Craftsman 917.25431, 917.25441 Operator's Manual

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Page 1

Operator's Manual

CRRFrSMRM°

LAW

21.0 HR*

TRACTO

42" Mower

Electric Start

Automatic Transmission

Model No.

917.28851

917.25431

• EspaSol, p. 35

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Gasoline containing up to 10% ethanol (EIO) is acceptable for use in this machine.

The use of any gasoline exceeding 10% ethanol (EIO) will void the product warranty.

Esta maquina puede utilizar gasolina con un contenido de hasta el 10% de etanol (EIO).

El uso de una gasolina que supere el 10% de etanol (EIO) anular_ la garantia del producto.

SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

For answers to your questions about this product, Call:

1-800-659-5917

SEARS Craftsman Help Line 5 am - 5 pro, Mon- Sat

441296

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Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Assembly/Pre-Operation ......................... 8

Operation ............................................... 11

Maintenance Schedule .......................... 18

Maintenance .......................................... 18

Service and Adjustments ....................... 23

Storage .................................................. 29

Troubleshooting ..................................... 30

Sears Service ......................... Back Cover

Craftsman Riding Equipment Warranty CRAFTSMAN FULL WARRANTY

FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are warranted against any defects in material or workmanship. A defective non-expendable part will receive free in-home repair or replacement if repair is impossible.

FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are warranted against any defects in material or workmanship. A defective frame or front axle will receive

free in-home repair or replacement if repair is impossible.

FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship (our testing proves that it will not hold a charge). A defective battery will receive free in-home replacement.

ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)

FOR AS LONG AS IT IS USED by the original owner after the fifth year from the date of purchase, the cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, a defective cast front axle will receive free in-home replacement.

WARRANTY SERVICE For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the

web site: www.craftsman.com In all cases above, ifpart repair or replacement is impossible, the riding equipment will be replaced

free of charge with the same or an equivalent model. All of the above warranty coverage is void if this riding equipment is ever used while providing

commercial services or if rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT

include:

• Expendable parts (except battery) that can wear out from normal use within the warranty period, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,

stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by

towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount

of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which vary from

state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

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_DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_I, WARNING: In orderto prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.

_,WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_I, WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo- nents contain or emit chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

_I, WARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and followall instruc- tions on the machine and inthe manual

before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Ensure the area is clear of bystanders before operating. Stop machine ifanyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never direct discharged materialtoward anyone. Avoid discharging material against a wall or obstruction. Material

may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the en-

tire grass catcher, discharge chute, or

other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge chute.

• Operate machine onlyin daylight or good artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading

the machine into a trailer or truck.

• AIways wear eye protection when operat- ing machine.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related inju- ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot

exhaust / engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up to oc-

cur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

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li. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral

and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the ma-

chine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

Iii. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides inthe past may suddenly appear in the mowing area for another ride and be run over or backed over by

the machine.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed

equipment except at the hitch point.

• Followthemanufacturer'srecommenda-

tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, theweight ofthetowed equip- ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool

before refueling.

• Never fuel the machine indoors.

• Neverstorethe machine orfuel container

where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

• Remove gas-powered equipment from

the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

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• Keep the nozzle in contact with the rim of the fuel tank or container opening at

all times until fueling is complete. Do not

use a nozzle lock-open device.

• Iffuel is spilled on clothing, change cloth-

ing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERALSERVlCE

• Never operate machine in a closed area.

• Keep all nuts and boltstightto Ensurethe equipment is in safe working condition.

• Nevertamperwithsafetydevices.Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked de-

bris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspectthe machine. Repair, if necessary,

before restarting.

• Never make any adjustments or repairs with the engine running.

• Checkgrasscatchercomponentsandthe discharge chute frequently and replace

with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain orreplacesafetyand instruction labels, as necessary.

• Ensure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another

ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

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PRODUCT SPECIFICATIONS

Gasoline Capacity 2.5 Gallons

and Type: Unleaded Regular Oil Type SAE 30 (above 32°F)

API-SG-SL): SAE 5W30 (below 32°F '

Oil Capacity: W/Filter: 56 oz.

W/O Filter: 48 oz.

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed Forward: 0- 5.2

Reverse: 0- 2.9

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230 Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained representatives and

the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped with

an internal combustion engine and should not be used on or near any unimproved forest-

covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting ap-

plicable local or state laws (if any). If a spark arrester is used, it should be maintained in

effective working order by the operator. In the state of Californiathe above is required

by law (Section 4442 of the California Public Resources Code). Other states may have

similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman® product is designed

and manufactured for years of dependable operation. But like all products, it may require

repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 professional repair specialists.

• Unlimited service and nochargefor parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

Discount of 10% from regular price of service and service-related parts not

covered by the agreement; also, 10% off regular price of preventive maintenance

check. Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day

or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call 1-800=827-6655.

SEARS iNSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, inthe

U.S.A. call 1-800=4-MY=HOME®

Page 7

Steering Wheel

/ f-.,

/ ( '_ \

\ \......} /

\ !

,,, J

\ /

Steering

Wheel Insert

_ Steering Wheel

j j j j j j j j j J , Adapter

I_ J

i i

(1 Flat Washer

(1) Locknut

! I

Steering

Boot

(1) Seat

Keys

(2) Kegs

Seat

(1) Washer

(1) Hex Bolt

Slope Sheet

Page 8

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes are listed.

(1) 5/16" wrench (2) 7/16" wrenches (2) 1/2" wrenches (1) 9/16" wrench

When right or left hand is mentioned in this

manual, it means when you are in the operating position (seated behind the steering wheel).

Utility knife

Tire pressure gauge

Pliers

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

• Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

TO iNSTALL STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Position steering wheel so cross bars are horizontal (left to right) and slide onto

steering wheel adapter.

5. Secure steering wheel to steering shaft

with Iocknut and large flat washer previ-

ously removed. Tighten securely.

6. Snap steering wheel insert into center of steering wheel.

7. Remove protective materials from tractor hood and grill.

iMPORTANT: Check for and remove any staples in skid that may puncture tires where

tractor is to roll off skid.

TO CHECK BATTERY

1. Lift seat to raised position. NOTE: If this battery is put into service after

month and year indicated on label (label is located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

• For batteryand battery cable installation see "REPLACING BATTERY" in the

"Service and Adjustments" section in this manual.

Label

' j / \

....._ Insert IW---,'L_-_)

Nut _ I '":.-2 _("

___-__ La_F_ _asher

\ \ .../ _ .... _> .//_

,._ ......... U._s _teerlng

S i--\

/, .- t k

', ';'; _""'-"_ Steering Boot

_Adapter

Extension

Lower

Page 9

INSTALL SEAT

1. Remove bolt and flat washer securing seat to cardboard packing and set aside

for assembly of seat to tractor. Remove the cardboard packing and discard.

2. Connect switch to seat.

3. Place seat on seat pan so all three (3) bottom pads are positioned over large slotted holes in pan.

Tape

Wiring harness

Push down on seat to engage pads in

slots and pull seat towards rear of tractor.

Raise seat and tighten bolt securely.

Remove tape and discard.

Lower seat into operating position and sit on seat. Press clutch/brake pedal all the way down. If operating position is not

comfortable, adjust seat.

Slot Pad_

Flat

washer

/ )e

[

NOTE: You may now roll your tractor off

the skid. Follow the appropriate instruction

below to remove the tractor from the skid.

_WARNING: Before starting, read,

understand and follow all instructions in the

Operation section of this manual. Ensure tractor is in a well-ventilated area. Ensure

the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in "transmis- sion disengaged position" (See "TO

TRANSPORT" in Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector

shield up against tractor.

Continue with the instructions that follow.

CHECK TIRE PRESSURE The tires on your tractor were overinflated at

the factory for shipping purposes. Correct tire pressure is important for best cutting

performance.

• Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO LEVEL

MOWER" in the Service and Adjustments

section of this manual.

pan

Adjustment

Bolt Tab handle

TO ADJUST SEAT

Grasp adjustment handle and pull up, slide seat to desired position and release adjust-

ment handle.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the

Service and Adjustments section of this man- ual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating

properly. See "TO CHECK BRAKE" in the Service and Adjustments section of this

manual.

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_fCHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best

performance and satisfaction from this Quality Product.

Please review the following checklist: _/All assembly instructions have been

completed.

_/ No remaining loose parts in carton. _/ Battery is properly prepared and charged.

_/Seat is adjusted comfortably and tight-

ened securely.

_/All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated

at the factory).

_/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

_/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

_/Check wiring. See that all connections

are still secure and wires are properly clamped.

_/ Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning howto use your tractor, pay ex- tra attention to the following important items:

_/ Engine oil is at proper level. _/ Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

_/ Become familiar with all controls, their

location and function. Operate them before you start the engine.

_/ Be sure brake system is in safe operating

condition.

_/ Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

_/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See

"TO START ENGINE" and "PURGE TRANSMISSION" in the Operation sec-

tion of this manual).

Page 11

These symbols may appear on your tractor or in literature supplied with the product. Learn

and understand their meaning.

R N H L I',,I @ -_

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

OPERATION

SYSTEM (ROS)

_D _ E21 { j.,

LIGHTS ON FUEL BATTERY REVERSE FORWARD

CRUISE CONTROL CLUTCH/BRAKE

®@®@@

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FiRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

MOWER LIFT

PEDAL

Page 12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

(D) THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

(E) ATTACHMENTCLUTCH LEVER= Used

to engage the mower blades, or other attach-

ments mounted to your tractor.

03078

(F) IGNITION SWITCH - Used for starting and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower or other powered attachment while

in reverse. (H) LIGHT SWITCH - Turns the headlights

on and off.

(J) MOTION CONTROL LEVER - Selects the speed and direction of tractor.

(M) FREEWHEEL CONTROL- Disengages transmission for pushing or slowly towing the

tractor with the engine off.

Page 13

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt bythe operator to leave

the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from clutch/brake pedal

(B), then release parking brake lever. Ped-

al should remain in brake position. Ensure parking brake will hold tractor secure.

STOPPING

MOWER BLADES - , To stop mower blades, move attachment

clutch control to disengaged position (t_'R).

NOTE: Failure to move throttle control be-

tween half and full speed (fast) position, be- fore stopping, maycause engineto "backfire".

• Turn ignition key (F) to "STOP" position and remove key. Always remove key when

leaving tractorto prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the

battery to discharge and go dead. NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

• I, CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating efficiency.

• Full speed (fast) offers the best mower performance.

(r_) Attachment (t'_) Attachment

GROUND DRIVE- , To stop ground drive, depress brake pedal

• Move motion control lever to neutral posi-

Clutch Control Clutch Control

"Engaged .... Disengaged"

all the way down.

tion.

ENGINE -

• Move throttle control (D) between half and full speed (fast) position.

Page 14

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever. (J)

1. Start tractor with motion control lever in neutral position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever (A)

determines the cutting height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when

they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping

in most terrain conditions. NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. With mower in desired height of cut posi- tion, gauge wheels should be assembled

so they are slightly offthe ground. Install gauge wheel in appropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

• Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately

1" to 4". The heights are measured from

the ground to the blade tip with the engine

not running. These heights are approximate and may vary depending upon soil condi-

tions, height of grass and types of grass

being mowed.

• The average lawn should be cut to ap- proximately 2-1/2" during the cool season

and to over 3" during hot months. For

healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass over

6" in height should be mowed twice. Make the first cut relatively high; the second to

desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the

seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut with attach- ment lift lever.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

_,CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield

(S) in place.

Page 15

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut

off the engine unless ignition key is placed

in the ROS "ON" position. _,WARNING" Backing up with the at-

tachment clutch engaged while mowing is

strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attach-

ment clutch engaged, should only be done when the operator decides it is necessary to

reposition the machine with the attachment

engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

Only use ifyou are certain no children or other

bystanders will enter the mowing area.

1. Move motion control lever to neutral position.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before and while backing.

4. Slowly move motion control lever to reverse (R) position to start movement.

5. When use ofthe ROS is no longer needed, turn the ignition key clockwise to engine

"ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

IM PORTANT: The motion control lever does not return to neutral position when the clutch/

brake pedal is depressed.

• To restart movement, slowly release park- ing brake and clutch/brake pedal.

• Slowly move motion control lever to slow- est setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, En- sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift lever to its highest position.

2. Pull freewheel control out and into the slot and release so it is held in the disengaged

position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse above

procedure.

TRANSMISSION ENGAGED

TRANSMISSION DISENGAGED

TO OPERATE ON HILLS

_,WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choosethe slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push

clutch/brake pedal quicklyto brake position and engage parking brake.

• Move motion control leverto neutral posi-

tion.

NOTE: To protect hood from damage when

transporting your tractor on a truck or atrailer,

Ensure hood is closed and secured to tractor. Use an appropriate means of tying hood to

tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH=

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of

a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause

you to lose control of your tractor.

Page 16

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer

weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap

tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until

"FULL' mark on dipstick is reached. Do

not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, seethe Maintenance

section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not

overfill. Usefresh, clean, regular unleaded gasoline with a minimum of 87 octane.

(Use of leaded gasoline will increase

carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used

within 30 days to ensure fuel freshness.

A_ILOAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help ensure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separation

and formation of acids during storage. Acidic gas can damage the fuel system of an engine

while in storage. To avoid engine problems,

the fuel system should be emptied before

storage of 30 days or longer. Drain the gas

tank, start the engine and let it run until the fuel lines and carburetor are empty. Usefresh fuel next season. See Storage Instructions

for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or

if the engine has run out of fuel, it will take extra cranking time to move fuel from the

tank to the engine.

1. Ensure freewheel control is in the trans-

mission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does

not start after several attempts, move

throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING

(50°F/10°C and above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. Ifthe engine does not accept

the load, restart the engine and allow it to

warm up for one minute using the choke as described above.

COLD WEATHER STARTING

(50°F/10°C and below)

7. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough

running begins, immediately move the

throttle control to the fast position. Engine warm-up may take from several seconds

to several minutes (the colder the tem-

perature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as fol- lows:

1. Ensure the tractor is on level ground.

2. Placethe motion control leverin neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute fortransmission to

warm up. This can be done during the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F/0°C)

the carburetor fuel mixture may need to be adjusted for best engine performance (see

"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).

Page 17

PURGE TRANSMISSION

_CAUTION: Never engage or disengage freewheel lever while the engine is running.

To ensure proper operation and performance,

it is recommended that the transmission be purged before operating tractor for the first

time. This procedure will remove anytrapped

air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement,

itshould be purged after reinstallation before operating the tractor.

1. Place tractor safely on a level surface - that is clear of objects and open - with

engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged position

(See "TO TRANSPORT" in this section

of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle

control to slow position. With motion control lever in neutral position, slowly

disengage clutch/brake pedal.

_,CAUTION: At any time, during step 4, there may be movement of the drive wheels.

4. Move motion control lever to full forward position and hold for five (5) seconds.

Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

5. Move motion control lever to neutral position. Shutoff engine and set parking

brake.

6. Engage transmission by placing free- wheel contro! in engaged position (See

"TO TRANSPORT" in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion

control lever in neutral position, slowly disengage clutch/brake pedal.

8. Slowly move motion control leverforward, after the tractor moves approximately

five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return

the motion control lever to the neutral position. Repeat this procedure with the

motion control lever three (3) times.

Your transmission is now purged and now

ready for normal operation.

MOWING TiPS

o Tire chains cannot be used when the

mower housing is attached to tractor.

o Mower should be properly leveled for best

mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

Drive so that clippings are discharged onto

the area that has already been cut. Have the cut area to the right ofthe tractor. This

will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start bytuming

to the right so that clippings will discharge

away from shrubs, fences, driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until finished.

(

t, ,J

• If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the

desired height.

o Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir- able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle when mowing to ensure better mow-

ing performance and proper discharge of material. Regulate ground speed by

selecting a low enough speed to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

Page 18

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGE

Check Brake Operation _ Check Tire Pressure _ _'

T Check Operator Presence & ROS Systems A Check for Loose Fasteners I[_ _

C ChecWReplace Mower Blades _3 T Lubrication Chart _f

0 Check Battery Level _4 R Clean Battery and Terminals _

Clean Debris Off Steering Plate _5 Check Transaxle Cooling

Check Mower Levelness Check V-Belts _#'

Check Engine Oil Level if _' Change Engine Oil (with oil filter) q_'1,2

Change Engine Oil (without oil filter) _1_1,2

NE Clean Air Filter _2

G Clean Air Screen q_'2

Inspect Muffler/Spark Attester _S' a Replace Oil Filter (If equipped) _,2 E Clean Engine Cooling Fins _ 2

Replace Spark Plug if

Replace Air Filter Paper Cartridge _2

RReplace Fuel Filter _ _

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

USE HOURS HOURS HOURS HOURS

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - See (}leaning in Maintenance Section.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made pe- riodically to properly maintain your tractor.

At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter assure proper air-fuel mixture and help your en-

gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

(_S Zerk

Spindle

Zerk

Front

(_Front Wheel

Bearing zerk

Sector Gear

Wheel

Bearing Zerk

Engine

Teeth

(_)General Purpose Grease (_Refer to Maintenance "ENGINE" Section.

iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu-

bricant sparingly.

Page 19

TRACTOR Alwaysobservesafetyruleswhenperforming

any maintenance. BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the sides of tires for proper PSI).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion. OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Ensure operator presence and reverse operation systems are working properly, if

your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the operator to leave the seat without

first setting the parking brake should shut off the engine.

• When the engine is running and the at-

tachment clutch is engaged, any attempt

by the operator to leave the seat should

shut off the engine.

• The attachment clutch should never oper-

ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" position and the

attachment clutch engaged, any attempt by the operator to drive in reverse should

shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the

attachment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be sharp.

Replace worn, bent or damaged blades.

& CAUTION: Use only a replacement blade approved bythe manufacturer of your tractor.

Using a blade not approved by the manu-

facturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/

or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new blade with stamped "GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated.

Mandrel Assembl'

Blade

/ /

Center

ROS "ON" Position

(_'_ Blade Bolt

(Special)

Engine "ON" Position (Normal Operating)

Page 20

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. However, periodic charging of the battery with an au-

tomotive charger will extend its life.

* Keep battery and terminals clean. * Keep battery bolts tight.

* Keep small vent holes open. * Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and termi- nals can cause the battery to "leak" power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

2. Rinsethe battery with plain waterand dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petroleum jelly.

5. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if neces-

sary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should

be kept clean to ensure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the trans-

mission is hot. To prevent possible damage

to seals, do not use high pressure water or

steam to clean transaxle. * Inspect cooling fan to Ensure fan blades

are intact and clean.

* Inspect cooling fins for dirt, grass clippings

and other materials. To prevent damage to seals, do not use compressed air or high

pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life

of the transaxle. Should the transaxle ever leak or require servicing, contact your near-

est Sears or other qualified service center.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL Select the

oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

o -_o -2; -1; ; 1'0 _0 1o 4;

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting in cold weather,

they win result in increased oil consumption when used above 32°R Check your engine

oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of opera- tion or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting

the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL.

* Be sure tractor is on level surface. * Oil will drain more freely when warm.

* Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

2. Slideoildrainextensionfromthedocking position on the engine blower housing

and extend outward from engine.

Docking Position

3. To open, twist cap counter-clockwise

4. After oil is drained completely, replace cap and twist clockwise until it stops.

5. Re-attach oil drain extension to engine blower housing.

Oil Drain

Extensi_.Cap

Page 21

Refill engine with oil through oil fill dipstick

tube. Pour slowly. Do not overfill. For ap- proximate capacity see "PRODUCT SP-

ECIFICATIONS" section of this manual.

7. Use gauge on oil fill cap/dipstick for checking level. For accurate reading,

tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULL' line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER Replace the engine oil filter every season or

every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER Your engine will not run properly using a

dirty air filter. Service paper cartridge every 100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Remove cover.

2. Carefully remove air filter cartridge and pre-cleaner from base.

3. Clean base carefully to prevent debris from falling into carburetor.

Knobs Cartridge

ENGINE COOLING SYSTEM Debris may clog the engine's air cooling

system. Remove blower housing and clean area shown to prevent overheating and engine damage.

Clean out chaff

Air Screer_

and debris

2744

IN=LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob-

structing fuel flowto carburetor, replacement

is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediatelywipe up any spilled gasoline.

NOTE: If very dirty or damaged, replace cartridge.

4. Place new pre-cleaner and cartridge firmly in base.

5. Replace cover. IMPORTANT: Petroleum solvents, such as

kerosene, are not to be used to clean the cartridge. They may cause deterioration of

the cartridge. Do not oil cartridge. Do not

use pressurized air to clean cartridge. CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.

Clean with a wire brush or compressed airto remove dirt and stubborn dried gum fibers.

Clamp

Fuel Filter___06m6_ p

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) atthe beginning of each

mowing season or after every 100 hours of operation, whichever occurs first. Spark plug

type and gap setting are shown in "PRODUCT

SPECIFICATIONS" section of this manual.

Page 22

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Clean debris from steering plate.

Debris can restrict clutch/brake pedal

shaft movement, causing belt slip and

loss of drive.

A CAUTION: Avoid all pinch points and

movable parts

Clutch/brake pedal

Clean

top side

_J \

Steering

Steering System, Dash, _ Pinch|

, i CAUTION:I

Fender and Mower Npt Shown 413 PointsJ

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automo- tive type wax.

We do not recommend using a garden hose

or pressure washer to clean your tractor unless the engine and transmission are

covered to keep water out. Water in engine or transmission will shorten the useful life of

your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash

from tractor and mower.

DECK WASHOUT PORT

Your tractor's deck is equipped with a

washout port on its surface as part of its deck wash system. It should be utilized af-

ter each use.

1. Drive the tractor to a level, clear spot

on your lawn, near enough to a water spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor's discharge chute is directed AWAY from your

house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.

2. Make sure the attachment clutch control

is in the "DISENGAGED" position, set the parking brake, and stop the engine.

3. Thread the nozzle adapter (packaged

with your tractor's Operator's Manual) onto the end of your garden hose.

4. Pull back the lock collar of the nozzle

adapter and push the adapter onto the deck washout port at the left end of the

mower deck. Release the lock collar to lock the adapter on the nozzle.

Nozzle _,_,,,,,.. Hose

Adapter _ Washout Port

IMPORTANT: Tug hose ensuring connec- tion is secure.

5. Turn the water on.

6. While sitting in the operator's position on the tractor, re-start the engine and

place the throttle lever in the Fast ",_" position.

IMPORTANT: Recheck the area making certain the area is clear.

. Move the tractor's attachment clutch

control to the "ENGAGED" position.

Remain in the operator's position

with the cutting deck engaged until the deck is cleaned.

. Move the tractor's attachment clutch

control to the "DISENGAGED" posi- tion. Turn the ignition key to the STOP

position to turn the tractor's engine off.

Turn the water off.

9. Pull back the lock collar of the nozzle adapter to disconnect the adapter from

the nozzle washout port.

10. Move the tractor to a dry area, prefer- ably a concrete or paved area. Place

the attachment clutch control in the "ENGAGED" position to remove excess

water and to help dry before putting the tractor away.

_i_,WARNING" A broken or missing washout fitting could expose you or others to thrown

objects from contact with the blade.

• Replace broken or missing washout fitting immediately, prior to using mower again.

• Plug any holes in mower with bolts and Iocknuts.

Page 23

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Ensure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TO REMOVE MOWER

1. Place attachment clutch in "DISEN- GAGED" position.

2. Lower attachment lift lever to its lowest position.

3. Roll belt off engine pulley (M) and belt keepers (G).

4. Remove retainer spring (K), slide collar

(L) off and push housing guide (P) out

of bracket.

5. Remove clutch cable spring (Q) from idler arm (R).

6. Disconnect front link (E) from mower - remove retainer spring and washer.

7. Go to either side of mower and discon- nect mower suspension arm (A) from

chassis pin (B) and rear lift link (C) from rear mower bracket (D) - remove retainer

springs and washers.

Al_ CAUTION: After rear lift links are discon-

nected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever when

changing position of the lever.

8. Slide mower out from under right side of tractor.

IMPORTANT: If an attachment other than

the mower is to be mounted on the tractor,

remove the front link (E) and rear lift links (C) from tractor and hook the clutch spring

(Q) into the cable guide on front edge of lower dash.

TO INSTALL MOWER

Ensure tractor is on level surface and engage parking brake.

1. Lower attachment lift lever to its lowest position.

_, CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly

and engage in lowest position.

NOTE: Ensure mower side suspension arms (A) are pointing forward before sliding mower

under tractor.

2. Slide mower under tractor until it is cen-

tered under tractor.

03042tex

Page 24

3. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole

in arm over pin (B) on outside of tractor

chassis and secure with retainer spring.

4. Repeat on opposite side of tractor.

ATTACH REAR LIFT LINKS (C) - Lift

rear corner of mower and position slot in link assembly over pin (D) on rear

mower bracket and secure with washer

and retainer spring.

7. Insert end of link (E) into hole in front mower bracket (H) and secure with

washer and retainer spring (J).

8. Hook end of clutch cable spring (Q) into hole in idler arm (R).

9. Push clutch cable housing guide (P) into bracket, slide collar (L) onto guide and secure with retainer spring (K).

10. Install belt onto engine pulley (M) and belt keepers (G).

ATTACH FRONT LINK (E) - Work from

left side of tractor. Insert rod end of link

assembly through front hole in tractor front suspension bracket (F).

iMPORTANT: Check belt for proper routing in all mower pulley grooves.

11. Raise attachment lift lever to highest position.

12. If necessary, adjust gauge wheels before operating mower as shown in the Opera-

tion section of this manual.

03042tex

Page 25

TO LEVEL MOWER

Make sure tires are properly inflated to the PSI shown on tires. Iftires are over or under

inflated, it may affect the appearance of your lawn and lead you to think the mower is not

adjusted properly.

VISUAL SIDE-TO-SIDE ADJUSTMENT

1. With all tires properly inflated and if your lawn appears unevenly cut, determine

which side of mower is cutting lower.

2. With a 3/4" or ad ustable wrench, turn lift link adjustment nut (A) to the left to lower

LH side of mower or, to the right to raise LH side of mower.

NOTE: Each full turn of adjustment nut will change mower height about 3/16".

FRONT=TO=BACK ADJUSTMENT

IMPORTANT: Deck must be level side-

to-side. To obtain the best cutting results, the mower

blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the

,i_ower is in its highest position.

CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.

• Raise mower to highest position.

• Position any blade so the tip is pointing

straight forward. Measure distance (B)

to the ground at front and rear tip of the

blade.

• If front tip of blade is not 1/8" to 1/2" lower

than the rear tip, go to the front of tractor.

• With an 11/16" or adjustable wrench,

loosen jam nut A several turns to clear adjustment nut B.

Turn nut rig to raise mower

',, Turn nut left

',,,"to lower mower

3. Test your adjustment by mowing some uncut grass and visually checking the

appearance. Readjust, if necessary, until you are satisfied with the results.

PRECISION SIDE-TO-SIDE ADJUSTMENT

1. With all tires properly inflated, park tractor on level ground or driveway.

_iL CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade

with heavy cloth.

2. Raise mower to its highest position.

3. At both sides of mower, position blade at side and measure the distance (A) from

bottom edge of blade to the ground. The distance should be the same on both

sides.

4. If adjustment is necessary, see step 2 in Visual Adjustment instructions above.

5. Recheck measurements, adjust if neces- sary until both sides are equal.

B B

• With a 3/4" or adjustable wrench, turn front link adjustment nut (B) clockwise

(tighten) to raise the front of mower, or,

counterclockwise (loosen) to lower the

front mower.

Ti-htenu ad'ustj nut _k_L-k'*"/-_"_k_&_ Loosen adjust B to raise mower _ _'_/J' " nut B to lower

mower

Loosen jam nut A first

NOTE: Each full turn of the adjustment nut

will change mower height about 1/8".

• Recheck measurements, adjust if neces-

sary until front tip of blade is 1/8" to 1/2" lower than the rear tip.

• Hold adjustment nut in position with wrench

and tighten jam nut securely against ad-

justment nut.

Page 26

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be replaced

without tools. Park the tractor on level sur-

face. Engage parking brake.

BELT REMOVAL-

1. Remove mowerfrom tractor (See"TO RE- MOVE MOWER"inthissection ofmanua0.

2. Work belt off both mandrel pulleys and idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys

and idler pulleys

2. Ensure belt is in all pulley grooves and inside all belt guides.

3. Install mower (See "To Install Mower" in

this section of this manual).

Mandrel Idler

Pulley Pulleys

Mandrel

BELT INSTALLATION -

1. Install new belt from tractor rear to front, over the steering plate (F) and above

clutch brake pedal shaft (G).

2. Pull belt toward front of tractor and roll belt onto engine pulley (E).

3. Pull belt toward rear of tractor. Carefully

work belt down around transmission

cooling fan and onto the input pulley (D). Ensure belt is inside the belt keeper.

4. Install belt on centerspan idler (C).

5. Install belt through stationary idler (A) and clutching idler (B).

6. Ensure belt is in all pulley grooves and inside all belt guides and keepers.

7. Install mower (See "TO INSTALL MOW- ER" in this section of manual).

TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage

parking brake. For assistance, there is a belt installation guide decal on bottom side

of left footrest. BELT REMOVAL-

1. Remove mower (See "TO REMOVE MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2. Remove beltfrom stationary idler (A) and

clutching idler (B).

3. Remove belt from centerspan idler (C).

6. Pull belt slack toward rear of tractor. Carefully remove belt upwards from

transmission input pulley and over cool-

ing fan blades (D).

4. Remove belt downward from engine pulley (E).

5. Slide belt toward rear of tractor, off the

steering plate (F) and remove from tractor.

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then

brake must be serviced. You may also check brake by:

1. Park tractor on a level, dry concrete or paved surface, depress brake pedal all

the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in "transmission dis-

engaged" position. Pull freewheel control out and into the slot and release so it is

held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward.

If the rear wheels rotate, then the brake

needs to be serviced. Contact a Sears or other qualified service center.

Page 27

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in

rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring

securely in axle groove.

5. Replace axle cover. NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

usetire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Washers

Retaining

Axle Cover

Square

Key _ (Rear Whee_-Q__

Rin(

FRONT WHEEL TOE-IN/CAMBER

Your new tractor front wheel toe-in and

camber is set at the factory and is normal.

The front wheel toe-in and camber are not

NOTE: If additional clearance is needed to

get to adjustment bolt, move mower deck

height to the lowest position. After above adjustment is made, if the trac- tor still creeps forward or backward while

motion control lever is in neutral position, follow these steps:

1. Loosen the adjustment bolt.

2. Movethe motion control lever 1/4 to 1/2

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above steps

TO START ENGINE WiTH WEAK BATTERY A_,WARNING: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around

batteries.

If your battery istoo weak to start the engine, it should be recharged. (See "BATTERY" in the

MAINTENANCE section of this manual).

if "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also

be a 12 volt system. Do not use your tractor

battery to start other vehicles.

adjustable. If damage has occurred to affect the factory set front wheel toe-in or camber, contact a Sears or other qualified

TO ATTACH JUMPER CABLES -

1. Connect one endofthe RED cable to the

service center. TRANSAXLE MOTION CONTROL LEVER

NEUTRAL ADJUSTMENT

The motion control lever has been preset atthe factory; adjustment should not be necessary.

1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.

2. Start engine and move motion control lever until tractor does not move forward

or backward.

3. Hold motion control lever in that position and turn engine off.

4. While holding motion control lever in place, loosen the adjustment bolt.

5. Move motion control lever to the neutral

(lock gate) position.

6. Tighten adjustment bolt securely.

Motion Control Neutral Dead Lever Lock Battery

Gate

2. Connect one end of the BLACK cable

3. Connect the other end of the BLACK

TO REMOVE CABLES, REVERSE ORDER-

1. BLACK cable first from chassis and then

2. RED cable last from both batteries.

Weak or

inch in the direction it is trying to creep.

until satisfied.

POSITIVE (+) terminal of each battery(A- B), taking care not to short against tractor

chassis.

to the NEGATIVE (-) terminal (C) of fully

charged battery.

cable (D) to good chassis ground, away

from fuel tank and battery.

from the fully charged battery.

Fully

Charged

Battery

Adjustment Bolt

Page 28

REPLACING BATTERY

_iWARNING: Do not short battery termi-

nals by allowing a wrench or any other object

to contact both terminals at the same time.

Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

Lift hood to raised position.

Remove terminal cover.

Disconnect BLACK battery cable then RED battery cable and carefully remove

battery from tractor.

Install new battery with terminals in same

position as old battery.

Reinstall terminal cover.

First connect RED battery cable to posi-

tive (+) battery terminal with bolt and nut as shown. Tighten securely.

Connect BLACK grounding cable to negative (-) batteryterminal with remain-

ing bolt and nut. Tighten securely

8. Close hood.

_/_:,..1 Negative

/f "1 (Black)

//_-<- ' Cable

Term_

Cover !_

Positive_

(Red)_-

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Remove bulb holder from the hole in the backside of the grill.

3. Replace bulb in holder and install bulb holder securely back into the hole in the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause your

tractor to run poorly, stop running, or prevent

it from starting.

• Check wiring.

TO REPLACE FUSE Replace with 20 amp automotive-type plug-

in fuse. The fuse holder is located behind

the dash.

TO REMOVE HOOD & GRILL ASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, Ensure to recon- nect the headlight wire connector.

Headlight Wire

Connector

TRANSMISSION REMOVAL/REPLACE= MENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the

tractor. See "PURGE TRANSMISSION" in the Operation section of this manual.

ENGINE

TO ADJUST THROTTLE CONTROL The throttle control has been preset at

the factory and adjustment should not be necessary Check adjustment as described

below before loosening cable. If adjustment is necessary, see engine manual.

TO ADJUST CHOKE CONTROL The choke control has been preset at the

factory and adjustment should not be neces- sary. If adjustment is necessary, see engine

manual.

TO ADJUST CARBURETOR

Your carburetor has been preset at the factory and adjustment should not be necessary.

However, minor adjustment may be required

to compensate for differences in fuel, tem- perature, altitude or load. Ifthe engine does need adjustment, see engine manual.

Page 29

Immediately prepare your tractor for storage at the end of the season or if the tractor will

not be used for 30 days or more.

_WARNING: Never store the tractor with

gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in

any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a clean,

dry area.

1. Clean entire tractor (See "CLEANING" in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in the

Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance section of this manual.

4. Ensure that all nuts, bolts and screws are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power leak-

age during long periods of storage, battery cables should be disconnected and bat-

tery cleaned thoroughly (see "TO CLEAN

BATTERY AND TERMINALS" in the Maintenance section of this manual).

• After cleaning, leave cables disconnected

and place cables where they cannot come

in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose,

ortank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads to separation and formation of acids during

storage. Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the engine

and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable a!- ternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container.

Always followthe mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allowthe stabilizer to

reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the

Maintenance section of this manual). CYLINDER(S)

1, Remove spark plug(s).

2. Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

3. Turn ignition key to "START" position for

a few seconds to distribute oil,

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to

another.

• Replace your gasoline can if your can starts

to rust. Rust and/or dirt in your gasoline

will cause problems.

• If possible, store your tractor indoors and

cover itto give protection from dust and dirt.

• Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot breathe which allows condensation to form and will

cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE

Will not start 1 Out of fuel.

2 Engine not "CHOKED" properly.

3 Engine flooded.

4 Bad spark plug. 5 Dirty air filter.

6 Dirty fuel filter. 7 Water in fuel.

8 Loose or damaged wiring. 9 Carburetor out of adjustment.

10 Engine valves out of adjustment.

Hard to start

1 Dirty air filter.

2 Bad spark plug.

CORRECTION

1 Fill fuel tank. 2 See "TO START ENGINE" in

Operation section.

3 Wait several minutes before

attempting to start.

4 Replace spark plug. 5 Clean/replace air filter.

6 Replace fuel filter. 7 Empty fuel tank and carburetor,

refill tank with fresh gasoline and replace fuel filter.

8 Check all wiring. 9 See "To Adjust Carburetor" in

Service and Adjustments section.

10 Contact a Sears or other qualified

service center.

1 Clean/replace air filter. 2 Replace spark plug.

Engine will not

turn over

3 Weak or dead battery. 4 Dirty fuel filter.

5 Stale or dirty fuel.

6 Loose or damaged wiring. 7 Carburetor out of adjustment.

8 Engine valves out of adjustment.

1 Clutch/brake pedal not depressed.

2 Attachment clutch is engaged. 3 Weak or dead battery.

4 Blown fuse.

5 Corroded battery terminals.

6 Loose or damaged wiring. 7 Faulty ignition switch.

8 Faulty solenoid or starter. 9 Faulty operator presence

switch(es).

3 Recharge or replace battery. 4 Replace fuel filter.

5 Empty fuel tank and refill tank with

fresh, clean gasoline.

6 Check all wiring. 7 See "To Adjust Carburetor" in

Service and Adjustments section.

8 Contact a Sears or other qualified

service center.

1 Depress clutch/brake pedal. 2 Disengage attachment clutch.

3 Recharge or replace battery. 4 Replace fuse.

5 Clean battery terminals. 6 Check all wiring.

7 Check/replace ignition switch. 8 Check/replace solenoid or starter. 9 Contact a Sears or other qualified

service center.

Page 31

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM

Engine clicks but

will not start

Loss of power

CAUSE

1 Weak or dead battery. 2 Corroded battery terminals. 3 Loose or damaged wiring. 4 Faulty solenoid or starter.

1 Cutting too much grass/too fast. 2 Throttle in "CHOKE" position.

3 Build-up of grass, leaves and

trash under mower.

4 Dirty air filter. 5 Low oil level/dirty oil. 6 Faulty spark plug. 7 Dirty fuel filter. 8 Stale or dirty fuel.

9 Water in fuel.

CORRECTION

1 Recharge or replace battery. 2 Clean battery terminals. 3 Check all wiring. 4 Check/replace solenoid or starter. 1 Raise cutting height/reducespeed

2 Adjust throttle control. 3 Clean underside of mower

housing.

4 Clean/replace air filter. 5 Check oil level/change oil. 6 Clean & regap or changespark plug 7 Replace fuel filter. 8 Empty fuel tank and refill tank wiff

fresh, clean gasoline.

9 Empty fuel tank and carburetor,

refill tank with fresh gasoline and

replace fuel filter. 10 Spark plug wire loose. 11 Dirty engine air screen/fins. 12 Dirty/clogged muffler.

13 Loose or damaged wiring. 14 Carburetor out of adjustment.

15 Engine valves out of adjustment. 15

Excessive vibration

Engine continues to 1 Faulty operator-safety presence run when operator control system.

leaves seat with atta- chment clutch engaged

1 Worn, bent or loose blade.

2 Bent blade mandrel.

3 Loose/damaged part(s).

10 Connect & tighten spark plug wire 11 Clean engine air screen/fins. 12 Clean/replace muffler.

13 Check all wiring. 14

See "To Adjust Carburetor" in Service and Adjustments section.

Contact a Sears or other qualified service center.

1 Replace blade. Tighten blade bolt 2 Contact a Sears or other qualified

service center.

3 Tighten loose part(s).

Replace damaged parts.

1 Check wiring, switches and

connections. If not corrected, contact a Sears or other

Page 32

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM

Poor cut = uneven cutting

Mower blades will

not rotate

Poor grass

discharge

CAUSE

1 Worn, bent or loose blade.

2 Mower deck not level.

3 Buildup of grass, leaves, and

trash under mower.

4 Bent blade mandrel.

Clogged mower deck vent from build-up of grass, leaves, and

trash around mandrels.

Obstruction in clutch mechanism.

Worn/damaged mower drive belt.

Frozen idler pulley. Frozen blade mandrel.

1 Engine speed too slow.

2 Travel speed too fast. 3 Wet grass.

4 Mower deck not level.

CORRECTION

1 Replace blade. Tighten blade bolt. 2 Level mower deck.

3 Clean underside of mower

housing.

4 Contact a Sears or other

qualified service center.

5 Clean around mandrels to

open vent holes.

1 Remove obstruction.

2 Replace mower drive belt. 3 Replace idler pulley.

4 Contact a Sears or other

qualified service center.

1 Place throttle control in "FAST"

position.

2 Shift to slower speed. 3 Allow grass to dry before mowing.

4 Level mower deck.

Headlight(s) not

working

(if so equipped)

5 Low/uneven tire air pressure. 6 Worn, bent or loose blade.

7 Buildup of grass, leaves and

trash under mower.

8 Mower drive belt worn.

9 Blades improperly installed.

10 Improper blades used.

11 Clogged mower deck vent holes

from buildup of grass, leaves, and trash around mandrels.

1 Light switch is "OFF". 2 Bulb(s) or lamp(s) burned out. 3 Faulty light switch. 4 Loose or damaged wiring.

5 Blown fuse.

5 Check tires for proper PSI. 6 Replace/sharpen blade. Tighten

blade bolt.

7 Clean underside of mower

housing.

8 Replace mower drive belt. 9 Reinstall blades sharp edge down.

10 Replace with blades listed in

this manual.

11 Clean around mandrels to

open vent holes.

1 Turn light switch "ON". 2 Replace bulb(s) or lamp(s). 3 Check/replace light switch. 4 Check wiring and connections.

5 Replace fuse.

Page 33

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Battery will not 1 Bad battery cell(s). 1 Replace battery.

charge

2 Poor cable connections. 2 Check/clean all connections.

Loss of drive

Engine "backfires"

when turning engine "OFF"

3 Faulty regulator (if so equipped).

4 Faulty alternator.

1 Freewheel control in

"DISENGAGED" position.

2 Debris on steering plate (if

equipped).

3 Motion drive belt worn, damaged,

or broken.

4 Air trapped in transmission during 4 Purge transmission.

shipment or servicing.

5 Axle key missing. 5 Install axle key at rear wheel. See

1 Engine throttle control not set 1 Move throttlecontrol between

between half and full speed (fast) half and full speed (fast) position position before stopping engine, before stopping engine.

3 Replace regulator. 4 Replace alternator.

1 Place freewheel control in

"ENGAGED" position.

2 See "CLEANING" in the

maintenance section.

3 Replace motion drive belt.

"TO REMOVE WHEEL" in the

Service and Adjustments section.

Engine dies when 1 Reverseo,peration system (ROS) 1 Turn ignition key to ROS "ON"

tractor is shifted is not ON" while mower or other position. See Operation section.

into reverse attachment is engaged.

Page 34

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Craftsman 917.25431, 917.25441 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual