Craftsman 917.25355 Operator's Manual

Operator's Manual

LAWN TRAOTO

20.0 HP,* 42" Mower

Electric Start

Automatic Transmission

Model No.

917.25355

This product has a low emission engine which operates

differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.

IMPORTANT:
Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions
about this product, Call:

1-800-659-59t7

Sears Craftsman ttelp Line
5 am - 5 pm, Mon- Sat

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U,S.A.

Visit our Craftsman website:www.sears.com/craftsman *A_ rated by the engine manufacturer

Warranty .................................................... 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

AssemblyPre-Operation ........................ 7

Operation ............................................... 9

Maintenance ....................................... 16

Maintenance Schedule ........................ 16

Service and Adjustments ..................... 20

Storage ................................................ 26

Troubleshooting ................................... 27

Sears Service ........................ Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For t_wo (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual, Sears
will repair or replace free of charge any parts that are found to be defective in material or
workmanship according to the guidelines of coverage listed below, Sears will also provide
free labor for these applicable warranted parts for the two full years. During the first 30
days of purchase, there will be no charges to service the product at your home for issues
covered by this warranty. (See exclusions below), For your convenience, IN HOME war-
ranty service will still be available after the first 30 days of purchase, but a trip charge will
apply. This charge will be waived if the Craftsman product is dropped off at an authorized
Sears location, For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass°

• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.

Repairs necessary because of operator negligence, including but not limited to, electrical
and mechanical damage caused by improper storage, failure to use the proper grade
and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to
maintain the equipment according to the instructions contained in the owner's manual

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated
or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

. Riding equipment used for commercial or rental purposes,

LIMITED WARRANTY ON BA'I-rERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the batter/

will not hold a charge, Sears will replace the battery at no charge, During the first 30

days of purchase, there will be no charges to replace the battery at your HOME. After the

first 30 days, for your convenience, IN-HOME warranty service will still be available but

a trip charge wilt apply° This charge will be waived if the Craftsman product is dropped
of at an authorized Sears location. For the nearest authorized Sears location, please call

1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States,
This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

d_IjDANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.

d_IbWARNING: In order to prevent acciden-
tal starting when setting up, transporting,

adjusting or making repairs, always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.

_WARNING: Do not coast down a hill in
neutral, you may iose control of the tractor

_WARNING: Tow only the attachments
that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed
when on a slope. Too heavy of a toad, while
on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor
I. GENERAL OPERATION

• Read, understand, and followall instruc-
tions on the machine and in the manual

before starting.

. Do not put hands or feet near rotating

parts or under the machine. Keep clear
of the discharge opening at all times.

• Only allow responsible adults, who are
familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blades.

• Be sure the area is clear of bystanders
before operating_ Stop machine if anyone
enters the area.

• Never carry passengers.

• Do not mowin reverse unless absolutely
necessary. Always look down and behind
before and while backing,

• Never direct discharged materialtoward
anyone. Avoid discharging material
against a wall or obstruction_ Material
may ricochet back toward the operator,
Stop the blades when crossing gravel
surfaces.

° Donotoperatemachinewithouttheentire

grass catcher, discharge guard, or other
safety devices in place and working.

- Slow down before turning.
. Never leave a running machine unat-

tended. Always turn off blades, set park-
ing brake, stop engine, and remove keys
before dismounting.

- Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge guard,

• Operate machine only in daylight or good
artificial light,

, Do not operate the machine while under

the influence of alcohol or drugs.

° Watch for traffic when operating near or

crossing roadways.

• Use extracare when loading or unloading

the machine into a trailer or truck.

• AIwaysweareye protection when operat-
ing machine.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related inju-
ries. These operators should evaluate

their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.

• Follow the manufacturer's recommen-

dation for wheel weights or counter-
weights.

• Keep machine free of grass , leaves

or other debris build-up which can
touch hot exhaust/ engine parts and

burn. Do not allow the mower to plow
leaves or other debris which can cause

build-up to occur. Clean any oil or fuel

spillage before operating or storing the

machine, Allow machine to cool before

storage,
ii. SLOPE OPERATION
Slopes are a major factor related to loss of

control and tip-over accidents, which can
result in severe injury or death. Operation
on all slopes requires extra caution, if you
cannot back up the slope or ifyou feel uneasy
on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects Uneven terrain

could overturn the machine Tall grass

can hide obstacles.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Do not mow on wet grass, Tires may lose

traction_

• Alwayskeepthemachineingearwhen
goingdownslopes.Donotshifttoneutral

andcoastdownhill

• Avoidstarting,stopping,orturningona
slope,lfthetireslosetraction,disengage

the bladesandproceedslowlystraight

downtheslope,

. Keepall movementontheslopesslow

and gradual, Do not make sudden
changesin speed or direction, which

couldcausethe machineto rollover.

• Useextracarewhileoperatingmachine
withgrasscatchersorotherattachments;

they can affectthe stabilityof the ma-

chine_Donouseonsteepslopes.

• Do nottry to stabilizethe machineby
puttingyourfootontheground.

• Do notmowneardrop-offs,ditches,or
embankments.Themachinecouldsud-

denlyrolloverifawheelisovertheedge
oriftheedgecavesin.

Iil. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children,
Children are often attracted to the machine

and the mowing activity, Never assume

that children will remain where you last

saw them°

• Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator°

• Be alert and turn machine off if a child
enters the area.

• Before and while backing, look behind
and down for small children.

• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who

have been given rides in the past may
suddenly appear in the mowing area for
another ride and be run over or backed
over by the machine_

• Never allow children to operate the ma-
chine

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child

IV. TOWING

o Tow only with a machine that has a hitch

designed for towing. Do not attach towed
equipment except at the hitch poinL

• Followthemanufacturer'srecommenda-
tion for weight limits for towed equipment
and towing on slopes,

• Never allow children or others in or on
towed equipment.

• On slopes, theweightofthetowed equip-
ment may cause toss of traction and loss

of control.

• Travel slowly and allow extra distance to
stop°

V. SERVICE

SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam-

age, use extreme care in handling gasoline.
Gasoline is extremely flammable and the

vapors are explosive_

• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition,

. Use only approved gasoline container.

• Never remove gas cap or add fuel with
the engine running. Allow engine to cool

before refueling,

• Never fuelthe machine indoors,

• Never store the machine orfuelcontainer
where there is an open flame, spark, or

pilot light such as on a water heater or
other apptiances_

• Never fill containers inside a vehicle or

on atruck or trailer bed with plastic liner,,

Always place containers on the ground

away from your vehicle when filling,

• Remove gas-powered equipment from
the truck or trailer and refuel it on the

ground. Ifthis is not possible, then refuel

such equipment with a portable containe r,

rather than from a gasoline dispenser
nozzle.

. Keep the nozzle in contact with the rim

of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device.

• lffuelisspilled on clothing, change cloth-

ing immediately,

• Never overfi]lfueltank. Replace gas cap

and tighten securely.

4

GENERALSERVlCE

• Neveroperate machine in a closed area°

• Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.

, Nevertamperwithsafetydevices, Check

their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked de-

bris_Allow machine to cool before storing,

• If you strike a foreign object, stop and
inspectthe machine. Repair, if necessary,

before restarting.

• Never make any adjustments or repairs

with the engine running.

- Checkgrasscatchercomponents andthe
discharge guard frequently and replace
with manufacturer's recommended parts,
when necessary.

• Mower blades are sharp.Wrapthe blade
or wear gloves, and use extra caution
when servicing them.

• Checkbrake operation frequently.Adjust
and service as required,

- Maintain orreplace safetyand instruction
labels, as necessary.

. Be sure the area is clear of bystanders

before operating. Stop machine if anyone
enters the area.

. Never carry passengers.

• Do not mowin reverse unless absolutely
necessary, Always look down and behind
before and while backing,

• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for
another ride and be run over or backed

over by the machine.

• Keep children out of the mowing area

and in the watchful care of a responsible
adult other than the operator,

, Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind
and down for small children.

• Mow up and down slopes (t5 ° Max), not
across°

• Choose a low ground speed so that you
will not have to stop or shift while on the
slope.

, Avoid starting, stopping, or turning on a

slope, if the tires lose traction, disengage
the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,
disengage blades, shift into reverse and

back down slowly,

• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible,

5

PRODUCT SPECIFICATIONS

Gasoline Capacity 2.5 Gallons
and Type: Unleaded Regular

Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W30 (below 32°F

Oil Capacity: Wi Filter: 56 oz,

WiO Filter: 48 oz.

Spark Plug: Champion RC12YC

(Gap: °030")

Ground Speed Forward: 0-5,5

Reverse: 0-2°4

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: AmpiHr: 28

Min, CCA: 230
Case size: U1R

Blade Bolt Torque: 45-55 FL Lbs,

CONGRATULATIONS on your purchase of
a new tractor, It has been designed, engi-
neered and man ufactured to give you the best
possible dependability and performance,
Should you experience any problem you
cannot easily remedy, please contact your
nearest authorized service center/depart-
menL We have competent, well-trained rep-
resentativesand the proper tools to service
or repair this tractor.
Please read and retain this manual. The

instructions will enable you to assemble
and maintain your tractor properly, Always

observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules_

• Follow a regular schedule in maintain-
ing, caring for and using your tractor.

• Follow the instructions under "Customer
Responsibilities" and "Storage" sections

of this owner's manual.

_i_ WAR NING: This tractor is equipped with
an internal combustion engine and should not
be used on or near any unimproved forest-
covered, brush-covered or grass-covered

land unless the engine's exhaust system is
equipped with a spark arrester meeting ap-
plicable local or state laws (if any). If a spark
arrester is used, it should be maintained in

effective working order by the opeTator.
A spark arrester for the muffler is available
through your nearest authorized service
center/department (See REPAIR PARTS

manual).

6

iJ_lll .........................................................................

Slope Sheet

Keys

(1) Oil Drain Tube
For Future Use

(2) Keys

"four new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes,

When right or left hand is mentioned in this manual, it means, from your point of view, when
you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Cut along dashed lines on all four panels of carton, Remove end panels and lay side
panels flat.

2, Remove protective materials from tractor hood and grille.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where

tractor is to roll off skid.

CHECK BATTERY

1. Lift seat pan to raised position and open
battery box door.

NOTE:if this battery is put into service after
month and year indicated on label (label
located between terminals) charge battery

for minimum of one hour at 6-10 amps.

Seat

Battery box

Label

Terminal

ADJUST SEAT

I, Sit in seat,

2, Lift up adjustment lever (A) and slide seat

until a comfortable position is reached

which allows you to press clutch/brake

pedal all the way down.,

3, Release lever to lock seat in position.

NOTE: You may now roll your tractor off the
skid, Followthe instructions belowto remove
the tractor from the skid,

WARNING: Before starting, read. un-
derstand and follow all instructions in the
Operation section of this manual, Be sure

tractor is in a wel]-ventilated area. Be sure
the area in front of tractor is clear of other

people and objects,

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1, Raise attachment lift lever to its highest

position,

2, Release parking brake by depressing

brake pedal,

3, Place freewheel control in disengaged

position to disengage transmission (See
"TO TRANS PC RT" in the Operatio nsec-
tion of this manual).

4. Roll tractor forward off skid.
5, Remove banding holding the deflector

shield up against tractor,

Continue with the instructions that follow,

CHECK TIRE PRESSURE

Thetiresonyourtractorwere overinftated atthe
factoryforshipping purposes. Correcttire pres-
sure is important for best cutting performance,

• Reduce tire pressure to PSI shown on
tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing
should be properly leveled. See "TO LEVEL
MOWER" in the Service and Adjustments

section of this manual,
CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing
motion and mower blade drive belts in the

Service and Adjustments section of this man-
ualo Verify that the belts are routed correctly,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,
checkto seethat the brake isoperating prop-
erly, See "TO CHECK BRAKE" in the Service
and Adjustments section of this manual,

_'CHECKLIST

Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product,
Please review the following checklist:

v[ All assembly instructions have been

completed.

v/ No remaining loose parts in carton°
v/Battery is properly prepared and

charged°
Seat is adjusted comfortably and tight-

ened securely,

vf AI]tires are properly inflated, (For shipping

purposes, the tires were overinflated at
the factory),

V" Be sure mower deck is properly leveled

side-to-sideifront-to-rear for best cutting
results, (Tires must be properly inflated

for leveling),

vf Check mower and drive belts, Be sure

they are routed properly around pulleys
and inside all belt keepers,

vf Check wiring, See that all connections

are still secure and wires are properly
clamped,

vf Before driving tractor, be sure freewheel

control is in "transmission engaged" posi-
tion (see "To Transport" in the Operation

section of this manual),
While learning how to use your tractor, pay ex-
tra attention to the following important items:

Engine oil is at proper level,
vz Fuel tan k is filled with fresh, clean, regular

unleaded gasoline°
_/Become familiar with all controls, their

location and function, Operate them

before you start the engine,
Vf Be sure brake system is in safe operating

condition.
Vf Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual),
Vf It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans mis-

sion purging instructions (See'qO START

ENGINE"and"PURGETRANSMISSlON"

in the Operation section of this manual),

8

These symbols may appear on your tractor or in literature supplied with the product,
Learn and understand their meaning,

R N H L I\i ÷

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

IGNITION SWITCH

REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT

OPERATION

SYSTEM (ROS)

;l; CL°TCH' RA E

,O.WARO PEDA

ENGINE OFF

-- ® sIXX)o

LIGHTS ON FUEL BATTERY REVERSE CRUISE CONTROL

ATTACHMENT ATTACHMENT DANGER, KEEP HANDS

CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY

@@®@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Modets only)

DANGER indicates a hazard which, if not avoided,

wilt result in death or serious injury.
WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

Failure to follow instructions

could result in serious injury or
death, The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage,

i======m=m

CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury,

CAUTION when used without the alert symbol,
indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury
and/or property damage.

FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or

property damage.

9

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference,

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to

raise and lower the mower or other attach-

ments mounted to your tractor.
(B) BRAKE PEDAL - Used for braking the

tractor and starting the engine.

(C) PARKING BRAKE - Locks clutch/brake
pedal into the brake position.

(D) THROTTLE CONTROL- Used to control

engine speed,

(E) ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other attach-

ments mounted to your tractor°
(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS)
"O N" POSITION - Allows operation of mower

or other powe red attachment while in reverse.

(H) LIGHT SWITCH - Turns the headlights

on and off.

(J) CRUISE CONTROL LEVER - Used to set
forward movement of tractor at desired speed
without holding the forward drive pedal,

(K) FORWARD DRIVE PEDAL - Used for
forward movement of tractor4

(L) REVERSE DRIVE PEDAL- Used for
reverse movement of tractor,

(M) FREEW HEEL CONTRO L- Disengages
transmission for pushing or slowly towing
the tractor with the engine off.

10

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage° Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs, We recommend standard safety glasses or a wide vision safety

mask worn over spectacles_

HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
'four tractor is equipped with an operator

presence sensing switch, When engine is
running, any attempt bythe operator to leave
the seat without first setting th e parking brake
will shut off the engine.

1. Depress brake pedal (B) all the way down
and hold.

2. Pul! parking brake lever (C) up and hold,
release pressure from brake pedal (B),

then release parking brake lever. Pedal
should remain in brake position. Make
sure parking brake will hold tractor secure.

®

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment
clutch leverinto disengaged position (r_).

GROUND DRIVE -

• To stop ground drive, depress brake pedal
all the way down.

ENGINE -

• Move throttle control (D) between half and

full speed (fast) position,

NOTE: Failure to move throttle control be-
tween half and full speed (fast) position, be-
fore stopping, may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position
and re move key. Always remove key wllen

leaving tractor to prevent unauthorized use,

IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause the
battery to discharge and go dead,

NOTE: Undercertain conditions when tractor
is standing idle with the engine running, hot
engine exhaust gases may cause "brown-
ing" of grass, To eliminate this possibility,
always stop engine when stopping tractor
on grass areas,

_:_CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

(i_ I) Attachment (1'_) Disengaged

Clutch Position
Engage Position

TO USE THROTTLE CONTROL
Always operate engine at full speed (fast)°

• Operating engine at less than full speed
(fast) reduces engine's operating effF

ciency_

° Full speed (fast) offers the best mower

performance°

11

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is
controlled by the forward and reverse drive

pedals_
1, Start tractor and release parking brake,,

2, Slowly depress forward (K) or reverse (L)

drive pedal to begin movemenL Ground
speed increases the further down the
pedal is depressed,

TO USE CRUISE CONTROL.
The cruise control feature can be used for
forward travel only.
SYSTEM CHARACTERISTICS
The cruise control should only be used
while mowing or transporting on relatively

smooth, straight surfaces. Other conditions
such as trimming at slow speeds may cause
the cruise control to disengage. Do not use
the cruise control on slopes, rough terrian
or while trimmimg or turning.

• With forward drive pedal (K) depressed to
desired speed, pull cruise control lever (J)

up and hold while lifting your foot off the
pedal, then release the lever,

To disengagethe cruise control, depress the

brake pedal or tap on forward drive pedal,

TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A)

determines the cutting height.

The cutting height range is approximately

1" to 4", The heights are measured from the
ground to the blade tip with the engine not run-
ning. These heights are approximate and may

vary depending upon soil conditions, height

of grass and types of grass being mowed.

- The average lawn should be cut to approxi-
mately 2-1/2 inches during the cool season
and to over 3 inches during hot months, For
healthier and better looking lawns, mow often
and after moderate grovvth.

• For best cutting performance, grass over
6 inches in height should be mowed twice.
Make the first cut relatively high; the sec-
ond to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when
they are slightly off the ground when mower
is at the desired cutting height in operating
position. Gauge wheels then keep the deck
in proper position to help prevent scalping
in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on
a flat level surface,

1, Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual)_

2. With mower in desired height of cut posi-

tion, gauge wheels should be assembled
so they are slightly off the ground° Install
gauge wheel in appropriate hole_ Tighten
securely.

3, Repeat for all, installing gauge wheel in

same adjustment hole.

Put attachment lift lever in desired cutting
height slot,

TO OPERATE MOWER
Your tractor is equipped with an operator

presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch

engaged will shut off the engine° You must

remain fully and centrally positioned in the
seat to prevent the engine from hesitating or
cutting off when operating your equipment
on rough, rolling terrain or hills.

12

t. Select desired height of cut with attach-

ment lift lever.

2. Start mower blades by engaging attach-
ment clutch control.

TO STOP MOWER BLADES
disengage attachment clutch control

_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector shield

(S) in place,

REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS), Any attempt by
the operator to travel inthe reverse direction
with the attachment clutch engaged will shut

off the engine unless ignition key is placed
in the ROS "ON" position_

_WARNING: Backing up with the at-
tachment clutch engaged while mowing is
strongly discourage&Turningthe ROS"ON",

to allow reverse operation with the attach-
ment clutch engaged, should only be done
when the operator decides it is necessary to
reposition the machine with the attachment
engaged. Do not mow in reverse unless

absolutely necessary_

USING THE REVERSE OPERATION
SYSTEM -
Only use ifyou are certain no children or other
bystanders will enter the mowing area,

1. Depress brake pedal all the way down.

2o With engine running, turn ignition key

counterclockwise to ROS "ON" position.

3. Look down and behind before and while
backing.

4. Slowly depress reverse drive pedal to
start movement.

5. When use ofthe ROS is no Iongerneeded,
turn the ignition key clockwise to engine
"ON" position.

ROS "ON" Position

Engine "ON" Position
(Normal Operation)

TO OPERATE ON HILLS
,_WARNING: Do not drive up or down

hills with slopes greater than 15° and do not
drive across any slope. Use the slope guide
provided at the back of this manual,

• Choosethe slowestspeed before starting
up or down hills,

. Avoid stopping orchanging speed on hills.

• if stopping is absolutely necessary, push

brake pedal quickly to brake position and

engage parking brake.

• To restart movement, slowly release park-
ing brake and brake pedal

. Slowly depress appropriate drive pedal to

slowest setting,

• Make all turns slowly,

TO TRANSPORT
When pushing or towing your tractor, be

sure to disengage transmission by placing
freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor°

I, Raise attachment lift lever to its highest

position.

2_ Pull freewheel control out and into theslot

and release so it is held in the disengaged
position°

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse above

procedure.

TRANSMISSION ENGAGED

TRANSMISSION DISENGAGED

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer,

be sure hood is closed and secured to tracton
Use an appropriate means of tying hood to

tractor (rope, cord, etc.).
TOWING CARTS& OTHERAT"fACHM ENTS

Tow only the attachments that are recom_

mended by and comply with specifications
of the manufacturer of your tractor° Use

common sense when towing. Too heavy of

a load, while on a slope, is dangerous, Tires
can lose traction with the ground and cause

you to lose control of your tracton

13

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped,

from the factory, already filled with summer
weight oil,

1. Check engine oil with tractor on level
ground.

2. Remove oil fill cap/dipstick and wipe
clean, reinsertthe dipstick and screw cap
tight, wait for afew seconds, remove and

read oil level° If necessary, add oil until
"FULE' mark on dipstick is reached. Do

not overfill.

• For cold weather operation you should

change oil for easier starting ((See the oil

viscosity chart in the Maintenance section

of this manual)°

• Tochange engine oil, seethe Maintenance
section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular u n-
leaded gasoline with a minimum of 87 oc-

tane. (Use of leaded gasoline will increase

carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used

within 30 days to assure fuel freshness.

_I_CAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an
open flame.
IMPORTANT: When operating in tempera-
tures below 32°F (0°C), use fresh, clean
winter grade gasoline to help ensure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage. Acidic
gas can damage the fuel system of an engine
while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next
season, See Storage Instructions for ad-

ditional information.

Never use engine or carburetor cleaner prod-
ucts in the fuel tank or permanent damage

may occur.
TO START ENGINE
When starting the engine for the first time or

if the engine has run out of fuel, it will take

extra cranking time to move fuel from the

tank to the engine.

1. Be sure freewheel control is in the trans-
mission engaged position.

2. Sit on seatin operating position, depress
brake pedal and set parking brake,

3. Move attachment clutch to disengaged
position°

4o Move throttle control to choke position.

NOTE: Before starting, read the warm and

cold starting procedures below.

5_

Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not run
starter continuously for more than fifteen
seconds per minute. If the engine does

not start after several attempts, move
throttle control to fast position, wait a
few minutes and try again. If engine still
does not start, move the throttle control

back to the choke position and retry,

WARM WEATHER STARTING (50° F& above)

6. When engine starts, move the throttle
control to the fast position.

• The attachments and ground drive can

now be used, if the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above,

COLD WEATHER STARTING (50° F & below)
6, When engine starts, leave throttle control

in choke position until engine warms up
and begins to run roughly. Once rough
running begins, immediately move the

throttle control to the fast position. Engine
warm-up maytake from several seconds
to several minutes (the colder the tem-

perature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the
transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the
brake slowly return to operating position.

3, Allow one minute for transmission to

warm up. This can be done during

the engine warm up period,

• The attachments can also be used dur-
ing the engine warm-up period after the

transmission has been warmed upo

NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance (see

"TO ADJUST CARBU RETO R" in the Service
and Adjustments section of this manual).

14

PURGE TRANSMISSION

_CAUTION: Never engage or disengage
freewheel lever while the engine is running.

To ensure proper operation and performance,

it is recommended that the transmission be
purged before operating tractor for the first

time. This procedu re will remove any trapped

air inside the transmission which may have
developed during shipping of your tractor.

IMPORTANT: Should your transmission
require removal for service or replacement,
itshoutd be purged after reinstallation before

operating the tractor.

1. Place tractor safely on a level surface -
that is clear of objects and open - with
engine off and parking brake set,

2, Disengage transmission by placing

freewheel control in disengaged position
(See "TO TRANSPORT" in this section
of manual),

3. Sitting in the tractor seat, start engine.
After the engine is running, move throttle
control to slow position. Disengage park-
ing brake,

_I_CAUTION: At any time, during step 4,
there may be movement of the drive wheels.

4. Depressforwarddrivepedaltofullforward
position and hold forfive (5) seconds and
release pedal. Depress reverse drive
pedal to full reverse position and hold

for five (5) seconds and release pedal.

Repeat this procedure three (3) times.

5. Shutoff engine and set parking brake.

6 Engage transmission by placing free-

wheel control in engaged position (See

"TO TRANSPORT" in this section of
manual).

7, Sitting in the tractor seat, start engine.

After the engine is running, move throttle
control to half (t/2) speed. Disengage

parking brake.

8. Drive tractor forward for approximately

five feet then backwards for five feet,

Repeat this driving procedure three

times,

"Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for
best mowing performance, See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this
manual,

• The left hand side of mower should be
used for trimming.

• Drive so that clippings are discharged
onto the area that has already been
cut, Have the cut area to the right of

the tractor° This will result in a more

even distribution of clippings and more
uniform cutting,

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making
left hand turns until finished,

f

00272

• tf grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.

• Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.

, Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.

, When operating attachments, select a

ground speed that will suit the terrain
and give best performance of the at-

tachment being used.

15

IVlrJ_IIN I _N/_NL;I=

SCHEDULE

Check Brake Opera|Jan _ {if ....

T Check Tire Pressure _ V #' ,.....................................................................................

a Check Opei',_tor P{e_ence & nOS Sy,_temr,

A Check lor Lq.o,,seFasteners _l' ...... _

C Chec!_iRep!,a,ce Mower Blades 6/',_

T Lubrication Chart

R Clean Battery and Teimina]s ............. _i' _'

Check Transaxle Cooling ......... J

Check Mower Levelness _ ..........................

Check V-Bells 6/
Check Engine Oil Level 6/ 6/
Change Engine 011(with otl filter)

Change Engine Oil (w theut o I or) _1,2

_ CJ,,e,an Air Filler

G Clean Air Screen _

i !,nspec,tMuffler/Spark Arrestor .

N Replace Oil Filler (If equip#ed) L

E Clean Engine Co#[!rig F!ns

Rep,I,ace, Spark Plug .........................................

Rep,[ace Air Filter Paper Cartridge

Repiace Fue! Fiffer

J

v"

'! - Change mere ellen when operaltng under a heavy lo_d or

in high ambtenl temperatures,

2 - Service more ol'len when operating in dirty or dusty conditions.

3 - Replace btades more often when mowing in sandy sail
4 - Not requ#ed tf equipped with mainlenance4ree battery

GENERAL RECOMMENDATIONS

The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator

must maintain tractor as instructed in this
manual..

Some adjustments witl need to be made

periodically to properly maintain your trac-

ton
At least once a season, check to see if
you should make any of the adjustments
described in the Sen,ice and Adjustments

section of this manual.

• At least once a year you should replace
the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1, Check engine oil level,

2. Check brake operation,

3. Check tire pressure_

4, Check operator presence and

ROS systems for proper operation,

5. Check for loose fasteners.,

LUBRICATION CHART

_) Spindle Spindle
Zerk Zerk

Front Wheel

(J) Front Bearing zerk
Bearing zerk --.

Engine
_.) Steerinc
Sector Gear
Teeth

OGeneral Purpose Grease
C2)Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings, Viscous lubricants will attract
dust and dirt that wilt shorten the life of the
self-lubricating bearings° If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly,

16

TRACTOR

Always observe safety rules when per-
forming any maintenance.

BRAKE OPERATION
if tractor requires more than five (5) feet to

stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be serviced. (See 'q'O CHECK
BRAKE" in the Service and Adjustments
section of this manual).
TIRES

• Maintain proper air pressure in all tires
(See PSI on tires).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber,

. Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may
cause tire damage,

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts
dealer. Tire sealant also prevents tire dry

rot and corrosion,
OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse
operation systems are working properly, If
your tractor does not function as de-
scribed, repair the problem immediately,

• The engine should not start unless the
brake pedal is fully depressed, and the

attachment clutch control is in the disen-
gaged position.

CHECK OPERATOR PRESENCE
SYSTEM

• When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine_

• When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine_

• The attachment clutch should never op-
erate unless the operator is in the seat.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

CHECK REVERSE OPERATION (ROS)
SYSTEM

• When the engine is running with the
ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged,
any attempt by the operator to drive in
reverse should shut off the engine.

• When the engine is running with the
ignition switch in the ROS "ON" position
and the attachment clutch engaged,
any attempt by the operator to drive in
reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be
sharp. Replace worn, bent or damaged

blades_
A CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor and

void your warranty.

BLADE REMOVAL

I. Raise mower to highest position to at-

tow access to blades,

NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter-
clockwise_

3 Install new blade with stamped

"GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.

4, Install and tighten blade bolt securely

(45-55 Ft. Lbs, torque).

IMPORTANT: Special blade bolt is heat

treated.

Blade

Blade Bolt Assembly
(Special) "%_

Center Hole

BATTERY

Your tractor has a battery charging system
which is sufficient for normal use, How-

ever, periodic charging of the battery with
an automotive charger will extend its life.

• Keep battery and terminals clean,

• Keep battery bolts tighL

• Keep small vent holes open,

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

17

TOCLEANBATTERYANDTERMINALS

CorrosionanddirtonthebatteryandtermF
nalscancausethebatteryto"leak"power.
1, DisconnectBLACKbatterycablefirst

thenRED batterycableandremove
batteryfrom tractor,

2. Rinsethe batterywithplainwaterand
dry,

3_ Cleanterminalsandbatterycableends

withwire brushuntilbright.

4o Coatterminalswithgreaseorpetro-

leumjelly.

5. Reinstallbattery(See"REPLACING
BATTERY"inthe SERVICEANDAD-

JUSTMENTSsectionof this manual)_

TRANSAXLE COOLING
The transmission fan and cooling fins

should be kept clean to assure proper
cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the
transmission is hot, To prevent possible

damage to seals, do not use high pressure
water or steam to clean transaxleo

• Inspect cooling fan to be sure fan
blades are intact and clean.

• Inspect cooling fins for dirt, grass clip-
pings and other materials_ To prevent
damage to seals, do not use com-
pressed air or high pressure sprayer to
clean cooling fins.

TRANSAXLE PUMP FLUID
The transaxte was sealed at the factory

and fluid maintenance is not required

for the life of the transaxle. Should the

transaxte ever leak or require servicing,
contact your nearest Sears or other quali-

fied service center.
V-BELTS

Check V-belts for deterioration and wear
after 1O0 hours of operation and replace

if necessary, The belts are not adjustable,
Replace belts if they begin to slip from
wean

ENGINE
LUBRICATION

Only use high quality detergent oil rated
with API service classification SG-SL.

Select the oil's SAE viscosity grade
according to your expected operating
temperature.

...... SAEVrSCOS,_6RAD'ES............

0_,_0..............,_:D -lo 6 ,u ,4o _0 4o

TEMPERATURE RANGE ANTICIPAteD BEFORE f,$EXT,OtL qHA,I_i3,E...........

NOTE: Although multi*viscosity oils
(5W30, 10W30 etco) improve starting in
cold weather, they will result in increased
oil consumption when used above 32°R
Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year,

Check the crankcase oil level before
starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level,

TO CHANGE ENGINE OIL
Determine temperature range expected

before oil change. All oil must meet API
service classification SG-SL

• Be sure tractor is on level surfaceo

• Oil will drain more freely when warm°

• Catch oil in a suitable container.

1, Remove oil fill cap/dipstick, Be careful

not to allow dirt to enter the engine
when changing oil_

2. Remove yellow cap from end of drain

valve and install the drain tube onto
the fitting.

Oil Drain 'valve

Closed

and

Locked
Position

Yellow Cap

Drain Tube

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.
4, To open, pull out on the drain valve.
5o After oil has drained completely, close

and lock the drain valve by pushing

inward and turning Clockwise until the

pin is in the locked position as shown.
6o Remove the drain tube and replace the

cap onto the end of the drain valve,
7_ Refill engine with oil through oil fill dip-

stick tube. Pour slowly, Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this

manual,

18

8. Use gauge on oil fill capldipstick for
checking level, For accurate reading,

insert dipstick into the tube and push

down firmly into place before removing°

Keep oil up to, but not over, the "FULL'
line on dipstick.. Push dipstick down

firmly into the tube when finished.

ENGINE OIL FILTER
Replace the engine oil filter every season

or every other oil change if the tractor is
used more than 100 hours in one year.

AIR FILTER
"Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every

season. Service paper cartridge every

t00 hours of operation or every season,

whichever occurs first.
Service air cleaner more often under dusty

conditions,

1, Remove cover,

TO SERVICE PRE-CLEANER
2, Wash it in liquid detergent and water.

3, Squeeze it dry in a clean cloth.

4. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to

remove excess oil.

NOTE: if very dirt,/or damaged, replace

pre-cleaner.

TO SERVICE CARTRIDGE

t_ Clean cartridge by tapping gently on

flat surface, If very dirty or damaged,

replace cartridge,

2, Reinstall precleaner cartridge, cover

and secure,

IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge° They may cause deteriora-
tion of the cartridge, Do not oil cartridge,
Do not use pressurized air to clean or dry

cartridge° Foam

Pre-Cleaner_..._(_

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from
overheating, Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the
grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean

at all times,

Every 100 hours of operation (more often
under extremely dusty, dirty conditions),

remove the blower housing and other
cooling shrouds, Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due to
overheating.

MUFFLER

Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.

SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
t 00 hours of operation, whichever occurs

first. Spark plug type and gap Setting are

shown in "PRODUCT SPECIFICATIONS"
section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season, if fuel filter becomes
clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1,. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel fiiter in position in fuel

line with arrow pointing towards carbu-
retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. immediately wipe up any spilled gaso-

line_

amp

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmis-
sion are covered to keep water ouL Water

in engine or' transmission will shorten the
useful life of your tractor. Use compressed

air or a leaf blower to remove grass,

91eaves and trash from tractor and mower.

1

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress brake pedal fully and set parking brake.

2. Place attachment clutch in "DISENGAGED" position,

3. Turn ignition key to "STOP" and remove key,

4. Make sure the blades and all moving parts have completely stopped.

5. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TO REMOVE MOWER

1. Place attachment clutch in "DISEN-
GAGED" position.

2. Lower attachment lift lever to its lowest
position.

3. Roll belt off engine pulley (M) and belt
keepers (G).

4. Remove retainer spring (K), slide collar
(L) off and push housing guide (P) out

of bracket.

5. Remove clutch cable spring (Q) from
idler arm (R).

6, Disconnect front link (E) from mower

remove retainer spring and washer,

7. Go to either side of mower and discon-
nect mower suspension arm (A) from

chassis pin (B) and rear lift link (C) from

rear mower bracket (D) _re move retainer

springs and washers.

CAUTION: After rear lift links are discon-

nected, the attachment lift lever will be spring
loaded° Have a tight grip on lift lever when
changing position of the lever,

8. Slide mower out from under right side of
tractor_

IMPORTANT: If an attachment other than

the mower is to be mounted on the tractor,

remove the front link (E) and rear lift liks
(C) from tractor and hook the clutch spring
(Q) into the cable guide on front edge of
lower dash.

TO INSTALL MOWER

Be sure tractor ison level sutrace and engage

parking brake.

I. Lower attachment lift lever to its lowest

position°

CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly
and engage in lowest position.
NOTE: Be sure mower side suspension
arms (A) are pointing forward before sliding

mower under tractor.
2, Slide mower under tractor until it is cen-

tered under tractor.

08042tex

20

3. ATTACH MOWER SIDE SUSPENSION
ARMS (A) TO CHASSIS - Position hole

in arm over pin (B) on outside of tractor
chassis and secure with retainer spring°

4. Repeat on opposite side of tractor..

7. Insert end of link (E) into hole in front
mower bracket (H) and secure with

washer and retainer spring (J)_

.

ATTACH REAR LIFT LINKS (C) - Lift

rear corner of mower and position slot
in link assembly over pin (D) on rear

mower bracket and secure with washer

and retainer spring.

8. Hook end of clutch cable spring (Q) into
hole in idler arm (R).

9. Push clutch cable housing guide (P) into
bracket, slide collar (L) onto guide and
secure with retainer spring (K)o

t 0. Install belt onto engine pulley (M) and belt

keepers (G).

6_

ATTACH FRONT LINK (E) -Work from
left side of tractor. Insert rod end of link

assembly through front hole in tractor
front suspension bracket (F).

IMPORTANT: Check beltfor proper routing
in all mower pulley grooves,
11_Raise attachment lift lever to highest

position,

12, If necessary, adjust gauge wheels before

operating mower as shown in the Opera-
tion section of this manual.

21

TO LEVEL MOWER
Make sure tires are properly inflated to the

PSI shown on tires_ Iftires are over or under
inflated, it may affect the appearance of your

lawn and lead you to think the mower is not

adjusted properly.
VISUAL SIDE-TO-SIDE ADJUSTMENT

1. With eli tires properly inflated and if your
lawn appears unevenly cut, determine

which side of mower is cutting lower,.

2. With a 3/4" or adjustable wrench, turn lift
link adjustment nut (A) to the left to lower
LH side of mower, or, to the right to raise

LH side of mower,

NOTE: Each full turn of adjustment nut will
change mower height about 3/I 6",.

}

Turn nut rig Turn nut left

to raise mower \ to lower mower

3. Test your adjustment by mowing some

uncut grass and visually checking the
appearance. Readjust, if necessary, until
you are satisfied with the results.

PRECISION SIDE-TO-SIDE ADJUSTMENT

1. With all tires properly inflated, parktractor
on level ground or driveway_

_1_ CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade
with heavy cloth,

2. Raise mower to its highest position.

3. At both sides of mower, position blade at

side and measure the distance (A) from
bottom edge of blade to the ground. The
distance should be the same on both
sides.

4. If adjustment is necessary, see step 2 in

Visual Adjustment instructions above.

5. Recheck measurements, adjustif neces-

san/until both sides are equal.

IA

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-

to-side.
To obtain the best cutting results, the mower

blades should be adjusted so the front tip is
1/8" to 1/2" lower than the rear tip when the
_]_ower is in its highest position,

CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap blade
with heavy cloth.

• Raise mower to highest position.

• Position any blade so the tip is pointing

straight forward. Measure distance (B)
to the ground at front and rear tip of

the

blade.

• If front tip of blade is not I/8" to 1/2" lower

than the rear tip, go to the front of tractor.

• With an 11t16" or adjustable wrench,

loosen jam nut A several turns to clear

adjustment nut B,

D o O O

o

With a 3/4" or adjustable wrench, turn
front link adjustment nut (B) clockwise

(tighten) to raise the front of mower, or,

counterclockwise (loosen) to lower the
front mower.

Tighten adjust nut
B to raise mower

Loosen adjust
nut B to lower

mower

Loosen jam nut A first

NOTE: Each full turn of the adjustment nut

will change mower height about 1/8"o

• Recheck measurements, adjust if neces-
sary until front tip of blade is 1/8" to 1/2"
lower than the rear tip.

• Hold adjustment nut in position with wrench
and tighten jam nut securely against ad-

justment nut.

22

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be replaced
without tools, Park the tractor on level sur-

face. Engage parking brake.

BELT REMOVAL-

1. Remove mowerfromtractor (See"TO RE-
MOVE MOWER" in this section of manual).

2, Work belt off both mandrel pulleys and

idler pulleys.

3, Pull belt away from mower°

BELT INSTALLATION -

1. Work belt around both mandrel pulleys

and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See "To install Mower" in
this section of this manual),

Mandrel Idler
Pulley, Pulle_

Mandrel

TO CHECK BRAKE

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then
brake must be serviced,

You may also check brake by:

1. Park tractor on a level, dry concrete or
paved surface, depress brake pedal

all the way down and engage parking

brake,

2. Disengage transmission by placing

freewheel control in "transmission dis-
engaged" position. Pull freewheel control

out and into the slot and release so it is

held in the disengaged position,

The rear wheels must lock and skid when

you try to manually push the tractor forward.
If the rear wheels rotate, then the brake
needs to be serviced. Contact a Sears or

other qualified service center°

23

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side

of left footrest.
BELT REMOVAL -

1, Remove mower (See "TO REMOVE

MOWER" in this section of manual)°

NOTE: Observe entire motion drive belt and
position of all belt guides and keepers

2o Remove beltfrom stationary idler (A) and

clutching idler (B)o

3, Remove belt from centerspan idler (C),
4o Pull belt slack toward rear of tractor,

Carefully remove belt upwards from
transmission input pulley and over cool-
ing fan blades (D).

5_ Remove belt downward from engine

pulley (E).

6. Slide belt toward rear of tractor, off the
steering plate (F) and remove from tractor.

BELT INSTALLATION -

1. Install new belt from tractor rear to front,
over the steering plate (F) and above
clutch brake pedal shaft (G).

2. Pull belt toward front of tractor and roll
belt onto engine pulley (E),

3. Pull belt toward rear of tractor. Carefully
work belt down around transmission

cooling fan and onto the input pulley (D)_

Be sure belt is inside the belt keeper:

4. Install belt on centerspan idler (C).

5. Install belt through stationary idler (A)
and clutching idler (B),

6, Make sure belt is in all pulley grooves

and inside all belt guides and keepers.

7, Install mower (See "TO INSTALL MOW-

ER" in this section of manual)°

TRANSMISSIONREMOVAL/REPLACE-
MENT

Shouldyourtransmissionrequireremovalfor
serviceorreplacement,itshouldbe purged
afterreinstallationandbeforeoperatingthe

tractor.See"PURGETRANSMISSION"inthe
Operationsectionofthismanual.

TO ADJUST STEERING WHEEL ALIGN-
MENT

If steering wheel crossbars are not horizontal
(left to right) when wheels are positioned
straight forward, remove steering wheel

and reassemble with crossbars horizontal°
Tighten securely.
FRONT WHEEL TOE-If,t/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or

camber, contact a Sears or other qualified
service center.

TO REMOVE WHEEL FOR REPAIRS
t, Block up axle securely.

2, Remove axle cover; retaining ring and

washers to allow wheel removal (rear
wheels have a square key - Do not

lose).

3. Repair tire and reassemble.
NOTE: On rear wheals only: align grooves

in rear wheel hub and axle. Insert square
key.

4. Replace washers and snap retaining ring
securely in axle groove.

5. Replace axle coven

NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant fro m Sears. Tire sealant also

prevents tire dry rot and corrosion.

Washers

Retaining
Ring

TO START ENGINE WITH A WEAK BAT-
TERY

_WARNING: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame
and smoking materials away from batteries.

Always wear eye protection when around

batteries.
If your battery is too weak to start the engine, it

should be recharged, (See "BATTERY" in the
MAINTENANCE section of this manual),
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped with
a 12 volt system, The other vehicle must also
be a 12 volt system. Do not use your tractor
battery to start other vehicles_

TO ATTACH JUMPER CABLES -

1. Connect one end ofthe RED cabletothe
POSITIVE (+) terminal of each battery(A-

B), taking care notto short against tractor

chassis,

2, Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of fully
charged battery,

3_ Connect the other end of the BL_,CK

cable (D) to good chassis ground, away
from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER

1. BLACK cable first from chassis andthen

from the fully charged battery.

2. RED cable last from both batteries.

E-J

Weak or Dead Battery

Fully Charged Battery

Axle Cover

!

'_Square Key (Rear

Wheel Only)

24

REPLACING BATTERY
n_asWARNING: Do not short batter,/termi-

by allowing awrench or any other object

to contact both terminals at the same time°
Before connecting battery, remove metal

bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to

prevent sparking from accidental grounding°

1, Lift seat pan to raised position,

2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor,

3. Install new battery with terminals in same
position as old battery,

4. First connect RED battery cable to posi-
tive (+) terminal with hex bolt and keps
nut as shown. Tighten securely. Slide

terminal cover over terminal

5. Connect BLACK grounding cable to
negative (o) terminal with remaining hex
bolt and keps nut. Tighten securely.

Seat Pan_--...._._

Terminal . Keps

Cover / Nut

....."_Z, Hex

Bolt

(Red)
Cable

Negative (Black)
Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood,

2o Remove bulb holder from the hole in the

backside of the grill.

3, Replace bulb in holder and install bulb

holder securely back into the hole in the
backside of the grill.

4. Close hood,

INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your

tractor to run poorly, stop running, or prevent

it from starting.

• Check wiring, See electrical wiring dia-

gram in the Repair Parts section_

TO REPLACE FUSE

Replace with 30 amp automotive-type plug_
in fuse. The fuse holder is located behind

the dash,
TO REMOVE

SEMBLY

t.
2o
3,

4_

HOOD AND GRILL AS-

Raise hood_
Unsnap headlight wire connector,,
Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of

tractor.
When replacing hood, be sure to recon-

nect the headlight wire connector,

Headlight Wire
Connector

ENGINE

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at
the factory and adjustment should not be

necessary Check adjustment as described
below before loosening cable, if adjustment
is necessary, see engine manual.

TO ADJUST CHOKE CONTROL
The choke control has been preset at the

factory and adjustment should not be neces-
saryo If adjustment is necessary, see engine

manual,

TO ADJUST CARBURETOR
Your carburetor has been preset atthe factory

and adjustment should not be necessary_
However, minor adjustment may be required

to compensate for differences in fuel, tern.-

perature, altitude or Ioad_ If the engine does
need adjustment, see engine manual.

25

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

will not be used for 30 days or more.

WARNING: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.

TRACTOR
When tractor is to be stored for a period

of time, clean it thoroughly, remove all dirt,
grease, leaves, etc. Store in a clean, dry

area.
1, Clean entire tractor (See "CLEANING"

in the Maintenance section of this
manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in
the Service and Adjustments section of
this manual).

3, Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving

parts for damage, breakage and wear,
Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery
may require recharging_

• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected

and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables disconnect-
ed and place cables where they cannot
come in contact with battery terminals.

• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

ENGINE

FUEL SYSTEM
IMPORTANT: It is important to prevent

gum deposits from forming in essential
fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using

ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage° Acidic gas can dam-
age the fuel system of an engine while in
storage.

• Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines

and carburetor are empty,

• Never use engine or carburetor cleaner
products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season,

NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage, Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container, Run engine
at least I0 minutes after adding stabilizer

to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.

ENGINE OIL
Drain oil (with engine warm) and replace

with clean engine oil, (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s)_

2_ Pour one ounce of oil through spark

plug hole(s)into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s)_

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust° Rust and/or dirt in your
gasoline will cause problems.

- If possible, store your tractor indoors

and cover it to give protection from dust
and dirL

• Cover your tractor with a suitable

protective cover that does not retain
moisture, Do not use plastic° Plastic
cannot breathe which allows condensa-
tion to form and will cause your tractor

to rust°
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm_

26

TROUBLESHOOTING CHAR+f:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

Engine will not

turn over

1

2

3

4
5

6

7

8

9

lO

t

2

3

4

5

6
7

8

1
2

3
4
5
6

7

8

9

CAUSE

Out of fuel.

Engine not "CHOKED" properly,

Engine flooded+

Bad spark plug.
Dirty a+rfilter,

Dirty fuel filter
Water in fuel.

Loose or damaged wiring.
Carburetor out of adjustment.

Engine valves out of adjustment.

Dirty air filter
Bad spark plug

Weak or dead battery,,

Dirty fuel filter.
Stale or d+rtyfuel,

Loose or damaged wiring.

Carburetor out of adjustment.

Engine valves out of adjustment,

Brake pedal not depressed,
Attachment clutch is engaged.
Weak or dead battery.

Blown fuse+
Corroded battery terminals,
Loose or damaged wiring
Faulty ignition switch+
Faulty solenoid or starter+

Faulty operator presence
switch(es),

1
2

3

4
5
6
7

8

9

10

1
2

3
4
5

6

7

8

1

2
3

4
5

6

7

8

9

CORRECTION

Fill fuel tank
See "TO START ENGINE" in

Operation section+

Wait several minutes before

attempting to start,
Replace spark plug

Cleanireptace air filter.
Replace fuel filter+,

Empty fuel tank and carburetor,
refill tank with fresh gasoline and
replace fuel filter,

Check all wiring.
See "To Adjust Carburetor" in

Service and Adjustments section.
Contact a Sears or other qualified

service center,
Clean/replace air filter,
Replace spark plug,

Recharge or replace battery,
Replace fuel filter,
Empty fuei tank and refitt tank with

fresh, clean gasofine,

Check all wiring,
See "To Adjust Carburetor" in

Service and Adjustments section.
Contact a Sears or other qualified

service center.

Depress brake pedal+
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse

Clean battery terminals,
Check all wiring.+
Check/replace ignition switch.
Checkfreplace solenoid or starter,
Contact a Sears or other qualified

service center,,

27

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

CAUSE

1 Weak or dead battery
2 Corroded battery terminals,
3 Loose or damaged wiring,
4 Faulty solenoid or stader,
1 Cutting too much grass/too fast,

2 Throttle in"CHOKE" position
3 Build-up of grass, leaves and

trash under mower
4 Dirty air filter.
5 Low oil level/dirty oil,
6 Faulty spark plug.

7 Dirty fuel filter
8 Stale or dirty fuel

3LEM

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

Eng" le clicks but
will ot start

Loss of power

9 VVater in fuel

10 Spark plug wire loose.

11 Dirty engine air screen/fins.

t2 Dirty/clogged muffler.

13 Loose or damaged wiring.

14 Carburetor out of_adjustment,

15

_sive vibration 1

2

Engine valves out of adjustment,

Worn, bent or loose blade,

Bent blade mandrel.

3 Loose/damaged part(s),

CORRECTION

1 Recharge or replace battery
2 Clean battery terminals,
3 Check all wiring

4 Check/replace solenoid orstarter,

1 Raise cutting height/reduce

speed,

2 Adjust throttle control,

3 Clean underside of mower

housing,
4 Clean/replace air filter,
5 Check oil level/change oit,
6 Clean and regap or change spark

plug,

7 Replace fuel filter,
8 Empty fuel tank and refill tank with

fresh, clean gasoline
9 Empty fuel tank and carburetor,

refill tank with fresh gasoline and

replace fuel filter_

10 Connect and tighten spark plug

wire°

11 Clean engine air screen/fins,
12 Clean/replace muffler.
13 Check all wiring
14 See "To Adjust Carburetor" in

Service and Adjustments section

15 Contact a Sears or other qualified

service center.
I Replace blade, Tighten blade bolt,

2 Contact a Sears or other

qualified service center.
3 Tighten loose part(s)

RePlace damaged parts I

28

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE

Faulty operator-safety presence

control system

Engine continues to !
run when operator
leaves seat with
attachment clutch
engaged

Poor cut. uneven 1 Worn, bent or loose b{ade.
cutting 2 Mower deck not level,

3 Buildup of grass, leaves, and

trash under mower,

Mower blades will
not rotate

4 Bent blade mandrel.

1

2

3
4

Poor grass

discharge

Clogged mower deck vent from
build-up of grass, leaves, and
trash around mandrels.

Obstruction in clutch mechanism°
Worn/damaged mower drive belt
Frozen idler pulley

Frozen blade mandrel,

t Engine speed too slow.

2 Travel speed too fast.

3 Wet grass,
4 Mower deck not level,

5 Low/uneven tire air pressure
6 Worn, bent or loose blade

7 Buildup of grass, leaves and

trash under mower

8 Mower drive belt worn.
9 Blades improperly installed,

10 Improper blades used,

11

Clogged mower deck vent holes
from buildup of grass, leaves, and
trash around mandrels,

!CORRECTION

Check wiring, switctles and
connections.. If not corrected,
contact a Sears or other

1 Replace blade Tighten blade bolt,
2 Level mower deck.

3 Clean underside of mower

housing,,

4 Contact a Sears or other

qualified service center.

5 Clean around mandrels to

open vent holes,

1 Remove obstruction,
2 Replace mower drive belt
3 Replace idler pulley

4 Contact a Sears or other

qualified service center

1 Place throttle control in "FAST"

position,
2 Shift to slower speed
3 Allow grass to dry before mowing,.

4 Level mower deck,
5 Check tires for proper PSI,
6 Replace/sharpen blade Tighten

blade bolt
7 Clean underside of mower

housing
8 Replace mower drive belt
9 Reinstall blades sharp edge down.,

10 Replace with blades listed in

this manual

11 Clean around mandrels to

open vent holes.

29

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Headlight(s) not

working

(if so equipped)

1 1 Turn light switch "ON"
2 2 Replace bulb(s) or lamp(s).
3 3 Check/replace light switch.
4 Loose or damaged wiring, 4 Check wiring and connections
5 Blown fuse. 5 Replace fuse

1 Bad battery cell(s). 1 Replace battery.

2 Poor cable connections, 2 Check/clean all connections,

Light switch is "OFF"
Bulb(s) or tamp(s) burned out,
Faulty light switch.

Battery will not

charge

Loss of drive

3 Faulty regulator (if so equipped)_ 3
4 Faulty alternator. 4
1 Freewheel control in "disengaged" 1

position.

2 Motion drive belt worn, damaged, 2

or broken,

Replace regulator
Replace alternator

Place freewheel control in
"engaged" position

Replace motion drive belt

3 Air trapped in transmission 3 Purge transmission.

during shipment or sewicing.

Engine"backfires" 1 Engine throttle control not set 1 Move throttfe controlbetween
when turning between half and full speed (fast) half and full speed (fast) position
engine "OFF" position before stopping engine, before stopping engine,

Engine dies when 1 Reverse operation system (ROS) 1 Turn ignition key to ROS "ON"

tractor is shifted is not "ON" while mower or other position. See Operation section

attachment is engaged,

into reverse

3O

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

i

_i A WARNING: To avoid serious injury_ operate your tractor up and I

_t_ downthefaoeofslop_,neveracrosstheface.Donotmow !

il _ slopes greater than 15 degrees, Make turns gradually to prevent i
I! tipping or loss of control. Exercise extreme caution when i

i_ changing direction on slopes, i

iL J 1 _ UIHnJJJJULL ] Ill LlllllJIHIJlllllllllllllIHllm

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.
4, Compare the angle of the fold with the slope of the hill.

cO

Getiit: fi×ed, at your home:or ours!

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters,

1-800-4-MY-HOME ® Anytime, day or night

(1-800-469-4663) (USA and Canada)

www.sea rs.com www,sears.ca

Our Home

For repair of carryqn products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (UoSA only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (USA_) 1-800-361-6665 (Canada)

Para pedir servicio de reparaci6n

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR _

(1-888-784-6427)

Au Canada pour service en frangais:

1.800-LE-FOYER Mc

(1-800.-533-6937)

www sears, ca

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422735 08.26.08 AP Printed in the U.S.A.