Craftsman 917254220 Owner’s Manual

MODEL NO.
917.254220
Caution:
Read and Follow
All Safety Rules And instructions
I. T 10HP ELECTRIC START
4 SPEED - 36 ""MOWER
Before Operating
This Equipment
Sears, Roebuck and Co., i 60684 109494x-5.19.87 Rev. 2
I..A CTOR
Assembly
Operation
Maintenance Repair and Adjustment
Repair Parts
Ch cago, IL U.S.A. Printed in U,S.A.
SAFETY RULES
WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws fif any), If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of"the Cafifornia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See your Sears Authorized Service Center for spark arrester muffler parts number 677V1.
1. Know the controls and how to stop quickly, READ THIS OPERATOR'S MANUAL and instructions furnished with
attachments,
2. Do not allow children to operate the machine. Do not allow adults to operate it without proper instruction.
3. Do not carry passengers. Do not mow when children and others are around.
4, Always wear substantial footwear, Do not wear loose fit-
ting clothing that could get caught in moving parts,
5. Keep your eyes and mind on your tractor, mower and the area being cut, Do not let other interests distract you.
6, Do not attempt to operate your tractor or mower when
not in the drivers seat.
7, Always get on or off your tractor from the operator's left
hand side,
8. Clear the work area of objects (wire, rocks, etc,) which might be picked up and thrown,
9. Disengage aft attachment clutches before attempting to start the engine.
10. Disengage power to attachments and stop the engine before leaving the operator's position,
1 1. Disengage power to mower, stop the engine and discon-
nect spark plug wire(s) from spark plug(s) before clean- ing, making an adjustment or repair. Be careful to avoid
touching hot muffler or engine components.
12. Disengage power to attachments when transporting or not in use.
13. Take all possible precautions when leaving the vehicle un- attended. Disengage the power-take-off, lower the at- tachments, shift into neutral, set the parking brake, stop the engine and remove the key.
14. Do not stop or start suddenly when going, uphill or downhill. Mow up and down the face of slopes (not greater than ! 5 o); never across the face, Refer to page 47,
15, Reduce speed on slopes and make turns gradually to pre-
vent tipping or loss of control. Exercise extreme caution
when changing direction on slopes,
16. While going up or down slopes, place Gear Shift Control Lever in 1st gear position to negotiate the slope without stopping.
1 7. Never mow in wet or slippery grass, when traction is un-
sure or at a speed which could cause a skid,
1 B. Stay alert for holes in the terrain and other hidden hazards.
Keep away from drop-offs.
19. Do not drive too close to creeks, ditches and public
highways.
20, Exercise special care when mowing around fixed objects
in order to prevent the blades from striking them. Never deliberately run tractor or mower into or over any foreign
objects, 2 1, Never shift gears until tractor comes to a stop. 22, Never place hands or feet under the mower, in discharge
chute or near any moving parts while tractor or mower
are running. Always keep clear of discharge chute.
23. Use care when pulling loads or using heavy equipment. a. Use only approved drawbar hitch points. b. Limit loads to those you can safely control. c. Do not turn sharply, Use care when backing. d. Use counterweight or wheel weights when suggested
in the owner's manual.
24. Watch out for traffic when crossing or near roadways.
2 5, When using any attachments, never direct discharge of
material toward bystanders nor allow anyone near the vehicle while in operation.
2 6. Handle gasoline with care - it is highly flammable.
a. Use approved gasoline containers. b. Never remove the fuel cap of the fuel tank or add
gasoline to a running or hot engine or an engine that has not been allowed to coot for several minutes after
running. Never fi/f tank indoors, always clean up spill-
ed gasoline.
c. Open doors if the engine is run in the garage - exhaust
2 7. Keep the vehicle and attachments in good operating con-
2 8. Keep all nuts, bolts and screws tight to be sure the_quip-
29. Never store the equipment with gasoline in the tank in-
30. To reduce fire hazard, keep the engine free of grass, leaves
or excessive grease. Do not clean product while engine
3 1, Except for adjustments; DO NOT operate Engine if ati,
fumes are dangerous_ Do not run the engine indoors;
dillon, and keep safety devices in place and working.
ment is in safe working condition,
side a building where fumes may reach an open flame or
spark. Allow the engine to cool before storing in any
enclosure,
is running, j" cleaner or cover directly over carburetor air intake is
removed. Removal of such part could create a fire hazard,
32. Do not operate without a muffler or tamper with exhaust sy/stem. Damaged mufflers or spark arresters could create
a fire hazard. Inspect periodically and replace if necessary.
33. The vehicle and attachments should be stopped and in-
spected for damage after striking a foreign object and the damage should be repaired before restarting and operating
the equipment.
34. Do not change the engine governor settings or overspeed
the engine; severe damage or injury may result.
3 5. When using the vehicle with mower, proceed as follows;
a. Mow only in daylight or in good artificial light. b, Shut the engine off when unclogging chute.
c. Check the blade mounting bolts for proper tightness
at frequent intervals.
3 6. Do not operate the mower without the deflectorshield in
place,
3 7, Disengage power to mower before backing up. Do not
mow in reverse unless absolutely necessary and then on- ly after careful observation of the entire area behind the
mo wer.
3 8, Under normal usage the grass catcher bag material is sub-
ject to deterioration and wear. It should be checked fre-
quently for bag replacement. Replacement bags should be checked to ensure compliance with the original manufacturer's recommendations or specifications,
IMPORTANT:
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS --ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED.
LOOK FOR THiS WORD TO POINT OUT IMPORTANT EQUiP- MENT SAFETY PRECAUTIONS.
CONGRATULATIONS on your purchase of a Sears 10
HP Lawn Tractor. It has been designed, engineered and
manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service
Department. They have competent, weft-trained techni- cians and the proper tools to service or repair this unit.
SERIAL NUMBER
DATE OF PURCHASE
THE SERIAL NUMBER WILL BE FOUND ON THE MODEL PLATE ATTACHED TO THE FENDER.
Please read and retain this manual. The instructions will enable you to assemble and maintain your Tractor pro-
perly. Always observe the "'SAFETY RULES".
YOU SHOULD RECORD THE SERIAL NUMBER AND KEEP IN A SAFE PLACE FOR FUTURE
MA,gNTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this
product. Contact your nearest Sears store for details.
REFERENCE.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules. Always use care when using your tractor. Keep away from moving parts. DO NOT work on your tractor with engine running. Always keep your tractor and mower clean. Follow a regular schedule in maintaining, caring for and using your tractor. A well cared for tractor will run and last longer. Follow the instructions under "'Maintenance" and "'Storage" sections of this Owner's Manual.
LIMITED ONE YEAR WARRANTY
ON ELECTRIC START RIDING EQUIPMENT
For one year from date of purchase, when this riding equipment is maintained, lubricated, and tuned up ac- cording to the operating and maintenance instruction in the owner's manual, Sears will repair free of charge
any defect in material or workmanship in this electric start riding equipment.
This warranty excludes blade(s), blade adapter(s), spark plug(s), air cleaner and belt(s), which are expen-
dable and become worn during normal use.
This warranty does not cover:
Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass); and
repairs necessary because of operator abuse or negligence, including the failure to maintain the equipment according to instructions contained in the owner's manual; and
riding equipment used for commercial or r entalDurposes.
FULL 90-DAY WARRANTY ON BATTERY
-For 90 days from the date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery wil! not hold a charge, Sears will replace
the battery at no charge.
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPART-
MENT IN THE UNITED STATES. This warranty applies only while this product is in use in the United States.
This warranty gives you specific legal rights, and you may also have other rights which may vary.from state
to state.
SEARS, ROEBUCK and CO., D/698-731A, Sears Tower, Chicago, It 60684
iNDEX
Adjustments:
Brake ..................... 17
Carburetor .................. 20
Mower Drive Belt ............. 23
Mower
Front-To-Rear ............ 23
Side- To-Side ............. 22
Throttle Control Cable ......... 20
Air Filter
Cleaning .................... 1B
Element ..................... 18
Air Intake Screen, Engine ........ 19
Assembly ................... 5-11
Attachment ................... 3
Battery:
Charging .................... 20
Cleaning .................... 17
Installation ................... 8
Levels ...................... 17
Preparation ................... 7
Starting with Weak Battery ..... 20
Storage ..................... 24
Terminals .................. 17
Belt:
Motion Drive Replacement ...... 21
Mower Drive Adjustment ....... 23
Mower Drive, Remove/Replace .. 10
Blade:
Sharpening ................. 17
Replacement ................ 24
Brake Adjustment ............... 17
C
Carburetor Adjustment ........... 20
Controls, Tractor ............... 12
Cutting Level, Mower ............ 22
Engine:
Air Screen .................... 19
Oil Change .................. 16
Oil Level .................... 16
Oil Type ................... 16
"Starting ..................... 13
Storage ..................... 24
Fuel:
Type ....................... !3
Storage ..................... 24
Fuse ......................... 21
H
Hood Removal ................. 21
Lubrication:
Chart .................... 18
Tractor Pivot Points ......... 18
M
Maintenance ................ !6-19
Air Filter .................... 18
Air Filter Element ............. 18
Air Screen ................... 19
Battery ..................... 17
Blade Sharpening ............. 17
Brake Adjustment ............. 17
Engine oil ................... 16
Lubrication Chart ............. 18
Spark Plugs ................. 19
Tire Care .................... 17
Mo wet:
Adjustment, Front-to-Rear ...... 23
Adjustment, Side -to-Side ....... 22
Blade Sharpening ............ 17
Blade Replacement ............ 24
Cutting Level ................ 11
Installation .................. 10
Operation ................... 14
Removal .................... 22
Muffler ....................... 19
Spark Arrester ................ 2
Oil
0
Cold Weather Conditions ....... 16
Engine ...................... 16
Storage ..................... 24
Operation ................... 12-15
Operating Your Mower ......... 14
Operating Your Tractor ......... 14
Starting the Engine ............ 13
Stopping Your Tractor ......... 13
Tractor Operation on Hills ...... 15
P
Parts .Bag ..................... 5, 6
R
Repair and Adjustments ....... 20-24
Blade ....................... 24
Carburetor .................. 20
Fuse ....................... 21
Hood Removal ............... 21
Motion Drive Belt Replacement .. 21 Mower Adjustment, Front-to-Rear 23 Mower Adjustment, Side-to-Side ,22
Mower Removal .............. 22
S
Safety Rules .................... 2
Seat .......................... 7
Service Record ................. 28
Slope Guide Sheet .............. 47
Spark Plugls) .................. 19
Speed Control Chart ............. 14
Starting the Engine .............. 13
Steering Wheel .................. 8
Stopping the Tractor ............. !3
Storage ....................... 24
T
Throttle Control Cable Adjustment., 20
Tires ......................... 17
Trouble Shooting Chart ........... 25
W
Warranty ....................... 3
Wiring (Schematic) .............. 27
4
Know Your Tractor
ASSEMBL Y
READ THIS OWNER'S MANUAL BEFORE OPERATING YOUR LAWN TRACTOR. If you understand the machine and its operation, you will achieve efficient and peak performance, While reading the manual, compare the illustrations with
your Lawn Tractor to familiarize yourself with the location of various controls and adjustments, Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Lawn Tractor and to prevent injury to yourself and others. Be sure to pay strict attention to aft notes and cautions; they are included for your safety. Save
this manual for future reference.
Unpacking instructions
1. Cut down four corners of the carton with a utility knife and fold down sides.
2. Remove items from carton. The box contains the items shown below.
3. Disengage Parking Brake.
4. Carefully guide the tractor off the skid. Be careful
to avoid rolling tractor over staples in skid.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye
shields before starting your tractor and
while mowing. We recommend Wide Vision Safety Mask for ever the spectacles or stan- dard safety glasses, available at Sears Retail or Catalog Stores,
Parts Bag Contents Not Shown Full Size:
,ll
..... IIlll'l"['t"tlllllIIIIII IIItl 1111111111I11IIIfi'i'_l'l'llll
(2) Battery Carriage Bolts - 1/4 - 20 x 7 - 1/2
Terminal Guard
a. seat b, steering wheel
c, battery
d, battery acid
i
15 ° Slope Instruction Sheet
b.
e.
i1,,i,i lU i1,1,1,, i j,,ll
e, owner's manual
f. parts bag
g. steering sleeve
Steering Wheel Adapter Steering Wheel Insert
(2) Keys
h, upper steering shaft
A SSEMBL Y
A SSEMBL Y L OCA TION
BA TTERY
PARTS BAG CONTENTS SHOWN FULL SIZE
(2) Lockwasher, 7/4 int/Ext Tooth
m
IF
i i i,ll m l ,Hll
(2} Wing Nut - 1/4 - 20
BATTERY
TERMINALS
STEERING SHAFT
SEAT
d
(2) Hex Bolt, 1/4 - 20 x 3/4
(2) Washer 9/32 x 5/8 x 16 Ga,
_ i1111111t1111111111111}
(2) Hex Bolt, 3/8- 16 x 1 - 1/4
,,,,,,, u u, ,,i,,,,,,.,,.,,
llillliliillL
L...
(2) Hex Bolt, 3/8 - 16 x 3/4
©
(2) Lockwasher 1/4
(2) Hex Nut, 1/4 - 20
,,, ,Ill m,,u, I,
(2) Locknut, 3/8 - !6
p,i
® G
(2) Lockwasher, 3/8
STEERING
WHEEL
(2) Washer 13/32 x 3/4 x 12 Ga,
Locknut, 1/2-20
Washer, 2 1/4 d_a. " J
tt , ,_. --
6
To assemble your tractor you will need:
(2) 9/16" wrenches Utility Knife (1) 3/4" wrench
t ___ (2) 7/16" wrenches Tire Pressure Gauge
ASSEMBL Y
NOTE: RIGHT HAND (R.H.) AND LEFT HAND (L.H.) ARE DETERMINED FROM OPERATOR'S POSITION WHILE SEATED ON THE TRACTOR.
WEAR EYE AND FACE SHIELD, WASH HANDS OR CLOTHING IM-
MEDIATELY IF ACCIDENTALLY IN CONTACT WITH BATTERY ACID.
CHARGED BATTERY ACID ARE
DO NOT SMOKE, FUMES FROM EXPLOSIVE.
READ THE INSTRUCTIONS INCLUD- ED WITH THE BATTERY ACID CON-
TAINER. ALWAYS WEAR GLOVES, CLOTHING AND GOGGLES TO PRO-
TECT YOUR HANDS, SKIN AND EYES.
1. Prepare Battery
a.
Fill and charge battery (before installing). NOTE:
SEE DETAILED INSTRUCTIONS PACKAGED
WITH BATTERY.
b.
Remove and discard the tape seal covering bat- tery tube. DO NOT REUSE.
k__.___l
BATTERY CELL
FIGURE I
SEAT
.ADJUSTMENT
BOLTS
SEAT SWITCH
C,
Fill each cell wffh battery acid. Add the acid un- til it reaches the bottom of the battery tube (Fig,
1). Do not add the acid beyond this level or the additional acid can come out when the battery is charged.
d.
After cells are filled, tilt battery from side to side
to release air bubbles.
e,
Allow battery to stand and settle for at least thir-
ty minutes. If the level of acid falls below the
point described in step (c), add more acid until
the correct level is reached. NOTE: UNEVEN
FILLING OF CELLS WILL AFFECT THE BATTERY CAPACITY AND LIFE. instafl the vent caps to
cover the battery tube. Wash the top of the bat-
tery with water to remove any acid, then wipe
dry.
f.
Check battery case for leakage to make sure that
no damage has occurred in handling.
g.
Neutralize excess battery acid for disposal by ad- ding it to four inches of water in a five gallon
plastic container, Stir with a wooden or plastic paddle while adding baking soda until the addi-
tion of more soda causes no more foaming.
h,
Use a 12 volt battery charger. Charge battery at
a rate of 6 amperes for I hour. NOTE: OBSERVE
ALL SAFETY PRECAUTIONS REQUIRED FOR BATTERY CHARGING. Check the acid level after
the battery is charged. If the acid has fallen below the correct level, add only distilled water.
\
FIGURE 2
2.
Install Seat
a . Place seat on seat pan. Screw adjustment bolts,
Iockwashers and flat washers into seat (Fig. 2).
Adjustment bolts, Iockwashers and flat washers
found in bag of parts. Tighten finger tight.
b. Place seat in operating position. Sit on the seat
and press clutch-brake pedal all the way down. If operating position is not comfortable, adjust
Seat.
c. Raise seat. Loosen adjustment bolts (Fig. 2).
When adjusted for comfortable operation, tighten adjustment bolts securely with 9/16""
wrench.
7
ASSEMBL Y
_NSE RT
1/2" NUT
2 - 1/4- OlA. WASHER
STEERING WHEEL
STEERING WHEEL_
UPPER ADAPTER ------_
STEERING SHAFT
BOLTS
SLOTS
LOWER STEERING
SHAFT
iTS
STEERING SLEEVE
d,
For easier assembly, tilt sleeve towards front of tractor,
e_
Place bottom of sleeve over two front prongs on steering bushing.
f.
Squeeze the two steering sleeve retainers in- ward to allow sleeve to pass over retainers.
Push sleeve down aligning notch on sleeve with
g.
tab on steering bushing.
h.
Place steering wheel adapter on upper steering shaft.
i.
With front wheels pointed straight ahead, place
steering wheel on steering wheel adapter. Bars of steering wheel should point straight across tractor.
j.
Place 2 - 1/4" diameter washer on upper steer- ing shaft and instafl a 1/2"" Iocknut shown furl
size below (found in bag of parts). Tighten securely.
FIGURE 3
FIGURE 4
STEERING RETAINER SPRING
ADJUSTMENT
BOLTS
.... _ WELL
POSITIVE NEGATIVE
BATTERY BATTERY
TERMINAL TERMINAL
FENDER
STEERING
RETAINER SPRING
k. Snap insert into steering wheel. I. Remove plastic on tractor hood.
4_ Check Tires
Reduce tire pressure to 14 PSI in front tires and 12 PSI in rear tires. (Tires were overinflated for shipp- ing purposes).
5. Install Battery
DO NOT SHORT BATTERY TERMINALS
_i BEFORE INSTALLING BATTERY, REMOVE
METAL BRACLETS, WRISTWATCH BANDS,
RINGS, ETC. FROM YOUR PERSON.
a. Lift seat (Fig. 4).
b.. Lower battery into fender well with battery
terminals toward front of tractor (Fig, 4), Make sure battery rests in battery tray (Fig. 6).
3. Install Steering Wheel
a. Slide upper steering shaft over lower steering
shaft until bolt holes line up with slots in lower
steering shaft (Fig 3).
b. Use two hex bolts 3/8 - 16 x 1-1/4 and two
Iocknuts 3/8 - 16 to retain upper steering shaft to lower steering shaft. Tighten securely.
c. Position sleeve over steering shaft assembly.
NOTE: BE SURE BATTERY DRAIN TUBE tS SECURELY
ATTACHED TO BATTERY TRAY DRAIN.
_ POSITIVE TERMINAL MUST BECONNECTED
FIRST TO PREVENT SPARKS FROM AC- CIDENTAL GROUNDING.
Connect RED battery cable to positive (+) bat-
c ASSEMBL Y
tery terminal with hex bolt, flat washer, Iockwasher and hex nut (shown full size below)
found in bag of parts (Fig. 6). Tighten securely with two 7/16" wrenches.
d,
Connect BLACK ground cable to negative (-)
battery terminal with remaining hex bolt, flat
washer, Iockwasher and hex nut (shown full size below) found in bag of parts (Fig. 6). Tighten securely.
WASHER
HE
NEGATIVE
TERMINAL
NEGATIVE CABLE (BLACK)
.HEX
NUT
NOTE: IF YOU HAVE A WEAK BATTERY, SEE "STAR- TING YOUR TRACTOR WITH A WEAK BATTERY"
(PAGE 20).
e.
Using the slot on one side of the battery support
(Fig. 7) slide battery bolt into frame slot (head of bolt down). Fasten the battery bolt to the ter-
minal guard using int./ext. Iockwasher, wing nut.
as shown in Fig. 7.
Assemble the remaining battery bolt to other side
of battery support and fasten terminal guard to
it with remaining int./ext. Iockwasher and wing
nut. Tighten wing nuts securely by hand (Fig. 7).
WASHER
POSITIVE £ABLE (RED)
LOCK
/
BATTERY TRAY
WING NUT_.._,..._
INTERNAL/
EXTEI LOCKWASHER
BATTERY
I I
WING
NUT _,_,,j_
INTERNAL/EXTERNAL _
LOCKWASHER _
TERMINAL GUARD
TUBE
LOCKWASHER
FIGURE 6
NOTE: USE TERMINAL ACCESS DOORS (FIG. 7) FOR:
1. INSPECTION FOR SECURE CONNECTIONS (TIGHTEN HARDWARE)
2. INSPECTION FOR CORROSION
3. TESTING BATTERY
4. JUMPING (IF REQUIRED)
5. CHARGING (IF REQUIRED)
I_ NoTKEEPTERMINAL DOORS CLOSED WHENIIN USE.
NOTE: DO NOT START ENGINE UNTIL INITIAL SER-
VICE HAS BEEN PERFORMED.
BATTERY
BOLT
SLOT
\
FIGURE 7
A
ATTACHMENT_
CLUTCH LEVER...._._.
"DISENGAGED
.OS,T,O.__
FIGURE 8
CLUTCH PARALLEL RETAINER
ROD RETAINER LINK FRONT SPRINGS
SPRING AXLE
Y
LIFT LEVER
LIFT LEVER
6. Mower Installation
Your 36" Mower Installs without the use of
a.
tools. Raise lift Lever (Fig.8) to its highest position,
b.
Turn height adjustment knob to lowest position (Fig. 11).
c. Sfide mower under tractor, discharge guard to
R,H. side,
d, Install front hinge pin through axle and parallel
link (Fig. 9). Secure with retainer spring.
e.
Install front hinge pin through mower lift
brackets and parallel link (Fig. 9), Secure with retainer spring,
f,
Install clutch rod in clutch lever (Fig. 10 - Inset).
NOTE: INSTALL RETAINER SPRING FROM THE BOTTOM OF CLUTCH ROD TO AVOID IN- TERFERENCE WITH MOWER DRIVE BELT.
g . Move lift lever (Fig. 8) forward to lower suspen-
sion arms, Slide trunnions through rift brackets holes and secure with retainer spring (Fig. I0).
h . Roll belt over mower drive pulley. Make sure belt
is inside belt guides (Fig, 11). See mower belt in-
stallation decal on mower housing..
FIGURE 9
HtNGE PiN
CLUTCH
CLUTCH ...._ / \ j_"_,
SUSPENSION \
ARM
RETAINER
SPRING
FRONT H]NGE
PIN
i. Use lift lever (Fig. 81 to raise mower.
j. Turn height adjustment knob clockwise (f_k) to
the middle of it's travel,
j
= Mower Drive Belt Installation
NOTE: MOWER BELT INSTALLATION DECAL
LOCATED ON MOWER HOUSING, REPLACE ONLY WITH THE BELTS SPECIFIED IN
THIS MANUAL.
a. Place attachment clutch lever in "'DISENGAG-
ED" position (Fig. 8),
b . Turn height adjustment knob to lowest position.
Move mower lift lever (Fig. 8) forward to lower mower to its lowest position.
c, Roll belt off engine pulley (Fig. 12),
d. Pull belt off both mandrels,
e . Spring belt guide away from idler pulley and pull
belt off idler pulley.
f. Slide belt from under extension spring,
8. Mower Drive Belt Replacement
RETAINER LIFT SPRING / BRACKET
TRUNNION
FIGURE 10
10
a. Slide belt under extension spring (Fig, 12):
b. Place belt on rear side of both mandrels.
c. Spring idler belt guide down and place belt
around rear side of idler pulley,
:d. Roll belt over engine pulley.
e. Make sure belt is inside all belt guides.
,
Final Assembly
a, Make sure aft fasteners are tight.
b, Read and follow the operation instructions (page
12). Know the location and purpose of all
controls.
c . Check oil and gasoline (page 13) before starting
the tractor.
10. Check the Cutting Level
The blade housing was set at the factory to cut level.
After mowing a short distance, look at the area that was
cut, If the blade housing cuts uneven; see the instruc- tions on "'Side-toSide and Front-to-Rear Mower Adjust-
ment" (page 22).
\
FIGURE 11
EXTENSION SPRING
L.H.
MANDREL
ENGINE
PULLEY
BELT _,_ _k__
IDLER
IDLER BELT GUIDE
K SHAFT
ASSEMBLY
R,H.
MANDREL
COTTER PiN
Y
'FIGURE 12
11
OPERA TION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL BEFORE OPERATING YOUR LAWN TRACTOR. If you understand the machine and its operation, you will achieve efficient and peak performance. While reading the manual, compare the illustrations with your Lawn Tractor to familiarize yourself with the location of various controls and adjustments. Study the operating
instructions and safety precautions thoroughly to insure proper functioning of your Lawn Tractor and to prevent injury to yourself and others. Be sure to pay strict attention to all notes and cautions; they are included for your safety. Save
this manual for future reference.
Light
Throttle
Clutch/Brake Pedal
Height Adjustment
Knob
Gear Shift Lever
ATTACHMENT CLUTCH LEVER: Push lever up and over to engage mower. There will be an engine hesitation as
the clutch engages.
ATTACHMENT LIFT LEVER: Use the attachmeht rift lever
to raise and lower the attachment mounted to your trac- tor, Move the rift lever forward to lower attachment.
Attachment
Lift Lever
Clutch
Lever
Parkmg Brake
GEARSHIFT: Press the clutch/brake pedal down firmly and move gear shift lever to desired speed.
IGNITION: Place key in Lgnition and turn to the right to Start.
LIGHT SWITCH: Turns on and off the headlights,
CLUTCH/BRAKE PEDAL: The pe'dal has 2 functions; a
clutch and a brake. To engage the brake push the pedal completely.
HEIGHT ADJUSTMENT KNOB: Use the height adjust-
ment knob to adjust the mower height, With the attach- ment lift lever in the "up" position, turn knob clockwise
(F-_k) to raise cutting height and counterclockwise (_) to lower cutting height. Lower lift lever.
PARKING BRAKE: To set the parking brake, push the clutch/brake pedal completely forward. Place the park- ing brake lever in "Engaged" position and release
pressure from pedal. Clutch/brake pedal will remain ir brake position.
THROTTLE CONTROL: Use the throttle control to in-
crease or decrease the speed of the engine.
12
1. Stopping Your Tractor
NOTE: REMOVE KEY WHEN LEAVING TRACTOR TO PREVENT UNAUTHORIZED USE.
a. Push clutch-brake pedal into full "BRAKE"
position,
b . Place parking brake in "'ENGAGED" position and
release pressure from clutch/brake. Pedal should remain in "'BRAKE"position. NOTE: MAKE SURE
PARKING BRAKE WILL HOLD TRACTOR
SECURE.
c. Move gear shift lever to "'NEUTRAL'" position. d, Place attachment clutch lever in "'DISENGAGED"
position,
e. Move throttle control to "S'" (slow) position.
f. Turn ignition key to "'OFF" position. Never use
choke to stop engine.
2. Starting The Engine
YOUR TRACTOR IN A LARGE, OPEN AREA.
I_ LEARN TO START, STOP AND REVERSE J
NOTE: TRACTOR MUST HAVE FOOT PEDAL DEPRESS- ED AND CLUTCH LEVER IN "DISENGAGED" POSITION BEFORE TRACTOR WILL START.
a . This engine has been shipped filled with summer
weight oil (For cold weather operation see chart
page t6). Check engine off level with tractor on /evel ground. Remove and wipe dipstick (Fig, 13)
clean, screw it in tight for a few seconds, remove
and read oil level. If necessary, add oil until
"FULL" mark is reached.
b. Fill fuel tank (Fig, 13). Use fresh, clean, regular
unleaded automotive gasoline. (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Capacity is 5 guarts.
WARNING: DO NOT USE PREMIUM UNLEADED. This type fuel reacts with water content in the fuel and tends
to form strong acids which can corrode metal parts and harm rubber and plastics.
FILL TO BOTTOM OF GAS TANK FILLER
SPILLED OIL OR FUEL. DO NOT STORE,
NECK. DO NOT OVERFILL. WIPE OFF ANY SPILL OR USE GASOLINE NEAR AN OPEN
FLAME.
c. Place attachment clutch lever in "'disengaged'"
position. (Fig, 14).
d. Push clutch/brake pedal fully into brake position
(Fig. t4).
e. Place gear shift lever in "'NEUTRAL'" positon (Fig.
14),
f. Move throttle control lever (Fig. 14) to "'FAST"
detent, then to the right and upward for
'CHOKE'" position. At the "FAST" position the
lever has a stop. The stop is provided so that you
will know when you are at full throttle "'FAST"
position and prevent over travel into choke posfion,
g, Turn ignition key clockwise (F_k) tO "'START"
position and release key as soon as engine start_
(Fig. 14),
NOTE: IF YOU HAVE A WEAK BATTERY, SEE "STARTING YOUR TRACTOR WITH A WEAK BAT-
TERY", (PAGE 20}.
h. Immediately move throttle control lever mid-way
between "FAST" and "SLOW" positions,
OPERAON
FUEL FILLER
CAP
H
FUEL
TANK
I
FIGURE 13
LTi_A_G;D_vNETRoS|T!ON_
HEADLIGHT
SWI TCH "_
THROTTLE
CONTROL
/ I LH. SIDE
,/ I PANELBOLT
.I I
I \ \ "CLUTCH'* POSITION
CLUTCH/BRAKE "BRAKE" POSITION
NOTE: DO NOT RUN STARTER CONTINUOUSLY FOR MORE THAN FIFTEEN SECONDS PER
MINUTE.
i. If engine does not start after several attempts,
move throttle control lever mid-way between
"'FAST" and "SLOW" positions, wait a few
minutes and try again.
NOTE: ALLOW ENGINE TO WARM UP FOR A FEW MINUTES BEFORE OPERATING.
ALWAYS WEAR SUBSTANTIAL FOOT-
A WEAR AND AVOID LOOSE FITTING
13
CLOTHING THAT COULD GET CAUGHT IN
MOVING PARTS.
FIGURE14
OPERA TlOIV
FUNCTION GEARSHIFT THROTTLE
=ill im ,,,,,,,,,,,ll
Normal
Mowing
Heavy
Mowing
Snow
Blowing
Snow
Blade.
Transport
FIGURE 16
THIS TRACTOR IS EQUIPPED WITH IN- TERLOCK SWITCHES TO PREVENT STAR-
TING OF THE TRACTOR ENGINE WHILE THE ATTACHMENT CLUTCH LEVER IS IN
THE "ENGAGED" POSITION AND!OR THE FOOT PEDAL IS NOT FULLY DEPRESSED.
IMMEDIATELY REPLACE SWITCHES THAT ARE NOT IN PROPER WORKING ORDER.
DO NOT ATTEMPT TO DEFEAT THE PUR- POSE OF THESE SWITCHES.
2or3
1 or2
2
4-6
SLOW-FAST
FAST
3, Operating Your Tractor and'Mower
NOTE: THIS TRACTOR IS EQUIPPED WITH AN OPERATOR PRESENCE SENSING SWITCH. ANY AT=
TEMPT BY THE OPERATOR TO LEAVE THE SEAT WITH
THE ENGINE RUNNING AND THE ATTACHMENT,
CLUTCH ENGAGED WILL SHUT OFF THE ENGINE.
CAUTION
TO AVOID INJURY
1. Read owner's manual.
2, Know the location and function of all controls,
3. Keep guards, safety shields and switches in place and working.
4. Remove objects that can be thrown by blades.
6. Do not mow when children and other are around,
6. Never carry children or passengers,
7. Always look behind machine before backing.
B. Do not mow where machine can tip or slip.
9. If machine stops going uphill, stop blade and back slowly down.
10. Be sure blades and engine have stopped before Plac- ing hands or feet near the blades.
I. Remove key when leaving machine,
MAKE SURE PARKING BRAKE WILL HOLD TRACTOR SECURE.
NEVER PLACE HANDS OR FEET IN OR UNDER ANY POWERED ATTCHMENT
OR NEAR ANY MOVING PART WHILE
TRACTOR OR ANY POWERED ATTACH-
.........MENT IS RUNNING.
NOTE: ALWAYS OPERATE ENGINE AT FULLTHROTTLE
WHEN MOW NG TO ASSURE BETTER MOWING PER-t FORMANCE, LONG ENGINE LIFE AND PROPER
DfSCHARGE OFCUT MATERIAL, REGULATE GROUND SPEED BY SELECTING A LOW ENOUGH GEAR (FIG, 15)
TO GIVE THE MOWER CUTTING PERFORMANCE PLUS QUALITY OF CUT DESIRED.
YOUR
READ THE "RULES FOR SAFE OPERA- TION'" CAREFULLY BEFORE OPERATING YOUR MOWER.
THE MOWER MUST BE ADJUSTED PROPERLY FROM
FRONT TO REAR AND LEVELED FROM SIDE "TO SIDE BEFORE OPERATING. THIS IS NECESSARY FOR LEVEL
AND EFFICIENT MOWING. REFER TO PAGE 22.
DO NOT ADD ADDITIONAL WEIGHTI
IMPORTANT:
TO THE TRACTOR OTHER THAN THEI OPTIONAL WHEEL WEIGHTS. EX-_
CESSIVE WEIGHT MAY OVERLOAD I AND DAMAGE THE TRANSMISS!ON. I
THE DEFLECTOR SHIELD (DISCHARGE GUARD) IN PLACE.
a . Se/ect desired height of cut position using height
adjustment knob (page 12).
b. Raise lift lever and place attachment clutch lever
in disengaged position.
c. Start engine (page 13).
d, With engine running and warm place throttle con-
trol midway between "'S'" (slow) and "'F'" (fast) position,
e. Engage mower with the attachment clutch lever.
NOTE: "ENGAGE" OR "'DISENGAGE" MOWER BLADE CLUTCH LEVER SLOWLY.
f. Move gear shift lever to desired gear. g, Lower mower into cutting position using attach-
ment rift lever.
h. Release clutch/brake pedal to start movement
(Fig. 15).
i. Move throttle control to "'F'" (Fast) postion.
NOTE: SELECT A GROUND SPEED THAT WILL SUIT THE TERRAIN, QUALITY OF CUT AND ATTACHMENT BEING USED (See Chart above).
14
4. Mowing Tips
NOTE: TIRE CHAINS CANNOT BE USED WITH THE MOWER ATTACHED.
READ THE "SAFETY RULES" CAREFULLY BEFORE OPERATING YOUR MOWER. REFER TO PAGE 2.
a. Use the runner on the R.H. side as a guide; the blade
cuts approximately an inch outside the runner (Fig.
17).
b,
Drive so that clippings are discharged onto the area that has been cut, Have the cut area to the right of
the machine, This will result in a more even, distribu- tion of clippings and more uniform cutting.
C.
When mowing large areas (Fig. 18), start by turning to the right so that the clippings will discharge away
from shrubs, fences, driveways, etc. After two or three rounds, mow in the opposite direction making left hand turns until finished.
d. if grass is extremely tall, it should be mowed twice.
The first time relatively high. The second time to the desired height.
HEIGHT ADJUSTMENT KNOB
OPERA TION
ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION
ATTACHMENT CLUTCH
LEVER "ENGAGED"
POSITION
LIFT LEVER
LIFT LEVER
RUNNER
GUARD
e. The left hand side of mower should be used for
trimming.
5, Operating The Tractor On Hills
a. Move gear shift lever to '" 1ST" gear before starting
up or down hills.
b. AVOID STOPPING OR SHIFTING ON HILLS. c, If slowing is necessary, move throttle control lever
to slower position.
LEAVE ENOUGH ROOM WHEN STOP-
PING AND STARTING TO ALLOW SLIGHT
TRACTOR ROLL DOWNHILL AS CLUTCH-
BRAKEPEDALMOVES THROUGH CLUTCH POSITION.
d. If stopping is absolutely necessary, push clutch-brake
pedal quickly to brake position and engage parking brake.
e. To restart tractor movement, make sure tractor is in
the lowest speed range (" 1ST'" Gear) and that you have allowed room to roll slightly downhil!. Depress clutch-brake fully. Disengaged parking brake and release clutch-brake pedal SLOWLY to start tractor
movement.
f. Make all turns gradually.
FIGURE 17
ii illl
.
FIGURE 18
6. Flip-Up Discharge Guard,
Your mower has a flip-up discharge guard (Fig. 17) for
door or gate clearance when held in raised position.
15
MAKE SURE ATTACHMENT CLUTCH LEVER IS 1N "DISENGAGED" POSITION AND BLADES HAVE STOPPED BEFORE
RAISING DISCHARGE GUARD (DEFLEC-
TOR). NEVER OPERATE MOWER WITHOUT DISCHARGE GUARD IN
OpERATiNG POSITION,
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