely hEgh,the second to desired Iqelght,
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when
_hey are shghtly off the ground when mower
ts at the desired CUttEng height _noperating posit_on. Gauge wheels then keep the deck _nproper posttton to help prevent scalping
in most terrain conditions, NOTE: Adjust gauge wheels with tractor on
a flat lave] surface,
1. Adjust mower to desired cu_ng height (See "TO ADJUST MOWER CUTTING HEIGHT" in this sectton of manuall.
2. W_th mower tndesired height of cut posi- t_on,gauge wheels should be assembled
so they are stightly oflthe ground, install gauge wheel in appropriate hoie, Tighten
secureiy.
3. Repeat for all, installing gauge wheel in same adjustment hole_
r
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch, Any attempt by the operator to leave the seat with [he
engine running and the attachment clutch engaged wtli shut off the engine. You must
remain fully and centrally positioned tn the seat to preven[the engtne from hes_tahng or
cutting off when operating your equipment on rough, rolling terrain or hills.
1 Select destred height of cut with attach-
ment hfl lever.
2. Start mower blades by engagtng attach- merit clutch control,
!2
Page 13
TO STOP MOWER BLADES
D_sengage attachment clutch control.
_kCAUTION: Do not operate the mower
without e_ther the entire grass catcher, on mowers so equipped, orthe deflector shield in place.
i , ,,- "/' "q
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direction
with the attachment clutch engaged wdl shut off the engine unless tgnit{on key is placed in _he ROS "ON" position.
_WARNING: Backing up with the at-
tachment clutch engaged while mowing is strongly discouraged. Turning the RQS "ON", to allow reverse operation with the attach- ment clutch engaged, shoutd only be done
when the operator dec_des it_snecessary to reposlt_on the machtne w_th the attachment engaged Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
Only use ff you are certain no children or other bystanders will enter the mowing area.
l. Depress clutch/brake pedal aif the way
down and hold.
2. W_th engtne running, turn _gnit_on key counterclockwise to ROS "ON _'pos_t_on.
3. Look down and behind before and while backing.
4. Move gear shift lever to reverse (R} posit{on and siowly release clutch/brake pedal to start movemen:.
5. When use of the RQS is no longer needed, wrn the ignition key clockwise
to engine "ON" position.
ROS "ON" Poskt_on Engine "ON" Position
(Normal Operating}
TO OPERATE ON HILLS _,WARNING: Do not dnve up or down hills with slopes greater than 15° and do
not drive across any slope, Use the slope guide provided at the back of this manual.
Choosetheslowestspeed beforestarting up or down hills,
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move gearshift lever to 1st gear. Ensure
you have allowed room for tractor to roll shghtty as you restart movement.
* To restart movement, slowly release park-
ing brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
1. Raise attachment lift lever to its highest.
2. When pushing or towing your tractor, be sure gearshift lever is in neutra{ posttion.
Do not push or tow tractor at more than
five (5) mph (8 kmih}. NOTE. To protect hood from damage when transporting your tractor on atruck or atrailer,
be sure hood isclosed and secured totractor. Use an appropriate means of tying hood to
tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heavy of a load, while on a slope, Is dangerous. Tires
can lose traction with the ground and cause you to lose control of your tractor.
SERVICE MINDERiHOUR METER Service Minder shows the total number of
hours the engine has run and indicates when the engine or mower needs servicing, After every 50 hours of operation the olf can icon
will stay on for 2 hours or until a manual reset occurs, To reset the display manually turn
the ignition switch to the on posit_on, then the off position five times (l second on, I
second off). To service engine and mower, see the Maintenance section of this manual.
NOTE: Service M[nder runs when the ignition key is in any posttion but "STOP". For ac-
cu rate reading, ensure the key remains tnthe "STOP" position when engine is not running,
13
Page 14
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped
from the factory already filled w_th summer weight oil,
1. Check engrne otl wtth tractor on level ground.
2. Remove etl fiTI cap!dipstick and wipe clean, re_nsert the dtpstEck and screw cap tight, wa_t for a few seconds, remove and read oi! level. If necessary, add oil unttl "FULL' mark on d_pstick is reached. Do
not overfill.
For cold weather operation you should
change oil for easier starting (See the o_1 viscosity chart in the Maintenance sechon of this manual).
To change engine oil, see the Maintenance
section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular gasoltne wtth a mtnimum of 87 octane. Do not mix oil wrth gasohne. Purchase
fuel in quamitles that can be used wtth_n
0 days to ensure fuel freshness. CAUTION: Wipe off any spilled oil orfuel.
Do not store, sp_ll or use gasohne near an open flame.
IMPORTANT: When operating Lntempera- tures below 32°F (0°C), use fresh, clean winter grade gasoline to help ensure good cofd weather starting,
_IbCAUTION: Alcohol blendedfuels (called
gasohel or us{rig ethanol or methanol) can attract moisture which leads to separatton
and formation of acids dunng storage. Acidic gas can damage the fuel system of an engine while instorage. To avoid engine problems. the fuel system should be emptied before storage of 30 days or longer, Dram the gas tank, start the engine and let _t run unttt the fuel Itnes and carburetor are empty. Use fresh fuel nextseason. See Storage Instruc-
ttons for additional _nformatlon. Never use engine or carburetor cleaner products in the
fuef tank or permanent damage may occur,
Fuel stabihzer is an acceptab{e alternative _n mtnlmizt ngthe fo rmarton of fuel gum deposits
dunng storage. Add stabd_zer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabihzer container.
Run engine a_least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and
carburetor if using fuel s_ab_lizer.
TO START ENGINE When starting the engine for the first hme or
if the engine has run out of fuel, _tw_ll take extra cranking time to move fuel from the
tank to the engine.
1. Sit on seat In operating pos_hon, depress clutch/brake pedal and set parking brake.
2. Place gearshift lever _nneutral posttion.
3. Move attachment clutch to disengaged
positron.
4. Move throttle control to dqoke pos_uon
NOTE: Before starting, read the warm and cold starting procedures below.
5, insert key _nto fgnition and turn key
clockwise to start posklon and release
key as soon as engine starts. Do not run starter continuously for more than f_fteen seconds per minute. If the engine does
not start after several attempts, move throttle control to fast position, watt a few minutes and try again, If engine sttll does not start, move the throttle control
back to the choke positron and retry.
WARM WEATHER STARTING (50°F (10°C) and above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive
can now be used. If the engine does not accept the load, restart the engine and aliow it to warm up for one m_nute using the choke as described above.
COLD WEATHER STARTING (50°F (I0°C) and below)
6. When engine starts, leave throttle control _nchoke poslt_on until engine warms up and begins to run roughly. Once rough running begins, immediately move the
throttle controito the fast posttlon. Engine
warm-up may take from several seconds
to severat m_nutes (the colder the tem-
perature, the longer the warm-up).
The attachments can also be used
during the engtne warm-up period
14
Page 15
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
The left hand side of mower should be used for trimming,
Drivesothatctipptngs are dischargedonto the area that has already been cut. Have the cut area to the right of the tractor. Th_s
will result m a more even d_stribution of chppings and more uniform cutting.
When mowing large areas, start by turning to the right so that chppings will discharge away from shrubs, fences, driveways,
etc. After one or two rounds, mow m the opposite direction making left hand turns
untJt ftntshed.
f
p
J
J
If grass is extremely tall, it should be mowed twice to reduce load and possible
fire hazard from dned chppings. Make
first cut relatively hgh; the second to the desired height.
Do not mew grass when it is wet. Wet grass will plug mower and leave undesir- able clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to ensure better mow-
ing performance and proper discharge of material. Regulate ground speed by
selecting a tow enough speed to gtve the mower cutttng performance as well as the quahty of cut desired.
When operating attachments, select a ground speed that will suit the terrain and gwe best performance of the attachment betng used.
15
Page 16
GENERAL RECOMMENDATIONS The warranty on th_s tractor does not cover
items that have been subiected to oper&tor
abuse or negligence. To recewe full value from the warranty, operator must maintain tractor as _nstructed _nthis manual.
Some adlus[ments wilt need to be made periodicallyto properly maintain your tractor. At least once a season, check to see if
you should make any of the adjustments described _nthe Service and Adlustments
section of this manual. , At least once a year you should replace
the spark plug, clean or replace a_r filter, and check blades and belts for wear. A
new spark plug and clean a_rfilter assure proper air-fuel m_xture and help your en- gine run better and fast longer.
BEFORE EACH USE l, Check engine oil level.
2, Check brake operation.
3. Check tire pressure.
4. Check operator presence and ROS systems for proper operabon.
5. Check for loose fasteners,
LUBRICATION CHART
"_; Spindle_--__-'lr---_ Spindle
Zerk ,'::_ ...... _['_ Zerk
Front _-_J'_=_="_" "_,_<2"_ Front Wheat
Wheel ,-__ _ Bearing Zerk
Beanna _'_f ........... _ _.-'."_
zerk _ " i _ :_ ,I i "-_"X Engine
?""iP
......... Pivots
@,SAE 30 or 10w30 motor o_I ,_)General Purpose Grease
L_3}Refer_o Maintenance "ENGINE" Section.
IMPORTANT: Do not oil or grease tt_e pivot points which have special nylon beanngs.
Viscous lubricants wd/attract dust and dirt that wilt shorten the life of the self-lubncatmg
bearings. If you feelthey must be lubricated, use only a dry, powdered graphite type lubncant spanngly.
16
Page 17
TRACTOR
Always observe safety rules when perform-
ing any maintenance. BRAKE OPERATION
If tractor requires more than 5 feet (1,5 m)
to stop at highest speed in highest gear on
a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK
BRAKE" _n the Service and Adjustments section of this manual).
TIRES
Maintain proper a_r pressure in all tires (See the side of tires for proper PSi.)
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause
tire damage.
NOTE: To seal hre punctures and preven[ flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer. T_re sealant aJso prevents t_re dry rot and
corrosion OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse
operatton systems are working properly, If your tractor does not function as descnbed, repair the problem _mmedlately.
The eng=ne should not start un{ess the
brake pedal is fully depressed, and the
attachment dutch control is in the dtsen- gaged position,
CHECK OPERATOR PRESENCE SYSTEM
When the engine _srunning, any attempt
by the operator to leave the seat without
first setting the parking brake should shut
off the engine.
When the engine is running and the at- tachment clutch is engaged, any attempt
by the operator to leave the seat should
shut off the engtne.
The attachment clutch should never oper-
ate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the lgnttion switch in the engine "Q N" position and the
attachment clutch engaged, any attempt by the operator to dnve in reverse shouid
shut off the engine.
Whentheeng_ne_s running wtththe ignition
switch in the RQS "ON" position and the attachment clutch engaged, any attempt by the operator to drive _nreverse shoutd
NOT shut off the engine.
Ros "On" Engtne "On" Posttton
Pos_t_on (Normal Operating}
BLADE CARE For best res ul;s mower b{ades mus_ be sharp.
Replace worn, bent or damaged blades. _CAUTION: Use onIy a replacement blade
approved bythe manufacturer of your tractor. Using a btade not approved by the manu- facturer of your tractor is hazardous, could
damage your tractor and void your warranty. BLADE REMOVAL
I Raise mowerto highest position to allow
access to biades.
NOTE: Protect your hands with gloves and," or wrap blade w_th heavy cloth,
2. Remove blade bolt by turntng counter- clockwise.
3. Install new blade with stamped "GRASS
SIDE" facing the ground,
IMPORTANT: To ensure proper assembly, center hole _nblade must ahgn with star on
mandrel assembly.
4. Install and tighten bfade bolt securely (45-55 Ft. Lbs,i62-75 Nm).
IMPORTANT Special b{ade bolt is heat treated
Star
Center Hole \ i-, ,._
"_ '_' I-_ 71
o.o0o°o....... I oo..o,
B ade _'_'_'"J-- ['..
BATTERY Your tractor has a battery charging system
which is sufficient for normal use. However, periodic charging of the battery with an au-
tomotwe charger will extend its life,
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-I0 amperes for 1 hour
NOTE; The orlgtnal equipment battery on your tractor is maintenance free. Do not
attempt to open or remove caps or covers. Adding or checking level of elec[roiyte is
not necessary.
17
Page 18
TO CLEAN BATTERY AND TERMINALS
Co rrosion and dtrton the battery and terminals can cause the battery to "leak" power.
1. Remove temlinal guard.
2. Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
3. Rinse the battery w_th plain water and dry.
4. Clean terminals and battery cable ends wIth wire brush until bright.
5. Coat terminals with grease or petroleum ielly.
6. Remstalf battery (See "REPLACING BATTERY" in the Service and Adjust-
ments section of this manuall.
TRANSAXLE MAINTENANCE Keep transaxle free from bu_ld-up of dirl and
chaff wh=ch can restrict cootng. Do not attempt to clean transaxle while
engine is running or while the transaxle {s hot. To prevent possible damage to seals, do not use high pressure water or steam to
clean transaxle.
V-BELTS
Check V-baits for deterioration and wear after t00 hours of operation and replace if neces-
sary. The belts are net adjustable, Replace
belts _fthey begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent eelrated with API servtce classification SG-SL. Seiectthe
oil's SAE viscosity grade according to your expected operat=ng temperature,
I__ I SAE VfSCOSITI GRADES
J
NOTE: Although mulh-wscoslty ells (5W30.
10W30 etc.) treprove starttng Er_coId weather
they will result in increased oil consumption when used above 32_F/0°C. Check your
engine oitlevel more frequentiyto avoid pos- sible engine damage from runntng low on oil.
Changethe eit after every 50 hours of opera- tton or at least once a year If the tractor is not used for 50 hours _none year.
Check the crankcase otl level before starting the engine and after each eight (8) hours of operation. Tighten oil flit cap/dipshck securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification SG-SL,
Be sure tractor is on level surface.
QEIwill drain more freely when warm,
Catch eel in a sultab{e container. 1 Remove oil fill capidipsttck, Be careful
not to allow dirt to enter the engine when changing oil.
2. Shdeoil dram extension from the dock_ng
pos_t_on on the engtne blower housing and extend outward from engtne,
Docking Posit{on Oii Dratn
Extension
Cap
3, To open, twist cap counter-clockwise
4. After oil ts drained completely, replace cap and twist clockwise until it stops.
5, Re-attach oil drain extension to engine
blower housing.
6. Refilt engtne with oil through o_Ifill dtpst_ck
tube. Pour slowly. Do not overNi. For ap-
proximate capacity see "PRODUCT SP- ECIFICATIONS" section of this manual.
7. Use gauge on oil fill cap/dipstick for checktng level. For accurate reading,
tighten d_pshck cap securely onto the tube before removing dipstick. Keep o_1 at "FULE' line on d_pstick. T_ghten cap onto the tube securely when finished,
ENGINE OIL FILTER Replace the engine od filter every season or
every ether od change _f[he tractor _sused more than 100 hours in one year
AIR FILTER Your engine w=ll not run properly using a
d_rtya_rNter, Service atr cteaner more often under dusty cendftions. See engine manual.
CLEAN AIR SCREEN
The a_rscreen _sover the a_r _ntake blower
located on top of engine The azr screen must be kept free of d_r[ _nd chaff to prevent
engine damage from overheating. C{ean w_th a w_re brush or compressed air to remove d_rt and stubborn dned gum fibers.
18
Page 19
ENGINE COOLING SYSTEM
To ensure proper coohng, make sure the grass screen, cooling fins, and other exter-
nal surfaces of tile engine are kept clean at all t_mes.
Every 100 hours ef operahon (more often under extremely dusty, dirty conditions),
remove the blower housing and other cooling shrouds. Clean the cooling fins and externa{
surfaces as necessary. Ensure _he cooling shrouds are reinstalled.
NOTE. Operating the engine w_th a blocked grass screen, dirty or plugged cooling fins,
and/or cooling shrouds removed will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage. SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every !00
lTours of operation, whichever occurs f_rst. Spark plug type and gap setting are shown
in "PRODUCT SPECIFICATIONS" section el this manual.
IN-LINE FUEL FILTER
The fuei filter should be replaced once each season, if fuel filter becomes clogged, ob-
struchng fuel flowto carburetor, replacement is required,
1. With engine cool, remove filter and plug fuel line sections.
2. Place newfuel filter in position in fuet hne with arrow pointing towards c_rburetor,
3, Ensure there are no fuel line leaks and
clamps are property positioned.
4, Immed_atetywipe up any spilled gasotme.
CIamp_ ,"_'_,-._'--_ Clam
Fuel Fitter_j[-"__-_ J
CLEANING
Cfean engine, battery, seat, finish, etc. of all foreign matter.
* Clean debnsfromsteermg plate. Debris
can restrict clutch/b rake pedal shaft: move- ment, causing belt slip and toss of dnve.
_1,CAUTION: Avoid all pinch points and
movable parts
Clutch/brake pedal _ , ,'
-../- / ' Clean ' _: . . /-
top side , _ -.:- _..../
"1
Plate _, _'__
Steering System, Dash, Fender
and Mower Not Shown
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted s uriaces with auto motive
type wax.
Except ?or the washout port (if equipped), we do not recommend using a garden hose or pressure washer to clean the outside of your tractor unless the engine and transmis-
sion are covered to keep water out. Water m engine or transmission will shorten the
useful hfe of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from outside tractor and mower.
19
Page 20
DECK WASHOUT PORT Your tractor's deck is equipped with a wash-
out port on _tssurface as part of its deck wash system, it should be uN_zed after each use.
1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach,
IMPORTANT: Make certain the tractor's discharge chute is dErected AWAY from your
house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.
2. Make sure the attachment clutch control is in the "DISENGAGED" position, set
the parking brake, and stop the engine.
3. Ensure your garden hose is fitted w_th a
standard t 2ram female hose connector
(at the opposite end from the tap con- nect_on).
4. Pull back the lock collar of the hose
connector and push the connector onto the deck washout port at the left end of
the mowerdeck Refeasethe tockcoltar to lock the connector on the nozzle.
10. Move the tractor to a dry area, prefer- ably a concrete or paved area. Place
the attachment clutch control in the "ENGAGED" position to remove excess
water and to help dry before putting the tractor away.
Aid,WAR NING: A broken or missing washout
fitting could expose you or others to thrown objects from contact with the blade.
Replace broken or missing washout fitting immediately, prior to using mower again.
Plug any holes in mower with bolts and Iocknuts.
Hose _"i:
Hose CoRoector ...._,__t',, _.&tashout POF'.
(t 2rr_m Female) J ,:_
€,
IMPORTANT: Tug hose ensuring connec-
tion Jssecure.
5. Turn the water on.
6. While setting in the operator's position on the tractor, re-start the engine and
place the throttle lever in the Fast ",_" positEon.
IMPORTANT: Recheck the area making certain the area is clear.
7, Move the tractor's attachment clutch
control to the "ENGAGED" poslhon Remain in the operator's posit_on w_th the cutting deck engaged until the deck
is cleaned.
8. Move the tractor's attachment clutch control to the "DISENGAGED" posi-
tion. Turn the ignition key to the STOP position to turn the tractor's engine off.
Turn the water off.
9. Pull back the lock collar of the hose connector to disconnect the connector
from the nozzle washout port.
2O
Page 21
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parktng brake. 2, Place gearshift lever In neutral poslt_on. 3, Place attachment clutch in "DISENGAGED" position. 4, Turn ignition key to "STOP" and remove key.
5. Ensure the blades and all moving parts have completely stopped.
6. O_sconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug,
TO REMOVE MOWER
1. Place attachment clutch in 'DISEN- GAGED" posrtfon.
2. Lower attachment hft lever to its lowest
position.
3, Roll belt off engine pulley (M) and belt
keepers (G).
4. Remove retafner spring (K), slide collar (L) off and push housing guide (P} out
of bracket.
5. Remove clutch cable spring (Q) from idler arm (R).
6. Disconnect fronl link (E) from mower - remove retainer spring and washer.
7. Go to either s_de of mower and discon- nect mower suspension arm (A) from
chassis pin (B) and rear lift link (C) from
rear mower bracket (D) - remove retainer springs and washers.
CAUTION: After rear lift hnks are discon-
nected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever when
changing position of the lever,
8, Slide mower out from under nght side of
tractor. IMPORTANT: If an attachment other than the mower is to be mounted on the tractor,
remove the front link (E) and rear lift hnks (C) from tractor and hook the clutch spring
(Q) into the cable guide on front edge of lower dash.
TO INSTALL MOWER Ensure tractor fs on leve! surface and engage
parking brake.
1. Lower attachment lift [ever to 1Is Iowest pos_t_on.
_IL CAUTION: Lift lever is spnng loaded. Have a tight grip on lift lever, lower it slowly
and engage in lowest position. NOTE: Ensure mower side suspensron arms (A) are pointing forward before sliding mower
under tractor. 2 Slide mower under tractor unhl it is cen-
tered under tractor.
03042te_
21
Page 22
3. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole
in arm over pin (B) on outside of tractor chassis and secure w_th retainer spr_ng.
4. Repeat on opposite stcie of tractor.
5. ATTACH REAR LIFT LINKS (C) o Lift rear corner of mower and position slot
in hnk assembly over pin (D) on rear mower bracket and secure wEth washer
and retainer spnng,
7. Insert end of link /E) into hole in front mower bracket (H) and secure w_th washer and retainer spring /J).
8, Hook end of clutch cablespr;ng (Q) into
hole In tdler arm (R).
9 Push clutch cable housing guide IP) _nto
bracket, slide collar (L) onto gu{de and
secure wtth retainer spring (K).
10. Install belt onto eng}ne pulley (M) and belt keepers (G).
6. ATTACH FRONT LINK (E) - Work from left stde of tractor. Insert rod end of link
assembly through front hole in tractor
front suspension bracket (F).
IMPORTANT: Check beit for proper rout=ng in all mower pulley grooves. 11,Raise attachment ttft lever to h=ghest
pos=fion.
12, If necessary, adiust gauge wheels before
operattng mower as shown inthe Opera- tion section of thEs manual.
/
D)
03042te_
22
Page 23
TO LEVEL MOWER
Ensure tires are properiy inflated to the PSi
shown on tires, if ttres are over or under
inflated, it may affect the appearance of your lawn and Iead you to th_nk the mower is not
adjusted properly. VISUAL SIDE-TO-SIDE ADJUSTMENT
1. W_th all tires properly _nflated and ffyour lawn appears unevenly cut, determine
which side of mower is cutting lower.
2. W_th a 3/4" or adjustable wrench, turn lift link adjustment nut (A) to the left to lower LH side of mower, or, to the right
to raise LH side of mower.
Turn nut Turn nut
rsght to left to
raise _ lower
mower mower
NOTE: Each full turn of adjustment nut w_ll change mower height about 3/16" (4,7 ram).
3. Test your adjustment by mowing some
uncut grass and visually ci_eckmg the appearance. Readjust, if necessary, untif you are sat{stied with the resuits.
PRECISION SIDE-TO-SIDE ADJUSTMENT
1. Wtth all ttres properly inflated, park tractor on level ground or driveway.
A01LCAUTION: Blades are sharp. Protect
your hands w_th gloves and/or wrap blade w_th heavy cloth
2. Raise mower to its highest posit_on.
3. At both sides of mower, posltLon blade at side and measure d_stance "A" from
bottom edge of blade to ground. The dis- tance should be the same en both sides.
4. If adjustment _snecessary, see steps in
V_sual Adiustment instructions above.
5. Recheckmeasurements, adjustifneces- sary until both sides are equal.
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-
to-side.
To obtain the best cutting results, the mower blades should be adjusted so the front tip
is 1i8 to 1/2" (3,1 to t2,7 ram) (iower than
the rear tip when the mower Is in its h_ghest
posibon. A(_CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap blade
w_th heavy cloth.
Raise mower to h_ghest position.
Position any blade so the tip is pointing straight forward. Measure distance "B'Lto
the ground at front and rear hp of blade
If front tip of blade is not 1/8 to I/2" (3,1 to ! 2,7 ram) lower than the rear tip, go to
the front of tractor.
With an 11/16" or adjustable wrench, loosen jam nut "A" several turns to clear adjustment nut "B".
With a 3/4" or adjustable wrench, turn fro nt link adjustment nut "B" clockwise (,_) (t_ghten) to raise the front of mower_ or. counterclockwise (¢',) (loosen) to lower
the front mower.
®
T_grtten adjust Loosen adjust nut "B" to nut "B" to
-- --- lower mower
raise mower
Loosen jam nut "A" first
NOTE: Each full turn of adiustment nut will change mower height about 1,._8'' [3,1 mm).
Recheck measurements, adjust if neces- sary until front tip of blade is 1/8 to ti2"
(3,1 to I2,7 ram) lower than the rear tip.
Hotd adjustment nut in positBon w_th wrench and tighten jam nut securely
against adjustment nut.
23
Page 24
TO REPLACE MOWER BLADE DRIVE BELT
The mower blade drwe belt may be replaced w_thout teoJs. Park the tractor on level sur-
face. Engage parking brake. BELT REMOVAL -
1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and idler pulleys,
3. Pull belt away from mower,
BELT INSTALLATION - l. Work belt around both mandrel pulleys
and idler pulleys
2, Ensure belt _s in all pulley grooves and
inside all belt guides.
3, Instal! mower (See "To Install Mower" in
this section of this manual),
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parF,mg brake. For assistance, there is a belt mstallabon guide decal on bottom s_de
of {eftfootrest.
BELT REMOVAL-
1. Remove mower (See '%O REMOVE MOWER 'r In this section of manual).
NOTE: Observe enbre motion dove belt and position of all belt guides and keepers.
2. Remove beltfromstationary idler (A) and clutching idler CB).
3. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle toput pulley (D),
4. Remove belt downward from engine
pulley (E).
5. Shde belt toward rear of trac_or, off the steering plate (F) and remove from tractor.
TO CHECK BRAKE tf tractor requires more than five (5) feet (1,5
m) to stop at highest speed m h_ghest gear on a level, dry concrete or paved surface,
then brake must be serviced.
You may also check brake by
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake
2. Place gear shift lever _nneutral posEbon.
The rear wheels must lock and skid when you try to manually push the tractor forward.
If the rear wheels rotate, then t_qe brake needs to be serviced. Contact a Sears or
other quahfJed service center,
BELT INSTALLATION -
1. Install new belt from tractor rear to front, over the steering plate (F) and above
clutch brake pedal shaft (G).
2. Pull belt toward front of tractor and roll
belt onto engine pulley (E).
3. Pull belt toward rear of tractor. Carefully work belt down around transaxle input
pulley (D), Ensure belt is reside the belt keeper.
4. install belt through stabonary idier (A_ and ctutchmg idler (B).
5. Ensure belt is _nall pulley grooves and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL MOW-
ER" In this secbon of manual),
24
Page 25
TRANSAXLE GEAR SHIFT LEVER NEU- TRAL ADJUSTMENT
The transaxte should be in neutral when the gear shift lover ts in neutral (N) (lock gate)
position. The adjustment _s preset at the factory, however, if adjustment is needed, proceed as follows:
1. Make sure transaxle is tnneutral (N). NOTE: When the tractor rear wheels move
freely, the transaxie ts in neutral. 2, Loosen adjustment bolt in front of the
right rear wheel.
3, Position the gear shift lever _nthe neutral
(N) position.
4. Tighten adjustment bolt securely. NOTE: If additional clearance _sneeded to
get to adjustment bolt, move mower deck hetght to the lowest position,
Gearshift Adjustment Bolt Lever ..- _ __
2_:., 5:-
Lock Gate
TO REMOVE WHEEL
1. Block up axle securely.
2. Remove axte cover, retaining ring and washers to atlow wheel removal Irear
wheels have a square key -Do not tose)
3. Repair tire and reassemble,
NOTE: On rear wheels only. ahgn grooves in
rear wheel hub and axle, Insert square key.
4. Replacewashers andsnap retaining ring securely _naxle groove.
5. Replace axle cover.
NOTE: To seal fire punctures and prevent flat tires due to slow leaks, purchase and
use ttre sealant from Sears. T_re sealant atso prevents tire dry rot and corrosion.
Washers
Retaining
Axle Ring. Cover\ \
'\
'\\
Square
(Rear Wheel Only)
FRONT WHEEL TOE-IN/CAMBER Your new tractor front wheel toe-in and camber is set at the factory and _snormal.
The front wheet toe-in and camber are Rot adjus[able. If damage has occurred to
affect the factory set front wheel toe-in or camber, contact a Sears or other qualified
service center.
TO START ENGINE WITH A WEAK BAT- TERY
_WARNING: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when around
batteries. If your battery _stoo weak to star_ the engine,
it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow th_s procedure IMPORTANT' Your tractor is equipped with
a 12 volt system. The other vehicle must also be a 12 vott system, bo not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES - I. Connect one end of the RED cabIe to the
POSITIVE (+) terminal of each battery(A-
B), taking care not to short against tractor chassis.
2, Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassts ground, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER
1 BLACK cable f{rst from chass{s and then
from the fully charged battery,
2. RED cable last from both batteries,
A +A
Weak or Dead Fully Charged Battery Battery
25
Page 26
REPLACING BATI'ERY
n_asWARNING: Do not short battery termi-
by a{Iowf ng a wrench or any other object
to contact both term_nNs at the same time.
Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to
prevent sparkff_g from accidental grounding.
1. Lift hood to ratsed posit_on.
2. Removeterm_nal cover.
3. Disconnect BLACK battery cable then
RED battery cable and carefully remove battery from tractor.
4. Install new battery w_thtermEnals _nsame
pos_hon as old battery.
5. RemstNt terminal cover.
6. First connect RED battery cable to pose-
tire (+} battery terra,nat with bolt and nut as shown. Tighten securely.
7. Connect BLACK grounding cable to
negative (-) battery termt halwath re main- ing bolt and nut. T_ghten securely
8. Close hood.
Negatwe
Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Remove bulb holder from the hole _nthe
backside of the grill.
3. Reptace bulb in holder and _nstall bulb
holder securely back _ntothe hole _nthe backside of the gnll.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent
it from starting.
Check winng.
TO REPLACE FUSE
Replace w_th30 amp automotwe-type plug-_n fuse. Thefuseholderistocatedbehindthedash.
TO REMOVE HOOD AND GRILL ASSEMBLY
I. Raise hood.
2. Unsnap headlight wtre connector.
3. Stand in front of tractor, Grasp hood at stdes, t_lttoward engine and hffoff oftractor.
4. When replacing hood, ensure to recon- nect the headlight w_re connecter.
ENGINE TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at _he factory and adIustment should not be necessary Check adjustment as descnbed below before Ioosentng cable. If adjustment
_snecessary, see engine manual.
TO ADJUST CHOKE CONTROL The choke control has been preset at the
factory and adjustment shoutd not be neces- sary. If adjustment is necessary, see engine
manual.
26
Page 27
Immediately prepare your tractor for storage
at the end of the season or if the tractor will
not be used for 30 days or more.
WARNING: Never store the tractor with
gasohne in the tank inside a butldlng where
fumes may reach an open flame or spark
Atlow the engine to cool before storing _n any enclosure.
TRACTOR
Remove mower from tractor for w_nter stor-
age. When mower is to be stored for a period of brae, clean It thoroughly, remove atl dwt, grease, teaves, etc. Storein aclean, dryarea,
1. Clean entlretractor (See"CLEANfNG" in the Maintenance section of this manual).
2, Inspect and replace belts, if necessary
(See belt replacement instructions in the Service and Adjustments section of this manual).
3. Lubncate as shown in the Maintenance secbon of _h_smanual.
4. Ensure that alf nuts, bolts and screws are securely fastened. Inspect movtng
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a penod of time tn storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of th_s manual).
After cleaning, leave cables disconnected
and place cables where they can not come
m contact w_th battery terminals.
If battery _s removed from tractor for
storage, do not store battery dwectly on
concrete or damp surfaces.
If unit is equipped with battery tndlcatori
charging plug, an opbonal charging unit may be purchased and connected to the
unit to charge the battery dunng long term storage. Inspect and clean the battery
terminals as needed prior to long term
storage w_th charger connected.
ENGINE FUEL SYSTEM
IMPORTANT. It is important to prevent gum deposits from forming in essential tuel system parts such as carburetor, fuel hose,
or tank dunng storage. Also, alcohol blended fuels (called gasohol or using ethanol or
methanoi) can attract moisture which feNdS to separation and formabon of acids dunng storage. Acidic gas can damage the fuel system of an engine while in storage.
Empty the fuel tank by starting the engine
and le_lng it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products =n the fuel tank or permanent damage may occur.
Use fresh fuel next season,
NOTE: Fuel stabihzer is an acceptable al- ternattve in minimtz_ng the formation of fuel
gum deposits during storage. Add stabilizer to gasoline _nfuel tank or storage container. Always followthe mix raUo found on stabdizer
container, Run engine at least 10 minutes after add_ng stab ilize r to al low the stabilizer to
reach _he carburetor. Do not empty the gas tank and carburetor tf using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oi!. (See "ENGINE" in the
Maintenance section of this manual).
CYLINDER(S)
1, Remove spark plug(s),
2. Pour one ounce (29.5 mL) of oil through
spark plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position for
a few seconds to dtstribute off.
4, Replace with new spark plug(s). OTHER
Do not store gasoline from one season to
another.
Replaceyourgasoline can tfyourcan starts
to rust, Rust and/or dirt in your gasohne will cause problems.
if possible, store your tractor tndoors and
cove r_tto give protection from dust and dirt.
Cover your tractor wtth a suitable protec- tive cover that does not retaIn moisture,
Do not use plastic, Piastic cannot breathe which allows condensation to form and wtll
cause your tractor to rust.
IMPORTANT' Never cover tractor while engine and exhaust areas are stdl warm.
27
Page 28
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Hard to start
Engine witl not
turn over
I 2
Engine clicks but
will not start
CAUSE
Out of fuel
Engine not CHOKED' 13roperly
Engine flooded
4 Bad spark plug 5 Dirty air filter
6 Dirty fuel filter 7 Water Jnfuel.
8
9
1
2
3
4 5
6
7
1
2
3
4
5
6
7
8
9
1
2
3
4
Loose or damaged w_nng. Engine valves out of adjustment 9
DErtyair filter
Bad spark plug Weak or dead battery'.
Dirty fuel filter Stale or dErtyfuel.
CORRECTION
1 FJilfuel lank
2 See "TO START ENGINE' in
Operation £ectlon
3 Watt several mLnutes before
attempting to start 4 Replace spark pIug 5 Clean, replace a_rfilter
6 Replace fuel filter 7 Empty fuel tank and carburetor.
refdl tank wrth fresh gasoline and
replace fuel filter 8 Check all w_nng
Contact a Sears or other quaIff_ed
service center
I Clean/_eplace air filter 2 Replace sparV, plug
: 3 Recharge or replace battery"
4 Replace fuel filter
5 Empty fuel tank and reNI tank w_tk-
i fresh, clean gasoline.
Check all wlnng.
Contact a Sears or ether qualified
service center
Depress clutch/brake pedal
2 D_sengage attachment c{utch 3 Recharge or replace battery.
4 Replace fuse. 5 CLean battery lerm,nats
6 Ctleck all wErlng 7 Checklreplace ,gn_t_onswEtch 8 Cheek/replace solenc=d or starter
9 Contact a Sears or ether quahffed
service center t Recharge or replace battery 2 Clean battery terminals 3 Check all wErEng
4- Checklreplace soler_o_d or starter.
Luose or damaged wEir_g. 6 Engine valves out of adjustment. 7
Clutchfbrake pedal not depressed 1
Attachment clutch is engaged
Weak or dead battery. Blown fuse
Corroded battery terminals
Loose or damaged WENng
Faulty _gn_hon sw_tch,
Faulty solenoid or starter
FauRy operator presence switch (as)
Weak or dead battery
Corroded battery terminals
Loose or damaged w_nng
Faulty solenoid or starter.
28
Page 29
TROUBLESHOOTINGCHART: Seeappropriatesectionin manualunlessdirectedtoSearsservicecenter
PROBLEM CAUSE CORRECTION
Loss of power 1 Cutting too much grass/too fast I Raise cutting hetghttreduce
speed
2 Throttle _n CHOKE" pestt_on 2 Adjust throttle control 3 BuEId-up of grass, leaves and 3 Clean underside of mower
trash under mawer, housing.
4 Dirty a_rNter 4 Clean/replace a_rfilter 5 Low o_1level/d_rty o_t 5 Check o_1leve!/change o_l 6 Faulty spark plug 6 Clean and regap or change spark
plug.
7 D_rtyfuel fi{ter 7 Replace fuel filtec 8 Stale or dirty fuel 8 Empty rue{ tank and refill tank wlt_"
fresh, clean gasoline.
9 Water rn fuel 9 Empty fuel tank and carburetor,
refill tank with fresh gasoline and
replace fuel filter.
t0 Spark pIug wire lease. I0 Connect and tighten spark p]ug
wire.
tl D_rtyengine air screen/fins, 1I Clean engine a_r screen, fins, t2 D_rty/cfegged muffler 12 Clean/replace muffler
13 Loose er damaged wiring. 13 Check all wlnng. 14 Engine valves out of adjustment 14 Contact a Sears er other qualified
service center
Excessive vibration 1 V'vorn, bent or loose blade 1 Replace blade T_gbten blade bolt
2 Bent blade mandret 2 Contact a Sears or ether
qualified service center
3 Loose/damaged part(s) 3 Tighten loose partlst
Replace damaged parts
Engine continues to 1 Faulty opera[or-safety presence 1 Check wEnng, switches and run when operator control system connechons. If not corrected, leaves seat with contact a Sears or other quahfled
attachment clutch service center engaged
._ CAUTION: DO NOT
U operate machine until
problem is corrected.
Poor cut - uneven 1 Worn, bent or loose blade. 1
cutting
2 Mower deck not revel ! 2 3 Buildup of grass, leaves, and 3
trash under mower.
4 Bent blade mandrel
Clogged mower deck vent from build-up of grass, leaves, and
trash around mandrels.
Replace biade Tighten blade bolt
Level mower deck Clean underside of mower
housing
4 Contact a Sears or other
qualified service center
: 5 Ciean around mandrels to
open vent holes
29
Page 30
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE
Mower blades will 1 Oustructlon tn cIutch mechanism
not rotate
2 Womldamaged mower dr_ve belt 3 Frozen _dler pulley 4 Frozen blade mandrel
Poor grass
discharge
! Headlight(s) not
working
(if so equipped)
Battery will not
charge
i Loss of drive
Engine "backfires"
when turning
engine "OFF"
Engine dies when
tractor is shifted
into reverse
1
Engine speed too slow
Travel speed too fast Wet grass
Mower deck not tevel Low/uneven hre a_r pressure_
Worn, bent or loose blade
1
2 3
4 5 6
7 Buildup ot grass, leaqes and 7
trash under mower.
8 Mower dnve bell worn 8
9 Blades _mproperl,y _nstalied 9
10 Improper blades use_ 101
11 Clogged mo_'_er deck vent holes 11
from buildup ef grass leaves, and trash around mandrets
1 Light switch [s OFF' 1
2 Bulb(s} or lamp(s) burned out. 2 3 Faulty i_ght switch 3 4 Loose or damaged w_nng 4
5 Blown fuse_ 5
1 Bad battery ceil(s). 1 2 Poor cable connections. 2
3 Faulty regulator (Efso equipped) 3 4 Faulty alternator 4
1 Debns on steering plate /_f 1
equtpped)
2 Morton drive be_t worn, damaged, 2
or broken
3 Axte key missing 3
Engine throttle control not SOl 1 between half and full speed (fast} pos_t_on before stopping engine
Reverse operatton system (RQS} 1 _s not 'ON' wh_le mower or other
attachment _s engaged
CORRECTION
1 Remove obstructLon, 2 Replace mower dnve Beit
3 Replace _dler pulley. 4 Contact a Sears or other
quahfied service centeL
1 P_ace throttle control tn '}-AST '_
position.
2 Sh_ft to slower speed 3 Allow grass to dry betore mowing
4 Level mowe; deck ,5 Check t_res for proper PSi
6 Replace/sharpen blade T_ghten
blade bolt Clean underside of mower
housing Replace mowe; dnve belt
Remstalt blades sharp edge down
Replace w_th blades listed [n tins rnanua[
Clean around mandrels to open vent holes
Turn Itght switch "ON"
RepJace bulb(s} or lamp(s) Checklrepiace hght switch Check wLnng and connections
Replace fuse. Replace battery.
Cheektclean all connectbons Replace regulator
Replace alternator See "CLEANING" Lnthe
maintenance section, Replace motion drive be}t.
install axle key at rear wheel See "TO REMOVE WHEEL" _nthe
Service and Ad}ustments section. Move throttle control between
half and full speed [fast) posit!on before stopping engtne
Turn ignltFon key to ROS "ON" posit(on See Operation section.
30
Page 31
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX,
t
WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow
slopes greater than t5 degrees. Make turns gradually to prevent tipping or toss of control. Exercise extreme caution when
changing direction on slopes.
t. Fold this page along dotted line indicated above.
2. Hold page before you so that its ]eft edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
Page 32
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