Craftsman 917254274 Owner’s Manual

OWNERS MANUAL
J
MODEL NO.
917.254274
Caution:
Read and Follow
All Safety Rules
Before Operating
This Equipment
LT 11 HP ELECTRIC START 4 SPEED - 36" MOWER LAWN TRACTOR
® Assembly
® Operation
® Maintenance
Repair and Adjustment
Repair Parts
Sears, Roebuck and Co, Chicago, IL 60684 U S A
.
SAFETY RULES
t Know the controls and how to stopqulckly READ THIS
OPERA TOR'S M 4NUAL and instructions furnished with
attachments
2 Do not allow children to ol_rate the machine Do not allow
adults to operate it without proper instruction
3 Do not carry passengers Do not mow when children and
others ate around
4 Always wear substantial footwear Do not wear loose fit-
ting clothing that could get caught in moving parts
5 Keep your eyes and mind on your tractor, mower end the
area being cut Do not let other interests distract you
8 Do not attempt to operate your tractor or mower when
not in the drivers seat
7 Always get on or off your tractor from the operator's left
hand side
8 Cleat the work area of objects (wire, rocks, etc ) which
might be picked up and thrown
9 Disengage allattachment clutches before attempting to
start the engine
10 Disengage power to attachments end stop the engine
before leaving the operator's position.
I I Disengage power to mower, stop the engine end dsscon.
nect spark plug wire(s) from spark plug(sl before clean- ing, making an adjustment or repair. Be careful to avoid
touching hot muffler or engine components
t 2 Disengage power to attachments when transporting or not
in use
I 3 Take all possible precautions when leaving the vehicle un-
attended. Disengage the power-take.off, lower the at- tachments, shift into neutral, set the parking brake, stop the engine and remove the key
14 Do not stop or start suddenly when going, uphill or
downhill. Mow up and down the face of slopes loot
greater than 15 °11never across the face. Refer to page 51
15 Reduce speed on slopes and make turns gradually to pre-
vent tipping or loss of control Exercise extreme caution
when changing direction on slopes.
16. While going up or down slopes, place Gear Shift Control Lever in tat gear position to negotiate the slope without
stopping
I 7 Never mow in wet or slippery grass, when traction is un.
sure or at a speed which could cause a skid.
18_ Stay alert for holes in the terrain and other hidden hazards
Keep away from drop-arts
19_ Do not drive too close to creeks, ditches and pubfic
highways.
2 0 Exercise special care when mowing around fixed objects
in order to prevent the blades from striking them Never
deliberately run tractor or mower into of over any foreign objects,
21 Never shift gears until tractor comes to a stop. 22 Never place hands or feet under the moweh in discharge
chute or near any moving parts while tractor or mower are running Always keep cleat of discharge chute
2 3 Use care when pulling loads or using heavy equipment
a Use only approved drawbar hitch points
b Limit loads to those you can safely control c Do not turn sharply Use care when backing
d Use counterweight or wheel weights when suggested
in the owner's manual
24 Watch out for traffic when crossing or near roadways. 2 5 When using any attachments, never direct discharge of
material toward bystanders not allow anyone near the vehicle while in operation
26 Handle gasoline with care - it is highly flammable
e Usa approved gasoline containers b Never remove the fuel cap of the fuel tank or add
gasoline to a running or hot engine or an engine that
has not bean allowed to cool for several minutes after running. Never fill tank indoors, always clean up spill-
ed gasoline,
c Open doors if the engine is run in the garaqe - exhaust
2 7 Keep the vehicle and attachments in good operating con-
28 Keep all nuts, bolts and screws tight to be sure the equip- 2 9 Never store the equipment with gasoline in the tank in-
30 To reduce fire hazard, keep the engine free of grass, leaves
3 I Except fat adjustments; DO NOT operate Engine if air
32. Do not operate_without a muffler or tamper with exhaust
3 3 The vehicle and attachments should be stopped and in-
34 Do not change the engine governor settings or overspeed
3 5, When using the vehicle with mower, proceedas foflows;
3 6_ Do not operate the mower without the deflector shield in
3 7 Disengage power to mower before backing up Do not
38 Undetnormalusagethegrasscatcherbagmaterialissub.
fumes are dangerous_ Do not run the engine indoors
dition, and keep safety devices h} place end working
ment is in safe working condition
side a building where fumes may reach an open flame or
spark_ Allow the engine to cool before storing in any enclosure,
or excessive grease Do not clean product while engine
is running.
cleaner or cover directly over carburetor air intake is ramoved_ Removal of such part could create a fire hazard
system. Damaged mufflers or spark arrestors could create a fire hazard Inspect perio_dically end replace ffnecessary.
spected for damage after striking a foreign object and the damage should be repaired before restarting and operating
the equipment=
the engine; severe damage or injury may result.
a. Mow only in daylight or in good artificial light.
b Shut the engine off when unclogging chute, c. Check the blade mounting bolts for proper tightness
at frequent intervals,
place,
mow in reverse unless absolutely necessary and then on- ly after careful observation of the entire area behind the
mower.
ject to deterioration and wear It should be checked fre-
quently for bag replacement Replacement bags should be checked to ensure compliance with the original
manufacturer's recommendations or specifications
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.
IT MEANS--ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED.
CAUTION: LOOK FOR THIS WORD TO POINT OUT IMPORTANT EQUIPMENT PRECAUTIONS
THIS UNIT IS EQUIPPED WITH AN INTERNAL COMBUSTION ENGINE AND SHOULD NOT BE USED
ON OR NEAR ANY UNIMPROVED FOREST COVERED, BRUSH COVERED, OR GRASS COVERED LAND UNLESS THE ENGINE'S EXHAUST SYSTEM IS EQUIPPED WITH A SPARK ARRESTER MEET-
ING APPLICABLE LOCAL OR STATE LAWS (IF ANY). iF A SPARK ARRESTER IS USED, IT SHOULD BE MAINTAINED IN EFFECTIVE WORKING ORDER BY THE OPERATOR
/n the State of Cahfornia the above is required by law (Section 4442 of the Cahfornia Pubfic Resources Cod_ Othet stales may have similar laws Federal laws apply on federal lands Refer to Repair Parts Section, page 32
2
CONGRATULATIONS on your purchase of a Sears Lawn Tracto_ Ithasbaendesigned, engineeredandmanufactured
to give you the best possible dependability and pedormance.
SERIAL
NUMBER
Should you experience any problem you cannot easily rem-
edy, please contact your nearest Sears Service Department,
DATE OF PURCHASE
We have competent, well-trained technicians and the proper tools to service or repair this unit.
THE SERIAL NUMBER WILL BE FOUND ON THE MODEL PLATE UNDER THE SEAT.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement isavailable on thisproducL
See the nearest Sears store or service center for details.
YOU SHOULD RECORD THESE NUMBERS AND KEEP FOR FUTURE REFERENCE,
CUSTOMER RESPONSIBILITIES
Read and retain this manuaL Study and observe the safety nJles. Always use care when using your tractor, Always keep your tractor and mower clean. Follow a regular schedule in maintaining, caring for, and using your tractor. A well cared for tractor will run better and last Ionger.
A TTACHMENTS
This unit can use many attachments now available at your Sears store It cannot use attachments that engage the ground like a plow, harrow, cultivator, or tiller See page 50 for a hst of available attachments
LIMITED ONE YEAR WARRANTY
ON ELECTRIC START RIDING EQUIPMENT
For one year from date of purchase, when this riding equipment is maintained, lubricated, and tuned up ac-
cording to the operating and maintenance instruction in the owner's manual, Sears will repair free of charge any defect in material or workmanship in this electric start riding equipment
This warranty excludes blade(s), blade adapter(s), spark plug(s), air cleaner and belt(s), which are expen*
dable and become worn during normal use
This warranty does not cover:
Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass); and
repairs necessary because of operator abuse or negligence, including the failure to maintain the equipment according to instructions contained in the owner's manual; and riding equipment used for commercial or rental purposes
FULL 90-DAY WARRANTY ON BATTERY
For 90 days from the date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace
the battery at no charge WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPART-
MENT IN THE UNITED STATES, This warranty applies only while this product is in use in the United States
This warranty gives you specific legal rights, and you may also have other rights which may vary from state
to state.
SEARS, ROEBUCK and CO,, D/698-731A, Sears Tower, Chicago, II 60684
3
INDEX
A
Adjustments:
Brake ....................................... 14
Carburetor ................................. 18
Mower Drive Belt ....................... 2.2
Mower
Front-to-Rear .................... 22
Side-to-Side .............................2.2
Throttle Control Cable ............... 18
Air Filter
Cleaning .............. 16
Element ....... 16
Air Intake Screen. Eng .16
Assembly ............ 5-8
Attachments ........... 50
B
Battery:
Charging .....................................................7
Cleaning .................................... 15
Installation .................................... 8
Levels ...............................................15
Preparation ..........................................7
Staffing with Weak Battery ...... 17
Storage ..........................................23
Terminals .........................................15
Belt:
Motion Drive Replacement .......19
Mower Drive Adjustment ............2.2
Mower Drive,
Remove Replace ......................2.1
Blade:
Sharpening ........................................14
Replacement ........................................14
Brake Adjustment .......................................14
C
Carburetor Adjustment ......................18
Controls, Tractor. .....................................9
Cutting Level Mower ..............................12
E
Engine:
Air Screen ...................................................16
Oil Change .....................................16
Oil Level ..............................................16
Oil Type ................................................16
Starting .................................................10
Storage ...........................................23
F
Filter ................................................. 16
Fuel:
Type ........................................... 10
Storage ....................................... 23
Fuse ................................................. 2.0
H
Hood Removal .................................. 20
L
Levelling Mower Deck ........................2.2
Lubrication:
Chart ...................................................24
Tractor Pivot Points ....................17
M
Maintenance ..............................................13
Air Filter ..............................................16
A# Filter Element ........................ 16
Air Screen ......................................16
Battery ..............................................15
Blade Sharpening ..............................14
Brake Adjustment ..........................14
Engine Oil .......................................16
Lubrication Chart ............................24
Spark Plugs ..................................18
Tire Care ..........................................14
Mower,t
Adjustment, Front4o-Rear ........23
Adjustment, Side-to-Side ............22
Blade Sharpening ...........................14
Blade Replacement .....................14
Cutting Level ......................................12
Installation ...........................................21
Operation ..........................................11
Removal .............................................20
Muffler. ...........................................................17
Spark Arrestet ...................................2
0
Oil
Cold Weather Conditions ..........16
Engine ..................................................16
Storage ....................................................23
Operation .................................................9-12
Operating Your Mower ...............t 1
Operating Your Tractor ..............11
Starting the Engine .......................11
Stopping Your Tractor ..................10
Tractor Operation on Hills ..........12
Options
Attachments .................. 50
Spark Arrester ................... 2
P
Parking Brake ........................................14
Parts Bag .................................................5-6
R
Repair and Adjustments ............. 14.2.4
Blade .......................................... 14
Carburetor ......................................18
Fuse ...............................................20
Hood Removal ..............................2.0
Motion Drive Belt
Replacement ...........................19
Mower Drive Belt
Replacement ...........................21
Mower Adjustment
Side-to-Side .............................22.
Mower Removal ...................................20
S
Safety Rules ................................................2
Seat .................................................................7
Service Record ............................................13
Slope Guide Sheet ........................ 51
Spark Plugs ....................................................18
Speed Control Chaff ...............................12
Starting the Engine .................................10
Steering Wheel .........................................5
Stopping the Tractor ...........................10
Storage .................................................23
T
Throttle Control Cable
Adjustment .................................18
Tires ...................................................................14
Trouble Shooting Chart ..................25.26
W
Warranty .........................................................3
Wiring (Schematic) .................................27
4
Unpack Tractor
a Take items out of box The box contains the items
shown below
b Cut down four comers of the carton with a utifity
knife and fold down sides
c Disengage Parking Brake
Install Steering Wheel
1. Slide upper steering shaft over lower steering shaft until bolt holes line up with slots in lower
steering shaft (Fig, 11.
2 Use two hex bolts 3/8 - 16 x 1-1/4 and two
Ioeknuts 3/8 - 16 to retain upper steering shaft to lower steering shaft, Tighten securely.
3 Position Steering Sleeve over steerinfi shaft
assembly.
4 For easier assembly, tilt tube towards front of
tractor.
5 Place bottom of Steering Sleeve over two front
prongs on steering bushing.
6 Squeeze the two steering sleeve retainers inward
to allow Steering Sleeve to pass over retainers
7. Push Steering Sleeve down aligning notch on
Steering Sleeve with tab on steering bushing.
ASSEMBLY
B Place steering wheel adapter on upper steering
shaft.
9 With front wheels pointed straight ahead, place
steering wheel on steering wheel adapter Bars of steering wheel should point straight across
tractor
10 Place 2- I/4" diameter washer on upper steer-
ing shaft and install a 1/2" Iocknut (washer and Iocknut found in bag of parts). Tighten secure
ly.
t I Snap insert into steering wheel
e
Remove plastic on tractor hood
Raise attachment lift handle.
f
Roll Tractor off skid Be careful of staples in skid
g
The operation of any tractor can result In foreign objects thrown Into theeyes, which can result In severe eye damage. Always
wear safety glasses or eye shields before
startlngyourtractorandwhllemov/ng. We
recommend Wide Vision Safety Mask for over the spectacles or standard safety glasses, available at Sears Retail or Cata. log Stores.
Parts Bag Contents Not Shown Full Size
b steotln_ wheel c b#ltet¥ d bmffoty acid
o,Nn_l 5 mttt_at
l l_atfs bag
g steel;rig 51o8v# h uppr, t sleeting _hlH!
IIIHtlillllIlilllilllllltllltlii!lillillilliilllll
121 Battery Carriage Bolts . 1/4 ° 20 x 7 , t/2
Terminal Guard
15" Slope Instruchon Sheet 12) Keys
@
ring Wheel Adapter
Battery Caps
L And Instructions Steering Wheel Insert
ASSEMBLY
A SSEMBL Y LOCA TION
BA TTER Y
BATTERY
TERMINALS
PARTS BAG CONTENTS SHOWN FULL SIZE
12l Lockwasher, I/4 Int/Ext Tooth (2) Wing Nut - 1/4 - 20
©
(21 Hex Bolt, I/4 - 20 x 3/4 _'_
{2) Washer 9/32 x 5/8 x 16 Ga.
(2) Lockwasher 1/4
121Flex Nut, 1/4 - 20
©
SEAT
UPPER STEERING SHAFT
(1) Hex Bolt, 1/2- 13x 1
Grade5
(1) Shoulder Bolt 5/16 - 18
(I) Washer 15732x I x 16 Ga
llllllllllllllllllllllJ
(2) Hex Bolt3/8- 16x I. 1/4
©
(J)Lockwasher 1/2
(1) Washer 17/32 x 1-3/16
x 12 Ga,
©
(2) Flex Locknut 3/8- 16
STEERING WHEEL
©
111Locknut, 1/2-20
"" Dia, Washer
6
To assemble tractor you will need
(2) 7/16" Wrenches Tire Pressure Gauge (1) 1/2" Wrench Screwdriver
(21 9/16" wrenches Utility Knife (tl 3/4" wrench
NOTE: RIGHT HAND (RH) AND LEFT HAND (L H ) ARE
DETERMINED FROM OPERATOR'S POSITION WHILE SEATED ON THE TRACTOR
WEAR EYE AND FACE SHIELD WASH HANDS OR CLOTHING IM -
MEDIATELY IF ACCIDENTALLY IN CONTACT WITH BATTERY ACID
DO NOT SMOKE; FUMES FROM CHARGED BATTERY ACID ARE EXPLOSIVE
READ THE INSTRUCTIONS INCLUD ED WITH THE BATTERY VENT
CAPS IN THE BAG OF PARTS AL- WAYS WEAR GLOVES, CLOTHING
AND GOGGLES TO PROTECT YOUR
HANDS, SKIN AND EYES.
2 1/4 DIA
STEERING WHEEL
STEERING WHEEL
ADAPTER
UPPER STEERtNG SHAFT
SLEEVE
STEERING SLEEVE
RETAINER
SPRING
!RING
SHAFT
STEERINI BUSHING
2. Prepare Battery Flll and charge battery (before installing) NOTE SEE
DETAILED INSTRUCTIONS PACKAGED WITH BATTERY VENT CAPS FOUND IN BAG OF PARTS
a Fill each cell with battery acid Add the acid until it
reaches the bottom of the vent tubes (Fig 3) DOnot
add the acid beyond this level or the additional acid can come out when the battery is charged
b. After cells are filled, tilt battery from side to side to
release air bubbles
c Allow battery to stand and settle for at least thirty
minutes If the level of acid falls below the point described in step (a), add more acid until the correct level is reached Instal/the battery caps, found in the
bag of parts, to cover the vent tubes Wash the top of
the battery with water to remove any acid, then wipe
dry.
d Check battery case for leakage to make sure that no
damage has occured in handling.
e. Neutralizeexcessbatteryacidfordispesalbyadding
it to four inches of water in a five gallon plastic container. Stir with a wooden orplasticpaddle while
adding baking soda until the addition of more soda
causes no more foaming_
L Use a 12 volt battery charger Charge battery at a
rate of 6 amperes for I hour NOTE: OBSERVE SAFETY PRECAUTIONS, LISTED IN BOX ABOVE,
REQUIRED FOR BATTERY CHARGING Check the acid level after the battery is charged If the acid
has fallen below the correct level, add distilled or iron free water
STEERING SLEEVE
RETAINER k
FIGURE 1
SPRING
3. Install Seat.
Seat position should be adjusted forward or backward so that the operator can comfortably reach Clutch/Brake Pedal and safely operate tractor
a,
Place seat on seat pan Screw hex head machine screw, Iockwasher and flat washer into seat (Fig
2) Screw shoulder bolt and flat washer into seat
(Fig 2) Machine screw, shoulder bolt and flat
washers found in bag of parts (shown full size on page 6)
b
Ttghten shoulder bolt and fiat washer using a 1/2"" wrench
C,
Tlghten machine screw, Iockwasher and flat washer using a 1/2"" wrench
d
Place seat in operating position Sit on the seat and press clutch/brake pedal all the way down If operating pos/tion is not comfortable, adjust seat
e
To ad/ust Raise seat Loosen machine screw
Sfide seat to desired position Tighten machine screw securely
WASHER MUST BETIGHTENED SECURE-
I_ MACHINE SCREW-LOCKWASHER-FLAT J
LY TO PREVENT MOVEMENT OF SEAT.
7
Y
_{At PAN _IAT
4. Check Tires
Check the air pressure in the tires Tires with too much air
pressure will cause the unit to ride rough The wrong air pressure will also keep the mower from cutting level The
correct air pressure Is shown on the side of the tires If the air
pressure is not shown, set topressures shown in the REPAIR
AND ADJUSTMENT section (page 141,
5. Install Battery
BEFORE INSTALLING BATTERY, REMOVE METAL BRACELETS,
WRISTWATCH BANDS, RINGS, ETC. FROM YOUR PERSON. TOUCHING
THESE ITEMS TO BATTERY TERMI- NALS COULD RESULT' IN BURNS.
a
Lift seat (Fig 2)
b
Lower battery into fender well with battery tetmitlals
toward front of tractor (Fig 4). Make sure battery rests in battery tray (Fig. 4),
NOTE: BE SURE BATTERY DRAIN TUBE IS SECURELY
ATTACHED TO BATTERY TRAY DRAIN
5HOULO[R AOJU$1MENf
F|NDI_
BOLT BOLt
0ATI|R Y ISATT|#V
T|R_INAL T|RMINAL
t"ltl AWAy V_[W t3ATT|Ry
_ATT|nY
FIGURE 2
CAP
!.:: f
L___J _
" . VENT
..,-_f_ BAI_IERY
NEGATIV£ TERMINAL
WASHER
TUBE
VEL
CELL FIGURE 3
NEGATIVE
NECTED FIRST TO PREVENT
SPARKS FROM ACCIDENTAL POSITIVETERMINALMUSTBECON- l
GROUNDING
c. Connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lockwasher and hex nut (shown full size on pg 6) found in bag of parts Tighten securely with two 7/16" wrenches.
(Fig 4)
d Connect BLACKgroundcable to negative (.) battery
terminal with remaning hex bolt, flat washer, lock- washer and hex nut (shown full size on pg. 6) found
in bag of parts. Tighten securely_ (Fig 4)
e. To prevent oorrosion, apply grease to the battery
terminals after installing cables.
f Usingthekeyholeononesideofthebatterysupport
(Fig_5) slide battery bolt into frame key hole (head of bolt down), Fasten the battery belt to the terminal guard using internal/external lockwasher, wing nut, (shown full size on pgo 6) as shown in Fig 5.
g, Assemble the remaining battery bolt to other side of
battery support and fasten terminal guard to it with remaining internal/external Iockwasher and wing
nut, (Shown full size on pg 6). Tighten wing nuts securely by hand (Fig, 5).
NOTE:
KEEP TERMINAL ACCESS DOORS CLOSED WHEN NOT IN USE
CAUTION: DO NOT START ENGINE UNTIL YOU HAVE
REVIEWED THE OPERATION SECTION OF
THIS MANUAL
BATTERy TRAy BATTERY
FIGURE 4
LOCKWASHER
6. Maintenance After First 2 Hours (Two Mowlngs) Changing oil after the first two hours (ortwo mowings) will help eliminate break4n residue which might be damaging to
your engine,
8
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